SYLLABUS: SUMMARY OF INFO
1. Name of Course: METAL FABRICATION PROCESS
2. Course Code: DMB 4233
3. Names of subject matter 1. ZAINAL BIN HUSSAIN
expert: 2. MUHAMMAD FADHIL BIN ZAINAL
3. MOHAMAD ADAM ZAKUAN BIN AH
4. KHAIRUL NIZAM BIN KAMAL
5. KHAIRUNNISA BINTI MOHD RADZI
6. NORHAYATI BINTI ABU HASAN
7. NORAZZAH BINTI ABDULLAH
8. MASNAWI BIN MD YUSOF
4. Rationale for the inclusion of the course in the programme:
Metal Fabrication process is a course that provides students with opportunitie
and to participate in hands-on activities in the welding workshop or laborat
preparation and finishing, metal cutting, weld quality, and welding process. T
technology, development of student leadership skills and cautious in report pr
problems whereas safety concepts are integrated into instruction to the maxi
5. Semester and Year offered: Semester 4 Year 2
6. Total Student Learning Time (SLT):
Category of Activities Learning A
Lecture
Guided learning Tutorial/Practical
Student centered learning activitie
Preparation for assignments/ proj
Self-learning Independent study/revision
Preparation for assessment
ORMATION ON EACH COURSE
HMAD KOLEJ VOKASIONAL SHAH ALAM
I KOLEJ VOKASIONAL KLANG
KOLEJ VOKASIONAL GERIK
KOLEJ VOKASIONAL SLIM RIVER
KOLEJ VOKASIONAL SUNGAI BULOH
KOLEJ VOKASIONAL SUNGAI BULOH
KOLEJ VOKASIONAL LEBUH CATOR
KOLEJ VOKASIONAL PORT DICKSON
es to examine safety, report on product and technical information in metal fabrication
tory. Topics include career opportunities, safety, identification and selection, metal
This course encourages critical thinking, use of the scientific method, integration of
reparation, and application of knowledge and skills related to practical questions and
imum extent possible.
Activity Total Hours/ Semester
11
es 56
jects 3
23
11
8
Formal assessments Continuous assessments
Final examination sitting
7. Credit Value: 3 credits
8. Prerequisite (if any): None
9. Course Learning Outcomes (CLO):
CLO1 Determine metal fabrication product design and specification rela
CLO2 Assemble metal fabrication product using various process accord
CLO3 Form work report of non-conformance in accordance to corrective
10. Transferable Skills (Skills and how they are developed and assessed, project
Related PLO Transferable Skills
PLO3 Problem Solving & Scientific Skills C
PLO2 Practical skills
PLO4 Communications Skills
11. Teaching-learning and assessment strategy :
CLO1 CLO
Determine metal fabrication product design and specification rel
to work requirement (C4, PLO3)
CLO2 Assemble metal fabrication product using various process accor
to related standard in welding area. ( P3, PLO2)
Total SLT 5
3
120
ated to work requirement (C4, PLO3)
ding to related standard in welding area. ( P3, PLO2)
e action report specification standard (A3, PLO4)
t and practical experience and internship): Skills of Assessment
Skills Development Presentation, Essay
Practical test
Case Study, Project, Tutorial, Group Work
Presentation, Essay
Practical, demonstration
Case Study, Role Play, Tutorial, Group
Work
lated Method of delivery Method of assessment KPI
rding Quiz, Test
Lectures & Student Centered 100% students
Learning Activities Practical test obtain 50%
marks and
Lectures & Practical above
100% students
obtain 50%
CLO3 Form work report of non-conformance in accordance to corre
action report specification standard (A3, PLO4)
12. Synopsis :
This course requires students to complete various metalworking projects. St
projects. Students will be taught how to evaluate their own progress and make
the competence required for selecting standard jigs and fixture, design produ
action method related to pre-preparation of fabrication work, preparing c
mechanical treatment process on welded material (pre-heat & PWHT), ve
method, determining appropriate corrosion protection method, determining
activities related to fabrication project in accordance to related standards in w
13. Mode of Delivery :
Lecture, Practical, Student Centered Learning, and Guided Project
14. Assessment Methods and Types : Report and Presentation of Community Pr
Continuous Assessment CLO1-PLO
C4
1 Quiz 1 5%
2 Quiz 2 5%
3 Quiz 3 5%
4 Practical Test 1 -
5 Practical Test 2
6 Practical Test 3
Final Examina
1 Theory -
ective Lectures & Student Centered Test. Presentation, marks and
Learning Activities Essay above
100% students
obtain 50%
marks and
above
tudents will work in cooperative groups, as well as, independently to complete their
e adjustments as needed throughout the course. Students should be able to identifies
uct such as jigs and fixtures for welding fabrication, deciding predictive & corrective
corrective action report, conducting stress relief process on material, monitoring
erifying marking & development (design), verifying suitable of corrosion protection
appropriate work process for joint preparation and preparing work report for other
welding area.
roject Construction
O3 CLO2-PLO2 CLO3-PLO4 Total (%)
60%
P3 A3 40%
--
--
--
10% 5%
10% 5%
10% 5%
ation
--
2 Practical -
15%
SUB TOTAL
TOTAL
15. Mapping of the course/module to the Programme Aims :
PEO1 PEO2 PEO3 PEO4
PLO3 X
PLO2 X
PLO4 X
40% -
70% 15%
100%
Mapping of the course/module to the Programme Learning Outcomes :
16. DESCRIPTION
Determine metal fabrication product design and specification rela
PLO3 requirement (C4, PLO3)
Assemble metal fabrication product using various process ac
PLO2 related standard in welding area. ( P3, PLO2)
Form work report of non-conformance in accordance to correc
PLO5 report specification standard (A3, PLO4)
ated to work
ccording to
ctive action
X PLO1
X PLO2
PLO3
X PLO4
PLO5
PLO6
PLO7
PLO8
PLO9
PLO10
PLO11
17. Content outline of the course and the SLT per topic:
Week Course Materials
1-2 1.0 DESIGN FOR METAL FABRICATION PRODUCT
3-4
1.1 Types and function of the design related to welding fabricat
work.
1.2 Design and its specification.
1.3 Design drawing in accordance to product specification.
1.4 Tolerance and joint fit-up.
2.0 DESIGN AND DEVELOPMENT
2.1 Engineering drawing and symbols
2.2 Fitting and tolerances
2.3 Joints and configuration for marking and development
2.4 Related fabrication process
2.5 Process of marking, fit-up work and development.
2.6 Joint configuration and symbols
2.7 Joint tolerances
2.8 Engineering drawing interpretation.
STUDENT LEARNING TIME (SLT)
FACE TO FACE
Lecture
Tutorial Assessment
Practical
Test &
Exam
Self Study NON F2F
Total (Hours)
2 - 8 0.75 6 16.75
tion
Quiz 1
Practical test 1
2 8 0.75 6 16.75
Quiz 1
Practical test 1
5 - 7 3.0 WORK PROCESSES FOR JOINT PREPARATION
3.1 Introduction to machining processes – milling, turni
grinding, drilling/boring, bevel cutting, sawing, guillotine et
3.2 Introduction to Cutting processes – flame cutting, plas
cutting, hydro jet cutting laser cutting etc.
3.3 Methods and techniques of repairing process.
3.4 Fabrication of sheet metal
8 - 10 4.0 POST WELD MECHANICAL TREATMENT
4.1 Introduction to mechanical treatment process, procedure a
operation
4.2 Ultrasonic treatment (UT)
4.3 Ultrasonic Impact Treatment (UIT)
4.4 Pneumatic impact Treatment (PIT)
11 - 12 5.0 CORRECTIVE AND PREVENTIVE ACTION REPORT
5.1 Non-conformance and characteristics of defects
5.2 Tolerance of acceptability of defect according to rela
standard
5.3 Causes of imperfection according to related standard
5.4 Imperfection evaluation and acceptance or rejection based
code & standard according to related standard
13-14 6.0 WORK REPORT PREPARATION FOR OTHER ACTIVITI
RELATED TO FABRICATION PROJECT
6.1 Progress of work
3 - 12 0.75 9 24.75
ing, Quiz 2
tc. Practical test 2
sma
3 - 12 0.75 9 24.75
and
Quiz 2
Practical test 2
2 - 8 0.75 6 16.75
ated Quiz 3
Practical test 2
d on
IES 2 - 8 1.25 6 17.25
Quiz 3
6.2 Manpower utilization in accordance to quality assuran
requirement
6.3 Costing involved in fabrication project
6.4 Work scheduling
6.5 Safety reporting procedure in accordance to related standa
6.6 Personnel qualification (welding) in accordance to qua
assurance requirement
6.7 Facility requirement
6.8 Progress of work and contract requirement related
fabrication work
15 Final exam (Theory)
16-17
Final exam (Practical)
Total
Notional Hours
Credit Value
18. RUJUKAN UTAMA (MAIN REFERENCES):
1. Welding and Metal Fabrication (2016), Larry Jeffus, Cengage ISBN 9
2. Blueprint Reading For Welders (2015), A.E. Bennet, Cengage ISBN 9
RUJUKAN TAMBAHAN (EXTRA REFERENCES):
nce Practical test 3
ard
ality
to
----- -
- - -3- 3
14 - 56 8 42 120
40
3
9781133691846.
978-1133605782
1. MODERN WELDING (2012) . Andrew D. Althouse, Carl H.Turnquist,
ISBN 9781605257952
2. AUDEL WELDING POCKET REFERENCE
3. READY, SET, WELD BEGINNER-FRIENDLY PROJECTS FOR THE
9781600592621
4. WELDERS HANDBOOK, REVISED HP1513. A GUIDE TO PLASMA
Finch
19. Other additional information : -
Tools, Equipment and Materials (TEM
1. GTAW/ GMAW/ SMAW/ FCAW machine and Accessories
2. Carbon steel plate/ carbon steel pipe
3. Laptop/ Desktop
4. Printer/ Plotter
5. Mechanical cutting machine/ Thermal cutting Machine
6. Machining Equipment
Etc, as needed
William A. Bowditch, Kevin E. Bowditch, Mark A.Bowditch. Goodheart Willcox.
E HOME & GARDEN, (2009) Author : Kimberli Matin, Lark Crafts. ISBN
A CUTTING, OXYACETYLENE,ARC,MIG AND TIG WELDING. Author : Richard
SYLLABUS: SUMMARY OF INFO
1. Name of Course: METAL FABRICATION PROCESS
2. Course Code: DMB 4233
3. Names of subject matter 9. ZAINAL BIN HUSSAIN
expert: 10. MUHAMMAD FADHIL BIN ZAINAL
11. MOHAMAD ADAM ZAKUAN BIN AH
12. KHAIRUL NIZAM BIN KAMAL
13. KHAIRUNNISA BINTI MOHD RADZI
14. NORHAYATI BINTI ABU HASAN
15. NORAZZAH BINTI ABDULLAH
16. MASNAWI BIN MD YUSOF
4. Rationale for the inclusion of the course in the programme:
Metal Fabrication process is a course that provides students with opportunitie
and to participate in hands-on activities in the welding workshop or laborat
preparation and finishing, metal cutting, weld quality, and welding process. T
technology, development of student leadership skills and cautious in report pr
problems whereas safety concepts are integrated into instruction to the maxi
5. Semester and Year offered: Semester 4 Year 2
6. Total Student Learning Time (SLT):
Category of Activities Learning A
Lecture
Guided learning Tutorial/Practical
Student centered learning activitie
Preparation for assignments/ proj
Self-learning Independent study/revision
Preparation for assessment
ORMATION ON EACH COURSE
HMAD KOLEJ VOKASIONAL SHAH ALAM
I KOLEJ VOKASIONAL KLANG
KOLEJ VOKASIONAL GERIK
KOLEJ VOKASIONAL SLIM RIVER
KOLEJ VOKASIONAL SUNGAI BULOH
KOLEJ VOKASIONAL SUNGAI BULOH
KOLEJ VOKASIONAL LEBUH CATOR
KOLEJ VOKASIONAL PORT DICKSON
es to examine safety, report on product and technical information in metal fabrication
tory. Topics include career opportunities, safety, identification and selection, metal
This course encourages critical thinking, use of the scientific method, integration of
reparation, and application of knowledge and skills related to practical questions and
imum extent possible.
Activity Total Hours/ Semester
11
es 56
jects 3
23
11
8
Formal assessments Continuous assessments
Final examination sitting
7. Credit Value: 3 credits
8. Prerequisite (if any): None
9. Course Learning Outcomes (CLO):
CLO1 Determine metal fabrication product design and specification rela
CLO2 Assemble metal fabrication product using various process accord
CLO3 Form work report of non-conformance in accordance to corrective
10. Transferable Skills (Skills and how they are developed and assessed, project
Related PLO Transferable Skills
PLO3 Problem Solving & Scientific Skills C
PLO2 Practical skills
PLO4 Communications Skills
11. Teaching-learning and assessment strategy :
CLO1 CLO
Determine metal fabrication product design and specification rel
to work requirement (C4, PLO3)
CLO2 Assemble metal fabrication product using various process accor
to related standard in welding area. ( P3, PLO2)
Total SLT 5
3
120
ated to work requirement (C4, PLO3)
ding to related standard in welding area. ( P3, PLO2)
e action report specification standard (A3, PLO4)
t and practical experience and internship): Skills of Assessment
Skills Development Presentation, Essay
Practical test
Case Study, Project, Tutorial, Group Work
Presentation, Essay
Practical, demonstration
Case Study, Role Play, Tutorial, Group
Work
lated Method of delivery Method of assessment KPI
rding Quiz, Test
Lectures & Student Centered 100% students
Learning Activities Practical test obtain 50%
marks and
Lectures & Practical above
100% students
obtain 50%
CLO3 Form work report of non-conformance in accordance to corre
action report specification standard (A3, PLO4)
12. Synopsis :
This course requires students to complete various metalworking projects. St
projects. Students will be taught how to evaluate their own progress and make
the competence required for selecting standard jigs and fixture, design produ
action method related to pre-preparation of fabrication work, preparing c
mechanical treatment process on welded material (pre-heat & PWHT), ve
method, determining appropriate corrosion protection method, determining
activities related to fabrication project in accordance to related standards in w
13. Mode of Delivery :
Lecture, Practical, Student Centered Learning, and Guided Project
14. Assessment Methods and Types : Report and Presentation of Community Pr
Continuous Assessment CLO1-PLO
C4
1 Quiz 1 5%
2 Quiz 2 5%
3 Quiz 3 5%
4 Practical Test 1 -
5 Practical Test 2
6 Practical Test 3
Final Examina
1 Theory -
ective Lectures & Student Centered Test. Presentation, marks and
Learning Activities Essay above
100% students
obtain 50%
marks and
above
tudents will work in cooperative groups, as well as, independently to complete their
e adjustments as needed throughout the course. Students should be able to identifies
uct such as jigs and fixtures for welding fabrication, deciding predictive & corrective
corrective action report, conducting stress relief process on material, monitoring
erifying marking & development (design), verifying suitable of corrosion protection
appropriate work process for joint preparation and preparing work report for other
welding area.
roject Construction
O3 CLO2-PLO2 CLO3-PLO4 Total (%)
60%
P3 A3 40%
--
--
--
10% 5%
10% 5%
10% 5%
ation
--
2 Practical -
15%
SUB TOTAL
TOTAL
15. Mapping of the course/module to the Programme Aims :
PEO1 PEO2 PEO3 PEO4
PLO3 X
PLO2 X
PLO4 X
40% -
70% 15%
100%
Mapping of the course/module to the Programme Learning Outcomes :
16. DESCRIPTION
Determine metal fabrication product design and specification rela
PLO3 requirement (C4, PLO3)
Assemble metal fabrication product using various process ac
PLO2 related standard in welding area. ( P3, PLO2)
Form work report of non-conformance in accordance to correc
PLO5 report specification standard (A3, PLO4)