KI

Engineering

6.2 Electric

6.2.1 General notes

You can find detailed information about used motors and servo
amplifiers in the IndraDrive documentation ... and motor Type
MSK ... Bosch Rexroth.

The supply voltage (24 V) of maXYmos NC or of the IndraDrive
control unit must be switched on at the same time.

Observe the specifications of the BG and trade organizations dur-
ing construction.

6.2.2 Safety notes

Check all components (especially electrical components and ca-
bles) for external damage or defects before assembly. Damaged
or defective components must not be installed.

Work on the electrical equipment must only be performed by
electro technical specialists.
When working on the electrical system of the NC joining system,
this must be disconnected from the mains and secured against
unauthorized activation/reactivation.

High Voltage
When working on the electrical equipment of the NC joining
module, there isdanger of electrical shock, therefore:
• Only suitably trained, specialized personnel should perform

work on the electrical equipment, in accordance with electri-
cal engineering regulations.
• Pay especial attention to the intermediate circuit terminals.

The machine frame or joining module must be grounded before
commissioning and before it is switched on for the first time. The
shield of the motor cable must be attached to the IndraDrive for
this purpose.

002-679e-08.19 Page 51

maXYmos NC, Type 5847...

6.2.3 NC joining module Type 2151B... NCFH

Specifications ≤15 NCFH 30HS / 60
30 155A-180C
Motor 094A-090C
155A-120C
24/0.7
Holding brake* [V]/[A] 4.5 24/1.0
[N∙m] 18
1
Test moment of [N∙m] 5
the holding brake

Motor encoder Heidenhain EQN 1125
Type specified
Duty cycle for [%]
nominal joining
force

Type 2180ANCFH0215SB 2180ANCFH0030SB 2180ANCFH0060SB

Servo amplifier Power ele- HCS02.1E-W0028- HCS02.1E-W0054- HCS02.1E-W0070-
ment
A-03-NNNN A-03-NNNN A-03-NNNN

Line filter/choke NFD03.1-480-007 NFD03.1-480-016 NFD03.1-480-016

Brake resistor integrated integrated integrated

Control voltage [VDC] 24 (19.2 ... 28.8)
[W] 24

Power connection [VAC] 400 (400 ... 500) ±10 %
[HZ] 50/60 ±2 %
Phases 3

In at Un = 400 V** [A] 16 16 16

Motor cable cross [mm²] 2.5 6.0 6.0
section

Item number motor cable KSM333040-5 KSM333010-5 KSM333010-5
KSM18028885-5
Feedback cable

* Wear parts not covered by warranty.
** You have to use delay fuses.

Feedback cable: NCFH 10/15/30/60
Lapp No-0027714 3x(2x0,14)+4x0,14+2x0,5+4x0,23
Outer diameter 9.5 mm,
Minimum radius of bend for fixed installation: 7.5x outer diameter.
Minimum radius of bend for flexible installation: 10x Outer diameter

Motor cable: NCFH 10/15
Lapp-No.: 7072511 (4G2.5+(2x 0.5))
Outer diameter 13.2 mm
Minimum radius of bend for fixed installation: 7.5x Outer diameter
Minimum radius of bend for flexible installation: 10x Outer diameter

Motor cable: NCFH 30/60
Lapp-No.: 7072513 (4G6+(2x 1.0))
Outer diameter 16.8 mm
Minimum radius of bend for fixed installation: 7.5x Outer diameter
Minimum radius of bend for flexible installation: 10x Outer diameter

Page 52 002-679e-08.19

Engineering

6.2.4 NC joining module Type 2152B... NCFS

Specifications [kN] NCFS
Motor 25
Type Power ele-
Servo amplifier ment MSK061C-0600-NN- - -
2180ANCFS0025SB
Line filter [VDC]
Brake resistor [W] HCS02.1E-W0028-A-03-NNNN
Control voltage [VAC]
[HZ] NFD03.1-480-007
Power connection Phases integrated
[A]
In at Un = 400 V** Art. No. 24 (19.2 ... 28.8)
Motor cable drawing* 24
[mm²]
Motor cable cross section 400 (400 ... 500) ±10 %
Feedback cable* 50/60 ±2 %
3
16
RKL4302
KSM341600-5
1.0
RKG4200
KSM303500-5

* For additional information (bending radii, ...), see Bosch Rexroth documentation.
** You have to use delay fuses.

002-679e-08.19 Page 53

maXYmos NC, Type 5847...

6.2.5 NC joining module Type 2153A... NCFN

NCFN

Specifications 05 10/15 30 60
Motor MSK040C- MSK071E-
[kN] 0600-NN- - - MSK050C- MSK071C- 0450-NN- - -
0600-NN- - - 0450-NN- - -
24/0.5 24/0.79
Holding brake [V]/[A] 4.0 24/0.65 24/0.79 23.0
[N∙m] 0.5 5.0 23.0 5.0
Test moment of
the holding brake [N∙m] 2180ANC- 1.0 5.0 2180ANC-
Type FN0005SB FN0060SB
HCS02.1E- 2180AN- 2180ANC- HCS02.1E-
W0012-A-03- CFN1015SB FN0030SB W0070-A-03-

Servo amplifier Power ele- NNNN HCS02.1E- HCS02.1E- NNNN
ment NFD03.1-480- W0028-A-03- W0054-A-03- NFD03.1-480-

007 NNNN NNNN 016
integrated integrated
Line filter/choke NFD03.1-480- NFD03.1-480-
6 007 016 32
RKL4302 RKL4314
Brake resistor KSM341600-5 integrated integrated KSM305640-5

Control voltage [VDC] 1.0 24 (19.2 ... 28.8) 4.0
[W] 24

Power connection [VAC] 400 (400 ... 500) ±10 %
[HZ] 50/60 ±2 %
Phases 3

In at Un = 400 V** [A] 16 16

Motor cable draw- Art. No. RKL4302 RKL4309
ing*
KSM341600-5 KSM303490-5

Motor cable cross [mm²] 1.0 2.5
section

Feedback cable* RKG4200
KSM303500-5

* For additional information (bending radii, ...), see Bosch Rexroth documentation.
** You have to use delay fuses.

Page 54 002-679e-08.19

Engineering

Specifications 100 NCFN 300
Motor MSK100C- MSK101D-
0300-NN- - - 200 0300-NN- - -
Holding brake [V]/[A]
[N∙m] 5 MSK101D-0300- 5
Test moment of the NN- - -
holding brake [N∙m]
Type 24/1.29
70.0

5

2180AN- 2180AN- 2180AN-
CFN0100SB CFN0200SB CFN0300SB

Servo amplifier Power ele- HCS02.1E- HCS03.1E- HCS03.1E-
ment W0070-A-03- W0100-A-05- W0100-A-05-

NNNN NNBN NNBN

Line filter/choke NFD03.1-480- HNK01.1A- HNK01.1A-
016
A075-E0080-A- A075-E0080-A-

500-NNNN 500-NNNN

Brake resistor integrated HLR01.1N- HLR01.1N-

0470-N11R7-A- 0470-N11R7-A-

007-NNNN 007-NNNN

Control voltage [VDC] 24 (19.2 ... 28.8)
[W] 24
Power connection [VAC]
[HZ] 400 (400 ... 500) ±10 %
In at Un = 400 V** Phases 50/60 ±2 %
Motor cable draw- [A] 3
ing* Art. No.
Motor cable cross 32 50 50
section [mm²]
Feedback cable* RKL4323 RKL4329 RKL4329

KSM307530-5 KSM316330-5 KSM316330-5

6 10 10

RKG4200
KSM303500-5

* For additional information (bending radii, ...), see Bosch Rexroth documentation.
** You have to use delay fuses.

002-679e-08.19 Page 55

maXYmos NC, Type 5847...

6.2.6 NC joining module Type 2157B… NCFT

Specifications [kN] NCFT
Motor [V]/[A] 0,05 ... 1.5
Holding brake (optional)** [N∙m] MSK030C-0900-NN- - -
[N∙m]
Test moment of the holding 24/0.4
brake Power ele- 1.0
Type ment 0.25
Servo amplifier
[VDC] 2180ANCFT01.5SB
Line filter [W] HCS02.1E-W0012-A-03-NNNN
Brake resistor [VAC]
Control voltage [HZ] NFD03.1-480-007
Phases integrated
Power connection [A]
Art. No. 24 (19.2 ... 28.8)
In at Un = 400 V*** 24
Motor cable drawing* [mm²]
400 (400 ... 500) ±10 %
Motor cable cross section 50/60 ±2 %
Feedback cable* 3
6
RKL4302
KSM341600-5
1.0

RKG4200
KSM303500-5

* For additional information (bending radii, ...), see Bosch Rexroth documentation.
** Wear parts not covered under warranty.
*** You have to use delay fuses.

See also IndraDrive... documentation and Motor Type MSK... .

Page 56 002-679e-08.19

Engineering

6.2.7 NC joining module Type 2162A… NCFE

Specifications 10 20 NCFE 80
Motor MS2N05- 40 MS2N07-
[V]/[A] C0BNN-... D1BNN-...
Holding brake (optional)** [N∙m] 24/0,75 MS2N07-
[N∙m] 10,0 C1BNN-... 24/1
Test moment of the holding 36,0
brake Power 2,0 24/0,8
Type element 20,0 5,0
Servo amplifier
[VDC] 5,0
Line filter [W]
[VAC] please see configurator data sheet
Brake resistor [HZ]
Control voltage Phases HCS01.1E- HCS01.1E- HCS01.1E- HCS01.1E-
[A] W0008-A-03 W0018-A-03 W0028-A-03 W0054-A-03
Power connection Art. No. HFD 141 / B HFD 141 / B
[mm²] HFD 141 / B HFD 141 / B
In at Un = 400 V*** 1612043 1612044 1612044 1612045
Motor cable drawing*
Motor cable cross section integrated
Feedback cable*
24 (19,2 ... 28,8)
24

400 (400 ... 500) ±10 %
50/60 ±2 %
3

6 6 16 16
please see configurator data sheet
1,5
siehe Konfigurator im Datenblatt

* For additional information (bending radii, ...), see Bosch Rexroth documentation.
** Wear parts not covered under warranty.
*** You have to use delay fuses.

See also IndraDrive... documentation and Motor Type MS2N... .

002-679e-08.19 Page 57

maXYmos NC, Type 5847...

6.2.8 NC joining module Type 2160A… NCFB

NCFB

Specifications 15 50
Motor
MSK061C-0300- MSK070C-0300-
Holding brake (optional)** NN- - - NN- - -

Test moment of the holding [V]/[A] 24/0.75 24/0.8
brake [N∙m] 10.0 23.0
Type [N∙m]
Servo amplifier 1.0 5.0
Power ele-
Line filter ment 2180ANCFB0015 2180ANCFB0050
Brake resistor
Control voltage [VDC] HCS02.1E-W0012- HCS02.1E-W0028-
[W]
Power connection [VAC] A-03-NNNN A-03-NNNN
[HZ]
In at Un = 400 V*** Phases NFD03.1-480-007
Motor cable drawing* [A]
Art. No. integrated
Motor cable cross section
Feedback cable* [mm²] 24 (19.2 ... 28.8)
24

400 (400 ... 500) ±10 %
50/60 ±2 %
3

6 16

RKL4302 RKL4306
KSM341600-5 KSM347990-5

1.0 1.5

RKG4200
KSM303500-5

* For additional information (bending radii, ...), see Bosch Rexroth documentation.
** Wear parts not covered under warranty.
*** You have to use delay fuses.

Page 58 002-679e-08.19

Engineering

6.2.9 Dimensions IndraDrive

6.2.9.1 Dimensions Power Element HCS02.1E-W0012

A
B

Abmessungen HCS02.1E-W0012 A: minimum installation clearance (when using accessory HAS02.1); plus space for cables
B: minimal installation clearance; plus space for cable

6.2.9.2 Dimensions Line Filter NFD03.1-480-007

Power element Line filter

HCS02.1E-W0012 NFD03.1-480-007

Dimensions Line Filter NCD03.1-480-007

HT B

160 90 50

002-679e-08.19 Page 59

maXYmos NC, Type 5847...

6.2.9.3 Dimensions Power Element HCS02.1E-W0028

A minimaler Einbauraum (bei Verwendung des Zubehörs HAS02.1);
B

Abmessungen HCS02.1E-W0028 A:

A: minimum installation clearance (when using accessory HAS02.1); plus space for cables
B: minimal installation clearance; plus space for cable

6.2.9.4 Dimensions Line Filter NFD03.1-480-007

Power element Line filter

HCS02.1E-W0028 NFD03.1-480-007

Dimensions Line Filter NCD03.1-480-007

HT B

160 90 50

Page 60 002-679e-08.19

Engineering

6.2.9.5 Dimensions Line Filter HCS02.1E-W0054/70

A minimaler Einbauraum (bei Verwendung des Zubehörs HAS02.1);
B zuzüglich Raum für Kabel
minimaler Einbauraum; zuzüglich Raum für Kabel
Abmessungen HCS02.1E-W0054 und HCS02.1E-W0070
A: minimum installation clearance (when using accessory HAS02.1); plus space for cables A:
B: minimal installation clearance; plus space for cable B:

6.2.9.6 Dimensions Line Filter NFD03.1-480-016

Power element Line filter

HCS02.1E-W0054 NFD03.1-480-016
HCS02.1E-W0070 NFD03.1-480-016

Dimensions Line Filter NFD03.1-480-016 H

HT B

220 90 55

TB

002-679e-08.19 Page 61

maXYmos NC, Type 5847...

6.2.9.7 Dimensions Line Filter with integrated choke HNK01

Power element Line filter and line choke

HCS03.1E-W0100 HNK01.1A-A075-E0080-A-500-NNNN

Dimensions Line Filter HNK01.1A-A075...
H TB
310 270 225

H TB
H
Montagebeispiel

T

Power element Brake resistor

HCS03.1E-W0100 HLR01.1N-0470-N11R7-A-007-NNNN

Dimensions Brake resistor HLR01.1N-0470...
H TB
300 210 223

B
Montagebeispiel

Page 62 002-679e-08.19

Engineering

Maßblatt HCS03.1E-W0100

Angaben ohne Netzfilter und Netzdrossel HNK01 und ohne Bremswiderstand HLR01
6.2.9.8 Dimensions Power Element HCS03.1E-W0100*

48
557

108
* Specified without line filter and brake resistor

Monitors depths, heights and widths

Monitor Monitor width min. Monitor height Monitor depth
[mm] installation width [mm] [mm]
HCS02.1E-W0012 [mm] 265
HCS02.1E-W0028 65 70 290 322
HCS02.1E-W0054 65 70 352
HCS02.1E-W0070 105 110 352
HCS03.1E-W0100 105 110 352
225 225 557

002-679e-08.19 Page 63

maXYmos NC, Type 5847...

6.2.9.9 Dimensions safety zones box HSZ01.1-D08-D04

6.2.9.10 Accessory Type
6.2.9.11 KSM18029160-5
Accessory KSM18029161-1
• SERCOS III Connecting cable,

length 5 m
• Safety Zones Box Cable

(2 cables required), length 1 m

Overview application chain



Joining module NCFx Controller Motor cable Feedback cable

2152B... NCFS HCS02.1 28A KSM341600-5 KSM303500-5
2157B... NCFT
2160A15... NCFB HCS02.1 12A KSM315330-5 KSM303500-5
2160A50... NCFB
2151B10/15... NCFH HCS02.1 12A KSM341600-5 KSM303500-5
2151B30... NCFH
2151B60... NCFH HCS02.1 28A KSM347990-5 KSM303500-5
2153A005... NCFN
2153A010/015... NCFN HCS02.1 28A KSM333040-5 KSM18028885-5
2153A030... NCFN
2153A060... NCFN HCS02.1 54A KSM333010-5 KSM18028885-5
2153A100... NCFN
2153A200/300... NCFN HCS02.1 70A KSM333010-5 KSM18028885-5

HCS02.1 12A KSM341600-5 KSM303500-5

HCS02.1 28A KSM341600-5 KSM303500-5

HCS02.1 54A KSM303490-5 KSM303500-5

HCS02.1 70A KSM305640-5 KSM303500-5

HCS02.1 70A KSM307530-5 KSM303500-5

HCS03.1 100A KSM316330-5 KSM303500-5

Page 64 002-679e-08.19

Engineering

6.2.9.12 Order code power section Type 2180A,,,

Type 2180A

Power section for NC joining module

NCFH 2151B to ≤ 015... NCFH0215

NCFH 2151B 30... NCFH0030

NCFH 2151B 60... NCFH0060

NCFN 2153A 005... NCFN0005

NCFN 2153A 010/015... NCFN1015

NCFN 2153A 030... NCFN0030

NCFN 2153A 060... NCFN0060

NCFN 2153A 100... NCFN0100

NCFN 2153A 200... NCFN0200

NCFN 2153A 300... NCFN0300

NCFB 2160A 15... NCFB0015

NCFB 2160A 50... NCFB0050

NCFS 2152B 25... NCFS0025

NCFT 2157B... NCFT01,5

Safety technology SB
with safety zone box

Ordering Example Type 2180ANCFN0030SB:

Power element servo amplifier: Type 2180A..., for joining module: NCFN 30 kN:
NCFN0030, with safety zones box: SB.

002-679e-08.19 Page 65

maXYmos NC, Type 5847...

6.2.10 Dimensions IndraDrive Cs und accessories (NCFE)

6.2.10.1 Dimensions, device depths, heights and widths

IndraDrive Cs IndraDrive Cs
HCS01.1E-W0018-A-03 HCS01.1E-W0054-A-03

Device NCFE Device width Device depth Device height H
kN W [mm] D [mm] [mm]
HCS01.1E-W0008-A-03
HCS01.1E-W0018-A-03 10 50 246* 215
HCS01.1E-W0028-A-03
HCS01.1E-W0054-A-03 20 70 268

* including base line filter 40 70 268

80 130 268

6.2.10.2 Technical data servo amplifier IndraDrive Cs

IndraDrive Cs servo amplifier

Interface SERCOS III

Control voltage VDC/W24 (19.2 ... 28.8)

/24

Output voltage V 3x AC 0 ... 500

Power connection V 400 (400 ... 500)

±10 %

Hz 50 ... 60 ±2 %

phases 3

Weight of power section

HCS01.1E-W0008-A-03 (2162A010...) 1) kg 0.7

HCS01.1E-W0018-A-03 (2162A020...) 1) kg 1.7

HCS01.1E-W0028-A-03 (2162A040...) 1) kg 1.7

HCS01.1E-W0054-A-03 (2162A080...)1) kg 4.2

Protection class IP20

Cooling method Forced ventilation

Page 66 002-679e-08.19

Engineering
Dimensions of Power Section/Converter HCS01.1E-W0008-A-03 for NCFE Type 2162A010...

A: Minimum assembly space plus space for cables
*: In case of left or right side assembly
B: Drilling dimensions

Dimensions EMI line filter HFD 141 for NCFE Type 2162A010...

Power section Line filter
HCS02.1E-W008 HFD 141 / B 1612043

Dimensions line filter HFD 141 / B 1612043

HT B

215 50 50

Max. dissipation loss including brake resistance

HCS02.1E-W0008 Watt (max.) 46

Details of the diagram in the assembly drawing are not binding. General tolerances DIN2768-c

Technical data line filter Mechanical data line filter

Line filter HCS01.1E-W0008-A-03 Line filter HCS01.1E-W0008-A-03

Phases 3 Input mm2 3x4
max. 0,6
Rated voltage V 480 N·m
16
Rated frequency Hz 50-60 Output AWG 250 ±5
250 ±5
Rated current A 5 Output cable length L1`/L2`/L3` mm
M6
Operating current 1) mA 40 Cables PE mm ~0.8
M6
Operating current 2) mA 4 Fastening bolts

Proof voltage V– 2150/2700 Weight (net) kg

Protection class 3) IP20 Assembly frequency converter

Ambient temperature °C 50

Climate range 25/85/21

Cooling type AN

Operating mode DB

1) Calculated at max. input voltage and loss of 2 phases (type.@50Hz)
2) Rated on the maximum allowed input voltage swing according to
IEC 38 ±10 %
3) Protection class when connected

The specified technical data are typical.
According to material and manufacturing deviations can oc-
cur.

002-679e-08.19 Page 67

maXYmos NC, Type 5847...
Dimensions of Power Section/Converter HCS01.1E-W0018/28-A-03 for NCFE Type 2162A020... and 2162A040...

A: Minimum assembly space plus space for cables
*: In case of left or right side assembly
B: Drilling dimensions

Dimensions EMI line filter HFD 141 for NCFE Type 2162A020... and 2162A040...

Power section Line filter
HCS01.1E-W0018/28 HFD 141 / B 1612044

Dimensions line filter HFD 141 / B 1612044 B
HT 50
268 70

Max. dissipation loss including brake resistance

HCS01.1E-W0018 Watt (max.) 80

HCS01.1E-W0028 Watt (max.) 120 Details of the diagram in the assembly drawing are not binding. General tolerances DIN2768-c

Technical data line filter Mechanical data line filter

Line filter HCS01.1E-W0018/28-A-03 Line filter HCS01.1E-W0018/28-A-03

Phases 3 Input mm2 3x4
max. 0.6
Rated voltage V 480 N·m
16
Rated frequency Hz 50-60 Output AWG 250 ±5
250 ±5
Rated current A 5 Output cable length L1`/L2`/L3` mm
M6
Operating current 1) mA 40 Cables PE mm ~1.2
M6
Operating current 2) mA 4 Fastening bolts

Proof voltage V– 2150/2700 Weight (net) kg

Protection class 3) IP20 Assembly frequency converter

Ambient temperature °C 50

Climate range 25/85/21

Cooling type AN

Operating mode DB

1) Calculated at max. input voltage and loss of 2 phases (type.@50Hz)
2) Rated on the maximum allowed input voltage swing according to
IEC 38 ±10 %
3) Protection class when connected

The specified technical data are typical.
According to material and manufacturing deviations can oc-
cur.

Page 68 002-679e-08.19

Engineering
Dimensions of Power Section/Converter HCS01.1E-W0054-A-03 for NCFE Type 2162A080...

A: Minimum assembly space plus space for cables
*: In case of left or right side assembly
B: Drilling dimensions

Dimensions EMI line filter HFD 141 for NCFE Type 2162A080...

Power section Line filter
HCS01.1E-W0054 HFD 141 / B 1612045

Dimensions line filter HFD 141 / B 1612045 B
HT 50
268 129

Max. dissipation loss including brake resistance

HCS01.1E-W0054 Watt (max.) 400

Details of the diagram in the assembly drawing are not binding. General tolerances DIN2768-c

Technical data line filter Mechanical data line filter

Line filter HCS01.1E-W0054-A-03 Line filter HCS01.1E-W0054-A-03

Phases 3 Input mm2 3x4
max. 0.6
Rated voltage V 480 N·m
16
Rated frequency Hz 50-60 Output AWG 250 ±5
250 ±5
Rated current A 5 Output cable length L1`/L2`/L3` mm
M6
Operating current 1) mA 40 Cables PE mm ~1.6
M6
Operating current 2) mA 4 Fastening bolts

Proof voltage V– 2150/2700 Weight (net) kg

Protection class 3) IP20 Assembly frequency converter

Ambient temperature °C 50

Climate range 25/85/21

Cooling type AN

Operating mode DB

1) Calculated at max. input voltage and loss of 2 phases (type.@50Hz)
2) Rated on the maximum allowed input voltage swing according to
IEC 38 ±10 %
3) Protection class when connected

The specified technical data are typical.
According to material and manufacturing deviations can occur.

002-679e-08.19 Page 69

maXYmos NC, Type 5847...

6.2.10.3 Notes about cabinet layout

1 Mounting plate
2 Exhaust air (heated)
3 Servo amplifier
4 Optional fan in the servo amplifier
5 Ventilation for cooling

Make certain that the built-in servo amplifiers (possibly with ac-
cessory) are adequately cooled. Inadequate cooling can lead to
power reduction or thermal shutdown.
• Do not place monitors on top of each other.
• Do not build cable channels directly in front of the ventilation

openings (especially on the exhaust side).
• Select cabinet size and ventilation according to the thermal

load.

For additional information, see Bosch Rexroth IndraDrive docu-
mentation.

Page 70 002-679e-08.19

Engineering

Line filters/line chokes are installed directly above and below the monitor for the servo am-
plifier HCS03.1E-W0100.

002-679e-08.19 Page 71

maXYmos NC, Type 5847...

6.2.11 Measurements maXYmos NC

Zeichn6u.n2g.1fü1r.1D atenblattM/ 0e0a3s-u1r2e6ment and Evaluation Module (MEM) interne und externe Fertigung
33 22,5
77 137
28,2 54,4 0,5
16,8 M3 x 6
M3 x7
Digital I/O Reset
X14 X10 Power

I/O X1
±10 V
Uout 24 V
GND

I/O

D1 Device
state

USB

X2

Type 5700A31

X3

Channel X X11 X4 35 EN 60715
X15 ±10 V
Ethernet
X5

198 X6 82,5 33
82,85 32,3
Channel Y X12 Fieldbus
X16 X7
In
±10 V

X8
Out

Servo X18

Display Profibus DP 82,85
X17 X9

Piezo X13

maXYmos NC D2
Type 5847

Note: Observe minimum spacing of >10 mm between the MEM's!

6.2.11.2 Display Module (DIM)

Das Urheberrecht an dieser Zeichnung, die dem Empfänger Werkstückkanten nach ISO 13715 Allgemeintoleranzen ISO 2768-mH *=KISTLER-Norm
persönlich anvertraut wird, verbleibt unserer Firma. -0,2 +0,25
Ohne unsere schriftliche Genehmigung darf die Zeichnung Längenmasse * ...0,5 >0,5...3 > 3...6 > 6...30 > 30...120 >120...400 >400..1000
weder kopiert noch vervielfältigt, noch an Drittpersonen Erstmals verwendet ±0,3 ±0,5 ±0,8
mitgeteilt oder zugänglich gemacht werden. 5847A maXYmos NC Abmasse ±0,05 ±0,1 ±0,1 ±0,2
>120...400 >400...
Winkelmasse kürz. Schenkel ...10 > 10...50 > 50...120 ±0°10' ±0° 5'

Abmasse ±1° ±0°30' ±0°20'

Werkstoff

Änderung Datum Ersatz für Erste Proj.-Nr. Massstab Kopie Datum
100001659 D-00094-C1 1:1
10.09.2013

maXYmos NC - MEM Basismodul

gez. 25.05.2012 Et Wsa Artikel-Nr.
gepr. 18026545 5847A
ges. measure. analyze. innovate. 100.098.842 Ver. 0
Bl. Zeichnungs-Nr.

A2 2 / 2

KIWAG-SWX_A2q

Page 72 002-679e-08.19

10
877AZ000 kombiniert öffentlich
it 5877A...
Engineering 2 103
106 41

120° 22
6.2.12
5° 6
Panel cut-out DIM for switch cabinet
85,5
120

R201,5
Display Module (DIM) switch panel mounting
Schalttafelmontage

56,3
41
22

6

264,6

mitgeteilt oder zugänglich gemacht werden. Kistler Instrumente AG
min. 266 8,95 Winterthur Switzerland
237 ±0,3 Type ________
223 ±0,3 SN _______
18 ... 30V __W
210 ±0,3 98
Made in Switzerland
70 ±0,3
max. R1,25max. 6 21,9

Display Module (DIM) – panel cut-out for switch panel mounting.

MWoitnhtlaatgerealaduisstasnccehtno iatdtjafcüerntSdcisphlaaylst.tafelmontage (1:5) 1 9

14 11 min. 297 10 18
19 26
Pinnummerierung USB (1:1)
274 ±0,3

259 ±0,3 Pinnummerierung DSub (1:1)

3,5 154 ±0,3
50,1 ±0,3
±0,1

Erstmals verwendet Werkstoff

maXYmos 5877A...

Änderung Datum Ersatz für Erste Proj.-Nr. Massstab Kopie Datum

100005777 05.05.2014 D-26032-C1 1:3 05.05.2014

maXYmos TL DIM 10,4" 800x600

Cadenas 5877AZ000

gez. 05.05.2014 Sg Artikel-Nr.
gepr. 05.05.2014 Sg
ges. 05.05.2014 Sg 18005236 5877AZ000

measure. analyze. innovate. 100.060.360 bBl. Zeichnungs-Nr. Ver.

A3 1 / 1

KIWAG-SWX_A3q Page 73

002-679e-08.19

maXYmos NC, Type 5847...

6.2.13 Connection servo amplifier/NC joining module

High voltage
For tasks on the electrical equipment of the NC joining module
there is a danger of electrical shock, therefore:
• Only suitably trained, specialized personnel should perform

work on the electrical equipment, in accordance with electrical
engineering regulations!
• Pay especial attention to the intermediate circuit terminals.
These can still be dangerous after the devices are disconnected
from the mains!
For details, please refer to the Bosch Rexroth IndraDrive doc-
umentation. Failure to follow the instructions and rules of the
documentation may result in personal injury and/or damage of
the joint mechanics.

The power specifications should be observed.

Page 74 Control
element

Power
element

002-679e-08.19

Engineering

6.2.13.1 Power element

6.2.13.1.1 Overview/Locations of the power element connections

Monitoring motor
temperature
Holding brake

Motor connection

Line connection

002-679e-08.19 1 Screw in the thread XS2
2 Holder for the shield support
3 Shield support
4 Shield for the motor cable
5 Quick

Page 75

maXYmos NC, Type 5847...

HCS02.1 Shield connections must always be connected according to the In-
draDrive instruction manual before the first power-on. This is also
the case for the brake resistors. This relates to the drive controllers
HCS03.1 that do not have an integrated brake resistor.

The intermediate circuit must not be connected to other drive
controllers.

Use at least 10 mm2 copper cross-section for this protective con-
ductor connection along its entire course.

HCS02.1

Control voltage

12 A Version 28 + 54 A Version

The motor holding brake is supplied by the drive controller HCS02.1 or HCS03.1 itself.
An external supply of the control voltage of 24 V across the tracks is mandatory the drive
controller HCS03.1.

The motor holding brake is not safely controlled in accordance
with the safety technology standards.

Page 76 002-679e-08.19

Engineering

The leads must be routed in a star shape directly from
the voltage source in the common power source for
brakes and control voltage supply.
Bridging from the power supplies to the servo am-

plifier is not allowed! The use of distributor terminal

strips is not recommended.

The NC joining module NCFN can be equipped with an optional
safety brake. The control of this does not take place via the servo
amplifier, but must be done by the higher-level safety controller
(PL e).

See recommendation in the Bosch Rexroth schematic and docu-
mentation.

For circuitry and mapping, see chapter 'Wiring Diagram'.

For more information, see Bosch Rexroth IndraDrive documen-
tation.

002-679e-08.19 Page 77

maXYmos NC, Type 5847...

6.2.13.2 Control panel/Safety zone module

6.2.13.2.1 Overview/Locations of the control panel connections

Digital IO
Analog IO

Power supply
Safety technology

Encoder connection Safety technology

Analog outputs Safety technology
Digital IO Input/Output
Master communication Safety technology status
SERCOS III

Diagnosis*
Master communication
status

Display
incl. Firmware

* May not be routed over Ethernet switch of the maXYmos NC
monitor.

For circuitry and mapping, see chapter 'Wiring Diagram'.

For connection assignment/function as well as additional informa-
tion, see Bosch Rexroth IndraDrive documentation.

Page 78 002-679e-08.19

Engineering

6.2.13.2.2 Overview/Locations of the safety zone module connections

Safety technology

Digital IO
Safety technology
Input/Output

For circuitry and mapping, see chapter 'Wiring Diagram'.

For connection assignment/function as well as additional informa-
tion, see Bosch Rexroth IndraDrive documentation.

002-679e-08.19 Page 79

6.2.14 NC Joining Module maXYmos NC, Type 5847...

Force sensor connection Motor connection
(Charge amplifier) Motor temperature
monitoring
Holding brake

Encoder
connection

Only use originally assembled cable.
Incorrect connection assignment may cause a breakdown or de-
struction of the NC joining system and danger to life and limb.

For circuitry and mapping, see chapter 'Wiring Diagram'.

For connection assignment/function as well as additional informa-
tion, see Bosch Rexroth IndraDrive documentation.

Page 80 002-679e-08.19

Engineering

6.2.15 Brake/Release monitoring

Connection example with electronic
release monitoring (current monitoring)

Brake side +–

1 23 4 5 6 Brake

Customer respondent

Supply Signal output

Type: ROBA-topstop

Size: depending on size

Connection voltage: 24 VDC

Power 37 W approx. 2x 31.5 ... 2x 60 W

The release monitoring prevents starting of the drive motor against the closed brake. A signal
analysis of the two switching states must be made by the customer.

The functionality of the safety brake* must be tested and evalu-
ated cyclically.
Activate the brake test of the safety brake to predefined torque.
The test procedure, the test torque and the test interval must be
set by the system manufacturer.

* For type and manufacturer, see technical data.

002-679e-08.19 Page 81

maXYmos NC, Type 5847...

Depending on how the NC joining module is used, it may be nec-
essary to check the safety brakes at regular intervals.
The test interval must be determined by the machine manufac-
turer.

Feedback contacts of the safety brakes are wear parts and need
to be serviced or replaced by the brake manufacturer if necessary.

Additional documents on the safety brake can be found in the
documentation USB directory:
\DE\Bedienungsanleitung\Sicherheitsbremse\...

6.2.16 Connection maXYmos NC

6.2.16.1 Interfaces and signaling pathways

Page 82 002-679e-08.19

Engineering

6.2.17 Overview/Location of the connections

maXYmos NC: Power supply
Measuring and evaluation module 24 VDC

(MEM) USB (Device)
for laptop
Digital IO
16 inputs and USB (Host)
outputs (24 V) for USB Stick
2 analog monitor
outputs for X and Y USB (Host)
for USB Stick
Channel-X (1)
Analog sensors: Ethernet TCP/IP
Poti, ±10 V, LVDT, Data export
inductive Remote access
Channel cascading
Channel-X (2)
Digital sensors: Fieldbus (1)
incremental, SSI EtherNet/IP
PROFINET
Channel-Y (1) EtherCat
Transmitter ±10 V
Fieldbus (2)
Channel-Y (2) PROFIBUS DP
Strain gage sensors
Channel-Y (3)
SERCOS III Piezo sensors
servo amplifier

Display Interface
MEM-DIM link

002-679e-08.19 Page 83

maXYmos NC, Type 5847...

6.2.17.1 Connections

6.2.17.1.1 Power (X1)

PIN Description
1 24 VDC
2 EGND
3 Shield (housing)



6.2.17.1.2 USB device (X2)

32 PIN Description
41 1 5V
2 D–
6.2.17.1.3 3 D+
USB 2.0 Master (X3 and X4) 4 GND

14 PIN Description
1 5V
1 4 2 D–
3 D+
4 GND

6.2.17.1.4 Ethernet 10/100 (X5 and X6)

1 PIN Description
1 RX+
8 2 RX–
1 3 TX+
45
8 54
6 TX–
78
87

Page 84 002-679e-08.19

Engineering

6.2.17.1.5 Fieldbus (X7 and X8)

1 PIN Description
8 1 RX+
1 2 RX–
8 3 TX+
45
6.2.17.1.6 PROFIBUS (X9, Dsub9) 54
6 TX–
95 78
61 87

6.2.17.1.7 SERCOS III (X18) PIN Description
1 n.c.
2 n.c.
3A
4 DE
5 GND
6 +5 V
7 n.c.
8B
9 n.c.

PIN Description
1 RX+
2 RX–
3 TX+
45
54
6 TX–
78
87

002-679e-08.19 Page 85

maXYmos NC, Type 5847...

6.2.17.1.8 Display (X17)

11019

91826

Internal interface for the DIM (display module). Only the maYX-
mos display can be connected at this plug. Connection to a normal
PC screen is not possible.

6.2.17.2 Channel X analog (X11)

6.2.17.2.1 Connection assignment and connection of various sensors

PIN Description Pot 10 V IH IV LVDT

19 1 24 V sensor supply EXT
8 15
2 n.c.

3 Motor output >

4 Input ±10 V <
(Signal +)

5 Sensor supply – > >> >

6 Sensor supply + > >> >

7 TEDS Channel X <> <> <> <> <>

8 Input signal + < << <

9 GND sensor supply <>

10 n.c.

11 GND (signal) <>

12 Sensor lead– (SENS –) << <

13 Sensory lead + << <
(SENS +)

14 GND (TEDS, monitor <> <> <> <> <>
output)

15 Input signal – <<

Page 86 002-679e-08.19

Engineering

Abbreviations:
Pot: Potentiometric sensor
10 V: Active sensor with voltage output
IH: Inductive half bridge
IV: Inductive full bridge
LVDT: Linear voltage differential sensor
EXT: Supply
SIG: Signal

6.2.17.2.2 Technical Data Sensor Supply (24 V, GND)
6.2.17.2.3
Voltage VDC 24 V ±5 %
mA
Maximum total current 500
(X and Y channel together) yes

Short circuit proof

Technical Data 10 V Voltage Input V Differential
V ±10.0
Input type % FS ±11.0
measurement range (nominal) ppm/K <±0.05
measurement range (incl. overload) ppm/K <±20
linearity error MΩ <±30
TKO kHz 1
TKE % FS 0 ... 5
Input resistance <±0.05
Frequency range(–3 dB)
Interference

6.2.17.2.4 Connection sensor with 10 V voltage output (X11)

24 V sensor supply
GND sensor supply

Input ±10 V (Signal +) Page 87
GND (Signal)

002-679e-08.19

maXYmos NC, Type 5847...

6.2.17.2.5 Technical data potentiometer input VDC 4.4 ±0.2
6.2.17.2.6 yes
Supply % 0 ... 100
Voltage kΩ 1 ... 5
Short circuit proof μA <1
Measurement range % FS <±0.05
Path resistance ppm/K <±50
Contact current ppm/K <±50
Linearity error kHz 0 ... 5
TKO % FS <±0.05
TKE
Frequency range (–3 dB)
Interference (100 Hz Filter)

Connection potentiometer (X11)

6.2.17.2.7 Technical data monitor output for potentiometer signal
6.2.17.2.8
Output voltage for VDC 0.3 ±5 %
potentiometer setting 0 % VDC 4.7 ±5 %
potentiometer setting 100 % kΩ >10
Permissible load kHz 0 ... 5
Frequency range mVpp 10
Interference % FS <±0.05
Linearity error ppm/K <±50
TKO ppm/K <±50
TKE

Connection monitor output for potentiometer signal (X11)
maXYmos NC

Monitor output
External load

GND (monitor output)

Page 88 002-679e-08.19

Engineering

6.2.17.2.9 Technical data inductive input

Sensor supply Veff 1.8 ±5 %
Voltage (sin) 5.2 ±0.5 %
Frequency kHz
Short circuit proof 1
Sensor types yes <±0.1
<±50
Measurement range half bridge <±100
Linearity error full bridge 0 ... 1
TKO LVDT <±0.01
TKE
Frequency range (–3 dB) V/V
Interference (100 Hz filter)
% FS

ppm/K

ppm/K

kHz

% FS

6.2.17.2.10 Connection sensor with inductive half bridge (X11)

Sensor

Sensor lead + (SENS +)

Sensor supply +

Input signal +

Sensor supply –
Sensor lead – (SENS –)

002-679e-08.19 Page 89

6.2.17.2.11 Connection LVDT (X11) maXYmos NC, Type 5847...

Sensor lead + (SENS +) Sensor
Sensor supply +

Sensor supply – Sensor
Sensory lead – (SENS –)

Input signal –
Input signal +

6.2.17.2.12 Connection TEDS (X11)

TEDS
GND (TEDS)

Page 90 002-679e-08.19

Engineering

6.2.17.3 Channel X digital (X15)
Connection assignment and connection of different types of sensors
6.2.17.3.1
6.2.17.3.2 PIN Description ABZ ABZ Sine SSI/ BiSS
sym asym Co- EnDat **
sine **
19 1 24 V sensor supply >> > >
8 15 > > >
2 5 V sensor supply >> <> <>
>
3 GND* <> <> <
< <>
<>
4 Input ±10 V (Signal +)* <
<>
5 Trace A (+)/Sin+/CLK+ < < <> >>
<<
6 Trace B (+)/Cos+/DATA+ < < < <> <>
<
7 TEDS Channel X <> <> <>
<
8 Trace Z (+) <<

9 GND sensor supply <> <> <> <>
<> <>
10 GND <> <>

11 GND (Signal)*

12 Trace A (–)/Sin–/CLK– < < >>
<<
13 Trace B (–)/Cos–/DATA– < < <> <>

14 GND (TEDS) <> <>

15 Trace Z (–) <<

* For the connection of a torque sensor.
** 'EnDat' and 'BiSS' planned.

Technical data sensor supply

24 V sensor supply
see chapter 'Sensor supply Channel X (X11)'

5 V sensor supply VDC 5 ±5 %
Supply voltage mA 300
Maximum total current

Technical data incremental sensor input MHz 10
MHz 10
Supported interfaces MHz 1.2
ABZ signal, symmetrical (RS-422C)
ABZ signal, asymmetrical, 5 V level
ABZ signal, asymmetrical, open collector (1 k pull-up)
Sine cosine signal (1 Vss, 320 kHz max.)
Maximum input frequency RS-422C
Asymmetrical input
Maximum input frequency sine
cosine signal

002-679e-08.19 Page 91

maXYmos NC, Type 5847...

6.2.17.3.3 Connection asymmetrical incremental sensor (Open Collector) (X15)

Sensor Sensor
24 V supply 5 V supply

Sensor supply +
GND sensor supply

Trace A
Trace B

Trace Z

GND

Note about the configuration:
See menu Setup/Global Setup/Channel X/Sensor type: Incremen-
tal TTL and Setup/MP-Setup/Channel X/Sensor type: Incremental
TTL.

Page 92 002-679e-08.19

Engineering

6.2.17.3.4 Connection asymmetrical incremental sensor (active) (X15)

Sensor Sensor
24 V supply 5 V supply

Sensor supply +
GND sensor supply

Trace A
Trace B

Trace Z

GND

Notes about the configuration:
See menu Setup/Global Setup/Channel X/Sensor type: Incremen-
tal TTL and Setup/MP-Setup/Channel X/Sensor type: Incremental
TTL.

002-679e-08.19 Page 93

6.2.17.3.5 Connection symmetrical incremental sensor (X15) maXYmos NC, Type 5847...

Sensor Sensor
24 V supply 5 V supply

Sensor supply +
GND sensor supply

Trace A+
Trace A–
Trace B+
Trace B–
Trace Z+
Trace Z–

GND

Notes about the configuration:
See menu Setup/Global Setup/Channel X/Sensor type: Incremen-
tal TTL and Setup/MP-Setup/Channel X/Sensor type: Incremental
TTL.

The incremental displacement sensor Type 2115A30… can only
be connected at maXYmos NC with notice of pin assignment X15
or with usage of cable type 1200A173A… !

Page 94 002-679e-08.19

Engineering

6.2.17.3.6 Connection incremental sensor sine cosine (X15)

Sensor Sensor
24 V supply 5 V supply

Sensor supply +
GND sensor supply

Sin+
Sin–
Cos+
Cos–

Z+
Z–
GND

Notes about the configuration:
See menu Setup/Global Setup/Channel X/Sensor type: Incremen-
tal TTL and Setup/MP-Setup/Channel X/Sensor type: Incremental
TTL.

002-679e-08.19 Page 95

maXYmos NC, Type 5847...

6.2.17.3.7 Technical data absolute value sensor input
6.2.17.3.8
Supported protocols kHz SSI
EnDAT2.2**
Signal level BiSS** RS-422C
Maximum clock frequency 1
MHz

Connection SSI Absolute Value Sensor (X15) Sensor
5 V supply
Sensor
24 V supply

Sensor supply +
GND sensor supply

CLK+
CLK–
DATA+
DATA–
GND

6.2.17.3.9 Connection TEDS (X15) in preparation

Sensor

TEDS
GND (TEDS)

Page 96 002-679e-08.19

Engineering

6.2.17.4 Channel Y Strain gage (X12)

Plug X12/Channel Y PIN Description
(Strain Gage Sensors) 1 Supply +
2 Signal +
69 3 Sensor lead –
15 4 GND (TEDS)
5 n.c.
(View on device socket) 6 Sensor lead +
7 Signal –
8 Supply –
9 TEDS Channel Y
Housing Screen (PE)

6.2.17.4.1 Technical data

Supply VDC 5 ±5 %
Permissible bridge resistance Ω ≥300
Measurement range mV/V ±5
Linearity error % FS <±0.05
TKO ppm/K <±30
TKE ppm/K <±50
Frequency range kHz 0 ... >5
Interference (100 Hz Filter, 2 mV/V) % FS <±0.05

6.2.17.4.2 Connection SG sensor

Strain gage sensors with sensor leads to Strain gage sensors without guide lines.
measurement object Bridges between supply and guide lines
in sensor plug!

002-679e-08.19 Page 97

maXYmos NC, Type 5847...

6.2.17.4.3 Connection TEDS (X12) in preparation

Sensor

TEDS
GND (TEDS)

6.2.17.5 Channel Y 10 V (X16) PIN Description
6.2.17.5.1 Connection assignment 1 n.c.
2 Input ±10 V (Signal +)
16 3 GND sensor supply
4 GND (TEDS, RESET, RANGE)
59 5 24 V sensor supply
6 Output measuring range switching (RANGE)
7 GND (Signal –)
8 Output load amplifier RESET
9 TEDS Channel Y

Technical data 10 V voltage input V ±10.0
V ±11.0
Measurement range (nominal) % FS <±0.05
Measurement range (incl. overload) ppm/K <±20
Linearity error ppm/K <±30
TKO MΩ 1
TKE V ±10
Input resistance dB >90
Common-mode range kHz 0 ... 5
Common-mode rejection (50/60 Hz) % FS <±0.05
Frequency range (–3 dB)
Interference

Page 98 002-679e-08.19

Engineering

6.2.17.5.2 Technical data outputs (measurement range, RESET)

Type 24 V Push-Pull Driver
Max. current per output mA 30
Short circuit proof yes
Minimal output voltage
VDC E24 V* ≥1
High level (UOH) VDC ≤1
Low level (UOL)

* 24 V input voltage

6.2.17.5.3 Connection sensor with 10 V voltage output (X16)

24 V sensor supply
GND sensor supply

input ±10 V (Signal +)
GND (Signal)

6.2.17.5.4 Connection TEDS (X16) in preparation

Sensor

TEDS
GND (TEDS)

002-679e-08.19 Page 99

maXYmos NC, Type 5847...

6.2.17.6 Channel Y Piezo (X13)

2 PIN Description
1 1 Load input
2 GND

6.2.17.6.1 Technical data piezo input

Measurement range

Range 1 (Cg = 2.2 nF) pC ±100 ... ±1 000
±1 000 ... ±10 000
Range 2 (Cg = 2.2 nF) pC ±10 000 ... ±100 000
±100 000 ... ±1 000 000
Range 3 (Cg = 235.2 nF) pC 1
0 ... 5
Range 4 (Cg = 235.2 nF) pC <±0.05
<±100
Interference voltage (Range 1, from digital filter) pCpp <±0.05

Frequency range (–3 dB) kHz

Linearity error % FS

TKE ppm/K

Drift (25 °C, rel. moist <50 %) pC/s typ.

Page 100 002-679e-08.19