ated to work
ccording to
ctive action
X PLO1
X PLO2
PLO3
X PLO4
PLO5
PLO6
PLO7
PLO8
PLO9
PLO10
PLO11
17. Content outline of the course and the SLT per topic:
Week Course Materials
1-2 1.0 DESIGN FOR METAL FABRICATION PRODUCT
3-4
1.1 Types and function of the design related to welding fabricat
work.
1.2 Design and its specification.
1.3 Design drawing in accordance to product specification.
1.4 Tolerance and joint fit-up.
2.0 DESIGN AND DEVELOPMENT
2.1 Engineering drawing and symbols
2.2 Fitting and tolerances
2.3 Joints and configuration for marking and development
2.4 Related fabrication process
2.5 Process of marking, fit-up work and development.
2.6 Joint configuration and symbols
2.7 Joint tolerances
2.8 Engineering drawing interpretation.
STUDENT LEARNING TIME (SLT)
FACE TO FACE
Lecture
Tutorial Assessment
Practical
Test &
Exam
Self Study NON F2F
Total (Hours)
2 - 8 0.75 6 16.75
tion
Quiz 1
Practical test 1
2 8 0.75 6 16.75
Quiz 1
Practical test 1
5 - 7 3.0 WORK PROCESSES FOR JOINT PREPARATION
3.1 Introduction to machining processes – milling, turni
grinding, drilling/boring, bevel cutting, sawing, guillotine et
3.2 Introduction to Cutting processes – flame cutting, plas
cutting, hydro jet cutting laser cutting etc.
3.3 Methods and techniques of repairing process.
3.4 Fabrication of sheet metal
8 - 10 4.0 POST WELD MECHANICAL TREATMENT
4.1 Introduction to mechanical treatment process, procedure a
operation
4.2 Ultrasonic treatment (UT)
4.3 Ultrasonic Impact Treatment (UIT)
4.4 Pneumatic impact Treatment (PIT)
11 - 12 5.0 CORRECTIVE AND PREVENTIVE ACTION REPORT
5.1 Non-conformance and characteristics of defects
5.2 Tolerance of acceptability of defect according to rela
standard
5.3 Causes of imperfection according to related standard
5.4 Imperfection evaluation and acceptance or rejection based
code & standard according to related standard
13-14 6.0 WORK REPORT PREPARATION FOR OTHER ACTIVITI
RELATED TO FABRICATION PROJECT
6.1 Progress of work
3 - 12 0.75 9 24.75
ing, Quiz 2
tc. Practical test 2
sma
3 - 12 0.75 9 24.75
and
Quiz 2
Practical test 2
2 - 8 0.75 6 16.75
ated Quiz 3
Practical test 2
d on
IES 2 - 8 1.25 6 17.25
Quiz 3
6.2 Manpower utilization in accordance to quality assuran
requirement
6.3 Costing involved in fabrication project
6.4 Work scheduling
6.5 Safety reporting procedure in accordance to related standa
6.6 Personnel qualification (welding) in accordance to qua
assurance requirement
6.7 Facility requirement
6.8 Progress of work and contract requirement related
fabrication work
15 Final exam (Theory)
16-17
Final exam (Practical)
Total
Notional Hours
Credit Value
18. RUJUKAN UTAMA (MAIN REFERENCES):
3. Welding and Metal Fabrication (2016), Larry Jeffus, Cengage ISBN 9
4. Blueprint Reading For Welders (2015), A.E. Bennet, Cengage ISBN 9
RUJUKAN TAMBAHAN (EXTRA REFERENCES):
nce Practical test 3
ard
ality
to
----- -
- - -3- 3
14 - 56 8 42 120
40
3
9781133691846.
978-1133605782
5. MODERN WELDING (2012) . Andrew D. Althouse, Carl H.Turnquist,
ISBN 9781605257952
6. AUDEL WELDING POCKET REFERENCE
7. READY, SET, WELD BEGINNER-FRIENDLY PROJECTS FOR THE
9781600592621
8. WELDERS HANDBOOK, REVISED HP1513. A GUIDE TO PLASMA
Finch
19. Other additional information : -
Tools, Equipment and Materials (TEM
7. GTAW/ GMAW/ SMAW/ FCAW machine and Accessories
8. Carbon steel plate/ carbon steel pipe
9. Laptop/ Desktop
10. Printer/ Plotter
11. Mechanical cutting machine/ Thermal cutting Machine
12. Machining Equipment
Etc, as needed
William A. Bowditch, Kevin E. Bowditch, Mark A.Bowditch. Goodheart Willcox.
E HOME & GARDEN, (2009) Author : Kimberli Matin, Lark Crafts. ISBN
A CUTTING, OXYACETYLENE,ARC,MIG AND TIG WELDING. Author : Richard
SENARAI RUJUKAN / BAHAN KURSUS / MATA PELAJARAN
LIST OF COURSE’S / SUBJECT’S REFERENCE / METERIALS
Kursus / Nama Pengarang Penerbit Catatan
Mata Rujukan/
Author Publisher Remarks
pelajaran Bahan
Course / Name Of Book
Subject
DMB 4123 Operation R Dan Reid. Wiley Wiley Binder 2015
(Welding Management: An
Supervision)
Integrated
Approach, 6th
Edition
DMB 4123 Total Quality Dr. K. C. Arora Katson Book: 2016
(Welding management Publisher of
Supervision) Engineering
Book
DMB 4123 Applied Welding Ramesh Singh Elsevier 2016
(Welding Engineering: Oxford:
Supervision) Processes, Butterworth-
Codes, and Heinemann
Standards
DMB 4123 How Leadership E. Kevin Kelloway and Wiley Binder 2017
(Welding Behaviour Impact Karina Nielsen 2010
Supervision) Organizational 2017
Safety
DMB 4123 Production A.P. Verma Katson Book:
(Welding Management Ms. Maureen Orey Publisher of
Supervision) Engineering
Management and
DMB 4123 Supervisory Skills Book
(Welding Training. Be a
Supervision) Great Manager. CreateSpace
Independent
Publishing
Platform
Kursus / Nama Rujukan/ Pengarang Penerbit Catatan
Bahan
Mata Author Publisher Remarks
Name Of Book
pelajaran Larry Jeffus Cengage 2016
Welding and Metal
Course / Fabrication Cengage 2015
Subject
Goodheart 2012
DMB 4233 Willcox
(Metal
Fabrication
Process)
DMB 4233 Blueprint Reading For A.E. Bennet
(Metal Welders
Fabrication
Process)
DMB 4233 Modern Welding Andrew D. Althouse,
(Metal Carl H.Turnquist,
Fabrication William A. Bowditch,
Process) Kevin E. Bowditch,
Mark A.Bowditch.
DMB 4233 Audel Welding Pocket James E. Audel; 1st 2007
(Metal Reference 1st Edition Brumbaugh edition
Fabrication
Process)
DMB 4233 A Guide To Plasma Richard Finch Hpbooks 2007
(Metal Cutting,
Fabrication Oxyacetylene,Arc,Mig
Process) And Tig Welding
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Sukatan Pelajaran Dalam Tempoh Latihan
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SUBJEK : MTK 3023: MULAI 30 Oktober HINGGA : 3 November 2023
Shield Metal : 2023
BIL TAJUK Arc Weld.
1 Weld Carbon Steel Process 5
(SMAW III)
Plate Of Thickness
Range 6 - 9 mm In KANDUNGAN HURAIAN OPERASI
Vertical Up 2G
Position Related Knowledge 1.1.1 Identify type of Kemaskini
1.1 Identify Plate material and its basic Rancangan
Required properties for the required Pengajaran
welding Mingguan
Related Skill process.
1.2 Prepare the edges of 1.1.2 Identify and select
material materials for the required
1.3 Set welding current welding process.
1.4 Identify welding 1.2.1 Apply safety precaution
electrode related to handling and use
1.5 Align and tack weld of cutting equipment
plates according to OSHA.
1.6 Carry out welding 1.2.2 Identify and choose
using E7016/ E7018 low type of joints according to
hydrogen electrode work requirement.
1.7 Inspect weldment after 1.2.3 Identify and choose
welding type of jigs and fixtures for
required welding process.
1.2.4 Identify and choose
type of measuring, marking
and cutting tools and
equipment.
1.2.5 Identify and determine
type of edges preparation for
plate for the required
welding specification.
1.2.6 Measure and mark
plate according to welding
drawing specification.
1.2.7 Use cutting equipment
to prepare the edge of
material according to
required cutting
specification.
1.3.1 Apply safety precaution
related to handling of
electrical equipment
according to OSHA.
1.3.2 Identify unit and
welding current variable for
specific plate thickness
according to BS/AWS codes
and standards.
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1.3.3 Set welding amperage
for the required plate
thickness according to
BS/AWS codes and
standards.
1.4.1 Identify type and
classification of common
electrodes compatible with
the
base metal according to
BS/AWS codes and
standards.
1.4.2 Identify type of
electrode storage according
to manufactures
recommendation.
1.4.3 Select electrode
required for the specific
welding process.
1.5.1 Identify alignment
technique according to
standard operational
procedures.
1.5.2 Perform tacking
procedure on work piece
according to standard
operational procedures.
1.5.3 Use jigs and fixtures to
hold work piece according to
required process.
1.6.1 Apply safety precaution
related to welding process
according to OSHA.
1.6.2 Set parent metal to
required position
1.6.3 Maintain welding
current, arc length, electrode
angle and travel speed
according to required
welding process.
1.6.4 Operate welding
equipment according to
standard operational
procedures
1.6.5 Apply correct welding
techniques to weld carbon
steel plate of thickness
range 6 - 9mm in 2G
position according to BS/
AWS codes and
standards.
1.7.1 Identify type and
inspect surface defects and
causes in weldment.
1.7.2 Practice safety
consciousness, cautions, alert
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and patience in welding
work according to safety
work requirement.
2 Weld Carbon Steel Related Knowledge 2.1.1 Identify type of Kemaskini
Plate Of Thickness 2.1 Identify plate required material and its basic Rancangan
Range 6 - 9mm In 3G properties for the required Pengajaran
Position Related Skills welding Mingguan
2.2 Prepare the edge of process.
material 2.1.2 Identify and select
2.3 Set welding current materials for the required
2.4 Identify welding welding process.
electrode 2.2.1 Apply safety precaution
2.5 Align and tack weld related to handling and use
plates of cutting equipment
2.6 Carry out welding according to OSHA.
using E7016/ E7018 low 2.2.2 Identify and choose
hydrogen electrode type of joints according to
2.7 Inspect weldment after work requirement.
welding 2.2.3 Identify and choose
type of jigs and fixtures for
required welding process.
2.2.4 Identify and choose
type of measuring, marking
and cutting tools and
equipment.
2.2.5 Identify and determine
type of edges preparation for
plate for the required
welding specification.
2.2.6 Measure and mark
plate according to welding
drawing specification.
2.2.7 Use cutting equipment
to prepare the edge of
material
2.3.1 Apply safety precaution
related to handling of
electrical equipment
according to OSHA.
2.3.2 Identify unit and
welding current variable for
specific plate thickness
according to BS/AWS codes
and standards.
2.3.3 Set welding amperage
for the required plate
thickness according to
BS/AWS codes and
standards.
2.4.1 Identify type and
classification of common
electrodes compatible with
the
base metal according to
BS/AWS codes and
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standards.
2.4.2 Identify type of
electrode storage according
to manufactures
recommendation.
2.4.3 Select electrode
required for the specific
welding process.
2.5.1 Identify alignment
technique according to work
requirement.
2.5.2 Perform tacking
procedure on work piece
according to SOP.
2.5.3 Use jigs and fixtures to
hold work piece according to
required process.
2.6.1 Apply safety precaution
related to welding process
according to OSHA.
2.6.2 Set parent metal to
required position
2.6.3 Maintain welding
current, arc length, electrode
angle and travel speed
according to required
welding process.
2.6.4 Operate welding
equipment according to
standard operational
procedures
2.6.5 Apply correct welding
techniques to weld carbon
steel plate of thickness
range 6 - 9 mm in Vertical
Up 3G position according to
BS/ AWS codes
and standards
2.7.1 Identify type and
inspect surface defects and
causes in weldment.
2.7.2 Practice safety
consciousness, cautions, alert
and patience in welding
work according to safety
work requirement.
3 Weld Carbon Steel Related Knowledge 3.1.1 Identify type of Kemaskini
Plate Of Thickness 3.1 Identify base metal / material; plate and its basic Rancangan
Range 6 - 9 mm In material required properties for the required
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Vertical Up 4G
Position welding process. Pengajaran
Related Skills 3.1.2 Identify and select Mingguan
3.2 Prepare the edges of materials for the required
material welding process.
3.3 Set welding current 3.1.3 Identify content of
3.4 Select welding material mill certificate
electrode 3.1.4 Identify and confirm
3.5 Align and tack weld material condition
plates 3.2.1 Apply safety precaution
3.6 Carry out welding related to handling and use
using E7016/ E7018 low of cutting equipment
hydrogen electrode according to OSHA.
3.7 Inspect weldment after 3.2.2 Identify and choose
welding type of joints according to
work requirement.
3.2.3 Identify and choose
type of jigs and fixtures for
required welding process.
3.2.4 Identify and choose
type of measuring, marking
and cutting tools and
equipment.
3.2.5 Identify and determine
type of edges preparation for
plate for the required
welding specification.
3.2.6 Measure and mark
plate according to welding
drawing specification.
3.2.7 Use cutting equipment
to prepare the edge of
material.
3.3.1 Apply safety precaution
related to handling of
electrical equipment
according to OSHA.
3.3.2 Identify unit and
welding current variable for
specific plate thickness
according to BS/AWS codes
and standards.
3.3.3 Set welding amperage
for the required plate
thickness according to
BS/AWS codes and
standards.
3.4.1 Identify type and
classification of common
electrodes compatible with
the
base metal according to
BS/AWS codes and
standards.
3.4.2 Identify type of
electrode storage according
to manufactures
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recommendation.
3.4.3 Select electrode
required for the specific
welding process.
3.5.1 Identify alignment
technique according to work
requirement
3.5.2 Perform tacking
procedure on work piece
according to SOP.
3.5.3 Use jigs and fixtures to
hold work piece according to
required process.
3.6.1 Apply safety precaution
related to welding process
according to OSHA.
3.6.2 Set parent metal to
required position
3.6.3 Maintain welding
current, arc length, electrode
angle and travel speed
according to required
welding process.
3.6.4 Operate welding
equipment according to
standard operational
procedures
3.6.5 Apply correct welding
techniques to weld carbon
steel plate of thickness
range 6 - 9mm in 4G
position according to BS/
AWS codes and
standards.
3.7.1 Identify type and
inspect surface defects and
causes in weldment.
3.7.2 Practice safety
consciousness, cautions, alert
and patience in welding
work according to safety
work requirement.
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Sukatan Pelajaran Dalam Tempoh Latihan
NAMA : EDERN JEREMY ANAK SUNANG NO TEL : 0138125797 -
MTK 3032:
SUBJEK : Weld MULAI : 30 Oktober 2023 HINGGA : 3 November 2023
Repair
BIL TAJUK KANDUNGAN HURAIAN OPERASI
1.1.1 Describe the weld failure
before repair
1.1.2 Describe the investigation
process of analyzing the weld
failure
1.2.1 Identify types of weld repair;
grinding, chipping, machining,
filling, arc air
gouging, and oxy fuel gas gouging
1.2.2 Explain the procedure of weld
Related Knowledge repair.
1.1 Analyze weld 1.2.3 Describe types of equipment Kemaskini
use in weld repair process. Rancangan
Identify Types And failure before repair. 1.2.4 Identify function of equipment Pengajaran
and accessories use for weld repair Mingguan
1 Procedure Of Weld 1.2 Identify types of process according to requirement of
Repair weld repair according
to the material and
equipment. manufacturer’s specifications.
1.2.5 Describe the process of
assembling the equipment and
accessories.
1.2.6 Identify safety consciousness,
cautious and proper working
etiquette in
compliance with work safety
requirements according to
Occupational
Safety and Health Act.
2 Carry Out Back RELATED 2.1.1 Describe safety precaution Kemaskini
Gouging, As KNOWLEDGE storage of arc air gouging and oxy Rancangan
Required In With 2.1 Inspect Gouging fuel gas Pengajaran
Test Specimen equipment equipment according to Mingguan
Requirement
2.2 Identify Gouging manufacturer’s recommendation.
technique and 2.1.2 Identify gouging equipment
procedure such as arc air gouging and oxy fuel
gouging.
RELATED SKILLS 2.1.3 Describe maintenance of arc
2.3 Perform back air gouging and oxy fuel gouging
gouging technique equipment
where applicable according to standard operation
2.4 Inspect work piece procedure
after back gouging 2.1.4 Describe safety precaution
related to handling and gouging
operation in
accordance to standard operation
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procedure
2.1.5 Describe process, application
and operation.
2.3.1 Set up arc gouging machine
and equipment according to
manufacturer’s
recommendation.
2.3.2 Set up oxy fuel gouging and
equipment according to
manufacturer’s
recommendation.
2.3.3 Set the parameters before
gouging process.
2.3.4 Perform technique of arc air
gouging and oxy fuel gas on
workpiece in
accordance to standard operation
procedure.
2.3.5 Operate arc air gouging and
oxy fuel gas according to standard
operation
procedure.
2.3.6 Practice safety consciousness,
cautious and proper working
etiquette in
compliance with work safety
requirements according to
Occupational
Safety and Health Act.
2.4.1 Examine workpiece after back
gouging according to specification
2.4.2 Practice safety consciousness,
cautious and proper working
etiquette in
compliance with work safety
requirements.
3 Carry Out Grinding Related Knowledge 3.1.1 Identify safety precaution Kemaskini
As Required With 3.1 Identify grinding related to handling and grinding Rancangan
Test Specimen machine and operation in accordance to standard Pengajaran
Requirement accessories operation procedure. Mingguan
3.2 Inspect grinding 3.1.2 Identify types of grinders and
wheel grade, classification and size
grinding wheels.
Related Skills 3.1.3 Identify and choose grinding
3.3 Perform grinding machine required for grinding work.
3.4 Inspect work piece 3.2.1 Identify safety precaution
after grinding storage of grinding wheels
according to manufacturer’s
recommendation.
3.2.2 Describe maintenance of
grinding wheels according to
standard operation procedure.
3.3.1 Perform technique of grinding
on workpiece in accordance to
standard operation procedure.
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3.3.2 Operate grinding machine
according to standard operation
procedure.
3.3.3 Practice safety consciousness,
cautious and proper working
etiquette in compliance with work
safety requirements according to
Occupational Safety and Health Act.
3.4.1 Examine ground workpiece
against specification
3.4.2 Practice safety consciousness,
cautious and proper working
etiquette in compliance with work
safety requirements.
4.1.1 Identify safety precaution
related to handling and Back
Welding operation according to BS/
AWS standard operation procedure
4.1.2 Describe maintenance of Back
Welding equipment according BS/
AWS standard operation procedure.
4.2.1 Perform Back Welding
technique on work piece in
accordance to standard operation
Related Knowledge procedure.
4.1 Identify Back 4.2.2 Operate Back Welding
Welding technique
Carry Out Back according to standard operation Kemaskini
Welding As procedure. Rancangan
4.2.3 Practice safety consciousness, Pengajaran
4 Required With Test Related Skills cautious and proper working Mingguan
Specimen 4.2 Perform Back etiquette in compliance with work
Requirement Welding technique
where applicable safety requirements according to
Occupational Safety and Health Act.
4.3.1 Examine workpiece according
to specification
4.3.2 Practice safety consciousness,
cautious and proper working
etiquette in compliance with work
safety requirements.
4.3.3 Carry out cleaning on
weldment after Back Welding in
accordance to standard operation
procedure
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Sukatan Pelajaran Dalam Tempoh Latihan
NAMA : EDERN JEREMY ANAK SUNANG NO TEL : 0138125797 -
SUBJEK :
BIL TAJUK DMB4123 : MULAI 6 November HINGGA : 9 Februari 2024
Welding : 2023
MONITOR Supervision
1 WELDING
KANDUNGAN HURAIAN OPERASI
ACTIVITIES
1.1.1 Work schedule as per
code, standard, schedule and
specification
1.1.2 Type of materials,
consumables and equipment
available at disposal.
1.1.3 Physical condition of
materials, consumables and
equipment as per code,
standard and specification.
1.2.1 Joints design in
1.1 Consumable, materials accordance to related standard Kemaskini
and equipment. in welding area Rancangan
1.2 Status of `fit-up’ 1.2.2 `fit up’ accuracy as per Pengajaran
inspection code, standard, schedule and Mingguan
1.3 Requirement of WPS specification
(Welding Procedure 1.3.1 Specification needed for
Specifications) welding procedure
1.4 Welding progress 1.3.2 General step for Welding
1.5 Weldment inspection Procedure Specification
on completion preparation
1.6 Technical work report 1.3.3 Recording Recognized
in accordance to related and Accredited Welding
standard in welding area Procedures
1.4.1 Parameters and Welding
Specification
1.5.1 Surface inspection in
accordance to related standard
in welding area
1.5.2 Type of surface weld
defects, distortion,
misalignment and accuracy in
accordance to related standard
in welding area
2 Workshop Layout. 2.1 Location of workshop 2.1.1 Type of related work Kemaskini
layout activities in workshop Rancangan
2.2 Type of work related 2.1.2 Total area estimation Pengajaran
to welding activities according to job requirement Mingguan
2.3 Space allocation 2.2.1 Scope of welding work
according to equipment, and related work activities
materials and 2.2.2 Work activity according
to job requirement
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WORKSHOP consumables 2.3.1 Type and size of 2/4
3 BUDGET 2.4 Utilities required equipment, materials,
consumables and tools require
PROPOSAL for welding work
4 Work Schedule 2.3.2 Workers comfort in
accordance to related standard
in welding area
2.3.3 Work safety regulation in
accordance to related standard
in welding area
2.3.4 Area needed for
equipment, materials,
consumables and tools
2.4.1 Type of essential utilities
for welding workshop
requirement n in accordance to
related standard in welding
area
2.4.2 Electrical requirement for
equipment in accordance to
related standard in welding
area
3.1 Materials, 3.1.1 Basic financial Kemaskini
consumables and utilities accounting Rancangan
yearly consumption 3.1.2 Sources data and Pengajaran
3.2 Work out total cost information Mingguan
3.3 Budget proposal 3.1.3 Type of materials,
preparation consumables and utilities
3.1.4 Amount of materials,
consumables and utilities used
annually
3.2.1 Variable and fix cost
estimation
3.2.2 Current materials and
consumables market price
3.2.3 Materials, consumables
and utilities cost calculation
3.3.1 Project cost estimation
3.3.2 Budget for fabrication
4.1 Work time frame 4.1.1 Work sequence and flow Kemaskini
4.2 Work sequence and required to job requirement Rancangan
flow required according to 4.2.1 Basic production Pengajaran
job requirement planning and management Mingguan
4.3 Basic production 4.3.1 Gantt Chart
planning and management 4.3.2 Master Production
4.4 Resources needed Schedule
calculation- 4.3.3 Critical Path Method -
manpower,materials and CPM
consumables 4.3.4 Program Evaluation and
Review
4.3.5 Milestone Chart
4.4.1 Machinery Plant Cost
4.4.2 Rate of Labor Wages
4.4.3 Machinery Rental Rates
4.4.4 Consumable and Material
Cost
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4.4.5 Mechanical and Electrical
Component Cost
5.1.1 Work scheduling in
accordance to work
requirement
5.1.2 Basic production
planning and work
management in
5 WORK ASSIGN TO 5.1 Distribute work to accordance to work Kemaskini
SUBORDINATE subordinates requirement Rancangan
5.1.3 Human relation in work Pengajaran
requirement Mingguan
5.1.4 Communication
technique in accordance to
work requirement
5.1.5 Work scope in
accordance to work
requirement
5.1.6 Work completion time in
accordance to work
requirement
6.1.1 Documentation system –
ledger card, bin card, checklist
etc.
WELDING 6.1 Periodical 6.1.2 Operating principle of Kemaskini
maintenance document equipment
6.2.1 Periodic and preventive
6 EQUIPMENT AND and schedule preparation maintenance Rancangan
ACCESSORIES 6.2 Equipment and 6.2.2 Basic equipment problem Pengajaran
MONITORING accessories maintenance according to manufacturer Mingguan
6.3 Maintenance record recommendations.
6.2.3 Rectification of
equipment and accessories
6.3.1 Complete maintenance
report written
7 MONITOR 7.1 Statutory requirement 7.1.1 Department of Kemaskini
COMPLIANCE OF on work safety Occupational Safety & Rancangan
SAFETY 7.2 Work safety practices Hygiene (DOSH) safety Pengajaran
PRACTICES supervision at work site requirement Mingguan
7.3 Work site condition 7.1.2 Company safety
and hazard check regulation
7.1.3 DOSH document
7.2.1 Handling, disposal,
storage and transportation of
waste
materials
7.2.2 Safety precaution related
to handling and operating of
welding
equipment
7.2.3 Emergency procedure
according to Standard
Operational
Procedures
7.2.4 First aid treatment in
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NAMA : EDERN JEREMY ANAK SUNANG NO TEL : 0138125797 -
accordanceto Occupational
Safety &
Health Act
7.2.5 Occupational hazard in
accordance with the
requirement of
Occupational Safety & Health
Act
7.2.6 Safety equipment in
accordance to Occupational
Safety &
Health Act
7.2.7 Unsafe work practices
and habits in accordance with
the
requirement of Occupational
Safety & Health Act
7.3.1 Faulty equipment
7.3.2 Safety requirement for
work site in accordance with
the
requirement of Occupational
Safety & Health Act
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Sukatan Pelajaran Dalam Tempoh Latihan
NAMA : EDERN JEREMY ANAK SUNANG NO TEL : 0138125797 -
SUBJEK : DMB4233 : MULAI 6 November HINGGA : 9 Februari 2024
Metal : 2023
Fabrication
Process
BIL TAJUK KANDUNGAN HURAIAN OPERASI
1.1.1 The principle of the
design
1.2.1 Tool designer
1.3.1 Specification needed
to designing tool to be used
in fabrication works
1.4.1 Design situation
1.4.2 Design statement
1.4.3 Design specifications
1.1 Types and function of 1.4.4 Design Concepts and
the design related to prototyping
welding fabrication work. 1.4.5 Design Testing and
1 DESIGN FOR METAL 1.2 Design and its Evaluating Kemaskini
FABRICATION specification. 1.4.5 Recording Rancangan
PRODUCT 1.3 Design drawing in 1.4.6 Procedures for Pengajaran
accordance to product Designing Tools in Mingguan
specification. Fabrication Work
1.4 Tolerance and joint fit- 1.4.6.1 The initial phase of
up. product analysis
1.4.6.2 Phase Two -
Operational Analysis
1.4.6.3 Phase Three -
Machine Equipment
Analysis
1.4.6.4 Phase four – Control
analysis
1.4.6.5 Phase five – Cost
analysis
2 DESIGN AND 2.1 Engineering drawing 2.2.1 Type of Joint Kemaskini
DEVELOPMENT and symbols Selection Rancangan
2.2 Fitting and tolerances 2.2.2 Location and Pengajaran
2.3 Joints and configuration Distribution of Welds. Mingguan
for marking and 2.2.3 Joining Design
development 2.2.4 Technical
2.4 Related fabrication Consideration
process 2.2.5 Cost Consideration
2.5 Process of marking, fit- 2.3.1 Seam Process
up work and development. 2.3.2 Threaded Fasteners
2.6 Joint configuration and 2.3.3 Rivet & Rivetting
symbols 2.4.1 Machine Drawing
2.7 Joint tolerances 2.4.2 Working Drawing
2.8 Engineering drawing 2.4.3 Geometrical Drawing
interpretation.
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3.1.1 Definition of Milling
Machine
3.1.2 Type of Milling
Machine - turret mill, bed
mill, horizontal mill
3.1.3 Types of Cutting
Tools for Milling Machines
3.1.4 Safety Precaution
While Operating a Milling
Machine
3.1.5 Introduction to Lathe
Machine – Machinery
Lathe & Production Lathe
3.1.6 Safety Precaution
While Operating a Lathe
Machine
3.1.7 Introduction to
Surface Grinding Machine
3.1.8 Operation of Surface
Grinding Machine -
3.1 Introduction to Magnetic Chuck, Vice,
machining processes – Clamp, Vee-block, Sine
milling, turning, grinding, Table, Perma Sine
drilling/boring, bevel 3.1.9 Introduction to
cutting, sawing, guillotine Grinding
3 WORK PROCESSES etc. 3.1.10 Type of Grinding Kemaskini
FOR JOINT 3.1.11 Twist Drill Rancangan
PREPARATION 3.2 Introduction to Cutting Component Pengajaran
processes – flame cutting, 3.1.12 Bench Drill & Floor Mingguan
plasma cutting, hydro jet
cutting laser cutting etc. Drill
3.3 Methods and techniques 3.1.13 Pillar Drill
of repairing process. 3.1.14 Radial Drill
3.4 Fabrication of sheet 3.1.15 Type Portable
metal Drilling Machine –
3.1.16 Pistol Type
3.1.17 Heavy Duty
3.1.18 Safety Precaution
While Operating a Drill
Machine
3.2.1 Introduction Oxy
acetylene Cutting
3.2.3 Cutting Procedure
using Oxy acetylene
3.2.4 Plasma Cutting Work
Process
3.2.5 Principal of Water Jet
Cutting
3.4.1 Metal Fabrication
Work
3.4.2 Cutting
3.4.3 Shaping
3.4.4 Finalise
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4 POST WELD 4.1 Introduction to - Understanding the Kemaskini
MECHANICAL mechanical treatment principle of Ultrasonic Rancangan
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1/29/24, 11:T08RPEMATMENT
process, proceSdeusirPeeanngadjaran (RanImcanpgaacntMterengaatjmareMnintg(gUuaInT) )- Pengajaran
Mingguan
operation - Understanding the
4.2 Ultrasonic treatment principle of Pneumatic
(UT) Impact Treatment (PIT)
4.3 Ultrasonic Impact -Advantages of PIT
Treatment (UIT)
4.4 Pneumatic impact
Treatment (PIT)
5.1 Non-conformance and 5.1.1 Structural Soundness
characteristics of defects Discontinuities
5.2 Tolerance of 5.1.2 Geometric
acceptability of defect Discontinuities
according to related 5.1.3 Property
CORRECTIVE AND standard Discontinuities Kemaskini
5 PREVENTIVE
5.3 Causes of imperfection 5.2.1 Inspection Method Rancangan
ACTION REPORT
according to related 5.3.1 Defect prevention Pengajaran
standard method Mingguan
5.4 Imperfection evaluation 5.4.1 Corrective action
and acceptance or rejection demands in welding
based on code & 5.5.1 General consideration
standard according to for corrective action in
related standard welding process
6.1.1 Material
6.1.2 Manpower
6.1.3 Machine
6 WORK REPORT 6.1 Progress of work 6.1.4 Financial Kemaskini
PREPARATION FOR 6.2 Manpower utilization in 6.1.5 Time Rancangan
OTHER ACTIVITIES accordance to quality 6.2.1 Production activities Pengajaran
RELATED TO assurance requirement 6.2.2 Acquisition activies Mingguan
FABRICATION 6.3 Costing involved in 6.3.1 Project concept
PROJECT fabrication project 6.3.2 Immediate goal
6.4 Work scheduling 6.3.3 Zero Repetition
6.5 Safety reporting 6.3.4 Uncertainty
procedure in accordance to 6.4.1 Supervision of Project
OSHA Progress
6.6 Personnel qualification 6.4.2 Welding Supervision
(welding) in accordance to 6.4.3 Corrective action
quality assurance 6.5.1 Project control
requirement 6.6.1 Integration cost
6.7 Facility requirement 6.7.1 Information recording
6.8 Progress of work and 6.8.1 Writing Report and
contract requirement related briefing
to fabrication work 6.8.2 Diagram
6.8.3 Bar chart
6.8.4 Time scale diagram
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1/29/24, 11:08 PM Sesi Pengajaran (Rancangan Mengajar Mingguan)
Sesi Pengajaran (Rancangan Mengajar Mingguan)
NAMA : EDERN JEREMY ANAK SUNANG NO TEL : 0138125797 -
SUBJEK MTK 3023: Shield Metal Arc Weld. MULAI : 30 Oktober 2023 HINGGA : 3 November 2023
: Process 5 (SMAW III)
HURAIAN
BIL TAJUK KANDUNGAN
3.1.1 Identify type of material; plate and its
1 Weld Carbon Steel Plate Of Thickness Related Knowledge basic properties for the required
welding process.
Range 6 - 9 mm In Vertical Up 4G 3.1 Identify base metal / material 3.1.2 Identify and select materials for the
required welding process.
Position required 3.1.3 Identify content of material mill
certificate
Related Skills 3.1.4 Identify and confirm material
3.2 Prepare the edges of material condition
3.3 Set welding current 3.2.1 Apply safety precaution related to
3.4 Select welding electrode handling and use of cutting equipment
3.5 Align and tack weld plates according to OSHA.
3.6 Carry out welding using E7016/ 3.2.2 Identify and choose type of joints
E7018 low hydrogen electrode according to work requirement.
3.7 Inspect weldment after welding 3.2.3 Identify and choose type of jigs and
fixtures for required welding process.
3.2.4 Identify and choose type of measuring,
marking and cutting tools and
equipment.
3.2.5 Identify and determine type of edges
preparation for plate for the required
welding specification.
3.2.6 Measure and mark plate according to
welding drawing specification.
3.2.7 Use cutting equipment to prepare the
edge of material.
3.3.1 Apply safety precaution related to
handling of electrical equipment
according to OSHA.
3.3.2 Identify unit and welding current
variable for specific plate thickness
according to BS/AWS codes and standards.
3.3.3 Set welding amperage for the required
plate thickness according to
BS/AWS codes and standards.
3.4.1 Identify type and classification of
common electrodes compatible with the
base metal according to BS/AWS codes and
standards.
3.4.2 Identify type of electrode storage
according to manufactures
recommendation.
3.4.3 Select electrode required for the
specific welding process.
3.5.1 Identify alignment technique according
to work requirement
3.5.2 Perform tacking procedure on work
piece according to SOP.
3.5.3 Use jigs and fixtures to hold work
piece according to required process.
3.6.1 Apply safety precaution related to
welding process according to OSHA.
3.6.2 Set parent metal to required position
3.6.3 Maintain welding current, arc length,
electrode angle and travel speed
according to required welding process.
3.6.4 Operate welding equipment according
to standard operational procedures
3.6.5 Apply correct welding techniques to
NAMA : EDERN JEREMY ANAK SUNANG NO TEL : 0138125797 -
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weld carbon steel plate of thickness
range 6 - 9mm in 4G position according to
BS/ AWS codes and
standards.
3.7.1 Identify type and inspect surface
defects and causes in weldment.
3.7.2 Practice safety consciousness,
cautions, alert and patience in welding
work according to safety work requirement.
BIL MINGGU KELAS / MULAI HINGGA RANCANGAN ABBM/CATATAN KOMEN KOMEN OPERASI
KE TINGKATAN MINGGUAN PENYELIA PEMBIMBING
13 2 MTK 30-10- 03-11- -Memeriksa -Slide Powerpoint Kemaskini
2023 2023 kecacatan -Nota Modul MTK Rancangan
permukaan 3023 Pengajaran
kimpal - Mesin kimpal Harian
- Peralatan
mengimpal
- Peralatan
keselamatan seperti
baju bengkel, kasut
bengkel, cermin
mata keselamatan
dan pelindung
muka
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1/29/24, 11:08 PM Sesi Pengajaran (Rancangan Mengajar Mingguan)
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1/29/24, 11:11 PM Sesi Pengajaran (Rancangan Mengajar Mingguan)
Sesi Pengajaran (Rancangan Mengajar Mingguan)
NAMA : EDERN JEREMY ANAK SUNANG NO TEL : 0138125797 -
SUBJEK MTK 3032: Weld Repair MULAI : 30 Oktober HINGGA : 3 November 2023
: 2023
BIL TAJUK KANDUNGAN HURAIAN
Related Knowledge 4.1.1 Identify safety precaution related to handling and Back
Welding operation according to BS/ AWS standard operation
4.1 Identify Back Welding procedure
4.1.2 Describe maintenance of Back Welding equipment
Carry Out Back Welding As technique according BS/ AWS standard operation procedure.
4.2.1 Perform Back Welding technique on work piece in
1 Required With Test accordance to standard operation procedure.
4.2.2 Operate Back Welding according to standard operation
Specimen Requirement Related Skills procedure.
4.2.3 Practice safety consciousness, cautious and proper
4.2 Perform Back Welding working etiquette in compliance with work safety requirements
according to Occupational Safety and Health Act.
technique where applicable 4.3.1 Examine workpiece according to specification
4.3.2 Practice safety consciousness, cautious and proper
working etiquette in compliance with work safety
requirements.
4.3.3 Carry out cleaning on weldment after Back Welding in
accordance to standard operation procedure
BIL MINGGU KELAS / MULAI HINGGA RANCANGAN ABBM/CATATAN KOMEN KOMEN OPERASI
KE TINGKATAN MINGGUAN PENYELIA PEMBIMBING
1. Menyatakan
ciri-ciri kimpal
belakang (back
13 2 MTK 30-10- 03-11- weld). -Slide Powerpoint Kemaskini
2023 2023 2. Menyatakan -Nota edaran Rancangan
teknik Modul MTK 3023 Pengajaran
mengimpal 'Mengimpal Harian
dalam kerja belakang mengikut
kimpalan kehendak
3. Melakarkan pengujian
simbol spesimen'
kimpalan yang
terdapat dalam
kerja-kerja
kimpalan.
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1/29/24, 11:15 PM Sesi Pengajaran (Rancangan Mengajar Mingguan)
Sesi Pengajaran (Rancangan Mengajar Mingguan)
NAMA : EDERN JEREMY ANAK SUNANG NO TEL : 0138125797 -
SUBJEK DMB4123 : Welding MULAI : 6 November 2023 HINGGA : 9 Februari 2024
: Supervision
BIL TAJUK KANDUNGAN HURAIAN
MONITOR 1.1 Consumable, materials and 1.1.1 Work schedule as per code, standard, schedule and
1 WELDING equipment. specification
1.2 Status of `fit-up’ inspection 1.1.2 Type of materials, consumables and equipment
ACTIVITIES 1.3 Requirement of WPS (Welding available at disposal.
Procedure Specifications) 1.1.3 Physical condition of materials, consumables and
1.4 Welding progress equipment as per code, standard and specification.
1.5 Weldment inspection on completion 1.2.1 Joints design in accordance to related standard in
1.6 Technical work report in accordance welding area
to related standard in welding area 1.2.2 `fit up’ accuracy as per code, standard, schedule and
specification
1.3.1 Specification needed for welding procedure
1.3.2 General step for Welding Procedure Specification
preparation
1.3.3 Recording Recognized and Accredited Welding
Procedures
1.4.1 Parameters and Welding Specification
1.5.1 Surface inspection in accordance to related standard
in welding area
1.5.2 Type of surface weld defects, distortion,
misalignment and accuracy in accordance to related
standard in welding area
BIL MINGGU KELAS / MULAI HINGGA RANCANGAN ABBM/CATATAN KOMEN KOMEN OPERASI
KE TINGKATAN MINGGUAN PENYELIA PEMBIMBING
1.1
Consumable,
materials and
equipment. 1. Laptop
1.2 Status of 2. Internet Kemaskini
Rancangan
13-11- 17-11- `fit-up’ 3. Papan Putih Pengajaran
2023 2023 Harian
12 2DMB inspection 4. Pen Marker
1.3 5. Projektor
Requirement of 6. Slide
WPS (Welding Pembentangan
Procedure
Specifications)
23 2DMB 20-11- 24-11- 1.4 Welding 1. Laptop Kemaskini
34 2DMB 2023 2023 progress 2. Internet Rancangan
1.5 Weldment 3. Papan Putih Pengajaran
27-11- 01-12- inspection on 4. Pen Marker Harian
2023 2023 completion 5. Projektor
6. Slide Kemaskini
Pembentangan Rancangan
Pengajaran
1.6 Technical 1. Laptop Harian
work report in 2. Internet
accordance to 3. Papan Putih
related standard 4. Pen Marker
in welding area 5. Projektor
6. Slide
Pembentangan
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1/29/24, 11:23 PM Sesi Pengajaran (Rancangan Mengajar Mingguan)
Sesi Pengajaran (Rancangan Mengajar Mingguan)
NAMA : EDERN JEREMY ANAK SUNANG NO TEL : 0138125797 -
SUBJEK DMB4123 : MULAI : 6 November 2023 HINGGA : 9 Februari 2024
: Welding
Supervision
BIL TAJUK KANDUNGAN HURAIAN
2.1 Location of workshop layout 2.1.1 Type of related work activities in workshop
2.1.2 Total area estimation according to job requirement
2.2 Type of work related to welding 2.2.1 Scope of welding work and related work activities
2.2.2 Work activity according to job requirement
1 Workshop Layout. activities 2.3.1 Type and size of equipment, materials, consumables
2.3 Space allocation according to and tools require for welding work
2.3.2 Workers comfort in accordance to related standard in
equipment, materials and consumables welding area
2.3.3 Work safety regulation in accordance to related
2.4 Utilities required standard in welding area
2.3.4 Area needed for equipment, materials, consumables
and tools
2.4.1 Type of essential utilities for welding workshop
requirement n in accordance to related standard in welding
area
2.4.2 Electrical requirement for equipment in accordance
to related standard in welding area
BIL MINGGU KELAS / MULAI HINGGA RANCANGAN ABBM/CATATAN KOMEN KOMEN OPERASI
KE TINGKATAN MINGGUAN PENYELIA PEMBIMBING
15 2DMB 04-12- 08-12- 2.1 Location of -Nota Modul DMB Kemaskini
2023 2023 workshop 4123 Rancangan
layout -Slide Pengajaran
2.2 Type of Pembentangan Harian
work related to
welding
activities
2.3 Space
allocation
according to
equipment,
materials and
consumables
2.4 Utilities
required
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1/29/24, 11:24 PM Sesi Pengajaran (Rancangan Mengajar Mingguan)
Sesi Pengajaran (Rancangan Mengajar Mingguan)
NAMA : EDERN JEREMY ANAK SUNANG NO TEL : 0138125797 -
SUBJEK DMB4123 : Welding MULAI : 6 November 2023 HINGGA : 9 Februari 2024
: Supervision
HURAIAN
BIL TAJUK KANDUNGAN
3.1.1 Basic financial accounting
3.1 Materials, consumables and utilities 3.1.2 Sources data and information
3.1.3 Type of materials, consumables and
1 WORKSHOP BUDGET yearly consumption utilities
PROPOSAL 3.2 Work out total cost 3.1.4 Amount of materials, consumables and
utilities used annually
3.3 Budget proposal preparation 3.2.1 Variable and fix cost estimation
3.2.2 Current materials and consumables market
price
3.2.3 Materials, consumables and utilities cost
calculation
3.3.1 Project cost estimation
3.3.2 Budget for fabrication
BIL MINGGU KELAS / MULAI HINGGA RANCANGAN ABBM/CATATAN KOMEN KOMEN OPERASI
KE TINGKATAN MINGGUAN PENYELIA PEMBIMBING
16 2 DMB 01-01- 05-01- 3.1 Materials, -slide Kemaskini
2024 2024 consumables pembentangan Rancangan
and utilities -laptop Pengajaran
yearly -projektor Harian
consumption -nota edaran modul
DMB4123
27 2 DMB 08-01- 12-01- 3.2 Work out -slide Kemaskini
2024 2024 total cost pembentangan Rancangan
3.3 Budget -laptop Pengajaran
proposal -projektor Harian
preparation -nota edaran modul
DMB4123
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Sesi Pengajaran (Rancangan Mengajar Mingguan)
NAMA : EDERN JEREMY ANAK SUNANG NO TEL : 0138125797 -
6 November 2023
SUBJEK DMB4123 : Welding MULAI : KANDUNGAN HINGGA : 9 Februari 2024
: Supervision
HURAIAN
BIL TAJUK
4.1.1 Work sequence and flow required to
1 Work Schedule 4.1 Work time frame job requirement
4.2 Work sequence and flow required according to 4.2.1 Basic production planning and
job requirement management
4.3 Basic production planning and management 4.3.1 Gantt Chart
4.4 Resources needed calculation- 4.3.2 Master Production Schedule
manpower,materials and consumables 4.3.3 Critical Path Method -CPM
4.3.4 Program Evaluation and Review
4.3.5 Milestone Chart
4.4.1 Machinery Plant Cost
4.4.2 Rate of Labor Wages
4.4.3 Machinery Rental Rates
4.4.4 Consumable and Material Cost
4.4.5 Mechanical and Electrical Component
Cost
BIL MINGGU KELAS / MULAI HINGGA RANCANGAN ABBM/CATATAN KOMEN KOMEN OPERASI
KE TINGKATAN MINGGUAN PENYELIA PEMBIMBING
18 2 DMB 15-01- 19-01- 4.1 Work time 1. Laptop Kemaskini
2024 2024 frame 2. Internet Rancangan
4.2 Planning 3. Papan Putih Pengajaran
Process 4. Pen Marker Harian
5. Projektor
6. Slide
Pembentangan
29 2 DMB 22-01- 26-01- 4.3 Basic 1. Laptop Kemaskini
2024 2024 production planning 2. Internet Rancangan
and management 3. Papan Putih Pengajaran
4.4 Resources 4. Pen Marker Harian
needed calculation- 5. Projektor
manpower,materials 6. Slaid
and consumables Pembentangan
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1/29/24, 11:25 PM Sesi Pengajaran (Rancangan Mengajar Mingguan)
Sesi Pengajaran (Rancangan Mengajar Mingguan)
NAMA : EDERN JEREMY ANAK SUNANG NO TEL : 0138125797 -
SUBJEK DMB4123 : Welding MULAI : 6 November 2023 HINGGA : 9 Februari 2024
: Supervision
BIL TAJUK KANDUNGAN HURAIAN
1 WORK ASSIGN TO 5.1 Distribute work to 5.1.1 Work scheduling in accordance to work
SUBORDINATE subordinates requirement
5.1.2 Basic production planning and work management
in
accordance to work requirement
5.1.3 Human relation in work requirement
5.1.4 Communication technique in accordance to work
requirement
5.1.5 Work scope in accordance to work requirement
5.1.6 Work completion time in accordance to work
requirement
BIL MINGGU KELAS / MULAI HINGGA RANCANGAN ABBM/CATATAN KOMEN KOMEN OPERASI
KE TINGKATAN MINGGUAN PENYELIA PEMBIMBING
1 10 2 DMB 29-01- 02-02- 5.1 Distribute 1. Laptop Kemaskini
2024 2024 work to 2. Internet Rancangan
subordinates 3. Papan Putih Pengajaran
4. Pen Marker Harian
5. Projektor
6. Slaid
Pembentangan
https://eplm.uthm.edu.my/eplm/sesipengajaranm.php?a=15883&b=49614&yaadmin=5&s=91&p=7903 1/1
1/29/24, 11:25 PM Sesi Pengajaran (Rancangan Mengajar Mingguan)
https://eplm.uthm.edu.my/eplm/sesipengajaranm.php?a=15883&b=49614&yaadmin=5&s=91&p=7903 1/1
1/29/24, 11:26 PM Sesi Pengajaran (Rancangan Mengajar Mingguan)
Sesi Pengajaran (Rancangan Mengajar Mingguan)
NAMA : EDERN JEREMY ANAK SUNANG NO TEL : 0138125797 -
SUBJEK DMB4233 : Metal Fabrication MULAI : 6 November 2023 HINGGA : 9 Februari 2024
: Process
BIL TAJUK KANDUNGAN HURAIAN
1.1.1 The principle of the design
1.2.1 Tool designer
1.3.1 Specification needed to designing tool
to be used in fabrication works
1.4.1 Design situation
1.4.2 Design statement
1.1 Types and function of the design related 1.4.3 Design specifications
to welding fabrication work. 1.4.4 Design Concepts and prototyping
1 DESIGN FOR METAL 1.2 Design and its specification. 1.4.5 Design Testing and Evaluating
FABRICATION PRODUCT 1.3 Design drawing in accordance to 1.4.5 Recording
product specification. 1.4.6 Procedures for Designing Tools in
1.4 Tolerance and joint fit-up. Fabrication Work
1.4.6.1 The initial phase of product analysis
1.4.6.2 Phase Two - Operational Analysis
1.4.6.3 Phase Three - Machine Equipment
Analysis
1.4.6.4 Phase four – Control analysis
1.4.6.5 Phase five – Cost analysis
BIL MINGGU KELAS / MULAI HINGGA RANCANGAN ABBM/CATATAN KOMEN KOMEN OPERASI
KE TINGKATAN MINGGUAN PENYELIA PEMBIMBING
1.1 Types and
function of the
design related
to welding
12 2DMB 13-11- 17-11- fabrication -Slide Kemaskini
2023 2023 work. pembentangan Rancangan
1.2 Design and -Projektor Pengajaran
its specification. -Laptop Harian
1.3 Design -Nota edaran
drawing in Modul DMB 4233
accordance to
product
specification.
1.4 Tolerance
and joint fit-up.
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1/29/24, 11:27 PM Sesi Pengajaran (Rancangan Mengajar Mingguan)
Sesi Pengajaran (Rancangan Mengajar Mingguan)
NAMA : EDERN JEREMY ANAK SUNANG MULAI : NO TEL : 0138125797 -
6 November 2023
SUBJEK DMB4233 : Metal Fabrication KANDUNGAN HINGGA : 9 Februari 2024
: Process
HURAIAN
BIL TAJUK
2.2.1 Type of Joint Selection
2.1 Engineering drawing and symbols 2.2.2 Location and Distribution of
Welds.
2.2 Fitting and tolerances 2.2.3 Joining Design
2.2.4 Technical Consideration
2.3 Joints and configuration for marking and 2.2.5 Cost Consideration
2.3.1 Seam Process
development 2.3.2 Threaded Fasteners
2.3.3 Rivet & Rivetting
1 DESIGN AND DEVELOPMENT 2.4 Related fabrication process 2.4.1 Machine Drawing
2.5 Process of marking, fit-up work and 2.4.2 Working Drawing
2.4.3 Geometrical Drawing
development.
2.6 Joint configuration and symbols
2.7 Joint tolerances
2.8 Engineering drawing interpretation.
BIL MINGGU KELAS / MULAI HINGGA RANCANGAN ABBM/CATATAN KOMEN KOMEN OPERASI
KE TINGKATAN MINGGUAN PENYELIA PEMBIMBING
2.1 Engineering
drawing and
symbols
2.2 Fitting and
13 2DMB 20-11- 24-11- tolerances - Nota modul DMB Kemaskini
2023 2023 2.3 Joints and 4233 Rancangan
configuration - Slide Pengajaran
for marking and pembentangan Harian
development
2.4 Related
fabrication
process
2.5 Process of
marking, fit-up
work and
development. -Nota Modul DMB
2.6 Joint 4233 Kemaskini
Rancangan
27-11- 01-12- configuration -Slide Pengajaran
2023 2023 Harian
24 2DMB and symbols pembentangan
2.7 Joint -Projektor
tolerances -Laptop
2.8 Engineering -Papan putih
drawing
interpretation.
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1/29/24, 11:27 PM Sesi Pengajaran (Rancangan Mengajar Mingguan)
Sesi Pengajaran (Rancangan Mengajar Mingguan)
NAMA : EDERN JEREMY ANAK SUNANG NO TEL : 0138125797 -
SUBJEK DMB4233 : Metal MULAI : 6 November 2023 HINGGA : 9 Februari 2024
: Fabrication Process
HURAIAN
BIL TAJUK KANDUNGAN
3.1.1 Definition of Milling Machine
3.1 Introduction to machining processes – 3.1.2 Type of Milling Machine - turret mill,
bed mill, horizontal mill
milling, turning, grinding, drilling/boring, bevel 3.1.3 Types of Cutting Tools for Milling
Machines
WORK PROCESSES cutting, sawing, guillotine etc. 3.1.4 Safety Precaution While Operating a
3.2 Introduction to Cutting processes – flame Milling Machine
3.1.5 Introduction to Lathe Machine –
1 FOR JOINT cutting, plasma cutting, hydro jet cutting laser Machinery Lathe & Production Lathe
3.1.6 Safety Precaution While Operating a
PREPARATION cutting etc. Lathe Machine
3.1.7 Introduction to Surface Grinding
3.3 Methods and techniques of repairing Machine
3.1.8 Operation of Surface Grinding Machine
process. -Magnetic Chuck, Vice, Clamp, Vee-block,
Sine Table, Perma Sine
3.4 Fabrication of sheet metal 3.1.9 Introduction to Grinding
3.1.10 Type of Grinding
3.1.11 Twist Drill Component
3.1.12 Bench Drill & Floor Drill
3.1.13 Pillar Drill
3.1.14 Radial Drill
3.1.15 Type Portable Drilling Machine –
3.1.16 Pistol Type
3.1.17 Heavy Duty
3.1.18 Safety Precaution While Operating a
Drill Machine
3.2.1 Introduction Oxy acetylene Cutting
3.2.3 Cutting Procedure using Oxy acetylene
3.2.4 Plasma Cutting Work Process
3.2.5 Principal of Water Jet Cutting
3.4.1 Metal Fabrication Work
3.4.2 Cutting
3.4.3 Shaping
3.4.4 Finalise
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