KI

7. Commissioning

7.1 Commissioning

7.2 General information

The system is tested and preconfigured at the work site. Only machine, system and applica-
tion specific parameterization should be performed.

Safety/Protection equipment

All safety and protection equipment for the system or machine must be completed, tested
and ready for operation. In particular, emergency circuits and protection equipment must be
active.

Danger of crushing during tool movement/procedure
A movement may only be performed if a hazard is eliminated
through appropriate safety measures (e.g., two hand start, pro-
tective grid, etc. are provided by the manufacturer of the ready-
for-use machine or system, and installed in the control circuit
corresponding to the specified Performance Level SIL). The con-
trol circuit must be activated when using the NC joining system.
EMERGENCY STOP switches must be connected in accordance
with the safety and circuit instructions of the servo amplifier (see
also documentation of the manufacturer).
The system must not be used in hazardous areas of the plant.
Driving to block may result in damage or destruction of the NC
joining modules, the system or the workpiece. A danger to life and
limb may thereby exist for the operator or those around him (e.g.,
through the ejection of parts or fragments).

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7.3 Commissioning steps

7.3.1 Preparation

1. System or machine is still switched off.
2. Control of the system components:

Is the assignment of the individual components correct according to the system config-
uration of the enclosed packing slip?

The swapping of components can lead to a malfunction! A danger
to life and limb may thereby exist for the operator or those around
him.

3. Monitoring of the mechanical structure:
Are all mechanical components properly installed and firmly connected?
Are all mechanical components undamaged?
Is the workspace/travel path free?

Driving to block at too high a speed may result in damage or de-
struction of the NC joining modules, the system or the workpiece.
A danger to life and limb may thereby exist for the operator or
those around him (e.g., through the ejection of parts or frag-
ments).

4. Monitoring of the electrical installation:
Are all electrical components and cables connected according to regulation?
Are all electrical components and cables undamaged?

Electrical hazard through electrical shock for damaged or incor-
rectly connected components. Danger to life and limb.

Never switch on servo amplifier without connected motor or with-
out feedback cable.

The machine frame or joining module must be grounded before
commissioning and before it is switched on for the first time. The
shield of the motor cable must be attached to the IndraDrive for
this purpose.

5. Produce signal control through system/machine control.

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7.3.2 First switching On

1. Switch on NC joining system.
2. After correct startup of the components:

a. Display maXYmos NC monitor:

Actively display fieldbus when maXYmos NC monitor is connected with the system/

machine control. Set the fieldbus parameters in the menu Setup > Global Setup >

Fieldbus.

Factory setting bus type: PROFINET

Station name: maXYmosNC

Data word interpreter: Siemens

Monitoring in the menu Service > Fieldbus

b. Servo amplifier:
Display: 1 From (drive ready)

c. Status communication maXYmos NC <> Servo amplifier
LED on connector X18 (Servo) maXYmos NC flashes

3. Monitoring of the NC Settings menu Setup > Global Setup > NC Settings
If necessary, adjust to the system and machine-specific conditions

4. Monitoring of the current actual values ​m​ enu Service > Sensor Status

5. Monitoring of referencing in the menu Service > Reference absolute decoder
a. Display: in Reference = green
b. Does the mechanical actual position of the NC joining module agree with the
sensor status display?

Incorrect or defective referencing of the NC joining modules may
cause damage or destruction to the NC joining modules, the sys-
tem or the workpiece. A danger to life and limb may thereby exist
for the operator or those around him (e.g., through the ejection
of parts or fragments).

See also chapter Maintenance and Servicing/Referencing.

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7.3.3 First movement

The first procedure of the NC joining modules is done in jog mode. Control can be achieved
via the maXYmos NC monitor or the system and/or machine PLC.
Details for this in the chapter Process > Control > Data Transfer under operating modes NC
joining module > Jog Mode.

Perform the traversing area in jog mode. Pay attention to uniform
traverse speed and observe actual values ​i​n the menu Sensor Sta-
tus.

7.3.4 Configuring joining

1. The required positions for the movement process determine the application in jog mode.
2. If necessary, perform a joining of the parts/components in jog mode.
3. Select a measurement program for parameterization.
4. Parameterize the joining process in the Sequence Editor (Menu Setup > MP Setup >

Sequence Editor). Examples of standard sequences are shown in the chapter Sequence
Editor.
5. Test process without parts/components. To do this, the sequence can be performed in se-
quence mode. Details for this in chapter Process/Control/Data Transfer under Operating
Modes NC joining module/Sequence Mode.
6. Perform process with parts/components. A curve can be recorded without parameterized
evaluation objects (EOs). To do this, see chapter 'Capture First Curve'.
7. Capture more curves if necessary.
8. Join evaluation objects (EOs) MP-Setup > Evaluation (also adjust curve view if necessary).
9. Test process and evaluation and, if necessary, adjust or optimize.
10. Parameterize process value representation in the menu MP-Setup > Process View.
11. Save data, either individual measurement program in the menu Setup > MP Manager or
complete Setup in the menu Setup > Global Setup > Save + Restore.

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8. maXYmos NC

The maXYmos NC controls, monitors, evaluates and documents XY curves of joining and
press fitting processes in connection with NC joining modules and the corresponding servo
amplifier IndraDrive.

• 128 independent programs, each with up to 10 evaluation objects, through a wide variety
of types with online and offline evaluations

• Integrated process control (sequence) for the greatest flexibility
• Real time procedures through SERCOS III control of the servo amplifier
• Onboard fieldbus interfaces for system control (PROFIBUS, PROFINET, EtherCAT, Ether-

Net/IP)
• Memory for 5 000 curves, 8 000 measuring points per curve
• Statistics and logging of the measurement results (Q-DAS®, CSV, PDF, XML), self moni-

toring and diagnosis as well as visualization and remote control (VNC®)

The quality of a single manufacturing step, an assembly, or of the entire product can be mon-
itored and controlled in real time, based on the shape of the measurement curve.

Description
The maXYmos NC Type 5847 ... in addition to the evaluation of graphs and their documen-
tation, takes control of the servo amplifier IndraDrive that controls the NC joining modules.
The communication takes place in real time via SERCOS III and guarantees high repeatability
and the highest performance of the process control.
Simple commissioning can be accomplished via the PC or via the optional touch screen.
Various fieldbus interfaces are available as an interface for system control. Even complex
processes can be mapped simply, quickly and flexibly with the integrated process control.
The cascadable monitor, with up to eight XY channel pairs, is oriented toward the demand-
ing user, leaving no needs concerning application management, ease of use and flexibility
unfulfilled. Also, very complex XY curves can be monitored and controlled with the help of a
variety of high quality evaluation objects.

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8.1 Monitor structure

8.1.1 The display at a glance

Zoom Functions(upper row) Screen settings
Display Settings (middle row)
Cursor on Measurement Curve (lower row)

Evaluation
results
OK/NOK
Part counter

Warnings/
Alarm

Date/Time

Data Export/
Import

Presentation
Station name

Active mea-
surement pro-
gram
SETUP-
Menus

SERVICE-
Menus

PROCESS-
Info pages

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8.2 maXYmos NC

Menu structure – the three main levels

The menu structure consists of three levels. For easier distinction of levels, the frame and
background colors are different:

1. Process Level ('blue')
This level is the start screen (for commissioning) and shows the measurement

curves or results during operation. The individual sublevels can be selected using
the blue buttons in the footer.

2. Setup Level ('orange')
In this level, the home settings are set, e.g. for the Channels-X/-Y and cycle con-

trol, but also general settings such as globLanguage time, network, etc. Also, the
up to 128 measurement programs with their evaluation objects (so-called 'EOs')
are parameterized here.

3. Service Level ('gray')
This level contains general system information (Firmware-Version etc..), status

displays for I/Os, E/A-Test, firmware updates, reset etc.

1. Process Level ('blue') 2. Setup Level ('orange')

3. Service Level ('gray')

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8.3 Parameter structure – Parameters their storage

The parameters are set/saved in the orange 'Setup' level. The 'Setup' level is divided into
sublevels:

1. 'Global Setup' for all default settings, such as global channel X, channel Y, globLan-
guage, time, network etc.

2. 'MP-Setup' for MP- (measurement program) specific settings, such as, for example,
capturing measurement curves, setting EOs etc. or the MP specific channel X/-Y
setting (see following tip)

3. 'MP-Manager' for handling the MP data

Tip

As a special feature, the channels-X or -Y can be set once in 'Global Setup', so that up to 128
measurement programs can obtain the values ​f​rom there. This is the default base setting.
Alternatively, the channels-X/-Y can also be individually set/saved under 'MP Setup' in each
measurement program (= 'MP-specific').


Example

Channels-X/-Y are 'globally' referenced (= ex works)

Channels-X/-Y are 'MP-specifically' set

The choice 'global' or 'MP specific' is made via the path:
ž Setup/MP-Setup/MP-000 (... 127)/Advanced Settings/Channel X (or Y)

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8.4 Structure of the data and access path

128 Measurement Program

MP-000 MP-001 MP-002 MP-127 maXYmos NC

Measurement Program - Related Data and Parameters Data and
Access Paths

Sequence
control
FieldbusMemory for current curve Memory for history curves
SERCOS III
– Current measurement curve – Most recent 500 measurement
– Current process value curves for the NOK-causes-
diagnoses

– Process Values Ser. No. V log data Setup Setup Servo
(without curve) Generator Amplifier
Per part of a log file Parameter Parameter
– Serial No. («Trace ability») MP-related Global
– Parameter
– Actual Value

PLC

e.g., Ethernet Remote USB

Ethernet TCP/IP

Access to the log storage

Remote Maintenance Data PC-Software
Access via VNC® Server maXYmos PC
Setup, Backup
Log Manager

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8.5 PROCESS menus – Info pages for the process status

8.5.1 Start and home page of the PROCESS menu levels

After starting up the maXYmos NC (or after power failure), the 'blue' process screen is shown.
This is the output point for the PROCESS info pages. At the same time, it also serves as the
launch point in the orange 'Setup' and gray 'Service' menus.
The desired function can be chosen be pressing the buttons.

Zoom Functions(upper row) Screen settings
Display Settings (middle row)
Cursor on Measurement Curve (lower row)

Evaluation
results
OK/NOK
Part counter

Warnings/
Alarm
Date/Time

Data export/
Import

Presentation
Station name

Active measure-
ment program

SETUP-
Menus

SERVICE-
Menus

PROCESS-
Info pages

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8.5.2 Select/Browse PROCESS info pages directly

The blue process info pages can be directly chosen by pressing the buttons and the lower
edge of the screen. An overview of the Process pages follows on the next pages. However, it
is also possible to scroll through the pages using the two arrow keys (left and right). The active
button has a dark blue border, e.g., (the inactive buttons are light blue).

SIDEBAR:
Entire screen: The measure-
ment range is displayed on the
entire screen area (the footer,
etc. are hidden). It changes
again to the normal display by
pressing on it again.

Screenshot: The current screen
contents are saved as a PNG on
a connected USB stick.

Switching between 'Process' or
'Setup' view: Curves (incl. re-
turn stroke) are displayed green
(= OK) or red (= NOK) in the
process view. The curves are
displayed orange (= positive)
and blue (= negative) in the
setup view.

FOOTER:
Browse process info pages.

Standard display: Displays the current measurement curve and EOs etc. The button
is active in this example and thus has a dark blue border.

Traffic light display: Evaluation of the measurement curve with green (= OK = good)
or red (= NOK = not good) screen.

Statistical bar graph, trend display and analysis etc.: The results are shown with the
aid of bar charts.

Process values: Tabulated display of the process results.

Instant view: The actual measured values are displayed. Also the minimum and max-
imum measured values for each channel. (always displayed per each measurement.)

History curves: Shows the most recent curves (up to 5 000). By default up to 500 cur-
ves are shown. Showing up to 5 000 must be enabled.

Tip: Once you have finished with this function, return to the standard display setting.

Sequence View: Shows the current sequence.

Q-DAS

Overview process pages: Display all process pages.

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8.5.3 Overview of the tool buttons

The functions can be directly chosen by pressing the buttons. They can be inactivated again
by touching them again (active buttons are highlighted green). They also remain active in the
hidden condition (like a mechanical switch).
An overview of additional buttons follows on the next pages.

ZOOM FUNCTIONS Display/Hide.

Manual zoom defined with axis scaling: Enter desired values directly into the open-
ing mask.

Auto zoom: Current measurement curves (with EOs) are zoomed in on key points.

Enlarge (+)/Reduce (–):
Enlarge/reduce by pressing the screen section for the activated button (= green). The
contact point is the 'center' of enlargement.

Move measurement curve: Touch screen with finger and move measurement curve
in the desired direction.

Default: Reset zoom to saved value.

Save: Save current zoom setting. This setting is reset through the default button.

DISPLAY/HIDE Settings.

Bundle-plot function: Curve bundles are described with new curves until button is
no longer active (= not green).

Capture range display yellow

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8.5.4 PROCESS info pages: Traffic light display

Displays the evaluation of the measured curves with green (= OK) or red (= NIO = Not OK)
symbol. Different display symbols or free text input are available. By tapping the screen, the
icon fills the entire screen (tap again back to normal).
In addition, manipulations can be prevented on the monitor using the access rights.

Configuration
 Setup/Global Setup/Process View/Page 'Traffic Light'

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8.5.5 PROCESS info pages: Statistics/Bar Graph/Trend Display

Full screen
Create
screenshot
Delete

Current mea-
surement results
Statistics for
each EO

The results are displayed as bar graphs. An individual bar chart is assigned to each EO (= eval-
uation object) and for the total number of the measurements. Thus, the cause of the problem
can quickly be determined (here EO-04). A look in the saved 'History Curves' confirms this
diagnosis.

Delete results with trash icon.

Configuration
 Setup/Global Setup/Process View/Page 'Statistics' and
 Setup/MP Setup/Process view/Page 'Statistics'

Show trend display, in which, for example, 'EO-04' is pressed in the upper image:

Display/Edit
stored informa-
tion

Create screen-
shot

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8.5.6 PROCESS info pages: Process values

8.5.7 The results are presented in tabular form. Process values in the table can be displayed accord-
ing to individual choice.

Configuration
 Global Setup/Process View/Page Activate "Value table" and
 Setup/MP Setup/Process View/Page "define process values"

PROCESS info pages: Historical curves

Delete

Display the most recent curves. Use the arrow buttons or the slider to scroll through the most
recent measurements. The number of measurements, time and date are displayed via the
controller. The number of cycles, MPs (measurement programs), OK+NOK or 'Extras' can
be selected in the header. 'Extras' provides additional filter functions according to time point
and/or part identification.

Tip: After using this function again with , switch to the standard display (the new mea-
surement curves are otherwise not visible).

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8.5.8 PROCESS info pages: Page selection

8.5.9 Overview of all process pages

PROCESS info pages: Full screen, screenshot, EO editor view

Normal/Full screen 002-679e-08.19
Measurement curve on full screen
Display (picture upper right)
Screenshot
Save screen contents on USB stick
Display EO editor view
(picture lower right)

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8.5.10 PROCESS info pages –Warnings and Alarms

The button 'Warnings and Alarms' is found on the sidebar of the PROCESS level. If warnings/
alarms are received, the icon blinks on the button.

Display

OK - neither warning nor alarm entered.

A warning is received (e.g., an MP was chosen where
no EOs are defined).
However, it may continue to work. The measurement curve
is red. Output 'O-READY' continues to operate. Interven-
tion is not (yet) required.

An alarm is received. It must not continue working. Output
'O-READY' is held at '0'. Intervention is required.

Course of action for warning or alarm, an example of a warning message:

• The warning icon blinks.
• Tap warning symbol. The list appears with the current warnings and alarms.
• Tap on desired warning. The cause of the warning is displayed in the white field above,

e.g., 'No EO defined' (= no EO/evaluation object defined).
The warning line also displays when the warning occurred.
- who was logged into the alarm.
- when the alarm was acknowledged.
- who acknowledged the alarm.

After the alarm is manually acknowledged, the entry disappears and a page continues to
appear in the history list (tab History). Only authorized persons are able to delete the history
list with the Delete button.

If 'Setup Error/No EO defined' (= no defined EO/evaluation ob-
jects) is displayed in the yellow warning, an EO must at least first
be defined in the chosen MP (measurement program; the warning
then disappears automatically).

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Acknowledgment and reset by external control is achieved via the
bit 1.1 ACK-ADMIN maXYmos NC IN on the fieldbus.

8.5.11 PROCESS info pages: Display process curves under curve graphs

Up to three process values can be displayed below the curve. These are individually set with
each MP (measurement program) and are thus independent of other MPs.

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EO
Select desired values. EO-related or curve-related values can be displayed.

Process value
Select desired process value here.

Configuration
 Setup/MP Setup/MP xxx (e.g., MP-001)/Process View/Page 'Configure Current Mea-

surement Curve'

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8.5.12 PROCESS info pages: Split View/Display, Measurement modules

It is possible to visualize different views at the same time using the split view. The parameters
can come from one or more measurement modules (MEM). 4, 6 (1 + 5) or 9 individual views
can be displayed simultaneously.

Choose Menu View

Tap on monitor icon. Physically connected devices are displayed in the upper row. Select 'Edit'
in order to configure a split view.

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Monitor list
All saved measurement modules with IP and serial numbers are displayed under the 'Monitor
List' tab:

Additional measurement modules can be added with the lower buttons (through network
scan or directly entering IP).
Single views
Measurement modules that should be displayed (= Single View/Without Split View):

Record additional measurement modules from the list 'Single View'
Edit/Customize list 'Single View'
Delete measurement module from 'Single View' list

The split view may be used only for devices with the same firm-
ware version. A mixed operation of maXYmos NC and TL is up
version 1.4.x supported on both devices.

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Configuring split view
Choose tab 'Split View' in order to configure a split view:

Configuring Split View (see next illustration)
Edit/Customize Split View
Delete Split View

After tapping on 'New Split View', this input mask appears:
• Arrangement: Select desired split view [2, 4, 1 + 5 or 9]
• Undefined: In each field, select the displayed measurement module (if only one measure-

ment module is connected, always select this)
• Name: Assign a name to the split view, for example, '4-split' (with this, the view is subse-

quently selected in the first mask).
• Save entries and return to the first mask.
Other split views can be configured again (= repeat process).

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Select split view/Assign window functions

1.
2.

3.

5.
4.

In 'Split view' change (1.) and select desired view e.g., '6th' (2.). The split view must have
been previously configured (ž previous section).

Change window contents: Tap on the desired window (3), for example, and select the desired
view in the Process View, for example, 'Traffic light display' (4).

Return to 'Split view': Tap on screen icon (5.). The screen icon is highlighted with a gray arrow
(5.) for active 'Split View'.

Repeat process for another window. Any process view of different measurement units can
be assigned to each window.

Deactivate 'Split view': Tap on and then select 'Single View'.

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8.5.13 PROCESS-info – Read/Reset part counter

Tap on counter and this appears:
1. Part counter with parts and % data
2. Reset button for part counter
3. Part identification of the last part
4. Reset button for the part identification counter  Setup/MP Setup/MP 000 (... 127)/

Part identification generation
5. Reset envelope trend tracking

The reset of the part counter and the part identification counter
can be protected with access protection and also be achieved via
digital Input I-STAT-RESET .

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8.5.14 Switch PROCESS-MP (Measurement Program) manually

Tap on the blue MP chosen button and it appears in a selection field. The current active PRO-
CESS MP is highlighted in dark blue. Choose desired MP (MP-000 ... 127).

Conditions for manual MP switching:
1. User must be authorized
2. PLC must allow hand switching (I-AUTO = 0)

The buttons of unused MPs can be hidden in the MP manager..

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8.5.15 PROCESS info pages: Axis scaling

Defines the numerical ('manual') axis scaling for the X- and Y-axis or X min/max and Y min/
max.

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9. SETUP Menu

9.1 SETUP Menu

Submenus/Structure of parameter paths

The Setup menu consists of three submenus:
• Global Setup: Base settings (time, network, etc.), global channels-X/-Y and setting up

NC settings
• MP Setup: Measurement programs (MP) with EOs (evaluation objects) and setting up

sequence flows
• MP Manager: Save, copy and reproduce measurement programs (MP) on USB

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9.2 SETUP Menu: Configuring monitor parameters

9.2.1 Present in this menu:
• General base settings (select globLanguage, time, network settings, etc.)
• Channel X and channel Y settings
• NC settings
• Configure measurement channel
• etc.

SETUP Screen Displays has an orange background.

Open SETUP Menu

Tap on SETUP button; three submenus are displayed:

Access protection is not activated by default, and it can be per-
formed at Settings/Changes (Change access protection).

Principal menu selection and navigation
The touch screen directly enables the direct choice of all functions:

Choose desired Submenu (e.g., "Global Setup")

Choose desired Function (e.g., "GlobLanguage")

Acknowledge input ("OK") and return to the previous menu level
Interrupt input and return to the previous menu level (changes are not saved)
Leave menu

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SETUP Menu

The current settings are displayed in the white field (e.g., 'English'). Tap on the white field

and ... choose the desired setting (the selection is highlighted in orange).

Save setting with .

9.2.2 Enter value(s)

If input of a value is necessary, an input mask appears, for example:

'2018' Enter desired value (e.g., Year '2018')
Confirm input ('OK') and return to the previous menu level

Interrupt entry and return to the previous level (changes are not saved)

Delete input field ('Clear')

Delete right number (by repeatedly tapping on multiple numbers)

Notes: Pale highlighted buttons cannot be selected, since their input does not make
sense (e.g., '+/-' at year entry).

Pale yellow fields indicate an incorrect entry, e.g., Month, '13'

Different selection options are available for some input masks, for example:

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9.3 Global parameters

9.3.1 Select GlobLanguage

Choice of display globLanguage
Setup > Global Setup > GlobLanguage

Choose display language, Save Interrupt
e.g., 'English'

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SETUP Menu

9.3.2 Configuring Date/Time

Time, date, time server, time format settings
Setup > Global Setup > Date + Time



Save

Synchronize time with server
If the check 'Synchronize with time server' is set, the maXYmos NC is synchronized with an
external time server. This is useful, for example, when all components in an assembly line
must have an identical time basis.

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9.3.3 Protection access maXYmos NC, Type 5847...
Login via PLC
Set, enable, disable access protection
Setup > Global Setup > Access Protection > General

Logoff Timeout

Save

Operate without access protection (work setting)
The check mark can only be removed if an Admin has been created is logged in.

Login via PLC
The PLC can allow the selected user group remote access here. This is enabled via the ACCESS
bit on the fieldbus. The access rights then correspond to the specified user group rights under
'Login via PLC'. If other access rights are required, the PLC must correspondingly change the
parameter 'Login via PLC'.

Logoff timeout
Automatic logout after selected period of time here. The time runs from the time point of
logging in.

Tip
Working without access protection is recommended when learning about your maXYmos NC
and during commissioning. (= check mark is set).

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SETUP Menu
Setup > Global Setup > Access Protection > User



Create new user: Set user name, password, user group ( Tab 'User group', next
page).

Set/Change user (only visible when user was selected): Change existing user (e.g.,
new user group).

Delete user: attention, no warning; the user is directly deleted.
Setup > Global Setup > Access Protection > User Group

Create new user group: Name of the user group and setting rights.

Set/change user group (only visible when user group was selected): Change existing
user group (e.g., new rights).

Delete user group: attention, no warning; the user group is directly deleted. The user
groups 'Administrator', 'Installer' and 'Operator' can not be deleted.

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9.3.4 Access rights of the user groups

All parameters can also be viewed without access permission. Changing the parameter,
however, requires corresponding authorization. Locked parameter fields are then displayed
dimmed with orange instead of white background, disabled buttons. By default, three user
groups are created with the following access rights:

Access User group Operator
Administrator Installer

PROCESS Menus

Select MP for process •••
Reset counter •••
Reset trend tracking •••
Reset alarms and warnings •••
Delete history of curves •••
Reset statistics •••

SERVICE Menus

Piezo OPERATE via button ••
Sensor test via button ••
Tare Y/Zero X ••
Dig-Out Test •
Update firmware •
Reset configuration •
Control NC functions •

SETUP Menus

Switch globLanguage • ••
Edit access rights •
Date & time ••
Channel X ••
Channel Y ••
Cycle control ••
Extras ••
Process view ••
Data export ••
Digital IO ••
Fieldbus •
Alarms & Warnings ••
Display & Audio • ••
Name ••
Network settings •
Backup & Restore ••
Evaluation settings ••
Switching signal ••
Part identification generation ••
Sequence/UVT/NC settings ••
MP manager ••
Views ••
History filter ••
Q-DAS® settings ••

Additional user groups can be created, where the access rights are freely selectable.

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SETUP Menu

9.3.5 Backup + Restore with USB Stick

The data of the maXYmos NC can be easily saved on a USB stick. To do this, insert the USB
stick on the front side.

Setup > GLOBAL Setup > Access Protection > Backup + Restore

Backup
Open backup process (the button can only be selected when USB stick is inserted/detected).
Enter a name for the backup and start process. An animated bar chart displays the backup
process. Wait until 'Backup ready' appears.

Restore
Open restore (the button can only be selected when USB stick is inserted/detected). Choose
the desired backup, select the settings and measurement programs to be restored and start
the process. An animated bar chart displays the restore process. Wait until 'Restore ready'
appears.

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9.3.6 Partial restore of a backup

Selection of the settings for restore
After selecting the backup file a window pops up in which the parts of the backup to restore
can be selected.
Possibilities for the global setup are e.g. only fieldbus configuration or network configuration
Also single measurement programs can be selected.

Never remove the USB stick or interrupt the power supply during
a restore procedure. Doing so could result in data being lost and/
or damage to the monitor!

A reboot of the device is necessary after you restore the backup!

These functions (Backup, Restore, and Firmware update) are not
possible for a multi-MEM operation! This can be done with a VNC
connection, the DIM Cable Extender Type 1200A163 or maXY-
mos PC software.

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9.3.7 Settings Channel X

9.3.7.1 Setting the sensor of channel X

The maXYmos NC monitor Type 5847… allows the 'global' setting of the channel X, i.e.,
the channel must only be configured once. It is required that all measurement programs (=
MP) use the same sensor scaling and have approximately the same X ranges. However, the
curve forms may differ. All measurement programs can then all be related to these common,
'global' channel settings.

Both 'global' channel settings and MP-specific channel settings can be chosen in MP Setup
(MP = measurement program). Thus, it is possible to create configurations for a specific mea-
surement program that deviate from the 'global' channel settings.

Select channel X sensor Type

Connection
socket
Icon

Save

Sensor Type
Choose sensor type, e.g., potentiometer (icon and connection socket are displayed on the
right). The sensor type Servo is used by default for the maXYmos NC. Here, the position data
of the internal motor position encoder are used as channel X data.

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9.3.7.2 Channel X Sensor Type: Servo

9.3.7.3 The position data of the internal motor position encoder are transmitted via the SERCOS III
bus from the servo amplifier to the maXYmos NC and are used as channel X data.

The submenus Range & Scaling as well as Extras are described in
the chapters 'Channel X Settings - Range/Scaling' e.g., on the
sensor type potentiometer and 'Channel X Setting – Extra' e.g.,
on the sensor type potentiometer.

Channel X Sensor Type: ±10 V

Page 188 The submenus Range & Scaling as well as Extras are described in
the chapters 'Channel X Settings - Range/Scaling' e.g., on the
sensor type potentiometer and 'Channel X Setting – Extra' e.g.,
on the sensor type potentiometer.

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SETUP Menu

9.3.7.4 Channel X Sensor Type: Potentiometer

The submenus Range & Scaling as well as Extras are described in
the chapters 'Channel X Settings - Range/Scaling' e.g., on the
sensor type potentiometer and 'Channel X Setting – Extra' e.g.,
on the sensor type potentiometer.

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9.3.7.5 Channel X Sensor Type: LVDT

Adjust carrier phase
The phase offset between sensor supply and sensor output signal is compensated with the
function Adjust Carrier Phase. The adjustment must be carried out in the installed state of the
final wiring, as the wiring has an influence on the phase offset.

For an optimal adjustment, the sensor must be moved so that a
high electrical signal amplitude at the output of the sensor (and
thus at the input of the maXYmos NC monitor) is applied.

The submenus Range & Scaling as well as Extras are described in
the chapters 'Channel X Settings - Range/Scaling' e.g., on the
sensor type potentiometer and 'Channel X Setting – Extra' e.g.,
on the sensor type potentiometer.

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SETUP Menu

9.3.7.6 Channel X Sensor Type: Inductive half bridge

Adjust carrier phase
The phase offset between sensor supply and sensor output signal is compensated with the
function Adjust Carrier Phase. The adjustment must be carried out in the installed state of the
final wiring, as the wiring has an influence on the phase offset.

For an optimal adjustment, the sensor must be moved so that a
high electrical signal amplitude at the output of the sensor (and
thus at the input of the maXYmos NC monitor) is applied.

The submenus Range & Scaling as well as Extras are described in
the chapters 'Channel X Settings - Range/Scaling' e.g., on the
sensor type potentiometer and 'Channel X Setting – Extra' e.g.,
on the sensor type potentiometer.

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9.3.7.7 Channel X Sensor Type: Incremental TTL







Output
Selection of the type of sensor output:
• Differential
• Push-Pull
• Open collector

Pay attention to the data sheet specifications of the sensor being
used.

The submenus Range & Scaling as well as Extras are described in
the chapters 'Channel X Settings - Range/Scaling' e.g., on the
sensor type potentiometer and 'Channel X Setting – Extra' e.g.,
on the sensor type potentiometer.

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SETUP Menu

9.3.7.8 Referencing

Referencing by:

I-Zero Referencing with input signal zero X

I-Start Referencing for input signal Start (of the measurement)

Index Mark When crossing over the index mark of the encoder. If these variants of ref-

erencing are chosen, additional parameters are displayed.

Reference values
X-value which is set to achieve the condition for referencing.

Setting for referencing by: Index Mark

Edge
Selection of the index mark edge, for which parameterized X value is accepted as reference
value.

Use any nth index mark
Select the index mark that should be used if multiple index marks follow one another.

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9.3.7.9 Channel X Sensor Type: Incremental Sin/Cos

Output
Differential permanently set.

Interpolation factor
Increasing the resolution by pulse multiplication per sine/cosine period.

A selected interpolation factor that is too high can lead to discon-
tinuities in the channel X values, depending on the signal quality.

The submenus Range & Scaling as well as Extras are described in
the chapters 'Channel X Settings - Range/Scaling' e.g., on the
sensor type potentiometer and 'Channel X Setting – Extra' e.g.,
on the sensor type potentiometer.

Submenu Referencing see chapter 'Channel X'
Sensor type: Incremental TTL/Referencing

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SETUP Menu

9.3.7.10 Channel X Sensor Type: SSI







Code width
Data word length of the sensor output

Clock frequency
Clock frequency for reading the sensor data

Code
Coding of the data transfer:
• Gray
• Binary

Pay attention to the data sheet specifications of the sensor being
used. The maximum possible clock frequency can be influenced
by the cable length and the cable used.

The submenus Range & Scaling as well as Extras are described in
the chapters 'Channel X Settings - Range/Scaling' e.g., on the
sensor type potentiometer and 'Channel X Setting – Extra' e.g.,
on the sensor type potentiometer.

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9.3.7.11 Channel X Setting 'Range/Scaling'

For example sensor type potentiometer.
> Channel X > Range & Scaling

Measured
value in %
(X axis)

Accept value

Save

Unit/Decimal place
Desired unit (is entered freely, e.g., mm) and select a meaningful decimal point (0 ... 5 digits
after the decimal point).

Used range
Working range of the sensors (e.g., from 0 ... 50 mm); determines the X axis of the graphs.

Scaling by
Teach-In (= value is measured/read in) or calibration certificate; for sensor type 'potentiom-
eter' is permanently set to 'Teach-In' (cannot be changed).

Point 1/Display
Enter first measurement position (e.g., 0 mm).

Point 1/Signal
Start up workpiece and click in 'Signal' field. 'Teach' value accepted by tapping
(= 'Teach-In').

Point 2/Display and signal
Like point 1, but with 2 measurement positions.

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SETUP Menu

9.3.7.12 Channel X Setting 'Extra'

For example sensor type potentiometer.
> Channel X > Extra



Filter
Low pass filter 4th order. Interfering curve ripple or noise can be eliminated. Gradually ap-
proach the appropriate filter factor!

Measured value
(X axis)

Accept value
('Teach-In')

Save

Test point
Approach test point mechanically and 'teach-in' the corresponding signal. This point can be
cyclically approached later in the process and be checked for compliance by control signal
(PLC) or via button (in the service menu).

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Tolerance
Enter permitted tolerance (±) for the taught-in test point (e.g., 2 mm).
Master measurement

Activated master measurement
A master measurement is possible for this sensor by setting the check mark Activate Master
Measurement, and thus the learning of a master part or its master measurement as a mea-
surement standard.

Reference value
Value of the master measurement

The master measurement can be triggered either manually in the
menu Service > Tare Y/Zero X or via the PLC with the correspond-
ing signal via digital IO or fieldbus.
The master part (standard measurement) must be approached
through the sensor for the master measurement.

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SETUP Menu

9.3.7.13 Principle of two-point scaling, f.e. Potentiometer

A potentiometer provides 0 % at the lower cold end, and 100 % of the possible measurement
signal at the upper hot end. Within this range, two defined positions are approached (final
measurement) and the resulting signals are 'taught'.

Example

Display Point 2
[mm]
25

20

User range

Point 1 Signal
0 [%]

0 17.89 91.45 100 % of F.S

-5.6

Potentiometer

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9.3.8 Settings Channel Y

9.3.8.1 Setting for the sensor of channel Y

The maXYmos NC monitor Type 5847… allows the 'global' setting of the channel Y, i.e., the
channel must only be configured once. It is required that all measurement programs (= MP)
use the same sensor scaling and have approximately the same Y ranges. However, the curve
forms may differ.
All measurement programs can then all be related to these common, 'global' channel settings.
Both 'global' channel settings and MP-specific channel settings can be chosen in MP Setup
(MP = measurement program). Thus, it is possible to create configurations for a specific mea-
surement program that deviate from the 'global' channel settings.

In addition, NC joining modules are supported with dual-range force sensor.

Select channel Y Sensor Type

The selection of the channel Y sensor type defines the channel Y sensor for measurement and
evaluation. At the same time, an additional 2nd sensor (in the submenu Additional Sensor)
can be selected, which is displayed in the menu Service/Sensor Status or Service/Jog Mode
and Service/Sequence Sequence Mode as a second sensor.



Icon

Connection
socket

Confirm

Sensor Type
Select sensor type, e.g., piezo (icon and connection socket displayed on the right).

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