KI

SETUP Menu

9.4.7.3.8 Element Wait "WAIT"

Object for stopping the sequence. The object is set on the fieldbus of the output
Wait Request Bit 9.6. The stop thus signals the PLC. The input Continue from
Wait Bit 9.6 must be set in order to advance.

Description
The description can be chosen freely (maximum 30 characters, where the maximum number
of characters can be reduced with the use of special characters according to the UTF8 stan-
dard).

The signal Continue from Wait must be reset after the clearing by
Wait Request. Wait Request can only be reset if Continue from
Wait = 0 (also if the sequence is already in a new object Wait).

Example: If signal Continue from Wait is not cleared after reset of Wait Request. For element
WAIT2, Wait Request is thereby delayed.

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9.4.7.3.9 Sequence for standard joining process
9.4.7.3.10
The following examples serve as templates for programming typical joining processes. De-
pending on the application, appropriate adjustments should be made.

Sequence for joining to position with automatic return stroke

Conditions of the examples
A part should be joined at an absolute position of 75 mm. The joining is performed at a speed
of 10 mm/s. The approach of the joining stroke is performed in rapid speed at 100 mm/s to
10 mm before the joining position. The home position is at 0 mm absolute and the return trip
is to be performed automatically after the joining. The speed of the return trip is 100 mm/s.
The measurement should be active during the entire forward movement.

Programmed sequence

One object Flag (fast speed, joining, return) was added for the different sections. The number
of the label ID of the respective object Flag is correspondingly displayed in the respective row.

Selection and control is performed as described in the chapter Process/Control.

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SETUP Menu
The settings for the object Movement Rapid Speed:

Position = 65 mm
(75 mm -10 mm)

The step enabling condition here is reaching the position. The transition to the object Move-
ment Join is performed automatically without interruption. The speed is thus already reduced
before reaching the parameterized position, so that these comply with the value of the speed
of the following object (Movement Joining) at the position 65 mm.

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The setting for the object Movement Join: maXYmos NC, Type 5847...
Position = 75 mm

The step enabling condition here is reaching the position. The transition for the object Move-
ment home position is performed automatically.

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SETUP Menu
The settings for the object Movement home position.

9.4.7.3.11 Sequence for joining to block (Force) with automatic return stroke

Conditions of the examples
A part is to be joined to a block. The maximum permissible block force is 800 N. The block
position is between 80 and 85 mm. The joining is performed at a speed of 5 mm/s. The
approach of the joining stroke is performed in rapid speed at 100 mm/s to 5 mm before the
area in which the block position is expected. The home position is at 0 mm absolute and the
return trip is to be performed automatically after the joining. The speed of the return is 100
mm/s. The measurement should be active during the entire forward movement.

Programmed sequence

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The parameterization of the objects Movement Rapid Speed and home position is the same as
in the example joining to position, where the position for the object Movement Rapid Speed
is 75 mm here.

Selection and control is performed as described in the chapter Process/Control.

The setting for the object Movement Join:
Make certain that for the parameterization of the object Movement Join that the position is
chosen so that the block position is always reached. The speed for driving at the block must
be chosen appropriately for the application. In addition to the maximum block force, the
approach direction of the force threshold must be set.

A too high feed rate when joining to block can lead to damage or
destruction of the joining module, the system or the workpiece. A
danger to life and limb may thereby exist for the operator of those
around him (e.g., through the ejection of parts or fragments).

Maximum joining speed during joining operation to block is 10
mm/s, otherwise damage of workpiece or NC joining module can
be caused by peak forces out of the kinetic energy!

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SETUP Menu

Position = 85 mm

Block force 800 N
Approach from
below

The step enabling condition here is reaching the force. The transition to the object Movement
home position is performed automatically.

The force value set here must be less than the value set of the
parameter maximum force in the menu 'Movement'.

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9.4.7.3.12 Sequence with return stroke by external start of the drive to home position

If the back stroke to home position is not automatically in the sequence, but is triggered by
the user, the object home position is to be positioned after the object Sequence End.

To do this, select Sequence End and in this example move it up one row.

The sequence now ends before the object home position. The object home position is not
executed in this case.
The back stroke can only be triggered by the user. Either by control via fieldbus (ReturnHo-
mePos Bit 9.2, see also chapter 'Control') or with button home position in the menu 'Service
> Sequence Mode'.

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SETUP Menu

9.4.7.3.13 Intermediate position without measurement (Sub.1 … 3)

If the approach to an intermediate position is necessary, e.g., to change the tool or the
engagement of a part, this can be performed through a sub-sequence. This is particularly
advantageous if these positions are MP-specific and or used only sporadically.

As an example, here is a sub-sequence represented with an intermediate position at 50 mm:

Measurement is not possible in a sub-sequence. Monitoring for
the maximum force takes place, however.

Selection and control is performed as described in the chapter Process/Control.

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9.4.7.4 Object of the sequence
9.4.7.4.1
Element Mark "LABEL"

The sequence can be structured with the insertion of a mark. Each mark is as-
signed a label ID. An external monitoring or observation of the process of the
sequence is possible via the feedback of the current label ID on the PLC. The next
object is the sequence is advanced by setting the current label ID. A maximum
of 31 labels can be defined per sequence chain.

Each sequence starts with trademark 1. Trademark 1 is always constantly in the first position
and the label ID cannot be changed.

Description
The description can be chosen freely (up to 30 characters), where the maximum number of
characters can be reduced with the use of special characters according to the UTF8 standard.

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The label ID is issued via the fieldbus status bits (bit 13.0 - bit
13.4). Once the control bit RunSequence (bit 9.1) becomes active,
the label IDs are issued according to the sequence. If
the control bit RunSequence is set to 0, the label ID 0 (NULL) is
issued.

Example
Label 1 was namedRapid Speed, Label 2 Joining , for the additionally inserted label with
designationreturn move for the selection of Label ID only 3 ... 31 are available, 3 was selected
as Label ID.

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9.4.7.4.2 Basic settings

A basic setting must be defined for each sequence flow. The basic setting is always parame-
terized with absolute reference (field: Reference blocked). The next object in the sequence is
advanced after reaching the position of the basic setting.

(Default value)

Description
The description can be chosen freely (maximum 30 characters, where the maximum number
of characters can be reduced with the use of special characters according to the UTF8 stan-
dard).

Reference
Permanently set to ABSOLUTE.

Position
Absolute position of the basic setting. Position can either be directly entered or the current
position taken via the teach function.

One can also enter choose between user entry (direct entry as numeric value) or assigning
position from variables in the Universal variable table for the entry of position.

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Speed
Speed for the movement of the basic setting. One can also enter choose between user entry
(direct entry) or assigning speed from variables in the Universal Variable Table for the entry
of speed. (see above for Position).

Max. Force
Maximum force which is permissible for the movement in basic settings. Overshooting the
force leads to an interruption of the movement.
One can also enter choose between user entry (direct entry) or assigning force from variables
in the Universal Variable Table for the entry of force. (see above at Position).

9.4.7.4.3 Sequence end
Concluding the sequence.

Description
The description can be chosen freely (maximum 30 characters, where the maximum number
of characters can be reduced with the use of special characters according to the UTF8 stan-
dard).

The object Sequence End need not necessarily be inserted as the
last object in the sequence. The sequence is always terminated
when it reaches this object. The following objects are not exe-
cuted.

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9.4.7.4.4 Element Jump "JUMP"
The Jump Element can be used to repeat a sequence several times, until a certain event has
happened (e.g. reaching a setpoint). The sequence to repeat is summarized within a label.

The Jump element should always be used in combination with an
IF function.

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SETUP Menu

In this example the sequence will be repeated 5x until the counter reaches the value 6.

Description
The description can be chosen freely (maximum 30 characters, where the maximum number
of characters can be reduced with the use of special characters according to the UTF8 stan-
dard).

Label
Possibility to split the sequence into several steps. The label number can be retrieved by the
PLC.

Counter limit - Error on counter limit
When the number of repetitions is reached, an alarm is generated.
Number of repetitions - jump to label number.

In case of using the Jump element without IF function, a sequence fault will be output after
running the preset repetitions.

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9.4.7.4.5 Element IF/ELSE "IF"

The IF/ELSE element permits a conditional branch, i.e. a branch in the sequential program
according to the query condition or result. It can effect a specific decision by means of a
comparison. And, the result can also be stored in the UVT.

=

Page 416 IF elements cannot be nested. An IF element requires at least 3
sequence sections (IF/ELSE/END).

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SETUP Menu

9.4.7.4.6 IF Element - sequence element condition

By means of the IF element, sequence elements can be executed separately based on a con-
dition. The IF element can be positioned several times. However, it cannot be nested.

OK NOK
IF
IF
ELSE IF
ENDIF ELSE
IF ENDIF
ELSE ELSE
ENDIF ENDIF

Condition:
Input size 1:
DIG-IN – digital input signal query
or fieldbus bit query
Channel X – sensor input X
Channel Y – sensor input Y
UVT – variable value from variable table

Comparators:
== equal to
!= unequal
> greater than
>= greater than or equal to
< less than
<= less than or equal to

Input size 2:
DIG-IN – digital input signal or fieldbus bit
UVT – variable value from variable table
Constant - value through user input

Objective:
If the condition results in TRUE, 1.0 is written in the target variable.
If the condition results in FALSE, 0.0 is written in the target variable.
If you select 'Discard', the result of the condition is not stored.

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9.4.7.4.7 Element PIEZO OPERATE "PIEZO_OPERATE"

The PIEZO OPERATE element is used to perform a variable measurement start or
stop of the integrated charge amplifier included in the sequence.

Through the Action "PiezoOper-
ateActionOperate" the integrated
charge amplifier is activated.

By taking action "PiezoOperate-
ActionOff" the integrated charge
amplifier is switched off again.

Page 418 If the PIEZO is set to the reset status, no force monitoring takes
place for the movement.
You must ensure before a movement that the PIEZO reset is reset
to Operate status. If this is disregarded, there is a risk of the tools
being destroyed.

A timer with, e.g.100 ms, must be used for manual RESET!

As a general rule, the piezo sensor is set to OPERATE. Conse-
quently, there is no need to activate it.
The PIEZO OPERATE element connection X12/X16 is without
function.

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SETUP Menu

9.4.7.4.8 Element ZERO TARA "ZERO_TARA"

The ZERO TARA element can be used to set the sensor to zero on the X or Y channel in the
sequence.

When setting the TARA
element, the X or Y
channel has to be selected.

Taring
Set: the sensor selected by channel will be set to zero
Reset: the sensor selected by channel will be reset to the previous value.

Target
The tared value can be stored in the UVT.

Taring during the motion
If „Taring during motion“ is selected taring will be done during the motion, otherwise before
or after the motion.

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9.4.7.4.9 Element Barcode "BARCODE"
This element BARCODE can be used to scan a barcode in the sequence.

During the execution of the element a dialog which waits for the input of a barcode is shown.
The barcode can be inserted by scanning a barcode with a barcode scanner or by inserting
the barcode with the keyboard.

The execution of the element is finished:
• if a barcode was successfully scanned with the barcode scanner or inserted with the key-

board.
• if an invalid barcode was scanned with the barcode scanner or inserted with the keyboard.
• if the user cancels the procedure.

Description
The description can be chosen freely.

Message
Message shown in the dialog

Barcode length
Length of the scanned barcode

Target
It is possible to store the scanned barcode at the Part-ID. For this purpose the ID source in the
Part-ID-Generation must be set to ‘‘Barcode’’.

Cancel text
Text of the button to cancel the procedure.

Advanced configuration
Parts of the scanned barcode can be extracted and stored in the UVT.
A valid barcode can be stored in the UVT.
An error can be generated, if the barcode is invalid or the procedure is canceled.

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SETUP Menu

9.4.8 Configure Channel X - MP-related

Requires an MP special settings of the measuring channel, e.g., because a part type requires
a higher filter factor, the corresponding channel parameters can depend on the global setting
and be set MP-specific. The factory setting is always preset 'global'.

If the checkmark is removed from the from the checkbox 'Use GLOBAL settings', the param-
eters for channel X will relate MP-specific in the future. At the same time, the settings menus
for the MP-specific setup of channel X are enabled.
By touching 'Accept Settings from GLOBAL', the settings from the global settings can be
transmitted and adapted in MP, e.g., with another filter factor.

Menus and procedure correspond exactly to that described in GLOBAL SETUP, Setup > Global
Setup > Channel X

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9.4.8.1 Configure channel Y - MP-related

Requires an MP special settings of the measuring channel, the corresponding channel param-
eters can depend on the global setting and be set MP-specific. The factory setting is always
preset 'global'.

If the checkmark is removed from the from the checkbox 'Use GLOBAL settings', the param-
eters for channel Y will relate MP-specific in the future. At the same time, the settings menus
for the MP-specific setup of channel Y are enabled.
By touching 'Accept Settings from GLOBAL', the settings from the global settings can be
transmitted and adapted in MP, e.g., with another filter factor.
Menus and procedure correspond exactly to that described in GLOBAL SETUP, Setup > Global
Setup > Channel X

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SETUP Menu

9.4.9 Configure cycle control – MP-related

In most cases, the parameters for cycle control may be set only once, namely GLOBAL. All
measurement programs then use these centrally stored parameters. Each individual MP in
the 'Setup/MP-related', however, can be dependent on this global control cycle and use their
own parameters. This may be necessary, for example, if a part type requires special START-
STOP settings required or an interference return curve must be truncated.

If the checkmark is removed from the from the checkbox 'Use GLOBAL settings', the pa-
rameters for cycle control will relate MP-specific in the future. At the same time, the settings
menus for the MP-specific setup of cycle control are enabled.
By touching 'Accept Settings from GLOBAL', the settings from the global settings can be
transmitted and adapted in the MP.
Menus and procedure correspond exactly to that described in GLOBAL SETUP, Setup > Global
Setup > Cycle Control

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9.5 maXYmos NC, Type 5847...

MP Manager

In the MP-Manager, measurement programs (MPs) can be copied, deleted, transferred,
stored on/restored from USB. In addition, unnecessary measurement programs in MP Setup
and in the menu overview of the process view can be hidden. The user thus gets a better
overview.
Saved MPs can simply be transfered/restored with a USB stick to other maXYmos NC mon-
itors.

Never transfer maXYmos NC data to maXYmos NC or vice versa.
The data are not compatible.

Station 1 Cupture
Station 2 curves
Station 3

Station 5

MP Setup > MPxxx > Evaluation > (Screen Evaluati-
on obkect) > Capture curves (Button) > History

Page 424 Active (Display/Hide MPs)
MPs with checkmarks are active and can be used; other MPs are hidden in the MP overview.
All MPs can be set/cleared at the same time with "Select All".

Captured Curves
Here all captured curves (reference curves for evaluation) of the corresponding programs are
shown. As soon as the upper limit of 160 curves is reached no more reference curves can be
added.

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SETUP Menu

9.5.1 Additional curves for import

Here the curve import in connection with the curve history will be described.

1. Step

“Get / select curves from curve
history"

3. Step "Extras"
"Advanced Filter Configuration"

The selected curves can now be imported
as reference curves into the measurement
program by using the extended filter set-
tings in “Extras”

4. Step "Confirm" 2. Step
"Number of curves to be imported"
"Copy curve to filter"
Curves can now be selected when impor-
ting from the curve history.

The amount of curves to import can be selected.

Independant of the measurement programs a total of 160 curves
can be imported.

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Transfer (or carry back) MP on USB stick
Select MP by tapping on it (e.g., '005'; dark background). Save MP on the USB stick with
'Save MP on USB stick' or restore MP with 'Restore MP from USB stick'.

Never interrupt the power supply during the save or restoring or
remove USB stick; risk of data loss/malfunction in the device!

Station 1 2.
Station 2
Station 3 MP-005: Station 5

Station 5 1. 3.

Duplicating MP
An MP can also be duplicated and be saved on another MP place. This can be helpful when
test runs are to be performed with a slightly modified MP without changing the existing MP.
MP that is to be duplicated, select (1.), e.g., '005' (dark background). Move to the clipboard
with 'Copy selected MP in the clipboard' (2.); the MP with name is displayed in the clipboard;
e.g., 'MP-005': Station 5'.
Select MP on which the cached MP is to be stored, e.g., 'MP-007'. Save MP to the selected
MP location with 'Overwrite selected MP with clipboard'(3.). The 'new' MP can now be
adjusted in the MP Setup.

Delete MP(s)
Individual or all MPs can be deleted or reset to factory settings. First, tap on the MP to be
deleted and then 'Reset' (if all MPs are to be deleted, tap on 'Reset' directly). In the next win-
dow, choose whether the selected MP or all MPs should be deleted (if no MP was previously
selected, only 'Set all MPs to factory setting' can be selected).

Overwritten or deleted MPs can not be undone!

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SERVICE Menus

10. SERVICE Menus

10.1 Overview - Tools for commissioning, maintenance and testing

The following information can be called up in the corresponding submenus:
• System information
• Sensor status and signals
• Status of the digital inputs
• Fieldbus information
• Taring the sensors
• Simulating output signals

In addition, the firmware of the monitor can be updated or the monitor is reset to factory
settings.

For the commissioning of the NC joining module, there is an option of controlling the joining
system via the monitor without PLC.

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10.2 System info

10.3 Shows system information like serial number, firmware version, IP address ....

Sensor status

To test the Channel X/Y sensors. The current value is numeric, displayed as a percentage and
as a bar.

Sensor test X/Sensor test Y
Test point and tolerance (right) must be learned/entered under the channel settings X/Y
(Setup Channel X or Channel Y) for the sensor test.
Physically approach the corresponding position for the test and then tap on the button.

For the piezo version, the load amplifier must be brought into the state OPERATE!

An automatic PIEZO reset is set when you exit the screen.

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10.4 Dig-IO Status

Display the input/output signals on the bushing X10 and X14 (green = signal) and the nu-
meric values of channel X/Y.

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10.5 Fieldbus info

Submenu

Generally display fieldbus information. In addition, if necessary, diagnostic messages are
displayed.

Submenu control bits
Display the status of the respective bits (green = 1, gray = 0).

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10.6 TARE-Y/ZERO-X

Example of the display for channel x sensor type ±10 V and channel Y sensor type SG.

TARE Y
Tare the value of channel Y to zero. The tared value is displayed in TARE offset field (e.g., can
thus eliminate the influence of the tool weight).
The function is not available for the sensor type piezo, since the input is tared in principle.

ZERO X
Sets the current value as the zero point for channel X. The value of the resulting offset is dis-
played in the ZERO offset field. The function is not available for the sensor type servo since
this is an absolute value system with respect to the NC joining system.

Set master measurement
A calibration (learning of a master measurement) of the channel X is performed with the func-
tion Set Master Measurement. In order to perform the calibration, the master measurement
must be activated in the setup of channel X (global or MP-specific) and the nominal value be
set to the value of the master measurement.

Implementation
• Insert master part (standard measure)
• Approach master part
• Trigger master measurement > Set master measurement

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10.7 Dig-Out Test

X10 25-pol. Sub-D connector (female)
(and/or X14) (View of plug-in contacts)

10.8 The state of the outputs for the sockets X10 and X14 can be switched by tapping a 'LED'.
When leaving the menus, the outputs are again controlled from the monitor status.

Firmware update

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Firmware update
A new firmware can be simply updated with the help of a USB stick:
• Create backup copy of the system configuration

(Setup > Global > Save + Restore)
• Stick USB stick with new firmware into the USB socket
• As soon as the stick is recognized, the button 'Update firmware' can be tapped

• Select the maXYmos NC firmware file in the directory (ending '*.tar.gz') and confirm with
checkmark
Never interrupt the power supply during the update or remove
USB stick; risk of data loss/malfunction in the device!

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10.9 Reset

The Reset function allows you to reset various settings:
– "The selected settings will be reset": allows you to reset either individual settings.
– "Reset MP Setup (all MPs)": Reset all Measurement Programs (MPs) and process

data
– "The device will be reset to factory settings"

Before resetting, create a backup copy for the sake of safety,
because the data is permanently deleted after a reset (Settings >
Global > Save + Restore).

Never interrupt the power supply during the update or remove
USB stick; Risk of data loss/malfunction in the device!

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10.10 UVT

Universal Variable Table

10.11 The current value of the defined variables is displayed. It can be seen who performed the last
change and when.

Jogging mode

In menu jog mode, the NC joining system can be controlled directly without an external PLC
through the monitor maXYmos NC. It is possible to traverse the NC joining module manually.

In addition, the driving may be executed to the reference position.
Additional details for the operation are described in chapter Process/Control/Data Transfer
> Jog Mode.

An automatic PIEZO reset is performed when you exit the menu.

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10.12 Danger of crushing during tool movement/procedure
A movement may only be performed if a hazard is eliminated
through appropriate safety measures (e.g., two hand start, pro-
tective grid, etc. are provided by the manufacturer of the ready-
for-use machine or system, and installed in the control circuit
corresponding to the specified Performance Level SIL). The con-
trol circuit must be activated when using the NC joining system.
EMERGENCY STOP switches must be connected in accordance
with the safety and circuit instructions of the servo amplifier (see
also documentation of the manufacturer).
The system must not be used in hazardous areas of the plant.
Driving to block may result in damage or destruction of the NC
joining modules, the system or the workpiece. A danger to life and
limb may thereby exist for the operator or those around him (e.g.,
through the ejection of parts or fragments).

Sequence mode - Automatic mode

In menu Sequence mode - Automatic mode, the NC joining system can be driven directly
without an external PLC by the maXYmos NC monitor. It is possible to select a sequence
(Main, Sub1 ... 3) of the currently selected measurement program (MP) and to start, abort
and/or stop it.

In addition, the drive can be executed to the MP-specific basic position.

Additional details for the operation are described in chapter Process/Control/Data Transfer
> Sequence Mode.

An automatic PIEZO reset is performed when you exit the menu.

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Danger of crushing during tool movement/procedure

A movement may only be performed if a hazard is eliminated
through appropriate safety measures (e.g., two hand start, pro-
tective grid, etc. are provided by the manufacturer of the ready-
for-use machine or system, and installed in the control circuit
corresponding to the specified Performance Level SIL). The con-
trol circuit must be activated when using the NC joining system.
EMERGENCY STOP switches must be connected in accordance
with the safety and circuit instructions of the servo amplifier (see
also documentation of the manufacturer).
The system must not be used in hazardous areas of the plant.
Driving to block may result in damage or destruction of the NC
joining modules, the system or the workpiece. A danger to life and
limb may thereby exist for the operator or those around him (e.g.,
through the ejection of parts or fragments).

10.13 Referencing absolute encoder

In the menu Referencing absolute encoder, the mechanical zero point of the NC joining
module can be specified.

Details for the implementation of referencing, see chapter Maintenance and Repair > Ref-
erencing.

Referencing must only be performed by trained specialists. Incor-
rect or defective referencing of the NC joining modules may cause
damage or destruction to the NC joining modules, the system or
the workpiece. A danger to life and limb may thereby exist for the
operator or those around him (e.g., through the ejection of parts
or fragments).

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11. Maintenance and repair

For maintenance and repair work, the NC joining modules must
be disconnected from the power supply, unless otherwise stated.
Make sure, through appropriate measures, that the power supply
can not be switched on without notice.

Danger of crushing!
While working in the traverse range of the ram, make certain hat
the overall machine main switch is switched off, so that the power
section of the servo amplifier is switched off. The ram is to be re-
inforced here or to be moved to the stop position.

When working on the servo drive, use with IndraWorks, Indra-
Works version 13.0 or later.

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Maintenance and repair

11.1 Remote access via VNC®

Remote access on maXYmos NC via Ethernet connection (sockets X5 or X6) is possible via
VNC®. Use either a pre-existing VNC ®-client on your PC or use the 'vncviewer' included on
the CD.

Install and start VNC®client 'vncviewer'. Enter the IP in the field 'VNC® Server' and create
connection with 'Connect'. The maXYmos NC is fully operated via VNC ® by tapping on the
panels.

Tool movement/procedure
Since full access to the monitor maXYmos NC is possible, movement
of the NC joining module can also be performed via the functions
jog mode and sequence mode. Kistler recommends movements
of the NC joining module only be triggered by qualified personnel
that can directly oversee the movement. A movement may only
be performed if a hazard is eliminated through appropriate safety
measures (e.g., two hand start, protective grid, etc. are provided
by the manufacturer of the ready-for-use machine or system, and
installed in the control circuit corresponding to the specified Per-
formance Level SIL). The control circuit must be activated when
using the NC joining system. EMERGENCY STOP switches must
be connected in accordance with the safety and circuit instructions
of the servo amplifier (see also documentation of the manufac-
turer). The system must not be used in hazardous areas of the
plant. Driving to block may result in damage or destruction of the
NC joining modules, the system or the workpiece. A danger to life
and limb may thereby exist for the operator or those around him
(e.g., through the ejection of parts or fragments).

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Maintenance and repair
The zoom factor can be adjusted under 'Options'.

For direct 'Point to point' connection (PC ž maXYmos NC) the LAN setting of the PC's net-
work setting of the maXYmos NC must fit (same subnet address). The screenshots show a
workable configuration.

maXYmos NC: Setup > Global Setup > Network
WIN 7: System Control > Network and Internet> Network Connection > LAN Connection>
Properties > Internet Protocol Version 4 > Properties

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11.2 Offline parametrization by the offline tool

The offline tool can be used for the maXYmos TL and maXYmos NC. It may be used for the
offline parametrisation of the devices. The settings can be saved onto an USB memory stick
and afterwards be restored onto a „real“ maXYmos TL/NC.
It is also possible to open available backups of „real“ devices and check the parametrisation.

Smart file download
The offline-tool is available on Kistler Smartfile:
Access: https://smartfile.kistler.com
Username: guest Password: download

Access is also possible by FTP program, e.g. Filezilla.
e.g. download path in Smart File: Software-Tools > 5847-5877-
5867 maXYmosNC-TL-BL > maXYmos Offline-Tool > make desi-
red selection "maXYmo-win-r1.x.xx.zip

It is possible to import curves, i.e. it is possible to pa- Backups already available can be opened.
rametrize the evaluation objects by using a reference 002-679e-08.19
curve.

After finishing the parametrization a backup can be
created.

Saved backup can be uploaded to maXYmos and
downloaded from maXYmos.

In the offline tool global settings and measuring pro-
grams can be saved as pdf and also printed.

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Maintenance and repair

11.3 Overview maintenance plan

The NC joining module is low maintenance. Due to the high-precision measurement technol-
ogy however, regular maintenance and meticulous care is recommended. Accident preven-
tion regulations must be observed!

Overview Maintenance Plan

NCF components Maintenance interval Activity
Cleaning
NCF (N, H, S, T) mechan- as needed
ically Lubrication

Type 2151B…, NCFH 1 mil. double strokes Lubrication
at least 1 per year
Check belt tension (3.5 N∙m)
Type 2152B…, NCFS 1 cm³ every 700 000 cycles Lubrication
double strokes
Check belt tension for NC joining module with
6 months optional belts
Lubrication
Type 2153A…, NCFN every 1 000 operating
hours Lubrication
at least 2x yearly
Lubrication
6 months
Check belt
Type 2157B…, NCFT 1 mil. double strokes Control, if necessary, new referencing
Type 2160A…, NCFB at least 1 per year Perform calibration and possible
control measure
Type 2162A…, NCFE every 1 000 operating Permanent function test by operator
hours
Transducer at least 2x yearly Permanent function test by operator/process
Force transducer Immediately exchange when damaged
350 000 double strokes After successful commissioning
at least 1 per year Performing the follow-up measurement. It is
also mandatory to perform and check the final
6 months measurement for safety light arrays, whether
the holding brake test was activated. Depend-
6 months ing on the risk analysis, check the self-inhibition
of the NC joining system at regular sections.
6 months On tightening torque

maXYmos NC permanent
Type 5847...
permanent
Servo amplifier permanent
regularly
Connection cable regularly

Data backup

Manual workstations

Screw connections regularly

The interval recommendations are to be adjusted according to the
requirements.

Wearing parts are not subject to warranty.

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11.4 Service life for safety components

The following values ​a​ re used to determine the safety class (Per-
formance Level) according to DIN EN ISO 13849. The maximum
service life TM of the components is observed and adhered to.
After expiration of the maximum service life of such a component,
this must be replaced. Further operation of the component is not
allowed.
Exceeding the period of use can lead to failure of the component.

Security components - information according to DIN EN ISO 13849

Components MTTFd * [Years] TM** [Years]
300 20
IndraDyn S***
Type 2152B…, NCFS; 20
Type 2153A…, NCFN; 20
Type 2160A…, NCFB;
Type 2157B…, NCFT;
MSK 030, 040, 050, 060, 061, 070, 071, 075, 076,
100, 101, 103, 131

Type 2151B…, NCFH 143

Additional safety brake**** 300

* MTTFd – Mean time to dangerous failure
mean time in years, up to which a dangerous failure is likely to occur.
** TM - maximum service life in years according to DIN EN ISO 13849
*** Values of Bosch Rexroth Electric Drives and Controls GmbH
**** Values of Mayr Antriebstechnik GmbH

Description PFH1) TM**
[Years]
Safety zone box 1E-9 (Dual-channel selection) 20
S4 Option 2E-9 (SIL2 / PL d if it depends on the encoder) 20
S4 Option 2E-9 (SIL3 / PL e if it doesn´t depend on the en- 20
coder)
L4 Option 1,5E-9 (SIL3 / PL e if it doesn´t depend on the 20
encoder)

1) The specified safety characteristics refer to an average ambient temperature of 40 °C (see
also "ambient and operating conditions" in the project planning manuals).

Option IndraDrive S4 – Safe Motion.

To calculate the Performance Levels, see current documenta-
tion Bosch Rexroth R911338920 application description, chapter
"safety features of the safety system".

Option IndraDrive Cs − L4

To calculate the Performance Levels, see current documenta-
tion Bosch Rexroth R911338920 application description, chapter
"safety features of the safety system".

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Maintenance and repair

11.5 Referencing

Referencing must only be performed by trained specialists. Incor-
rect or defective referencing of the NC joining modules may cause
damage or destruction to the NC joining modules, the system or
the workpiece. A danger to life and limb may thereby exist for the
operator or those around him (e.g., through the ejection of parts
or fragments).

If necessary, the mechanical zero point can be reset in the menu Service > Referencing Ab-
solute Encoder. This setting has been performed at the factory and must be repeated only
when replacing components (motor or servo amplifier).

Menu Service > Referencing Absolute Encoder

The reference measure (mechanical zero) and the reference is specified on the nameplate of
the NC joining modules.

Type 2151B10022001 Nominal Force 10 kN
Model NCFH 10 200 300 B H C G Brake 4,5 Nm
Serial No. H1-xxxxx Weight 17 kg
Motor 094A-090C Rev. FS

Ref: X= 50 mm 0 mm

In this example, the mechanical zero point is at 50 mm, measured
between flange surface and ram end (Caution without possible
user-supplied mounted tool).

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maXYmos NC, Type 5847...
Procedure
1. Power/enable of the drive must be switched off
2. Distance ram end - reference (flange surface) measurement = measurement X
3. Input value = Measurement X – Reference measurement (here 50 mm)
As an example, measurement X 60.049 mm, measured yield input value is 10.094 mm

4. Enter value (with  confirmation)
5.
6. Confirm the safety prompt with Yes

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Maintenance and repair
7. Confirmation of the successful referencing

8. Mask after successful referencing

If the nameplate is not accessible, the reference measurements are
specified in the chapter 'Engineering/Mechanics'. In the context
of the product maintenance, however, these measurement spec-
ifications may change. Binding is an indication of the type label.
For questions, please contact Kistler Service.

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11.6 Test torque of the holding brake

The NC joining modules (not for NCFS, optional for NCFB) are equipped with a holding brake
to drop under gravity and emergency braking for use in manual work stations.
The holding brake must be checked cyclically. The inspection interval for the holding brake is
specified at 8 hours.
The activation of the test is performed in the monitor maXYmos NC.
Check the test torque displayed in the control with the specified examination torque.
Check the stored values before commissioning under Setup > Global Setup > NC Settings.

The values ​o​ f the test torque are specified for the individual NC
joining models in the chapter 'Project Planning Electrical'.

If the displayed values deviate from the target values, contact
Service at Kistler.

11.7 Cleaning NC joining modules NCF (H, N, S, T, B, E)

The NC joining module should be cleaned as necessary so that the seals and bearings are not
damaged by the stuck dust. To do this, remove leaking grease with a soft cloth.

Grease leakage is related to operations, not the results of a defect!

11.8 Calibration strain gage and piezoelectric force transducer

Calibrate transducers at regular intervals and perform a control measure with a separate
reference sensor. To this end, the joint force is measured and compared to the intrinsic value
measurement with an additional force transducer. During an impermissibly large deviation,
the sensor should be replaced.

Kistler recommends that the control measurement be performed
at least once per year.

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Maintenance and repair

11.9 Maintenance of the joining module mechanics

11.9.1 Type 2153A..., NCFN (Mechanics)

The screw drive is to be lubricated at least every 1 million double strokes or at least 1x per
year according to the maintenance schedule for NC joining modules.
For NC joining modules Type 2153A ..., NCFN the lubrication must be performed every
1 000 operating hours or at least 2x per year. To do this, only be suitable bearing grease, such
as Klüberplex BEM 41-132, or similar may be used.

Type 2153A… NCFN 05 15 30 60 100 200 300

Typical amount of [cm³] 0,5 3 4,5 12 27 27 37
lubrication*

* The amount may vary depending on environmental conditions and stress. The amount
of grease is sufficient if, after the re-lubrication for slow return (tapping speed), grease
emerges on the stripper (lip seal). Grease nipple M8x1 or M6x1 with NC joining module
Type 2153A ... NCFN.

The plain bearing bush is to be provided with a permanent lubrication.

Grease leakage is related to operations, not the results of a defect!

Lubrication NCFN 600 kN - Type 2153A600200HQ15
Grease: Klüberplex BEM 41-132. The lubricating base amount for
the screw nut is 350 cm3 and for the spindle approx. 35 cm3.
The calculated relubrication interval is 510 hours and the relu-
brication 80 cm3. Repeated re-lubrication should be preferred to
one-off lubrication.
If the grease is very dirty before the relubrication, it should be
removed and replaced with the same amount of new grease.

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maXYmos NC, Type 5847...
1 23

Remove cover plate Remove lubrication connector with grease press, press-fit
cap and screw in connection amount of lubrication
nipple

Lubricate fitted key - for
- Type 2153A..., NCFN
- Type 2152A..., NCFS
- Type 2160A..., NCFB

For motion profiles with a total stroke significantly smaller than
nominal stroke, a movement with nominal stroke must be per-
formed at regular intervals to ensure lubrication for the NC joining
module Type 2153A ..., NCFN.

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