Hi-Tech Controls | Helukabel Catalog

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List of contents

Type

Prefix

Table of contents ................................................................................................ .................. ................. ............................ 2 to 3
Our product ranges............................................ ................................................. .......................................................... ..... 4 to 5
Research & development .......................... ........ ................................................. ............................................................... 6 to 7
The Production WindsbachiNuremberg ... ........................................ ................ ................................. .......... ................ ............. 8
The Logistic Centre ............................................ ................................. ........ ............................... .......... ......................... ............. 9
Mounting parts for cable protection systems .. ................................................. ................................. ........................... ......... 10
Pre-assembled cable protection systems for Robotics ..................... .................................. ................................. .................. 11
Kabelmat - winding systems ............................................. ............... ................................... .............. ......................... . 12 to 13
The way to HELUKABEL- Germany I worldwide ......... ....................... .. ............................................... .......................... 14 to 15
Our reg istered trademarks ......... ........ ......................................... ...... ........................................... ......... .............. ................ .. .. 16
Achieving Success throug h Quality and Innovation........................... ................... .............................................. ......... .......... . 17
ccc-zertification for China ................................................................................. .................................. .......... .......... .......... 18
Clean Room Qualif ied cables ............... ................................................................................................. ................................. ... 19
DESINA-Cables .................... ................................................................. .......................................................................... 20 to 21

Brit ish Standard ......... .................. ....... .......................................... ...... .. ............... .......................... .......mi .......... .................... 22

Selection tables 23 to 42

Selection table flexible cont ro l cables 1 halogen-free ...... ......... ........................................ ................ .......................... 24 to 26
Cables halogen-free ................................... ......................................................... ................ ........................ ......... .................... 27

Cables for foreign standards ............................. ......... ................. ...... ................. .................... ~ 1•1 - ................... 28 to 29

Selection tables- cables in Drag Chain ............................... ............................... ................................ . ~.......... ......... 30 to 35
Installatio n manual- cable installation in drag chains ....................... .................. ............................... ~.............................. 36
Questionnaire for Energy Drag Chain Systems .................................................. ....... ........ ................ . ~.............................. 37
Assem bly instruct ions I laying reel cables NSHTOU I (N>SHTOU ......... ................ ............................... .......... ........ ........ 38 to 39
Selection table f or low voltage j oints ................... ....................................................... ................. ................................ 40 to 42

Industrial Cables & Wires A 1 to N 157

Flexible control Cables ................................................ ................................................................................ A 1 to A 96
Data and Computer Cables ................................................................ ................ ................................ ......... B 1 to
1 to B 34
Cables for Drag Chains ............... ................ ........ ......................... ....... ......... ................................. ....... . ~ c
1 to c 36
Motor. Servo & Feedback Cables ...... .......... ................................................................................................ D 1 to
Heat-resistant Cables ................................. .................................................................................. ............... E 1 to D 26
Allweather and Rubber Cables ........... ................................................. ................. .............................. .. ....... F 1 to E 20
1 to F 14
Trailing Cables ..................................... .................................. ................................ ................ ....... ......... ....... c 1 to
1 to c 10
Robot Cables ....................................................................... ........................................................................ H 1 to
Water resistant Cables........ ................ ................................. ........................................................................ 1 1 to H 10
Flat and Ribbon Cables....... ......... ............................... ......... ......... ....... ...... ........... ...... ... ..... ........... ....... ....... J 1 to
Single Conductors ..... ....... .................. ............................... .................. ............................... .................. ....... K 1 to 18
Compensating Cables ....................... ........ ......................................................................... ................ .. ....... L
coaxial cables .................................................................... .......................................................................... M J 10
K 44
Cables according to International Approvals........................................................~ 1•11 11 1- ~ N L 12
M 12
N 157

Infrastructure Cables and Wires o 1 to 0 63

Installation Cables ....................................... ........................................ ......... ........................................ ........ o 1 to 0 10
1 to p 12
Telephone and Fire Warning Cables .................................................................... ....................................... P
1 to 0 63
Power Cables. Security Cables and Medium Voltage Cables ............ ........ ................. ................ ........ ........ 0

Data, Network and Bus Technology R 1 to R 163
Media Technology
s 1 to s 31

Special Cables T 1 to T 55
1 to
Pre-assembled Cables u 1 to u 63
1 to v 13
Spiral Cables v 1 to w 23

Shlpwlrlng and Marine Cables w X 113

Technical Information _______________________________________________________x

Clossary of Therms.. ........ ....... .. .. .... ........... ...... ......... ............... .. ................. ............... .................. ............... X 114 to X 125

Part Number Index.. ........ ....... ... ..... ........ ... ............... ........ ....... ........ .......... ........................ ....... ... ..... .......... X 126 to X 142

Enquiry Special Cables ............. ..... .. ................ .. ........................................ ....... .. .............................................................. T 55

Enquiry Spiral Cables ...... ....... ........ ........... ....... .. ...... ........ .. ..... ........ ........... ....... .. ...... ........ .. ..... ........ ................................. v 13

Fax Request ........ .... ... ........ ... .. .. .... .... ... ... ....... .. .... ... .... ........ .. ..... ............................ ...... ........ .. ... .. ........ ................................. x 147

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Table of contents

A 1-96

Flexible Trailing Cables
control Cables Robot Cables

1-34

Data and \

computer Cables

Cables for water resistant
Drag Chains Cables

Motor, servo & Flat and
Feedback Cables Ribbon Cables
K 1-44
E 1-20
Single conductors
Heat-resistant
Cables L 1-12

Allweather and Compensating
Rubber Cables Cables

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Table of contents

coaxial Cables Media Technology

Cables according special Cables
to International
Approvals Pre-assembled
Cables
Installation
Cables Spiral Cables

Telephone and w 1-23
Fire warning
Cables Shipwiring and
Marine Cables
Power Cables, X 1 -113
security Cables
and Medium Technical
Voltage Cables Information
R 1 - 163 C HELUKABEL

Data, Network and
Bus Technology

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our product ranges

HELUKABEL®can deliver cables and wires
for any industrial application. Our extensive
warehouse stock, contain ing over 33,000
articles, enables us to deliver order w ithin
extremely short delivery t imes.

You can f ind more information about this
in our actually catalogue CABLES &
WIRES.

CABLE ACCESSORIES we supply cables and wires for both standard
applications and bespoke solutions to meet
customers' individual and application-specific
requirements. Those cables can be designed,
constructed and produced in our own
factory, encluded cables for photovoltaic

and w ind power.
., - - Just give us a call -our team wil l be

happy to advise you .

-....,.,.,

As a significant addit ion to the extensive
program of cables and w ires, HELUKABEL®
provides a cables accessories program
according to the latest guideli nes and
standards. For example: Cable glands, cable
glands accessories, protective tubes, drag

and guidance chains.
More information and all products in
our catalogue CABLE ACCESSORIES.

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If you require additional copies of any catalogues
or brochures below. simply fill out the request
from provided at the back of this catalogue or at
the internet.

HELUKABEL®can offer an extensive range
of equipment for networking heterogenous
systems using fibre optic and copper
techniques. HELUKABEL®is able to meet
with its brands HELUCOM®, HELUCOM
Connecting Systems®. HELUKA"f® and

HELUKAT Connecting Systems® all of your
c __ cable and accessories you needs.

All products to find in the catalogue
DATA, NETWORK & BUS TECHNOLOGY.

For years. our cables have ensured perfect
performances on Europe's leading musical
and t heatrical stages. They are also used
in professional television, radio and studio
equipment and at large-scale events such
as the football world championships.

Our product range for med ia equipment
encompasses cables for both indoor
and outdoor use. It guarantees
high transmission quality for fixed

installations or for mobile use.
More information in our new catalogue
MEDIA TECHNOLOGY.

HELUROBOTICS® covers the complete
service spectrum, including system analysis.
consulting, planning, installation, service and
warranty, for mass-produced cable protection
systems for robots in automation systems.
Our specialists select with you the correct

cables, lines, supplemental systems and
cable protection systems to be used
with your specific application, conceive

and construct the suitable system, and.
with our partners, perform installation
and service on site.

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Research & development

we devise optimised cable solutions
for our customers.

Photos: HELUKABELliP The focus is very much on products for
mobile use with a high level of vertical in-
tegration. Our customers expect extreme

resistance to chemical, electrical and
mechanical stresses combined with small

bending radii, a high number of f lexing
cycles and outstanding service lives- we

are happy to comply.

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~:t=:=:=:=:=:=:=~ Once these prereqisites are

Our design engineers rely on L •.. l·--!--'----~-'~.~..-,_-_-='~--~~~~ met. we can optimize the
the latest software to develop our products - according to the
..... . ..! ·--~--=---~-.,-; type of stranding, lay-length

1 .: ~
...cables. Th is software makes the 1.... and material - and the cor-
__.-..1... responding manufacturing
cores· movement scenarios in the ~ ,.------
_ _]cable sheath visible. L _ _!•~-~·~-~·~-~·~-~·,
technique.

New products are tested in the state-of-the-art In order to provide infor-
Test Center in Windsbach/Nuremberg to en -
sure their suitability for daily use and readiness mation on the service life.
for standard production. Our stringent quality we document the real-life
standard is also upheld with measurements tests we carry out on our
and random sample checks carried out during
production. cables su itable for use in
drag chains.

--
·-:'IJ•

•I II~·:
. __,._,_ -- 'I /

....../.~
.. ..--=.·
The effect of ._. . , _.._ .,_... u ~· ~
changing the lay-length ~·

C HELUKABEl.

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The Production Windsbach/Nuremberg

Here we are realizing standard cables,

special cables and customer-specific
special solutions.

The annual production of our own plant in Windsbach/Nurem-
berg, which has a production surface area over 10,000 m2 and
approx. 145 employees, this equates to approx. 50,000 km of
cable or 340,000 core kilometres.

The products include shielded, unshielded and steel wire
reinforced control cables with PVC/PUR sheath or thermoplastic
elastomers and halogen-free, flame-resistant and heat-resistant
sh ielded and unshielded cables. Our range is rounded off by
special-purpose cables produced to customer requ irement s.

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The Logistics Centre

A large part of the product assortment.

which has over 33.000 articles. is held
starting from the Hemmingen storage.

To meet the increasing demands of the market, HELUKABEL®
opened a logistics centre. The goal of the logistics centre
is to increase the order to deliveryprocess through automation.
Innovative warehouse engineering and high-tech information
techniques make this installation unique in the cable business.
"State of the Art" automation allows hundreds of orders to be
f illed daily. Our "Just in Time" system pulls product from over
16,000 pallet storage locations.

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Mounting parts for cable protection systems

components for mounting the dress
package systems

Photos: HELUKABEL•

The pre-assembled cable protection systems for robotics also include the
manufacture and development of the metal components, for handling,
MAG and spot-welding, as series, individual or special solutions as well as
service and installation. HELUKABEL® provides extensive warehouse stock
here for fast availability.

Simply call Phone +49 7150 9209-765 or -182.
We will be happy t o advise you .

Simply request f urther
document ation f rom o ur
website- www.helukabel.de

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The System Provider for
Winding. Measuring & warehouse Systems

~ ..,:__

~!t.....- ~ !

-..-.-.....'.......

Kabel mat® Wickeltechn ik GmbH's history goes back to the sixties and for a
long t ime, t he company has been among the market leaders for winding
systems for the cable and wire industry and/or processing. Customers
include manufacturers, retailers and processors of cables and wires as wel l as
fitters, electrical installers, machine construction companies and m any more.

The product portfolio includes almost all devices and machines for storage,
winding and hanging of cables and wires, steel cables, pipes, hoses and
profiles. The tasks completed worldwide by Kabel mat® prod ucts include
winding from and to drum s, as wel l as from drums to rings.

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~ ~~~~·.~~~

TROMTRAK 1250 Manual winding systems

These are Kabelmat:® winding devices and machines without
electromotive actuation. When it comes to winding systems,
Kabelmat:® differentiates between rewinding and unwinding.
Kabelmat:® offers different designs and sizes for rewinders
as well as unwinders, f or drums and rings.

TISCHROL II

Measuring systems MESSBOI M40 Band

Our length measuring devices are available in different MESSBOI M30
designs and sizes. The size depends on t he maximum MESSBOI M401025 BAE
diameter of t he material to be measured. The MESSBOI 40,
for example, is qualif ied for measuring round material up to
a diameter of 40 mm . Flat materials can also be measured.
We currently have measuring devices for a maximum of 100
mm diameters in our program.

Ringrol 300 I 400 I 500 Machine winding systems

IJII- These are Kabelmat:® winding devices and machines w ith
electromotive actuation. Efficient cost-effective cutting,
· -MOTROL 1000AUF measuring and winding of cables and wires , steel cables,
pipes, hoses and profiles requires high-performing but
easily operatable machines. Modern control systems and
drive technolog ies of well-known German suppliers are
used by Kabelmat:® in the field.

warehouse systems

These are Kabel mat:® cable drum or cable ring storage and
unwinding systems. With its warehouse systems MATBOI,
SPULBQI®, LAGBOJ® and LAGRQL®, Kabelmat:® offers to
organize your cable warehouse. In addition, the LAGROL
system provides t he option to use a manual or machine-
driven winder for d irect unwinding.

SPULBOI*

LAGBOI8 S

Become aquianted with our complete MATBOI8 450 I 650
w inding, measuring & warehouse
product range. Just download our
catalogue via www.kabelmat.com

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our registered trademarks

CABLES AND WIRES Bio-Oil resistant Cables
BIOFLEX·SOO® Data and Computer Cables halogen-free
DATAFLAMM® Data and Computer Cables
DATAPUR·C® High-current cathode Cables
CALVANICABLE® Heat resistant Cables
HELUFLON® Heat resistant Cables
HELUTHERM® Train Cables
HELUTRAIN® Vehicle Cables 1 Truck Cables
HELUTRUCK® Cables for Wind Power
HELUWIND® Microbial resistant Cables
KOMPOFLEX® Bio-Oil resistant Cables for Drag Chains
KOMPOSPEED® Lift hoist control Cables
LIFT· TRACO® Flexible Control Cables halogen-free <UUCSA>
MECAFLEX® Cables for Drag Chains PUR
MULTIFLEX 512® Cables for Drag Chains
MULTISPEED® Sensor Cables
SENSORFLEX® Cables for photovoltaic
SOLARFLEX® Cables for Drag Chains halogen-free
Cables for Drag Chains
SUPER·PAAR·TRONIC·C·PU ~ Heat resistant Cables
Servo, Feedback and Motor Cables
SUPERTRONIC® Servo, Feedback and Motor Cables
THERMFLEX® Cable for open installation, exposed run
TOPFLEX® Tra iling Cables
TOPSERV® Flexible Control Cables PUR
TRAYCONTROL®

TROMMPU ~
UNIPU ~

DATA, NETWORK AND BUS TECHNOLOGY

HELUCOM® Fibre optic Cables
Fibre optic connecting equipment
~ Copper data Cables

HELUKAy®

Copper connecting equipment

MEDIA TECHNOLOGY Cables for light control
HELU • Audio Cables

HELV

CABLE ACCESSORIES Cables for Drag Chains program
HELUCHAIN® Industrial connectors series
Cable glands program
HELUTEC®
.______ __ HELUTOP® Pre-assembled dress package systems for Robotics

HELUROBOTICS
HELUROBOTICS®

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Achieving success through Quality and Innovation

Product certificates document the VDE PrOf- und Zertrrtzierungsinstitut
tested quality level of our products
CERT IFI CAT E
ISO 9000ff is used as the basis for quality
management processes carried out at -~15t . .IOI.W3.t1
HELUKABEL®. Product certificates issued
by accredited institutions also make it .....HELUKABEL GmbH
easier for you to evaluate your suppliers. ~­
1'O..o.""f"1""5w1.oS~
-- •Gom"'" Y

CERTIFICATE . , . . .-,~.a.o.d_,._,.........-... o......

-- _ol!O.wlopmont. du.Jg.n and manut•cture of
eabfu and wires
HELUKABEa: A.o.ooQfdlMnesao.,&._d.l.t.e.p.O.n... .1.S.1.1..1.C.).O..fii10Q..0001~75

---........GmbH OIN EN ISO 9001:2008
- tr.l-12
0..71282 Heommlngen .............. -.....-.......0..2001H7-20

Qu"l"l""l'-i.loy_-..~_--....-. ~ ax-c.--..............
~
O l o - of
Cote. • Wi.,... • Ac.c~ ..-

.._.. ,...,.,...,...._.,.,_(""~''""·No. '*-'"-700:!:3$20) Our continuous quality improvement process
enables us not only to maintain a consistently
ISO 9001:2008 high quality standard, it also ensures
ISO 14001 :2009 continued development and new product
development.
.... h81d ,.~-~urd 201J..01 ..U Our commitment to protexting the
c.n.biO ~No. 1Z 1001104- TMS environment can be seen in our-rate
environment management systems.

C HELUKABEL



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Clean Room Qualified Cables

TYPe Page TYPe Page

F-CY-JZ A 27- A 28 JZ-602-CY N 17- N 18
F-CY-OZ <UY-CYl A 25- A 26 JZ-750
(Hl05 Z1Z1-F A 70 JZ-HF A14-A15
JB-500 A 21 JZ-HF -C Y
JB-750 HMH A68 MULTIFLEX 512®-C-PUR C5-C6
JB-750 A 22- A 23 MULTIFLEX 512®-PUR
JZ-500 A 6- A 10 MULTISPEED® 500-C-TPE c8 -c9
JZ-500 HMH A 62- A 63 MULTISPEED® 500-TPE c 19 - c 20
JZ-500 HMH-C A 71 -A 72 SY-JB
JZ-600 A16-A17 SY-JZ C14-C15
JZ-602 N 7- N 8
c 24
c 22- c 23

A 40- A 41

A 34- A 35

HELUKABEL® goes Clean Room Fraonhofer

HELUKABEL®. one of the leading worldwide sources of cables. TESTED ®
connections and cable accessories is working to consolidate
its market position in the field of energy-saving systems by
the increased application of Clean Room principles.
various cable types are tested under Clean Room conditions
for cleanliness and suitability for use in Clean Rooms. in
co-operation with the Fraunhofer Institute for Production
Techniq ues and Automation.
As a result of m easurements of airbone particles, classified

according to us Federal Standard. 209E, ISO 14644-1 or

VDI 2083 Page 1, we are able to provide a Statement on
deployment of cables in Clean Room areas.

Simply call us for f urther informat ion :
we will be happy to advise you .

DEVICE

lZ-HF c
Report N - Y 5G7
o. HE 020
----- 9-272

Komblnation Energlekette Eignung des Systems fOr den
mit Kabelt.yp: Elnsatz In Relnr.lumen der

LuftTelnheitsldasse
Class lnach ISO 146441

belelner

venahrgeschwindlgkettvon:

0,2 0,6 1.4
lmlseel lm/seel lm/seel

MULllSPEED 500-C.TPE SC1,5 Reinraum 1 3 3

MULTISPEED 512-c-PUR 7C1 Reinraum 2 3 3

JZ-HF-cY SC1 Reinraum 222
133
oz-soosxts Reinraum

SY-JB SC1.5 Relnraum 233

JZ-602 SCAWC 18 (1,01 Relnraum 2 53

F-Cf-cv SC1,5 Relnraum 2

JZ-SOOHMH SC1 Relnraum 5

Please complete in your order type and part-number by c1~... n

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orange Power cable: e.g. servo drives. frequency controlled drives
application specific design
RAL2003

magenta Hybrld-fleldbus cable: e.g. fieldbus systems -oplle:-
2 x optical fibres and 4x1 ,5 mm2 copper wires
RAL4001 Cui: MV
Actor-sensor cable: e.g. proximity switches, valves Cu2:0V
yellow 4 x 0,34 mm2, 2 x prefabricated M12 connectors
Cu 3: MV C._,_,
RAL 1021 Power cable: e.g. three- hase AC motors
5 x 1,5 mm:> or case specific design Cu4: 0V
black
1: 2•V
RAL 9005 2: signal (dlgllellnp.)
3: 0V
grey
•=signal (enal. lnp.
RAL 7040
or dlgllal Outpull

Control cable: 24 V technology, e.g. control voltage, power supply
multiwire, case specific design

DESINA®-Cables and Wires

VDW (Verein Deutscher Werkzeugmaschinenfabrikenl For cables and lines, existing standards are used.
association of German tooling and machinery fac- However, to increase availability and simplify cable
tories) set a study group of representatives from installation, VDW have specified a certain sheath
a number of leading German tools and machinery colour for the individual areas of application.
manufacturers. This study groups has worked out It is particularly important for us as manufacturer
solutions for decentralised and standardised installa- and supplier of the products cited above, to be
tion techniques. Also contributing to this concept among those suppliers who can offer DESINA®-
are representatives from the branches in industry compliant cables. we therefore stock these for
of machinery construction, automobile production, shortnotice delivery to our customers.
automation engineering and various suppliers. The
objective here is to realise considerable cost reduc- An overview of DESINA®suppliers has been made
tions by standardising parts and assemblies (e. g. available on the Internet by VDW, in which
cables and wiresl. This can be achieved by: HELUKABEL® is included.

• Straightforward assembly for preventing errors we are certain that DESINA®will assert itself on the
market because this is a standard for all participating
• Fast failure diagnosis companies and will be a key for more success.
• Reduction of the expenditure for construction For us as well.
• Reduction of type variety
• Increase of availability by reducing the type variety.

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CJE!!:iiNA®-Cables

TYPe Page Type Page

TOPSERV® 108 PVC N 127 TOPSERV®109 PUR N 131
TOPSERV® 112 PVC N 128 TOPSERV® 113 PUR N 132- N 133
TOPSERV® 119 PVC N 129 TOPSERV® 121 PUR N 134
TOPGEBER® 511 PVC N 130 TOPGEBER® 512 PUR N 135- N 136

If vou should require further information about DESINA®. p lease call us.

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British Standard

steel wire armoured cable
is used particularly in the Middle/
Far East Asia.

A particularly high level of mechanical protection is ensured
thanks to the armouring of galvanic round steel wire. The
insulation materials used are PVC, networked polyethylene
(XLPE), or halogen-free materials (LSOH Low Smoke Zero Halogenl.
Paper Insulated Lead Cover (PILC) cable variants are in demand in
the medium-voltage and high-voltage area. Lines in accordance
with British Standard are also required for fire alarm systems and
emergency lighting systems. Fire-resistant and naturally halogen-
free with low smoke density, are criteria that must be satisfied by
the insulation materials.

However cable and lines in accordance with British Standard,
does not necessarily mean a special production variant. Often
the information relative to permissible temperature ranges,
strand make-up, or nominal voltage classes is hidden behind
the classification. Thus usually after transcoding the required
standard, the supply requirements can be easily satisfied with
stock products.

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- - - -- -

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Selection table flexible control cable

Operational criteria cable and conductor description

!:::. fixed installation

...A fixed installation/flexing 9~ § * ... "' "'8 8 88tl.0.:..0..:..8tlu>;:;; ;:;; .~... 8 ."0~..'. Cc:l ~ !,::::.! ~,:. "g' > ~ oc oc "5'l ,gu>;.., :a::>. oc !:::! •!:o::!
fleXing 0u ~ :u:. "~' ...... :a:>. .0
"' "' "'"~'~ OJ 7 ~ 8 u:::, ~ ~ .2 V> "' ~ (.) ua::>. ~ ~ 8.,., ua::::.> Ot:
Page 8.,., >u (.) ::> 0 g gc'. Ot:
according to DIN I VDE .<:> 0> ~ ::> ~ c'. c'. ~ u. :auu::>..
~ .9,! "~' 8 8.,., a::::>. ~ ir
..'2 adapted with VDR Reg No. 8 ~ Cl u>>- ..0.,..,. 5l 0 .,.,
.......c adapted with HAR approbation ~ ~ g"' .N.,
~ ~ "N....', ~ ~ "~'
t; adapted with UL approbation ~
adapted with CSA approbation
A6 A8 A9 N120 N121 A16 A24 A36 N10 N20 A14 A21 A22 A10 A23 A34 A40 N7 N17 N4S N46 NS1 N9 N19 A43 A52 A44 A54

+ 100 'C • • • •• •• • • • •• •• • • • • • • • •• •• •• •• •• ••• ••• • • • •

.. ...... ."c..' + 90 'C vv vv
vvvvvvvvvvvvvvvvv vvv vvvv
Qf • so ·c
.......icuii "f' vv
+ 75'C
AA ... ... ... ... ... ... A A A A A A A A A A A A A A
+ 70 'C AA A AA
zu;
~ E + so·c
~ s ·c

·15'C

• 20'C

• 25'C

• 30 'C A

· 40 'C !:::. !:::. !:::. !:::. !:::. !:::. !:::.. !:::. !:::. !:::. !:::. !:::. !:::. !:::. !:::. !:::. !:::. !:::. !:::. !:::. !:::. !:::. !:::. !:::. !:::. !:::. !:::. !:::.

· so •c
. 250V
.."':!! 300/ 300V
• • • • • • • • • • • • • •icii 600 V ace ULICSA
>0 300/ soov

• • • • • • •'E
• • • •z0
4501750V

• • • • • •c PVC I special PVC600/1000 v
• • • • • • • • • • • • • • • • • • • • • • • • • • • •0

..-.. PUR
..8~ special material
= rubber
,c

• • • • • • • • • • • • • • • • • • • • • •~t~
•u ;~
numbering according to DIN VDE 0293
colour code according to DIN VDE 0293

JB colour code Narlcoloured cores!
.. • • • • •...
.;..,.
• • • • • • • •::1
f.:
t:
~= Cu·braiding
steel wire braiding
PVC I special PVC

PUR
special material
• •::1
.... ........ • • • • • • • • • • • • • • • • • • • • • • • • • • • •:..a,
t; .., z;
,.

o z:

• • • •• • • • • • • • • • •...::1 black
.... grey
•• • • • • • • •0
•8
orange

•f yellow
green
z;
en blue

transparent ••

c Application In drag chains see selection table cable In drag chains I prefix page 30 to 35

:0;:; for Intrinsic safety power drcuit
1! warning indication

... •ii interlocking purposes
•" open air
• • • • • • • • • • • • • • • •halogen-free
..t: chemicals consistant see selection table flexible control cable halogen-free

.... EMV·preferred tYoe see selection table chemical resistance in chapter X page X 64 and X65

. • • • • • • • •e resistant to weathering effects
... • • • • • • • • • •• •• •• •• •• •• ••abrasion resistance

C HELUKABEL

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Selection table flexible control cable

Cable and conductor description Operational criteria

!:::, fixed Installation

~~ A fixed Installation/flexing
<D <D
"' 8 "' "' ~ §"" "" §,~ ,~_ ,,__ ~N-:>:a:>.:a:>.:..?...l.:a:>.w>w-..._::::>a.~u 8.,.., u cB u>- .u.;.... ..._ ..;.. ;; ;;: N- , ~ ~ ~ -0 ' u -0 ' u • flexing
N- , :a:>. :a:::>. 6 0.. u u. ~ c~o ~ ..;.. > u :;;... :;;... u<C u<C u<C
"' g ~ ~ ~ "' "" """' .... ""_~~::><z.:> ::::> u. ~ .,.., N N ~ ;; uu_ :>u>- zt - ,-0_' zt - -0 ' Page
<D ~ ~ 0 u ">2- u>- u ~ ?;: according to DIN I VDE
¥"":a:>. ~ 0.. ~ z ~ ~ ~ 0 :r uu>-. u0 z u0 zt - adapted with VDR Reg No
:8r ~ ~ t- ~ u ?;: adapted with HAR approbation
§ "" "" "" "" g "" "" § ~ g ~u § u z ~ ~ § 8 8"" "" ~ ~->6-0..._ ::::> u. X ~ :;;... t- t- ?;: adapted w ith UL approbation
::> uu_ ~ ~ ~ ~ adapted with CSA approbation
0.. l:Sr :a0::;.; ~ :r
u. + 100· c
0 :a0::;.; + 9o•c
0 + so·c
+ 1s•c
A56 N49 N52 A51 A&J A46 A47 A48 A49 ASS A84 ASS AS7 A88 AS() A81 A11 A13 A29 A31 A25 A27 A32 A38 N25 N33 N34 N27 N3S N30 N37 + 10 ·c

• • • • • • • • • • • • • • • • • • • .~.

•• •• • • • •• •• •• • •• •• •• g.:::1
•
v v v v v v v .'V.. ... ... v v .'V.. .'V.. v v f!
'V 'V 'V v v v v
vvvv ...
v v v v ... ... ...
.<3.D.
.... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... + 6o · c ;:
.....<D
.... .... .... .... .... ....!:::, !:::, !:::, !:::, !:::, !:::, !:::, !:::, !:::, - s •c n
Dl :::1"
!:::, !:::, !:::, !:::, !:::, !:::, !:::, !:::, !:::, !:::, !:::, !:::, !:::, !:::, !:::, !:::, A A -1 5 •c :::1
.c..
!:::, - 20 •c .<.D. ...a~...

- 2s ·c o::a:1 ..n...

- 3o •c CD (;"
- 4o •c
z .~..
-so ·c
0 c
2SOV
:3; :c:t
3001300V !!!.
~
•••• •• •••• ••••• ••••• ••• ••• ••••• ••••• •••••• ••• •••• ••• •••• ••• ••• •• •• •••• •••• ••• ••• •••• ••••• ••• •••• •••• ••• ••••• ••• •••••• • • 3001500 v <
...,....
600 V ace. UUCSA 0
'!;::;!-.
4501750V &! 0

••• •• •• 60011000V oa :::1
PVC I special PVC
<D ...0......
PUR
.-e~..on.. <D
special material
~tD n~;·
rubber 0
:::1 "'
numbering acx::()(ding to DIN VDE 0293
n0~~"-i_' -~.n. .
colour code a<X()(ding to DIN VDE 0293
:::1'
JB colour code <varicoloured coresl
::-::·:lst-lDl.:
Cu-braidlng
... '!'
steel wire braiding
"~'~o
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • PVC I special PVC
• • • • • • • • • • • • • • • • • • • • • • • PUR ~<D
• • • • •••• •••• • • • •
special material :::1" ...
grey
black ....."':::1"

orange <D
yellow ::1
green
blue 8
transparent
0
!:;

see selection table cable In drag chains 1 prefix page 30 to 35 Application in drag Chains

• •• for Intrinsic safety power circuit
waming Indication

Interlocking purposes

•••••••••••••• ••• open air

see selection table flexible control cable halogen-free halogen-free

see selection table chemical resistance In chapter X page x 64 and X 65 • • •• chemicals conslstant
EMV-preferred type
••• •• ••• •• ••• •• •• •• •• ••• • •• • •• • • • • • • • • •• •• resistant to weathering effeCtS
abrasion resistance

C HELUKABEL

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Selection table flexible control cable halogen-free

Operational criteria Cable and conductor description

6. fixed Installation 5:l ~ §~ § "' zr "' 5:l ~..., ~ :5 "" "' "...'. ~u y ~ ~ ~ u.~....u~u.~....:a:>.0<ua.~uu.~Vi::><u..u..;_ ,u_:.. 5 y ::::r;; u :::r; u± :::r; u ::; u 0< '+ u.
A fixed installation I flexing "" ~ "" §13 13 13 z "" "" ~ "'v. ~:U::;J;::>::> vX; u. u. 3: ~ 5 :r :r ::; ;<:;
£ flexing X :w::;; X 0< ::> ~ N ~ X X VI "3": ::::>; !::l :±::;; ::; X :±::;; ::\; ::\; ;<:; i;
Cl. u.. Vi Vi UJ U"> ::::>; C) u:5. :::;; :::;;
Page .~.... u~. :a:>. 9z, u. ~ X => UJ ::; :r X 8 :r Q ;<:;
:U::;J; ~ Vi ~ .0:..r_ U"> .U..".>. !::l ~ :5 :5
according to OIN I VDE :w::;; ::> :::;; u. Vi ~ UJ 8 C) <S) ~< ;; U">
~:::;; u:::;.; u. ~ ~ ;:§ <
...."'.... adapted with VDR Reg No. C) 0 X u:::;.; X ::; U"> .U..".>. !:::l 0 Q
Vi U: rJ 0< Vl 0
."..'c adapted with HAR approbauon .~.... w:r !:::l ~ ;;
I- U: rJ ::8r
"'t;; adaPted with UL approbadon :wc 3w
I-
adaOOOO YAth CSA approball0f1 :J:

+1ao·c NnN54 N56 N56 N60 AS1 A60 A49 A56 1>87 A88 E7 E16 E17 N7S E9 E19 E10 ES E14 A62 A71 A6S An A66 A7S B8 823 824 A69 A70

•••••• •••••• •• •••••••••••
•
•• • ••
•• •• •• ••
•T T T • T v vT

T

+ 150 • c after UVCSA TT

+145 oc V' V'

+120~ TT

......c • oo ·c TTTT vvvvvvvvvvv
...Q""'' + so·c
...c;; "...'. vvvvvv £££
+ 1o·c ££
~ £
+ soc £ £££ ££
;::J soc
££
...cu ~E . 15 oc
• 20•c
z::. ~:!! • 2s·c
:!!

·300C ££££ ££

• 350C ££

· <IOOC 6. 6. 6. 6. £ 6. £ £ 6. 6. 6. 6. 6. 6. 6. 6. 6. 6. 6. 6. 6.

• 50 •c after UVCSA ££

• ss·c 6. 6.

· 600C £ £ £ £ £ 6. 6. £

.".'. Operadng peak \iOitage ••••

~ 300/300V
0• • • • • • • • • • • • • • • • • • •c;; •
> 300/SOOV

• •ec 600 V ace. UVCSA
• • • • • • •z0 4501750V
• • • •600/1000V
• •0
c Soedal Elastomer

~ PUR

• •"'
a • • • • • • • •.5 Sdicon
.. Special Po!Vmer
• • •0
~ PE

• • • • • • • • • • • • • • • •c
• • • • • • • • • • • • • • • • • • • • • •5!
numbering accocdlng to DtN VOE 0293

... • • • • • • • • • • • • • • • • •... 85:.... colouroode accor<Jing to DIN 47100ei§
ooiOOr oode acx;ording to DIN VDE 0293

~ •;u::J JB COlOur oooe <wrlooloured cores!
... • •...:...I.
• • • • • • • • • • • • • • •t..:.

:a
f.E Cu·braiding
steel w1re braiding
:;:c
... • •• • • • • • •"' .,u
.._z::_
S<licon
........... • • • • • • • • • • • • • • • • • • • • • • •o-:;;
Special PoiVmer
PUR

grey • • • • • •••• •••••
b lad< •• •••• ••••••• • • •• ••
z::_.._ veltow • ••
... :I orange ••

.,_"'o
.,.co...

red-brown •••

i~

~ tJ

•• •• •• •• • • • • • • • • • • •~

E

• • • • • • • • • • • • • •!
•• •• •• •• •• •• •• •• •• •• • • •• •• • •~
APPiiCatlOn in drag Chains see selection table cable In drag chains I prefix page 30 to 35
open air see selection table chemical resistance In chapter X page X 64 and X 65

Chemicals conslstanr
EMV·preferred rype
resistant to weathering effects
abrasion resl>tance

C HELUKABEL

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Cables halogen-free

Type Page Type Page

AIRPORT 400 Hz T 49- T SO MULTISPEED 500-PUR ULICSA N 89- N 90
8US-Cables/1-8US R 142 MULTISPEED 500-TPE
DATAFLAMM MULTISPEED 500-TPE ULICSA c 22- c 23
DATAFLAMM-C 88 MULTISPEED 600-PUR-J/-0
DATAFLAMM-C-Paar 8 23 MULTISPEED 600-C-PUR-J/-0 N 96- N 97
FMGCH (FMGCG> B 24 MULTISPEED TRONIC-C-PUR N 124
FMGSGO W7 MULTISPEED TRONIC-PUR N 125
FMSGSGO W8 N 106
FZ-LSi. FZ-LS. Neon-Light-Cable W9 MULTITHERM 400 N 105
GALVANICA8LE K26
H05Z-K. H07Z-K MULTITHERM 400-ES E 13
H07 ZZ-F T 11 (NlHMH-J
(Hl03 Z1Z1-F K 16- K 17 (NlHMH-0 E20
(HlOS 2121-F N2XCH Power and Control cable 08
HELUTHERM 1200 F12-F13 N2XCH-FE 180/E30 07
HELUTHERM 1200-ES N2XCH-FE 180/E90 Q 26- Q 27
HELUTHERM 145 A69 N2XH Power and Control cable 0 33 - Q 34
HELUTHERM 145 MULTI A 70 N2XH-FE 180/E30
HELUTHERM 145 MULTI-C K 32 N2XH-FE 180/E90 0 41- Q42
HELUTHERM 145 UL/CSA approved K 32 NHXCH-FE 180/E90
HELUTHERM 145 K 22 - K 23 NHXCH-FE 180/E30 0 24 - 0 25
HELUTHERM 600/600-ES E5-E6 NHXH-FE 180/E30 0 31-0 32
HELUTHERM 800/800-ES E14-E15 NHXH-FE 180/E90 0 39-0 40
HELUWIND WK fire warning cable Torsion N 117 NHXMH-J/-0 0 45-0 46
HELUWIND Thermflex 145 0 37-0 38
J-2Y(St>H N 118 NSHXAF6
J-H(St>H K30 PUR 750 0 35- 0 36
J-H(StlH8MK red K 31 PUR-C-PUR Q 43- 0 44
J8-750 HMH T35 PUR-Single Core
J8-750 HMH-C T 39 RD -H(St>H 09
JE-H(St>H 8MK red p 12 ROBOFLEX-sewer robot K36
JE-H(St>H orange p 10 ROBOFLEX 156-flat A 51
JE-H(St>HRH 8MK p 11 ROBOFLEX 150. 151.152, 153 A60
JE-LiHCH ROBOFLEX 2001 I 2001-C K 15
J2-500 HMH A68 Sensorflex-H B 34
J2-500 HMH-C A 77- A 78 SiD. SiD/GL. SiF/GL H 10
J2-600 HMH SiF, SiFF H9
J2-600 HMH-C 0 29 SiHF H7-H8
KOMPOFLEX J2-500 SiHF UL!CSA H6
KOMPOFLEX J2-500-C 028 SiHF-C-Si UL/CSA T 46- T 47
KOMPOSPEED 600/600-C 030 SIHF/G L- P K25
KOMPOSPEED JZ-HF-500 833 SOLAR FLEX K24
KOMPOSPEED JZ-HF-500-C A 62- A 63 Ship's Power Cables MPRX E7 -E8
LFMGSSGO A 71- A 72 Ship's Power Cables MPRXCX N 75- N 76
LFMSGSSGO A 66- A 67 SUPER-PAAR-TRONIC-C-PUR N77
LMGSGO A 75- A 76 SUPERTRONIC- 3 3 0 - P U R o
MEGAFLEX 500 A87 SUPERTRONIC-330-C-PURo E 16
MEGAFLEX 500 UL/CSA A88-A89 SUPER-PAAR-TRONIC -340-C-PUR
MEGAFLEX 500-C K 37 SUPERTRONIC-C-PUR6 T18 - T19
MEGAFLEX 500-C UL/CSA THERMFLEX 180 EWKF
MEGAFLEX 600 c 29 THERMFLEX 180 EWKF-C W14
MEGAFLEX 600-C c 30 TOPFLEX 611-PUR
MGSGO TOPFLEX 61 1 -C-PUR w 15
MULTIFLEX 512-C-PUR W10 TOPFLEX MOTOR EMV 1/1 c 35
MULTIFLEX 512-PUR W11 TOP FLEX-PUR
MULTIFLEX 512-PUR UL/CSA W6 TOPSERV 109 PUR N 102
MULTIFLEX 512-C-PUR UL/CSA A 64- A 65 TOPSERV 110/120 N 103
MULTISPEED 500-C-PUR UL!CSA N 54- N 55 TROMM-PUR N 104
MULTISPEED 500-C-TPE A 73- A 74 TROMM-PUR-H C34
MULTISPEED 500-C-TPE UL/CSA N 56- N 57 UL-Style 3135 E9
MULTISPEED 500-PUR N 58- N 59 UNIPUR E 19
N 60- N 61 UNIPUR-CP D5
W4 D7
N 147
c 19- c 20 D 14/D 16
c 14- c 15 N 131
D9
N87-N88 G5
N 92- N 93 G4
N 94- N 95 N 119
A 49- A 50
c 24 A 58- A 59

N 98- N 99

c 16

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Cables to foreign standards

Type Page Page Type Page Page

A UL/ CSA GOST JZ-600-YC-PUR ULICSA GOST
JZ-600-Y-CY N 52 - N 53
A07 RN-F F8 JZ-600-Y-CY UUCSA A 36 ·A 37
JZ-602 N 20- N 21
A -BUS R 147 - R 150 A 54- A 55 JZ-602 -PUR DC/AC N 7- N 8 N7- N8
A 27 • A28 JZ-602 RC N48 N48
c A 25- A 26 JZ-602 RC-C-PUR N83 N83
N 113- N 114 JZ-602 RC·CY N 91
CAN BUS R 132- R 141 JZ-602 RC-PUR N85 N85
A 18 JZ-602-C-PUR N86
CC LINK BUS R 157 F5 JZ· 602·CY N 51 N 51
K 6- K 7 JZ-602-PUR N 17 • N 18
Command Cables UL approved/screened N 65- N 73 A 11- A 12 JZ-603 N 46- N 47 N 17 • N 18
A 13 JZ·603·CY N9 N 46- N 47
D A 29- A30 JZ-604-FCY TC TRAY CABLE N 19 N9
A 31 JZ-604-TC TRAY CABLE N 33 N 19
DREINORM HAR· UL· CSA N111 · N112 A 19 ·A 20 JZ-604-YCY TC TRAY CABLE N 25- N 26 N 33
N 12- N 13 JZ-750 N 34 N 25- N 26
F JZ-HF N 34
A 70 JZ·HF·CY A 14- A 15
F-C·PUR6-JZ F6-F7 K C 5 - C6
K 13 KOMPOFLEX JZ-500
F-CY·JZ K 12 KOMPOFLEX JZ· 500·C ca- c 9
K8-K9 KOMPOSPEED 600
F-CY-OZ <LiY-CYl KOMPOSPEED JZ-HF 500
E4 KOMPOSPEED JZ·HF 500-C
FIVENORM N 113-N114 M
T27 MEGAFLEX 500
FOUNOATION'M Fieldbus Basic, NFPA 79 Ed . 2007 R 122 T29 MEGAFLEX 500-C
T 35 MEGAFLEX 600
H T37 MEGAFLEX 600-C
T33 MULTIFLEX-512-C·PUR
H03W-F T39 MULTIFLEX-512-PUR
T40 MULTIFLEX 600
H05 RN·F I RR-F MULTIFLEX 600-C
A 21 MULTISPEED 600 PUR-J/-0
H05 V-K A22 MULTISPEED 600-C-PUR-J/-0
A 23 MULTISPEED-500-C-PUR UUCSA
H05VV5-F. <NYSLYO-JZJ A6-A7 MULTISPEED-500-C-PVC UUCSA
A 62- A 63 MULTISPEED-500-C-TPE UUCSA
1Hl05VV5· F, (INl YSLYO ·JZl A 71- A 72 MULTISPEED-500-PUR UUCSA
A 10 MULTISPEED-SOC-PVC UUCSA
H05WC4V5-K. <NYSLYCYC-JZJ A43 MULTISPEED-500-TPE UUCSA A87
A 52 - A 53 MULTISPEED·TRON IC·C·PUR
IHJ05VVC4V5 -K ((NJYSLYCYO·JZ A 16- A 17 MULTISPEED-TRON IC-PUR A88 · A89
A 66- A 67 N
H05VV·F A 75 ·A 76 N2XH K37
N2XCH Power and Control cable
HOSW-F/SJT N 12- N 13 N2XCH-FE 180/E30 c 29
N2XH·FE 180/E30
HOSW-F/UL N 14 N2XH-FE 180/E90 C30
N2XSY
IHJ05 Z1Z1 · F N2XS2Y
N2XS(FJ2Y
H07 RN-F N2XSEY N 54- N 55 N 54- N 55
NAYY·J N 56 - N 57 N 56 - N 57
HOS V-K I H07 V·K NHXCH-FE 180/E30 N 58- N 59
NHXCH-FE 180/E90 N 60 - N 61 c 19 . c 20
H07 V-R. H05 V-K. <HJ07 V-K c 14- c 15
c 19. c 20
H07 V-K. IHJ07 V-K c 14- c 15 -
-
HELUKABEL FOUNDATIONTh1 R 122- R 125 N62
N 63 -
HELUTHERM 120 N 124
N 125
HELUTHERM 145 UUCSA approved N 117- N 118
N94-N95
HELUWIND WK 103w EMV T27 N84

HELUWIND WK 135-Torsion N98-N99
N 89 - N 90
HELUWIND WK Fire Warning Cables Torsion N82
N 96- N 97
HELUWIND WK DLO 2kV
N106
HELUWIND WK H07BN4N4-F WIND -Torison N 105

HELUWIND Thermflex 145

HELUWIND WK (NJA2XH

I

I-BUS R 142- R 144

J

JB-500

JB-750

JB-750 yellow Q 24 . Q 25
Q26- Q27
JZ-500 Q 33 - Q 34
Q 31 - Q 32
JZ-500 HMH Q 39- Q40
Q 50- Q 51
JZ-500 HMH-C Q 54 . Q 55
Q 58- Q 59
JZ-500 orange 062
Q9
JZ-500 PUR Q 37- Q 38
Q45- Q 46
JZ-500-FC· PUR

JZ-600

JZ-600 HMH

JZ-600 HMH-C

JZ-600 UUCSA N10 - N11

JZ-600-PUR N 49- N 50

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Cables to foreign standards

Type Page Page Type Page Page
UL/ CSA COST ULICSA COST
NHXH-FE 180/E30 SU PERTRON IC- 3 3 0 - PUR6
NHXH-FE 180/E90 Q 35 - Q 36 SUPER-PAAR-TRONIC-340-C-PUR N 102 A40- A 41
NYCWY SY-J8 A34- A 35
NYCY Q 43- Q 44 SY-JZ N104
NYM-J/ NYM-0 Q 16 - Q 17
NYY- J und NYY-0 T T7
0 Q 12- Q 13 TOPFLEX* 1002 T6
08-BL-PAAR-CY TOPFLEX~ 300 T9
OZ- BL OS TOPFLEX~ 301/301-C T8
OZ-8L-CY Q 6 - Q7 TOPFLEX* 302/302-UL
p TOPFLEX~ 600-C-PVC N 137
A82 TOPFLEX~ 600-PVC 06
PAAR-CY-OZ A80 TOPFLEX* 600 VFD N 138 04
PAAR-TRONIC A81 TOPFLEX~ 611-C-PUR N 141 - N 142 07
PAAR-TRONIC·CY TOPFLEX* 611 -PUR 05
PROFIBUS R 107 - R 121 B 13 TOPFLEX~ 650 VFO N 143 - N 144 017-018
PROFinet Type A. B. C R 101- R 106 86-87 TOPFLEX*-EMV-UV-2YSLCYK-J N 150 021-022
PUR6-JZ B 11 - B 12 TOPFLEX*-EMV 2YSLCY·J N 147
PUR6-JZ-HF N 115 TOPFLEX* -EMV-3PLUS 2YSLCY-J N 148 - N 149 N 131
PUR6-JZ-HF-YCP N 108 A44- A45 TOPFLEX*-EMV-UV-3PLUS 2YSLCYK-J N 131 09
PUR-YELLOW N 110 C12-C13 TOPFLEX"" Motor 103 09
PUR-ORANGE N 109 TOPFLEX* Motor EMV 1/1 N 139
PVC+Nylon-Single cores THHN/THWN c 17- c 18 TOPFLEX* Motor EMV 3/3 N140 84-85
PVC-single cores UUCSA ap. Style 1007 TOPSERV"" 109 PUR N 38- N 39 8 9- 810
PVC-single cores UUCSA ap. Style 1015 A47 TOPSERV"" 110 N 42- N 43
PVC-single cores UUCSA ap. Stvle 1569 A46 TOPSERV"" 120 N 40- N 41
R TOPSERV"" 600 VFO N 44- N 4S
RE-2Y(StlYV N 110 TOPSERV"" 650 VFO N 27- N 28
RE-2Y<StlYV PiMF TRAYCONTROL«'> 300 N 35 - N 36
RG-Coaxial cables M4 - M7 828 TRAYCONTROL* 300 TP N 30- N 31
ROBOFLEX 150 ... 153 N 81 829 TRAYCONTROL~ 300-C N 37
ROBOFLEX 2001
R080FLEX 2001-C H 7- H 8 *TRAYCONTROL 300-C TP
Rubber/Neoprene Control Cable UL+CSA H6 *TRAYCONTROL 500
H6
s TRAYCONTROL~ 500-C
W20 - W21 - N 119
SHIPFLEX 109 W22 K 24- K 25 *TRAYCONTROL 600
SHIPFLEX 113 W23 E7-E8 A 49- ASO
SHIPFLEX 121 W17 TRAYCONTROL~ 600-C A 58- A 59
SHIPFLEX 512 W18 E 16 TRONIC <LiYYl
SHIPFLEX 330 W19 E17-E18 TRONIC-CY <LiY-CYl N151- N 152
SHIPFLEX 340
SiF/SiiF/GUSIFF/SiO/SiO/GL N 75 - N 76 N 120 u A 38- A 39
SiHF N 121 A 32- A 33
SiHF UUCSA N77 N 123 UL-Style 3135 A 56- A 57
SiHF/GL-P N 120 N 122 UNIPUR
SiHF-C-Si N 121 T 18 UNIPUR -CP
SiHF-C-Si UUCSA N 123 C35
Single 600-J/-0 N 122 v
Single 600-CY-J/-0 c 34
Single 602 -RC-CY-J/-0 N 101 c 32 Vertellerflex
Single 602 -RC-J/-0 N 100 c 31 Y-CY-JB
SOLARFLEX -X PV1 -F N 103 Y-CY-JZ
SUPER·PAAR·TRONIC-C-PUR YC-C-PUR6-JZ
SUPERTRONIC-C-PUR6
SUPERTRONIC·C·PVC I
SUPERTRONIC-PVC
SUPERTRONIC-310-C-PVC
SUPERTRONIC-310-PVC
SUPERTRONIC-330-C- PUR6

c HELUKABEL













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Questionnaire for HELUKABEL® GmbH

Energy Drag Chain Systems Diesel~raBe 8-12, 71282 Hemmingen/Germany
Phone +49 7150 9209-0, Fax +49 7150 81786
www.helukabel.de, [email protected]

Cu~omer----------------------------------------- Sender

Installation site -------------------------------------

Kind of machine ------------------------------------ Contact ________________________________________
In operation since -----------------------------------
Phone __________________ Fax -----------------
date ---------------------

1. Drag Chain-Parameter 2. Installation and Movement-Parameter

1. Chain length/chain width m/mm _______________ 1. Movement distance <max.> m
2. Chain pitch 2.Speeds m/s
3. Bending radius mm 3. Acceleration m/s2
4. Guide stays existing
5. Frame stays existing mm
6. Layout/Installation
D yes Dna 4. Frequency per time unit x/h

D yes Dna 5. Average movement d istance/cycle m

D horizontal D vertical 6. Daily working duration h

7. Feeding at mid of moving d istance Dyes Dna

8. Addtional weight/chain kg

3. Cable-Parameter m _________________ 4. Environmental-Parameter
m _________________
1. Cable length <total> 1. Operating temprature
2. Cable length <mobile> n Dna 2. Kind of chemical Influences-------------------------
3. Number of cables Dyes
4. Cable clamping without strain n Dna 3. Other environmental influences -----------------------
5. Number of cores per cable Dyes Dna
6. Cable screened Dyes
7. Cable halogen-free

L L = Movement d istance
R =Radius
h E = Distance between cable entrance

2 and mid of moving distance

(

Fix bracket
E

5. Cross-section and size of power cables

No. Part- No. Cable type No. cores/cross-sec. Notes

1.

2.

3.

C HELUKABEL

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Questionnaire for HELUKABEL® CmbH

Energy Drag Chain Systems DieselstraBe 8-1 2, 71282 Hemmingen/Germany

Phone +49 7150 9209-0, Fax +49 7150 81786
www.helukabel.de, [email protected]

Customer----------------------------------------- Sender
Installation site-------------------------------------

Kind of machine ------------------------------------

In operation since ----------------------------------- Contact ---------------------------------------
date --------------------- Phone _________________ Fax ----------------

1. Drag Chain-Parameter 2. Installation and Movement-Parameter

1. Chain length/chain width m/mm _______________ 1. Movement distance <max.> m
2. Chain pitch
3. Bending radius mm 2.Speeds m/s
4. Guide stays existing 3. Acceleration m/s2
5. Frame stays existing mm
6 . Layout/Installation
o yes ono 4. Frequency per time unit x/h

o yes ono 5. Average movement distance/cycle m

o horizontal o vertical 6. Daily working duration h

7 . Feeding at mid of moving d istance o yes ono

8. Addtional weight/chain kg

3. Cable-Parameter m _________________ 4. Environmental-Parameter
m _________________
1. Cable length <total> 1. Operating temprature
2. Cable length <mobile> n ono 2. Kind of chemical influences ------------------------
3. Number of cables o yes
4. Cable clamping without strain n a no 3. Other environmental influences -----------------------
5. Number of cores per cable o yes a no
6 . Cable screened o yes
7. Cable halogen-free

l l

l 2

2

(

Fix bracket L = Movement distance
E R = Radius
E =Distance between cable entrance

and mid of moving distance

s. cross-section and size of power cables

No. Part-No. Cable type No. cores/cross-sec. Notes

1.

2.

3.

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Assembly instructions/laying reel cables

NSHTOU I (N)SHTOU

Correct Incorrect
Correct
1. The cables are to be pulled from the reeling drum without
Correct twisting, using a drawing cable and cable grip. Deflecting
Correct or pulling the cable over edges should be avoided.
Correct
Correct In the case of rings, the cable should be unwound
tangential.

2. The cables must always be attached to the equipment
drum without torsion.

Select the largest possible distance between the reeling
drum and operating drum.

Incorrect

4. The cables are to be rolled onto the operating drums
so that the cable moves to the left when started.

Incorrect

5. The s-shaped deflection of cables is to be avoided.

6. 2·3 windings on the operating drum must remain when
the cable is extended.

7. In order to avoid crushing when f ixing the cable to the
end. a cable grip is to be used.

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Record form for HELUKABEL® GmbH
reel cables
DieselstraBe 8 - 12. 71282 Hemmingen/Germanv
Phone +49 7150 9209-0, Fax +49 7150 81786
www.helukabel.de. [email protected]

Customer _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ sender
Installation site _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __

Type of machine - - - - - - - - - - - - - - - - con~ct _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ____
In operation since _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ Phone _ _ _ _ _ _ __ Fax _ _ _ _ _ _ __
Date _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ___

1. Drum configuration D 1 .2. Single layer D 1.3. Multi layer
D 1 .1 . Monospiral

2. Arrangement of cables D 2.2. Vertical
D 2.1. Horizon~ !

D 2.3. With deflection D 24. Feed D 2.5. Feed

3. Track end cable fixing D 2 .6 . Different feed <please enclose sketch or photo>

D 3.1. Cable grip 4. Motion parameters

D 3 .2. Clamp 0 4 .1. Travel <ml _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
0 3.3 Other _ _ _ _ _ _ _ _ _ _ _ __ 0 4.2. Travel speed <mlsl _ _ _ _ _ _ _ _ _ _ _ _ _ __
0 4.3 . Travel acceleration <m!s2J_ _ _ _ _ _ _ _ _ _ _ ___
0 4 .4. Number of cycles/time unit - - - - - - - - - - - -

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low voltage joints
Selection table

Joint s
"' ;"' "' ~ ~ ~ "' "' "' "':;;: "' "' "' "' .".,' ~ "'.$;,?_
:;e ~
;;>;

$? :~;e 00 0 8 ~X ~ .c;-J, .c;-,_J .c;-,_J .c;-,_J <;i
.;, .«;>, tn ~ 0 ~~~ X ..: ~
:;e X <i> ~ ~ ~ ~
":'> .;, >< ~ X
<i> ;_;; <1 ~ N >
<0 <{' ~ '{' ~
X ~ ~ ~ VI
~ VI <{'
'{' '{' :i; ~
~ :i; ~
.., "' ' ' "'' "' . ."' "' "' "''i? 'i? "' "' "" .... "' "' .... .... ....'k.0;>, tn
~<1 N N <{'

~ ~ <i> <i> X X ~X XX
<1 <1
X X
"" "' "" "' "" "" "" """"VI VI VI '{' '{' VI VI VI VI '{' VI VI VI VI VI VI

:i; :i; :i; ~ ~ :i; :i; :i; :i; ~ :i; :i; :i; :i; :i;
~ ~ ~ ~ ~0z; 0z; 0z; ~ 0z; 0z; 0z; 0z; 0z; 0z; 0z; 0z; 0z; 0z; 0z; z z z ~ 0z; 0z; 0z; 0z; 0z;
cable •
NYY-J 1X16RE ••
NYY-J 1X25RM •
NYY-J 1X3SRM •
NYY-J 1XSORM •
NYY·J 1X70RM •
NYY·J 1X95RM ••••
NYY·J 1X120RM ••••• ••
NYY-J 1X150RM •
NYY-J 1X185RM •
NYV-J 1X240RM •
NYV-J 1X300RM •
NYV-J 3X1 ,SRE ••• •
NYY-J 3X2.SRE
NYY-J 3X4RE •
NYY-J 3X6RE •
NYY-J 3X10RE •
NYY-J 3X16RE ••
NYY·J 3X25RM •
NYY-J 3XSOSM •
NYY·J 3X70SM •
NYY·J 3X95SM •• •
NYV-J 3X120SM • •• •
NYV-J 3X25RM/16RE ••• ••
NYY-J 3X35SM/16RE •
NYV-J 3XSOSM/25RM •
NYY-J 3X70135SM •
NYV-J 3X95/SOSM • ••
NYY-J 3X12 0170SM •
NYV-J 3X150170SM • ••• ••
NYV-J 3X185/9SSM •
NYY·J 3X240/120SM •
NYY·J 4X1 ,5RE
NYY·J 4X2,5RE
NYY·J 4X4RE
NYY·J 4X6RE
NYV-J 4X10RE
NYV-J 4X16RE
NYY-J 4X2SRM
NYV-J 4X35SM
NYV-J 4XSOSM
NYY-J 4X70SM
NYY-J 4X95$M
NYY·J 4X120SM
NYY·J 4X150SM
NYY· J 4X185SM
NYY·J 4X240SM
NYY·J SX1,5RE
NYY·J SX2,5RE
NYY·J SX4RE
NYV-J SX6RE
NYY-J SX10RE
NYY-J SX16RE
NYY-J 5X2SRM
NYY-J 7X1.5RE
NYV-J 10X1.5RE
NYY-J 12X1.5RE
NYY·J 14X1.5RE
NYY·J 16X1.5RE
NYY·J 19X1.5RE
NYY·J 21X1.5RE
NYV·J 24X1,5RE

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low voltage joints
Selection table

olnts

'".>..<..'."' ~
"' "' "' "'""~

"' "' "' ~"' "' ~ R"'~

I I~ .... ........~

""""::;(/'>
"' "' 0.0 0.0

"1
~ ~ ~ ~ 8..... 8..... 8..... "'.;,_ u1 u1 u1 ~
~ 0.0 ~ ...... 0 0 ..... q> <b ~
u1 ~ 'fJ_ 0.0 0.0 .;, .;, ..X.... .;, .;, .;, .;, .'.;.<... '§< .~.....
u1 ~ <{' ~ <b 0.0 ~ ~ ~ ~ <f
<:.:1;> .~..... :<:.1;> ...... ~ ~ :V:>; ~ ~ .~....
'§< :::;; ~ ~ ~ :V":">; :<.:1;> <:.:1;> <:.:1;> <{' ';< :0":";; 0""; ~"" ~"" 0"::";;
:<.:1;> <{' X <{'
~ ~ j0z;<:.:1;> <{' <{' <{' <{' :::;; <{' ::; :::;; :::;;
:::;; :::;;
:::;; :::;; :::;; :::;;
0; 0; 0; 0; 0; 0; 0; 0; 0; 0; 0; 0; 0; 0; 0; 0; 0; 0;
cable 0z; z z z z z z z z z z 0z; z z z z 0z; z z z 0z; z z
NYY·J 30X1,5RE ••
NYY-J 40X1,5 OMM • • ••• ••• •••
NYY-J 7X2.5RE ••
NYY-J 10X2.5RE •••
NVV-J 12X2.5RE ••• ••••••
NYY-J 14X2.5RE ••
NYY-J 16X2.SRE • •• •• ••••
NYY-J 19X2.5RE •
NVV-J 21 X2.SRE •
NYY-J 24X2,5RE •
NYY·J 30X2,5RE ••
NYY·J 40X2,5RE •
NYY-0 1X1 6RE • •
NVY·O 1X25RM •••
NVY-0 1X35RM ••
NYY-0 1XSORM •
NVY-0 1X70RM ••
NYY-0 1X95RM •
NVY-0 1X120 RM •
NVY-0 1X150RM •••••
NYY-0 1X185RM
NYY-0 1X240RM
NVY-0 1X300RM
NYY-0 1X400RM
NYY-0 3X1,5RE
NYY·O 4X1,5RE
NYY·O 4X2,5RE
NVY-0 4X4RE
NYY-04X6RE
NYY-0 4X10RE
NVY-0 4X1 6RE
N'YY-0 4X25RM
NYY-0 4X3SSM
NYY-0 4XSOSM
NVY-0 4X70SM
NVY-0 4X9SSM
NYY-0 4X1 20SM
NYY·O 4X150SM
NVY-0 4X185SM
NYY· O 4X240SM
NYY·O 5X1,5RE
NYY-0 5X2,5RE
NYY-05X4RE
NYY-0 7X1.SRE
NVY-0 14X1.SRE
NVY-0 7X2.5RE
NVY-0 10X2.SRE
NYY-0 12X2,5RE
NVY-0 14X2,SRE
NYY-0 16X2.5RE
NVY-0 19X2.5RE
NYY·J 52X2,5RE
NYY·O 24X2.5RE
NYY·O 30X2,5RE
NVY-0 40X2,5RE
NYY·J 61X1,5RE
NYCV 0,6/1 KV 3X1 ,5
NVCV 0.6/KV 3X2.S RE
NVCV 0,6/1KV 3X4RE
NVCV 0,6/1KV 3X6RE
NVCV 0,6/1KV 3 X1 0RE

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low voltage joints
Selection table

ofnts

"';;; l'l
"' "' "' R "'· ~:£~ ."X.,' "!. "!. ~
.~;,_ .;,_ on ""J:'', ~ I<> 0 0 '"i?' ".m;.', ~ ~ ~ ~ 8 8 8 <(' "' "l <:' <:' "~'
.;,_ J:, "~' "' <b "!.
Cable X X "J:', X 'i? '"i?' '"i?' X "oz~;' .;., .;., X .;., .I<;.>, .I<;.>, z .";,_' ~ ~ ~
X <(' X X ~ <>""('
"'<(' "'<(' X ~ X X "'<(' "MX' "X' ""o~;'' ~ ~ M X k .'.;..(. X X ">""' o::;;;
"' "' "' "' ""'' I IM:o:;;;:o:;;;o::;;;"'<(' M :o:;;; <(' "oz~;'
""o~";' <(' <(' "'<(' <(' <(' z <(' <(' "o~;' "'<(' <>""(' ~ ~ z
<('z z z ::;; :o:;;; z :oz:;;; :o:;;;
z :o:;;; :o:;;; o::;;; ::;; :o:;;; :o:;;; z ::;; ">" ("{";
~ ~:o:;;; izi; z z :oz:;;;
z z z izi; z z ~ <('
z
• :o:;;;

z

NYCY 0.611KV 3X16RE •
NYCY 0,6/1KV 4X1.5RE

NYCY 0,6/1KV 4X2.5RE •••
NYCY 0,6/1KV 4X4RE
NYCY 0.6/1KV 4X6RE

NYCY 0.611KV ax10RE •

NYCY 0,6/1KV 4X16RE •• •
NYCY 0,6/1KV 5X1.5RE
NYCY 0,6/1KV 5X2.5RE

NYCY 0,6/1KV 5X4RE ••
NYCY 0.611KV 5X6RE

NYCY 0.611KV SX101RE • •
NYY·J 3X300/150SM

NYCWY 0.6/1KV 3X10 • •
NYCWY 0.611KV 3X16

NYCWY 0.611KV 3X25RM •

NYCWY 0,6/1KV 3X35SM ••
NYCWY 0.6/1KV 3X50SM

N,YCWY 0,6/1KV 3X70SM •

NYCWY 0.6/1KV 3X95SM ••
NYCWY 0,6/1KV 3X120S

NYCWY 0.611KV 3X1SOS ••• • ••
NYCWY 0,6/1KV 3X185S
NYCWY 0.611KV 3X240S
NYCWY 0,6/1KV 3X25R
NYCWY 0.611KV 3X35SM
NVCWY 0.611KV 3XSOSM

NYCWY 0.611KV 3X70SM ••••
NYCWY 0.611KV 3X95 S
NYCWY 0.611KV 3X120
NYCWY 0.611KV 3X150

NYCWY 0.611KV 3X18S •

NYCWY 0,611KV 4X10RE • ••
NYCWY 0,611KV 4X16RE
NYCWY 0.611KV 4X25RM

NYCWY 0.6/1KV 4X35SM •

NYCWY 0,6/1KV 4XSOSM •

NYCWY 0,6/1KV 4X70SM •

NYCWY 0,6/1KV 4X95SM •

NYCWY 0,6/1KV 4X120S ••
NYCWY 0,6/1KV 4X150S

NYCWY 0.611KV 4X185S •

NYCWY 0,611KV 4X240S ••
NYY·J 3X150SM

NYV-J 3X18SSM •

NYV·J 3X2aOSM •

NYV-0 3X150SM •

NYV-0 3X185SM •

NYY-0 3X240SM •

NYCWY 0,6/1KV 3X240 ••• • •
NYV-J 5 X 35 OMM
NAYV·J 4 X 16 OMM
NAYV·J 4 X25 QMM
NAVY-J 4 X 35 QMM

NAYV-J 4 X50 OMM •

NAYY·J a X 70 QMM ••

NAYV·J 4 X95 QMM

NAYV-J 4 X 120 QMM ••

NAYY·J a X150 QMM

NAYV·J 4 X185 QMM •

NAYV-J 4 X 240 QMM •

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•
•

It

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Photo: HELUKABEL•

Flexible control Cables

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Flexible control Cables

For generations people have tried to build
machines and plants which take on different
functions. To raise, sink, slide, drill, transport and
much more, and have attained fantastic resu lts.

Today we control, inform, weld, pack and transport
automatically by electric control and data cables.

These cables are necessary to ensure a frictionless
flow of data and material . We are able to offer
most of these cables for many applications.
On the following pages we present cables for the
corresponding applications.

If you cant find a suitable cable in our catalogue,
we can fabricate this special cable on request

already from 100 m or maybe we can offer you a

similar cable from our stock.

HELUKABEL®has one of the biggest stocks of
special and standard cables in Germany and
excellent logistics and wants to prove itself every
day.

Stocks in:
Hemmingen/Stuttgart, Neuenhagen/Berlin,
PleiBa/Chemnitz, Windsbach/Nuremberg.

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contents

Description Page
-----------------------------------------------------------------------------------------------

PVC control Cables A6
A8
JZ-500, f lexible, number coded . meter marking ··· ·· ·· ············ ····· ···· ········ ···· ·•·· •···· •··· ···· ···· ·•·· •···· •·· •···· •··· ···· ····· ··· •···· ·· ······ •··· ···· ····· ··· •··· II .Q. ~ A9
JZ-500 COLD, f lexible at low temperature. number coded, meter marking ............ .. .......................................................... ................ ......... ........ .. A 10
A 11
JZ-500 b lack. flexible. meter marking ....... ..... ........................... .. ................... ........ .. ................................ ......... ... .......... ....................... .... . A 13
A 14
JZ-500 orange, flexible. orange cores. control cable for interlocking purposes. meter marking .. ........................... .. ........................................ A ~ A16
A 18
H05VV5-F (NYSLY6-JZJ, flexible, number coded. oil resistant. meter marking ..................................................................................... ~ @ • A 19
(HJ05VV5-F ((NJYSLY6-JZJ, flexible. number coded, oil resistant. meter marking ............................ ... ..... .... ... ......................... ... ......... .. ... A ~ A 20
A 21
JZ-750, flexible. number coded. 750V. meter marking ............... ........ .. ........... ... ... .. ..................... ......................... ,........... ... ...... ........ ,.... II '!!? A 22
JZ- 600. flexible, number coded. 0,6/1kV. meter marking .................... .. ... .................. ........... ......... .... ..... ........... ......... ............ ..... ..... ....... ... ~ A 23
A 24
H03VV -F, according to DIN VDE 0281 ...... .... ......... ............. ............. ....... ............. ... ................. ... .. .... ...... ... ... ............ ..... ........... .... A '!!? . A 25
H05VV-F, according to DIN VDE 0281 A 27
H05VV-F, according to DIN VDE 0281 A 29
JB-500, flexible. colour coded. meter marking ......... ..................... ........ ..................... ........ ..................... ........ ............. .............. ... .. II A '!!? A 31
JB-750, flexible. colour coded. 750V. meter marking .... ..... ............ ........ .. .. ..... ............ ........ .. ....... ..................... ........ ..................... ........ . 1!11 '!!? A 32
JB-750 yellow. flexible. colour coded. 7SOV. connection cable for warning Indication. meter marking .... ....... .. ... ........ .... .... .......... ... ............ ........... ~ A 34
JZ-500 -C black, EMC·preffered type. Cu -screened, flexible, meter marking .................... ...................... ........ ........ .... .... ...... ....... .... ............. ........ .. A 36
F-CY - OZ (LiY- CYJ, flexible. Cu·screened. EMC-preferred type, meter marking .............. ...... .................... ..... ... ......... .... ........ ..... ... ........... II A '!!? A 38
F-CY-JZ, f lexible. Cu·screened . EMC-preferred type, meter marking ............ .... .... ........ .. .......... .. .... ....... ..... ......................... ............ .... ... 1!1 A ~ A40
H05VVC4V5-K (NYSLYCYO-JZJ, flexible. number coded, oil resistant. EMC -preferred type ................ .............. ............... ............. .. ....... .. A '!!? •
(HJ05VVC4V5 -K ((NJYSLYCY6-JZJ, number coded, screened. oil resistant, EMC-pref erred type ...... ... ... .. .... ..... ... ......... ............... ........... ... .... A ~ A43
Y·CY·JZ, f lexible, CU-screened. transparent, EMC-preferred type, meter marking ............................ ........ ..... ... ..... ... ..... ........ ........ ..... ........ ..... A ~ A44
SY-JZ, flexible. number coded, with steel wire braiding, meter marking ...... ....... .. .................................................................................... II .Q. '!!? A46
JZ-600-Y-CY. flexible, number coded. 0,6/1kV. Cu screened meter marking, EMC·preferred type ......... .. ........................... ... ...... .. ......... ..... .......... ~ A47
Y·CY-JB, flexible. CU-screened. transparent. EMC-preferred type, meter marking .. ......................... ,... ............ .... .. ... ........ ..... ..... ............... ,.... A ~ A48
SY-JB, flexible. colour coded, with steel wire braiding , meter marking .. ...................................... ............................................................ II A '!!? A49
A 51
PUR control Cables A 52
A 54
JZ-500 PUR, tear and coolant reststant. meter marking ... ... .... ..... ... ..... ... ...... ..... ... .... .... ... ..... ..... ..... ... .... .... .... .... .. ... .... ..... ... .... ..... ... ..... .... ... '!!? A 56
A 58
PUR6-JZ, tear and coolant resistant. Increased oil resistant, m eter marking .... ....... ..... ............. ............................. ..... .................... .. .. ............ ... '!!? A 60

PUR-ORANGE, high abrasion. coolant resistant, meter marking ..... .... .... ........ ..... ... ..... ....... ......... ..... ........ .... .... ........ ........ ..... ... '!!?

PUR-YELLOW, PVC ·inner jacket. high abrasion. coolant resistant. meter marking ........ .. ........................... .. .................... ... .. .............................. '!!?

H05 BQ-F I H07 BQ-F <NGMH11Y6J ................................................................................................................ ... ..... ... ... .... .... .... .Q. •

UNIPU~. flexible at low temperature, with customer markings. halogen-free. wear resistant. robust. meter marking ........ ..................................... A ~

PUR-750, halogen-free. meter marking ... ... ......... ... ... .. .. .. ..... ... .. ... .... .. . ... .. .. .. ..... ..... . ... ... ..... ... .. ....... ..... ..... ... ... .. ... ... .. ... ..... ..... .... .... ... .. .... .... .

JZ 500-FC-PUR. EMC-preferred type, tear and coolant resistant. screened. without Inner sheath. meter marking ....... .......... ........... . ..... ......... .... ... ... ~

F-C-PUR6-JZ, tear and coolant resistant. Cu-screened. without inner sheath. Increased oil resistant. EMC·preferred type, meter marking ......... ............... '!!?

Y6- C-PUR6-JZ, tear and coolant resistant. cu-screened. with inner sheath. increased oil resistant. EMC-preferred tYPe. meter marking .......................... '!!?

UNIPUR-CP, f lexible at low temperature. with customer markings, halogen-free. wear resistant. robust. screened. EMC-prefer red type, meter marking ...... '!!?

PUR-C-PUR, cu-screened. extrem conditions. halogen -free, EMC-preferred type, meter marking ..................... ..... .............. ... ............ .. ........... .. .. ..... .

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contents

Description Page

Halogen-free control Cables A 62
A 64
JZ-500 HMH, flexible control cable. halogen-f ree. extremely fire resistant. oil resistant". meter marking 1!1 ~ A 66
A 68
MEGAFLEX• 500 , halogen -free. f lam e retardant. oil-resistant. UV·resistant. f lexible, meter m arking ... ... .. .. .. .. ... .. ... .. ... .. .. .. .. .. ... .. ... .. ... .. .. .. ... .. ~ I•I A 69
A 70
JZ-600 HMH, f lexible control cable. halogen -free. extr emely fire resistant . oil resistant". 0.6/1kV. meter m arking ..... ..... ..... .... ..... .. .. ..... ..... .... ..... .... .... ~ A 71
A 73
JB-750 HMH, f lexib le contr ol cable. coloured core. halogen-free. extremely f ire resistant. oil resistant". meter marl<lng .......................................... 1!1 ~ A 75
A77
(Hl03 Z1Z1 - F, halogen-free. m eter m arking
ABO
(Hl05 Z1Z1 -F, halogen -f ree. m eter m arking A 81
A 82
JZ-500 HMH -C, flexible control cable. halogen-free, extremely f ire resistan t. oil resistant". Cu·screeneo. EMC·preferreo type 1!1 ~
A 84
MEGAFLEX• 500-C, halogen·free. flame retaroant, oil -resistant. UV-resist ant, f lexible. screened. EMC·p referreO types. m eter marking ...... ... .. .. .... ~ 1•1 A85
A 87
JZ- 600 HMH -C, flexible control cable. halogen -free. extremely f ire resistant, oil resistant" , 0,6/1 kV, screened. EMC-preferred type, meter marking ... .A 88
A 91
JB-750 HMH-C, f lexible control cable. coloureo core, halogen -free. screened. extremely f ire resistant. oil resistant ". EMC·preferred tvPe. meter marking A 92
A 93
PVC Control Cables for Intrinsically Safe Circuits A 95

OZ -BL, outer jacket blue. intrinsic safetv. f lexible, meter m arking ......... .. ..... ........... .. ....... .. .... ............. .... ......... .. ............. ... ................... .. ...
OZ-BL-CY, outer jacket blue. Intrinsic safety, flexible, meter m arking .. ... ..................................... ................... ....................... ...................... A ~
08 -BL-PAAR -CY, outer jacket blue. In trinsic safety, EMC·preferred type, meter marking .. .... .... .. ... ......... ........... ...... .. ..... ........ ..... .. ....... ....... .. .. .... ~

Bio-Oil and microbial resistant Cables

BIOFLEX·500®-JZ, Bio -fuel resistant. abrasion resistant, recyclable environmen t frienoly, bio-oll resistant". met er marking

BIOFLEX· 500®-JZ-C, Bio·fuel resistan t. abrasion resistant. recyclable environment frienOiy, bio·oil resistant". Cu·screeneO, EMC·preferred type, meter marking .
KOMPOFLEX• JZ- 500 , halogen-free. m icrobes resist ant, low adhesion, meter m arking .. ........... .... .. .... .............. .. ....... .. ....... ....... ....... .. ........... .. ~
KOMPOFLEX• JZ-500-C, halogen-free, microbes resistant. Cu·screened. EMC·pref erreo type, meter m arking ....................................................... ~

NANOFLEX® HC*500, cut-resistant. m eter m arking ... ..... .. ... .. .. .. .. .. ... .. ... .. ... .. .. .. ... ... .. .... ... .. .. .. ..... ... . ... ........ ..... ..... ... ... .. .. ... ..... ..... ..... ....... ... ...

NANOFLEX• HC*500· C, EMC pref erreo type. cut -resistant, screened. no in ner sheat h. meter marking ...... .... ..... ..... .... ... ..... ..... ..... ..... ... ... .. .. ... ..... ....

NANOFLEX• HC*TRONIC, f lexible. colour code to DIN 471 00, meter marking ... .. ............................................................................................. ...

NANOFLEX HC* TRON IC-C, EMC pref erred type, f lexible. colour code to DIN 47100, screened, meter marking ................................. ......................... ..

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JZ-500
JZ-500 COLD
JZ·500 black
JZ-500 orange
H05VV5·F (NYSLYO·JZl
(Hl05VV5·F UNl VSLYO·JZl

JZ-750
JZ-600
H03VV·F
H05VV·F
JB-500
JB-750
JB-750 yellow
JZ-500-C black
F·CY·OZ (LiY·CYl
F-CY-JZ
H05VVC4V5·K (NYSLVCYO·JZl
(Hl05VVC4V5·K UNlYSLYCYO·JZl
Y·CY-JZ

SY·JZ
JZ-600-Y·CY

Y·CY-JB
SV-JB

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JZ-500 flexible, number coded, meter marking

HELUKABEL VDEReg.-Nr. 7032 JZ-600 25G1,5QMM/10110 3001500V 001041117

IRoHS I

Technical data Cable structure Properties

• control cables, special PVC • Bare copper, fine wire conductors, • Extensively oil resistant. oil-/ chemical
according to DIN VDE 0295 cl. 5, BS 6360 Resistance- see table Technical
• Conforms to DIN VDE 0281, 0293, 0295 cl. 5 and IEC 60228 cl. 5 Informations
• Temperature range
z• Core insulation of special PVC 7225 • PVC self-extinguishing and flame retardant
flexing -15 °C11 to +80 oc according to VDE 0482-332-1-2, DIN EN
fixed installation -40 oc to +80 oc • Black cores w ith continuous w hite 60332 -1-2/IEC 60332-1 <equivalent
• Nominal voltage Uo/U 300/500 V numbering according to DIN VDE 0293 <also DIN VDE 0472 part 804 test method BJ
available with other core colours>
• Test voltage 4000 v • The materials used in manufacture are
• Breakdown voltage min. 8000 v • Green -yellow earth core in the outer layer cadmium-f ree and contain no silicone and
(3 cores and aboveJ free from substances harmful to the
• Insulation resistance wetting properties of lacquers
min. 20 MOhm x km • Cores stranded in layers with optimal
lay-lenght Note
• Minimum bending radius
flexing 7,5x cable 0 • Outer sheath of special PVC, TM2 to • G = with green-yellow earth core:
fixed installation 4x cable 0 DIN VDE 0281 part 1 and HD 21.1 x = w ithout green-yellow earth core <OZJ.

• Radiation resistance • colour grey <RAL 7001 J • Important for assemblers: We supply any
up to 80x106 cJ/kg <up to 80 Mradl • w ith meter marking, change-over in 2011 "desired length" of stranded cores without
outer sheath, core insulation colour ace.
• 1' cold bending test, impact resistance test RAL 9005 with n umber combination ace.
at low temperatures, elongation test at low customers requirement.
temperatures. Tested according VDE 0473
part 811-1-4. EN 60811-1-4 • AWG sizes are approximate equivalent
values. The actual cross-section is in mm~.

• Please note t he cleanroom qualification
when ordering.

• screened analogue type:
F·CY· JZ, see page A 27
F·CY·OZ CLiY·CY), see page A 25
Y·CY·JB, see page A 38
Y·CY·JZ, see page A 32

Application

These cables are used for f lexible use for medium mechanical stresses with free movement without tensile stress or f orced movements in
dry, moist and wet rooms but not suitable for open air, as measuring and control cables in tool machines, conveyor belts, production lines
in machinery production, in air-conditioning and in steel production.
The earth core is laid in the outer layer. Selected PVC-compounds guarantee a good flexibility as well as an economic and fast installation.
CE= The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Part no. No.cores x outer " Cop. Weight AWC-No. Part no. No.cores x outer" Cop. Weight AWC-No.
cross-sec. approx. cross-sec. approx. mm weight approx. Continuation •
10001 mm• approx. mm weight kglkm 20 10025 mm• kg 1 km
10002 20 10169
10003 2 xo.s kg 1 km 40.0 20 10026 50 G 0 ,5 kglkm 513,0
10004 3 GO,S 46,0 20 10027 52 G 0,5 534,0
10005 4.9 9,6 46,0 20 10028 17,9 240.0
10006 3 xo.s 56,0 20 10029 61 G 0.5 625.0
10007 4 GO.S 5.2 14.4 20 10030 65 G 0.5 17.9 252.0 682.0
10008 4 xo.s 56.0 20 10031 80 G 0,5 780,0
10009 5 GO.S 5.2 14.4 65,0 20 10032 19.0 293,0
10010 5 xo.s 20 10033 100G 0.5 980.0
10011 6G0.5 5,6 19.0 65.0 20 10034 19,7 312.0
10172 7 GO.S 75.0 20 10035 2 X0.75 46.0
10012 7 xo.s 5.6 19.0 80.0 20 10036 3 c 0.75 21.8 384,0 54.0
10013 8G0.5 80.0 20 10037 3 X0.75 54,0
10014 8x0.5 6.3 24.0 97.0 20 10177 4 G 0,75 24,3 480,0 66,0
10015 10 G 0.5 97.0 20 10038 4 x0.75
10183 12 G 0.5 6.3 24.0 116.0 20 10039 5 c 0,75 5.3 14.4 66.0
10016 12 X0.5 135.0 20 10040 80.0
10017 14 c 0.5 6.9 29.0 135.0 20 10173 5 X0.75 S.6 21,6 80.0
10018 16 G 0.5 150.0 20 10041 6 G 0,75 99.0
10019 18 G 0.5 6.9 33,6 175.0 20 10042 5.6 21,6 99.0
10020 20 G 0.5 196.0 20 10043 6 x0.75 110.0
10021 21 c 0 .5 6.9 33,6 215.0 20 10044 7 G 0,75 6.3 28.8 110,0
10022 25 G 0.5 240.0 20 10045 7 X0.75
10023 30 G 0.5 7.4 38.0 270.0 20 10046 8 G 0,75 6.3 29.0 130.0
10024 32 c 0.5 310.0 20 10047 8 X0,75 130.0
34 c 0.5 7.4 38.0 323.0 9 G 0,75 6.9 36,0 153,0
40 G 0.5 362.0 10 G 0,75
42 G 0.5 8.3 48.0 434.0 12 G 0,75 6.9 36.0 162.0
449,0 12 X0,75 179.0
8.8 58.0 14 G 0,75 7,5 43,0 179.0
15 G 0,75 214,0
8.8 58.0 7.5 43,0
18 G 0 .75 218.0
9.7 67.0 7,5 50,0 257,0

10.2 76.0 7.5 50.0

11.0 86,0 8,2 58,0

11.5 96.0 8.2 58,0

11.5 101.0 8.8 65,0

12.9 120.0 9.2 72.0

13.8 144.0 9 .8 86,0

14.3 154.0 9,8 86,0

14.9 163.0 10,6 101,0

15.6 192.0 11,4 108,0

16.1 202.0 12,2 130.0

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JZ•SOO flexible, number coded, meter marking - ~ CP,

Part no. No.cores x Oute r t2l Cop. Weight AWC·NO. Part no. No.cores x Outert21 Cop. weight AWC·NO.
cross-sec. cross-sec.
10533 approx. mm weight approx. 18 10106 approx. mm weight approx.
10048 kg/km 18 10107 kg/ km
10049 kg/ km 18 10185 kg/km
10050 264,0 18 10108 386,0
10534 12.7 137.0 18 10109 13,9 230,0
10051 286.0 18 10110 440.0
10052 12.7 144.0 320.0 18 10535 14.6 259.0 445.0
10182 18 10111 490,0
10053 12,7 151.0 365.0 18 10112 15.2 279.0
10054 382.0 18 10536 555.0
10055 14,3 180.0 455.0 18 10113 15.5 288.0 620,0
10056 510,0 18 10114 670,0
10057 15.2 195.0 18 10115 15.5 302.0
10178 15,9 230,0 537.0 18 10116 17.4 360,0 790.0
10058 595,0 18 10117 830.0
10059 16.7 245,0 607,0 18 10187 19,0 389.0
10060 612,0 17 10118 892.0
10061 17.2 266.0 735,0 17 10119 19.5 461,0 996.0
10062 17 10120 1007,0
10063 17,2 288.0 845.0 17 10121 20,2 490,0 1250,0
10064 895.0 17 10122
10065 18.0 296,0 1070.0 17 10123 20.2 533,0 1332.0
10066 17 10124 1440.0
10067 18,0 302.0 1322.0 17 10125 21.8 591.0
10068 60,0 17 10126 1602.0
10069 19,8 360,0 17 10127 21.8 605.0 1871.0
10070 72.0 17 10128 2353,0
10071 21.2 439.0 72.0 17 10129 24,2 720.0
10180 86.0 17 10130 112.0
10170 21.7 468.0 86.0 17 10131 24.9 806.0 148,0
10072 104.0 17 10132 148,0
10073 24,3 576,0 104.0 17 10133 25.8 878,0
10074 125,0 17 10134 178,0
10075 27.0 720,0 141.0 17 10135 26,7 936,0 178,0
10076 141,0 17 10136
10174 5,6 19,2 17 10137 29.8 1152,0 221.0
10197 175.0 17 10138 33,2 1440,0 221.0
10077 5.9 29.0 200,0 17 10139 306,0
10184 217,0 17 10140 306,0
10179 5,9 29.0 217,0 17 10141 7,8 48.0
10175 6,6 38,4 230,0 17 10142 8.3 72,0 363.0
10078 17 10143 498,0
10176 6.6 38.4 230.0 17 10144 8.3 72.0
10196 271.0 17 10145 569.0
10198 7,3 48.0 17 10146 9.2 96,0 764,0
10168 300.0 17 10147 914,0
10079 7,3 48,0 343.0 17 10148 9.2 96.0 1044,0
10080 343,0 17 10149 10,1 120.0
10199 8,1 58.0 355,0 17 10150 1470.0
10081 17 10151 1790.0
10167 8,1 67,0 375.0 17 10152 10,1 120,0 2095,0
10082 375,0 17 10153 2750,0
10083 8,1 67,0 17 10154 11,2 168,0 44500
10084 420.0 17 10190
10085 8.7 77,0 440,0 17 10155 11 ,2 168.0 195,0
10086 485,0 17 10156
10087 9,8 86,0 17 10157 12.3 192.0 230.0
10088 485.0 17 10191 295.0
10089 9.8 96.0 500.0 17 10158 14,8 288.0 361.0
10090 534,0 16 10159
10091 9.8 96,0 16 10160 16,0 336,0 458.0
10092 550.0 16 10192 590,0
10093 10.4 115,0 650.0 16 10161 18,2 432,0 790,0
10094 668,0 16 10162
10095 10.4 115,0 16 10193 19.1 504,0 355,0
10096 701.0 16 10163
10097 11.4 134,0 755.0 16 10188 21.6 600.0 424.0
10098 755.0 16 10194 525,0
10099 12,3 154,0 16 10164 25.0 816,0
10100 770.0 16 10189 625.0
10101 12.9 173.0 810,0 16 10195 27.2 1008,0 540,0
10181 12,9 173,0 936,0 16 10165 30.0 1200,0 701,0
10102 16 10333
10103 13,0 182,0 920.0 16 10166 32,0 1464,0 858.0
10104 1100.0 16 13139 1106.0
10105 13.7 192,0 1180.0 16 13140 41 4 2400.0
1294.0 827,0
13.7 192.0 1644,0 9,3 77,0 1035.0
1259,0
13.7 205.0 70,0 9,8 115,0 1780,0
90,0
14,7 230.0 90,0 11,0 154,0 1186.0
1582,0
15,4 240,0 109.0 12.3 192,0 1999,0
109,0 2825,0
15.4 240,0 131.0 13.6 269.0
131.0 1585.0
15.6 252.0 157,0 14,6 307,0 2105,0

15,8 259,0 184.0 17,8 461,0 2633.0
184.0 2550,0
16,4 308.0 216,0 11,9 173,0
2940.0
17,9 326.0 259.0 13,0 230.0
17.9 346,0 275,0 2936.0
300,0 14,5 288,0 3180,0

18.4 355.0 309.0 16.2 403,0 4090.0
5443,0
18.5 384,0 309.0 14,8 288.0
345,0 16,4 384,0 4680.0
18.5 384,0 5540,0
6931,0
19.4 394.0 18.3 480.0
7000,0
19.4 403.0 20.2 672.0
8340,0
21,2 480,0 18.2 461.0 9904,0

21.9 538,0 20.0 614,0

22.5 586,0 22.6 768.0
24,8 1075,0
23.5 628.0

26.0 768.0 22.2 720.0

29,2 960,0 24,9 960,0

6,4 29.0 27,7 1200,0
6,8 43,0
30,6 1680,0
6,8 43,0
25.6 1008,0
7.4 58.0
7,4 58.0 28.4 1344,0

8.3 72,0 31,7 1680.0

8.3 72.0 30,9 1440,0

9,2 86,0 34.2 1920.0

9,2 101,0 38.3 2400,0

9.2 101.0 36,5 2016,0

9.9 115,0 40.3 2688,0

10,9 129.0 45,3 3360,0

10,9 144,0 41 ,1 2736,0

12,0 158,0 45.8 3648,0

12,0 173.0 52 .7 4560,0

12.0 173.0 51,4 4608.0

13,0 202,0 58,5 5760.0

61,1 7104,0

Dimensions and specifications may be changed without prior notice. (RA01 l

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JZ•SOO COLD flexible at low temperature. number coded, meter marking

- -- ~_.
-~ , c.-. HELUKABEL JZ-500 COLD 25 G 1 QMM /10787 300/500V 001045571 ( E:
'. '
-~·
[RoHS 1

Technical data Cable structure Properties

• Cont rol cables. special PVC • Bare copper. f ine w ire cond uctors. • Extensively o il resistant. 6 1-/ chemical
• Requirements adapted to DIN VDE 0281, according to DIN VDE 0295 cl. 5. BS 6360 Resistance- see t able Technical
cl. 5 and IEC 60228 cl. 5 Inf ormations
0293,0295
• Temperature range • Core insulation of special PVC Yl4 • PVC self -extinguishing and f lame retardant
• Black cores with continuous w hite according to VDE 0482-332 -1-2, DIN EN
flexing -30 octo +80 oc 60332-1-2/IEC 60332-1 (equivalent
fixed installation -40 oc to +80 oc numbering according to DIN VDE 0293 DIN VDE 0472 part 804 test method Bl
• Nominal voltage Uo/U 300/500 V • Green-yellow earth core in t he outer layer
• The materials used in manufacture are
• Test voltage 4000 V (3 cores and abovel cadmium-free and contain no silicone and
• Cores stranded in lavers with optimal free from substances harmful to t he
• Breakdown voltage min. 8000 V wetting properties of lacquers
• Insulation resistance lay-lenght
• Cold f lexible o uter sheath of special PVC Note
min. 20 MOhm x km • colour b lack (RAL 9005)
• Minimum bending radius • G = with green-yellow earth core;
• with meter marking x =without g reen-yellow earth core (OZJ.
flexing 7.5x cable 0
fixed installation 4x cable 0
• Radiation resistance
up to 80x106 cJ/kg (UP to 80 Mradl

Application

This cold-flexible PVC hose cable is used under average stress for f lexible applicatio ns with f ree movement. witho ut tensile load and witho ut
forced motion guide in dry, moist. wet rooms and o utside. as m easuring and contro l cable at machine tools. conveyor belts and transport
belts. product ion streets. in plant construction. in air condition construction and in ref rigerat ed wareho uses.
Selected PVC mixt ures guarantee good flexibility, efficient and f ast installation .

<E= The product is conf o rmed w ith the EC Low-Voltage Directive 2006/95/EG.

Part no. No.cores x outer e cop. weight AWC·NO. Part no. No.cores x outere Cop. weight AWC•NO.
cross-sec. approx. cross-sec. approx.
10750 mm2 approx. mm weight kg/km 20 10774 mm> approx. mm weight kg/km
10751 18 10775
10752 2 xo.s kg 1 km 40,0 18 10776 2 X1,5 kg /km 70,0
10753 18 10777
10754 3 G0.75 4.9 9,6 54,0 18 10778 3 G 1.5 6,4 29.0 90.0
10755 3 x0.75 18 10779 3 X1,5 90,0
10756 4 G0.75 5.6 21.6 54,0 18 10780 4 G 1,5 6.8 43.0 109,0
10757 4 X 0.75 18 10781 4 X1,5 109,0
10758 5 G0,75 5.6 21.6 66.0 18 10782 6.8 43.0
10759 5 X0,75 66.0 18 10783 5 G 1.5 131.0
10760 6,3 28,8 80,0 18 10784 S X 1,5 7.4 58.0 131.0
10761 7 G0,75 18 157,0
10762 7 X0,75 6.3 29.0 80.0 17 ~0785 6 c 1.5 7.4 58.0 184,0
10763 12 C 0.75 110,0 17 7 c 1.5 184,0
10764 6,9 36,0 17 10786 8.3 72.0
10765 18 c 0.75 110.0 17 10787 7 X 1,5 309.0
10766 6.9 36,0 179,0 17 10788 8.3 72.0 440.0
10767 25 G0,75 257,0 17 10789 12 G 1.5 620,0
10768 7,5 50.0 365,0 17 10790 18C1,5 9.2 86,0
10769 2x1 17 10791 112,0
10770 3C1 7,S 50.0 60,0 17 10792 25 c 1,5 9,2 101,0 148.0
10771 3x1 72,0 17 10793 148,0
10772 4G1 9,8 86.0 17 10794 2 X 2.5 9.2 101.0
10773 4X1 72.0 17 10795 3 G 2.5 178.0
12,2 130,0 86.0 10796 3 X 2,5 12.0 173.0 178.0
5G1 10797 221.0
5x1 14.3 180.0 86.0 4 G 2.5 14,6 259.0
7G1 104,0 4 X 2,5 221.0
7X1 5,6 19,2 104,0 17,4 360.0 306.0
12 C 1 141,0 5 G 2.5 306.0
18 G 1 5.9 29.0 5 X2,5 7.8 48.0 424,0
141,0 7 C 2,5
25 G 1 5,9 29,0 230,0 8,3 72,0 525.0
343,0 7 X2.5
6.6 38,4 4G6 8,3 72.0
485.0
6.6 38.4 5C6 9.2 96.0

7.3 48,0 9,2 96.0

7,3 48.0 10,1 120.0

8,1 67,0 10,1 120,0

8,1 67.0 11.2 168,0

10,4 115.0 11,2 168.0

12.9 173,0 13,0 230,0

15.4 240,0 14,5 288.0

Dimensions and specifications may be changed without prior notice. !RA01)

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