NTK GENERAL CATALOG

M

Endmills

◦CERAMATIC / Solid Ceramic EndMills � M2
◦S-MILL / Solid Carbide EndMills ���� M6
◦Small Diameter Indexable Endmills �� M8

M1
Index Information Rotating Endmills Application ID Tooling Shaper Threading Grooving / Unique General Turning Insert Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
Tools Introduction Side Turning Swiss Tooling Toolholders Item List PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Endmills
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
CERAMATIC / Solid Ceramic EndMill

Insert RCE for HRSA materials ➡M4 Features
Item List
◯E xtremely high speed machining for HRSA
materials with our durable SiAlON grade "SX9"

◯ More than 15 times higher productivity than a
Carbide end mill

◯4 , 6 and 8 flutes are available
◯U nique patent pending design provides

toughness to the edge

RCS for Cast iron / HRSA materials ➡M5

General Turning
Toolholders

Unique
Swiss Tooling

Grooving / ● Ceramic specialist's design
Side Turning
Helix angle Helix angle
・ D‌ esigned for the purpose of:
Threading ・ D‌ esigned for the purpose of:
・4-flute: toughness ・4-flute: toughness
・6‌ -flute: less tool pressure and ・6‌ /8-flute: less tool pressure and
better chip evacuation
better chip evacuation
SX9(SiAlON) Flute
Bottom edge
Shaper ・ U‌ nique shape ・ W‌ ell balanced for ・ T‌ hree flute
toughness and options up
provides toughness wear resistance to 8 flute

Flute End Gash Edge

ID Tooling ・ ‌O ptimized for HRSA ・ B‌ igger end gash ・ A‌ dded chamfer provides
materials brings toughness toughness for cast iron machining

・ E‌ xcellent toughness

Application Inco 718 Cast Iron
Introduction
Dia 10mm - 6 flute 250 Dia 12mm - 6 flute
10

Endmills 8 15× 150 3×

6 Productivity Productivity

100
［cc/min］ 8.6 cc/min ［cc/min］
4 0.57
cc/min 234 cc/min
Rotating 2 7450
Tools cc/min
0 0

Information Cutting Speed (m/min) SX9 Carbide Cutting Speed (m/min) SX9 Carbide
Feed (mm/t) Feed (mm/t)
Index DOC (mm) 600 40 DOC (mm) 700 110
0.03 ➡ 0.05 ➡
3.0 ➡ 3.5 7.0

4-flute 6-flute 8-flute

Face Milling Side Milling

Slotting Pocketing Ramping

Profiling Ramping

M2

● Recommend Cutting Conditions for HRSA material Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Application Grade φ Flute Cutting Speed (m/min） Feed Depth of cut Width of cut Coolant
150 600 1000 (mm/t) （mm） （mm）
1.4 DRY
Face Milling 3/8" 0.03 1.9 ―
2.4 ×
1/2" 0.03 2.9 0.9
1.2 1.3 DRY
5/8" 0.03 1.5 1.6
1.8 1.9 ×
3/4" 0.03 2.4 0.8
0.03 3.0 1.0 DRY
SX9 8㎜ 4/6/8 4.8 1.2
6.4 1.6 ×
10㎜ 8.0 2.0
9.5 DRY
12㎜ 4.0 ―
5.0 ×
16㎜ 6.0 ―
8.0
20㎜ 10.0 ―
2.4
Side Milling 3/8" 3.2
4.0
1/2" 2.0
2.5
5/8" 3.0
4.0
3/4" 1.4 Insert
1.9 Item List
SX9 8㎜ 4/6/8 2.4
1.2
10㎜ 1.5
1.8
12㎜ 2.4
2.9
16㎜ 3.0

20㎜ General Turning
Toolholders
Slotting 3/8"

1/2"

5/8"

8㎜ 4

10㎜ Unique
Swiss Tooling
12㎜

16㎜

SX9 3/8" Grooving /
1/2" Side Turning

5/8"

8㎜ 6

10㎜

12㎜ Threading

16㎜

3/4" 8
16㎜

● Recommended cutting conditions for Cast Iron Shaper

Application Grade φ Flute Cutting Speed（m/min） Feed Depth of cut Width of cut Coolant
150 600 1000 （mm/t） （mm） （mm）
2.4 DRY
Face Milling 1/2" 0.1 5.0 ―
4.8 ×
5/8" 0.1 3.0 2.1 ID Tooling
4.0 2.6 DRY
SX9 3/4" 4/6/8 0.1 5.0 3.2
12㎜ 9.5 2.0 ×
11.9 2.5
16㎜ 14.3 3.3 DRY
9.0
20㎜ 12.0 ― × Application
15.0 Introduction
Side Milling 1/2" 2.4
4.0
5/8" 4.8
3.0
SX9 3/4" 4/6/8 4.0
12㎜ 5.0
Endmills
16㎜

20㎜

Slotting 1/2"

5/8"

SX9 3/4" 4/6/8 Rotating
12㎜ Tools

16㎜

20㎜

For Maximum Productivity Information

◯A continuous cut is recommended. An interrupted cut may cause chipping or breakage. Index
◯W hen using a Hydraulic or Shrink chuck, blow air to the arbor body, DON'T blow air to the endmill itself.
◯A Minimum speed of 300m/min is required. (Don't run at lower speed.)
◯A 1.5 degree ramping angle is recommended. Run at 50% lower feed rate when ramping cut.

When cutting HRSA materials
◯C ontinue to machine even if you see BUE, removing BUE may cause chipping or breakage to the edge.
◯H igh speed machining work hardens the material. For this reason, leave at least 0.3mm of material for a finishing process.

M3

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Endmills 35° 1.5°
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
■ RCE for HRSA Materials

RCE-H4 (4-flute with Neck)

○No center cutting edge

Slotting Pocketing Ramping Z=4

φ （e8） φ （h6）
φ

max Tolerances

φ /φ e8 h6

8mm, 10mm, 3/8" -0.024/-0.047 +0/-0.009

Insert 12mm, 1/2" -0.032/-0.059 +0/-0.011
Item List
Heat Resistant Alloy S ● ●：1st Choice ◦：2nd choice

General Turning Item Number Grade Flute φ φ φ (㎜) (Inch) max (㎜) (Inch) (㎜) (Inch)
Toolholders SX9 (㎜) (Inch) (㎜) (Inch) (㎜) (Inch) (㎜) (Inch)
RCEM 080H4R100S 1.0 ― 60 ― 16 ―
Unique 100H4R125S ● 8.0 ― 8.0 ― 7.6 ― 1.25 ― 6.0 ― 65 ― 20 ―
Swiss Tooling 120H4R150S ● 10.0 ― 10.0 ― 9.6 ― 1.5 ― 7.5 ― 70 ― 24 ―
● 4 12.0 ― 12.0 ― 11.6 ― 1.19 .047 9.0 ― 63.5 2.5 19.05 3/4
RCEI 375H4R047S 9.125 .359 1.73 .068 7.14 9/32 69.9 2.75 25.4 1
500H4R068S ● 9.525 3/8 9.525 3/8 12.3 .484 9.525 3/8
● 12.7 1/2 12.7 1/2

Grooving /
Side Turning

Threading RCE-J6 (6-flute) 40° 1.5°

○No center cutting edge

Shaper Face Milling Side Milling Profiling Ramping Z=6

ID Tooling φ （e8） φ （h6）

Application max
Introduction

Endmills Tolerances e8 h6
-0.024/-0.047 +0/-0.009
Rotating φ /φ -0.032/-0.059 +0/-0.011
Tools 8mm, 10mm, 3/8"

12mm, 1/2"

Information Heat Resistant Alloy S ● ●：1st Choice ◦：2nd choice

Item Number Grade Flute φ φ φ (㎜) (Inch) max (㎜) (Inch) (㎜) (Inch)
SX9 (㎜) (Inch) (㎜) (Inch) (㎜) (Inch) (㎜) (Inch)
RCEM 080J6R100S
100J6R125S ● 8.0 ― 8.0 ― ― ― 1.0 ― 6 ― 60 ― ――
120J6R150S
Index ● 10.0 ― 10.0 ― ― ― 1.25 ― 7.5 ― 65 ― ― ―
RCEI 375J6R047S
500J6R068S ● 6 12.0 ― 12.0 ― ― ― 1.5 ― 9 ― 70 ― ――

● 9.525 3/8 9.525 3/8 ― ― 1.19 .047 7.14 9/32 63.5 2.5 ― ―

● 12.7 1/2 12.7 1/2 ― ― 1.73 .068 9.525 3/8 69.9 2.75 ― ―

M4

■ RCS for Cast Iron / HRSA Materials 35° 1.5° Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
RCS-H4 Pocketing Ramping Z=4

○No center cutting edge

Slotting

φ （e8）
φ
φ （h6）

max Tolerances

φ /φ e8 h6 Insert
12mm, 16mm, 1/2", 5/8" -0.032/-0.059 +0/-0.011 Item List

Cast Iron K ●
◦ ●：1st Choice ◦：2nd choice
Heat Resistant Alloy S General Turning
Toolholders
Item Number Grade Flute φ φ (Inch) φ (Inch) (㎜) (Inch) max (㎜) (Inch) (㎜) (Inch)
SX9 (㎜) (Inch) (㎜) (㎜) (㎜) (Inch)
― ― 1.5 ― 70 ― 24 ―
RCSM 120H4R150S ● 12.0 ― 12.0 ― 11.6 ― 2.0 ― 9.0 ― 75 ― 32 ― Unique
160H4R200S 1/2 15.5 .484 1.73 .068 12.0 ― 69.85 2.75 25.4 1 Swiss Tooling
● 4 16.0 ― 16.0 5/8 12.3 .609 1.98 .078 9.525 3/8 76.2 3 31.75 1.25
RCSI 500H4R068S ● 12.7 1/2 12.7 15.375 11.91 .469
625H4R078S
● 15.875 5/8 15.875

Grooving /
Side Turning

RCS-J6 / RCS-J8 40° 1.5° Threading

○No center cutting edge

Face Milling Side Milling Profiling Ramping Z=6 Z=8 Shaper

φ （e8） φ （h6） ID Tooling
φ （h6）

φ （e8）

max Application
Introduction
max

Tolerances e8 h6 Endmills
-0.032/-0.059 +0/-0.011
φ /φ -0.040/-0.073 +0/-0.013 Rotating
12mm, 16mm, 1/2", 5/8" Tools

20mm, 3/4"

Cast Iron K ●
◦ ●：1st Choice ◦：2nd choice
Heat Resistant Alloy S Information

Item Number Grade Flute φ φ φ (㎜) (Inch) max (㎜) (Inch) (㎜) (Inch)
SX9 (㎜) (Inch) (㎜) (Inch) (㎜) (Inch) (㎜) (Inch)

RCSM 120J6R150S ● 12.0 ― 12.0 ― ― ― 1.5 ― 9.0 ― 70 ― ― ―
160J6R200S
● 6 16.0 ― 16.0 ― ― ― 2.0 ― 12.0 ― 75 ― ― ― Index
RCSI 500J6R068S ● 12.7 1/2 12.7 1/2 ― ―
625J6R078S ― 1.73 .068 9.525 3/8 69.85 2.75 ―

RCSM 200J8R250S ● 15.875 5/8 15.875 5/8 ― ― 1.98 .078 11.91 .469 76.2 3 ――
RCSI 750J8R094S
● 8 20.0 ― 20.0 ― ― ― 2.5 ― 15.0 ― 110 ― ― ―
● 19.05 3/4 19.05 3/4 ― ―
― 2.38 .094 14.29 .562 107.95 4.25 ―

M5

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Endmills
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
S-MILL / Solid Carbide Endmill
Insert
Item List Features

◦T‌ he tools sharpness creates a remarkable
finish on machined surface.

◦2‌ , 3, and 4 flute designs with a selection of
diameters to cover a variety of applications.
(2 flute available in 2mmφ)

◦40, 45, and 50mm lengths ideal for automatic
lathes.

General Turning ■Two style ■Three flute options
Toolholders

Unique
Swiss Tooling

Grooving / ■Surface finish
Side Turning
Magnified work material
Threading (side face) NTK（S-MILL） Competitor A Competitor B

Shaper

ID Tooling surface surface
damage damage

Magnified work material

Application Excellent surface finish Bad surface finish
Introduction

Endmills Material: SUS304（φ16mm）　φ6mm －2 flute　3,000 rpm, =300mm/min, =3.0mm, =1.2mm

■Field Result

Rotating SUS416F (D-cut) S45C (AF 8mm HEX)
Tools
φ6mm-2 flute φ6mm-2 flute

Information 3,200 rpm 2,600 rpm

Feed : 140 mm/min Feed : 480 mm/min

DOC : 0.6 mm DOC : 1.0 mm

Index WET WET

NTK：S-MILL 12,000 pcs/corner+ NTK：S-MILL 70 pcs/corner+

Competitor's solid endmill 10,000 pcs/corner Competitor's solid endmill 50 pcs/corner

The competitor's end mill showed an obvious decrease in surface finish quality as it reached the The S-MILL sharpness reduces the occurance of burrs and tool life is increased; clear
end of its tool life. NTK's S-MILL maintained a quality surface finish throughout the extent of its improvements over the competitor's tool. The sharp cutting edge also produces noticeably less
longer tool life. sound than the current tooling.

M6

RWEM 35° Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
○No center cutting edge φφ Z=2 Z=3 Z=4
φφ
Figure-1 Side Milling Slotting Profiling

○No center cutting edge

Figure-2

Steel P● Insert
Item List
Stainless steel M ● ●：1st Choice ◦：2nd choice

Item Number Figure Grade Flute φφ
AC3 (㎜) (Inch) (㎜) (Inch) (㎜) (Inch) (㎜) (Inch) (㎜) (Inch)

RWEM020H2R00S04 1 ● 2.0 .080 4.0 .158 40.0 1.575 2.0 .080 0.0 0.0 General Turning
Toolholders
RWEM030H2R00S04 1 ● 3.0 .118 4.0 .158 40.0 1.575 3.0 .118 0.0 0.0

RWEM040H2R00S04 1 ● 4.0 .158 4.0 .158 40.0 1.575 4.0 .158 0.0 0.0

RWEM050H2R00S06 1 ● 5.0 .197 6.0 .236 45.0 1.772 5.0 .197 0.0 0.0

RWEM060H2R00S06 1 ● 2 6.0 .236 6.0 .236 45.0 1.772 6.0 .236 0.0 0.0
RWEM070H2R00S08 1 ● 0.0
7.0 .276 8.0 .315 50.0 1.969 6.0 .236 0.0 Unique
Swiss Tooling
RWEM080H2R00S07 2 ● 8.0 .315 7.0 .276 50.0 1.969 6.0 .236 0.0 0.0

RWEM080H2R00S08 1 ● 8.0 .315 8.0 .315 50.0 1.969 6.0 .236 0.0 0.0

RWEM100H2R00S07 2 ● 10.0 .394 7.0 .276 50.0 1.969 6.0 .236 0.0 0.0

RWEM100H2R00S10 1 ● 10.0 .394 10.0 .394 50.0 1.969 6.0 .236 0.0 0.0

RWEM030H3R00S04 1 ● 3.0 .118 4.0 .158 40.0 1.575 3.0 .118 0.0 0.0 Grooving /
Side Turning
RWEM040H3R00S04 1 ● 4.0 .158 4.0 .158 40.0 1.575 4.0 .158 0.0 0.0

RWEM050H3R00S06 1 ● 5.0 .197 6.0 .236 45.0 1.772 5.0 .197 0.0 0.0

RWEM060H3R00S06 1 ● 6.0 .236 6.0 .236 45.0 1.772 6.0 .236 0.0 0.0

RWEM070H3R00S08 1 ● 3 7.0 .276 8.0 .315 50.0 1.969 6.0 .236 0.0 0.0

RWEM080H3R00S07 2 ● 8.0 .315 7.0 .276 50.0 1.969 6.0 .236 0.0 0.0

RWEM080H3R00S08 1 ● 8.0 .315 8.0 .315 50.0 1.969 6.0 .236 0.0 0.0 Threading

RWEM100H3R00S07 2 ● 10.0 .394 7.0 .276 50.0 1.969 6.0 .236 0.0 0.0

RWEM100H3R00S10 1 ● 10.0 .394 10.0 .394 50.0 1.969 6.0 .236 0.0 0.0

RWEM030H4R00S04 1 ● 3.0 .118 4.0 .158 40.0 1.575 3.0 .118 0.0 0.0

RWEM040H4R00S04 1 ● 4.0 .158 4.0 .158 40.0 1.575 4.0 .158 0.0 0.0

RWEM050H4R00S06 1 ● 5.0 .197 6.0 .236 45.0 1.772 5.0 .197 0.0 0.0

RWEM060H4R00S06 1 ● 6.0 .236 6.0 .236 45.0 1.772 6.0 .236 0.0 0.0 Shaper

RWEM070H4R00S08 1 ● 4 7.0 .276 8.0 .315 50.0 1.969 6.0 .236 0.0 0.0

RWEM080H4R00S07 2 ● 8.0 .315 7.0 .276 50.0 1.969 6.0 .236 0.0 0.0

RWEM080H4R00S08 1 ● 8.0 .315 8.0 .315 50.0 1.969 6.0 .236 0.0 0.0

RWEM100H4R00S07 2 ● 10.0 .394 7.0 .276 50.0 1.969 6.0 .236 0.0 0.0

RWEM100H4R00S10 1 ● 10.0 .394 10.0 .394 50.0 1.969 6.0 .236 0.0 0.0 ID Tooling

【Recommend Cutting Conditions】

Cutting Carbon steel Alloy steel Stainless steel Application
diameter S45C SCM435 SUS304 Introduction

Flute φ ＝φ ×0.2 ＝φ ×0.5 ＝φ ×0.75 ＝φ ×0.9 ＝φ Endmills
2 flutes (㎜)
3 flutes RPM Feed RPM Feed RPM Feed (㎜） (㎜ ) (㎜） (㎜ ) (㎜） (㎜ ) (㎜） (㎜ ) (㎜）
4 flutes 2.0
3.0 (min-1) （㎜/min） (min-1) （㎜/min） (min-1) （㎜/min） ≦2.0 0.4 ≦0.8 1.0 ≦0.6 1.5 ≦0.5 1.8 ≦0.4 Rotating
4.0 ≦3.0 0.6 ≦1.2 1.5 ≦0.9 2.3 ≦0.7 2.7 ≦0.6 Tools
5.0 6,000 100 6,000 100 6,000 90 ≦4.0 0.8 ≦1.6 2.0 ≦1.2 3.0 ≦1.0 3.6 ≦0.8
6.0 6,000 210 6,000 240 6,000 180 ≦5.0 1.0 ≦2.0 2.5 ≦1.5 3.8 ≦1.2 4.5 ≦1.0 Information
7.0 6,000 320 5,600 300 5,200 240 ≦6.0 1.2 ≦2.4 3.0 ≦1.8 4.5 ≦1.5 5.4 ≦1.2
8.0 5,000 370 4,500 330 4,100 260 ≦6.0 1.4 ≦2.8 3.5 ≦2.1 5.3 ≦1.7 6.3 ≦1.4 Index
10.0 4,200 380 3,700 340 3,400 270 ≦6.0 1.6 ≦3.2 4.0 ≦2.4 6.0 ≦2.0 7.2 ≦1.6
3.0 3,600 370 3,200 330 3,000 270 ≦6.0 2.0 ≦4.0 5.0 ≦3.0 7.5 ≦2.5 9.0 ≦2.0
4.0 3,200 360 2,800 320 2,600 250 ≦3.0 0.6 ≦1.2 1.5 ≦0.9 2.3 ≦0.7 2.7 ≦0.6
5.0 2,500 320 2,200 280 2,100 230 ≦4.0 0.8 ≦1.6 2.0 ≦1.2 3.0 ≦1.0 3.6 ≦0.8
6.0 6,000 250 6,000 250 6,000 220 ≦5.0 1.0 ≦2.0 2.5 ≦1.5 3.8 ≦1.2 4.5 ≦1.0
7.0 6,000 390 5,600 360 5,200 290 ≦6.0 1.2 ≦2.4 3.0 ≦1.8 4.5 ≦1.5 5.4 ≦1.2
8.0 5,000 440 4,500 400 4,100 310 ≦6.0 1.4 ≦2.8 3.5 ≦2.1 5.3 ≦1.7 6.3 ≦1.4
10.0 4,200 460 3,700 410 3,400 330 ≦6.0 1.6 ≦3.2 4.0 ≦2.4 6.0 ≦2.0 7.2 ≦1.6
3.0 3,600 450 3,200 400 3,000 320 ≦6.0 2.0 ≦4.0 5.0 ≦3.0 7.5 ≦2.5 9.0 ≦2.0
4.0 3,200 430 2,800 380 2,600 310 ≦3.0 0.6 ≦1.2 1.5 ≦0.9 2.3 ≦0.7 2.7 ≦0.6
5.0 2,500 380 2,200 330 2,100 280 ≦4.0 0.8 ≦1.6 2.0 ≦1.2 3.0 ≦1.0 3.6 ≦0.8
6.0 6,000 290 6,000 290 6,000 250 ≦5.0 1.0 ≦2.0 2.5 ≦1.5 3.8 ≦1.2 4.5 ≦1.0
7.0 6,000 450 5,500 410 5,200 340 ≦6.0 1.2 ≦2.4 3.0 ≦1.8 4.5 ≦1.5 5.4 ≦1.2
8.0 5,000 520 4,500 460 4,100 370 ≦6.0 1.4 ≦2.8 3.5 ≦2.1 5.3 ≦1.7 6.3 ≦1.4
10.0 4,200 540 3,700 480 3,400 380 ≦6.0 1.6 ≦3.2 4.0 ≦2.4 6.0 ≦2.0 7.2 ≦1.6
3,600 520 3,200 460 3,000 380 ≦6.0 2.0 ≦4.0 5.0 ≦3.0 7.5 ≦2.5 9.0 ≦2.0
3,200 500 2,800 440 2,600 360
2,500 440 2,200 390 2,100 320

・Cutting conditions (machine, work material...) affects surface finish and burr generation.
If cutting performance is not good with above cutting conditions, please adjust speed and feed by same ratio.

M7

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Endmills
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Small Diameter Indexable Endmills

Insert
Item List

General Turning
Toolholders

Unique Features
Swiss Tooling
◦Attach 20mm end mills in ER16 collet
Grooving /
Side Turning ◦Just change inserts to index. No need to
make any adjustments
Threading
◦High quality surface finish, as low as 1um (Rz)
Shaper when wiper inserts are used

ID Tooling ◦Corner radius as small as 0.05ｍｍ

◦In addition to D cut, ramp machining can be
performed*

* A combination of single-blade type endmills and inserts with center blade is
required

Application 【Recommended Cutting Conditions】
Introduction

Endmills Work Material Speed Axial feed Traverse feed Depth of cut Width of cut
Steel （m/min） （mm/t）
（mm/t） （mm） ~50% of cutter
80 - 120 ~0.03 diameter
Rotating ~0.05 ~3.0
Tools ~0.02 ~50% of cutter
diameter
Information Stainless Steel 40 - 60 ~0.04 ~2.0

Index

M8

Application Example ■Application Example-2 Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
■Application Example-1

Insert
Item List

◦A single tooth endmill equipped with a center ◦A single tooth endmill equipped with a center General Turning
cutting edge insert can be used for both plunge cutting edge insert can be used for slope Toolholders
and side cut operations. milling operations.
Unique
Swiss Tooling

Insert Grooving /
Side Turning
Wiper
◦Excellent surface finish obtained with new Threading

wiper insert Shaper

Chipbreaker
◦Less tool pressure with chipbreaker

ID Tooling

Application
Introduction

45° Chamfered surface finish insert Endmills

45° S45C Rotating
Tools
Speed : 95 m/min

Feed : 0.14 mm/rev 45° Information
DOC : 1.0 mm

WET 700 pcs Index
500 pcs
45° NTK：QM3
　　　C45 type

Competitor’s
solid endmill

M9

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Endmills 〈D cutting = lead angle 90 type end milling tool〉 〈D cutting ＝ lead angle 45 type end milling tool〉
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
■ REZ Series

REZ

φ90° φ 90° φ φ
φ φ
5.3（Cutting edge length） 5.3（Cutting edge length） Wiper
（4.0 for an insert with a center cutting edge） （4.0 for an insert with a center cutting edge） 5.3（Cutting edge length）
（4.0 for an insert with a center cutting edge）
90°

Insert Figure-1 Figure-2 Figure-3 ◦ Right-Hand Figure-4
Item List style shown

General Turning ■ REZ Series - Toolholders
Toolholders
Figure Code No. Item Number Stock Dimensions（㎜） Gage insert Spare Parts
Unique RL Clamp screw Wrench
Swiss Tooling No. of
teeth FSI02-2.2＊4.0

φφ

1 5276498 REZ080C1R212 ● 1 8 10 60 12 CZH04 CFR
5285812 100C1R218 ● 75 CZH05 CFR
Grooving /
Side Turning 5520317 REZ100B2R329 ● 5 40 10

5120936 100C2R133 ● 10 6

Threading 2 5120951 100C2R132 ● 2 7
5137971 100C2R141 ● 50 12

5355458 120C2R141 ● 12 10 CZH04 CFR FSI02-2.2＊4.3 T-07

5355466 140C2R141 ● 14

Shaper 5520325 REZ150B3R330 ● 15 5 40 10

3 5496088 200M3R319 ● 3 20 7 50 12
10
5496096 200M3R320 ●

ID Tooling 4 5880281 REZ100C2R461 ● 2 10 10 50 12 CZH0400CFR-C45
5880299 100C2R466 ● 7 CZH04 CFR

Application ■ REZ Series - Inserts
Introduction
Center
cutting edge

87°

Endmills Chipbreaker without wiper chipbreaker Center cutting edge without wiper 4.0
（Cutting edge length）
Rotating Figure-1 Figure-2 Figure-3
Tools Center cutting edge with wiper

Figure-4

Information Figure Item Number Dimensions（㎜） PVD Coated Carbide

C or ZM3 Stock TM4 Stock DT4 Stock QM3 Stock DM4 Stock

1 CZH0400CFR-C45 5.56 4.20 1.88 7° C1.35 5880315 ● 5880307 ●

※

Index 2 CZH04005CFR-BL 5.56 4.20 1.88 7° 0.05 5819008 ● 5900907 ●
0402CFR-BL
0.2 5818984 ● 5900915 ●

3 CZH04005CFR-070 5.56 4.20 1.88 7° 0.05 5230479 ● － － 5849815 ●
0402CFR-070
0.2 5120944 ● － － 5849823 ●

CZH04005CFR-140 0.05 5310883 ● － － 5849831 ●
0402CFR-140 5.56 4.20 1.88 7°
4 0.2 5310958 ● － － 5849849 ●
CZH05005CFR-141 5.28 5.56 2.18 10°
0502CFR-141 0.05 5310925 ● － －

0.2 5310909 ● － －

※ Must be used with REZ100C2R461/466Cuters.

M10

■ REL Series φ Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
φ (w/o center cutting edge) PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
REL

Standard type end milling tool
Cutter diameter : φ10

3 5.3(Cutting edge length)

(4.0 for an insert with a center cutting edge)

◦Right-hand style shown

■ REL Series - Toolholders Insert
Item List
Spare Parts
Stock Dimensions（㎜） Clamp screw Wrench General Turning
φφ Toolholders
Code No. Item Number No. of Gage insert

RL teeth φ

5092358 REL100C2R107 ● 2 10 7 （1.2） 50 12 CLH04  CFN-045 FSI02-2.2＊4.3 T-07 Unique
5092374 100C2R106 ● 10 Swiss Tooling

■ REL Series - Inserts Grooving /
Side Turning

Threading

Shaper

ID Tooling

Item Number Dimensions（㎜） PVD coated carbide Application
Introduction
CLH04005CFN-045 ZM3 Stock
0402CFN-045
5.56 4.20 1.88 7° 0.05 5101894 ● Endmills
0.2 5066535 ●

Precaution for using REL type Rotating
Tools
When using the REL type end milling tool, tapering will occur on the side machined area of the work piece by the following amount:

Depth of cut Top face machining dia – Information
（㎜） Bottom face machining dia

（㎜）

2 0.05 Index

3 0.08 １°dent
bottom face finish
Flat finishing

4 0.12 Edge diameter
5 0.15 Upper diameter

M11

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Endmills
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
RCL type rectangular tooth chamfering type

Features

● ‌C ycle time can be reduced by using micro-
grain carbide grade inserts. (Compared
with the high-speed steel (HSS) end milling
tools).

● ‌I mproved surface finish

Insert
Item List

General Turning ① Cutter diameter and machining conditions
Toolholders

Unique Cutter diameter Recommended module Recommended feed rate
Swiss Tooling
φ 14 2.25 or less 0.3㎜ /rev or less

Grooving / φ 12 2.15 or less 0.3㎜ /rev or less
Side Turning
If the recommended module or the recommended feed rate is exceeded, the clamping screw should be re-
Threading tightened at least once or twice a day to prevent loss of secure clamping.

Shaper Precautions

ID Tooling ① ‌W hen mounting the end milling tool, ensure a minimum amount of overhang from the chuck
to the tool nose in order to prevent run out during machining (Target value: approx. 20 mm)
Application
Introduction ② ‌A s is probably known, gear tooth chamfering applies shock loading due to interrupted cutting. For this
reason, the holder and clamping screw may deteriorate quicker than normal. Therefore, we request that
you replace the holder and clamping screw periodically with new ones for safer and more stable operation.

③ I‌ n addition, please re-tighten the clamping screw regularly to avoid loss of clamping force during
machining.

Endmills 【Actual examples】 Gear chamfering on speed gear

Rotating Gear tooth chamfering on sleeve Work material : SCr420
Tools （HB140 〜 230）
Work material : SCM415

Information Cutting speed（m/min）＝154 Cutting speed（m/min）＝42

Index No. of revolution（s min－1）＝3,500 No. of revolutions（min-1）＝955

Cutting oil : WET Cutting oil : WET

NTK：ZM3 2,000 pcs NTK：ZM3 1,500 pcs
　200 pcs 　100 pcs
2-insert 2-insert

Competitor's PVD-coated carbide SKH55
Single insert Solid

M12

■ RCL Series Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
RCL 　Gear tooth chamfering type

φ φ
φ (w/o center cutting edge)
(w/o center cutting edge)
φ φ φφ
φ
(cutting edge length) Adjust bolt hole (cutting edge length) Adjust bolt hole

Figure-1 Figure-2

φ φ Insert
(w/o center cutting edge) (w/o center cutting edge) Item List

φ φ ◦本図は右勝手（R）を示す。 General Turning
Toolholders

(cutting edge length) (cutting edge length) Adjust bolt hole Unique
Swiss Tooling
Figure-3 Figure-4

◦Right-hand style shown

■ RCL Series - Toolholders Grooving /
Side Turning

Stock Dimensions（㎜） Adjust Gage insert Spare Parts Threading
φφ bolt hole Clamp screw Wrench
Figure Code No. Item Number
R Lφ A Shaper

B

5025952 RCL120D2R050 ● 12 12 （φ3） 11 60 （5） M4＊20L CLH0402C   -004 CLR-15S
5025945 L050 ● 14 （φ4） 13 55 15 CLH050   CFN A
1 FSI01-2.5＊5 ID Tooling
5005046 RCL140D2R021 ● （6） M6＊20L
5005053 L021 ● 14

2 5034913 RCL120D2R059 ● 12 14 （φ3） 13 55 15 （5） M6＊20L CLH0402C   -004 FSI01-2.5＊5 CLR-15S Application
5034921 L059 ● A Introduction

3 5005236 RCL140Z2R020 ● 14 14 （φ4） － 54 30 （6） － CLH050   CFN FSI01-2.5＊5 CLR-15S
5005228 L020 ● A

4 5051792 RCL100D2R066 ● 10 10 （φ3） 9.5 60 18 （5） M4＊20L CLH0402C   -035 FSI04-2.0＊4.3 T-06 Endmills
5051784 L066 ● B

【Cutting edge process】

■ RCL Series - Inserts FN Sharp edge Rotating
TNB T00525 Tools

Information

Index

Item Number Dimensions（㎜） PVD Coated Carbide

CLH0402CFN-035 ZM3 Stock DM4 Stock
CTNB035 ●
CFN-004 5.56 4.20 1.88 7° 0.2 5051750 ● 5846951 ●
CTNB004 5.56 4.76 1.88 7° 5084819 ●
CLH0502CFN 6.35 5.56 2.18 11° 0.2 5027123 ● 5847744 ●
CLH0504CFN 0.2 5019351 ●
0.4 5992201 ● 5847736 ●
5996186
● 5827381 M13

● 5847710

● 5847702

M14 Index Information Rotating Endmills Application ID Tooling Shaper Threading Grooving / Unique General Turning Insert Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
Tools Introduction Side Turning Swiss Tooling Toolholders Item List PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products

N Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Rotating Tools
Insert
◦Overview ��������������� N2 Item List
◦Milling with NTK Grades by Application � N4
◦Hard Milling Guideline �������� N5 General Turning
◦Required Mechanical Power Chart �� N6 Toolholders
◦Milling Cutters ������������ N8
Unique
For Heat Resistant Alloys and Hardened Materials �� N8 Swiss Tooling
For Gray / Ductile Cast Iron ������������ N10
For Aluminum ������������������� N22 Grooving /
Side Turning
◦Arbors ��������������� N36
Threading
N1
Shaper

ID Tooling

Application
Introduction

Endmills

Rotating
Tools

Information

Index

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Overview
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
HRSA materials and Hardened Materials

Features

◯H igh performance milling cutter line that uses round-shaped inserts for machining both aerospace
and hardened steels

◯S X7, the new SiAlON grade, has the best performance for high speed machining of high temperature alloys

Insert ccel igh speed ill series ➡N8・N9
Item List
(JRPMW/JRNMW...)

General Turning Gray / Ductile Cast Iron
Toolholders

Unique treme eed ill series ➡N10 igh elocity ill series ➡N12・N14・N16
Swiss Tooling
(JXTM...) Features (JFDX...) Features
Grooving /
Side Turning ◯ Large DOC is possible A.R.–6° R.R.–10° ◯ Extremely economical
because of the fine pitch of 8-corner inserts
Threading inserts which results in higher
productivity ◯ Covers various applications
Shaper with 45, 75, and 88 degree
◯ LNX Insert comes with angle milling cutters
special chipbreaker to reduce
tool pressure ◯ Ceramic inserts with
chipbreaker and wiper are
◯N ewly added Left-hand also available
cutters
A.R.–4° R.R.0°

ID Tooling  series ➡N11 TRI series ➡N18

Application (JQTE/JQTS...) Features (JWNXM...) Features
Introduction ◯ Capable of 90-degree
◯ Stable gray cast iron milling
Endmills shoulder milling with lower cutting forces
◯ A variety of cutter diameters
◯ Maximizes ceramic insert
as small as φ20mm potential and can mill faster
than 1000 m/min

Rotating A.R.5° R.R.4°,7°,10°
Tools

Information ill series ➡N20・N21

igh speed hear

(JSDW...)

Features

Index ◯ Positive inserts reduce
tool pressure and produce
excellent surface finish in
addition to long tool life

◯ Best for milling thin parts
thanks to reduced tool
pressure

A.R.+12° R.R.0°

N2

Aluminum Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
igh eed utter series　Adjustable type ➡N22

Insert
Item List

General Turning
Toolholders

Features ◦More teeth = More productivity Unique
◦Light weight aluminum body Swiss Tooling
◦Adjustable edge height
◦Produces outstanding surface finishes Grooving /
◦Internal coolant supply Side Turning
◦Inserts can be reground up to 4 times
◦Guaranteed set up service is available Threading

 series ➡N26 Features Shaper

◯  Light weight aluminum body ID Tooling
◯A wide variety of insert shapes.
◯A larger, stronger brazed area.

Application
Introduction

Endmills

igh erformance utter  series ➡N32 Rotating
Tools

Features Information
◯A wide range of cutter diameters from
Index
φ20mm to φ100mm
◯S trong rigid steel bodies
◯W ith the fixed-type cutters, presetting

is not required

N3

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Milling with NTK Grades by Application/Hard Milling Guideline
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Milling with NTK Grades by Application
Insert
Item List ■ General Guidelines for Successful Milling

General Turning ◯ Select the best grade for the application
Toolholders ◯ Select cutter diameter 1.5 times greater

than the workpiece width
◯ Eliminate any overhang to increase stability
◯C hoose the strongest nose radius
◯ No Coolant. Use compressed air
◯C heck clamp and part rigidity

■ Guidelines for Successful Milling by Material

Unique Heat resistant alloy / PH stainless steel Hardened Steel / Die mold /
Swiss Tooling Chilled iron / Overlay
◯ Down or climb milling where the chip thins upon
Grooving / exit is the preferred method for HNBA materials ◯L arger edge preparations need to be used
Side Turning ◯ Speed is reduced as hardness goes up
◯ Reduce feed rate 50% upon entrance and exit
Threading Cast Iron / Ductile Cast Iron
◯ Do not recut side walls as this can cause work
Shaper hardening ◯P arts that are cast are more difficult to machine
than forged・decrease feed rates by 25%
◯U se balanced shell mill adapter or shrink fit for
end-mills ◯ Maximize feed rates for gray cast irons

◯ As DOC gets thinner the feed must be increased
to compensate for heat loss

◯U se RPG geometries if tool pressure is a problem

◯E 002, E004 edge preparation recommended

ID Tooling ● Trouble shooting Solution

Application Material Insert Grade NTK Grade Problem
Introduction
Speed Feed DOC Edge Prep. Insert Grade Others
― ―
Hardened ZC7 Chipping ➡➡➡➡➡ ― ― Wider ― ―
Steel WA1/ WA5 Break ― ― ―
Ceramic ― ➡➡➡➡ ― ―― ―
Cast Iron Silicon ― ― ―
Endmills Nitride Chipping ― Wider ― ―
Heat Vary /
Resistant SiAlON SX6 Break ― ➡ ― Tougher Larger radius
SP9 Themal Crack ➡➡
Rotating Alloy ― ―― ―
Tools
Crater Wear Sharper ― ―

Notching ➡ Wider ― Pre-chamfer parts
➡➡
Information Flank Wear ➡➡ ― Harder ―
Chipping
SX9 Break Wider Tougher ―
SX7
― Tougher ―

Index Tool Pressure ― ― Use RPG insert

N4

Hard Milling with WA1 Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
■ M ill hardened materials (HRC 45 - 62)
Reduce costs and eliminate grinding

◯R apid metal removal rates
◯A chieve outstanding surface finishes
◯ Increased tool life vs carbides
◯ Versatile round insert geometries provide clearance in

every direction

Target Industries Application Materials Insert
Item List
◯M old Shops ◯Food processing
◯Tool & Die ◯F orging ◯ Mining ◯ Tool Steels ◯Chilled Irons ◯ Stellite General Turning
◯Mold Steels ◯P owered Metal ◯ Weld Overlays Toolholders

Cutters Insert Unique
Swiss Tooling
➡N8 ◯G rade
 WA1/WA5 ◯Shape Grooving /
 RPGN : Low tool pressure Side Turning
➡N8 ➡N9  RNGN : More rigidity

Threading

● Recommend Cutting Conditions Shaper

HRC 45-55 HRC 55-60 HRC 60-62

INSERT DOC ID Tooling

Cutting Speed（m/min） Feed（mm/t） Cutting Speed（m/min） Feed（mm/t） Cutting Speed（m/min） Feed（mm/t）

RPGN120400 1.3 260-390 0.13 210-360 0.09 160-330 0.08

RNGN120700 1.9 260-560 0.13 210-390 0.1 160-360 0.08 Application
Introduction
Note：Speeds and Feeds are approximately starting points

● Guidelines for Success Endmills

◦Minimize overhang and have ridged set-ups Rotating
◦Keep cutter engagement to 1/2 to 5/8 of the cutter diameter Tools
◦Reduce feed upon entrance and exit of the cut by 25%
◦Use air blast without coolant Information
◦Use helical interpolation to ramp down into a cavity
◦Increase feed rates in corners to compensate for heat loss Index
◦Use climb milling
◦Use shrink fit holders whenever possible
◦Safety first-do not exceed Cutting Speed
◦As DOC gets smaller speed should accelerate to compensate for heat loss
◦Adjust speed to maximize plastic deformation

N5

Required Mechanical Power Chart

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Machine power requirements　～ Quick Check Table ～
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
■ Calculation　※Assuming that normal cast iron is machined at a cutting speed of 800 m/min

Required mechanical powe（r kw）＝○○％×○○kW

Width of cutting = __ __ % of the cutter diameter The value __ __ kW determined from the applicable table below

q 〈Example of calculation〉 q
a The required power（kW）＝30％×40kW＝12kW a
az Cutter used : HVM φ100–10teeth Width of cutting =30mm → This is 30% of the cutter diameter az
Cutting conditions : Vc=800m/min f=0.2mm/t DOC=3.0mm → The value 40kW in the table is located

Insert HVM Series HSM Series XFM Series
Item List (JFDX...)　　 (JSDW...)　　 (JXTM...)　　

HVM φ63‐6 teeth HSM φ63‐4 teeth

Feed rate per tooth（mm/t) Feed rate per tooth（mm/t)

General Turning 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
Toolholders
Depth of cut ㎜（（14 6 7 9 Depth of cut ㎜ 13 4 6 7
））
27 11 14 17 26 9 12 14
（
Unique ）（（3 11 16 22 26 39 13 18 22
Swiss Tooling
））4 14 22 29 35 4 12 18 24 29

（（（ XFM φ80‐10 teeth
）））
HVM φ80‐8 teeth HSM φ80‐6 teeth Feed rate per tooth（mm/t)
（（
Grooving / （））Feed rate per tooth（mm/t) Feed rate per tooth（mm/t) 0.1 0.2 0.3 0.4
Side Turning ）0.1 0.2 0.3 0.40.1 0.2 0.3 0.4
Depth of cut ㎜ 5 36 55 76 93
（（
Depth of cut ㎜））16 9 12 14 Depth of cut ㎜ 15 8 11 13 6 43 66 91 111

2 12 18 24 29 2 11 16 22 26 7 50 76 106 130

Threading 3 18 27 35 43 3 16 24 33 39 8 57 87 121 148
4 23 36 47 57 4 21 32 43 52

HVM φ100－10 teeth HSM φ100‐7 teeth XFM φ100‐13 teeth

Shaper Feed rate per tooth（mm/t) Feed rate per tooth（mm/t) Feed rate per tooth（mm/t)
0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
0.1 0.2 0.3 0.4

Depth of cut ㎜ 19 13 18 21 Depth of cut ㎜ 17 10 14 17 Depth of cut ㎜ 5 61 93 130 159

ID Tooling 2 17 27 35 42 2 14 20 27 33 6 73 112 156 190

3 26 40 53 64 3 20 31 41 50 7 85 131 182 222
4 35 54 70 85 4 27 41 55 66
8 97 149 208 254

Application HVM φ125－12 teeth HSM φ125‐8 teeth XFM φ125‐16 teeth
Introduction
Feed rate per tooth（mm/t) Feed rate per tooth（mm/t) Feed rate per tooth（mm/t)
0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4 0.1 0.2 0.3 0.4
1 12 19 25 30 5 93 143 198 242
Endmills 2 24 37 49 59Depth of cut ㎜ Depth of cut ㎜ 18 13 17 20 6 111 171 238 291
3 36 56 73 89 7 130 200 277 339
4 48 74 98 118 2 17 25 34 41 8 148 228 317 387Depth of cut ㎜

3 25 38 51 61
4 33 50 68 82

Rotating HVM φ160‐16 teeth HSM φ160‐10 teeth
Tools
Feed rate per tooth（mm/t) Feed rate per tooth（mm/t)
0.1 0.2 0.3 0.4
Information 0.1 0.2 0.3 0.4 1 12 18 24 29
2 24 36 49 59
Depth of cut ㎜ 1 21 32 42 50 Depth of cut ㎜3 36 54 73 88
4 48 72 97 117
2 41 63 83 100

3 62 95 125 151

4 82 127 166 201

Index Unit：kW

■ Tips for utilizing the above tables

①　T he assumption is that gray cast iron is machined at a cutting speed of 800m/min with the cutter diameter
shown as the width of cut ( = 100% of the cutter diameter).

②　T he required power becomes approximately half (50%) if the cutting width or depth of cut is halved. (The power is proportional to or .)
③　The required power is reduced to approximately 60% if the number of blades is halved.
④　Machines that have an output of 22kW or greater are recommended.

＊Please make use of the above tables, understanding that they are approximations as only a guide.

N6

N7 Index Information Rotating Endmills Application ID Tooling Shaper Threading Grooving / Unique General Turning Insert Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
Tools Introduction Side Turning Swiss Tooling Toolholders Item List PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Milling Cutters
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
ccel igh speed ill series * Recommend using torque wrench 4N・m

(JRPMW/JRNMW...)

A.R.+5°
R.R.–7°30'

● Metric size cutters

Insert Item Number Stock Dimensions（mm) Clamp Clamp Screw Weight Insert
Item List AMS-5T AOB-5S-T25 （㎏） RPGN120400
JRPMW032E250R03 ● φ
32 25 0.4
0.6
General Turning JRPMW032E320R03 ● 3 32 32 120 40 0.7
Toolholders
JRPMW040E320R03 ● 40 32

Unique A.R.+5°
Swiss Tooling R.R.–2°30' ～ –5°

Grooving /
Side Turning

Threading ●Metric size cutters

Shaper Item Number Stock φ Dimensions（mm) Shim Shim Clamp Clamp A.R. R.R. Weight Insert
50 Screw Screw （㎏）
63 50 22 10.4 20
JRPMW050S220R04 ● 4 80 50 22 10.4 20 6.3 +5° －5° 0.4
JRPMW063S220R04 ● 4 50 25.4 9.5 25 AOB-
ID Tooling JRPMW080S254R05 ● 5 6.3 ARP42A M3＊8 AMS-5T 5S-T25 +5° －5° 0.6 RPGN120400

6.0 +5° －2°30′ 0.9

Application ● Inserts ●：1st Choice ◦：2nd choice
Introduction
Item Number
Endmills RPGN 120400 E004 Steel P ◦◦◦● ◦
RPGN 120400 EX0004 Stainless Steel M
Rotating RPGN 120400 T00520 Cast Iron K ● ● ●● ●
Tools RPGN 120400 T00525 Non-Ferrous Material N SX7 ◦ Alumina - TiC
RPGN 120400 T00820 Heat Resistant Alloy S SiAlON
RPGN 120400 T01020 Hardened Material H SX3 Ceramics
Whisker
Information IC Ｔ

SX9 WA1 WA5 ZC7

Index 12.70 4.76 ●
12.70 4.76 ●
12.70 4.76 ●
12.70 4.76 ●
12.70 4.76
12.70 4.76 ●
●●

N8

* Recommend using torque wrench 4N・m Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
A.R.–5°
R.R.–10°

● Metric size cutters

Item Number Stock Dimensions（mm) Clamp Clamp Screw Weight Insert Insert
φφ AMS-6T AOB-6S-T30 （㎏） RNGN120700 Item List
JRNMW050S220R03 ● 3 50 50 22 10.4 20 6.3
JRNMW063S220R04 ● 4 0.4 General Turning
JRNMW080S254R05 ● 5 63 50 22 10.4 20 6.3 Toolholders
0.6
80 50 25.4 9.5 25 6.0
0.9

● Inserts ●：1st Choice ◦：2nd choice Unique
Swiss Tooling
Item Number Steel P
RNGN 120700 E002 Stainless Steel M ◦◦◦●●◦ Grooving /
RNGN 120700 E004 Cast Iron K Side Turning
RNGN 120700 T00520 Non-Ferrous Material N ● ● ●
RNGN 120700 T00525 Heat Resistant Alloy S SX7 ● Threading
RNGN 120700 T00820 Hardened Material H SiAlON Ceramics Alumina - TiC
RNGN 120700 T01020 SX3 Whisker
RNGN 120700 T02025 IC Ｔ
RNGN 120700 S02025
SX9 WA1 WA5 ZC7 Shaper

12.70 7.94 ● ID Tooling
12.70 7.94 ●●
12.70 7.94 Application
12.70 7.94 ●●● Introduction
12.70 7.94 ●●
12.70 7.94 Endmills
12.70 7.94 ●●
12.70 7.94 ●
●
●

● Recommend Cutting Conditions Rotating
Tools
Work Grade Dry Wet Cutting Speed（m/min） Feed（mm/t) Depth of Cut
Material ●
SX7 50 200 350 500 650 800 950 1100 0.05 0.08 0.1 0.12 0.15 0.18 （mm) Information
S
～ 4.0

Heat SX3 ● ～ 4.0 Index
Resistant SX9 ● ～ 4.0
～ 4.0
Alloys ～ 4.0
～ 4.0
H WA1/WA5 ● ○ ～ 4.0
● ○
HRC ● ○
● ○
45-55 ZC7

Hardened

Steel HRC WA1/WA5
55-65 ZC7

N9

Milling Cutters

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New treme eed ill series A.R.–4°
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products R.R.0°
(JXTM...)
θ：88°
● ‌L ead angle 88 degress -
LNX324〈A.R.–4°,R.R.0°〉 12.5

Insert ● Metric size cutters
Item List
Item Number Stock φ φ Dimensions (㎜) φ φ Weight Insert
80 83 58 36 （㎏）
JXTM080-88-10R ● 100 103 φ 77 50
General Turning JXTM100-88-13R ● 10 125 128 50 14 25.4 9.5 77 55 14 1.1
Toolholders JXTM125-88-16R ● 13 50 14 31.75 12.7
16 58 14 38.1 15.9 17 1.8
22 3.1 LNX 324

Unique ● Spare Parts Wrench ● Screw Drivers (OP) Handle & Bit
Swiss Tooling
Insert Screw Bit Handle

Grooving /
Side Turning

Threading LRIS-4＊12 LLR-25S HLR-25S XX2815-04 XX2815-04-25S

● Inserts

Shaper 15.875 Item Number R Silicon Nitride
4.1 LNX 324-08 T01020 0.8 SX6 SP9
LNX 324-12 T01020 1.2 ●●
ID Tooling 6.35 R LNX 324-16 T01020 1.6
150° ●●
9.525
●●
Application
Introduction * Recommend using torque wrench 4N・m

Endmills ● Recommend Cutting Conditions

Work Grade Dry Wet 350 Cutting Speed (m/min) Feed (mm/t) 0.3 Depth of Cut
Material 200 500 650 800 950 1100 1250 0.05 0.1 0.15 0.2 0.25 （mm)

Rotating K SX6 ● ● ～ 8.0
Tools
Gray Cast SP9 ● ○ ～ 8.0
Iron

Information Ductile Iron SP9 ● ○ ～ 8.0

Index

N10

 series JQTE Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
(JQTS/JQTE...) θ：90°

JQTS

12.5 6.3

● JQTS Metric size cutters Insert
Item List
Dimensions (㎜) Weight
Item Number Stock φ φφ φ （㎏） A.R. R.R. Insert Screw Wrench Insert General Turning
Toolholders
JQTS040-90-4R ◦ 4 40 40 18 14 16 8.4 35 12 4.2 0.2 ＋6° －13°

JQTS050-90-5R ◦ 5 50 40 22 14 22 10.4 45 18 10.7 0.3 ＋6° －10° FSI22-4.0＊11 T-15A APCW
JQTS063-90-6R ◦ 6 63 50 22 14 22 10.4 58 18 14.5 1.4 ＋6° －12° 1604
JQTS080-90-8R ● Unique
8 80 50 25 14 25.4 9.5 58 36 17 1.9 +6° －12° Swiss Tooling

● JQTE Metric size cutters

Item Number Stock Dimensions (㎜) Weight A.R. R.R. Insert Screw Wrench Insert Grooving /
（㎏） Side Turning
φ φ

JQTE020-90-1R ◦ 1 20 100 30 14 20 0.2 ＋6° －13° FSI23-4.0＊7 T-15A APCW Threading
JQTE025-90-2R ◦ 2 25 100 30 14 25 0.3 ＋6° －13° FSI22-4.0＊11 1604
JQTE032-90-3R ◦ 3 32 110 35 14 32 0.5 ＋6° －13°
JQTE040-90-4R ◦ 4 40 110 37 14 32 0.6 ＋6° －13°

● Inserts

Shape Item Number R m Silicon Nitride Shaper
　　　 APCW 160408 T01020 SX6 SP9
APCW 160412 T01020
APCW 160420 T01020 0.8 7.314 ● ●

1.2 7.278 ● ● ID Tooling

2.0 7.205 ● ●

　　　 APCW 1604 PDTR ― 7.163 ◦ ◦ Application
Introduction

with wiper The insert must be installed in all insert pockets Endmills

* Recommend using torque wrench 4N・m

● CBN Wiper Insert: Can install 1 or 2 CBN Wiper Inserts with ceramic insert. Item Number B30 B52 Rotating
Shape Tools

APCW 1604 PDSRCE ◦◦ Information

＊‌S lightly taller insert than
ceramic inserts so can be
installed in standard cutter.

● Recommend Cutting Conditions Index

Work Grade Dry Wet 350 Cutting Speed (m/min) Feed（mm/t） 0.3 Depth of Cut
Material 200 500 650 800 950 1100 1250 0.05 0.1 0.15 0.2 0.25 （mm)

K SX6 ● ○ ～ 8.0

Gray Cast SP9 ● ● ～ 8.0
Iron

Ductile Iron SP9 ● ○ ～ 8.0

N11

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Milling Cutters
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
igh elocity ill series

(JFDX...)

● Lead angle 75 degree SNGN1204〈A.R. -6°R.R. -10°〉

θ：75°

Insert
Item List

General Turning 12.5 6.3
Toolholders

Unique ● Metric size cutters
Swiss Tooling

Grooving / Item Number Stock φ φ Dimensions (mm) φ φ Weight Insert
Side Turning 63 70 φ 58 （㎏）
63 70 58
JFDX063-75-06R ● 6 80 87 50 12 22.0 10.4 62 18 18.5 0.8
JFDX063-75-06RB ● 6 80 87 50 12 22.0 10.4 62
JFDX080-75-08R ● 8 100 107 50 12 25.4 9.5 62 18 18.5 0.97
JFDX080-75-08RB* ● 8 100 107 50 12 25.4 9.5 62
Threading JFDX100-75-10R ● 10 125 132 50 12 31.75 12.7 83 36 15.5 1.1
JFDX100-75-10RB* ● 10 125 132 50 12 31.75 12.7 83
JFDX125-75-12R ● 12 160 166 58 12 38.1 15.9 100 36 15.5 1.36
JFDX125-75-12RB* ● 12 160 166 58 12 38.1 15.9 100
JFDX160-75-16R 16 60 12 50.8 19 45 16.5 1.4
JFDX160-75-16RB* ● 16 60 12 50.8 19
Shaper 45 16.5 1.83 SNGN1204
55 21.5 2.6 SNGF1204
55 21.5 3.34

72 20.5 4.1

ID Tooling 72 20.5 5.47

＊ One insert pocket can be adjusted for height

Application ● RB style ● Spare Parts
Introduction
Wedge Wedge Screw Torx Wrench Shim Shim Screw
④
①② ③

Endmills ③ Insert ③
Insert
④ ④ T15 T15
② ① ①
Rotating ② HLW175 WS0616-T15 T-15A ASN423 M3×8
Tools
Wedge Wedge Screw Wrench

⑤ ⑤⑥
⑥

Information HLW177 WS0816-T25 T25
LLR-T25

Index ● Recommend Cutting Conditions

Work Grade Dry Wet 350 Cutting Speed (m/min) Feed (mm/t) 0.3 Depth of Cut
Material 200 500 650 800 950 1100 1250 0.05 0.1 0.15 0.2 0.25 (mm)

K SX6 ● ● ～ 6.0

Gray Cast SP9 ● ○ ～ 6.0
Iron

Ductile Iron SP9 ● ○ ～ 6.0

N12

● Inserts Dimensions (mm) Item Number R Silicon Nitride Whisker Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
SX6 SP9 WA1 PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Shape 2.137 2.137 SNGN 120408 T00520 0.8 ●
SNGN 120408 T02020 0.8 ●●
12.5 SNGN 120412 T00520 1.2 ●● ●
SNGN 120412 T02020 1.2 ●●
12.7 R 4.76 SNGN 120416 T00520 1.6 ●
SNGN 120416 T02020 1.6

12.5 10.0 SNGF 120412 TRC-C 1.2 ● ●
● ●
with chipbreaker 12.7 R 4.76 Insert
CBN Item List
Reduce tool pressure B30 B52

SNGN 1204EN T01025 ―

6.3 The insert must be installed General Turning
in all insert pockets Toolholders
with wiper
* Recommend using torque wrench 4N・m Unique
Swiss Tooling

● CBN Wiper Insert: Can install 1 or 2 CBN Wiper Inserts with ceramic inserts. Grooving /
Side Turning
Dimensions (mm) Item Number R

Threading

FDX 1204-75-50R ―● ● Shaper

＊S‌ lightly taller insert than For θ＝75° ID Tooling
ceramic inserts so can be
installed in standard cutter.

● Wiper insert for θ=75°「RB」type Application
Introduction
※Wiper insert which is able to process external part.
　Also, high efficiency is able by choosing same corner radius as ceramic insert.

Dimensions (mm) Item Number R CBN Endmills
1.2 B30 B52
General purpose type（R1.2） 4.76 ★ Rotating
12.7 φ12.7 1.6 Tools
★
15° (7.0) 1.24 FDX 1204-75-51R Information
13.8 FDX 1204-75-52R N13
R250

(5.0) For θ＝75° Index
R
4.76
Strong cutting edge type（R1.6）
12.7 φ12.7

15° (7.0) 1.24
13.8
R250

(5.0)

R For θ＝75°

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Milling Cutters
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
igh elocity ill series

(JFDX...)

● Lead angle 88 degree SNGN1204〈A.R. -6°R.R. -10°〉

θ：88°

Insert
Item List

General Turning 12.5 6.3
Toolholders

Unique
Swiss Tooling

Grooving / ● Metric size cutters
Side Turning
Item Number Stock φ φ Dimensions (㎜) φ φ Weight Insert
63 64 58 18 （㎏）
Threading JFDX063-88-06R ● 6 80 81 50 φ 62 36 13 SNGN1204
100 101 50 12 22.0 10.4 62 45 13.5 0.8 SNGF1204
JFDX080-88-08R ● 8 125 126 50 12 25.4 9.5 83 55 16.5 1.0
160 156 58 12 31.75 12.7 100 72 21.5 1.4
JFDX100-88-10R ● 10 60 12 38.1 15.9 20.5 2.6
12 50.8 19 4.1
JFDX125-88-12R ● 12

Shaper JFDX160-88-16R 16

ID Tooling ● Spare Parts

Application Wedge Wedge Screw Torx Wrench Shim Shim Screw
Introduction ④
①② ③

Endmills ③ T15 T15
Insert WS0616-T15 T-15A
Rotating HLW175 ASN423 M3×8
Tools ②
④
Information ①

Index

N14

● Inserts Dimensions (mm) 2.137 2.137 Item Number R Silicon Nitride Whisker Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
SX6 SP9 WA1 PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Shape 12.7 R 4.76 SNGN 120408 T00520 0.8 ●
SNGN 120408 T02020 0.8 ●●
12.5 SNGN 120412 T00520 1.2 ●● ●
SNGN 120412 T02020 1.2 ●●
SNGN 120416 T00520 1.6 ●
SNGN 120416 T02020 1.6

12.5 10.0 SNGF 120412 TRC-C 1.2 ● ●
● ●
with chipbreaker 12.7 R 4.76 Insert
Item List
Reduce tool pressure

SNEN 1204ZN T01025 ―

6.3 The insert must be installed General Turning
in all insert pockets Toolholders
with wiper
* Recommend using torque wrench 4N・m Unique
Swiss Tooling

● CBN Wiper Insert: Can install 1 or 2 CBN Wiper Inserts with ceramic inserts. Grooving /
Side Turning
Dimensions (mm) Item Number R CBN
B30 B52
Threading

FDX 1204-88-50R ―● ● Shaper

＊‌S lightly taller insert than For θ＝88° ID Tooling
ceramic inserts so can be
installed in standard cutter.

● Recommend Cutting Conditions Application
Introduction

Work Grade Dry Wet 350 Cutting Speed (m/min) Feed (mm/t) 0.3 Depth of Cut Endmills
Material 200 500 650 800 950 1100 1250 0.05 0.1 0.15 0.2 0.25 (mm)

K SX6 ● ● ～ 6.0 Rotating
Tools
Gray Cast SP9 ● ○ ～ 6.0
Iron

Ductile Iron SP9 ● ○ ～ 6.0 Information

Index

N15

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Milling Cutters
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
igh elocity ill series

(JFDX...)

● Lead angle 45 degree SNGN1204〈A.R. -6°R.R. -10°〉

θ：45°

Insert
Item List

General Turning 12.5 6.3
Toolholders

Unique
Swiss Tooling

Grooving / ● Metric size cutters
Side Turning
Item Number Stock Dimensions (mm) Weight Insert
（㎏）
φ φ φ φφ SNGN1204
63 72 0.9 SNGF1204
Threading JFDX063-45-06R ● 6 80 95 50 8 22.0 10.4 58 18 10.5
100 120 50 1.2
JFDX080-45-08R ● 8 125 146 50 8 25.4 9.5 62 36 10.5
58 1.7
JFDX100-45-10R ● 10 8 31.75 12.7 62 45 8.5
2.8
Shaper JFDX125-45-12R ● 12 8 38.1 15.9 83 55 13.5

ID Tooling ● Spare Parts

Application Wedge Wedge Screw Torx Wrench Shim Shim Screw
Introduction ④
①② ③

Endmills ③
Insert
Rotating HLW175 T15 T15 ASN423 M3×8
Tools ② WS0616-T15 T-15A

Information ④
①

Index

N16

● Inserts Dimensions (mm) Item Number R Silicon Nitride Whisker Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
SX6 SP9 WA1 PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Shape SNGN 120408 T00520 0.8 ●
SNGN 120408 T02020 0.8 ●●
12.5 SNGN 120412 T00520 1.2 ●● ●
SNGN 120412 T02020 1.2 ●●
SNGN 120416 T00520 1.6 ●
SNGN 120416 T02020 1.6

12.5 SNGF 120412 TRC-C 1.2 ● ●
Reduce tool pressure ● ●
with chipbreaker Insert
SNGN 1204AN TW ― Item List
6.3
The insert must be installed General Turning
with wiper in all insert pockets Toolholders
* Recommend using torque wrench 4N・m
Unique
Swiss Tooling

● CBN Wiper Insert: Can install 1 or 2 CBN Wiper Inserts with ceramic inserts. Grooving /
Side Turning
Dimensions (mm) Item Number R CBN
B30 B52
Threading

FDX 1204-45-50R ―● ● Shaper

＊S‌ lightly taller insert than For θ＝45° ID Tooling
ceramic inserts so can be
installed in standard cutter.

● Recommend Cutting Conditions Application
Introduction

Work Grade Dry Wet 350 Cutting Speed (m/min) Feed (mm/t) 0.3 Depth of Cut Endmills
Material 200 500 650 800 950 1100 1250 0.05 0.1 0.15 0.2 0.25 (mm)

K SX6 ● ● ～ 6.0 Rotating
○ Tools
Gray Cast
Iron SP9 ● ○ ～ 6.0

Ductile Iron SP9 ● ○ ～ 6.0 Information

Index

N17

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Milling Cutters
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
TRI series

(JWNXM...)

● Lead angle 88 degress

◦S table gray cast iron milling
with lower cutting force

Insert
Item List

General Turning
Toolholders

Unique ◦M aximizes ceramic insert potential and can mill faster than 1,000m/min
Swiss Tooling

Grooving / Thanks to lower cutting forces, work Silicon Nitride grade is the best choice for
Side Turning piece chipping is reduced roughing cast iron with scale. Tool pressure is
Apply up to Ap 5.5mm reduced because of the sharper cutting edge
Threading and the ground-in chipbreaker

Shaper

ID Tooling

Application Available cutter dia. φ63 - φ160 Very cost efficient with a unique 6 cutting edge design
Introduction

Endmills Thanks to low-cutting resistance,
over machine load is avoided!
Rotating
Tools 120
100
Information Cutting force（N） ■ Low cutting resistance type
80 ■ Conventional type　
■ Competitor

【Radius type】 【Chamfered type】

60

Index 40 Two edge preparation are available.
Radius type is good for high feed milling.
20 Chamfered type is with excellent edge sharpness.

0 Back force Feed force

Tangential

Cutting condition Cycle time reduction with single pass and
achieve longer tool life.
=800m/min　 =0.10㎜/t　 =3.0㎜　 =80.0㎜
Lesser machine horsepower required.

N18

● Lead angle 88 degress φd 2 Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
φd PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
A. R. 5° W H
R. R. 4°, 7°, 10° θ
φc a
g φD 1
φD 2

● Metric size cutters Insert
Item List
Dimensions (mm) Weight Rake angle（°） Insert
Item Number Stock φφ ＊1 ＊2 φ φφ （㎏） A.R. R.R. Screw Wrench General Turning
Toolholders
JWNXM063C2200R06-A ● 6 63 63 50 5.5 4.5 22 10.4 60 18 15.5 0.9 +5 +4

JWNXM080A2540R08-A ● 8 80 80 50 5.5 4.5 25.4 9.5 60 36 15 1.1 +5 +7 Unique
Swiss Tooling
JWNXM100A3175R10-A ● 10 100 100 50 5.5 4.5 31.75 12.7 80 50 18 1.8 +5 +10 FSI26-4.0 LLR-T15
＊12-LH
Grooving /
JWNXM125A3810R12-A ● 12 125 125 58 5.5 4.5 38.1 15.9 80 55 23 3 +5 +10 Side Turning

JWNXM160A5080R16-A ● 16 160 160 60 5.5 4.5 50.8 19 100 72 22 4.9 +5 +10 Threading

＊1 Dimension when set the insert「WNX44-C10T01020」
＊2 Dimension when set the insert「WNX44-R12T01020」

● Insert Shaper
Shape
Dimensions (mm) Item number C or Silicon Nitride ID Tooling
SX6 SP9
φ4.7 6.35 φ12.7
●●
30° WNX 44-C10 T01020 C1.0 Application
1 ●● Introduction

20°

6.35

φ4.7 φ12.7 Endmills

WNX 44-R12 T01020 R1.2

R1.2

20° Rotating
Tools
* Recommend using torque wrench 4N・m

● Recommend Cutting Conditions Information

Work Grade Dry Wet 350 Cutting Speed (m/min) Feed (mm/t) 0.3 Depth of Cut
Material 200 500 650 800 950 1100 1250 0.05 0.1 0.15 0.2 0.25 (mm)

K SX6 ● ● ～ 5.5 Index

Gray Cast SP9 ● ○ ～ 5.5
Iron

Ductile Iron SP9 ● ○ ～ 5.5

N19

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Milling Cutters
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
igh speed hear ill series

(JSDW...)

● Lead angle 75 degress - SDCW1204〈A.R.+12°,R.R.0°〉

θ：75°

Insert
Item List

General Turning ● Metric size cutters Stock Dimensions (㎜) Weight Insert
Toolholders （㎏）
Item Number ●4 φ φ φ φ φ
Unique ●5 63 70.6 50 9.1 22 10.4 58 18 14 0.8
Swiss Tooling JSDW063-75-04R ●6 80 83.3 50 62 36 15.5
JSDW080-75-05R ●7 100 108.7 50 9.1 25.4 9.5 58 45 16.5 1.0
JSDW100-75-06R 125 134.1 58 79 55 21.5
JSDW125-75-07R 10 160 165 68 9.1 31.75 12.7 100 72 28.5 1.3
JSDW160-75-10R
9.1 38.1 15.9 2.5 SDCW1204
4.0
Grooving / 9.1 50.8 19
Side Turning

Threading ● CBN Wiper Insert: Can install 1 or 2 CBN Wiper Inserts with ceramic inserts. ● Spare Parts
Insert Screw
Dimensions(mm) Item Number CBN Torx Wrench

B30 B52

Shaper ＊S‌ lightly taller insert SDW 1204-75-50R ● ● T20
than ceramic inserts For θ＝75°
ID Tooling so can be installed FSI21-5.0＊12.45 T-20
in standard cutter.

Application ● Inserts Fig.2 Fig. Item Number R Silicon Nitride PVD Coated Carbide
Introduction SX6 SP9 DM4
Fig.1 15°
1.4 75° ●●
15°

Endmills 5.5 5.5 1 SDCW 120408 T01020 0.8

12.7 R 4.76 12.7 4.76

Rotating with wiper 2 SDCW 1204EE TR* ―● ● ●
Tools
* Recommend using torque wrench 4N・m ＊ The insert must be installed in all insert pockets

Information

● Recommend Cutting Conditions

Index Work Grade Dry Wet 350 Cutting Speed (m/min) Feed (mm/t) 0.3 Depth of Cut
Material 200 500 650 800 950 1100 1250 0.05 0.1 0.15 0.2 0.25 (mm)

K SX6 ● ● ～ 6.0

Gray Cast SP9 ● ○ ～ 6.0
Iron

Ductile Iron SP9 ● ○ ～ 6.0

Steel DM4 ● ○ ～ 4.0

N20

igh speed hear ill series Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
(JSDW...)

● Lead angle 45 degress - SDCW1204〈A.R.+12°,R.R.0°〉

θ：45°

Insert
Item List

● Metric size cutters Dimensions (㎜) Weight General Turning
（㎏） Toolholders
Item Number φ
Stock φ φ 6.6 25.4 9.5 φ φ Insert Unique
JSDW080-45-06R 80 95.0 6.6 31.75 12.7 62 36 Swiss Tooling
JSDW100-45-07R ● 6 100 120.4 50 6.6 38.1 15.9 58 45 18 1.1
JSDW125-45-08R ● 7 125 145.8 50 79 55 Grooving /
● 8 58 16 1.4 Side Turning
21 2.6 SDCW1204

● CBN Wiper Insert: Can install 1 or 2 CBN Wiper Inserts with ceramic inserts. ● Spare Parts Threading
Insert Screw
Dimensions(mm) Item Number CBN Torx Wrench
FSI21-5.0＊12.45
B30 B52

12.2 4.76

＊‌S lightly taller insert 1.5φ12.7 SDW 1204-45-50R ● ● Shaper
than ceramic inserts Ｒ２５０ ４５° 2.381
so can be installed
in standard cutter. 5.5 T20
(4.8)
For θ＝45° T-20 ID Tooling
5.5
● Inserts Fig.2 Fig. Item Number R Silicon Nitride PVD Coated Carbide Application
SX6 SP9 DM4 Introduction
Fig.1 15°
●●
15° Endmills

1 SDCW 120408 T01020 0.8

２．５ 45°

12.7 4.76 2 SDCW 1204AE T01020* ― ● ●

12.7 R 4.76 with wiper

2 SDCW 43AE TNCE E02* ― ● Rotating
Tools
* Recommend using torque wrench 4N・m ＊ The insert must be installed in all insert pockets

Information

● Recommend Cutting Conditions

Work Grade Dry Wet 350 Cutting Speed (m/min) Feed (mm/t) 0.3 Depth of Cut Index
Material 200 500 650 800 950 1100 1250 0.05 0.1 0.15 0.2 0.25 （mm)

K SX6 ● ● ～ 6.0

Gray Cast SP9 ● ○ ～ 6.0
Iron

Ductile Iron SP9 ● ○ ～ 6.0

Steel DM4 ● ○ ～ 4.0

N21

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Milling Cutters
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
igh eed utter series　Adjustable type
Insert
Item List Features
◦More teeth = More productivity
◦Light weight aluminum body
◦Adjustable edge height
◦Produces outstanding surface finishes
◦Internal coolant supply
◦Inserts can be reground up to 4 times
◦G uaranteed set up service is available

General Turning
Toolholders

Unique ● Cutter Weight Dimensions（mm) Max Arbor Arbor Recommended
Swiss Tooling Item Number Stock φ RPM style bolt tightening
φ torque
Grooving / φ (kg) φ 45 22.0 10.4
Side Turning 50 45 22.0 10.4 N・m
A.R. 0° 45 25.4 9.5
45 25.4 9.5 6.3 20,000 FMC22 CS1040A 20
R.R. ＋5° JHF050C2200R07 ● 7 0.23 45 25.4 9.5

Threading JHF063C2200R10 ● 10 0.38 63 6.3 20,000 FMC22 CS1040A 20

JHF080A2540R12 ● 12 0.48 80 6.0 18,000 FMA25.4 MBC-M12 40

Shaper JHF100A2540R16 ● 16 0.74 100 6.0 18,000 FMA25.4 MBC-M12 40

JHF125A2540R22 ● 22 1.10 125 6.0 15,000 FMA25.4 MBC-M12 40

ID Tooling ＊ Includes inserts and parts

Application ● Insert
Introduction
Max DOC PCD
Endmills Wiper Shape Item Number Corner angle （mm） A.R. （mm） PD1

Yes For Standard use
（Rounded） 6.0

Rotating HFT 802006 C05 90° 7.5 6° C0.5 ●
Tools
20.0
Information Yes 2.0 R150 HFT 802006 R04 90° 7.5 6° R0.4 ●
（Rounded） 7.5

6°
5°

Index For less tool pressure
6.0

Yes 20.0 HFT 702010 W05 90° 6.5 10° Double ●
（Straight） 6.5 chamfer

2.0 10°
5°

N22

● Spare Parts ●Safety clamp mechanism Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Item number Arbor bolt Wedge Axial set screw Wedge set screw Wedge Insert
Screw Screwdriver Screw Screwdriver

JHF050C2200R07 CS1040A
JHF063C2200R10
HLW179 CS0510A WS0512
LW-2.5
JHF080A2540R12 LW-4

JHF100A2540R16 MBC-M12 ●‌U nique sphenoidal pocket prevents Insert
JHF125A2540R22 inserts from becoming dislodged Item List

General Turning
Toolholders

●Field Result Cutter：JHF125A2540R22 Unique
Insert ：HFT802006C05 PD1 Swiss Tooling
Part ：Chain Cover
Material ：ADC12

NTK Competitor's Grooving /
Side Turning
Number of edges 22 14
Threading
n (min-1) 10,000 ➡

Vc (m/min) 3,925 ➡ Shaper

Vf (mm/min) 13,200 8,400 NTK：HFC 13,200 (mm/min) 157% productivity
8,400 (mm/min)
f (mm/t) 0.06 ➡ Competitor's ID Tooling
DOC (mm)
2.8 2.0 + 0.8 NTK：HFC 50,000 pcs 500% Tool life Application
Tool life （1 Pass） （2 Passes） 10,000 pcs Introduction
Competitor's
50,000pcs 10,000pcs

Endmills

● Recommend Cutting Conditions Rotating
Tools
Work Cutting Speed (m/min) Feed (mm/t) Depth
Material
Grade Dry Wet of Cut
300
900 1500 2100 2700 3300 3900 4500 5100 5700 0.05 0.1 0.15 0.2 0.25 0.3 （mm） Information

N ○ ● ～ 6.35

Aluminum Alloy PD1

(Si≦13）

Aluminum Alloy Index
(Si≧13）
PD1 ○ ● ～ 6.35

N23

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Milling Cutters
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
■ NTK Regrind Program
Insert
Item List ● ‌I nserts can be reground up to (4*) times
● ‌T he cutter’s diameter and height of the insert will change by 0.1mm after each regrind
General Turning ● T‌ he set of inserts placed back into the cutter must have the same amount of stars indicating number of regrinds
Toolholders
*T‌ he number of regrinds per insert may vary depending upon cutting conditions

Each insert will be marked with a star to indicate how many times it has been reground.

☆
☆☆
☆☆☆
☆☆☆☆

Unique
Swiss Tooling

Grooving / New After 1st After 2nd After 3rd After 4th
Side Turning regrinding regrinding regrinding regrinding

Threading ■ NTK’s Worry free guaranteed setting

Shaper ◦‌N TK offers cleaning, resetting and rebalancing service to customer for new and
reground inserts.
ID Tooling
◦NTK’s guaranteed setting provides stable and worry free operation.

Application Re-setting Re-balancing
Introduction

Endmills

Rotating
Tools

Information

Index

±.002mm height run out Balance grade: G 2.5

N24

■ Adjusting and handling instructions for HFC Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Operational procedure Tools for set up

１．Loosen the axial adjustment screw ◦Tool presetter
２．Install the inserts (initially tighten) ◦Air blower
３．Clean the inserts ◦Clay
４．Adjust height of inserts (initial) ◦4.0mm Hex wrench
５．Tighten the wedge set screw ◦2.5mm Hex torque-wrench
６．Adjust height of inserts (final)

１．Loosen the axial adjustment screw ４．Adjust height of inserts (initial)

Insert
Item List

General Turning
Toolholders

Turn the screws Unique
counterclockwise Swiss Tooling

Loosen axial set screw until the screw head is 1 to 2 Tighten axial set screw of each insert until you reach Grooving /
mm from cutter body. around 44.980 mm height dimension. Side Turning
Clean up insert pocket using air. Adjust other inserts within 0.01mm range.
Threading
２．Install the inserts (initially tighten) ５．Tighten the ｗedge set screw
Shaper
Hold securely Tighten wedge set screws with 4Nm torque.

Hold securely Turn the screws ６．Adjust height of inserts (final) ID Tooling
clockwise
Application
Install the insert to cutter pocket. Tighten wedge set Introduction
screw with 1Nm torque while pushing insert to cutter
center using two fingers.（do not overtighten） Endmills

３．Clean the inserts Rotating
Tools

Information

Index

Clean up insert edges using clay. Tighten axial set screws to get 45.000 mm height dimension.
Adjust other inserts within +/- 0.002 mm range.

N25

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Milling Cutters
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
series　Fixed type/Adjustable type
Insert
Item List 〈Outline〉

General Turning The SFC series is lighter in weight, having an aluminum body. The machining diameters range from φ63
Toolholders up to φ250 as standard. Dedicated PCD inserts allow high efficiency production and longer tool life.
Features
Unique ● Multi-edge specifications
Swiss Tooling
High efficiency machining and reduced running cost
Grooving / ● A wide variety of insert shapes.
Side Turning
You can select the inserts most suitable for your particular application and requirements from our
Threading extensive range. This brings many and varied solutions to your production.
● A larger, stronger brazed area.
Shaper As the brazed area is larger and has higher brazing strength, you can use the cutter for machining
operations where depth of cut is relatively high.
ID Tooling
N26
Application
Introduction

Endmills

Rotating
Tools

Information

Index

● Insert selection guide for SFC A：Length of cutting edge Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
B：Length of wiper PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
HCD55 15 00 R 04 B C：A.R. (Axial rake)
D：Nose radius
ⒶⒷⒸ Ⓓ
15 and 08 indicate types without wiper.
※21 and 40 for B indicate types with an arced wiper.

Basic shape Insert
①HCD551500R04B Item List

General Turning
Toolholders

For burr control For better surface finish Unique
Swiss Tooling

C Select an insert having a larger A. R. (Axial rake) B Select an insert having an arced wiper Grooving /
Side Turning
0° ⇒６° HCD552106R02B
HCD552106R04B Threading
HCD551506R04B HCD552106R12B

D Select an insert having a smaller nose radius. Shaper

R0.4 ⇒ R0.2 B Select an insert with a wiper ID Tooling

HCD551506R02B HCD254006R32N

C Select an insert having a even larger A. R. Application
Introduction
6° ⇒ 15°
Endmills
HCD301515R02N
HCD301515R04N Rotating
Tools

For greater depth of cut For lower depth of cut and for lower cost Information

A Select an insert with a longer cutting edge A Select an insert with a shorter cutting edge Index

5.5㎜ ⇒11.5㎜ ,17.5㎜ 5.5㎜ ⇒2.5㎜

HCD121500R04B HCD280800R04N
HCD191500R04B
HCD121506R02B N27
HCD121506R04B
HCD122106R04B

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Milling Cutters Fixed type Figure-2 Fixed type Figure-3 Fixed type
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Figure-1

A.R. ０〜＋15°　R.R. ＋5° A.R. ０〜＋15°　R.R. ＋5° A.R. ０〜＋15°　R.R. ＋5°

Figure-4 Adjustable type Figure-5 Adjustable type Figure-6 Adjustable type Figure-7 Adjustable type

Insert A.R. ０〜＋15°　R.R. 0° A.R. ０〜＋15°　R.R. ＋5° A.R. ０〜＋15°　R.R. ＋5° A.R. ０〜＋15°　R.R. ＋5°
Item List

General Turning ※ Please use the dedicated clamping bolt supplied in the package.
Toolholders
● Cutter
Unique
Swiss Tooling Shape Item Number Stock Dimension（s ㎜） Weight Max

φ φ φ φ (㎏) RPM

Grooving / 1 JSF-063-06-RH/NS-S※ ◉ 6 63 40 22.0 20 6 10 44 20 12.1 0.77 20,000
Side Turning 8 80 50 25.4 20
JSF-080-08-RH/NS ◉ 100 60 31.75 24 6 9.6 50 28 12.4 0.55 18,000
31.75
Fixed type JSF-100-12-RH/NS ◉ 12 125 60 38.1 32 8 12.8 60 53 14.4 0.94 16,000
50.8
Threading 2 JSF-125-15-RH/NS30 15 160 60 47.625 35 8 12.8 80 63 22.4 1.40 15,000
JSF-125-15-RH/NS 200 63 47.625 10 16.13 139.7 1.37
250 63 177.8
JSF-160-18-RH/NS 18 50 125 ー 38 11 19 120 19.4 3.18 13,000
63 40 22.0 ー
3 JSF-200-24-RH/NS 24 63 40 22.0 ー 14 25.4 160 20 26 4.22 11,000
JSF-250-30-RH/NS 30 80 50 25.4 20
80 50 25.4 ー 14 25.4 210 20 26 6.58 10,000
100 60 31.75 20
Shaper 4 JSF-050-05-RHT32※ ●5 100 60 31.75 ー ー ー 32 28 ー 0.8 18,000
31.75 28
JSF-063-06-RH-S※ ●6 125 60 38.1 20 6 10.4 ー 12.1 0.95 20,000
38.1 53
5 JSF-063-08-RH ●8 125 60 50.8 20 6 10.4 ー 12.1 0.45 20,000
JSF-080-08-RH ●8 160 60 47.625 53
Adjustable type 200 63 47.625 24 6 9.6 ー 63 12.4 0.63 20,000
250 63 139.7
ID Tooling JSF-080-10-RH ● 10 24 6 9.6 ー 177.8 12.4 0.63 20,000

JSF-100-12-RH ● 12 32 8 12.8 ー 14.4 1.13 18,000

JSF-100-14-RH-S※ ● 14 32 8 12.8 ー 14.4 2.2 18,000

Application 6 JSF-125-15-RH30 ● 15 35 8 12.8 ー 22.4 2.36 16,000
Introduction JSF-125-15-RH 10 16.0 2.31

JSF-125-18-RH-S※ ● 18 35 10 16 ー 22.4 3.44 16,000

JSF-160-18-RH ● 18 38 11 19 ー 19.1 3.20 15,000

7 JSF-200-24-RH 24 ー 14 25.45 ー 26 4.21 13,000
JSF-250-30-RH 30
Endmills ー 14 25.45 ー 26 6.57 12,000

※The part number has a steel body.

Rotating ● Spare Parts
Tools
For Wedge set Screw For Axial set
Screw
Information Axial Wedge Balancing Clamping
Item Number Wedge setscrew setscrew screw bolt

JSF-050-05-RHT32 Handle 2.5 mm HEX- 4.0mm HEX
JSF-063-06/08-RH-S/NS-S screwdriver wrench
JSF-080-08/10-RH/NS
Index JSF-100-12/14-RH/NS HDW-M5S SWS-M5-15 LS103 ー 2850F3.8 2859H2.5 LW-4 ー
JSF-125-15/18-RH/NS HDWM5- (Adjustable BSM55 〈4N・m 〈4N・m (OP) SALS-063
JSF-125-15-RH30/NS30 EU4DD OR RTS-M12
JSF-160-18-RH/NS type) torque torque
JSF-200-24-RH/NS NSWS-M5-15 wrench〉 wrench〉 6600-4.0- RTS-M16
JSF-250-30-RH/NS (Fixed type)
(OP) (OP)

130 RTS-M20
〈driver type〉
(OP)
RTS-M16-125

RTS-M24

SSP08

SSP10

N28

● SFC Series-Insert ※Always return the used inserts to NTK Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Wiper Shape Item Number Corner Cutting edge A.R. (mm) PCD Carbide Cutter
angle length L1 (mm) PD1 KM3 Type
HCD 552106 R02B 0.2 ●
or HCD 552106 R04B 0.4 ● Fixed
HCD 552106 R08B 0.8 ● type
HCD 552106 R12B 5.5 1.2 ● Adjustable
HCD 552106C05B C0.5 ● type
HCD 122106 R04B 5.5 0.4 ●
Yes 11.5 +6 ﾟ
(Rounded) HCD 254006 R32N
Wiper Insert
2.5 3.2 ● Adjustable
type

5.5 2.8 Insert
Item List

HCD 280800 R04N 2.8 ● General Turning
Toolholders
0 ﾟ 0.4
HCD 551500 R04B 5.5 ● Unique
Swiss Tooling
HCD 121500 R04B 0 ﾟ 11.5 ● Adjustable
type
HCD 191500 R04B 17.5 0.2 ● Grooving /
HCD 551506 R02B 5.5 0.4 Adjustable Side Turning
HCD 551506 R04B 11.5 0.8 ● type
Yes HCD 551506 R08B +6 ﾟ 0.2 ● Threading
(Straight) HCD 121506 R02B 0.4 ●
HCD 121506 R04B ●
●
HCD 301515 R02N
0.2 ● Shaper
HCD 301515 R04N 5.5 +15 ﾟ ●

KM3 HCD228500 R00N 0.4 Fixed ID Tooling
Dummy carbide insert. － 0ﾟ type
● Application
※Not for actual cutting only used for Adjustable Introduction
balance adjustment. type

● SFC Series-Insert (Non-returnable) ※Return of used inserts is not required for the products listed below. Endmills

Wiper Shape Item Number Corner Cutting edge A.R. (mm) PCD Carbide Cutter Rotating
angle length (mm) PD1 KM3 Type Tools

Yes HCA 552106 R02 0.2 ● Fixed Information
(Rounded) HCA 552106 R04 6 ● type
HCA 122106 R04 ● Adjustable
+6 ﾟ type
0.4

12

HCA 551500 R04 6● Index

HCA 121500 R04 0 ﾟ 12 0 ﾟ ● Adjustable
type

Yes HCA 191500 R04 19 ●
(Straight) 0.4

HCA 551506 R04 6 +6 ﾟ ● Adjustable
type

N29

Milling Cutters

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New ◦Procedure for presetting/setting the inserts in the adjustable type SFC
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
■ Be sure to clean all insert pockets prior to the following steps

●Step 1: Pre-clamping
Install each insert, then, lightly clamp the wedge by 1 N･m
with the wedge set screw.

●Step 2: Adjusting run out (Rough adjustment)
By turning the axial set screw, set the height of the cutting edge
at a level 0.1 mm lower than that indicated on the drawing.

●Step 3: Clamping
Tighten the wedge by 4 N･m.

Insert ●Step 4: Adjusting run out (Finishing adjustment)
Item List Tighten axial set screws to get drawing height dimension.

Axial set screw Wedge set screw

General Turning ■Caution
Toolholders ※ To set inserts into a fixed type SFC, you only have to tighten the wedge set screws at N･m by using the
optional 2.5mm – Hex torque-wrench (2859H2.5 ).

Unique ◦Notes on Fixed type SFC
Swiss Tooling
No need for pre-setting
Grooving / Not need for cutting edge adjustment!
Side Turning (The only step required is unclamping and clamping with the clamping bolt.)

Threading

Shaper

ID Tooling

Application
Introduction

Endmills

Rotating 【Note】
Tools The holes for the axial setscrews and balance adjusting screws are filled with a special material, thus, no
screwdrivers and hex-wrenches can be inserted in them.
Information
※ The color of the special material is different from the color of the actual product body.

Index ● Recommend Cutting Conditions

Work Grade Dry Wet Cutting Speed (m/min) Feed (mm/t) Depth of Cut
Material
300 900 1500 2100 2700 3300 3900 4500 5100 5700 0.05 0.1 0.15 0.2 0.25 0.3 （mm)

N

Aluminum Alloy PD1 ○ ● ～ 14.5

(Si≦13）

Aluminum Alloy PD1 ○ ● ～ 14.5
(Si≧13）

N30

◦Field Result Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Machining of ●Work material : ADC12 12.5S Machining of ●Work material : ADC12
transmission case ●Surface finish required : Max. center oil pan ●Surface finish required : Max. 6.3S
●Machine : Vertical machining ●Machine : Vertical machining center

Current tool NTK Current tool NTK

Material grade Competitor’s PCD PD1 Material grade Competitor’s PCD PD1

Cutter specification φ80×６ blades φ80×８ blades Cutter specification φ100×８ blades φ100×12blades

Cutting speed （m/min） Roughing： 700 Roughing： 1,500 Cutting speed （m/min） 2,513
Finishing： 2,000 Finishing： 2,000
No. of revolutions （min−1） 8,000

No. of revolutions （min−1） Roughing： 2,785 Roughing： 5,971 Feed rate per blade （㎜ /t） 0.063
Finishing： 7,958 Finishing： 7,958
Table feed rate （㎜ /min） 4,000 6,000
Roughing： 0.17 Roughing： 0.15
Feed rate per blade（ ㎜ /t） Finishing： 0.08 Finishing： 0.08 Depth of cut （㎜） １〜３（for roughing）

Table feed rate （㎜ /min） Roughing： 2,785 Roughing： 7,165 Cutting oil Internal coolant Insert
Finishing： 3,979 Finishing： 5,305 Item List
Life （pcs/corner） 15,000 15,000

Depth of cut （㎜） Roughing： 2.0
Finishing： 0.5

Cutting oil Internal coolant General Turning
Toolholders
Life （pcs/corner） 10,000 15,000

Unique
Swiss Tooling

Grooving /
Side Turning

The cycle time was reduced by 10 seconds for roughing and by 3 seconds The machining efficiency was improved by 50%. Threading
for finishing. The tool life was 1.5 times higher than the competitor’s product. The surface finish was 1.8S compared with 5S with the competitor’s product.

Machining of ●Work material : ADC12, Die-cast normal cast iron (FC250) Machining of ●Work material : ADC12 Shaper
lower block ●Surface finish required : Max. 6.35S oil pan ●Surface finish required : Max. 12.5S
●Machine : Horizontal machining center ●Machine : Vertical machining center ID Tooling

Existing tool NTK Existing tool NTK

Material grade Competitor’s PCD PD1(wiper) (leading edge) Material grade Competitor’s PCD PD1

Cutter specification φ160×10 blades φ160×18blades Cutter specification φ315×18 blades φ315×36blades Application
Introduction
Cutting speed （m/min） 452 Aluminum only : 1,760 Cutting speed （m/min） 4,750
Simultaneous : 251
No. of revolutions （min−1） 4,800

No. of revolutions （min−1） 900 Aluminum only : 3,500 Feed rate per blade （㎜ /t） 0.04 0.046 Endmills
Simultaneous : 500
Table feed rate （㎜ /min） 3,500 8,000
Aluminum only : 0.10
Feed rate per blade（ ㎜ /t） 0.06 Simultaneous : 0.24 Depth of cut （㎜） 2.5 (for roughing) 2.8 (for roughing)
+ 0.5 (for finishing) + 0.2 (for finishing)
Aluminum only : 6,300
Table feed rate （㎜ /min） 550 Simultaneous : 2,200 Cutting oil DRY Rotating
Tools
Depth of cut （㎜） 0.3 Life （pcs/corner） 30,000 30,000

Cutting oil External coolant Internal through coolant

Life （pcs/corner） 150 1,500 Information

The machining efficiency was increased approximately 5 times
with 10 times longer tool life.

Aluminum only Index

Normal cast iron
Simultaneous cutting

Aluminum only The larger the diameter of the cutter, the greater the advantage of the multi-blade
design becomes. Although the number of blades in the SFC is high, no presetting is
Aluminum required as this is a fixed type cutter. The cycle time was reduced by 11 seconds.

With the competitor’s product, two passes of simultaneous bi-metal N31
cutting were carried out while two passes for aluminum and one pass
for simultaneous bi-metal cutting were performed by NTK’s SFC.

Milling Cutters

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New igh erformance utter series　Fixed type/Adjustable type
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Figure-2: Shank type Features

Figure-1: Small diameter type ◦A wide range of sizes
The diameters range from φ20 - φ100 for the HPC
series

◦E xcellent rigidity (HPC)
The material for the HPC body is steel, achieving
exceptional reliability

Insert Figure-3: Shell type
Item List
HPC (steel body) φ20 - φ100
General Turning
Toolholders Figure 1 Small diameter type Figure 2 Shank type Figure 3 Shell type

Unique
Swiss Tooling

Grooving / A.R.＋9°　R.R.＋4° A.R.＋6° R.R.－3°～＋3° A.R.＋6° R.R.0°
Side Turning

Threading ● Metric size Cutters

Figure Item number Stock φ φ φ φφ Weight Max. RPM allowed Item number of
（㎏） （RPM） applicable insert

Shaper RD020T20070R03 ● 3 20 30 20 100 30 － － － － － － － 0.23 18,000 HDA style

RD025T25070R03 ● 3 25 40 25 110 40 － － － － － － － 0.37 18,000 HAL style
HAT style
1 RD030T20060R04 ● 4 30 60 20 120 35 － 25 － － － － － 0.33 18,000 HRT style
HAN style
RD032T20060R04 ● 4 32 60 20 120 35 － 26 － － － － － 0.36 18,000 HLA style

ID Tooling RD035T20060R04 ● 4 35 60 20 120 35 － 28 － － － － － 0.36 18,000

Fixed type RA040T20060R04K ● 4 40 45 20 105 － － － － － － － － 0.45 18,000
RA040T25080R04K ● 4 40 45 25 125 － － － － － － － － 0.6 18,000
Application 2 RA050T20060R05K ● 5 50 45 20 105 － － － － － － － － 0.6 18,000
Introduction RA050T25080R05K ● 5 50 45 25 125 － － － － － － － － 0.75 18,000
RA050T32080R05K ● 5 50 45 32 125 － － － － － － － － 0.9 18,000

RA050C22.00R05K ● 5 50 45 22 － － 20 － 10.4 6.3 42 18 11 0.4 18,000
18,000
3 RA063C22.00R06K ● 6 63 45 22 － － 20 － 10.4 6.3 42 18 11 0.73 15,000
RA080A25.40R07K ● 7 80 43 25.4 － － 26 － 9.5 6.0 50 38.9 15 0.95 10,000

Endmills RA100A31.75R09K 9 100 45 31.75 － － 32 － 12.7 8.0 60 61 11 1.6

Rotating Adjustable type RA040T20060R04 ● 4 40 45 20 105 － － － － － － － － 0.45 18,000
Tools RA040T25080R04 ● 4 40 45 25 125 － － － － － － － － 0.60 18,000
2 RA050T20060R05 ● 5 50 45 20 105 － － － － － － － － 0.60 18,000
RA050T25080R05 ● 5 50 45 25 125 － － － － － － － － 0.75 18,000
RA050T32080R05 ● 5 50 45 32 125 － － － － － － － － 0.90 18,000

RA050C22.00R05 ● 5 50 45 22 － － 20 － 10.4 6.3 42 18 11 0.40 18,000
● 6 63 45 22 － － 20 － 10.4 6.3 42 18 11 0.73 18,000
Information 3 RA063C22.00R06 ● 7 80 43 25.4 － － 26 － 9.5 6.0 50 38.9 15 0.95 15,000
RA080A25.40R07 ● 9 100 45 31.75 － － 32 － 12.7 8.0 60 61 11 1.6 10,000

RA100A31.75R09

Index ● Recommend Cutting Conditions

Work Grade Dry Wet Cutting Speed (m/min) Feed (mm/t) Depth of
Material 300 Cut
900 1500 2100 2700 3300 3900 4500 5100 5700 0.05 0.1 0.15 0.2 0.25 0.3 (mm)

N PD1 ○ ● ～ 5.0
～ 5.0
Aluminum Alloy

(Si≦13） TM1 ○ ●

Aluminum Alloy PD1 ○ ● ～ 5.0
(Si≧13） TM1 ○ ● ～ 5.0

N32

● Inserts Corner Cutting edge PCD PVD coated Cutter Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
Wiper angle length carbide PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Shape Item number w T Ａ.Ｒ. Ｒ.Ｒ. PD1 Type
Provided
TM1 （figure）

HDA4015R04 0° 6.7 3.4 4.0 +9° +4° 0.4 ● 1

Provided HDA4505R04 0° 6.7 3.4 Min. 5.0 +9° +4° 0.4 ●1
Provided
Provided with chipbreaker
Provided
HAL3515R04 10 3.5 0.4 ● Insert
HAT6021R04 ● Item List
HAT6021C05 10 6.0 0.4 ● 2
HRT6021R04 0° 4.0 +6° 0° ● 3

Regrindable 10 6.0 C0.5 ● 2
3
HAL3515C05 10.2 Min. 6.0 0.4 ● General Turning
Toolholders
HRL3515R04 3.5 C0.5

Regrindable 0° 10 4.0 +6° 0° Unique
Swiss Tooling
Min. 3.5 0.4

HAN9521R04N 0° 10 4.0 Min. 6.0 +6° －3° 0.4 ● 2 Grooving /
3 Side Turning

Provided HLA8521R04 0° 10.078 4.0 Min. 6.0 +6° +3° 0.4 ● 2 Threading
3

with chipbreaker Shaper

* Recommend using torque wrench 4N・m

● Spare Parts Cartridge Axial setscrew Cartridge Insert clamping Torx wrench Hex- wrench Clamping bolt ID Tooling
Item number setscrew screw (For Wedge set Screw) (For Axial set Screw)

RD020T20070R03 CS0510T FSI0306A Application
CS0512T Introduction
RD025T25070R03

RD030T20060R04 FSI0307A 6300-T10-80
〈driver type〉
Endmills
(OP)

RD032T20060R04

RD035T20060R04

RA040T20060R04/K Rotating
Tools
RA040T25080R04/K

RA050T20060R05/K LW-4 Information
(OP)
RA050T25080R05/K RA06P03NC CS0510A FSI035104A 6300-T15-80
RA050T32080R05/K 〈driver type〉 OR

(OP) 6600-4.0-130 Index
〈driver type〉
RA050C22.00R05/K
(OP)
CS1040A（OP）

RA063C22.00R06/K

RA080A25.40R07/K MBC-M12（OP）
MBC-M16（OP）
RA100A31.75R09/K

N33

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Milling Cutters
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products Insert Presetting and PCD Damage Preventative Measures for HPC

Insert ■‌ Be sure to clean all the insert pockets before carrying out the
Item List following steps:

General Turning ●Step1: Preventative measures against insert chipping
Toolholders Attach a piece of adhesive tape (preferably, a tape low in
adhesion) to the end of a dial gauge’s probe.
Unique
Swiss Tooling ●Step2: Mounting inserts
For HPC: First, install the cartridges to the body, then, tighten
Grooving / each insert with the insert clamping screw at 3 N･m.
Side Turning 【Caution: If you mount inserts in a cartridge first, it’s not
possible to install the cartridges to the body.】
Threading
●Step3: Temporary tightening (using a torque-wrench)
Shaper Tighten set screw (1) first, at 4 N･m.

ID Tooling ●Step4: Setting
While watching the reading on the dial gauge, rotate set screw (2) so that the insert with the highest
Application cutting edge is lifted by +0.03 mm. Next, with this position as the reference, set the cutting edges of
Introduction all other inserts with variations in run out to stay within +/－ 5 microns (10 microns in terms of range).

Endmills ●Step5
Remove the probe from the dial gauge.
Rotating
Tools ●Step6: Tightening set screws (using a torque wrench)
For HPC, tighten set screw (1) at 8 N･m.
Information
■Supplemental explanation
Index １．‌E ven after the set screws have been tightened, the run out of the cutting edges should stay within
approximately +/－ 10 microns (20 microns in terms of range).
２．‌I n the above case, NTK standard inserts (excluding some of them; see the note below for details.) and re-
ground NTK inserts will not affect the tool life and surface finish.

HPC Fixed Type

No need for pre-setting

No need for cutting edge adjustments!
(The only requirement is clamping and unclamping of the inserts with the clamping bolt)

【Note】
The holes for the axial setscrews and balance adjusting screws
are filled with a special material, thus, no screwdrivers and hex-
wrenches can be inserted in them.
※T‌ he color of the special material is different from the color of the

actual product body.

N34

◦Field Result Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Machining of ●Work material : ADC12 Machining of ●Work material : A7000 type : 6S
rocker shaft holder ●Surface finish required : 12.5S under holder ●Surface finish required : 12.5S
●Roughness of surface to be machined : 1.5S ●Roughness of surface to be machined

Current tool NTK Current tool Current tool NTK

Insert material grade Competitor’s carbide PD1 Competitor’s Competitor’s
carbide carbide: 3 pcs
（φ32×２pcs） （φ32×４pcs） Insert material grade PCD: 1 pc PD1
（φ32×３pcs） （φ50×４pcs） （φ30×４pcs）
Cutting speed （m/min） 600 800

No. of revolutions （min−1） 6,000 8,000 Cutting speed （m/min） 700 785 750

Feed rate per blade （㎜ /t） 0.025 0.05 No. of revolutions （min−1） 7,000 5,000 8,000

Table feed rate（ ㎜ /min） 300 1,600 Feed rate per blade（ ㎜ /t） 0.1

Depth of cut （㎜） MAX1.0 Table feed rate（ ㎜ /min） 2,100 2,000 3,200

Cutting oil WET（through coolant） d＝3,d＝3,d＝1.5 d＝0.4 ＝3,d＝3,d＝1.5

Life （pcs/corner） 8,000 15,000（still cuuting） Depth of cut （㎜） ３PASS １PASS ３PASS Insert
Item List
Cutting oil WET（External coolant）

Life （pcs/corner） 2,500 10,000 24,000 General Turning
（still cutting） Toolholders

Unique
Swiss Tooling

Grooving /
Side Turning

The total cycle time was reduced by 3 minutes. Burrs free machining. Threading
As the tool performance was excellent, cutters of φ32 and
φ50 were replaced with our single φ30 cutter.

Machining of rail frame ●Work material : W2K Machining of ●Work material : ADC12 Shaper
(for motor bikes) ●Machine : ‌C ompact type transfer case ●Surface finish required :1.6a
machining ●Machine : Machining center (BT40) ID Tooling
center (BT30)

Existing tool NTK Existing tool NTK

Insert material grade Competitor’s PCD PD1 Insert material grade Competitor’s PCD PD1

Cutter specification φ40×３blades φ40×４blades Cutter specification φ100×６blades φ80×７blades Application
Steel body Introduction
Cutting speed （m/min） 1,885 〜 2,200 2,510

Cutting speed （m/min） 314 753 No. of revolutions （min−1） 6,000 〜 7,000 10,000

No. of revolutions （min−1） 2,500 6,000 Roughing：0.12（㎜ /t） Roughing：0.142（㎜ /t） Endmills
4,320 〜 5,040（㎜ /min） 9,940（㎜ /min）
Feed rate per blade （㎜ /t） 0.08 0.05 Feed rate per blade （㎜ /t）
Finishing：0.1（㎜ /t） Finishing：0.1（㎜ /t）
Table feed rate（ ㎜ /min） 600 1,200 3,600 〜 4,200（㎜ /min） 7,000（㎜ /min）

Depth of cut （㎜） ２〜４（Machining several times） Roughing：3.0
Finishing：0.5
Cutting oil WET Depth of cut （㎜） Rotating
Tools
Life （pcs/corner） 10 〜 20 30,000 Life （pcs/corner） 100 20,000

Parts machined Information

Index

Tool life and efficiency were both improved greatly. Tool life determined by: burring
Tool life and efficiency were both improved greatly.

N35

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Milling Cutters NC5type
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Arbors

BT30type

Insert ※Internal coolant supply available ※Internal coolant supply available
Item List

General Turning Code No. Part No. Stock φ （㎜） （㎜） （㎜） φ （㎜） （㎜） Weight Clamping bolt
Toolholders 18 46 （㎏） (optional)

5649199 BT30-FMNC22-32 ● 22 32 10.4 0.6 SALS-063

Unique 5612502 BT30-FMNA25.4-40 ● 25.4 40 22 50 9.5 0.7 RTS-M12
Swiss Tooling
5612510 BT30-FMNA31.75-39 ● 31.75 39 30 60 12.7 0.8 RTS-M16

Grooving / 5649207 NC5-46-FMNC22-32F ● 22 32 18 46 10.4 0.6 SALS-063
Side Turning
5612528 NC5-46-FMNA25.4-40F ● 25.4 40 22 50 9.5 0.7 RTS-M12

Threading 5612536 NC5-46-FMNA31.75-39F ● 31.75 39 30 60 12.7 0.8 RTS-M16

For BT30 type, use pull-stud bolts suitable for the machine. ●：Standard stock
For NC5 type, pull-stud bolts for FUNAC are supplied as standard.
Shaper

ID Tooling

Application
Introduction

Endmills

Rotating
Tools

Information

Index

N36