NTK GENERAL CATALOG

Cutting Tools

GENERAL CATALOG

Vol.6

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Index Information Rotating Endmills Application ID Tooling Shaper Threading Grooving / Unique General Turning Insert Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
Tools Introduction Side Turning Swiss Tooling Toolholders Item List PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products

O
Ａ
Ｂ
Ｃ
Ｄ
Ｅ
Ｆ
Ｇ
Ｈ
Ⅰ
Ｊ
Ｋ
Ｌ
Ｍ
Ｎ

Ｐ

NTK Technology

Disc and Drum Brakes Aerospace Components

Ceramic Endmill（HRSA Materials） Ceramic Endmill（Cast iron）

Cylinder Liners Hardened Materials

Steel Machining Grooving

Poly ‒ V Pulleys Swiss Tools for Small Parts Machining

Mill Rolls High Speed Machining of Aluminum

Safety instructions for using ultra hard cutting tools

1．Instructions for using ultra hard cutting tools

As required by the laws concerning Product Liability enforced on July 1, 1996, we place warning or caution
labels on the packages of applicable NTK products. However, each tool body itself bears no detailed safety
instructions. Therefore, you are requested to read and understand fully the“Safety instructions for the use of
carbide cutting tools”before putting any ultra hard tool materials into use. In addition, we request all relevant
staff and operators fully understand these safety instructions prior to use.

2．Basic characteristics of ultra hard tool materials

2−1．Meaning and classifications of terms used in this leaflet
Ultra hard tool materials: T‌ he collective name for materials used as cutting tools, including carbides,
ceramics, CBN and diamond (PCD) sintered materials.
Carbide: Tool materials where the main component is WC (Tungsten Carbide)
Ultra hard materials: ‌T he collective name for materials used as ultra hard tools. Also used as a
convenient way of referring to carbides under a narrower definition.
Ultra hard tools: The collective name for tools using ultra hard tool materials.

2−2．Physical properties
Appearance: Varies depending on the material. Example: gray, black or gold
Odour: No odour
Hardness: Cemented carbide: HV500 up to 3,000 kg/mm2
Specific gravity: Carbide: 9 up to 19

2−3．Constituents
Carbide, nitride, carbo-nitride, or oxidized materials of W, Ti, Al, Ta, B or the like; some contain metallic
components such as Co, Ni, Cr and/or Mo.

3．Precautions for handling ultra hard tool materials

＊‌O ne of the properties specific to these materials is high hardness, another is brittleness. Therefore, shock
loads or impacts, or excessive clamping of these materials may result in breakage or other damage.

＊‌A s the specific gravity (density) of these materials is very high, a large component made up of these materials
or such products in large quantity should be handled with care.

＊‌U ltra hard materials are different in their thermal expansion ratio from metals. These products are prone to
thermal shock and subsequent breakage when subjected to sudden increase or decrease in temperature.

＊A‌ s cutting oil, lubricant and general moisture may corrode ultra hard materials and affect their strength, pay
extra attention to storing them in good conditions.

4．Precautions for processing ultra hard tools

＊T‌ he strength of ultra hard tools may be significantly lowered depending on the surface condition. Always use
diamond grinding wheels for finish machining.

＊D‌ ust is produced when ultra hard tools are ground. Install appropriate ventilation/disposal equipment and
wear protective gear such as masks, as inhalation of such dust may be hazardous to health. If such dust
contacts your skin or comes into contact with your eyes, flush well with flowing water.

＊A‌ fter the grinding of ultra hard tools or brazed tools, the waste coolant contains components of heavy
metals. Be sure to dispose of such waste liquid properly.

＊After re-grinding ultra hard tools, check that they are free of cracks or damage before use.
＊‌W hen ultra hard material or products made of ultra hard material is marked with lasers or an electric pen,

cracking may occur to the marked area. Do not mark in areas where stress is applied during use.
＊‌P rocessing ultra hard material by electric discharge may cause residual cracks on the surface, resulting in

lower strength. Thus, remove any cracks completely by grinding as required.
＊B‌ e careful when brazing ultra hard material. If the temperature is lower or higher than the melting point of

the brazing material, the insert may not be permanently fixed.

■ Precautions for Safe Use of Cutting Tools

Applicable Products Possible Risks Safety Measures

◎C ontact with a sharp cutting edge with bare hands ＊U se protective gear such as protective gloves when
may result in injury. taking the tool out of packaging and installing into the
machine.

◎M isuse or using under inappropriate conditions may ＊U‌ se protective equipment, machine guarding and/or
cause the cutting tool to break and/or shatter into protective glasses.
pieces, resulting in personal injury.
＊‌U se within the range of recommended conditions.
Please refer to the instruction manual and catalogue.

◎ Sudden increase in cutting resistance due to sudden ＊‌U se protective gear such as protective gloves when
impact load or excessive wear may cause the cutting taking the tool out of packaging and installing into the
tool to break and/or shatter into pieces, resulting in machine.
personal injury.

General Cutting ◎ High-temperature chips may be produced and long ＊‌U se protective equipment, machine guarding and/or
Tools chips may be ejected, resulting in injury and/or burns. protective glasses.

＊B efore removing chips, always stop the machine. Wear
protective gloves and use proper equipment for chip
removal.

◎T he tool and material/work being cut can become
very hot. Touching them immediately after use may ＊Use protective gear such as protective gloves.
cause burns.

◎S parks, heat generation due to breakage and/or chips ＊D‌ o not use the machine and tools in locations where
during cutting may cause fire. there are risks of ignition or explosion.

＊W hen using water-insoluble cutting oil, fire prevention
measures must be implemented.

◎O ut of balance machine set ups when used at a high- ＊U se protective equipment, machine guarding and/or
speed, may cause insert breakage due to excess protective glasses.
vibration or chatter, resulting in injury.
＊P erform a trial-run beforehand to make sure the setup
is stable, free of chatter, vibration and abnormal noise.

◎ Touching burrs and flashes on machined work may ＊Use adequate hand protection.
result in personal injury.

◎ Inappropriately clamped inserts and/or components ＊B efore installing the insert, clean the seating surface
may become detached from the machine during and clamping components so that they are free of
cutting, resulting in injury. debris.

Throw-Away ＊U se the wrench supplied to install the insert and
Type Tools check that the insert and components are securely
(With indexable clamped. Do not use any inserts or components other
than the items specified.
insert)
◎E xcessively tightening with a device such as a pipe ＊D o not use tightening devices such as pipe extensions

extension may cause the insert and/or components to to obtain further torque. Always use the supplied

break or detach due to over clamping. wrench.

◎A t a high speeds inserts and/or components may ＊U‌ se within the range the recommended conditions.
lose clamping pressure due to the loosening effect Please refer to the instruction manual and catalogue.
of centrifugal force. This is very dangerous. Always
ensure secure clamping systems and check regularly.

◎A s cutters have sharp cutting edges, contact with bare ＊U‌ se protective equipment such as protective gloves.
hands may result in injury.

Cutters and ◎I mbalance or eccentric rotation may cause the tool to ＊‌U se at a rotational speed within the recommended
Rotational Tools break due to vibration or chatter, resulting in potential conditions.
injury.
＊T o prevent eccentric rotation and vibration due to
worn bearings, regularly check the machine rotor/
rotating parts for the accuracy and balance and adjust
as required.

◎ Extra care should be taken when through hole drilling ＊‌U se protective equipment such as machine guards

as chips may be ejected at high speed as the drill and/or protective glasses. Additional guarding around

breaks through the workpiece. the chuck and drill may be advisable.

Drills ◎D rill tips of a very small diameter are usually pointed ＊‌A lways use precautions and secure safe handling
and extremely sharp. Extra care and safety precautions methods.
should be taken when handling to avoid puncture
wounds. ＊Wear protective gloves and glasses.

Brazed Inserts / ◎ Inserts may break or become, detached due to ＊ Use protective equipment such as machine guards
Tools incorrect brazing. and/or protective glasses. Additional guarding around
the chuck and drill may be advisable.

◎ It is not advisable to use repeatedly brazed inserts as ＊ Do not use repeatedly brazed inserts as the strength

the braze may progressively weaken. of such inserts is lowered.

Others ◎ Use only for the original and intended purpose. Using ＊‌A lways use and operate as specified, observing the
outside recommended parameters is very dangerous, required safety rules and conditions.
causing damages to machines and/or tools.

Guidelines for Catalog

◦This catalog lists products as of March 2019．

◦ Please note that specifications of the products listed in this catalog may be
changed without notice due to continuous research & development and
product improvements.

◦ This catalog contains the major features and relevant information on all of our
products. Please contact our sales representatives or dealers if more detailed
information is needed.

◦Stock Status Symbols

　　　●：Standard stock available for Right-Hand, Left-Hand and neutral products
　　　Ｒ：Stock available only in Right-Hand
　　　Ｌ：Stock available only in Left-Hand
　　　★：1 weeks delivery
　　　◉：3 weeks delivery
　　　■：While stock lasts
　　　No symbol：Not stocked

◦ Please note that this catalog was prepared based on products intended mainly
for sale in Japan.

■ Standard

1）Holder Type Package quantity Notes

Turning holder 1 pc/case

Milling cutter 1 pc/case

2）Spare parts Package quantity Notes

Screw 10 pcs/case Clamp screw, Clamp bolt, Double screw,
Button screw

Seat 10 pcs/case Shim seat

Clamp 10 pcs/case Clamp

Wrench and cutter parts 5 pcs/case Wrench, bit, cutter product
(such as cartridges)

Blade 1 pc/case

Handle, Hose 1 pc/case Handle with magnet, handle and bit

3）Insert Type Package quantity Notes

BIDEMICS (Brazed) 1 pc/case JP2

Endmill 1 pc/case CERAMATIC (Ceramic), S-MILL (Carbide)

CBN 1 pc/case B16, B22, B23, B30, B36, B40, B52, B5K, B6K

PCD, Diamond coating 1 pc/case PD 1, PD2, UC1

CTPW insert for cut-off 5 pcs/case CTPW series

STICK DUO 1 pc/case SHFS, SHFB, SBFS, SBFB, SBB, SBG, SBT, SSP
Solid carbide bar

All others 10 pcs/case

＊ Packaging may vary depending on the product size.
　 For more information, please contact your nearest distributor or our sales office.

Cutting Tools Catalog

Contents Table of Contents

New Product Information A1 ～ 60

Tool Materials / B1 ～ 14
Selection Guide

2019-2020 NEW PRODUCTS BIDEMICS, PCD, CBN C1 ～ 18
and Ceramics
New Era in Aerospace Machining
A2 17 Micro-grain Carbide,
BIDEMICS PVD / CVD-coated Carbide

D1 ～ 8

New SiAlON Grade for Machining Heat Resistant Super Alloys A18 19 Insert Item List E1 ～ 52

SX3

Solid Ceramic Endmill A20 24 General Turning F1 ～ 34
Toolholders
CERAMATIC Lineup Expansion

PVD coated carbide grade for stainless steels A25 35 Unique Swiss Tooling G1 ～ 104

Super Tough Coat ST4

Solid Carbide Endmill Grooving / H1 ～ 48
Side Turning
S-MILL Line up Expansion
A36 39

Threading Ⅰ1 ～ 24

Unique swiss tooling / Front turning insert for large DOC

The Front Max A40 44 Shaper J1 ～ 8

Internal coolant type tool holders A45 59 ID Tooling K1 ～ 38

SPLASH Series Lineup expansion

Application L1 ～ 36
Introduction

Endmills M1 ～ 14

Rotating Tools N1 ～ 36

Information O1 ～ 32

Index P1 ～ 10

A1

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New New Era in Aerospace Machining
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
NEW BIDEMICS

NTK’s BIDEMICS is the latest revolutionary insert
material to hit the HRSA material machining industry
since the release of Whisker ceramics.
BIDEMICS is a patented material with unique physical
characteristics that are above and beyond current
whisker grades used on HRSA material applications.
The word is spreading through the HRSA industry and
around the world about the results achieved when
using BIDEMICS.

Insert JX1/JX3 NEW Semi-finishing & Finishing JP2 Finishing
Item List / Rough no scale
◦1 0 to 15x speed capability vs. carbide
General Turning ◦U p to 480 m/min speed capability ◦B etter wear resistance and notching
Toolholders
◦M uch longer tool life at Whisker ceramics’speed range resistance than CBNs
Unique ◦ Superior surface finish to Carbide or CBN
Swiss Tooling ◦B etter wear resistance and notching ◦ Strong brazing technology
resistance than Whisker ceramics
Grooving /
Side Turning ◦S uperior surface finish vs. Whisker ceramics

◦N ewly added JX3 provides toughness to BIDEMICS family

Increase Productivity vs. Whisker ceramics Increase Productivity vs. Carbides

Threading ① S‌ ignificantly extended tool life at same speed ① 1‌ 0 to 15 times higher speed capability
JP2
Shaper JX1
JX3 CBN

whisker 　　　　　　  Cut Downtime
ceramics
ID Tooling
② Double speed capability Carbides

Application JX1
Introduction JX3

Endmills whisker 　　　　　　  More productivity
ceramics

Rotating ■ Application：JX1 & JX3 ■ Grade
Tools
◦ Higher speed, more productivity than ceramics. Cutting speed(m/min) 540 JP2 JX1
480 JX3
JX1 ◦S uitable for turning in high rigid situation(External/ endface 420
tuening) Turning in useing more toughness insert like RNGN 360
Information type 300
240
◦Offering excellent notch wear resistance 180

Index JX3 ◦Turning at the corner part, Grooving.
◦Chipping occured when use JX1 grade
◦Turning in low rigidity situation

Higher Lower

Rigidity of workmaterial

Grade Workmaterial Tooling Applcations Cutting speed Feed D.O.C DRY WET
Turning Rough no scale （m/min） （mm/rev） （mm） ●
JX1 Turning ●
Semi-finish 180-480 0.15–0.30 1.00–2.50
Heat resistant alloy 180-480
Finish 0.10–0.25 0.50–2.00
JX3 180-520

JP2 Heat resistant alloy 0.10–0.25 0.20–1.00 ●

A2

1 Higher Speeds, More Productivity 480 m/min Competitor’s JX1 Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
Whisker PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
JX1/JX3's superior physical properties compared
to Whisker ceramic enable you to increase 1st pass after 0.50 min
speeds; potentially as much as 2X Whisker
ceramic speeds; increasing productivity and 2nd pass after 1.00 min Impossible Insert
potentially offsetting the need for additional Item List
equipment to meet increasing demands. JX1 Whisker Ceramic

Chips break easily at higher cutting speeds vs the General Turning
typically continuous chips of HRSA materials. The Toolholders
result is more efficient chip removal.

2 Longer tool life 330 m/min Competitor’s JX1 Unique
Whisker Swiss Tooling
JX1/JX3's combination of High Hardness,
Superior Thermal Conductivity and Improved 1st pass after 0.75 min Grooving /
Strength compared to Whisker ceramics results Side Turning
in significantly longer tool life when applied at
typical Whisker ceramic speeds, feeds, and depth 2nd pass after 1.50 min Threading
of cut.

3 W‌ orks well on wide range 4 Superior surface finish Shaper
of High Temperature Alloys
JP2 CBN Carbide ID Tooling

BIDEMICS has success on Application
Introduction
Inconel 718
Inconel 625 Machined
surface
Endmills
◦718 Plus ◦Rene104
◦Rene41 ◦Waspaloy Roughness Rotating
◦Rene88 Tools
etc. Ra 0.64 μm 1.18 μm 2.75 μm
Rz 3.36 μm 5.56 μm 9.64 μm
5 S peed up grooving Cutting speed 240 m/min 35 m/min Information
operations Feed 0.15 mm/rev ➡
Cycle time 3.3 min ➡ ➡
Removed chip ➡ 14.7 min Index
48 cc ➡
➡

VGW style Grooving JP2's outstanding Wear Resistance and Notching
inserts are now Resistance results in work piece surface finishes
available consistently superior to either CBN or Carbide

A3

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Machining HRSA Materials with BIDEMICS and Ceramics
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Solutions for the Aerospace & Energy Industries

BIDEMICS - Game Changer JX1

●● 448800mm// SSppeeeedd CCaappaabbiilliittyy
●● DDoouubbllee ttooooll lliiffee aatt wwhhiisskkeerr''ss ssppeeeedd rraannggee

Insert ■Features
Item List ・ Up to 480m/min speed capability
・ Much longer tool life at Whisker
General Turning
Toolholders ceramics' speed range
・ Superior surface finish

vs. Whisker ceramics

Unique JP2 ■Work Materials Semi-Finish Rough w
Swiss Tooling ・Inco 718　・718 Plus　 To
■Features ・Powdered metal
Grooving / ・1‌ 0 to 15x speed capability vs. carbide ・Inco 625 ・Rene
Side Turning ・ Better wear resistance and
➡C2
notching resistance than CBNs
・ Superior surface finish to Carbide or CBN Finish BJIDXE1MICS JX3

Threading ■Work Materials JHPar2der
・Inco 718　・718 Plus
Shaper ・Powdered metal　・Inco 625　 ・Rene

➡C2

ID Tooling SX7 SX7

Application ■Features Harder SSiXA3lON
Introduction ・ Can run at same cutting condition

Endmills as whisker ceramics SX3 SX
・B est grade for high-speed milling
Rotating ■Features Rough to Semi
Tools ■Work Materials
・Inco 718　　 ・I nco 625 ・ Excellent wear resistance and toughness. nish
・ Waspaloy　　・U dimet 720 Wide range of HRSA machining applications:
Roughing with scale - semi finishing turning.
➡C15

Information ・ Able to machine even the newest generation
of HRSA work materials (like Rene)

as well as most common HRSA materials; such as Inconel 718.

Index ■Work Materials
・Inco 718　・718 Plus
・Powdered metal　・Inco 625
・Rene

➡C14

SiAlON - Workhorse

●● DDuurraabbllee ffoorr ssccaallee ttoo sseemmii--fifinniisshh mmaacchhiinniinngg

A4

Application Guidance ➡L4 Turning Guidance ➡L6 Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
Grooving Guidance ➡A17 PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Milling Guidance ➡N4

JX3 WA5 / WA1 Insert
Item List
■Features ■Features
・ Added toughness in BIDEMICS ・B etter flank wear resistance compared to SiAlON ceramics General Turning
・ Same speed capability as JX1 ・B etter notching resistance compared to competitor's Toolholders

■Work Materials whisker ceramics Unique
・Inco 718　・718 Plus ・Powdered metal ■Work Materials Swiss Tooling
・Inco 625　 ・Rene ・Inco 718　・Inco 625
➡C16 Grooving /
➡C2 Side Turning
Whisker - Versatile Player
JDXE1MICS RougJhTXow3uigthheNro Scale Threading
WAW5h/ iWskAe1r ●● PPrroodduuccttiivviittyy aanndd rreelliiaabbiilliittyy
Shaper

SX5 ID Tooling

iAlON Tougher Application
X3 Introduction
th Scale SX5
finish SX9 Rough wi Endmills
■Features
・B est grade for scale and interruptions Rotating
・ Best grade for machining high-cobalt alloys Tools

■Work Materials Information
・Waspaloy　　・Udimet 720
・7 18 Plus　　 ・Rene 41
※ Production by order.

SX9 Index

■Features ■Work Materials
・E xtreme toughness makes higher feed ・Inco 718　　・ Inco 706
・I nco 713　　・Rene
and heavier DOC machining possible
・B est grade for machining Inco 718 with

scale

➡C15

A5

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Guidelines for Machining HRSA Materials
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
■ Insert Grade Scale No scale Applications Grooving Endmilling
Profiling Finishing Grooving
Category Grade Attributes

Insert JX1 Special grade with
Item List higher speed and
longer tool life potential

General Turning BIDEMICS JP2 Special grade for
Toolholders finish turning

Unique JX3 Added toughness in
Swiss Tooling BIDEMICS

Grooving / Whisker WA1 General versatile
Side Turning grade for turning

Threading SX3 Best balance of
toughness and
hardness

Shaper SX5 Best grade for
Waspaloy with scale

ID Tooling SiAlON

SX7 Versatile grade for
turning and milling

Application SX9 Best grade for scale
Introduction of Inco718

Endmills 1st Choice　　　　 2nd Choice

Rotating ■ Grade Map
Tools
540 JP2 Grade Rough with Rough Semi-Finishing Finishing
480 Scale
420 JP2
Information Cutting Speed (m/min) 360 JX1 Whisker BIDEMICS JX1
300 WA1 JX3 JX3
240
Index 180 SX7 SX3 WA1
SX9
SX5 SX7
SX3
SiAlON SX9
SX5
Continuous Light- interrupted
interruption

A6

■ Applications Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Rough with scale Rough&semi-finish Profiling Grooving Milling Endmilling

■ Applications

Application Grade Work Cutting speed (m/min) Feed (mm/rev) Depth of cut (mm)
material 0.5 1.0 1.5 2.0 2.5 Coolant
180 240 300 360 420 480 0.1 0.2 0.3 0.4 0.5

Rough SX5 Waspaloy 200(180-240) 0.3(0.2-0.35) 2.0(1.0-5.0) Insert
with Scale 2.0(1.0-5.0) Item List
0.3(0.2-0.35) WET

SX9 Inco718 200(180-240) General Turning
Toolholders
SX3 Overall 240(180-270) 0.2(0.1-0.22) 2.0(1.0-5.0)
210-390(180-480) 0.2(0.13-0.28) 1.7(1.0-2.5)
Rough JX1 Overall 0.2(0.15-0.3) 2.0(1.0-2.5) WET Unique
no Scale JX3 Overall 210(180-270) Swiss Tooling

SX9 Grooving /
SX3 Side Turning
SX7

WA1 Overall 240(180-300) 0.2(0.12-0.25) 1.7(1.0-2.5)
210-450(180-480) 0.2(0.1-0.25) 1.5(1.0-2.0)
Profiling & JX1 Overall 0.2(0.12-0.25) 1.5(1.0-2.0) WET Threading
Semi-Finish JX3 Overall 240(180-270)

SX3 Shaper
SX7

WA1 Overall 240(180-330) 0.2(0.1-0.25) 1.5(1.0-2.0)
210-480(180-510) 0.1(0.05-0.18) 0.25(0.13-0.76)
Finishing ID Tooling

WET

JP2 Overall

JX1 Overall 360(180-480) 0.07(0.05-0.1) Application
JX3 210(180-240) 0.15(0.07-0.17) Introduction
Grooving 230(180-270) 1.1(0.07-0.15)
Endmills
SX5 Waspaloy When using SX7/ SX3/ SX5, WET
increase feed rates 100%
SX3 Overall vs. Whisker Ceramics
SX7
Rotating
WA1 Overall 240(180-330) 0.07(0.05-0.1) Tools

Application Grade Work Cutting speed (m/min) 0.05 Feed (mm/t) 0.15 Depth of cut (mm) Coolant Information
material
450 600 750 900 1000 1200 0.07 0.1 0.12 0.5 1.0 1.5 2.0 2.5

Milling SX3 Overall DRY
SX7
810(600-1200) 0.1(0.07-0.12) 1.7(1.0-2.5) × Index
SX9 Overall 750(450-1000) 0.12(0.1-0.15) 2.0(1.0-2.5)
DRY
Endmilling 600(300-1000) 0.02-0.03
×
SX9 Overall

A7

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New ■ Insert Item List ●：1st Choice ◦：2nd Choice
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
RCGX Steel P ◦◦◦●●
Stainless Steel M
T Cast Iron K ●●● ●●
Non-Ferrous Material N ◦◦
Heat Resistant Alloy S ●● Stock
Hardened Material H SiAlON ceramics Whisker ceramics

P/N Dimension(mm) BIDEMICS SX7 SX3 SX9 WA1 WA5

RCGX 060400 T00520 IC T JX1 JX3 ●●
060400 T00820
060700 T00520 6.35 4.76 ●● ●
090700 E004 6.35 4.76 ●●
Insert 090700 T00520 6.35 7.94 ●●●
Item List 090700 T01020 9.525 7.94 ●● ●
090700 T00820 9.525 7.94 ●● ●
0908 TNB 9.525 7.94 ●●
120700 E004 9.525 7.94 ●●
120700 T00520 9.525 7.86
General Turning IC IC 120700 T00820 9.525 7.94 ●●●
Toolholders 120700 T01020 12.70 7.94 ●
T 120700 Z01520 12.70 7.94
1208 TNB 12.70 7.94 ●
12.70 7.94 ●
P/N 12.70 7.86 ●

Unique RPGX 060400 T00520 ●Toolholder→ L19-21
Swiss Tooling 090700 E004
RPGX 090700 T00520 Dimension(mm) BIDEMICS Stock Whisker ceramics
090700 T00820 SiAlON ceramics
Grooving / T 0908 TNB IC T JX1 JX3 WA1 WA5
Side Turning 120700 E004 SX7 SX3 SX9
120700 T00520 6.35 4.76 ●● ●
120700 T01020 6.35 7.94 ●●
Threading 120700 T00820 9.525 7.94 ●● ●●●
1208 TNB 9.525 7.94 ●●
9.525 7.86 ●●
P/N 9.525 7.94 ●
12.70 7.94
Shaper RCGY 090603 TNB 12.70 7.94 ●●●
12.70 7.94 ●
12.70 7.86
●●
●

●Toolholder→ L19-21

ID Tooling RCGY Dimension(mm) BIDEMICS Stock Whisker ceramics
IC T SiAlON ceramics
JX1 JX3 WA1 WA5
SX7 SX3 SX9

Application IC 6.35 4.76 ●
Introduction
120603 TNB 6.35 7.94 ●

Endmills P/N ●Toolholder→ L22

RNGN 120400 T00520 Dimension(mm) Stock
120400 T00820
RNGN 120400 T00525 BIDEMICS SiAlON ceramics Whisker ceramics
120400 T01020
Rotating 120400 T02025 IC T JX1 JX3 SX7 SX3 SX9 WA1 WA5
Tools 120700 E002
120700 E004 12.70 4.76 ●● ● ● ● ●
Information 120700 T00520 12.70 4.76 ●● ● ● ●
120700 T00525 12.70 4.76 ● ●
120700 T00820 12.70 4.76 ● ● ●
120700 T01020 12.70 4.76 ●
120700 Z01520 12.70 7.94
Index 150700 T00520 12.70 7.94 ●●
150700 T00525 12.70 7.94 ●●
150700 T00820 12.70 7.94
190700 T00520 12.70 7.94 ●
190700 T00525 12.70 7.94 ●
190700 T00820 12.70 7.94 ●
190700 T01020 15.875 7.94 ●
250700 T00520 15.875 7.94 ●●
250700 T00820 15.875 7.94
19.05 7.94 ●
19.05 7.94 ●
19.05 7.94 ●
19.05 7.94
25.4 7.94 ●
25.4 7.94 ●
●●

●

●Toolholder→ L23

A8

●：1st Choice ◦：2nd Choice Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Steel P ◦◦◦●●
Stainless Steel M
Cast Iron K ●●●●●
Non-Ferrous Material N ◦◦
Heat Resistant Alloy S ●●●
Hardened Material H Stock

RPGN P/N Dimension(mm) BIDEMICS SiAlON ceramics Whisker ceramics
VGW
RPGN 060200 T00520 IC T JX1 JX3 JP2 SX7 SX3 SX9 WA1 WA5
BIDEMICS：JP2 090300 T00520 6.35 2.38
120400 E004 9.525 3.18 ●
100° 120400 EX0004 12.70 4.76
80° 120400 T00520 12.70 4.76 ●
120400 T00525 12.70 4.76
120400 T00820 12.70 4.76 ●
120400 T01020 12.70 4.76
12.70 4.76 ●

● Insert
Item List
●

●

●● General Turning
Toolholders
●Toolholder→ N8

P/N Dimension(mm) BIDEMICS Stock Whisker ceramics
SiAlON ceramics
VGW 4125-1 E004 JX1 JX3 JP2 WA1 WA5 Unique
4125-2 E004 SX7 SX3 SX9 Swiss Tooling
4125-2 EX0001 ●●
4156-1 E004 3.18 0.4 6.35 12.7 ●● ●● Grooving /
4156-2 E004 3.18 0.8 6.35 12.7 Side Turning
4156-2 EX0001 3.18 0.8 6.35 12.7 ●●
4187-1 E004 3.96 0.4 6.35 12.7 ●● ●● Threading
4187-2 E004 3.96 0.8 6.35 12.7
4187-2 EX0001 3.96 0.8 6.35 12.7 ●● ●●
6250-1 E004 4.75 0.4 6.35 12.7 ●●
6250-2 E004 4.75 0.8 6.35 12.7 ●● Shaper
6250-2 EX001 4.75 0.8 6.35 12.7 ●●
6250-3 E004 6.35 0.4 6.35 19.05 ●● ●● ID Tooling
8375-2 EX0001 6.35 0.8 6.35 19.05
6.35 0.8 6.35 19.05 ●● ●● Application
VGW 4125-R E004 6.35 1.2 6.35 19.05 Introduction
4125-R EX0001 9.525 0.8 8.56 25.4 ●● ●●
4156-R E004 3.18 1.59 6.35 12.7
4156-R EX0001 3.18 1.59 6.35 12.7 ●●
4187-R E004 3.96 1.98 6.35 12.7
4187-R EX0001 3.96 1.98 6.35 12.7 ●●
6250-R EX0001 4.75 2.38 6.35 12.7
8375-R EX0001 4.75 2.38 6.35 12.7 ●● Endmills
6.35 3.18 6.35 19.05 ●●
9.525 4.76 8.56 25.4
●
●Toolholder→ A11-13 Rotating
Tools
Dimension Stock
(mm) Corner Edge SiAlON ceramics
P/N radius prep. BIDEMICS Whisker ceramics
SX7 SX3 SX9
IC T JX1 JX3 JP2 WA1 WA5 Information

Ｔ CNGA 120404 BQ 12.70 4.76 0.4 T00520 ●
90°
IC Ｒ 120408 BQ 12.70 4.76 0.8 T00520 ●
IC Ｒ
120412 BQ 12.70 4.76 1.2 T00520 ●

Ｔ DNGA 150404 BQ 12.70 4.76 0.4 T00520 ● Index
Ｒ 150408 BQ 12.70 4.76 0.8 T00520 ●
●
90°

55° 150412 BQ 12.70 4.76 1.2 T00520

VNGA 160404 BQ 9.525 4.76 0.4 T00520 ●

Ｔ ●

IC Ｒ 160408 BQ 9.525 4.76 0.8 T00520 ●
90° ※ NOTE：JP2：1pc/Case

35° 160412 BQ 9.525 4.76 1.2 T00520 ●Toolholder→ F8-11・12-15・26-27, G40-41, K34-35

A9

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New ■New Modular Tooling
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Available in 3 different styles

Insert
Item List

General Turning
Toolholders

Unique Most rigid blade system ■ Tool rigidity comparision
Swiss Tooling

Grooving / Position clamp bolt to the
Side Turning front side

Threading Strong clamping prevents
movement of insert
Shaper Distance of cutting edge(mm) 0.3 NTK
blade 0.25 Competitor's A
Competitor's B
Strong clamping by 0.2
ID Tooling directly fastening the 0.15
blades
Application 0.1
Introduction Wedge style design 0.05

Endmills 0 200 400 600 800 1000 1200
0

Load(N)

Rotating RCGX Style VGW Style(Grooving) Grooving/Face grooving
Tools RPGX Style
for BIDEMICS, ceramics insert for PVD coated carbide insert
Information for BIDEMICS, ceramics insert

Index

➡ A14-15 ➡ A12-13 ➡ H40

A10

■ Modular Holder Body Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
GTWP-H

Straight style toolholder

Edge height

Right-Hand style shown Insert
Item List

Toolholder Stock Dimensions(㎜) Parts General Turning
RL Toolholders
GTWP 2020-H ●● Screw Wrench
2525-H ●●
3232-H ●● 20.0 20.0 20.0 107.5 9 8 28.5 FSI28-6.0×18 LW-4 Unique
25.0 25.0 25.0 132.5 14 Swiss Tooling
32.0 32.0 32.0 152.5 21 7 24.5 FSI28-6.0×18 LW-4

― ― FSI28-6.0×18 LW-4

GKWP-H Grooving /
Side Turning
L-style toolholder
Threading
Edge height
Shaper

24.0 ID Tooling

Right-Hand style shown Application
＊Use oppsoite hand blade Introduction

Toolholder Stock Dimensions(㎜) Parts
RL
GKWP 2020-H ●● Screw Wrench Endmills
2525-H ●●
3232-H ●● 20.0 20.0 20.0 124 12 8 FSI28-6.0×18 LW-4
25.0 25.0 25.0 149 7
32.0 32.0 32.0 169 ― 7 FSI28-6.0×18 LW-4 Rotating
Tools
― FSI28-6.0×18 LW-4

Information

Index

A11

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New ■ VGW..Series - Blade For GKWP-H
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
GBVR
For GTWP-H

Insert
Item List

General Turning ● Right hand
Toolholders
Hand Blade number Stock Holder Insert Dimensions(㎜)

Unique GTWPR2020-H VGW4125 118.7 11.2 39.7 34.1 124.3 24.3 22.3 31.2 9.5
Swiss Tooling GKWPL2020-H VGW4156
GTWPR2525-H VGW4125 118.7 11.2 39.7 34.1 124.7 24.7 22.7 31.2 9.5
GKWPL2525-H VGW4156
GBVR-VGW4-3T09 ● GTWPR3232-H VGW4125 143.7 11.2 35.7 34.1 149.3 24.3 27.3 36.2 9.5
GKWPL3232-H VGW4156
Grooving / GTWPR2020-H VGW4156 143.7 11.2 35.7 34.1 149.7 24.7 27.7 36.2 9.5
Side Turning GKWPL2020-H VGW4187 163.7 11.2 ― 34.1 169.3 24.3 34.3 43.2 9.5
GTWPR2525-H VGW4156 163.7 11.2 ― 34.1 169.7 24.7 34.7 43.2 9.5
GKWPL2525-H VGW4187
Threading GTWPR3232-H VGW4156 125.0 17.5 46.0 40.5 124.4 24.4 22.4 37.5 14.2
GKWPL3232-H VGW4187
GTWPR2020-H VGW6218 125.0 17.5 46.0 40.5 124.8 24.8 22.8 37.5 14.2
GKWPL2020-H VGW6250
GBVR-VGW4-4T14 ● GTWPR2525-H VGW6218 150.0 17.5 42.0 40.5 149.4 24.4 27.4 42.5 14.2
GKWPL2525-H VGW6250 150.0 17.5 42.0 40.5 149.8 24.8 27.8 42.5 14.2
Shaper GTWPR3232-H VGW6218
GKWPL3232-H VGW6250 170.0 17.5 ― 40.5 169.4 24.4 34.4 49.5 14.2
GTWPR2020-H VGW6250
GKWPL2020-H VGW6281 170.0 17.5 ― 40.5 169.8 24.8 34.8 49.5 14.2
GTWPR2525-H VGW6250
ID Tooling GBVR-VGW6-6T14 ● GKWPL2525-H VGW6281 125.0 17.5 46.0 40.5 124.8 24.8 22.8 37.5 14.2
GTWPR3232-H VGW6250 125.0 17.5 46.0 40.5 125.2 25.2 23.2 37.5 14.2
GKWPL3232-H VGW6281 150.0 17.5 42.0 40.5 149.8 24.8 27.8 42.5 14.2
GTWPR2020-H VGW8312
Application GKWPL2020-H VGW8344 150.0 17.5 42.0 40.5 150.2 25.2 28.2 42.5 14.2
Introduction GTWPR2525-H VGW8312
GKWPL2525-H VGW8344 170.0 17.5 ― 40.5 169.8 24.8 34.8 49.5 14.2
GTWPR3232-H VGW8312
Right GKWPL3232-H VGW8344 170.0 17.5 ― 40.5 170.2 25.2 35.2 49.5 14.2
GTWPR2020-H VGW8344 130.1 22.6 51.1 45.6 124.7 24.7 22.7 42.6 19.0
Endmills GKWPL2020-H VGW8375 130.1 22.6 51.1 45.6 125.1 25.1 23.1 42.6 19.0
GTWPR2525-H VGW8344
GBVR-VGW6-6T19 ● GKWPL2525-H VGW8375 155.1 22.6 47.1 45.6 149.7 24.7 27.7 47.6 19.0
GTWPR3232-H VGW8344
Rotating GKWPL3232-H VGW8375 155.1 22.6 47.1 45.6 150.1 25.1 28.1 47.6 19.0
Tools 175.1 22.6 ― 45.6 169.7 24.7 34.7 54.6 19.0
175.1 22.6 ― 45.6 170.1 25.1 35.1 54.6 19.0

Information 135.2 27.7 56.2 50.7 125.5 25.5 23.5 47.7 19.0

135.2 27.7 56.2 50.7 125.9 25.9 23.9 47.7 19.0

GBVR-VGW8-8T19 160.2 27.7 52.2 50.7 150.5 25.5 28.5 52.7 19.0
160.2 27.7 52.2 50.7 150.9 25.9 28.9 52.7 19.0
Index 180.2 27.7 50.7 170.5 25.5 35.5 59.7 19.0
―

180.2 27.7 ― 50.7 170.9 25.9 35.9 59.7 19.0

137.7 30.2 58.7 53.2 125.3 25.3 23.3 50.2 28.5

GBVR-VGW8-8T28 ● 137.7 30.2 58.7 53.2 125.8 25.8 23.8 50.2 28.5
162.7 30.2 54.7 53.2 150.3 25.3 28.3 55.2 28.5

162.7 30.2 54.7 53.2 150.8 25.8 28.8 55.2 28.5

182.7 30.2 ― 53.2 170.3 25.3 35.3 62.2 28.5

182.7 30.2 ― 53.2 170.8 25.8 35.8 62.2 28.5

Note : All dimensions shown are obtained when blade is set in the holder.

A12

■ VGW..Series - Blade For GKWP-H Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
GBVL
For GTWP-H

Insert
Item List

● Left hand General Turning
Toolholders
Hand Blade number Stock Holder Insert Dimensions(㎜)

GTWPL2020-H VGW4125 118.7 11.2 39.7 34.1 124.3 24.3 22.3 31.2 9.5 Unique
VGW4156 Swiss Tooling
GKWPR2020-H VGW4125 118.7 11.2 39.7 34.1 124.7 24.7 22.7 31.2 9.5
VGW4156
GBVL-VGW4-3T09 ● GTWPL2525-H VGW4125 143.7 11.2 35.7 34.1 149.3 24.3 27.3 36.2 9.5
GKWPR2525-H VGW4156
VGW4156 143.7 11.2 35.7 34.1 149.7 24.7 27.7 36.2 9.5 Grooving /
VGW4187 Side Turning
GTWPL3232-H VGW4156 163.7 11.2 ― 34.1 169.3 24.3 34.3 43.2 9.5
VGW4187
GKWPR3232-H VGW4156 163.7 11.2 ― 34.1 169.7 24.7 34.7 43.2 9.5
VGW4187
GTWPL2020-H VGW6218 125.0 17.5 46.0 40.5 124.4 24.4 22.4 37.5 14.2 Threading
VGW6250
GKWPR2020-H VGW6218 125.0 17.5 46.0 40.5 124.8 24.8 22.8 37.5 14.2
VGW6250
GBVL-VGW4-4T14 ● GTWPL2525-H VGW6218 150.0 17.5 42.0 40.5 149.4 24.4 27.4 42.5 14.2
GKWPR2525-H VGW6250
VGW6250 150.0 17.5 42.0 40.5 149.8 24.8 27.8 42.5 14.2 Shaper
VGW6281
GTWPL3232-H VGW6250 170.0 17.5 ― 40.5 169.4 24.4 34.4 49.5 14.2
VGW6281
GKWPR3232-H VGW6250 170.0 17.5 ― 40.5 169.8 24.8 34.8 49.5 14.2
VGW6281
GTWPL2020-H VGW8312 125.0 17.5 46.0 40.5 124.8 24.8 22.8 37.5 14.2 ID Tooling
VGW8344
GKWPR2020-H VGW8312 125.0 17.5 46.0 40.5 125.2 25.2 23.2 37.5 14.2
VGW8344
GBVL-VGW6-6T14 ● GTWPL2525-H VGW8312 150.0 17.5 42.0 40.5 149.8 24.8 27.8 42.5 14.2
GKWPR2525-H VGW8344
VGW8344 150.0 17.5 42.0 40.5 150.2 25.2 28.2 42.5 14.2 Application
VGW8375 Introduction
GTWPL3232-H VGW8344 170.0 17.5 ― 40.5 169.8 24.8 34.8 49.5 14.2
VGW8375
GKWPR3232-H VGW8344 170.0 17.5 ― 40.5 170.2 25.2 35.2 49.5 14.2
Left VGW8375
130.1 22.6 51.1 45.6 124.7 24.7 22.7 42.6 19.0 Endmills
GTWPL2020-H

GKWPR2020-H 130.1 22.6 51.1 45.6 125.1 25.1 23.1 42.6 19.0

GBVL-VGW6-6T19 ● GTWPL2525-H 155.1 22.6 47.1 45.6 149.7 24.7 27.1 47.6 19.0

GKWPR2525-H 155.1 22.6 47.1 45.6 150.1 25.1 28.1 47.6 19.0 Rotating
Tools
GTWPL3232-H 175.1 22.6 ― 45.6 169.7 24.7 34.7 54.6 19.0

GKWPR3232-H 175.1 22.6 ― 45.6 170.1 25.1 35.1 54.6 19.0

GTWPL2020-H 135.2 27.7 56.2 50.7 125.5 25.5 23.5 47.7 19.0 Information

GKWPR2020-H 135.2 27.7 56.2 50.7 125.9 25.9 23.9 47.7 19.0

GBVL-VGW8-8T19 GTWPL2525-H 160.2 27.7 52.2 50.7 150.5 25.5 28.5 52.7 19.0
GKWPR2525-H
160.2 27.7 52.2 50.7 150.9 25.9 28.9 52.7 19.0

GTWPL3232-H 180.2 27.7 ― 50.7 170.5 25.5 35.5 59.7 19.0 Index

GKWPR3232-H 180.2 27.7 ― 50.7 170.9 25.9 35.9 59.7 19.0

GTWPL2020-H 137.7 30.2 58.7 53.2 125.3 25.3 23.3 50.2 28.5

GKWPR2020-H 137.7 30.2 58.7 53.2 125.8 25.8 23.8 50.2 28.5

GBVL-VGW8-8T28 ● GTWPL2525-H 162.7 30.2 54.7 53.2 150.3 25.3 23.3 55.2 28.5

GKWPR2525-H 162.7 30.2 54.7 53.2 150.8 25.8 28.8 55.2 28.5

GTWPL3232-H 182.7 30.2 ― 53.2 170.3 25.3 35.3 62.2 28.5

GKWPR3232-H 182.7 30.2 ― 53.2 170.8 25.8 35.8 62.2 28.5

Note : All dimensions shown are obtained when blade is set in the holder.

A13

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New ■ RCGX/RPGX..Series - Blade For GKWP-H
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
GBRR
For GTWP-H

Insert
Item List

General Turning ● Right hand
Toolholders Hand Blade number Stock

Unique Holder Insert Dimensions(㎜)
Swiss Tooling

Grooving / GTWPR2020-H RCGX0604 130.1 22.6 51.1 45.6 125.0 25.0 23.0 42.6 19.0
Side Turning
GKWPL2020-H RPGX0604 130.1 22.6 51.1 45.6 125.0 25.0 23.0 42.6 19.0

Threading GTWPR2525-H RCGX0604 155.1 22.6 47.1 50.7 150.0 25.0 28.0 47.6 19.0

GBRR-R23-19 ●
Right GBRR-R35-25
GKWPL2525-H RPGX0604 155.1 22.6 47.1 50.7 150.0 25.0 28.0 47.6 19.0
GBRR-R45-28
Shaper GTWPR3232-H RCGX0604 175.1 22.6 ― 53.2 170.0 25.0 35.0 54.6 19.0

GKWPL3232-H RPGX0604 175.1 22.6 ― 53.2 170.0 25.0 35.0 54.6 19.0

ID Tooling GTWPR2020-H RCGX0907(08) 135.2 27.7 56.2 45.6 125.0 25.0 23.0 47.7 25.4

GKWPL2020-H RPGX0907(08) 135.2 27.7 56.2 45.6 125.0 25.0 23.0 47.7 25.4

Application GTWPR2525-H RCGX0907(08) 160.2 27.7 52.2 50.7 150.0 25.0 28.0 52.7 25.4
Introduction ●

GKWPL2525-H RPGX0907(08) 160.2 27.7 52.2 50.7 150.0 25.0 28.0 52.7 25.4

Endmills GTWPR3232-H RCGX0907(08) 180.2 27.7 ― 53.2 170.0 25.0 35.0 59.7 25.4

GKWPL3232-H RPGX0907(08) 180.2 27.7 ― 53.2 170.0 25.0 35.0 59.7 25.4

Rotating GTWPR2020-H RCGX1207(08) 137.7 30.2 58.7 45.6 125.0 25.0 23.0 50.2 28.5
Tools
GKWPL2020-H RPGX1207(08) 137.7 30.2 58.7 45.6 125.0 25.0 23.0 50.2 28.5

Information GTWPR2525-H RCGX1207(08) 162.7 30.2 54.7 50.7 150.0 25.0 28.0 55.2 28.5
●

GKWPL2525-H RPGX1207(08) 162.7 30.2 54.7 50.7 150.0 25.0 28.0 55.2 28.5

Index GTWPR3232-H RCGX1207(08) 182.7 30.2 ― 53.2 170.0 25.0 35.0 62.2 28.5

GKWPL3232-H RPGX1207(08) 182.7 30.2 ― 53.2 170.0 25.0 35.0 62.2 28.5
Note : All dimensions shown are obtained when blade is set in the holder.

A14

■ RCGX/RPGX..Series - Blade For GKWP-H Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
GBRL
For GTWP-H

Insert
Item List

● Left hand General Turning
Hand Blade number Stock Toolholders

Holder Insert Dimensions(㎜) Unique
Swiss Tooling

GTWPL2020-H RCGX0604 130.1 22.6 51.1 45.6 125.0 25.0 23.0 42.6 19.0 Grooving /
Side Turning
GKWPR2020-H RPGX0604 130.1 22.6 51.1 45.6 125.0 25.0 23.0 42.6 19.0
GBRL-R23-19 Threading
Left GBRL-R35-25 GTWPL2525-H RCGX0604 155.1 22.6 47.1 50.7 150.0 25.0 28.0 47.6 19.0
● Shaper
GBRL-R45-28
GKWPR2525-H RPGX0604 155.1 22.6 47.1 50.7 150.0 25.0 28.0 47.6 19.0 ID Tooling

GTWPL3232-H RCGX0604 175.1 22.6 ― 53.2 170.0 25.0 35.0 54.6 19.0 Application
Introduction
GKWPR3232-H RPGX0604 175.1 22.6 ― 53.2 170.0 25.0 35.0 54.6 19.0
Endmills
GTWPL2020-H RCGX0907(08) 135.2 27.7 56.2 45.6 125.0 25.0 23.0 47.7 25.4
Rotating
GKWPR2020-H RPGX0907(08) 135.2 27.7 56.2 45.6 125.0 25.0 23.0 47.7 25.4 Tools

GTWPL2525-H RCGX0907(08) 160.2 27.7 52.2 50.7 150.0 25.0 28.0 52.7 25.4 Information
●
Index
GKWPR2525-H RPGX0907(08) 160.2 27.7 52.2 50.7 150.0 25.0 28.0 52.7 25.4

GTWPL3232-H RCGX0907(08) 180.2 27.7 ― 53.2 170.0 25.0 35.0 59.7 25.4

GKWPR3232-H RPGX0907(08) 180.2 27.7 ― 53.2 170.0 25.0 35.0 59.7 25.4

GTWPL2020-H RCGX1207(08) 137.7 30.2 58.7 45.6 125.0 25.0 23.0 50.2 28.5

GKWPR2020-H RPGX1207(08) 137.7 30.2 58.7 45.6 125.0 25.0 23.0 50.2 28.5

GTWPL2525-H RCGX1207(08) 162.7 30.2 54.7 50.7 150.0 25.0 28.0 55.2 28.5
●

GKWPR2525-H RPGX1207(08) 162.7 30.2 54.7 50.7 150.0 25.0 28.0 55.2 28.5

GTWPL3232-H RCGX1207(08) 182.7 30.2 ― 53.2 170.0 25.0 35.0 62.2 28.5

GKWPR3232-H RPGX1207(08) 182.7 30.2 ― 53.2 170.0 25.0 35.0 62.2 28.5
Note : All dimensions shown are obtained when blade is set in the holder.

A15

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New ■ Case study
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
● BIDEMICS

JX1 4 times longer tool life JX1 1.7 times higer speed

Turbine disc (Rene104 rough/semi-finish) Turbine disc (Inconel718 rough/semi-finish)

RNGN120700T00820, RPGX120700T00820,
=210m/min, =0.18mm/rev, =1.00mm, Wet =210m/min, =0.16mm/rev, = ～ 1.50mm, Wet

Rene104 Competitor's whisker ceramic JX1 Competitor's whisker ceramic JX1
350
Cutting speed（m/min） 210 ➡ Cutting speed（m/min） 210 84

Tool life（pass） 1 4 Chip removal (cc/min) 50 9 φ1066
25
Cycle time (min) 15

φ1105

Insert 0.15mm 0.15mm 0.15mm
Item List
・J‌ X1 cut 1.7 times faster than Competitor's Whisker and kept
General Turning ・Rene 104 is a difficult material to cut. good edge.
Toolholders ・JX1 cut 4 times longer tool life than whisker ceramics.
・Reducing cycle time dramatically.

Unique JX3 JX3
Swiss Tooling
Turbine disc (Inconel718） Turbine disc (Inconel718）

Grade Competitor's JX3 Grade Competitor's JX3
Insert Shape whisker ceramic Insert Shape whisker ceramic

RPGX120700 ➡ RPGX120700 ➡

Grooving / Cutting speed（m/min） 210 350 Cutting speed（m/min） 210 360
Side Turning
Feed（mm/rev） 0.15 ➡ Feed（mm/rev） 0.15 ➡

D.O.C（mm） 1.5 ➡ D.O.C（mm） 1.8 ➡

Threading WET ➡ WET ➡

NTK：JX3 82 cc/min JX3 NTK：JX3 100 cc/min JX3

Shaper Competitor's 48 cc/min Competitor's 60 cc/min
whisker ceramic whisker ceramic

JP2 12 times higher productivty 4 times higher productivty

ID Tooling Turbine disc (Inconel718 finishing) Turbine disc (Inconel718 no scale, semi-finishing)

CNGA120408, CNGA120408, =0.4mm, Wet
=240m/min, =0.08mm/rev, =0.25mm, Wet =180m/min, =0.10mm/rev,
JP2
Application Inco718 Competitor’s coated carbide JP2 Inco718 Competitor’s coated carbide 180
Introduction 7.2
Cutting speed（m/min） 20 240 Cutting speed（m/min） 45
4
Chip removal per minutes（cc/min） 0.4 4.8 Chip removal per minutes（cc/min） 1.8

Tool life（pass） 1 1 Tool life（pass） 1

Endmills

Rotating ・J P2 cut 12 times faster than carbide insert, reducing cycle time ・J P2 cut 4 times faster than carbide insert, reducing cycle time
Tools dramatically dramatically

● SiAlON ceramics ● Whisker ceramics
Turbine disc
Information Turning(semi-finishing)：Turbine disc ●Inconel718
Inconel718
current tool NTK
Grade Whisker ceramic SX7
Insert Shape
Index Cutting speed（m/min） RPGX120700
Feed（mm/rev） 240
D.O.C（mm） 0.15 External turning Grroving Ramping
Coolant 1.50
Tool life(min) WET WA1 WA1 WA1
7.0
300 300 300
Competitor's whisker ceramic SX7 Cutting speed（m/min） 0.15 0.1 0.06
Feed（mm/rev） 3–4 2–3
D.O.C（mm） WET – WET
Coolant 20 WET 20
Tool life(min)
20

Whisker ceramics WA1 achieved stable machining.

A16

Guideline for grooving HRSA materials Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
BIDEMICS / Ceramic grooving inserts provide high speed capability to your process. Whisker
ceramic is the most versatile option in this category. NTK also offers BIDEMICS and SiAlON grades
for more productivity and stability.

JX1 JX3 SX3 SX7 SX5 WA1 / WA5

Speed Insert
Feed Item List
Versatility
Toughness General Turning
Toolholders
Can run at up to 480 m/min. Double the feed of whisker Best for Scale and interruption Versatile grade
Double the speed of whisker ：1st choice　　　　 ：2nd choice

Application Grade Work 180 Cutting speed (m/min) 480 Feed (mm/rev) Depth of cut (mm) Coolant Unique
Grooving material Swiss Tooling
240 300 360 420 0.1 0.2 0.3 0.4 0.5 0.5 1.0 1.5 2.0 2.5

JX1 Overall 360(180-480) 0.07(0.05-0.1) Grooving /
JX3 0.15(0.07-0.17) Side Turning
1.1(0.07-0.15)
SX5 Waspaloy 0.07(0.05-0.1) When using SX7/ SX5, WET
increase feed rates 100%
SX3 Overall 210(180-240) vs. Whisker Ceramics Threading
SX7 230(180-270)

WA1 Overall 240(180-330)

When applying JX1 / JX3, increase speed to over 300 m/min Shaper
When applying SX3/ SX7/ SX5, increase feed rates 100% vs. Whisker Ceramics
ID Tooling
■ Application Information

Application
Introduction

Endmills

Rotating
Tools

Change to Information

Index

When machining a grooved area with multiple The grooving insert is plunged down both outside
passes, the insert radius engages a potentially work walls thus maintaining a good finish. The remaining
hardened area during the last remaining plunge. This material can be removed by using a stronger insert
programming procedure sets up the potential of shape such as a RCGX style.
corner radius chipping or notching.
A17

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New NEW SX 3
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
New SiAlON Grade for
Machining HRSA materials

Insert NTK's versatile SX3 grade has been developed to achieve
Item List a SiAlON material composition with the ideal blend of excellent
wear resistance and toughness to successfully machine
General Turning a wide variety of HRSA materials
Toolholders
Machined surface · semi-finishing
Unique HRSA materials
Swiss Tooling (Wear resistance of SX7)

Grooving / Forged surface HRSA materials
Side Turning (Toughness of SX9 / SX5)

Threading

Shaper

ID Tooling

Application
Introduction

Endmills

Rotating
Tools

Information

Index

A18

Features Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
◦C onsistent in excellent wear resistance and toughness.
　Able to machine HRSA materials widely: Rough turning with scale ～ semi-finish turning.

◦A ble to machine even the newest generation of HRSA materials (like Rene material) as well as today's
most common HRSA materials; such as Inconel 718.

◦Able to machine milling with high efficiency.

Stock list Insert
Item List
Code 　Std. Edge preparstion
※Please order 10 each. T00520 Chamfer　　　　0.05mm ×20° General Turning
Round horning　R0.04 Toolholders
E004

Part number Dimensions（mm） SiAlON ceramic
ISO
Shape SX3 Unique
Swiss Tooling
Inch I.C. Thickness 5997929 Stock
5997945
RNGN120400T00520 RNG43T0220 12.7 4.76 5997952 ● Grooving /
RNGN120700T00520 RNG45T0220 12.7 7.94 ● Side Turning
RNGN120700E004 RNG45E02 12.7 7.94 ●

RCGX090700T00520 RCGX35T0220 9.525 7.94 5998042 ● Threading

RCGX120700T00520 RCGX45T0220 12.7 7.94 5998059 ●

RPGX090700T00520 RPGX35T0220 9.525 7.94 5998075 ● Shaper

RPGX120700T00520 RPGX45T0220 12.7 7.94 5998083 ●

Recommended machined parts Recommended work-materials ID Tooling

Waspaloy Turbine Disk Turbine Case Cover Shield etc. Inconel 718 Hastelloy Application
Introduction
Waspaloy Rene(Rene65, Rene88, Rene130 etc..)

Case study Endmills

Work material：Rene130 Rough turning (eliminating scale) Work material：Rene130 Semi finish turning (machined surface) Rotating
Tools
Grade Conventional NTK Grade Conventional NTK
Shape SiAlON Ceramic Shape SiAlON Ceramic Information
Cutting speed SX3 Cutting speed SX3
Feed SNGN190724 Feed RCGX120700
Coolant （m/min） 115 Coolant （m/min） 100 Index
Tool life （㎜/rev） 0.15 Tool life （㎜/rev） 0.25
WET WET
（min） 10.0 （min） 10.0

Competitor’s SiAlON Ceramic SX3 Competitor’s SiAlON Ceramic SX3

In turning rough surface, compared to competitor's SiAlON, SX3 had no Competitor's SiAlON fractured frequently, however SX3 and SX9 had good
fracture and good condition. edge damage.

A19

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Solid Ceramic Endmill
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
CERAMATIC Lineup Expansion
Insert
Item List CERAMATIC Extremely high speed machining
for HRSA materials and cast iron.
General Turning Features
Toolholders ◯E xtremely high speed machining for HRSA
materials with our durable SiAlON grade "SX9"
Unique ◯ More than 15 times higher productivity than a
Swiss Tooling Carbide endmill
◯4 , 6 and 8 flutes are available
Grooving / ◯U nique patent pending design provides
Side Turning toughness to the edge
A20
Threading

Shaper

ID Tooling

Application
Introduction

Endmills

Rotating
Tools

Information

Index

RCE for HRSA materials ➡A22 RCS for Cast iron / HRSA materials ➡A23 Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products

Insert
Item List

● Ceramic specialist's design General Turning
Toolholders
Helix angle Helix angle
・ D‌ esigned for the purpose of:
・ D‌ esigned for the purpose of: Unique
・4-flute: toughness ・4-flute: toughness Swiss Tooling
・6‌ -flute: less tool pressure and ・6‌ /8-flute: less tool pressure and
better chip evacuation
better chip evacuation
SX9(SiAlON) Flute
Bottom edge
・ U‌ nique shape ・ ‌W ell balanced for ・ T‌ hree flute Grooving /
toughness and options up Side Turning
provides toughness wear resistance to 8 flute

Flute End Gash Edge

・ ‌O ptimized for HRSA ・ B‌ igger end gash ・ ‌A dded chamfer provides Threading
materials brings toughness toughness for cast iron machining

・ ‌E xcellent toughness

Inco 718 Cast Iron Shaper

Dia 10mm - 6 flute 250 Dia 12mm - 6 flute
10
150 3× ID Tooling
8 15×
Productivity
6 Productivity
100
4 ［cc/min］

2 234 cc/min
74
0 cc/min
［cc/min］ 50 Application
Introduction
8.6 cc/min
0.57
cc/min

0 Endmills

Cutting Speed (m/min) SX9 Carbide Cutting Speed (m/min) SX9 Carbide Rotating
Feed (mm/t) Feed (mm/t) Tools
DOC (mm) 600 40 DOC (mm) 700 110
0.03 ➡ 0.05 ➡
3.0 ➡ 3.5 7.0

4-flute 6-flute 8-flute Information

Face Milling Side Milling Index

Slotting Pocketing Ramping

Profiling Ramping

A21

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New ■ RCE for HRSA Materials 35° 1.5°
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
RCE-H4 (4-flute with Neck)

○No center cutting edge

Slotting Pocketing Ramping Z=4

φ （e8） φ （h6）
φ

Insert max Tolerances
Item List
φ /φ e8 h6

8mm, 10mm, 3/8" -0.024/-0.047 +0/-0.009

12mm, 1/2" -0.032/-0.059 +0/-0.011

General Turning Heat Resistant Alloy S ● ●：1st Choice ◦：2nd choice
Toolholders
Item Number Grade φ φ φ max
Unique SX9 Flute (㎜) (Inch) (㎜) (Inch) (㎜) (Inch) (㎜) (Inch) (㎜) (Inch) (㎜) (Inch) (㎜) (Inch)
Swiss Tooling RCEM 080H4R100S
100H4R125S ● 8.0 ― 8.0 ― 7.6 ― 1.0 ― 6.0 ― 60 ― 16 ―
120H4R150S 9.6 ― 1.25 ― 7.5 ― 65 ― 20 ―
● 10.0 ― 10.0 ― 11.6 ― 1.5 ― 9.0 ― 70 ― 24 ―
RCEI 375H4R047S 9.125 .359 1.19 .047 7.14 9/32 63.5 2.5 19.05 3/4
Grooving / 500H4R068S ● 4 12.0 ― 12.0 ― 12.3 .484 1.73 .068 9.525 3/8 69.9 2.75 25.4 1
Side Turning
● 9.525 3/8 9.525 3/8

● 12.7 1/2 12.7 1/2

Threading

Shaper RCE-J6 (6-flute) 40° 1.5°

○No center cutting edge

ID Tooling Face Milling Side Milling Profiling Ramping Z=6

Application φ （e8） φ （h6）
Introduction

Endmills max

Rotating Tolerances e8 h6
Tools -0.024/-0.047 +0/-0.009
φ /φ -0.032/-0.059 +0/-0.011
8mm, 10mm, 3/8"

12mm, 1/2"

Information Heat Resistant Alloy S ● ●：1st Choice ◦：2nd choice

Index Item Number Grade Flute φ φ φ (㎜) (Inch) max (㎜) (Inch) (㎜) (Inch)
SX9 (㎜) (Inch) (㎜) (Inch) (㎜) (Inch) (㎜) (Inch)
RCEM 080J6R100S
100J6R125S ● 8.0 ― 8.0 ― ― ― 1.0 ― 6 ― 60 ― ――
120J6R150S
● 10.0 ― 10.0 ― ― ― 1.25 ― 7.5 ― 65 ― ― ―
RCEI 375J6R047S
500J6R068S ● 6 12.0 ― 12.0 ― ― ― 1.5 ― 9 ― 70 ― ――

● 9.525 3/8 9.525 3/8 ― ― 1.19 .047 7.14 9/32 63.5 2.5 ― ―

● 12.7 1/2 12.7 1/2 ― ― 1.73 .068 9.525 3/8 69.9 2.75 ― ―

A22

■ RCS for Cast Iron / HRSA Materials 35° 1.5° Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
RCS-H4 Pocketing Ramping Z=4

○No center cutting edge

Slotting

φ （e8）
φ
φ （h6）

max Tolerances Insert
Item List
φ /φ e8 h6
12mm, 16mm, 1/2", 5/8" -0.032/-0.059 +0/-0.011

Cast Iron K ● General Turning
◦ ●：1st Choice ◦：2nd choice Toolholders
Heat Resistant Alloy S

Item Number Grade Flute φ φ (Inch) φ (Inch) (㎜) (Inch) max (㎜) (Inch) (㎜) (Inch) Unique
SX9 (㎜) (Inch) (㎜) (㎜) (㎜) (Inch) Swiss Tooling
― ― 1.5 ― 70 ― 24 ―
RCSM 120H4R150S ● 12.0 ― 12.0 ― 11.6 ― 2.0 ― 9.0 ― 75 ― 32 ―
160H4R200S 1/2 15.5 .484 1.73 .068 12.0 ― 69.85 2.75 25.4 1
● 4 16.0 ― 16.0 5/8 12.3 .609 1.98 .078 9.525 3/8 76.2 3 31.75 1.25 Grooving /
RCSI 500H4R068S ● 12.7 1/2 12.7 15.375 11.91 .469 Side Turning
625H4R078S
● 15.875 5/8 15.875

Threading

RCS-J6 / RCS-J8 40° 1.5° Shaper

○No center cutting edge

Face Milling Side Milling Profiling Ramping Z=6 Z=8 ID Tooling

φ （e8） φ （h6） Application
φ （h6） Introduction

φ （e8）

max Endmills

max

Tolerances e8 h6 Rotating
-0.032/-0.059 +0/-0.011 Tools
φ /φ -0.040/-0.073 +0/-0.013
12mm, 16mm, 1/2", 5/8"

20mm, 3/4"

Cast Iron K ● Information
◦ ●：1st Choice ◦：2nd choice
Heat Resistant Alloy S

Item Number Grade Flute φ φ φ (㎜) (Inch) max (㎜) (Inch) (㎜) (Inch) Index
SX9 (㎜) (Inch) (㎜) (Inch) (㎜) (Inch) (㎜) (Inch)

RCSM 120J6R150S ● 12.0 ― 12.0 ― ― ― 1.5 ― 9.0 ― 70 ― ― ―
160J6R200S
● 6 16.0 ― 16.0 ― ― ― 2.0 ― 12.0 ― 75 ― ― ―
RCSI 500J6R068S ● 12.7 1/2 12.7 1/2 ― ―
625J6R078S ― 1.73 .068 9.525 3/8 69.85 2.75 ―

RCSM 200J8R250S ● 15.875 5/8 15.875 5/8 ― ― 1.98 .078 11.91 .469 76.2 3 ――
RCSI 750J8R094S
● 8 20.0 ― 20.0 ― ― ― 2.5 ― 15.0 ― 110 ― ― ―
● 19.05 3/4 19.05 3/4 ― ―
― 2.38 .094 14.29 .562 107.95 4.25 ―

A23

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New ● Recommend Cutting Conditions for HRSA material
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Application Grade φ Flute Cutting Speed (m/min） Feed Depth of cut Width of cut Coolant
150 600 1000 (mm/t) （mm） （mm）
1.4 DRY
Face Milling 3/8" 0.03 1.9 ―
2.4 ×
1/2" 0.03 2.9 0.9
1.2 1.3 DRY
5/8" 0.03 1.5 1.6
1.8 1.9 ×
3/4" 0.03 2.4 0.8
0.03 3.0 1.0 DRY
SX9 8㎜ 4/6/8 4.8 1.2
6.4 1.6 ×
10㎜ 8.0 2.0
9.5 DRY
12㎜ 4.0 ―
5.0 ×
16㎜ 6.0 ―
8.0
20㎜ 10.0 ―
2.4
Side Milling 3/8" 3.2
4.0
Insert 1/2" 2.0
Item List 2.5
5/8" 3.0
4.0
General Turning 3/4" 1.4
Toolholders 1.9
SX9 8㎜ 4/6/8 2.4
1.2
10㎜ 1.5
1.8
12㎜ 2.4
2.9
16㎜ 3.0

20㎜

Unique Slotting 3/8"
Swiss Tooling
1/2"

5/8"

8㎜ 4

10㎜

Grooving / 12㎜
Side Turning
16㎜

SX9 3/8"
1/2"

Threading 5/8"

8㎜ 6

10㎜

12㎜

16㎜

Shaper 3/4" 8
16㎜

● Recommended cutting conditions for Cast Iron

ID Tooling Application Grade φ Flute Cutting Speed（m/min） Feed Depth of cut Width of cut Coolant
150 600 1000 （mm/t） （mm） （mm）
2.4 DRY
Face Milling 1/2" 0.1 5.0 ―
4.8 ×
5/8" 0.1 3.0 2.1
4.0 2.6 DRY
Application SX9 3/4" 4/6/8 0.1 5.0 3.2
Introduction 12㎜ 9.5 2.0 ×
11.9 2.5
16㎜ 14.3 3.3 DRY
9.0
20㎜ 12.0 ― ×
15.0
Endmills Side Milling 1/2" 2.4
4.0
5/8" 4.8
3.0
SX9 3/4" 4/6/8 4.0
12㎜ 5.0

Rotating 16㎜
Tools
20㎜

Slotting 1/2"

5/8"

Information SX9 3/4" 4/6/8
12㎜

16㎜

20㎜

Index For Maximum Productivity

◯A continuous cut is recommended. An interrupted cut may cause chipping or breakage.
◯W hen using a Hydraulic or Shrink chuck, blow air to the arbor body, DON'T blow air to the endmill itself.
◯A Minimum speed of 300m/min is required. (Don't run at lower speed.)
◯A 1.5 degree ramping angle is recommended. Run at 50% lower feed rate when ramping cut.

When cutting HRSA materials
◯C ontinue to machine even if you see BUE, removing BUE may cause chipping or breakage to the edge.
◯H igh speed machining work hardens the material. For this reason, leave at least 0.3mm of material for a finishing process.

A24

For Stainless Steel General Turning Insert
Toolholders Item List
Extended tool life with
new PVD coated carbide grade.
ST4 for stainless steels

like SUS304.

A25
Index Information Rotating Endmills Application ID Tooling Shaper Threading Grooving / Unique Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
Tools Introduction Side Turning Swiss Tooling PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Stable and consistent performance
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products when machining stainless steel

Low tool life , and unstable chip evacuation are factors preventing stable
machining of stainless steel.
The New PVD coated carbide grade ST4 solves the issues related to machining
stainless steel.

Insert
Item List

General Turning Super Tough Coat ST4
Toolholders

Unique
Swiss Tooling

Grooving /
Side Turning

Threading Higher hardness and oxidation resistance

Shaper NTK's unique coating technology creates a high-aluminum composition.
Extends tool life and allows high-speed machining of stainless steel.

NTK vs. competitor(cut off)
Workmaterial : SUS304(φ11) Vc=80m/min f=0.03mm after 200pcs cut-off

ID Tooling Super Tough Coa「t ST4」 Competitor low Hardness high Super Tough Coat

Application TiCN ST4
Introduction
TiAlN

TiN

Endmills BUE: No BUE: Yes(many) low Oxidation resistance high
Wear: 0.02mm Wear: 0.07mm

Rotating Stable machining,
Tools excellent surface finish ⇒ Extended tool life

Information NTK new PVD coated carbide grade ST4 improved bonding force and High
surface smoothness . bonding
It prevents BUE trouble from stainless steel machining, and achived
stable cutting. force

Measurement (Scratch test on coating layer)

Index Super Tough Coa「t ST4」 work load

wo rk load direction High Long Tool
hardness Life
Conventional grade
work load

work load direction

A26

Super Tough Coat Chipbreaker for Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
ST4 stainless steel PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products

NTK's ST4 grade combined with unique chipbreakers meet the demands of your
machining.

Front turning Back turning Insert
Item List

General Turning
Toolholders

Unique
Swiss Tooling

YL/CL/AM3/UL chipbreaker TBP/TBPA-BM Series Grooving /
TFX33 Series Side Turning

Grooving Threading

Cut off Shaper

ID Tooling

Application
Introduction

GTMH32-GX Series CTP/CTPA-CX Series Endmills

Rotating
Tools

Cut off ID turning Information

Index

CTP/CTPA-TH Series FG/F1/F05 chipbreaker

A27

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Front turning　YL・CL・AM3・UL chipbreaker Features
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Shape Item number Stock Dimensions（㎜） Name Chipbreker Geometry Features
Corner
2.7 ・G reat combination
R ST4 I.C. Thickness 1.0 of sharpness and
0.3 toughness
CCGT 09T301M YL 0.08 ● YL
09T302M YL 0.18 ● ・ Covers extremely
09T304M YL 14° wide range
9.525 3.97
0.38 ● ※DCGT11T302MYL ・Excellent chip control

DCGT 09T308M YL 0.78 ● ・S harpest molded
11T301M YL 0.08 ● chipbreaker
11T302M YL 0.18 ● CL
11T304M YL ・Excellent chip control
Insert 9.525 3.97
Item List 0.38 ● ・Less tool pressure

11T308M YL 0.78 ●

General Turning VCGT 110301M YL 0.08 ● ・A ll purpose
Toolholders 110302M YL 0.18 ● chipbreaker
110304M YL 0.38 ● 6.35 3.18 AM3
・S harp edge with
toughness

Unique VBGT 160402FN YL 0.2 ●
Swiss Tooling CCGT 160404FN YL
160408FN YL 0.4 ● 9.525 4.76 ・N egative insert with
060201M CL a positive insert's
060202M CL 0.8 ● chipbreaker
09T301M CL
0.08 ● UL ・Reduced burrs
0.18 ●
Grooving / 6.35 2.38 ・Improves microfinish
Side Turning
0.08 ● ・S uperb advantage in
cost per corner over
positive inserts

Threading 09T302M CL 0.18 ● 9.525 3.97 ■ Chipbreker Geometry
09T304M CL
DCGT 070201M CL 0.38 ● Toolholder CCGT DCGT VCGT VPGT TNGG
070202M CL 0.08 ● Series Series Series Series Series
070204M CL
11T301M CL 0.18 ● 6.35 2.38 General catalogue G23～G24 G24～G27 G28～G31 G32～G33 G38～G39

Shaper 0.38 ● 2018 D22～D23 D24～D27 D28～D31 D32～D33 D36～D37
0.08 ● SS catalogue

ID Tooling 11T302M CL 0.18 ● 9.525 3.97

11T304M CL 0.38 ●

VCGT 110301M CL 0.08 ● 6.35 3.18
110302M CL 0.18 ●
Application
Introduction CCGT 060201M FN AM3 0.08 ● Chip Control Range
060202M FN AM3 0.18 ●
6.35 2.38

Endmills 060204M FN AM3 0.38 ● 3.0 CL
09T301M FN AM3 0.08 ● 2.5
09T302M FN AM3 0.18 ● 9.525 3.97
09T304M FN AM3 0.38 ● Depth of cut(mm)

Rotating DCGT 070201M FN AM3 0.08 ● 6.35 2.38 2.0
Tools 070202M FN AM3 0.18 ●

Information 070204M FN AM3 0.38 ● 1.5 YL UL AM3
  11T301M FN AM3 0.08 ●

11T302M FN AM3 0.18 ● 9.525 3.97 1.0
11T304M FN AM3 0.38 ●

Index VCGT 110301M FN AM3 0.08 ● 0.5
110302M FN AM3 0.18 ●
6.35 3.18

110304M FN AM3 0.38 ● 6.35 3.18 0.05 0.1 0.15
VPGT 110301M FN AM3 0.08 ● Feed(mm/rev)
●
110302M FN AM3 0.18 ●
TNGG 160401M FN UL 0.08

160402M FN UL 0.18 ●
9.525 4.76

160404M FN UL 0.38 ●

160408M FN UL 0.78 ●

A28

Front turning　TFX Series Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Shape

Sd 32° 32°

No wiper 0.5 Insert
Item List
With wiper

Stock Max. Dimensions（㎜） Toolholder General Turning
DOC General catalogue Toolholders
Wiper Item number （㎜） ST4 （㎜）

TFX 3301MR 0.08 ● 5.0 9.525 4.76 G34 Unique
No 3302MR 0.18 ● Swiss Tooling
0.38 ● 5.0
3304MR 0.08 ● 9.525 4.76 G34 Grooving /
TFX 3301MRW 0.18 ● Side Turning
Yes 3302MRW 0.38 ●

3304MRW

Features Threading

Specially designed sharp chipbreaker Shaper
provides 1 pass turning up to 5.0mm.
Max5.0mm ID Tooling
Reduce cutting force with high DOC turning, and achieved
excellent chipcontrol with good surface finish.

5

DOC (mm) 4 Application
Introduction
3 TFX type
Endmills
2

1 Rotating
Tools
0 0.04 0.06 0.08 0.1
0.02 Feed (mm/rev)

DOC 5.0mm Workmaterial：SUS304 Cutting condition：Vc=80m/min f=0.03mm/rev WET Information

NTK　The Front Max Competitor's chipbreaker designed for high DOC turning Index

Good chip control and excellent machined surface finish Rough surface

A29

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Back turning　TBP/TBPA-BM Series
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
TBP-BM Series TBPA-BM Series

Insert
Item List

General Turning Length of Max. Depth Cutting edge Stock Toolholder
Toolholders Blade of Cut angle
（㎜） ST4
Unique Item number （㎜） （㎜） General catalogue 2018 SS catalogue
Swiss Tooling 3.5
TBP 72FR05-BM 0.05 3.5 5.3 72° ●
72FR10M-BM 0.08 3.5
Grooving / 72FR20M-BM 0.18 5.5 5.3 72° ● G52 ～ G53 E12 ～ E13
Side Turning 0.05 5.5
TBPA 70FR05-BM 0.08 5.5 5.3 72° ●
70FR10M-BM 0.18
70FR20M-BM 6.5 70° ●

Threading Features 6.5 70° ● G54 ～ G55 E14

6.5 70° ●

Shaper Chip control range

ID Tooling BM chipbreaker Competitor's tool

Good chip control Unstable chip control

Application Prevents the rough end DOC(mm)
Introduction face from
hitting the chip
Endmills Cutting condition: Vc=80m/min WET Feed rate(z) mm/rev
Wiper flat on cutting Material: SUS304 φ16 Holder: TBPR12
edge creates Insert: TM4 TBP72FR10M-BM
excellent surface
finishes

Rotating Superior Surface Finish
Tools
1 Pass
Information BM chipbreaker Competitor's tool

Index End face OD End face OD

Excellent surface Ra：0.72μm Rough surface Ra：1.65μm
Rz　：4.46μm Rz　：6.01μm

Cutting condition: Vc=80m/min （f x）=0.02mm/rev （f z）=0.08mm/rev ap=3.0mm WET
Material: SUS304 φ16 Holder: TBPR12 Insert: TM4 TBP72FR10M-BM

A30

Grooving　GTMH32-GX Series Groove width: ～ 1.0 Groove width : 1.5 ～ Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
±0.025

side turning capability
Details
Front rake angle: 17degree
Side rake angle :14 degree

9.525 3.18

Item number 0.33 0.05 Dimension(mm) Max Depth Stock Insert
0.43 0.05 Side turning (mm) Item List
GTMH32 033RGX 0.50 0.05 Max Depth ST4
043RGX 0.53 0.05 Grooving (mm) — General Turning
050RGX 0.75 0.05 — ● Toolholders
053RGX 0.95 0.05 0.6 0.25 — ●
075RGX 1.0 0.05 1.2 0.9 — ● Unique
095RGX 1.0 0.1 1.2 0.9 0.75 ● Swiss Tooling
100RGX 1.5 0.05 1.2 0.9 1.5 ●
100RGX01 1.5 0.1 2.0 1.6 1.5 ● Grooving /
1.5 0.2 2.0 1.6 1.5 ● Side Turning
GTMH32 150RGX 2.0 0.05 2.0 1.6 2.0 ●
150RGX01 2.0 0.1 2.0 1.6 2.0 ● Threading
150RGX02 2.0 0.2 3.0 2.7 2.0 ●
200RGX 3.0 0.05 3.0 2.7 2.0 ●
200RGX01 3.0 0.2 3.0 2.7 2.0 ●
200RGX02 3.0 2.7 2.0 ●
300RGX 3.0 2.7 2.0 ●
300RGX02 3.0 2.7 2.0 ●
3.0 2.7 ●
Features 3.0 2.7

Shaper

Center bump and dent design ID Tooling
improve chip control
Application
Help chip curl & control. Introduction

Excellent surface finish when grooving.

Endmills

Rotating
Tools

Improve chip control Information
when side turning.
Index
Chip control performance at side
turning improved (MAX. ap- 2.0mm)

Outer periphery polishing
offers excellent surface finish

Typical Grooving Problems ■ Toolholder

・Chips remain at the bottom of groove
・Bird's nest of chips

Toolholder

General catalogue 2018 SS catalogue

H18 ～ H21 H8 ～ H11

A31

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Cut off　CTP/CTPA-CX Series
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
CTP-TH Series 8.0 CTPA-TH Series
50° 2.5
(Max. Cut-off Dia. ～φ12) (Max. Cut-off Dia. ～φ16)

20.0

Max. Cut-off Dimension(mm) Stock
Dia.
Type Hand Shape Item number ST4
（㎜）φD
Insert ±0.05 CTP 10FR-CX 1.0 0.32 16° 0.05 ●
Item List CTP 13FR-CX 12.0 1.3 0.40 16° 0.05 ●
15FR-CX 1.5 0.46 16° 0.05 ●
General Turning R W ±0.05 rε CTP 10FRN-CX 12.0 1.0 0° 0.05 ●
Toolholders rε θ＝0° CTP 13FRN-CX 1.3 — 0° 0.05 ●
CTP 13FRN02-CX 12.0 1.3 — 0° 0.2 ●
Unique Series ±0.05 15FRN-CX 12.0 1.5 — 0° 0.05 ●
Swiss Tooling 15FRN02-CX 12.0 1.5 — 0° 0.2 ●
10FLK-CX 12.0 1.0 — 16° 0.05 ●
Grooving / L 13FLK-CX 12.0 1.3 0.32 16° 0.05 ●
Side Turning 15FLK-CX 12.0 1.5 0.40 16° 0.05 ●
rε 10FLN-CX 11.0 1.0 0.46 0° 0.05 ●
Threading θ＝0°W ±0.05 13FLN-CX 11.0 1.3 — 0° 0.05 ●
13FLN02-CX 11.0 1.3 — 0° 0.2 ●
rε 15FLN-CX 12.0 1.5 — 0° 0.05 ●
15FLN02-CX 12.0 1.5 — 0° 0.2 ●
12.0 —
12.0
12.0

Shaper ±0.05

CTPA 15FR-CX 16.0 1.5 0.46 16° 0.05 ●

R

ID Tooling ±0.05 CTPA 15FRN-CX 16.0 1.5 — 0° 0.05 ●
CTPA 15FLK-CX 14.5
CTPA ±0.05 ＝0° CTPA 15FLN-CX 16.0
Series ＝0°

Application 1.5 0.46 16° 0.05 ●
Introduction
L

±0.05 1.5 — 0° 0.05 ●

Endmills ※Max. Cut-off Dia. is indicates the cutting diameter of the insert when the top of the cutting edge is located on center

Rotating Features ①Fold chips from both
Tools ends strongly.
Folds chip strongly from both ends and achieves ④Center groove guides
superior machined surface finish. the chips.

Information

Index Excellent chip ③V-shape has 2 step
control action for keeping
nose R sharp and fold
②Up sharp edge like a ground ships.
inserts(Rake angle :15 degree)
CTPA Series
■ Toolholder CTP Series G80 ～ G81
F16 ～ F17
Catalogue

General catalogue G74 ～ G75

2018 SS catalogue F10 ～ F11

A32

Cut-off　CTP/CTPA-TH Series（Tough edge type） Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
CTP-TH Series CTPA-TH Series

(Max. Cut-off Dia. ～φ12) (Max. Cut-off Dia. ～φ16)

Max. Cut-off Dimension(mm) Stock
Dia.
Type Hand ±0.05 Shape Item number 1.0 0.32 16° 0.05 ST4 Insert
（㎜）φD Item List
R ＝0° CTP 10FR-TH 12.0 1.5 0.46 16° 0.05 ●
CTP ±0.05 ＝0° 15FR-TH General Turning
Series 20FR-TH 12.0 2.0 0.61 16° 0.05 ● Toolholders
1.0 — 0° 0.05
L ±0.05 CTP 10FRN-TH 12.0 1.5 — 0° 0.05 ● Unique
15FRN-TH 12.0 2.0 — 0° 0.05 ● Swiss Tooling
20FRN-TH 12.0 1.0 16° 0.05 ●
±0.05 12.0 1.5 0.32 16° 0.05 ● Grooving /
CTP 10FLK-TH 11.0 2.0 0.46 16° 0.05 ● Side Turning
15FLK-TH 1.0 0.61 0° 0.05 ●
±0.05 20FLK-TH 11.0 1.5 0° 0.05 ● Threading
2.0 — 0° 0.05 ●
CTP 10FLN-TH 11.0 — ●
15FLN-TH 12.0 1.5 — 16° 0.05 ●
20FLN-TH 12.0
12.0 0.46 ●
CTPA 15FR-TH
16.0

R 20FR-TH 16.0 2.0 0.61 16° 0.05 ● Shaper
CTPA 15FRN-TH 16.0
CTPA ±0.05 ＝0° 20FRN-TH 16.0 1.5 — 0° 0.05 ● ID Tooling
Series CTPA 15FLK-TH 14.5 2.0 — 0° 0.05 ●

±0.05 1.5 0.46 16° 0.05 ● Application
Introduction
L 20FLK-TH 14.5 2.0 0.61 16° 0.05 ●

Features ±0.05 CTPA 15FLN-TH 16.0 1.5 — 0° 0.05 ● Endmills

＝0° 20FLN-TH 16.0 2.0 — 0° 0.05 ●

※Max. Cut-off Dia. is indicates the cutting diameter of the insert when the top of the cutting edge is located on center

Case sutdy CTP-TH type Competitor's tool Rotating
Tools

-TH achieves superior fracture Material: SUS304 φ11 Information
resistance. Cutting condition:
Long tool life on stainless steel cut-off Vc=80m/min f=0.03mm/rev Index
operation Tools:
Insert: CTP-TH Series 2.0mm
width Fracture
Holder: CTPR12

200pcs. machined 100pcs. machined

■ Toolholder CTP Series CTPA Series
G74 ～ G75 G80 ～ G81
Catalogue F10 ～ F11 F16 ～ F17
General catalogue
2018 SS catalogue

A33

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New ID turning　F05・F1・FG chipbreaker Features
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Shape Number Stock Dimensions（㎜） ・F type chipbreaker allow chips to evacuate backward.
Corner ・C ombination of the F-chipbreakers and Mogul Bar delivers the best

R ST4 I.C. Thickness performance.

DOC Feed(mm/rev)
(mm)
TCGH 060101FR F05 0.1 ● 0.05 0.1
060102FR F05 0.2 ● 3.97 1.59
060104FR F05 0.4 ● FG chipbreaker
0.1 ●
TPGH 090201FR F1 0.2 ● 0.1
090202FR F1
Insert 090204FR F1 5.58 2.38 ◦ Best for finishing 0.3
Item List 090208FR F1 0.4 ● ◦ Works for small DOC
110302FR F1 0.8 ● 　(ap-0.5mm)
110304FR F1 0.2 ● ◦ High rake angle
110308FR F1 0.4 ● 6.35 3.18
General Turning 0.8 ● F1・F05 chipbreaker
Toolholders TPGH 090202R FG 0.2 ●
090204R FG
Unique 110302R FG 5.56 2.38 0.5
Swiss Tooling 110304R FG 0.4 ●
0.2 ●
MBL 005FR F1
6.35 3.18
0.4 ●

0.05 ● 3.60 2.38
0.15 ●
Angle 75° 015FR F1 ◦ C overs wide range of
conditions
Grooving / ERGHT 30101FR F1 0.1 ●
Side Turning 0.2 ● 3.97 1.59 ◦ Ground chipbreaker
0.4 ●
30102FR F1 0.1 ● Note: R ight-hand inserts with FG Material：SCM435　 Holder：S10K－STUPR11D12－OH
0.2 ● 4.76 1.59 and F1 chipbreakers
Angle 75° 30104FR F1 0.4 ● s hould be used with Insert：TPGH110304 Series　 Cutting condition： ＝80m/min
0.2 ● right-hand holders Bore diameter：φ12　External coolant　Depth of cut：20㎜
Threading CPGH 040101FR F1
6.35 2.38
040102FR F1 0.4 ● Typical inserts F05, F1, FG chipbreakers
0.1 ●
040104FR F1 0.2 ● 6.35 2.38
0.4 ●
060202FR F1 0.2 ●

Shaper 060204FR F1 9.525 3.97
0.4 ●
CCGT 060201FR F1

060202FR F1

ID Tooling 060204FR F1

09T302FR F1 Direct flow chips forward. Direct chips backwards and
Then packed chips damage and eliminate chipping on inserts.
break cutting edge.
09T304FR F1

Application ■ Toolholder Chip control range
Introduction
Catalogue TCGH TPGH MBL ERGHT CPGH CCGT DOC(mm/rev) 1.0
Endmills Series Series Series Series Series Series 0.75 F1/F05
General catalogue 0.5 FG
2018 K30 K30 K24 K26 K28 K28 0.25
～ K31 ～ K31 ～ K25 ～ K27 ～ K29
SS catalogue K34
K36 K36 K30 K32 K34
～ K37 ～ K37 ～ K31 ～ K33 ～ D35

Rotating Features 0 0.05 0.1 0.15
Tools
Feed(mm/rev)

Information Combination of the F-chipbreakers
delivers the best performance

All Mogul Bars are coolant
through

Index

Large clearance
for improved chip
evacuation

A34

■ Recommended Cutting Condition (Grooving, Cut-off) Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
GTMH32-GX Series

Feed (mm/rev) Cutting speed (mm/min)

Width Grooving Side turning
(mm)
SUS303 SUS304 SUS440C

Range SUS304 Range SUS304

0.33 ～ 0.53 0.01 ～ 0.03 0.02 No capability No capability

0.75 ～ 1.0 0.02 ～ 0.05 0.03 0.015 ～ 0.04 0.02 60 100 150 50 70 100 30 60 80
1.5 ～ 2.0 0.02 ～ 0.08 0.04 0.015 ～ 0.06 0.03
Insert
3.0 0.03 ～ 0.10 0.05 0.025 ～ 0.08 0.04 Item List

CTP/CTPA-CX Series General Turning
Toolholders
Width Feed (mm/rev) Cutting speed (mm/min)
(mm)
Range SUS304 SUS303 SUS304 SUS440C
Unique
1.0 0.02 ～ 0.04 0.02 Swiss Tooling

1.3 0.02 ～ 0.05 0.03 60 100 150 50 70 100 30 60 80

1.5 0.02 ～ 0.06 0.03 Grooving /
Side Turning
CTP/CTPA-TH Series
Threading
Width Feed (mm/rev) Cutting speed (mm/min)
(mm)
Range SUS304 SUS303 SUS304 SUS440C

1.0 0.02 ～ 0.05 0.03 Shaper

1.5 0.02 ～ 0.06 0.04 60 100 150 50 70 100 30 60 80

2.0 0.02 ～ 0.07 0.04 ID Tooling

■ Recommended Cutting Condition (Front, Back turning, Cut-off) Application
Introduction
〈Feed〉
Please see application pages in 2019-2020 general catalogue and set the cutting conditions for Endmills
each work material.

〈Calculating of feed〉 〈Example〉 Rotating
Tools
Feed In case of using insert nose radius, and try to obtain roughness Rz3.2.
Calculate to determine feed as follows:
√￣￣￣￣￣（mm/rev）
＝ Roughness needed × 8 × nose radius R √￣￣￣￣￣￣（3.2×（8×0.2）÷1000）≒0.07mm/rev Information
（μ m） 1000

If turning with f=0.07mm/rev, it would not meet roughness Rz3.2.
So set feed 50% down.

〈Cutting speed〉 Index
Please see each Grooving and cut-off application page of 2019-2020 general catalogue.

A35

A36 Index Information Rotating Endmills Application ID Tooling Shaper Threading Grooving / Unique General Turning Insert Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
Tools Introduction Side Turning Swiss Tooling Toolholders Item List PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products

φ8.0 and φ10.0 with φ7.0 shank Dia. ・Line up Expansion The sharp edge creates a remarkable finish on Solid Carbide Endmill

NEW S-MILL machined surface S-MILL Line up Expansion

・Excellent surface finish
・Reduce cutting force
・Provide stable machining

Features Flute angles Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
ensure good chip PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
①The sharp edge creates a remarkable finish
on machined surface. evacuation

High rake angle to
reduce cutting force

Insert
Item List

0.0 corner radius General Turning
Toolholders

② ③Designed for swiss type lathe 2, 3, 4 flutes cover a veriety of Unique
Swiss Tooling

applications. Grooving /
(2 flutes available in φ2mm) Side Turning
3.0 / 4.0 = 40.0mm

5.0 / 6.0 = 45.0mm Threading

7.0 / 8.0 / 10.0 = 50.0mm 2 flutes 3 flutes 4 flutes

Shaper

ID Tooling

Comparision of machined surfaces Application
Introduction
NTK（S-MILL）
Competitor A Competitor B Endmills
Side face
Rotating
Tools

Information

Magnified Damaged Damaged Index
(side face) surface surface

Excellent surface finish Rough surface finish

Tool：φ6.0 2 flutes　　Work material：SUS304（Φ16.0）　　Cutting condition : =3.0㎜  =1.2㎜ S＝3,000rpm F＝300㎜/min

A37

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Stock list 35°
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
RWEM Series Z=2 Z=3 Z=4 Side Milling Slotting Profiling

Figure. 1 Figure. 2

φ φ φ
φ

Insert Tolerance: mm Material Group
Item List P: Steel M: Stainless steel
φＤc Tolerance ◎◎ K: Cast iron N: Nonferrous metal S: Heat resistant alloy H: Hardened material
◎：1st Choice
２，３，５ +0 / －0.025

General Turning ４，６，７ +0 / －0.03
Toolholders
８，10 +0 / －0.035

Unique ■ 2 flutes
Swiss Tooling
Shape Flute Item Number Grade Cutting dia.  Shank dia.  Length  Cutting edge length  Corner radius 
φ (㎜) φ (㎜) (㎜) (㎜) (㎜)
Grooving / RWEM 020H2R00S04 AC3
Side Turning 030H2R00S04 2.0 4.0 40.0 2.0
040H2R00S04 ● 3.0 4.0 40.0 3.0
Threading Figure. 1 2 050H2R00S06 ● 4.0 4.0 40.0 4.0
Figure. 2 2 060H2R00S06 ● 5.0 6.0 45.0 5.0
Shaper 070H2R00S08 ● 6.0 6.0 45.0
080H2R00S08 ● 7.0 8.0 50.0 0.0
100H2R00S10 ● 8.0 8.0 50.0 6.0
● 10.0 10.0 50.0 6.0
RWEM 080H2R00S07 ● 8.0 7.0 50.0 6.0
100H2R00S07 ● 10.0 7.0 50.0 6.0
● 6.0

0.0
6.0

ID Tooling ■ 3 flutes

Application Shape Flute Item Number Grade Cutting dia.  Shank dia.  Length  Cutting edge length  Corner radius 
Introduction φ (㎜) φ (㎜) (㎜) (㎜) (㎜)
RWEM 030H3R00S04 AC3
Endmills Figure. 1 3 040H3R00S04 3.0 4.0 40.0 3.0
Figure. 2 3 050H3R00S06 ● 4.0 4.0 40.0 4.0
Rotating 060H3R00S06 ● 5.0 6.0 45.0 5.0
Tools 070H3R00S08 ● 6.0 6.0 45.0 6.0 0.0
080H3R00S08 ● 7.0 8.0 50.0 6.0
100H3R00S10 ● 8.0 8.0 50.0 6.0
● 10.0 10.0 50.0 6.0
RWEM 080H3R00S07 ● 8.0 7.0 50.0 6.0
100H3R00S07 ● 10.0 7.0 50.0
● 0.0
6.0

Information ■ 4 flutes

Shape Flute Item Number Grade Cutting dia.  Shank dia.  Length  Cutting edge length  Corner radius 
φ (㎜) φ (㎜) (㎜) (㎜) (㎜)
Index RWEM 030H4R00S04 AC3
040H4R00S04 3.0 4.0 40.0 3.0
Figure. 1 4 050H4R00S06 ● 4.0 4.0 40.0 4.0
Figure. 2 4 060H4R00S06 ● 5.0 6.0 45.0 5.0
070H4R00S08 ● 6.0 6.0 45.0 6.0 0.0
080H4R00S08 ● 7.0 8.0 50.0 6.0
100H4R00S10 ● 8.0 8.0 50.0 6.0
● 10.0 10.0 50.0 6.0
RWEM 080H4R00S07 ● 8.0 7.0 50.0 6.0
100H4R00S07 ● 10.0 7.0 50.0
● 0.0
6.0

A38

Field result Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
SUS416F(D-cut) φ6mm-2 flutes S45C(Hexagon machining φ10⇒φ8mm AF) φ6mm-2 flutes

Work material：SUS416F Work material：S45C

rev/min ：3,200 rev/min ：2,600

Feed(㎜ /rev) ：140 Feed(㎜ /rev) ：480

DOC（㎜） ：0.6 0.6㎜ DOC(㎜) ：1.0

Coolant ：WET Coolant ：WET

NTK：S-MILL 12,000 pcs/corner+α NTK：S-MILL 70 pcs/corner+α

Competitor's 10,000 pcs/corner Competitor's 50 pcs/corner Insert
solid endmill solid endmill Item List

As the competitor's endmill reached the end of its tool life with bad surface The S-Mill's sharpness reduced the occurance of burrs and increased General Turning
finish. tool life; clear improvments over the competitor's tool. The sharp Toolholders
NTK's S-MILL maintained quality surface finish through out its longer cutting edge also produces noticeably less sound than the current
tool life. tooling.

Rcommend Cutting Condition Unique
Swiss Tooling

Flute Cutting Carbon steel Alloy steel Stainless steel Grooving /
2 flutes diameter S45C SCM435 SUS304 Side Turning
3 flutes
4 flutes φ ＝φ ×0.2 ＝φ ×0.5 ＝φ ×0.75 ＝φ ×0.9 ＝φ
(㎜)
RPM Feed RPM Feed RPM Feed (㎜） (㎜ ) (㎜） (㎜ ) (㎜） (㎜ ) (㎜） (㎜ ) (㎜） Threading
2.0 (min-1) （㎜/min） (min-1) （㎜/min） (min-1) （㎜/min）
3.0 ≦0.4
4.0 6,000 100 6,000 100 6,000 90 ≦2.0 0.4 ≦0.8 1.0 ≦0.6 1.5 ≦0.5 1.8 ≦0.6
5.0 ≦1.2 1.5 ≦0.9 2.3 ≦0.7 2.7 ≦0.8
6.0 6,000 210 6,000 240 6,000 180 ≦3.0 0.6 ≦1.6 2.0 ≦1.2 3.0 ≦1.0 3.6 ≦1.0
7.0 ≦2.0 2.5 ≦1.5 3.8 ≦1.2 4.5 ≦1.2
8.0 6,000 320 5,600 300 5,200 240 ≦4.0 0.8 ≦2.4 3.0 ≦1.8 4.5 ≦1.5 5.4 ≦1.4 Shaper
10.0 ≦2.8 3.5 ≦2.1 5.3 ≦1.7 6.3 ≦1.6
3.0 5,000 370 4,500 330 4,100 260 ≦5.0 1.0 ≦3.2 4.0 ≦2.4 6.0 ≦2.0 7.2 ≦2.0
4.0 ≦4.0 5.0 ≦3.0 7.5 ≦2.5 9.0 ≦0.6
5.0 4,200 380 3,700 340 3,400 270 ≦6.0 1.2 ≦1.2 1.5 ≦0.9 2.3 ≦0.7 2.7 ≦0.8
6.0 ≦1.6 2.0 ≦1.2 3.0 ≦1.0 3.6 ≦1.0
7.0 3,600 370 3,200 330 3,000 270 ≦6.0 1.4 ≦2.0 2.5 ≦1.5 3.8 ≦1.2 4.5 ≦1.2 ID Tooling
8.0 ≦2.4 3.0 ≦1.8 4.5 ≦1.5 5.4 ≦1.4
10.0 3,200 360 2,800 320 2,600 250 ≦6.0 1.6 ≦2.8 3.5 ≦2.1 5.3 ≦1.7 6.3 ≦1.6
3.0 ≦3.2 4.0 ≦2.4 6.0 ≦2.0 7.2 ≦2.0
4.0 2,500 320 2,200 280 2,100 230 ≦6.0 2.0 ≦4.0 5.0 ≦3.0 7.5 ≦2.5 9.0 ≦0.6
5.0 ≦1.2 1.5 ≦0.9 2.3 ≦0.7 2.7 ≦0.8
6.0 6,000 250 6,000 250 6,000 220 ≦3.0 0.6 ≦1.6 2.0 ≦1.2 3.0 ≦1.0 3.6 ≦1.0
7.0 ≦2.0 2.5 ≦1.5 3.8 ≦1.2 4.5 ≦1.2
8.0 6,000 390 5,600 360 5,200 290 ≦4.0 0.8 ≦2.4 3.0 ≦1.8 4.5 ≦1.5 5.4 ≦1.4 Application
10.0 ≦2.8 3.5 ≦2.1 5.3 ≦1.7 6.3 ≦1.6 Introduction
5,000 440 4,500 400 4,100 310 ≦5.0 1.0 ≦3.2 4.0 ≦2.4 6.0 ≦2.0 7.2 ≦2.0
≦4.0 5.0 ≦3.0 7.5 ≦2.5 9.0
4,200 460 3,700 410 3,400 330 ≦6.0 1.2

3,600 450 3,200 400 3,000 320 ≦6.0 1.4 Endmills

3,200 430 2,800 380 2,600 310 ≦6.0 1.6

2,500 380 2,200 330 2,100 280 ≦6.0 2.0

6,000 290 6,000 290 6,000 250 ≦3.0 0.6

6,000 450 5,500 410 5,200 340 ≦4.0 0.8 Rotating
Tools
5,000 520 4,500 460 4,100 370 ≦5.0 1.0

4,200 540 3,700 480 3,400 380 ≦6.0 1.2

3,600 520 3,200 460 3,000 380 ≦6.0 1.4 Information

3,200 500 2,800 440 2,600 360 ≦6.0 1.6

2,500 440 2,200 390 2,100 320 ≦6.0 2.0

・Cutting conditions (machine, work material...) affect surface finish and burr generation. Index
If cutting performance is not good with above cutting conditions, please adjust speed and feed by same %.

A39

A40 Index Information Rotating Endmills Application ID Tooling Shaper Threading Grooving / Unique General Turning Insert Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
Tools Introduction Side Turning Swiss Tooling Toolholders Item List PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products

The Front Max Unique swiss tooling / Front turning insert for large DOC

NEW style front turning insert for swiss type lathe. The Front Max
Specially designed chipbreaker provides excellent
chip control and sharpness.

MAX DOC

5.0mm available

TFX Series

Are these common issues in your machining operation? Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
・It is hard to machine a large depth of cut on Swiss type lathes.
・It is difficult to control chips and dimensions.

Features

Max5.0mm ①Up to 5.0mm DOC capability Insert
Specially designd chipbreaker reduces cutting Item List
resistance, achieves excellent chip control and
surface finish. General Turning
Toolholders
Excellent chip control and surface finish.
Unique
Swiss Tooling

Stable chip control by special Grooving /
chipbreaker design. Side Turning

②Rigid side clamp system Threading

Strong clamping prevents moving insert . Shaper
This provides stable turning process.
ID Tooling

Application
Introduction

Tooling for Large DOC Endmills

Conventional tooling The Front Max Rotating
Tools
Clamping part with 1PASS turning
guide bushing Information

seam

Index

chip ◦Reduce cycle time
◦Extend insert tool life
◦L onger cycle time with roughing and finish turning. ◦Improve part quality
◦Seam on surfece occurs with separate turning. ◦Simplify machining program
◦Tool wear increase by 2 passes
◦Chip may go into guide-bushing.
◦N eed to run multi times due to guide-bushing

limitation

A41

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New ■ Insert
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
NEW TFX Series(3D molded chipbreaker)

Shape

32° 32°

Sd 0.5

Insert No wiper With wiper
Item List
All angles showm are obtained when insert is set in the holder

General Turning Max. DOC Dimension（㎜） PVD coated carbide
Toolholders （㎜）
shape Wiper Item number

Unique TFX 3301MR 0.08 9.525 4.76 ST4 DM4 ZM3
Swiss Tooling 0.18 9.525 4.76
No 3302MR 0.38 9.525 4.76 ●●
Grooving / 0.08 9.525 4.76 ●●
Side Turning 3304MR 0.18 9.525 4.76 ●●
5.0 0.38 9.525 4.76 ●●
Threading ●●
TFX 3301MRW ●●
Shaper
Yes 3302MRW

3304MRW

ID Tooling TF Series(Ground chipbreaker)

Application Shape
Introduction

Endmills

Rotating Sd
Tools All angles showm are obtained when insert is set in the holder

Information Dimension（㎜） PVD coated carbide

Index shape Max. DOC Wiper Item number
（㎜）
A42
TF 3300R 0.0 9.525 4.76 ST4 DM4 ZM3
0.05 9.525 4.76
3305R 0.15 9.525 4.76 ●
4.0 Yes 0.2 9.525 4.76 ●
●
3315R ●

3320R

■ Toolholder Taper cut capability Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
NEW TFT-OH2 Series Max. taper depth
A max
Coolant through
(Screw accessible from both sides)

70

2.0
3°

20 Max. bar diameter when Max. taper angle Insert
cutting at A max(D max) T max Item List

Coolant hole General Turning
Toolholders
Coolant hole Screw parts B Item Number Taper cut capability

Th(Screw parts A) TFTR 1014H-OH2 D max A max T max Unique
1014 size：M6×1.0 1214H-OH2 2.5 30 ゜ Swiss Tooling
1214 size：Rc1/8(PT1/8) 1616X-OH2 20
30
40

◦Right-Hand style shown Screw parts A Grooving /
Side Turning
■ Toolholder dimension・Spare parts 
Clamp screw Wrench Screw parts A Screw parts B Threading
Dimensions（㎜）

Item Number Stock

TFTR 1014H-OH2 ● 10 14 100 10 4 15 15 LR-S-4*10PW CLR-15S SS0605SC SS0505SC Shaper
1214H-OH2 ● 12 14 100 12 2 15 15 LR-S-4*10PW CLR-15S SPR1/8 （Wrench：LW-
1616X-OH2 ● 16 16 120 16 － － 17.5 LR-S-4*10PW CLR-15S SPR1/8 ID Tooling
2.5）

When coolant is supplied from the tool post directly to the tools, please remove screw parts「B」and set screw parts A at side and rear of toolholder. Application
Wrench for screw parts「A」(SS0605SC) is not attached. Introduction
Please use Hex wrench3.0(LW-3) for SS0605SC, Hex wrench5.0(LW-5) for SPR1/8.

TFT Series

(Screw accessible Endmills
from both sides)

Rotating
Tools

◦Right-Hand style shown Information
Taper cut capability
Dimension（s ㎜） Parts Wrench Index
Clamp screw No capability for taper cut.

Item Number Stock

TFTR 10 ● 10 10 120 0.0 10 3 LR-S-4＊10PW CLR-15S
12 ● 12 12 120 0.0 12 1
16 ● 16 16 120 0.0 16 －
20 ● 20 20 120 0.0 20 －

A43

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Cutting performance
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
5.0DOC mm Work material：SUS304 Cutting condition：Vc=80m/min f=0.03mm/rev WET

NTK　The Front Max Competitor's chipbreaker designed for high DOC turning

Insert Good chip control and excellent machined surface finish Rough surface finish
Item List

General Turning Workmaterial：SUS304　Cutting condition：Vc=80m/min WET
Toolholders
Excellent chip control in variety DOC (mm)
Unique of cutting conditions 0.5 1.0 2.0 3.0 5.0
Swiss Tooling
Covers a wide range of Doc's and feeds.

Grooving / 〈Chip control〉
Side Turning
5

Threading DOC (mm) 4

3 TFX type

2

Shaper 1

ID Tooling 0 0.04 0.06 0.08 0.1
0.02 Feed (mm/rev)

Application 0.03 0.05 0.08 0.1
Introduction
Feed (mm/rev) Competitor
110
Endmills Available in coolant through Work material：SUS304 The Front Max 0.01
toolholder ←
Rotating Cutting speed(m/min) 80 ←
Tools ・Can take 30°taper. Feed(mm/rev) 0.03
・Use with TFX type insert enables stable turning. DOC(mm/rev) 5.0
Coolant Wet
Information
Max5.0mm
Insert item number:
Index DM4 TFX3302MR

Reduces cutting tool The Front Max 180pcs./corner
temperature and helps Competitor  50pcs./corner
keep the edge sharp

Improves part tolerance by steady coolant ・ NTK Front Max provided 5.0mm DOC with higher feed and got 3 times
supply to the edge longer tool life.

A44