KI

Engineering

6.2.17.7 Digital IOs X10 and X14

Plug X10 Dig-IO PIN Dig-I/O Signal name Meaning

14 25 1 DO-1 O-UNI-1 Configurable dig. Output
1 13 Configurable dig. Output
(View on device socket) 2 DO-2 O-UNI-2 Configurable dig. Output
DO-xx = Digital-Output NO-PASS
DI-xx = Digital-Input 3 DO-3 O-UNI-3 Switching signal S1
Switching signal S2
4 DO-4 O-NO-PASS Configurable dig. output
Configurable dig. Output
5 DO-5 O-S1 Configurable dig. Output
Configurable dig. Output
6 DO-6 O-S2 Configurable dig. Output
Output supply
7 DO-7 O-UNI-4 Dig. Output mass
Configurable dig. Input
8 DO-8 O-UNI-5 Configurable dig. Input
Configurable dig. Input
9 DO-9 O-UNI-6 Configurable dig. Input
Configurable dig. Input
10 DO-10 O-UNI-7 Configurable dig. Input
Configurable dig. Input
11 DO-11 O-UNI-8 Configurable dig. Input
Configurable dig. Input
12 +24 V Configurable dig. Input
Configurable dig. Input
13 DO-GND Dig. Input measurement

14 DI-1 I-UNI-1

15 DI-2 I-UNI-2

16 DI-3 I-UNI-3

17 DI-4 I-UNI-4

18 DI-5 I-UNI-5

19 DI-6 I-UNI-6

20 DI-7 I-UNI-7

21 DI-8 I-UNI-8

22 DI-9 I-UNI-9

23 DI-10 I-UNI-10

24 DI-11 I-UNI-11

25 DI-GND

The supply voltage of the monitor is directly mapped to the digital
output. In order for the DIN EN 61131 to be correct, this must be
+24 VDC! PIN 13 + 25 are connected and lie on the GND of the
power supply!

002-679e-08.19 Page 101

maXYmos NC, Type 5847...

Plug X14 Dig-IO PIN Dig-I/O Signal name Meaning

14 25 1 DO-12 O-UNI-9 Configurable dig. Output
1 13
2 DO-13 O-UNI-10 Configurable dig. Output
(View on device socket)
DO-xx = Digital-Output 3 DO-14 O-UNI-11 Configurable dig. Output
DI-xx = Digital-Input
* is not required, remains free 4 DO-15 O-UNI-12 Configurable dig. Output

5 n.c. reserved

6 GND output 1

7 ±10 V output 1 Channel X actual value

8 GND output 2

9 ±10 V output 2 Channel Y actual value

10 GND Input Signal*

11 n.c.

12 n.c.

13 DO-GND Dig. Output mass

14 DI-12 I-UNI-12 Configurable dig. Input

15 DI-13 I-UNI-13 Configurable dig. Input

16 DI-14 I-UNI-14 Configurable dig. Input

17 DI-15 I-UNI-15 Configurable dig. Input

18 DI-16 I-EXTER- Dig. Output for STOP
NAL-STOP

19 ±10 V input sig- reserved
nal +

20 ±10 V input reserved

Signal –

21 n.c.

22 n.c.

23 n.c.

24 n.c.

25 DI-GND Dig. Input mass

Digital IOs that are not yet used can be connected with FW up-
dates. The 'Digitale IOs konfigurieren' IOs of the monitors can be
shown under ž SETUP-Menu/Digital OK

Page 102 002-679e-08.19

Engineering

6.2.17.7.1 Technical data digital inputs VDC 22
6.2.17.7.2 VDC 30
Count VDC 0
Maximum input voltage VDC 10
Minimum input voltage mA 5
Minimum input voltage High-Level (UIH) 5
Maximum input voltage Low-Level (UIL)
Input current (typically at 24 V, VDC 23
characteristic curve similar IEC 61131-2) 24

Technical data digital outputs mA 100
mA 1 500
Count yes
Nominal output voltage μA 10
Type High-Side Switch VDC (E24 V*-2)
Ma. Output current per channel
Max. output current in total
Short circuit proof
Max. leakage current in switched off state
Min. output voltage high-level (UOH)

6.2.17.7.3 * 24 V supply voltage of the monitor
Connection example digital inputs and outputs

002-679e-08.19 Page 103

maXYmos NC, Type 5847...

6.2.17.7.4 Technical data ±10 V voltage input V differential
6.2.17.7.5 V ±10.0
Input type % FS ±11.0
Measurement range (nominal) ppm/K <±0.05
Measurement range (incl. overload) ppm/K <±20
Linearity error MΩ <±30
TKO V 1
TKE dB ±10
Input resistance kHz >60
Common-mode range % FS 0 ... 5
Common-mode rejection (50/60 Hz) <±0.05
Frequency range (–3 dB)
Interference V ±10.0
V ±11.0
Technical data ±10 V voltage output % FS <±0.05
ppm/K <±20
Nominal value ppm/K <±30
Max. Controllable range kHz 0 ... >5
Linearity error yes
TKO
TKE
Frequency range (–3 dB)
Short circuit proof

Page 104 002-679e-08.19

Engineering

6.2.18 Circuit diagram

The following circuit diagram is a recommendation. The manufac-
turer/control engineer must check the system for its usability, tak-
ing into account its risk and hazard analysis and the consequent
dedicated Performance Level (SIL).
In particular, make certain that the corresponding rules and regu-
lations of the country of installation are observed for the monitor.

Notes about K4 in the circuit diagram (not for NCFE)
When using a safety switching device without internal safety re-
lays to control the brake, K4 is inserted into the brake circuit. K4 is
controlled by the safety switching device. Feedback regarding the
state of K4 is accomplished via positively driven contacts on the
safety switching device.

For additional information see Bosch Rexroth IndraDrive docu-
mentation.

Faulty connection or faulty control of K4 (e.g., movement against
the closed brake) can lead to damage or destruction of the brake,
the engine or the entire NC joining module. This can result in
increased wear on the brake and consequent premature failure.

The connection of the force sensor to the provided interface de-
pends on the type (strain gage, active ±10 V or piezo).

002-679e-08.19 Page 105

Page 106 012345 6 789

Kistler Instrumente GmbH

Maierhofstraße 35
D-73547 Lorch
Tel. +49-(0)7172-184-0

Firma / Company Kistler
maXYmos NC and NCFx
Projektbeschreibung /
Description

Hersteller / Kistler Instrumente GmbH
Manufacturer maXYmos NC and NCFx
5847...
Projektname /
Project name Bearbeitet von / run
Type Last Editor:

Ausführung / Design

Erstellt am / 19.07.2018 Anzahl der Seiten/ 8 maXYmos NC, Type 5847...
Created: 19.07.2018 No. of Pages

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/2 Indradrive Leistungsteil / Power Section
/3 Steuerteil / Control Section CSB02.1B-ET-EX 19.07.2018 run Engineering
/4 Steuerteil / Control Section CSB02.1B-ET-EX
/5 Sicherheitszonenmodul / Safety Zone Box HSZ01.1-D08-D04-NNNN 19.07.2018 run
/6 Übersicht / Overview Interface maXYmos NC
/7 Option Redundante Sicherheitsbremse/option redundant safety brake 19.07.2018 run

19.07.2018 run

19.07.2018 run

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Page 108 0 1234567 89

/ -L1 -PE / 3.0
/ -L2
/ -L3 -L+2 / 6.0
/ -N -M-2 / 6.0
/ _PE -L+1 / 3.0
-M-1 / 3.0
F1 Sicherung entsprechend Leistung F2 N
Fuses according to power +24 V 24V-Anschluss HCS03.1
135 L1 Klemmen 24 V / 0 V
Netzschütz entsprechend Leistung 24V DC connection HCS03.1
K1 Mains contactor according to power G1 terminals 24 V / 0 V
Zwischenkreisklemmen
/3.6 2 4 6 0V Klemmen L+ / L-
NIEMALS ANSCHLIESSEN !
>16 mm² PE L1 L2 L3 3 Ph Netzfilter Zwischenkreis nicht mit benach-
3 L3 3 Ph Line Filter barten Reglern verbinden!
PE Z01 DC Link terminals
L1 L2 Terminals L+ / L-
NEVER CONNECT !!!
0 V 24 V Do not connect the DC Link
with adjacent controllers
A01 L1 1
X3 L2 2
L3 3
PE 4
>X9:1
2 X13

* Bremswiderstand * bei HCS03.1 immer 24 V Bus-Schiene anschliessen
(zwingend notwendig bei HCS03.1) notwendig für Halte- und Sicherheitstechnik

* Brake Resistor in case of HCS03.1 always use 24 V Bus bar
(obligatory necessary in case of HCS03.1) necessary for holding and safety technology

Temperatursensor und Haltebremse (OPTION) Indradrive HCS02.1
Temperature Sensor and Holding Brake (OPTION)
Leistungsteil
Power Section

X5 X6
A1
A2 -X6:4 321
A3
PE

* Netzschütz darf nicht während des Umschaltens (PM -> OM)
K4 nicht bei Modulen mit des Indradrives zugeschaltet werden (Zeitverzögerung vorsehen)
Sicherheitsbremse notwendig.
K4 nur bei Modulen mit Main Contactor must not be activated during switching from PM to OM
Haltebremse notwendig. of the Indradrive (use time delay)

K4 not necessary with modules ** Achtung: siehe BA CSB02_X4 / 3.1
with safety brake. Attention: see User manual Force / 6.3
K4 only nescessary with modules K4 K4
with holding brake. Encoder X-Force
Y1
A02 M1 maXYmos DMS-Kraftkabel L=5 m KSM18028883-5 maXYmos NC, Type 5847...
Br- maXYmos Strain Gage Force Cable L=5 m KSM18028883-5
U1 V1 W1 Br+ Absolutencoder
Absolute encoder maXYmos Kraft-Transmitterkabel L=5 m KSM18028884-5
NC-Fügemodul T+ M maXYmos Force Transmitter Cable L=5 m KSM18028884-5
NC Joining Module R1 3~ Kraftsensor
Force sensor SERCOS III Verbindungskabel RKB0011 L=5 m KSM18029160-5
T- PE SERCOS III Connection Cable RKB0011 L=5 m KSM18029160-5

002-679e-08.19 Sicherheitszonenbox Kabel (2 Kabel benötigt) L=1 m KSM18029161-1
Zone Box Cable (2 Cable used) L=1 m KSM18029161-1

1 3

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002-679e-08.19 01 23 4 56 7 89

Not-Aus-Kreis extern (bauseits) -PE / 4.0
E-Stop-Circuit external (part of builder) -L+1 / 4.0
-M-1 / 4.0
2.9 / -PE
2.9 / -L+1
2.9 / -M-1

/ E-STOP 24 V Engineering

E-Stop mit Maschine EIN verbinden K
E-Stop connect to machine ON

K1 A1
A2 A
Netzschütz
Power Relais

1 2 /2.2
3 4 /2.2
5 6 /2.2

A02

X31
Digital I/O
X31:1 2.2
X31:2
X31:3
X31:4
X31:5
X31:6
X31:7
X31:8
X31:9

GND_100
I_a_1-
I_a_1+
24V
GND
Rel1.1
Rel1.2
X32:1 23 X33:1.1 1.2 2.1

X32 X33
Analog Input Spannungversorgung Relais-Ausgang
Power supply Relay Output
X4:Abs_Enc
X4-Absolutencoder Steuerteil
X4-Absolute Encoder Control Section
Indradrive CSB02
X25:Port 1

SUB-D
15-pol.

2.8 / CSB02_X4 Sercos_III / 6.4

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3.8 / -PE -PE / 5.0
3.8 / -L+ 1 -L+1 / 5.0
3.8 / -M-1 -M-1 / 5.0

-A02

X42
X43

0V
24V
X35:1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 X35:2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 1.1 1.2 1.3 2.1 2.2 2.3 1.1 1.2 2.1 2.2

X35:1.1 Digital und Analog I/O X35:2.1 Digital und Analog I/O X41 Sicherheitstechnik X48 Sicherheitstechnik
X35:1.1 Digital and Analog I/O X35:2.1 Digital and Analog I/O X41 Safety Technology X48 Safety Technology

Steuerteil
Control Section
Indradrive CSB02

Zonenbus Output Safe Motion X43 / 5.1 maXYmos NC, Type 5847...
Zone Bus X42 / 5.1

002-679e-08.19 Input Safe Motion Steuerteil / Control Section
CSB02.1B-ET-EX
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4.8 / -L+1 -PE / 6.0
4.8 / -M-1

4.8 / -PE

Signal Status X44 Signal Status X44 Engineering
Spannungsversorgung Infeed
Power Supply Power Supply
1.1 - 0 V 1.1 - 0 V
2.1 - 24 V 2.1 - 24 V

11 21 11 21 13 23 Bei Verwendung von einem aktiven Sicherheitsschaltgerät mit 1.7 - SZE_Ch1 Ausgang Zonenfehler Kanal 1
OSSD Ausgängen können die Eingänge für SMES, SMST2 und 2.7 - SZE_Ch2 Ausgang Zonenfehler Kanal 2
SMES SMST2 SMM1 SMM1 direkt mit dem Sicherheitsschaltgerät verbunden werden. 1.7 - SZE_Ch1 Output Zone fault channel 1
Zusätzliche Anforderungen an das Sicherheitsschaltgerät sind 2.7 - SZE_Ch2 Output Zone fault channel 2
12 22 12 22 14 24 der Bosch R911338919 (Deutsch) zu entnehmen.
High auf beiden Ausgängen ->alle Teilnehmer OHNE Fehler
Hinweis: siehe BA When using an active safety relay with OSSD Outputs, Low auf beiden Ausgängen ->mindestens 1 Teilnehmer mit Fehler
you may connect the inputs SMES, SMST2 and SMM1 High on both Outputs ->all members without error
Notice: see manual K4 K4 directly to the safety relay. Low on both Outputs ->minimum 1 member with error
Addiontional requirements to the safety relay you can
find in the manual R911338920 (English). 1.8 - SZA_Ch1 Ausgang Zonensicherheit Kanal 1
2.8 - SZA_Ch2 Ausgang Zonensicherheit Kanal 2
1.8 - SZA_Ch1 Output Zone Safety channel 1
2.8 - SZA_Ch2 Output Zone Safety channel 2

High auf beiden Ausgängen->alle Teilnehmer sind sicher
Low auf beiden Ausgängen-> mindestens 1 Teilnehmer unsicher
High on both Outputs ->all members are safety
Low on both Outputs ->minimum 1 member not safety
Input 1 / Dyn_Ch1
A03 Input 2 / Dyn_Ch2
Input 3 / Dyn_Ch1
Input 4 / Dyn_Ch2
Input 5 / Dyn_Ch1
Input 6 / Dyn_Ch2
Input 7 / Dyn_Ch1
Input 8 / Dyn_Ch2
Input 9 / Dyn-Ch1
Input 10 / Dyn_Ch2
Input 11 / Dyn_Ch1
Input 12 / Dyn_Ch2
Input 13 / Dyn_Ch1
Input 14 / Dyn_Ch1
Input 15 / Dyn_Ch1
Input 16 / Dyn_Ch2

0V
24V
Dyn_CH1
Dyn_CH2
SZE_Ch1
SZE_Ch2
SZA_CH1
SZA_Ch2
SDL_CH1
SDL_CH2
X41:1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 -X44:1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9
X41:2.1 X44:2.1
2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9

X41 X44 SMES ===>Sonderbetrieb "Not-Halt" /
Sicherheitstechnik (Option) Sicherheitstechnik (Option) Special Mode "Emergency Stop"
Safety Technology (Option) Safety Technology (Option)
SMST2===>Sonderbetrieb "Sicher Stopp2" /
PE Sicherheitszonenmodul Special Mode "Safe Stop 2"
Safety Zone Box
X42 SMM1===>Sonderbetrieb "Sichere Bewegung 1" /
X43 Special Mode "Safe Motion 1"

GN/YE SMM1 = sichere reduzierte Geschwindigkeit
>=1,5 mm² Wichtig: Beim Aktivieren von SMM1 muss der SMST2
gesetzt und mindestens alle 30 Sekunden erneut
PE quittiert werden.
SMES hat immer Vorrang !!

SMM1 = safe reduced speed
Important: when activating SMM1 the
SMST2 must be set and acknowledged
at least every 30 seconds.
SMES is always higher priority !!

4.5 / X43 Zonenbus
4.5 / X42 Zone Bus

Input Safe Motion
Output Safe Motion

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5.8 / -PE Force / 2.8 Kraftsensoranschluss Connection Force Sensor (change the variance)
2.9 / -M-2 bei DMS --->X12 strain gage --->X12
2.9 / -L+2 bei 0 ... 10 V--->X16 (Piezo externer Ladungsverstärker) 0 ... 10 V--->X16 (Piezo external charge amplifier)
bei Piezo --->X13 Piezo --->X13

strain gage --->X12 Piezo --->X13 0...10 V --->X16 X17
Interface Display

A04

123

X1 X12-DMS maXYmos NC MEM
24 VDC
Sub-D 26-pol. Sub-D 25-pol.
Digital I/0
X15 X12 X13 X16 X18 X17
Interface Interface Interface Interface Interface Interface X10
Channel Y Sub-D 9-pol. Display maXYmos DIM Interface
SUB-D 15-pol. Sub-D 9-pol. Piezo Servo

X18

3.8 / Sercos_III

002-679e-08.19 5 Handbuch / Manual 7 maXYmos NC, Type 5847...

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/ 24VDC

Engineering

13 13

KX KY

14 14

kundenseitiger Anschluss

Customer Connection

3 54 3 54
X-Y1
X-Y1 1 X-Y2 1 X-Y1
X-Y1
x1 x1 X-Y2
X-Y2
Y1 Y2 X-Y2

x2 x2 B-Y1 12 14 B-Y2 12 14
11 11
X-Y1 2 X-Y2 2

/ Gnd

Bremse 1 Bremse 2 Rückmeldung Bremse 1 Rückmeldung Bremse 2
Brake 1 Brake 2 geöffnet/geschlossen geöffnet/geschlossen
Feedback brake 1 Feedback brake 2
engaged/disengaged engaged/disengaged

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Kistler Instrumente GmbH

Maierhofstraße 35
D-73547 Lorch
Tel. +49-(0)7172-184-0

Firma / Company Kistler
maXYmos NC and NCFE
Projektbeschreibung /
Description

Hersteller / Kistler Instrumente GmbH
Manufacturer maXYmos NC and NCFE
5847...
Projektname /
Project name Bearbeitet von / EIL
Type Last Editor:

Ausführung / Design

Erstellt am / 27.04.2018 Anzahl der Seiten/ 5 maXYmos NC, Type 5847...
Created: 19.07.2018 No. of Pages

Bearbeitet am /
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/ -L1 -PE / 3.0
/ -L2
/ -L3 -L+2 / 4.0
/ -N -M-2 / 4.0
/ _PE -L+1 / 3.0
-M-1 / 3.0
F1 Sicherung entsprechend Leistung F2 N
Fuses according to power +24 V
135 L1
Netzschütz entsprechend Leistung
K1 Mains contactor according to power G1

/3.6 2 4 6 0V

>16 mm² PE L1 L2 L3 3 Ph Netzfilter
3 L3 3 Ph Line Filter
PE Z01
L1 L2

A01 L1 0 V 24 V 1
X3 L2 2
L3 X13 3
PE 4
>X9:1 Indradrive HCS01.1
2 Leistungsteil
Power Section

A1
A2
A3
PE

0VBr
+24VBr
MotTemp-
MotTemp+
X5 X6

-X6:4 321

Netzschütz darf nicht während des Umschaltens (PM -> OM)
des Indradrives zugeschaltet werden (Zeitverzögerung vorsehen)

Main Contactor must not be activated during switching from PM to OM
of the Indradrive (use time delay)

CSB02_X4 / 3.1
Force / 4.3

Encoder X-Force

A02 M1 U1 V1 W1 Y1 Absolutencoder maXYmos NC, Type 5847...
R1 PE Absolute encoder
NC-Fügemodul T+ M Br-
NC Joining Module 3~ Kraftsensor
Br+ Force sensor
T-

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2.9 / -PE Not-Aus-Kreis extern (bauseits)
2.9 / -L+1 E-Stop-Circuit external (part of builder)
2.9 / -M-1
-PE / 4.0
-L+1 /
-M-1 /

/ E-STOP 24 V Engineering

E-Stop K
E-Stop

K1 A1
A2 A
Netzschütz
Power Relais STO STO

1 2 /2.2
3 4 /2.2
5 6 /2.2

A02

X31:1 Rel1
X31:2 Rel2
X31:3
X31:4 SI_CH2
X31:5 SI_CH1
X31:6 DYN-CH2
X31:7 DYN-CH1
X31:8
X31:9

GND_100
I_a_1-
I_a_1+
X32:1 23 -X47:1 2

-X49:1 2 3456

X31 X32 X47 X49
Digital I/O Analog Input Bb-Relaiskontakt, Modulbus Optionale Sicherheitstechnik L3 oder L4
Safe Torque Off
SUB-D
15-pol. X4:Abs_Enc Steuerteil
X4-Absolutencoder Control Section
X4-Absolute Encoder Indradrive CSB02

X25:Port 1

2.8 / CSB02_X4 Sercos_III / 4.4

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3.9 / -PE Force / 2.8 Kraftsensoranschluss Connection Force Sensor (change the variance)
2.9 / -M-2 bei DMS --->X12 strain gage --->X12
2.9 / -L+2

strain gage --->X12 X17
Interface Display

A04

123

X1 X12-DMS maXYmos NC MEM Sub-D 26-pol. Sub-D 25-pol.
24 VDC Digital I/0

X15 X12 X13 X16 X18 X17 X10
Interface Interface Interface Interface Interface Interface Interface
Channel Y Sub-D 9-pol. Display maXYmos DIM
SUB-D 15-pol. Sub-D 9-pol. Piezo Servo

X18

3.8 / Sercos_III

002-679e-08.19 3 Handbuch / Manual maXYmos NC, Type 5847...

Date 27.04.2018 maXYmos NC and NCFE Übersicht / Overview =
Editor KOM / (MOE) Replacement of Interface maXYmos NC
Checked +
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6.3 Engineering

Process/Control/Data Transfer

The different processes for control by PLC are described in this chapter:
Procedure for the NC joining module (operating mode)
• Scan evaluation results, switch over measurement program, …
• Write parameters of PLC in the maXYmos NC monitor
• Read process values ​a​ nd parameters from the maXYmos NC monitor by the PLC
• Test and error handling
• Individual functions

Some functions can be executed directly by the user on the maXY-
mos NC monitor in each menu Service without PLC. Specifically,
the functions in the menu Service, with which the procedure/
movement of the NC joining module can be performed, is ex-
plicitly described in this chapter, since when using these functions
the control through the PLC is blocked and must be taken into
account when programming the PLC.
All other functions in the menu Service of the maXYmos NC mon-
itor (e.g., sensor test, zero X, … ), are described in the chapter
'Menu Service' and 'Maintenance' (referencing absolute encoder).

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6.3.1 Operation mode NC joining module

6.3.1.1 General

The control of movements or sequences (sequence mode) can either be done directly on the
monitor in menu Service and the submenus Jog Mode and in the unit automatic operation
Sequence Mode or by PLC via the fieldbus.

The following movements are to be distinguished:
• Sequence (automatic function process of the complete joining system)
• Jog mode (manual procedure of the NC joining module)
• Drive to home position (HomePos, program-specific)
• Drive to reference position (ReferencePos, global)

The configuration of a sequence is described in chapter 'Sequence Editor'.

The following signal combinations are allowed and possible when controlling through the
PLC.

Control signal

RunSe- Return- DriveToRef- JogFW JogBW
quence HomePos erencePos
Bit 9.4
Bit 9.1 Bit 9.2 Bit 9.3 0 Bit 9.5
0 0
No Control 0 00 0 Stop
Sequence mode
1 00 0 Movement/
Process
Drive to home 0 10 0
position Movement
0
Drive to reference 01 0 0 Movement
position 0
0 00 1 0 Movement
Jog forwards 0 00 0 1 Movement
00 1 1 Stop
Jog backwards

Jog together

The specifications of the control signals are related to the control
byte of the fieldbus telegram. See chapter 'Fieldbus'.

All other combinations or double controls activate an error with a
corresponding report (alarm).

The signals must queue up statically during movement or se-
quence. A reset of the respective signal leads to interruption of
the movement or sequence.

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6.3.1.2 Jog mode
6.3.1.2.1
Control via maXYmos NC
Menu Service > Jog Mode

When calling up the menu Jog Mode, the following message is displayed:

By confirming Yes, control through the PLC is blocked. The output
Bit 11.7 USER-MODE-ACTIVE on the fieldbus is set (= 1) and thus
the PLC signals that the user has taken control.

An automatic PIEZO reset is performed when you exit the menu.

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Danger of crushing during tool movement/procedure
A movement may only be performed if a hazard is eliminated
through appropriate safety measures (e.g., two hand start, pro-
tective grid, etc. are provided by the manufacturer of the ready-
for-use machine or system, and installed in the control circuit
corresponding to the specified Performance Level SIL). The con-
trol circuit must be activated when using the NC joining system.
EMERGENCY STOP switches must be connected in accordance
with the safety and circuit instructions of the servo amplifier (see
also documentation of the manufacturer).
The system must not be used in hazardous areas of the plant.
Driving to block may result in damage or destruction of the NC
joining modules, the system or the workpiece. A danger to life and
limb may thereby exist for the operator or those around him (e.g.,
through the ejection of parts or fragments).

Display of the
current
sensor values



Switch on/off enable (power) of the drive

Drive to reference position

Jogging forwards (ram moves out)



Jogging backwards

OPERATE for the active circuits of the charge amplifier for piezo sensors >

The respective button for the procedure must be activated during
the movement. The movement stops when the button is released
(even if, for example, the reference position has not yet been
reached).

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6.3.1.2.2 Jogging speed:
Jogging speed for manual operation. The maximum possible jogging speed is parameterized
in the menu Setup > Global > NC Settings.

Max. Force:
The maximum force which is permitted during movement

Measurement range:
Selection of measurement range (is displayed only with Y sensor configuration with 2 mea-
surement ranges)

Control through PLC

Start
Typing

Prerequisite:
maXYmos NC OUT mirrored
Bit 9.4 = Jog FW = 0
Bit 9.5 = Jog BW = 0
Bit 10.5 = DriveEnabled = 1

Forward Direction? Backward

maXYmos NC IN Command maXYmos NC IN Command
JogFW Bit 9.4 = 1 Typing JogBW Bit 9.5 = 1 Typing
Forward
Backward

Typing Drive maXYmos NC OUT Typing Drive maXYmos NC OUT
Forward mirrored Backward mirrored
Bit 9.4 = JogFW = 1 Bit 9.5 = JogBW = 1
maXYmos NC OUT maXYmos NC OUT

maXYmos NC IN End Typing
JogFW Bit 9.4 = 0 End Typing Drive
JogBW Bit 9.5 = 0
End Typing
maXYmos NC OUT
mirrored

Bit 9.4 = JogFW = 0
Bit 9.5 = JogBW = 0

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6.3.1.3 Sequence mode
6.3.1.3.1
Control via maXYmos NC
Menu Service > Sequence mode

When calling up the menu 'Sequence mode', the following message is displayed:

Page 124 By confirming Yes, control through the PLC is blocked. The output
Bit 11.7 USER-MODE-ACTIVE on the fieldbus is set (= 1) and thus
the PLC signals that the user has taken control.
For the procedure, the sequence(s) of the chosen measurement
program (MP) is/are used before calling up the menu 'Sequence
Mode'.
An automatic PIEZO reset is performed when you exit the menu.

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Danger of crushing during tool movement/procedure
A movement may only be performed if a hazard is eliminated
through appropriate safety measures (e.g., two hand start, pro-
tective grid, etc. are provided by the manufacturer of the ready-
for-use machine or system, and installed in the control circuit
corresponding to the specified Performance Level SIL). The con-
trol circuit must be activated when using the NC joining system.
EMERGENCY STOP switches must be connected in accordance
with the safety and circuit instructions of the servo amplifier (see
also documentation of the manufacturer).
The system must not be used in hazardous areas of the plant.
Driving to block may result in damage or destruction of the NC
joining modules, the system or the workpiece. A danger to life and
limb may thereby exist for the operator or those around him (e.g.,
through the ejection of parts or fragments).

Selection of the main sequence, Sub1, ...

Display of the
current
sensor values



Switch on/off enable (power) of the drive

Drive in home position

Start of the sequence (automatic process)



Continuation of the sequence at stop through sequence object Wait

OPERATE for the active circuits of the charge amplifier for piezo sensors >

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Operating process for controlling a sequence:

1. Choose sequence (Main or Sub 1 ... 3)
2. Switch on release (power) of the drive

Press button '

3. Start sequence '
Tap button

4. End of sequence reached

Confirmation

Tap button '

5. Start new sequence or switch off release (power) of the drive

The process can be interrupted by pressing Pause. Renewed Start
continues the sequence. Likewise, a drive to home position is pos-
sible after interrupting the sequence.

The button must be pressed during the procedure for the drive to
home position. The movement stops when the button is released,
but the movement can be continued by pressing it again.

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Operating process for the control of a sequence object Wait:

1. Select sequence (Main or Sub 1 ... 3)
2. Switch on enable (power) of the drive

Tap button '

3. Start sequence '
Tap button

4. Wait object reached

Continue sequence*
Tap button

5. End of sequence reached

Confirmation

Tap button '

6. Start new sequence or switch off release (power) of the drive

* a drive in home position can be performed if the sequence is interrupted with Pause
instead of Continue and the home position is then started.

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6.3.1.3.2 Control through PLC

Start
Sequence

Prerequisite * not needed if option
maXYmos NC OUT "Automatic Power" is enabled
Bit 10.5 = DRIVE-ENABLED = 1*
maXYmos NC IN Bit 10.0 = SEQUENCE-STOPPED = 0
Bit 2.0 ... 2.6 = MP Bit 6.0 = READY = 1
Bit 12.0 ... 12.1 = Bit 1.4 = AUTO = 1
CURRENT-SEQUENCE (because MP run)
(Main = 0, Sub1 = 1 ... Sub3 = 3)
Initialize
Sequence

Confirmation maXYmos NC OUT mirrored
Bit 2.0 ... 2.6 = MIRROR-MP
Bit 12.0 ... 12.1 = MIRROR-
CURRENT-SEQUENCE

maXYmos NC IN Start Sequence
Bit 9.1 = RUN-SEQUENCE = 1
Sequence is running
maXYmos NC OUT mirrored
Sequence has Bit 9.1 = MIRROR-RUN-SEQUENCE = 1
reached end maXYmos NC OUT
Bit 13.0 ... 13.4 = LABEL
Bit 10.1 = SEQUENCE-END = 0
Bit 10.5 = DRIVE-ENABLED = 1

maXYmos NC OUT
Bit 10.0 = SEQUENCE-STOPPED = 1
Bit 10.1 = SEQUENCE-END = 1

maXYmos NC IN End command
Bit 9.1 = RUN-SEQUENCE = 0 Confirmation

maXYmos NC OUT mirrored
Bit 9.1 = MIRROR-RUN-SEQUENCE = 0

maXYmos NC OUT
Bit 10.0 = SEQUENCE-STOPPED = 0

End

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6.3.1.4 Drive in home position
6.3.1.4.1
Control via maXYmos NC
6.3.1.4.2
Driving to home position is specific to the MP and can be manually performed in the menu
Service > Sequence Mode (see chapter 'Sequence Mode').

Control through PLC

Start
Drive to Home Position

Prerequisite:
maXYmos NC OUT
Bit 10.6 = HOMEPOS-REACHED = 0
Bit 10.0 = SEQUENCE-STOPPED = 0
Bit 10.5 = DRIVE-ENABLED = 1*

not needed if option
"Automatic Power" is enabled

maXYmos NC IN Start Drive to
Bit 9.2 = DRIVE-TO-HOMEPOS = 1 Home Position

Drive to maXYmos NC OUT mirrored
Home Position Bit 9.2 = MIRROR-DRIVE-TO-HOMEPOS = 1

maXYmos NC IN Return To HomePos = 0? YES 1
Bit 9.2 = DRIVE-TO-HOMEPOS = 0
NO YES 2

Error ? maXYmos NC OUT
Bit 10.6 = HOMEPOS-REACHED = 1
NO
Home Position maXYmos NC OUT mirrored
Bit 9.2 = MIRROR-DRIVE-TO-HOMEPOS = 0
reached

Command Reset
Drive to Home

Position

Confirmation

End

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1 Reset Command
Drive to Home
maXYmos NC IN
Bit 9.2 = DRIVE-TO-HOMEPOS= 0 Position

Confirmation maXYmos NC OUT mirrored
Bit 9.2 = MIRROR-DRIVE-TO-HOMEPOS= 0
End

2 maXYmos NC OUT
Bit 6.7 = ALARM = 1
Abort by Error
maXYmos NC OUT mirrored
maXYmos NC IN Reset Command Bit 9.2 = MIRROR-DRIVE-TO-HOMEPOS = 0
Bit 9.2 = DRIVE-TO-HOMEPOS = 0 Drive to Home Position

Confirmation

End

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6.3.1.5 Drive to reference position
6.3.1.5.1
Control via maXYmos NC
6.3.1.5.2 Driving to the reference position can be manually performed in the menu Service > Jog Mode
(see chapter 'Jog Mode').

Control through PLC

Start
Drive to Reference Position

Prerequisite: Current Position * not needed if option
unequal for reference Position "Automatic Power" is enabled
maXYmos NC OUT
maXYmos NC IN Bit 10.5 = DRIVE-ENABLED = 1*
Bit 9.3 = DRIVE-TO-REFPOS = 1 Bit 10.7 REFPOS-REACHED = 0

Start Drive to
Reference Position

Drive to maXYmos NC OUT mirrored
Reference Position Bit 9.3 = MIRROR-DRIVE-TO-REFPOS = 1

Break Drive to Reference Position! YES 1
NO
YES 2
Error ?
NO maXYmos NC OUT
Bit 10.7 = REFPOS-REACHED = 1
Reference Position
reached

maXYmos NC IN End command
Bit 9.3 = DRIVE-TO-REFPOS = 0

Confirmation maXYmos NC OUT mirrored
Bit 9.3 = MIRROR-DRIVE-TO-REFPOS = 0

End

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1 Reset Command
Drive to Reference
maXYmos NC IN
Bit 9.3 = DRIVE-TO-REFPOS = 0 Position

Confirmation maXYmos NC OUT mirrored
Bit 9.3 = MIRROR-DRIVE-TO-REFPOS = 0
End

2 Abort by Error maXYmos NC OUT
Bit 6.7 = ALARM = 1
maXYmos NC IN Reset Command
Bit 9.3 = DRIVE-TO-REFPOS = 0 Drive to Reference maXYmos NC OUT mirrored
Position Bit 9.3 = MIRROR-DRIVE-TO-REFPOS = 0

Confirmation

End

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6.3.1.6 Handling object wait in sequence

Start
Process Wait

Prerequisite: Sequence run
maXYmos NC OUT mirrored
Bit 9.1 = MIRROR-RUN-SEQUENCE = 1
Bit 2.0 ... 2.6 = MP
Bit 12.0 ... 12.1 = MIRROR-CURENT- SEQUENCE = 0 ... 3
maXYmos NC OUT
Bit 13.0 ... 13.4 = LABEL = 0 ... 31
Bit 10.5 = DRIVE-ENABLED = 1
Bit 10.1 = SEQENCE-END = 0
Bit 10.0 = SEQUENCE-STOPPED = 0
Bit 9.6 = WAIT-REQUEST = 0

Wait stands at maXYmos NC OUT
Bit 9.6 = WAIT-REQUEST = 1

maXYmos NC IN Continue sequence
Bit 9.6 = CONTINUE-FROM-WAIT = 1

Sequence is maXYmos NC OUT
continued Bit 9.6 = WAIT-REQUEST = 0

maXYmos NC IN End command
Bit 9.6 = CONTINUE-FROM-WAIT = 0

End

Relative speed can no longer be continued!

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6.3.1.7 Pause sequence (Pause)

Start
Pause

Prerequisite: Sequence runs
maXYmos NC OUT mirrored
Bit 9.1 = MIRROR-RUN-SEQUENCE = 1
Bit 2.0 ... 2.6 = MP
Bit 12.0 ... 12.1 = MIRROR-CURENT- SEQUENCE = 0 ... 3
maXYmos NC OUT
Bit 13.0 ... 13.4 = LABEL = 0 ... 31
Bit 10.5 = DRIVE-ENABLED = 1
Bit 10.1 = SEQENCE-END = 0
Bit 10.0 = SEQUENCE-STOPPED = 0

maXYmos NC IN Hold sequence
Bit 9.1 = RUN-SEQUENCE = 0

Pause sequence maXYmos NC OUT mirrored
Bit 9.1 = MIRROR-RUN-SEQUENCE = 0

NO Continue YES
sequence ?

maXYmos NC IN Start continuation
Bit 9.1 = RUN-SEQUENCE = 1

maXYmos NC IN Sequence ends Confirmation maXYmos NC OUT mirrored
Bit 9.2 = DRIVE-TO-HOME-POS = 1 Sequence ends Bit 9.1 = MIRROR-RUN-
ODER SEQUENCE = 1
Bit 9.3 = DRIVE-TO-REFPOS = 1
ODER Sequence is continued
Bit 9.4 = JOG-FW = 1
ODER maXYmos NC OUT
Bit 9.5 = JOG-BW = 1 Bit 10.1 = SEQENCE-END = 0

MP Change
Main/Sub Change

Sequence ends

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6.3.1.8 Stop the sequence through Online-OK/NOK

Start
handling Stop at

Online EO NOK

Prerequisite: Sequence runs
maXYmos NC OUT mirrored
Bit 9.1 = MIRROR-RUN-SEQUENCE = 1
Bit 2.0 ... 2.6 = MP
Bit 12.0 ... 12.1 = MIRROR-CURENT- SEQUENCE = 0 ... 3
maXYmos NC OUT
Bit 13.0 ... 13.4 = LABEL = 0 ... 31
Bit 10.5 = DRIVE-ENABLED = 1
Bit 10.1 = SEQENCE-END = 0
Bit 10.0 = SEQUENCE-STOPPED = 0
Bit 10.2 = ONLINE-EO-NOK = 0

Evaluation of maXYmos NC OUT
current online Bit 10.0 = SEQUENCE-STOPPED = 1
Bit 10.2 = ONLINE-EO-NOK = 1
EO = NOK

maXYmos NC IN Confirmation
Bit 9.1 = RUN-SEQUENCE = 0 Accept confirmation

maXYmos NC OUT mirrored
Bit 9.1 = MIRROR-RUN-SEQUENCE = 0
maXYmos NC OUT
Bit 10.0 = SEQUENCE-STOPPED = 0
Bit 10.2 = ONLINE-EO-NOK = 1

NO Continue after termination YES

of the measurement?

Possible additional process: Possible additional process:
Drive to Home Position Drive Start the Sequence again
to Reference Position Tapping
(RUN-SEQUENCE Bit 9.1 = 0)
Forwards/Backwards Note: Sequence is continued

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6.3.2 Measurement and measurement results

6.3.2.1 Select measurement program

The monitoring of the program selection is handled by the PLC for
switching over the measurement program by PLC via the fieldbus
(Bit 1.4 Auto = 1). The menu 'Select measurement program' is
saved.
An automatic PIEZO reset is performed when you change the
measurement program.

MP Switch

maXYmos NC IN Prerequisite:
Bit 1.4 = AUTO = 1 maXYmos NC OUT
Bit 6.0 = READY = 1

Switch into
Production Mode

AUTO

Feedback maXYmos NC OUT mirrored
Bit 1.4 = MIRROR-AUTO = 1

maXYmos NC IN Select Measurement maXYmos NC OUT mirored
Bit 2.0 ... 2.6 MP Program MP [0…127] Bit 2.0 ... 2.6 MIRROR-MP [1 ... 128]

maXYmos NC IN Feedback maXYmos NC OUT mirrored
Bit 1.4 = AUTO = 0 Bit 1.4 = MIRROR-AUTO = 0
Switch off
Production Mode AUTO

Feedback

End

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6.3.2.2 Results OK/NOK Query
The result OK/NOK at the end of a measurement cycle becomes valid with the edge transi-
tion of the output signal READY from 0 to 1.

Inquire OK/NOK

Prerequisite:
Cycle (Measurement)

active
maXYmos NC OUT
Bit 6.0 = READY = 0

End cycle maXYmos NC OUT
Ready 0 → 1 Bit 6.0 = READY = 1

Results maXYmos NC OUT
End Bit 6.1 = OK-TOTAL = IO
Bit 6.2 = NOK-TOTAL = NIO

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6.3.2.3 Measurement ext. START/STOP

By default, it is recommended to start or stop the measurement
in the sequence.

maXYmos NC IN Start Cycle maXYmos NC OUT mirrored
Bit 0.0 = START = 1 Bit 0.0 = MIRROR-START = 1
Prerequisite: maXYmos NC OUT
maXYmos NC IN maXYmos NC OUT Bit 6.0 = READY = 0
Bit 0.0 = START = 0 Bit 6.0 = READY = 1
maXYmos NC OUT mirrored
START Bit 0.0 = MIRROR-START = 0
cycle maXYmos NC OUT
Bit 6.0 = READY = 1
Feedback

STOP
cycle

Feedback

End

If thresholds were parameterized as Start at (StartMeasureEvent),
the corresponding condition for READY = 0 must be achieved.
The cycle is interrupted by resetting of START, even if the param-
eterized Stop at (StopMeasureEvent) was not achieved.

The manually installed measurement program is used for control
input AUTO = 0. If the measurement program is specified by PLC,
AUTO = 1 must be for the program choice. See chapter 'Select
Measurement Program'.

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6.3.3 Data transfer

6.3.3.1 Read value from maXYmos NC
In addition to process values, parameters, status information and current actual values ​c​ an be
read from the monitor in the PLC. The telegram structure and the available data objects are
described in the chapter 'Fieldbus'.

Read value from
maXYmos NC

maXYmos NC IN Prerequisite: maXYmos NC OUT mirrored
Bit 18.0 ... 18.2 = SELECT-PAGE = Page maXYmos NC OUT Bit 18.0 ... 18.2 = MIRROR-SELECT-
Bit 6.0 = READY = 1 PAGE = Page
maXYmos NC IN
Bit 14.0 ... 14.7 = CFG-MP = MP Select page
Select Page [0…7]

Feedback

Select Measurement
Program

CFG-MP [0…127]

Feedback maXYmos NC OUT mirrored
Data on Bus Bit 14.0 ... 14.7 = MIRROR-CFG-MP = MP

End maXYmos NC OUT
Data from the selected page are now
transparent to the Bus

Instantaneous measurement values (e.g., statusMeasValueX) are
continuously updated. For the recording of measurement results/
process values ​a​nd their validity, the edge transition of signal
READY = 0ž 1 must be observed.

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6.3.3.2 Write values in maXYmos NC

Parameters from the PLC can be written in the monitor. The telegram structure and the avail-
able data objects are described in the chapter 'Fieldbus'.

In order to influence the parameters of a sequence object (e.g.,
position) by PLC, this must be defined as a variable from the Uni-
versal Variable Table.

Letter refers to the data objects in the Writing values in
freely configurable portion of the maXYmos NC
telegram from byte 20. Data must be
present in the telegram. Prerequisite:
maXYmos NC OUT
Bit 16.0 ... 16.7 = Bit 6.0 = READY = 1
CFG-ADDRESS = Start adress
Start address of the
maXYmos NC IN transmission area
Bit 17.0 ... 17.7 = CFG-ADDRESS
CFG-LENGTH = Length
Length of the
maXYmos NC IN transmission area
Bit 18.0 ... 18.2 =
SELECT-PAGE = Page CFG-LENGTH

maXYmos NC IN Select Page
Bit 19.0 = SAVE-TO-MP = Select Page [0…7]
0 = RAM (volatile)
1 = non volatile Storage mode
SAVE-TO-MP

maXYmos NC IN Select target maXYmos NC OUT mirrored
Bit 14.0 ... 14.7 = CFG-MP = MP measurement program Bit 14.0 ... 14.7 = MIRROR-CFG-MP = MP

maXYmos NC IN CFG-MP [0…127] maXYmos NC OUT mirrored
Bit 19.1 = STROBE = 1 Bit 16.0 ... 16.7 = MIRROR-CFG-ADDRESS = Start adress
Feedback Bit 17.0 ... 17.7 = MIRROR-CFG-LENGTH = CFG-Length
maXYmos NC IN Bit 18.0 ... 18.2 = MIRROR-SELECT-PAGE = Page
Bit 19.1 = STROBE = 0 Perform
Simultaneously clears ACK transmission maXYmos NC OUT
Bit 19.1 = ACK = 1
Page 140 Feedback Bit 19.0 = TRANSMISSION-FAULT = 0

Transmission If TRANSMISSION-FAULT = 1 the
completed transmission failed

End

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It must be ensured that the corresponding data object in the con-
figuration page of the telegram is defined for CFGADR ≠ 0 and/
or CFGLEN ≠ 0.

The defined number of bytes in the configuration page is auto-
matically used by default for CFGADR = 0. CFGLEN = 0 must be
set in this case.

6.3.4 Individual functions

6.3.4.1 Switch off drive manually

Start
Switch off manual drive

Prerequisite:
maXYmos NC OUT
Bit 10.5 = DRIVE-ENABLED = 1

maXYmos NC IN Calibration of Status maXYmos NC OUT mirrored
Bit 9.0 = DRIVE-ENABLE = 1 Same Status Bit 9.0 = MIRROR-DRIVE-ENABLE = 1

maXYmos NC IN Switch off drive maXYmos NC OUT mirrored
Bit 9.0 = DRIVE-ENABLE = 0 Switch off drive Bit 9.0 = MIRROR-DRIVE-ENABLE = 0
maXYmos NC OUT
End Bit 10.5 = DRIVE-ENABLED = 0

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6.3.4.2 Tare Y and Zero X

The function Zero X is not available for X sensor type = Servo.

Tare Y
Zero X

Prerequisite:
Bit 6.0 = READY = 1

maXYmos NC IN Trigger Tare Y maXYmos NC OUT mirrored
Bit 0.1 = TARE-Y = 1 for Taring Y or Zero X Bit 0.1 = MIRROR-TARE-Y 1 for Taring Y
or or
Bit 0.2 = ZERO-X = 1 for Zeroing X Feedback Bit 0.2 = MIRROR-ZERO-X = 1 for Zeroing X

maXYmos NC IN Results Y value and/or X value are set to zero
Bit 0.1 = TARE-Y = 0 for Taring Y End
or
Bit 0.2 = ZERO-X = 0 for Zeroing X

If thresholds were defined by Teach-In before triggering the func-
tions TARAY or ZEROX, (e.g., as Start at (StartMeasureEvent)),
Teach-In must be repeated if necessary.

If the control signals are set during the measurement, this can lead
to faulty process values.

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6.3.4.3 Master measurement (Example)

Start
Sequence

maXYmos NC IN Prerequisite
Bit 2.0 ... 2.6 = MP maXYmos NC OUT
Bit 12.0 ... 12.1 = Bit 10.5 = DRIVE-ENABLED = 1*
CURRENT-SEQUENCE Bit 10.0 = SEQUENCE-STOPPED = 0
(Main = 0, Sub1 = 1 ... Sub3 = 3) Bit 6.0 = READY = 1
Bit 1.4 = AUTO = 1
maXYmos NC IN (Because of MP switch)
Bit 9.1 = RUN-SEQUENCE = 1
* Not with used function
maXYmos NC IN "Automatic Power“
Bit 0.6 = MASTER-MEAS = 1
Initialize
sequence

Confirmation maXYmos NC OUT mirrored
Bit 2.0 ... 2.6 = MIRROR-MP
Bit 12.0 ... 12.1 = MIRROR-
CURRENT-SEQUENCE

Start sequence maXYmos NC OUT mirrored
Bit 9.1 = MIRROR-RUN-SEQUENCE = 1
Sequence running maXYmos NC OUT
Bit 13.0 ... 13.4 = LABEL
Wait for WAIT Element Bit 10.1 = SEQUENCE-END = 0
and LABEL-ID: 2 Bit 10.5 = DRIVE-ENABLED = 1

Start Master Measurement maXYmos NC OUT mirrored
Bit 9.6 = WAIT-REQUEST = 1
Bit 13.0 = LABEL = 0
Bit 13.1 = LABEL = 1
Bit 13.2 = LABEL = 0
Bit 13.3 = LABEL = 0
Bit 13.4 = LABEL = 0

Confirmation maXYmos NC OUT
Bit 0.6 = MASTER-MEAS = 1

maXYmos NC IN Stop Master Measurement
Bit 0.6 = MASTER-MEAS = 0
1

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maXYmos NC IN 1
Bit 9.6 = CONTINUE-FROM-WAIT = 1
Continue sequence

Sequence continues maXYmos NC OUT
Bit 9.6 = WAIT-REQUEST = 0
maXYmos NC IN End command
Bit 9.6 = CONTINUE-FROM-WAIT = 0 maXYmos NC OUT
Bit 10.0 = SEQUENCE-STOPPED = 1
maXYmos NC IN Sequence Bit 10.1 = SEQUENCE-END = 1
Bit 9.1 = RUN-SEQUENCE = 0 reached the end
maXYmos NC OUT mirrored
End command Bit 9.1 = MIRROR-RUN-SEQUENCE = 0
maXYmos NC OUT
Confirmation Bit 10.0 = SEQUENCE-STOPPED = 0

End

Application for expiration is described in detail under "Master
measurement" on page 198.

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Engineering

6.3.5 Test and error processing

6.3.5.1 Conducting sensor test

Sensor Test X or Y

Prerequisite:
Bit 6.0 = READY = 1

maXYmos NC IN Trigger Sensor Test maXYmos NC OUT mirrored
Bit 0.3 = STEST-X = 1 for Test X X or Y Bit 0.3 = MIRROR-STEST-X = 1 for Test X
or or
Bit 0.4 = STEST-Y = 1 for Test Y Feedback Bit 0.4 = MIRROR-STEST-Y = 1 for Test Y

maXYmos NC IN Results maXYmos NC OUT
Bit 0.3 = STEST-X = 0 for Test X End Bit 6.1 = OK-TOTAL = Sensor Test IO
or Bit 6.2 = NOK-TOTAL = Sensor Test NIO
Bit 0.4 = STEST-Y = 0 for Test Y

By triggering the TESTX or TESTY function, the outputs OKTOTAL
and NOKTOTAL are assigned to these functions and thus no longer
correspond to the result of the last measurement cycle. After a
new measurement cycle, the outputs OKTOTAL and NOKTOTAL
are again assigned to the measurement result.

In the bit-encoded 64-bit statusAlarmState status word, the cor-
responding alarm bits are set for faulty calibration.

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maXYmos NC, Type 5847...

6.3.5.2 Brake test

Start
Brake Test

Prerequisite:
maXYmos NC OUT
Bit 11.1 = BRAKETEST-REQUIRED = 1

YES Bit 11.3 = SERVO-ERROR = 1 ? NO
Process:
Perform handling Activate Brake Test Switching Power*
Servo Error End Error Deletion
Terminate command * not needed if option
maXYmos NC IN "Automatic Power" is enabled
Bit 9.7 = MANUAL-BRAKETEST = 1
maXYmos NC OUT
maXYmos NC IN Bit 9.7 = BRAKETEST-DONE = 1
Bit 9.7 = MANUAL-BRAKETEST = 0 Bit 11.1 = BRAKETEST-REQUIRED = X
Bit 10.5 = DRIVE-ENABLED = 1

Confirmation maXYmos NC OUT
Bit 9.7 = BRAKETEST-DONE = 0

Brake Test YES Bit 11.1 = BRAKETEST- NO maXYmos NC OUT
successful REQUIRED = 0 ? Bit 11.1 = BRAKETEST-REQUIRED = 1
Brake Test Bit 11.3 = SERVO-ERROR = 1
maXYmos NC OUT failed
Bit 11.1 = BRAKETEST-
REQUIRED = 0

End

Performance of the brake test is permitted only in the no-load
condition.

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Engineering

6.3.5.3 Handling command/Sequence error

Start
Error Handling: Sequence Process

or Control

Vorbedingung: Sequence runs
maXYmos NC OUT mirrored
Bit 9.1 = RUN-SEQUENCE = 1
Bit 2.0 ... 2.6 = MP-0 ... MP-6
Bit 12.0 = CURRENT-SEQUENCE = 1 ... 3
Bit 12.1 = CURRENT-SEQUENCE = 1 ... 3
maXYmos NC OUT
Bit 13.0 ... 13.4 = LABEL 0 ... 31
Bit 10.5 = DRIVE-ENABLED = 1
Bit 10.1 = SEQUENCE-END = 0
Bit 10.0 = SEQUENCE-STOPPED = 0

Error Sequence process maXYmos NC OUT
or Control Bit 10.0 = MIRROR-SEQUENCE-
STOPPED = 1
Bit 10.4 = SEQUENCE-ERROR = 1

maXYmos NC IN Stop Sequence
Bit 9.1 = RUN-SEQUENCE = 0 Sequence stopped

YES Drive to Home Position ? maXYmos NC OUT mirrored
Bit 9.1 = MIRROR-RUN-SEQUENCE = 0
maXYmos NC OUT
Bit 10.0 = SEQUENCE-STOPPED = 0
Bit 10.4 = SEQUENCE-ERROR = 1

NO

Possible additional process:
Drive to Home Position

Drive to Reference Position
Tapping Forwards/Backwards

maXYmos NC IN Clear error maXYmos NC OUT mirrored
Bit 1.1 = ACK-ADMIN = 1 Bit 1.1 = ACK-ADMIN = 1
Error cleared maXYmos NC OUT
maXYmos NC IN Bit 10.4 = SEQUENCE-ERROR = 0
Bit 1.1 = ACK-ADMIN = 0 Reset command
Clear Error maXYmos NC OUT mirrored
Confirmation Bit 1.1 = MIRROR-ACK-AD-
MIN-GLOBAL = 0
End

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maXYmos NC, Type 5847...

6.3.5.4 Handling servo error

Start
Handling Servo Error

Vorbedingung:
maXYmos NC OUT
Bit 11.3 = SERVO-ERROR = 1

Manual
Troubleshooting

maXYmos NC IN Delete error maXYmos NC OUT mirrored
Bit 1.1 = ACK-ADMIN = 1 Bit 1.1 = ACK-ADMIN = 1
Error cleared maXYmos NC OUT
maXYmos NC IN Bit 11.3 = SERVO-ERROR = X
Bit 1.1 = ACK-ADMIN = 0 Reset command
Clear Error maXYmos NC OUT mirrored
Bit 1.1 = ACK-ADMIN = 0
Confirmation

YES Bit 11.3 = SERVO-ERROR = 0 ? NO

End

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Engineering

6.3.6 Handling of safety status

6.3.6.1 Handling status SMES

Start
SMES Handling

Prerequisite: Sequence runs
maXYmos NC OUT mirrored
Bit 9.1 = RUN-SEQUENCE = 1
Bit 2.0 ... 2.6 = MP-0 ... MP-6
Bit 12.0 = CURRENT-SEQUENCE = 1 ... 3
Bit 12.1 = CURRENT-SEQUENCE = 1 ... 3
maXYmos NC OUT
Bit 13.0 ... 13.4 = LABEL 0 ... 31
Bit 10.5 = DRIVE-ENABLED = 1
Bit 10.1 = SEQUENCE-END = 0
Bit 10.0 = SEQUENCE-STOPPED = 0

Stop through SMES maXYmos NC OUT
Bit 10.0 = SEQUENCE-STOPPED = 1
Bit 11.4 = SMES Active = 1
Bit 10.5 = DRIVE-ENABLED = 0

maXYmos NC IN Accept Stop
Bit 9.1 = RUN-SEQUENCE = 0

SMES-Resolve Account maXYmos NC OUT mirrored
Confirmation Bit 9.1 = RUN-SEQUENCE = 0
maXYmos NC OUT
Dead Time approx.100 ms Bit 11.4 = SMES Active = 0
Switching Power* Bit 10.0 = SEQUENCE-STOPPED = 0

maXYmos NC IN Continue Sequence maXYmos NC OUT mirrored
Bit 9.1 = RUN-SEQUENCE = 1 Bit 9.1 = RUN-SEQUENCE = 1
Sequence is maXYmos NC OUT
* not needed if option continued Bit 10.5 = DRIVE-ENABLED = 1
"Automatic Power" is enabled
End

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maXYmos NC, Type 5847...

6.3.6.2 Status SMST2

Start
SMST2 Handling

Prerequisite: Sequence runs
maXYmos NC OUT mirrored
Bit 9.1 = RUN-SEQUENCE = 1
Bit 2.0 ... 2.6 = MP-0 ... MP-6
Bit 12.0 = CURRENT-SEQUENCE = 1 ... 3
Bit 12.1 = CURRENT-SEQUENCE = 1 ... 3
maXYmos NC OUT
Bit 13.0 ... 13.4 = LABEL 0 ... 31
Bit 10.5 = DRIVE-ENABLED = 1
Bit 10.1 = SEQUENCE-END = 0
Bit 10.0 = SEQUENCE-STOPPED = 0

Bit 9.1 = RUN-SEQUENCE = 0 SMST2 active maXYmos NC OUT
Bit 9.1 = RUN-SEQUENCE = 1 SMST2 cleared Bit 11.5 SMST2 Active = 1

End maXYmos NC OUT
Bit 11.5 SMST2 Active = 0

6.4 Definition of standard process

More examples of sequence parameterizations for typical processes by joining processes are
listed in the chapter 'MP-Setup > Sequence Editor'.
The control is described in the chapter 'Sequence Mode' .

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