NTK GENERAL CATALOG

Recommended Depth of Cut（DOC）for Diameter（㎜） Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
■ A merican Unified (UNC/UNF)

■ External thread

CSVT

Item Nunber Edge radius Pitch Total DOC No. of pass

0.03
Max

TTP/TTPS Edge radius Pitch Total DOC No. of pass

Item Nunber 0.05
Max
Flat Insert
Item List

General Turning
Toolholders

Unique
Swiss Tooling

Grooving /
Side Turning

TTMH Edge radius Pitch Total DOC No. of pass Threading

Item Nunber

Shaper

ID Tooling

Application
Introduction

■ Internal thread Endmills

SBT Rotating
Tools
Item Nunber Edge radius Pitch Total DOC No. of pass
Information
0.05
Max Index
Flat

0.05
Max
Flat

0.05
Max
Flat

Ⅰ7

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Threading
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products Tools and Thread Standards

■ American Tapered Pipe (NPT) fc fc
(max) (min)
Nominal (Reference) Pitch Applicable inserts h
designation of thread （㎜）

Internal thread

H h

Insert fr fr 60° fc fc
Item List (min) (max) (min) (max)
External
thread H=0.866P
h =0.800P
P
16

General Turning 1
Toolholders
■ Parallel Pipe (G、BSPP) h H/6

Unique Nominal (Reference) Pitch Applicable inserts
Swiss Tooling designation of thread （㎜）
H/2 H/2
Internal thread

Grooving / H
Side Turning
55° Pitch diameter
Threading
H/6 External thread r=0.137329P

P

Shaper

ID Tooling ■ Tapered Pipe (R、BSPT) h H/6

Nominal (Reference) Pitch Applicable inserts
designation of thread （㎜）
H/2 H/2 Internal thread

Application H 1
Introduction
55° Pitch diameter
Endmills H/6 r=0.137329P
External thread
Rotating
Tools P
16

Information ■ Whitworth (BSW) h H/6

Nominal (Reference) Pitch Applicable inserts
designation of thread （㎜）
H/2 H/2
Index H 0.0769H Internal thread

55° Pitch diameter

H/6 External thread

P

Ⅰ8

Recommended Depth of Cut（DOC）for Diameter（㎜） Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
■ American Tapered Pipe (NPT)

Item Nunber Edge Nominal Pitch Total No. of
DOC pass
radius designation of thread

Insert
Item List

■ Parallel Pipe (G、BSPP) General Turning
Toolholders

Item Nunber Edge Nominal Pitch Total No. of Unique
DOC pass Swiss Tooling
radius designation of thread

Grooving /
Side Turning

Threading

Shaper

■ Tapered Pipe (R、BSPT) ID Tooling

Item Nunber Edge Nominal Pitch Total No. of
DOC pass
radius designation of thread

Application
Introduction

Endmills

Rotating
Tools

■ Whitworth (BSW) Information

Item Nunber Edge Nominal Pitch Total No. of
DOC pass
radius designation of thread

Index

Ⅰ9

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Threading １° A
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
■ CSV Series Best for up to 5㎜ diameter material

CSV

For Cam-style
machine

A 20

Insert Figure-1 ◦Right-Hand style shown
Item List
CSV-NC CSV-NC-F

For Gang-style machine For Gang-style machine

General Turning A 20 １° A A 20 １° A
Toolholders

Unique Figure-2 ◦Right-Hand style shown Figure-3 ◦Right-Hand style shown
Swiss Tooling

Grooving / ■ CSV Series - Toolholders
Side Turning

Threading Code No. Stock Dimension（s ㎜） Gage insert Spare Parts
RL RL
Clamp Screw Wrench

Figure Item Number

Shaper 5492962 CSV 07GX ● 7 7 85 7 0.5
●● 140
ID Tooling 5303169 5303193 07

5492954 08GX ● 8 8 85 8
●●
1 5303151 5303201 08 0.1 CSVT LRIS-2.5＊7 CLR-15S
095
5303136 ● 9.5 9.5 140 9.5 0.0 CSVT
CSVT
Application 5303144 5303177 10 ● ● 10 10 10
Introduction
5474770 12GX ● 12 12 85 12
● 140
5327929 12

5514062 5514070 CSV 08NC ● ● 8 8 120 8

Endmills 2 5563010 10GXNC ● 10 10 85 10 0.1 LRIS-2.5＊7 CLR-15S
10NC ●● 12 12 120 12 LRIS-2.5＊7 CLR-15S
5477492 5477542 ●●

5477534 5477500 12NC

3 5789615 CSV 08NC-F ● 8 8 120 8 0.0～0.1 －

Rotating ☆All the inserts can use the same toolholder   CSV series  ➡ G94
Tools
■ CSV Series - Inserts Mirror finish
Information
Chip- Dimensions（㎜） Thread Type PVD Coated Carbide

Shape Item Number breaker Pitch VM1
〈Type-A〉
Index R Stock L Stock

CSVT11F P60-035A M 5344874 ● 5386909 ●

◦Right-Hand style shown No R0.03MAX 0.2 ～ 0.5

〈Type-B〉

CSVT11F P60-035B M 5344882 ● 5386917 ●

◦Right-Hand style shown

☆All angles shown are obtained when insert is set in the holder

Ⅰ10

■ CTPS Series Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
CTPS

◦Right-Hand style shown

■ CTPS Series - Toolholders Insert
Item List

Gage insert Spare Parts General Turning
Toolholders
Stock Dimensions（㎜） Clamp Screw Wrench
RL
Code No. Item Number

5346572 CTPS 10 ● 10 10 10 CLR-15S Unique
5397187 12 120 0.0 TTPS LRIS-2.5＊7 Swiss Tooling

● 12 12 12 Grooving /
Side Turning
☆All the inserts can use the same toolholder   CTPS series  ➡ G98

■ CTPS Series - Inserts Threading

Dimension（s ㎜） Thread Type PVD Coated Carbide
Type
Shape Item Number Pitch ZM3 Stock VM1 Stock Shaper

TTPS60FR4A A 5346648 ● 5362710 ● ID Tooling
60FR4B B （0.05）
0.4 0.2 ～ 0.75 Application
MAX Flat Introduction

5346663 ● 5362728 ● Endmills

60FR8A A 60 ﾟ 5346689 ● 5362744 ● Rotating
Tools

0.8 （0.05） 0.4～1.25 Information

60FR8B B 5346671 ● 5362736 ● Index

60FR-N N 1.25 （0.1） 1.0～1.5 5346655 ● 5362751 ●

◦Right-Hand style shown ☆All angles shown are obtained when insert is set in the holder

Ⅰ11

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Threading
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
■ TTP Series

TTP

Insert Figure-1 TTP ◦Right-Hand style shown
Item List ◦Right-Hand style shown
TTP-F 5.5

Shift Holder 5.5 30 5
6M.5ax.shoulder clearance
General Turning 6.5
Toolholders Max.shoulder
16 30° clearance

Unique 5.5 ◦Left-Hand style shown 5.5
Swiss Tooling
Figure-2 Figure-3
Grooving /
Side Turning DS-TTP CH-TTP

(DS Holder)

Threading 5.5 9
5.5

Shaper

ID Tooling Figure-4 ◦Left-Hand style shown Figure-5 ◦Left-Hand style shown
☆Takes Right-hand insert ☆Takes Right-hand insert

■ TTP Series - Toolholders

Application Code No. Stock Dimension（s ㎜） Gage Spare Parts
Introduction insert Clamp Screw Wrench

Figure Item Number A

Endmills RL RL

5146238 5146220 TTP 08 ●● 8 10 120 8 4 AB B
●● 10 10 2
Rotating 5145693 5145685 10 ●● LRIS-4＊10PW CLR-15S
Tools ●● 0 A A
●●
5459854 5503024 12GX ●● 12 12 85 12 TTP
16 120 Ⅰ13
1 5145701 5145719 12 － － LRIS-4＊12PW
5459862 5459870 16H 100 A
16 120 16
Information 5191234 5267190 16

5459573 5459581 20F ●● 20 20 80 20 LRIS-4＊10 LLR-25S-20*65
BB

2 5978150 TTPL12-F06 ● ― 12 12 120 12 6 ― TTP FL LRIS-4＊6 LLR-25S
5978168 TTPL16-F08 B
Index ● ― 16 16 120 16 8 ― Ⅰ13 B

3 5989959 5989942 TTP 20K-25 ●● ― 20 20 125 20 ― ― TTP F LRIS-4*10 LLR-25S
5989975 5989967 TTP 25M-30 ●● ― 25 25 150 25 ― ― Ⅰ13 B B

5782149 DS-TTP 16F※ ● 16.00 15 15 80

5278270 19 ● 19.05 18 18 TTP
Ⅰ13
4 5278296 20 ● 20.00 19 19 120 － 10.0 － LRIS-4＊10 LLR-25S-20*65
5324033 22※ ● 22.00 21 21 BB

5830641 25MET ● 25.00 24 24 150

5317151 25 ● 25.40 24 24 150

5 5885090 CH-TTP 16 ● － 16 16 120 16 23 － TTP FR LRIS-4＊10 LLR-25S
● 20 20 20 27 Ⅰ13 B B
5885108 20

※Compatible with 16mm / 22mm round shank DS Series holders.　DS-Sleeve  ➡ G103

Ⅰ12

■ TTP Series - Inserts Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Dimension（s ㎜） Thread Type Carbide PVD Coated Carbide

Shape Item Number Pitch TPI KM1 Stock ZM3 Stock QM3 Stock

Type-A TTP60FR2A 0.2 （0.05） 0.2～0.35 5892278 ●
Type-B 60FR4A MAX 5145602 ● 5234216 ●
Type-N 60FR4AS M 60° 5578158 ●
0.4 Flat 0.2～0.75

60FR8A 0.4～1.25 5145537 ● 5337340 ●
60FR8AS M 0.8 （R0.05） 5578117 ●

TTP55FR8A 55° 48～16 5145495 ●

Right-Hand TTP60FR2B M 60° 0.2 （0.05） 0.2～0.35 5892302 ● Insert
60FR4B MAX 5145586 ● 5601315 ● Item List
60FR4BS 5578133 ●
0.4 Flat 0.2～0.75

60FR8B 0.4～1.25 5145529 ● 5506472 ●
60FR8BS M 0.8 （R0.05） 5578091 ●

TTP55FR8B 55° 48～16 5145487 ● General Turning
Toolholders
TTP60FR-N （R0.1） 1.0～1.5 5145560 ● 5474630 ●
60FR-NS M 60° 1.25 5578067 ● Unique
Swiss Tooling
60FR-N02 （R0.2） 1.5～2.0 5626247 ● 5626254 ●

Type-A TTP60FL2A M 60° 0.2 （0.05） 0.2～0.35 5892286 ● Grooving /
Type-B 60FL4A MAX 5145594 ● 5601307 ● Side Turning
Type-N 60FL4AS 5578174 ●
0.4 Flat 0.2～0.75

60FL8A 0.4～1.25 5145545 ● 5601273 ● Threading
60FL8AS M 0.8 （R0.05） 5578125 ●

TTP55FL8A 55° 48～16 5145503 ●

Left-Hand TTP60FL2B M 60° 0.2 （0.05） 0.2～0.35 5912555 ● Shaper
60FL4B MAX 5145578 ● 5601299 ●
60FL4BS 5578141 ●
0.4 Flat 0.2～0.75

60FL8B 0.4～1.25 5145511 ● 5503438 ● ID Tooling
60FL8BS M 0.8 （R0.05） 5578109 ●

TTP55FL8B 55° 48～16 5145479 ●

TTP60FL-N （R0.1） 1.0～1.5 5145552 ● 5601265 ● Application
60FL-NS M 60° 1.25 5578083 ● Introduction

60FL-N02 （R0.2） 1.5～2.0 5626270 ● 5626262 ●

Right Hand Toolholders Left Hand Toolholders Endmills

Edge Shape： Edge Shape： Edge Shape： Edge Shape： Rotating
A type B type B type A type Tools

Information

Toolholder Guide Bushing Toolholder TTPR Toolholder TTPL Toolholder TTPL Index
Insert TTPR Insert TTP..FR..B Insert TTP..FL..B Insert TTP..FL..A

TTP..FR..A

Ⅰ13

Index Information Rotating Endmills Application ID Tooling Shaper Threading Grooving / Unique General Turning Insert Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
Tools Introduction Side Turning Swiss Tooling Toolholders Item List PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Threading

■ STTN Series

STTN

Figure-1

NTTB

Figure-2

DS-STT

Figure-3
Ⅰ14

◦Right-Hand style shown

◦Right-Hand style shown

◦Left-Hand style shown
☆T akes Right-hand insert

■ STTN Series - Toolholders Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Gage Spare Parts

Code No. Stock Dimension（s ㎜） insert Clamp Clamp Spring Clamp Wrench
Bolt Screw
Figure Item Number

RL RL

AB

5630405 STTN 101032 ● 10 10 10 8.5
1 5827662
121232 ● 80 － － － LR-S- RLR-20S
5834817 － 5.0 TTMH 4＊9 A

12 12 12 10.5

121232-K ● 125 Insert
Item List
5262530 NTTB 161632 ● 16 16 120 16 20.0 4.0 LW-2.5
2 202032 ● AOS- B
－ TTMH CPR/L5 5＊25 ASG-5 － General Turning
5262548 Toolholders
20 20 140 20 25.0 0.0

5348552 DS-STT 14F ● 14.000 13 13 80 Unique
Swiss Tooling
3 5348099 15H ● 15.875 100 － 6.0 － TTMH － － － LR-S- RLR-20S
4＊9 A
15 15 Grooving /
Side Turning
5341508 16X※ ● 16.000 95

※Compatible with 16mm round shank DS Series holders.　DS-Sleeve  ➡ G103  Threading

■ STTN Series - Inserts Shaper

Shape Item Number Dimension（s ㎜） Thread Type PVD Coated Carbide ID Tooling

Pitch ZM3 Stock

TTMH3260R010 0.10 0.8～3.0 5120928 ● Application
Introduction

3260R015 9.525 3.18 0.15 1.0～3.0 5211826 ● Endmills

3260R020 0.20 1.5～3.0 5105697 ● Rotating
Tools

◦Right-Hand style shown Information

Index

Ⅰ15

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Threading
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
■ SBT Series ID Threading

SBT Minimum Bore Diameter 2.5mm

Figure-1

Insert
Item List

General Turning Figure-2 ◦Right-Hand style shown
Toolholders

Unique Min Bore Dia. Dimension（s ㎜） Thread Type Recommended Thread Type PVD Coated
Swiss Tooling chipbreaker Metric Thread UNC Thread Carbide

Grooving / Figure Item Number Metric Thread UNC/UNF Thread Nominal designation ZM3 Stock
Side Turning of thread
Nominal Pitch Nominal TPI
designation （㎜） designation
of thread
of thread

Threading SBT025M3R 0.05 M3 0.5 ― ― M3×0.5 ― 5784459 ●
030M4R 2.5 2.5 5.4 0.6 50 1.1 0.4 2.3 max M4 ～ 0.5～0.8 No.8-32UNC～ 36～32 M4×0.7 No.8-32UNC 5784467 ●
Shaper
Flat
ID Tooling No

0.05
3.0 3.0 7.5 0.8 50 1.3 0.5 2.7 max

Flat

Application 0.05
Introduction 1 030M4RB 3.0 3.0 7.5 0.8 50 1.3 0.5 2.7 max M4 ～ 0.5～0.8 No.8-32UNC～ 36～32 M4×0.7 No.8-32UNC 5658018 ●

Flat

Endmills 0.05 M5×0.8 No.10-24UNC 5658117 ●
035M5RB 3.5 Yes 3.5 8.5 1.0 60 1.55 0.55 3.2 max M4.5 ～ 0.5～1.0 No.10-24UNC～ 32～24 No.12-24UNC

Flat

Rotating 040M6RB 4.0 4.0 10.5 1.2 60 1.8 0.7 3.6 R0.05 M5.5 ～ 0.75～1.25 No.12-24UNC～ 28～20 M6×1.0 1/4-20UNC 5658000 ●
Tools

Information

Index SBT050M8RB 5.0 5.0 15.8 1.5 70 2.3 0.8 4.5 R0.05 M7 ～ 0.75～1.5 1/4-28UNF～ 28～18 M8×1.25 5/16-18UNC 5657994 ●
２ Yes

060M10RB 6.0 6.0 18.4 1.8 80 2.8 0.95 5.4 R0.05 M8 ～ 0.75～1.75 5/16-24UNＦ～ 28～16 M10×1.5 3/8-16UNC 5685870 ●

※Caution: Due to the tolerance, it might not fit into the holder which is made by other company. Sleeves  ➡ K8 

Ⅰ16

■ TMN Series ID ThreadingDm DS Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
TGC Minimum Bore Diameter 8.0mm ◦Right-Hand style shown

Carbide shank Insert
Item List
10°

Figure-1

HN Minimum Bore Diameter 8.0mm

Steel shank

General Turning
Toolholders

Figure-2 ◦Right-Hand style shown Unique
Swiss Tooling

■ TMN Series - Toolholders Grooving /
Side Turning

Min Dimensions（㎜） Gage insert Spare Parts Threading
Bore Clamp Screw Wrench
Stock Dia.
Figure Code No. Item Number （㎜）

Shaper

5455092 TGC10T06H161R ● 8.0 6 5.5 100 3.8 13.0 TMN06 LR-S-2＊4.4 ID Tooling

1 5455084 08K162R ● 10.0 8 7.0 125 4.7 17.0 TMN08 LR-S-2＊5.5 CLR-13S

5455076 10M163R ● 12.0 10 9.0 150 6.0 20.0 TMN09 LRIS-2.2＊6 Application
Introduction
5845177 HN59Z-0028 ● 8.0 6 5.5 100 3.8 13.0 TMN06 LR-S-2＊4.4

2 5845193 -0029 ● 10.0 8 7.0 125 4.7 17.0 TMN08 LR-S-2＊5.5 CLR-13S Endmills

5845185 -0030 ● 12.0 10 9.0 150 6.0 20.0 TMN09 LRIS-2.2＊6

■ TMN Series - Inserts Rotating
Tools
Shape
Item Number Dimensions（㎜） Thread Type PVD Coated Carbide Information

φ Recommended Pitch Pitch ZM3 Stock

TMN06FR03 3.97 1.59 5228044 ● Index

08FR03 4.76 0.03 0.5 0.4 ～ 0.75 5293642 ●

2.38

09FR03 5.56 5484647 ●

◦Right-Hand style shown

Ⅰ17

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Threading
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Thread Whirling

Features New Double-lead video is on

◦NTK's unique patented design technology makes
precise and correct inserts possible the first time,
without any redesign or remanufacturing even if it
is a multiple-lead thread

Insert ◦The sharper cutting edges produce a better
Item List surface finish and longer tool life than
competitor's inserts
General Turning
Toolholders

Unique Form Double-lead or Multiple-lead with Single Pass
Swiss Tooling

Grooving / Work Double-lead threads Triple-lead threads
Side Turning Work material Bone screw Worm gear
Ti-6Al-4V ELI brass
Threading
Work
Shaper appearance

ID Tooling Insert
appearance

Application Major Dia. φ4.0㎜ φ7.0㎜
Introduction Minor Dia. φ2.4㎜ φ4.7㎜
3.42㎜
Endmills Lead (1.71㎜×2) 4.9㎜
[Pitch×No. of Lead] (1.63㎜×3)

Rotating ◦Can reduce cycle time by more than half
Tools ◦N TK can achieve what other competitors cannot

Information Double-lead Bone Screw Process Example

Index 1 1st thread whirl at taper part
2 Rotate the bar 180°and whirl the 2nd thread on same part as 1
3 Thread whirl whole straight part
4 Thread whirl at very last part to get two-exits, after back of bar has been backed up a

half lead (one pitch) and rotated 180°

Ⅰ18

Special Item Capability Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
◦Even though almost all bone screw shapes are special, NTK thread whirling inserts
can make the correct shape of thread the first time, without any redesign or
remanufacturing

◦Inserts will be delivered in 5 weeks after the order is received

◦Within a 3 week time period, expedite delivery is available with an expedite fee

◦Basically NTK thread whirling inserts are ground with topping and coated

Recommended Cutting Conditions Insert
Item List

No. of teeth 964 General Turning
Conditions Toolholders

Main spindle RPM 10 - 40 10 - 25 7 - 15 Faster RPM reduces machining time Unique
* For cutter with φ12㎜ ID Swiss Tooling
Whirling cutter RPM 1500 - 4000

Feed Rate Same as thread - lead Grooving /
Side Turning
Bar stock φ ～φ10.0 * ～φ5.0

Work Material Ti-6Al-4V ELI / SUS316 / Titanium

◦Formula for calculating thread whirling process time Threading

Ｔ（Seconds）＝ 60 × Thread length Shaper
spindle rpm × Feed rate (Thread
Main lead) ID Tooling

Ex.) Double lead / 50㎜ length / 2.54 lead (2×1.27 pitch) / 30 rpm Application
Introduction
Ｔ（Seconds）＝ 60 × 50 ＝ 40 Seconds
30 × 2.54

Applicable Thread Geometry (Approximated) Endmills

Rotating
Tools

Information

Index

The geometries shown above are approximated and could vary by actual applications

Ⅰ19

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Threading P.C.D. P.C.D. P.C.D. P.C.D.
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Thread Whirling System

P.C.D.

φ φ
φ φ
φ
φ
φ
φ
φ
φ

Type 1 Type 2 Type 3
Quick-change Quick-change

Machine Model Location Spindle Spindle model Helix angle NTK Stock No. of φ Type φ P.C.D. Mount adapter bolt
make make Thread whirling system tooth （㎜）
M432-VIII Gang BTW-4000 0°- 15°
Gang BTW-3000 0°- 15° TWC9C0746HP1
L20/L20E/L20X BTW-3100 0°- 15° ● 9 φ12 1 φ46 φ35 M3
Gang BTW-3100 TWC9C1040HP1
Insert L32/L32X TWC6C1040HP1
Item List D25 Gang BTW-6000 ±25° TWC9C1040HP1-D16
L32X Turret
L20X Gang BTW-5000 ±25° TWC9C1037P2
M16 Turret 0°- 15° TWC9J1040P2
General Turning A20
Toolholders A32 CITIZEN

L20/L20X BTW-2000 ±25° ● 9 φ12 1 φ33 φ40 M3
L32/L32X ● 6 φ12 (Provided with
Unique ●9 φ16
Swiss Tooling M20 spindle)
M32
CITIZEN C32 ±25°
L20
Grooving / M20 BTW-1000 +20°- -25°
Side Turning M332
C12/16 ±25°
M12/16
M12/16III LTR0170
M20/32III
Threading L20 LTR0128/LTR0168 ±15° ● 9 φ12 2 φ37 φ30.5 CS0310(M3)
M20/32 MSW105
M20/32
CITIZEN KSW110

LTR0183 ±15° 9 φ12 2 φ40 φ32.5 H-M4 × 12
LTR0169

Shaper K16 Attachment GSW-101 ±15° TWC6P1620HP1-D9 6 φ9 1 φ32 φ26 M4
TWC9P1340P2 (Provided with
ID Tooling L20 Gang PCM LSW-101-L20 ±10° TWC4S1433HP1 ● 9 φ12 2 φ40 φ32.5
M12/16 Turret STAR MSW-101 ● 4 φ8 7 φ38 φ27 spindle)
M20/M32 Attachment TSUGAMI KSW-101 ±20° TWC9S1640P2
SW-12 10159 ±10° M4
ECAS-12/20 Turret 54178 -20°- 0° TWC9TS2252P2 (Provided with
SB-20R Turret 0M171 -20°- 0° TWC9TS20550P2
SR-20J/20RIII Attachment ±10° TWC9TS2244HP1 spindle)
20RIV/32JII 68172 -20°- 0° TWC9TS1944HP1
SR-38 Attachment ±20° TWC9TS1644HP1 CS0310(M3)
ECAS-20T 10172 ±20° TWC9TS1044HP1
Application ECAS-32T 59172 ±10° TWC9TS1952P2BK
Introduction ST-38 58171 ±10° TWC9TS1652P2BK
SV-12 43156 ±10° TWC4TS3010HP1
Endmills STAR SV-20/SV-20R 45172 ±20° ● 9 φ12 3 φ40 φ33 CS04148S(M4)
SV-32 42173 ±10°
Rotating SV-38R 43172 ±10° ● 9 φ12 3 φ52 φ42 CS0515(M5)
Tools BH20/BH38 43156 9 φ16 3 φ50 φ40 CS0515(M5)
3263-Y481 0°- 10°
Information BS20 3214-Y1371 ● 9 φ12 4 φ52 φ44 CS0520(M5)
SS20/SS26/SS32 0°- 20°
B0265/B0266-II 3268-Y450
B0325/B0326-II 3268-Y451 0°- 25°

S205/S206 3281-Y450 0°- 30° ● 9 φ12 4 φ52 φ44 CS0520(M5)
3281-Y451
Index TSUGAMI B0123/B0124/B0125/ 0°- 10° ● 9 φ12 4 φ52 φ44 CS0515(M5)
B0126-II/III 3220-Y6540 0°- 20°
3220-Y6541 0°- 15° ● 9 φ12 4 φ52 φ44 CS0515(M5)
B0203/B0204/B0205/
B0205/B0206-II/III 9 φ12 4
9 φ12 4
SS20/SS26/SS32 3268-Y271 φ52 φ38 CS0515(M5)
● 4 φ7 5 φ52
SS207/SS267/SS327 － Using B-axis φ38 CS0515(M5)
φ10
For single-corner
inserts only

Ⅰ20

Type 4 Type 5 Type 6 Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
Quick-change PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products

P.C.D.

φ
φ
φ
φ

Type 7 Type 8 Type 9 Insert
Item List
Machine Model Location Spindle Spindle model Helix angle NTK Stock No. of φ Type φ P.C.D. Mount adapter bolt
make make Thread whirling system tooth （㎜）
±15°
DECO 10/10a 224-1900 TWC6TO11542HP1 6 φ12 4 φ42 φ32 CS0410(M4) General Turning
Evo DECO 10/10 242-1900 ±15° Toolholders
DECO 13a/13e 226-1900
Evo DECO 16/10 243-1900 ±25° TWC9TO10540P2 9 φ12 3 φ40 φ31 CS0410(M4) Unique
TORNOS Swiss ST26 Attachment TORNOS 246-1900 0°- 20° Swiss Tooling
223-1900 -22°※1
DECO 20a 225-1900 TWC9TO12050P2-D18 9 φ18 3 φ50 φ40 CS0410(M4) Grooving /
DECO 26a 234-2750 30° Side Turning
Sigma 20 236-2750 30° TWC9HA22594P2
Sigma 32 TWC9WT42BJ20D12RH ※2
TWC9WT54BJ30D12RH ※2
HASEGAWA JS-1W － HASEGAWA － TWC9WT54BJ25D22RH ※2 9 φ16 6 φ94 φ76 CS0620(M6)

42BJ 9 φ12 8 － － － Threading

Various Machines WTO 9 φ12 9 － － －
54BJ
9 φ22 9 － － －

※1　Would be changed by spindle Shaper
※2　Designed for 6.5mm thickness inserts

■Spare Insert Holder (Cartridge) ■Spare Parts

Item number No. of tooth φ Compatible cutters Description Item number ID Tooling
TWC6HP2 6 (㎜) For Type 2 and Type 3＊
12 Insert Screw For 4㎜ thick inserts FSI17-2.2×6.0
For 6.5㎜ thick inserts FSI24-2.2×7.9
TWC9HP2 9 12 For Type 2 and Type 3＊
T-07
TWC9HP2-D16 9 12 For Type 6 Wrench CS0309-TＷ Application
Introduction
Note: Insert holder comes with insert screws and wrench Insert Holder Mounting Bolt
   Insert holder mounting screw is not included
＊‌C annot be used for TWC9TS20550P2, TWC9TO12050P2-D18 and TWC9HA22594P2

NTK's Unique Attachment System Endmills

NTK’s whirling insert holder can be attached and detached without removing mounting screws Rotating
Tools
Mount Adapter Insert Holder

Information

Index

Insert Holder Mounting Screw Insert ②  Rotate the Insert Holder 10 degrees Adapter Mounting Screw
① Loosen the Mounting Screws ③ Detach the Insert Holder without

removing the Mounting Screws

Ⅰ21

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Threading
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Basic Insert Grade

ZM3

◦ZM3 is our basic grade for NTK thread whirling
◦ZM3 offers excellent surface finish
◦NTK can make inserts with other coatings to meet customers demands

Insert NTK Experiences and Solutions Example
Item List
For absolute flat on OD For tiny thread
General Turning Double-lead
Toolholders Single-lead Double-lead

Unique
Swiss Tooling

Grooving / ◦‌T wo insert combination brings absolute flat on OD to ◦‌N TK's Thread Whirling system can
Side Turning meet the drawing machine small diameter multi-lead
screws to spec, with lower tool
Threading pressure, by using several types of
specially designed and accurately
ground inserts on the cutter.

Shaper Standard Thread Whirling Inserts (two-sided) for Medical ISO Style Threads 4mm thickness insert

(Note: Must use Thread whirling cutters with 12㎜ φDm dimension. See page U18-19 to find φDm for each cutter.)

ID Tooling

Application Screw head Screw head 60° Screw head
Introduction
ISO5835 HA ISO5835 HB ISO9268 HC ISO9268 HD

Metric dimensions

Endmills Item number ISO Standard P e r4 r5 Supposition Coated Carbide
material Dia. ZM3

TW5835-HA1.5-D12 HA1.5 1.5 －0 0.15 1.1 －0 0.1 0.5 0.1 0.3 0.1 35° 3° ●
TW5835-HA2.0-D12 HA2.0 2.0 －0 0.15 1.3 －0 0.1
Rotating TW5835-HA2.7-D12 HA2.7 2.7 －0 0.15 1.9 －0 0.15 0.6 0.1 0.4 0.1 35° 3° ●
Tools TW5835-HA3.5-D12 HA3.5 3.5 －0 0.15 2.4 －0 0.15
TW5835-HA4.0-D12 HA4.0 4.0 －0 0.15 2.9 －0 0.15 1 0.1 0.6 0.2 35° 3° φ8 ●
TW5835-HA4.5-D12 HA4.5 4.5 －0 0.15 3.0 －0 0.15 1.25 0.1 0.8 0.2 35° 3° ●
TW5835-HA5.0-D12 HA5.0 5.0 －0 0.15 3.5 －0 0.15
TW5835-HB4.0-D12 ISO5835 HB4.0 4.0 －0 0.15 1.9 －0 0.15 1.5 0.1 0.8 0.2 35° 3° ●
TW5835-HB6.5-D12 ISO9268 HB6.5 6.5 －0 0.15 3.0 －0 0.15
Information TW9268-HC2.9-D12 HC2.9 2.79 to 2.9 2.03 to 2.18 1.75 0.1 1 0.3 35° 3° ●
TW9268-HC3.5-D12 HC3.5 3.43 to 3.53 2.51 to 2.64
TW9268-HC3.9-D12 HC3.9 3.78 to 3.91 2.77 to 2.92 1.75 0.1 1 0.3 35° 3° φ10 ●
TW9268-HC4.2-D12 HC4.2 4.09 to 4.22 2.95 to 3.25
TW9268-HD4.0-D12 HD4.0 4.0±0.03 2.92±0.03 1.75 0.1 0.8 0.3 25° 5° φ8 ●
TW9268-HD4.5-D12 HD4.5 4.5±0.03 2.92±0.03
2.75 0.2 1.2 0.8 25° 5° φ10 ●

Index 1.06 0.1max ― ― ― ―

1.27 0.1max ― ― ― ―

1.27 0.1max ― ― ― ― φ8
1.27 0.1max ― ― ― ―

1.59 0.1 ― ― 45° 10°

2.18 0.1 ― ― 45° 10°

Ⅰ22

Application Examples Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Double - lead Bone Screw Double - lead Bone Screw

Work Material：Ti - 6Al - 4v ELI Work Material：Ti - 6Al - 4v ELI

Bar Stock Dia. φ9.5 Number of start 2 Bar Stock Dia. φ8.9 Number of start 2
28.5° 23.0°
Major Dia. φ4.0 Helix Angle Right Major Dia. φ4.57 Helix Angle Right

Minor Dia. φ2.5 Hand of thread 3,500 Minor Dia. φ3.05 Hand of thread 2,500
OK OK
Cutting condition Cutting condition

Main Spindle Speed 15 Speed of whirling cutter Main Spindle Speed 12 Speed of whirling cutter
（rpm） （rpm） （rpm） （rpm）

Lead = Feed 5.5 Result Lead = Feed 5.08 Result
(mm/rev) (mm/rev)

NTK Dramatically improved productivity NTK Dramatically improved productivity Insert
Thread Whirling Thread Whirling Item List

Competitor's Thread Cannot complete with single Competitor's Thread Cannot complete with single
Whirling 　pmauslsti.pRleeqtiumireess feeding stock Whirling 　pmauslsti.pRleeqtiumireess feeding stock
and two passes and two passes General Turning
for threading each time. for threading each time. Toolholders

NTK thread whirling succeeded in double lead screw machining when The customer could not get perfect double lead thread form in
one of the major thread whirling suppliers has failed many times. single pass from other manufacturers. NTK got perfect thread
form with a single pass on first trial saving cycle time.

Double - lead Bone Screw Single - lead Bone Screw Unique
Swiss Tooling
Work Material：Ti - 6Al - 4v ELI Work Material：316SS

Bar Stock Dia. φ6.35 Number of start 2 Bar Stock Dia. φ8.0 Number of start 1 Grooving /
15.4° 7.5° Side Turning
Major Dia. φ3.0 Helix Angle Right Major Dia. φ3.45 Helix Angle Right

Minor Dia. φ2.1 Hand of thread 2,200 Minor Dia. φ2.67 Hand of thread 2,000
OK OK
Cutting condition Cutting condition Threading

Main Spindle Speed 11 Speed of whirling cutter Main Spindle Speed 23 Speed of whirling cutter
（rpm） 2.2 （rpm） （rpm） 1.24 （rpm）

Lead = Feed Result Pitch = Feed Result
(mm/rev) (mm/rev)

NTK Dramatically improved productivity NTK 2600 pcs Shaper
Thread Whirling Thread Whirling

Competitor's Thread Cannot complete with single Competitor's Thread ID Tooling
Whirling 　pmauslsti.pRleeqtiumireess feeding stock Whirling
and two passes 　1000 pcs

for threading each time.

Customer was concerned with stock rigidity and long cycle Some thread whirling manufacturers offer 6-teeth or 12-teeth systems, Application
time. NTK applied three geometry inserts to achieve single pass too many teeth cause chip packing issues and more tool pressure. Fewer Introduction
machining, in dramatically short time. The up-sharp cutting edges teeth means greater cycle time. NTK concluded that 9-teeth is the best
and low cutting pressure produced "excellent" surface finish. configuration. Our customers can run 1.5 times faster and get longer tool life.

Single - lead Bone Screw Triple - lead Worm Gear Endmills

Work Material：Ti - 6Al - 4v ELI Work Material：Brass

Bar Stock Dia. φ5.0 Number of start 1 Bar Stock Dia. φ8.0 Number of start 3
5.3°
Major Dia. φ2.3 Helix Angle Right Major Dia. φ7.0 Helix Angle 14.6° Rotating
Tools
Minor Dia. φ1.7 Hand of thread 3,100 Minor Dia. φ4.7 Hand of thread Left
OK
Cutting condition Cutting condition

Main Spindle Speed 30 Speed of whirling cutter Main Spindle Speed 20 Speed of whirling cutter 3,500 Information
（rpm） 0.58 （rpm） （rpm） （rpm）

Pitch = Feed Result Lead = Feed 4.8 Result OK
(mm/rev) (mm/rev)

NTK 2200 pcs Multi-lead threads, common in the Worm Gear industry are made Index
Thread Whirling by a forming or cutting process. The large helix angle is difficult
to machine with single-point threading.
This thread is up to 32 mm length with a small pitch. Cycle time NTK now makes thread whilring inserts for multi-lead threads.
could be increased with a single-point threading tool. NTK's Cycle time is reduced with a one pass process and thread form
inserts, designed for lower tool pressure, ran 2,200 pcs/corner at dimensions are stable with the low tool pressure.
30 rpm of bar stock (F10,800). It only took 110 seconds to finish
a 32 mm length thread.

Ⅰ23

Ⅰ24 Index Information Rotating Endmills Application ID Tooling Shaper Threading Grooving / Unique General Turning Insert Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
Tools Introduction Side Turning Swiss Tooling Toolholders Item List PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products

J

Shaper

J1
Index Information Rotating Endmills Application ID Tooling Shaper Threading Grooving / Unique General Turning Insert Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
Tools Introduction Side Turning Swiss Tooling Toolholders Item List PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Shaper ■Hexagon Socket ■Square Socket
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
SHAPER DUO

■Hexalobular Socket

Insert ◦Now available for Hexalobular(6-lobe) Socket ◦Less tool pressure than Rotary-Broaching
Item List ◦Perfect fit for back spindle of Swiss machine ◦Easy to adjust for correct dimension
◦Achieves good corner edge sharpness ◦Economical double-ended insert bar (Except for Hexalobular)

General Turning Comparison Chart of Hexalobular Socket Machining
Toolholders
Tool Pressure Cycle Time Tool Cost High speed spindle Program

Unique Shaper Duo
Swiss Tooling
◎ ◎ ◎ Not Simple ◦N o high speed spindle
necessary needed
Grooving /
Side Turning ◦ A lot less cycle time

Threading ○ ╳ △End milling Necessary Complicated ◦N eed high speed spindle
◦ Time consuming process

Shaper ◦S mall diameter endmill driven by high-speed spindle is popular way to create Hexalobular(6-lobe) socket.
It has some flexibility but needs high speed spindle unit and it is a time consuming process.
ID Tooling
◦SHAPER DUO can make Hexalobular(6-lobe) socket faster and simpler.

Application Comparison Chart of HEX Socket Machining
Introduction
Tool Pressure Cycle Time Flexibility Tool Cost

Shaper Duo ◎ ◦ Less tool pressure - especially
on small diameter parts
Endmills ◎ △ ○
◦ One size can cover several
＊ Can be off-set by socket sizes
over-wrapping operation

Rotating △ ○ ╳ △Broach Tool ◦N eed to have tools for each
Tools socket size

Information ◦ Rotary-broach is an efficient way for Hexagon socket.
But tool pressure is high and often times it pushes part too hard.
Index
◦S HAPER DUO system enables less tool pressure and provides better tolerance with less cost.

J2

Process Chart ② Drilling (Pilot hole) ③ Shaper tool Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
① Center drilling

Make a center hole which is smaller Select a drill with same or smaller（0 ～ -0.1mm）dia. as AF and machine Machine socket rotating 60 degrees
than pilot hole drill. a bit deeper because burrs may cause chipping on shaper insert 6 times

④ Chamfering ⑤ Deburring

Insert
Item List

Chamfer with the same pilot hole drill as ① Finish and deburr with the same drill as in process② General Turning
☆Reduce cutting conditions due to heavy interruption Toolholders

SHAPER DUO Process Chart　-Hexalobular- Unique
Swiss Tooling

Number of passes Estimated cycle time * Grooving /
Side Turning
Socket Size Tool Pilot bore Starting“X” Final“X” Roughing Finishing ISO10664 Whole Process④
Dia. position position pass pass Stadard depth of process Shaper
Hexalobular hole ①–⑤
(㎜) (㎜) (㎜) 0.025㎜ 0.005㎜
1.15 1.14 1.75 (㎜) Threading
1.38 1.35 2.06 13 1
T6 SSP050N25T06 1.62 1.59 2.40 15 1 1.82 51 sec 23.2 sec
T7 SSP050N31T07 1.92 1.89 2.80 17 1
T8 SSP050N36T08 2.30 2.29 3.35 19 1 2.44 59 sec 28.2 sec
T10 SSP050N41T10 2.71 2.69 3.95 22 1
T15 SSP050N43T15 3.13 3.09 4.50 26 1 3.05 67 sec 33.8 sec
T20 SSP050N46T20 3.52 3.51 5.07 29 1
T25 SSP050N50T25 3.91 3.89 5.60 32 1 3.56 75 sec 39.5 sec
T27 SSP050N55T27 35 1
T30 SSP050N55T30 3.81 84 sec 46.2 sec Shaper

＊Using Carbide drill 4.07 94 sec 55.4 sec

4.45 105 sec 63.8 sec

4.70 115 sec 71.8 sec

4.95 125 sec 80.2 sec ID Tooling

＊Shaper cutting conditions　　F eed : 3000 ㎜/min
DOC : 0.025 ㎜ (Roughing), 0.005 ㎜ (Finishing)

SHAPER DUO Process Chart　-Hexagonal- Application
Introduction
Number of passes Estimated cycle time *

HEX Tool Pilot bore Starting“X” Final“X” Roughing Finishing ISO 2936 Whole Process④ Endmills
Standard Dia. position position pass pass standard depth of process Shaper
SSP020N1130H ①–⑤
HEX 1.5 SSP020N1430H (㎜) (㎜) (㎜) 0.025㎜ 0.005㎜ Hex hole
HEX 2.0 SSP030N1940H 1.5 1.47 1.73
HEX 2.5 SSP030N1940H 2.0 1.95 2.31 6 1 (㎜)
HEX 3.0 SSP040N2450H 2.5 2.48 2.89 8 1
HEX 4.0 SSP050N3260H 3.0 2.95 3.46 9 1 2 39 sec 14 sec Rotating
HEX 5.0 SSP060N42120H 4.0 3.96 4.62 11 1 Tools
HEX 6.0 SSP080N62160H 5.0 4.96 5.77 14 1 2.5 44 sec 16 sec
HEX 8.0 6.0 5.97 6.93 17 1
8.0 7.98 9.24 20 1 3 50 sec 20 sec
26 1
3.5 55 sec 23 sec

5 73 sec 33 sec Information

6 90 sec 46 sec

8 117 sec 63 sec

10 155 sec 92 sec

＊Pilot bore diameter is same or smaller(0-0.1mm) as AF. ＊Shaper cutting conditions　　F eed : 3000 ㎜/min

＊Using Carbide drill DOC : 0.025 ㎜ (Roughing), 0.005 ㎜ (Finishing) Index

Recommended Cutting Conditions 120°
AF
Feed : 3000 mm/min
DOC : Roughing … 0.025 mm ＋ Finishing … 0.005 mm

Program Example  ➡J6・J7

Release over 6 degree

Sleeves  ➡K8・K9

J3

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Shaper
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Insert Bar　-Hexalobular-

4.75 Single-sided

A 6° Pilot Bore Dia Coated Carbide
(㎜) (㎜) TM4
B 35 2.4 φ1.15 ●
70 2.4 φ1.38 ●
2.4 φ1.62 ●
Hexalobular Socket 2.4 φ1.92 ●
2.4 φ2.30 ●
Item Number Socket Size # AB 2.4 φ2.71 ●
(㎜) (㎜) (㎜) (㎜) (㎜) 2.4 φ3.13 ●
(㎜) 2.4 φ3.52 ●
SSP050N25T06 T6 6 1.75 1.27 φ5 2.5 1.08 2.4 φ3.91 ●
1.09
SSP050N31T07 T7 - - - φ5 3.1 1.27 1.29 Sleeves  ➡K8・K9
1.50
Insert SSP050N36T08 T8 8 2.4 1.75 φ5 3.6 1.48 1.70 Double-sided
Item List 2.10
SSP050N41T10 T10 10 2.8 2.05 φ5 4.1 1.67 2.50
2.90
SSP050N43T15 T15 15 3.35 2.4 φ5 4.3 2.04 3.30
3.70
SSP050N46T20 T20 20 3.95 2.85 φ5 4.6 2.41

General Turning SSP050N50T25 T25 25 4.5 3.25 φ5 5.0 2.78
Toolholders
SSP050N55T27 T27 - - - φ5 5.5 3.15

SSP050N55T30 T30 30 5.6 4.05 φ5 5.5 3.52

※Caution: Due to the tolerance, it might not fit into the holder which is made by other company.

Unique Insert Bar　-Hexagon-
Swiss Tooling

Grooving / 6°
Side Turning

Threading AF R0.0

120°

Shaper Item Number Base AF HEX Standard AF range Coated Carbide
size range

(㎜) (㎜) (㎜) (㎜) (㎜) (㎜) (㎜) (㎜) (㎜) (㎜) TM4

SSP020N1130H HEX 1.5 HEX 1.5 - 2.0 1.4 - 2.0 φ2 50 3.0 1.8 1.1 0.8 0.40 ●

ID Tooling SSP020N1430H HEX 2.0 HEX 2.0 - 2.5 1.9 - 2.6 φ2 50 3.0 1.8 1.4 1.1 0.55 ●

SSP030N1940H HEX 3.0 HEX 2.5 - 3.5 2.4 - 3.6 φ3 50 4.0 2.8 1.9 1.6 0.8 ●

SSP040N2450H HEX 4.0 HEX 3.5 - 4.5 3.4 - 4.6 φ4 60 5.0 3.8 2.4 2.6 1.3 ●

SSP050N3260H HEX 5.0 HEX 4.5 - 6.0 4.4 - 6.2 φ5 70 6.0 4.8 3.2 3.4 1.70 ●

Application SSP060N42120H HEX 6.0 HEX 6.0 - 8.0 5.9 - 8.2 φ6 80 12.0 5.6 4.2 4.0 2.00 ●
Introduction
SSP080N62160H HEX 8.0 HEX 8.0 - 12.0 7.9 - 12.2 φ8 80 16.0 7.6 6.2 4.7 2.35 ●

※Caution: Due to the tolerance, it might not fit into the holder which is made by other company. Sleeves  ➡K8・K9

Endmills Insert Bar　-Square-

AF 6° Double-sided

Rotating
Tools

Information R0.0

90°

Item Number Base AF AF range Coated Carbide

Index (㎜) (㎜) (㎜) (㎜) (㎜) (㎜) (㎜) (㎜) (㎜) TM4

SSP020N1740S 2.0 1.9 - 2.3 φ2.0 50 4.0 1.8 1.70 1.60 0.70 ●
1.95 1.80 0.65 ●
SSP025N1940S 2.5 2.2 - 2.6 φ2.5 50 4.0 2.3 2.20 2.05 0.65 ●
2.70 2.25 0.60 ●
SSP030N2260S 3.0 2.5 - 3.0 φ3.0 50 6.0 2.8 3.35 3.05 1.15 ●
3.90 3.95 1.55 ●
SSP035N2760S 3.5 2.9 - 3.7 φ3.5 60 6.0 3.3 4.75 4.50 1.70 ●
5.80 5.50 1.70 ●
SSP040N3380S 4.0 3.6 - 4.6 φ4.0 60 8.0 3.8

SSP050N39100S 5.0 4.5 - 5.4 φ5.0 70 10.0 4.8

SSP060N47120S 6.0 5.3 - 6.6 φ6.0 80 12.0 5.6

SSP080N58160S 8.0 6.5 - 8.1 φ8.0 80 16.0 7.6

※Caution: Due to the tolerance, it might not fit into the holder which is made by other company. Sleeves  ➡K8・K9

●：Stock

J4

SHAPER DUO Set-up Instructions - Hexagonal Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
■Outside machine

① D-CUT part

◦Set the insert bar in the sleeve and check the parallelism of
the flat portion of the sleeve and the insert bar.

◦Minimize the overhang of the insert.

keep parallel

■Inside machine ◦Set the sleeve into the tool post and make sure the sleeve is Insert
set parallel. Item List
②
◦Minimize sleeve overhang. General Turning
set the sleeve to Toolholders
keep parallel

③ ◦I ncrease the number of machining passes with smaller depth Unique
of cut if the insert chips with large depth of cut. Swiss Tooling
Pilot-hole (0.025mm×5pass is recommended)
No chamfering process is required for measuring purpose. Grooving /
④ Machine Hexagonal shape Side Turning
◦M easure the length of both [ a ] and [ b ] with comparator or
◦Run full HEX machining program. magnifier. Threading

◦Adjust centerline height by rotating the sleeve until you get Shaper
the same length for [ a ] and [ b ] .(The difference should be
less than 0.02mm) ID Tooling
*I‌ f the straight is not seen with increased passes, please reset
the insert and the sleeve.
Please make sure both the insert and the sleeve are set up
correctly.

Application
Introduction

Endmills

Rotating
Tools

■F‌ or Hexalobular machining Information
Basically same as Hexagonal socket

Index

J5

Shaper

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Hexagon Socket Programming Code Examples from Machine Builders in Metric
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Hex socket size : Hex 3.0mm, AF(Final“X”position) 3.46mm, Depth 3.5mm
Pilot drill diameter : 3.0mm　Starting“X”position : 2.95mm (see chart on J3)
Insert : SSP030N1940N TM4
Parameters : F eed 3000mm/min, DOC(Roughing) 0.025mm, (Finishing) 0.005mm

Insert ■Programming tips
Item List
◦Make a program considering final ＂X＂position.

#1 Final“X”position : 3.46mm（AF）
#2 Finishing position of roughing : 3.46－0.01（Finishing）＝3.45mm
#3 Calculate total DOC for roughing : 3.45－3.0（Pilot hole）=0.45mm
#4 Determine number of cuts : 0.45÷0.05（DOC for Dia.）=　9.0 + 2（round down to whole number and add“2”for program adjustment）

→ Roughing sequence runs 11 times
#5 Set starting point : 3.45－(0.05×(11－1)) = 2.95mm : must subtract by“1”for program adjustment

General Turning ■ CITIZEN ■ STAR ■ TSUGAMI
Toolholders Main Program Sequence Main Program Sequence Main Program Sequence

Unique M25　 M25 M105
Swiss Tooling M78 S0　……I Shaper T**** M150
Shaper T**** G50 U1.6　……II G28 H0　……I
G50 U1.6　……II M8 M182
G0 X2.95 Z-2.0 T**　……III G0 X2.95 Z-2.0 C0 T**　……I, III Shaper T****
M98 P2100 L11　……IV M98 P2100 L11　……IV G50 U1.6　……II
M98 P2200　……V M98 P2200　……V G0 X2.95 Z2.0 T**　……III
M98 P2100 L11　……IV
M98 P2200　……V
M183

Grooving / M78 S60　……I <a> G0 C60.0　……I <a> G0 C60　……I <a>
Side Turning G0 X2.95 Z-2.0 G0 X2.95 Z-2.0 M182
M98 P2100 L11 M98 P2100 L11 G0 X2.95 Z2.0
M98 P2200 M98 P2200 M98 P2100 L11
M98 P2200
Repeat <a> program sequence 4 more times Repeat <a> program sequence 4 more times M183
to complete the cuts at S120, S180, S240, to complete the cuts at C120.0, C180.0,
Threading S300 (represents 120°, 180°, 240°, 300°). C240.0, C300.0 (represents 120°, 180°, 240°, Repeat <a> program sequence 4 more times
300°). to complete the cuts at C120, C180, C240,
C300 (represents 120°, 180°, 240°, 300°).

Shaper M20 G0 Z-2.0 M151
G0 Z-2.0 G50 U-1.6 G0 Z2.0
G50 U-1.6 G0 T0 G50 U-1.6
G0 U0 W0 T0 G28 W0 G0 U0 W0 T0
M1 M1 M1

ID Tooling Sub-Program Sequence #1 for Roughing Sub-Program Sequence #1 for Roughing Sub-Program Sequence #1 for Roughing

Application N2100 O2100 O2100
Introduction G4 U0.02　……A G4 U0.02　……A G4 U0.02　……A
G98 G1 Z3.5 F3000　……B G98 G1 Z3.5 F3000　……B G98 G1 Z-3.5 F3000　……B
G4 U0.02 G4 U0.02 G4 U0.02
U-0.2 W-0.018　……C U-0.2 W-0.018　……C U-0.2 W0.018　……C
G4 U0.02 G4 U0.02 G4 U0.02
G0 Z-2.0 G0 Z-2.0 G0 Z2.0
G4 U0.02 G4 U0.02 G4 U0.02
U0.25　……D U0.25　……D U0.25　……D
M99 M99 M99

Endmills Sub-Program Sequence #2 for Finishing Sub-Program Sequence #2 for Finishing Sub-Program Sequence #2 for Finishing

Rotating N2200 O2200 O2200
Tools G98 G1 X3.46 Z-2.0 F1000　……E G98 G1 X3.46 Z-2.0 F1000　……E G98 G1 X3.46 Z2.0 F1000　……E
G4 U0.02 G4 U0.02 G4 U0.02
Information Z3.5 F3000 Z3.5 F3000 Z-3.5 F3000
G4 U0.02 G4 U0.02 G4 U0.02
U-0.2 W-0.018 U-0.2 W-0.018 U-0.2 W0.018
G4 U0.02 G4 U0.02 G4 U0.02
G0 Z-2.0 G0 Z-2.0 G0 Z2.0
M99 M99 M99

Index I. Index the sub-spindle 6 times in 60 degree increments. A. ‌S pecify dwell time. This allows the program and machine to stay
II. ‌ Specify the coordinate system shift command (in X axis direction) for the tool. [2 x f, synchronized.

where f is tool dimension located in catalog]. B. ‌C ut into part 3.5mm. F3000 is recommended feed to be used for most
• A‌ positive direction shift is recommended for easier programming. materials; including Titanium Alloy and Stainless Steel.

III. Execute the positioning of the tool. C. ‌T his code backs off the tool with an angle greater than 6 degrees (10
• X position should be smaller than pilot drill diameter. degrees used in example). See page J3.
• Z‌ position should be offset 2.0 mm from material to achieve program feed rate.
D. Return to the X position + 0.05mm (the DOC for diameter).
IV. Go to the Sub-Program #1.
• S‌ equence runs 11 times. First cutting point X2.95 and final cutting point X3.45, V. Go to the Sub-Program #2, for finishing sequence.
with 0.05 DOC (for diameter) each time.
E. F‌ inishing operation with 0.005mm DOC (X 3.46) is recommended for better
surface finish.

J6

Hexalobular Socket Programming Code Examples from Machine Builders in Metric Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Hexalobular socket size : Hexalobular T15（depth：3.81mm）
Pilot drill diameter : 2.3mm
Insert : SSP050N43T15 TM4
Parameters : F eed 3000mm/min, DOC(Roughing) 0.025mm, (Finishing) 0.005mm

■Programming tips Insert
Item List
◦Make a program considering final ＂X＂position.

#1 Final ＂X＂position : 3.35mm(A)
#2 Finishing position of roughing : 3.35－0.01（Finishing）＝3.34mm
#3 Calculate total DOC for roughing : 3.34－2.3（Pilot hole）=1.04mm
#4 Determine number of cuts : 1.04÷0.05（DOC for Dia）=20.8 + 2（round down to whole number and add“2”for program adjustment)

→ Roughing sequence runs 22 times
#5 Set starting point : 3.34－(0.05×(22－1)) = 2.29mm : must subtract by“1”for program adjustment

■ CITIZEN ■ STAR ■ TSUGAMI General Turning
Main Program Sequence Main Program Sequence Main Program Sequence Toolholders

M25　 M25 M105 Unique
M78 S0　……I Shaper T**** M150 Swiss Tooling
Shaper T**** G50 U4.8　……II G28 H0　……I
G50 U4.8　……II M8 M182
G0 X2.29 Z-2.0 T**　……III G0 X2.29 Z-2.0 C0 T**　……I, III Shaper T****
M98 P2100 L22　……IV M98 P2100 L22　……IV G50 U4.8　……II
M98 P2200　……V M98 P2200　……V G0 X2.29 Z2.0 T**　……III
M98 P2100 L22　……IV
M98 P2200　……V
M183

M78 S60　……I <a> G0 C60.0　……I <a> G0 C60　……I <a> Grooving /
G0 X2.29 Z-2.0 G0 X2.29 Z-2.0 M182 Side Turning
M98 P2100 L22 M98 P2100 L22 G0 X2.29 Z2.0
M98 P2200 M98 P2200 M98 P2100 L22
M98 P2200
Repeat <a> program sequence 4 more times Repeat <a> program sequence 4 more times M183
to complete the cuts at S120, S180, S240, to complete the cuts at C120.0, C180.0,
S300 (represents 120°, 180°, 240°, 300°). C240.0, C300.0 (represents 120°, 180°, 240°, Repeat <a> program sequence 4 more times Threading
300°). to complete the cuts at C120, C180, C240,
C300 (represents 120°, 180°, 240°, 300°).

M20 G0 Z-2.0 M151 Shaper
G0 Z-2.0 G50 U-4.8 G0 Z2.0
G50 U-4.8 G0 T0 G50 U-4.8
G0 U0 W0 T0 G28 W0 G0 U0 W0 T0
M1 M1 M1

Sub-Program Sequence #1 for Roughing Sub-Program Sequence #1 for Roughing Sub-Program Sequence #1 for Roughing ID Tooling

N2100 O2100 O2100 Application
G4 U0.02　……A G4 U0.02　……A G4 U0.02　……A Introduction
G98 G1 Z3.81 F3000　……B G98 G1 Z3.81 F3000　……B G98 G1 Z-3.81 F3000　……B
G4 U0.02 G4 U0.02 G4 U0.02
U-0.2 W-0.018　……C U-0.2 W-0.018　……C U-0.2 W0.018　……C
G4 U0.02 G4 U0.02 G4 U0.02
G0 Z-2.0 G0 Z-2.0 G0 Z2.0
G4 U0.02 G4 U0.02 G4 U0.02
U0.25　……D U0.25　……D U0.25　……D
M99 M99 M99

Sub-Program Sequence #2 for Finishing Sub-Program Sequence #2 for Finishing Sub-Program Sequence #2 for Finishing Endmills

N2200 O2200 O2200 Rotating
G98 G1 X3.35 Z-2.0 F1000　……E G98 G1 X3.35 Z-2.0 F1000　……E G98 G1 X3.35 Z2.0 F1000　……E Tools
G4 U0.02 G4 U0.02 G4 U0.02
Z3.81 F3000 Z3.81 F3000 Z-3.81 F3000 Information
G4 U0.02 G4 U0.02 G4 U0.02
U-0.2 W-0.018 U-0.2 W-0.018 U-0.2 W0.018
G4 U0.02 G4 U0.02 G4 U0.02
G0 Z-2.0 G0 Z-2.0 G0 Z2.0
M99 M99 M99

I. Index the sub-spindle 6 times in 60 degree increments. A. ‌S pecify dwell time. This allows the program and machine to stay Index
II. ‌ Specify the coordinate system shift command (in X axis direction) for the tool. [2 x f, synchronized.

where f is tool dimension located in catalog]. B. C‌ ut into part 3.81mm. F3000 is recommended feed to be used for most
• A‌ positive direction shift is recommended for easier programming. materials; including Titanium Alloy and Stainless Steel.

III. Execute the positioning of the tool. C. ‌T his code backs off the tool with an angle greater than 6 degrees (10
• X position should be smaller than pilot drill diameter. degrees used in example). See page J3.
• Z‌ position should be offset 2.0 mm from material to achieve program feed rate.
D. Return to the X position + 0.05mm (the DOC for diameter).
IV. Go to the Sub-Program #1.
• S‌ equence runs 22 times. First cutting point X2.29 and final cutting point X3.34, V. Go to the Sub-Program #2, for finishing sequence.
with 0.05 DOC (for diameter) each time.
E. F‌ inishing operation with 0.005mm DOC (X 3.35) is recommended for better
surface finish.

J7

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Shaper
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
SHAPER DUO Troubleshooting

■Problem : Step on sides

Insert
Item List

General Turning Cause : Incorrect tool set-up
Toolholders (Center-line shift)

Unique Solution : Machine one angle and make sure both [a] and [b] lengths are identical, rotating the sleeve
Swiss Tooling if necessary

Grooving / ■Problem : Wall dented
Side Turning

Threading

Shaper

ID Tooling

Application
Introduction

Endmills Cause : Pilot hole remaining
Solution : N eed pilot hole tool’s offset
Rotating ■Problem : Chuck is slipping / Insert chipped
Tools ■Problem : Wall tapered
Solution : ◦R‌ un at 3000 mm/min feed rate
Information Solution : ◦Smaller depth of cut ◦Smaller depth of cut
◦Less tool overhang

Index

◦3000 mm/min feed rate can cover most materials including Titanium alloy and Stainless steel.
◦Too slow or too fast of a feed rate may cause excessive tool pressure for the workpiece and tool.

J8

K Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
ID Tooling
Insert
◦ID Tooling Tools ����������� K2 Item List
◦Recommended Cutting Conditions �� K4
◦Tool List ��������������� K6 General Turning
Toolholders
LBM Series ���������������������� K6
STICK DUO ��������������������� K8 Unique
STICK DUO SPLASH ���������������� K12 Swiss Tooling
STICK DUO HYPER ����������������� K18
Mogul Bar Series ������������������ K22 Grooving /
Boring Bar Adaptors ���������������� K33 Side Turning
Multi Clamp Toolholders Series ���������� K34
Threading
K1
Shaper

ID Tooling

Application
Introduction

Endmills

Rotating
Tools

Information

Index

Index Information Rotating Endmills Application ID Tooling Shaper Threading Grooving / Unique General Turning Insert Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
Tools Introduction Side Turning Swiss Tooling Toolholders Item List PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
➡Ⅰ16
ID Boring Application Shaper ID Threading ID Grooving ID Back Turning ID Boring Application ■ Solid Series NNTTKKIDIDToToloinogli-nPgro-duPcrtoLdinuecs t Lines
Hexalobular/Hexagon/
Square Socket ➡H34 ➡K10 ➡K21 ➡K11 ➡K7 ID Tooling Tools

➡J4 Shape

■ Multi Clamp Series

Shape

(80°Diamond)

➡K34

(55°Diamond)

➡K35

(Square)

➡K36

(Trigon)

➡K37
K2

Coolant Coolant
Through Through

Amount of Amount of
Overhang Overhang

(L/D) (L/D)
Steel Carbide
shank shank

Min Bore Dia（. ㎜） Min Bore Dia（. ㎜）

ID Threading ID Grooving ID Back Turning ID Boring Application ■ Indexable Series

➡Ⅰ17 ➡Ⅰ17 ➡H36 ➡H35 ➡K32 ➡K25 ➡K30 ➡K30 ➡K28 ➡K28 ➡K26 ➡K26 ➡K25 ➡K24 Shape

Through Steel Carbide Coolant

shank shank OverhangAmount of
(L/D)

Min Bore Dia（. ㎜）

K3 Index Information Rotating Endmills Application ID Tooling Shaper Threading Grooving / Unique General Turning Insert Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
Tools Introduction Side Turning Swiss Tooling Toolholders Item List PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Recommended Cutting Conditions
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Recommended Insert Grade and Cutting Conditions

Work Material Grade
Feed Rate(mm/rev)

LBM STICK DUO MOGUL BAR Cutting Speed
～φ3 （m/min）

Common Name JIS GB AISI/ASTM φ2.2 ～φ6.2 φ5 ～
Low Carbon Steel S10C 10
S30C 30 1010 VM1・ZM3 ZM3・TM4 TM4
1030
～～～ 0.03 0.05 0.08 50 100 150
～～～
（0.006 ～ 0.03）（0.02 ～ 0.06） （0.03 ～ 0.15）
～～
Insert Carbon Steel S45C 45 1045 VM1・ZM3 ZM3・TM4 TM4
Item List Alloy Steel S55C 55 1055

General Turning SCr415 15Cr 5140 0.03 0.05 0.06 50 80 120
Toolholders SCr440 40Cr
（0.005 ～ 0.03）（0.01 ～ 0.06） （0.03 ～ 0.12）

Unique Stainless Steel VM1・ZM3 ZM3・TM4 ST4
Swiss Tooling (Austenitic)
SUS303 Y1Cr18Ni9 303 0.03 0.05 0.06 50 80 120

Grooving / （0.005 ～ 0.03）（0.01 ～ 0.07） （0.03 ～ 0.12）
Side Turning
Stainless Steel SUS304 0Cr18Ni9 304
Threading (Austenitic) SUS316 0Cr17Ni12Mo2 316 VM1・ZM3 ZM3・DT4 ST4
SUS316L 00Cr17Ni14Mo2 316L
Stainless Steel
(Ferritic) 430 0.02 0.03 0.05 40 70 100
430F
（0.005 ～ 0.03）（0.01 ～ 0.06） （0.03 ～ 0.12）

Shaper SUS430 1Cr17
SUS430F Y1Cr17

Stainless Steel SUS440C 9Cr18 VM1・ZM3 DT4・TM4 ST4
(Martensitic) SUS630 11Cr17
ID Tooling (Precipitation hardenic) 9Cr18Mo 440C 0.02 0.03 0.05 30 50 70

Y15 （0.005 ～ 0.03）（0.01 ～ 0.05） （0.03 ～ 0.1）

Application Sulfur free cutting steel SUM22 1213 VM1・ZM3 ZM3・TM4 TM4
Introduction Sulfur complex free SUM23 1215
cutting steel SUM24L 12L14 0.03 0.05 0.06 50 100 150

（0.006 ～ 0.03） （0.02 ～ 0.1） （0.03 ～ 0.15）

Endmills Electromagnetic soft SUY-0 VM1・ZM3 ZM3・TM4 QM3
iron SUY-1
SUY-2 0.03 0.05 0.06 200 300 350

（0.005 ～ 0.03）（0.01 ～ 0.07） （0.03 ～ 0.12）

Rotating Electromagnetic VM1・ZM3 ZM3・DT4 QM3
Tools stainless
0.02 0.03 0.05 40 60 80

（0.005 ～ 0.03）（0.01 ～ 0.05） （0.03 ～ 0.1）

Information High-carbon VM1・ZM3 ZM3・DT4 TM4・ZM3
chromium bearing
SUJ2 GCr5 52100 0.02 0.03 0.05 40 60 80
steel
（0.005 ～ 0.03）（0.01 ～ 0.05） （0.03 ～ 0.1）

Index 6AL-4V VM1 TM4・DT4 TM4・DT4
6AL-4VELI
Titanium alloy 0.02 0.04 0.06 30 50 70

（0.005 ～ 0.03）（0.02 ～ 0.05） （0.03 ～ 0.1）

A5052 5A02 5052 VM1 ZM3・TM4 KM1・PD1 Carbide
A6061 7A09 7175 50 100 200
Aluminum alloy A7025 0.03 0.06 0.1
PCD
（0.01 ～ 0.05） （0.02 ～ 0.1） （0.03 ～ 0.15） 100 200 350

K4

■ Through hole Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
For chip control : chips can be evacuated forward

Insert
Item List

■ Blind hole General Turning
Toolholders

Unique
Swiss Tooling

Grooving /
Side Turning

Threading

Blind hole due to bar stock Typical inserts direct flow chips forward. Then Shaper
packed chips damage and break cutting edge

ID Tooling

Application
Introduction

Endmills

F05, F1, and FG chipbreakers will direct chips backwards Rotating
and eliminate chipping on inserts Tools

*Note: Use right-hand inserts with F05, F1 and FG chipbreaker for right-hand boring bars

Information

Index

K5

Tool List

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New ■ LBM Series Minimum bore diameter 1.0㎜～ 3.0㎜
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
LBMA/LBMA-S

LBMAR -S LBMAR LBMAR -F

Figure-1 Figure-2 Figure-3 ◦Right-Hand style shown

Insert CH-LBM
Item List

General Turning
Toolholders

Unique Figure-4 ◦Left-Hand style shown
Swiss Tooling
DS-LBMB
Grooving /
Side Turning (DS Holder)

Threading

Shaper Figure-5 ◦Left-Hand style shown

ID Tooling ■ LBM Series - Toolholders

Application Figure Code No. Item Number Stock Dimension（s ㎜） Gage insert Spare Parts
Introduction Clamp Screw Wrench

A

Endmills B

5571435 LBMAR10SGX ●— 10 85 10 Short Type LRIS-4＊10PW CLR-15S
●— 10 18 120 10 K7 LRIS-4＊12PW A
1 5486311 R10S ●— 12 120 12 0.0

5486329 R12S

Rotating 5383476 LBMAR08 ●— 8 8 LRIS-4＊10 LLR-25S B
Tools
2 5359849 R10 ●— 10 21.5 120 10 0.0 LRIS-4＊10PW CLR-15S
5362199 R12 ●— 12 12 ※4

Information 5378278 R16 ●— 16 16 LRIS-4＊12PW A
●— 10 10.0 120 10 10.0※4
3 5359831 LBMAR10-F

4 5659164 CH-LBML1012H ●— 10 12 100※3 10 ※1 Short Type LRIS-4＊10PW CLR-15S
●— 12 12 A
5659172 L1212H

Index 5359856 DS-LBMBL14F ● 14.000 13 13 80※3 — Long Type

5359914 L15H ● 15.875 15 15 100※3 — K7
5359906 L16X※5 ● 16.000 95※3 —

5 5359898 L19 ● 19.050 18 18 — ※2 LRIS-4＊10PW CLR-15S
5359880 L20 ● 20.000 19 A
L22※5 ● 22.000 21 19 120※3 —
5359872 21 —

5483441 L25-MET ● 25.000 24 24 150※3 —
5393905 L25 ● 25.400 —

※１　With an insert having the min, machining diameter of φ3→12.75㎜ With an insert having any min, machining diameter than φ3→12.75㎜
※２　With an insert having the min, machining diameter of φ3→6.35㎜　With an insert having any min, machining diameter than φ3→6.75㎜
※３　WIth a short type insert mounted, the over all length(L1) becomes reduced by apporox. 4.0㎜
※４　WIth a short type insert mounted, f dimension becomes reduced by apporox. 4.0㎜
※５　Compatible with 16㎜ / 22㎜ round shank DS Series holders. DS-Sleeve⇒

K6

LBMD-S LBMD1020FLPB05S LBMD1430FLPB05S Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
LBMD1730FLPB05S LBMD2035FLPB05S PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Short type
LBMD2335FLPB05S shown
Mirror finish
Insert
with chipbreaker Item List

LBM General Turning
Toolholders
Long type

Mirror finish

Unique
Swiss Tooling

Grooving /
Side Turning

without chipbreaker Threading

LBMC3080FLP05 shown

■ LBM Series - Inserts Mirror finish Shaper

Insert Item Number Chip- Min Bore Dia.φ Max. Depth of Cut Dimensions（㎜） PVD Coated Carbide
type breaker 2.0
3.0 θ1 θ2 ZM3 Stock VM1 Stock ID Tooling
3.5 5638150 ●
LBMD1020FLVBS M φ1.0 2.0 0.00 5486592 ●
φ1.4 6.0 5529169 ●
1020FLPB05S M φ1.7 0.05 5486600 ●
φ2.0 8.0 5638143 ●
LBMD1430FLVBS M φ2.3 0.00 5486618 ● Application
φ1.0 5638135 ● Introduction
Short type 1430FLPB05S M 0.05 5486626 ●
φ2.0 5638127 ●
LBMD1730FLVBS M Yes 95° 10° 0.00 5486634 ●
φ3.0 0.05 5433222 ●
1730FLPB05S M Yes 5433214 ● Endmills
No 5421888 ●
LBMD2035FLVBS M Yes 0.00 5421896 ●
No 5421920 ●
2035FLPB05S M Yes 0.05 5421938 ●
5421904 ●
LBMD2335FLVBS M 0.00 5421912 ● Rotating
0.05 Tools
2335FLPB05S M 5372834 ● 5359799 ●
5372826 ● 5359807 ●
LBMD1020FLVB M 0.00
5368030 ●
1020FLPB05 M 95° 10° 0.05 5368048 ● Information
0.00 5372842 ● 5359815 ●
LBMD2060FLVB M 5372859 ● 5359823 ●

2060FLPB05 M 0.05

LBME2060FLV M 0.00

Long type 2060FLP05 M 105° 0.05 Index
0.00
2060FLVB M

2060FLPB05 M 0.05

LBMC3080FLV M 95° 2° 0.00
0.05
3080FLP05 M

LBM3080FLVB M 90° 0.00
0.05
3080FLPB05 M

LBMC3080FLVB M 95° 0.00
0.05
3080FLPB05 M

K7

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Tool List
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
■ STICK DUO - Sleeves for ID machining -

NBH Shank diameter φ 15.875 ～ 19.05

Insert Figure-1
Item List
NBH Shank diameter φ 20.0 ～ 32.0

General Turning
Toolholders

Unique Figure-2
Swiss Tooling

Grooving / Dimensions（㎜） Clamp Screw
Side Turning Figure Code No. Item Number Stock φ φ φ ①②③

Threading Wrench

5631403 NBH02015H ● 2.0 — SS0406F SS0406F —

5702915 02515H ● 2.5 10
5631411 03015H ● 3.0
Shaper 10
5586110 03515H ● 3.5 15 9.0 SS0404F SS0404F SS0404F LW-2

5586128 04015H ● 4.0 15.875 15 15 100

ID Tooling 5585997 04515H ● 4.5 15

5585989 05015H ● 5.0

5585971 06015H ● 6.0 20 20 SS0403F SS0403F SS0403F
5585963 08015H ● 8.0
Application
Introduction 5631429 NBH02016H ● 2.0 — SS0406F SS0406F —

5702899 02516H ● 2.5 10
5631437 03016H ● 3.0
Endmills 10
5586102 03516H ● 3.5

5586094 04016H ● 4.0 16 15 15 100 15 15 9.0 SS0404F SS0404F SS0404F LW-2
04516H ● 4.5
Rotating １ 5586086
Tools 5586078 05016H ● 5.0

5586060 06016H ● 6.0

Information 5774195 07016H ● 7.0 20 20 SS0403F SS0403F SS0403F

5586052 08016H ● 8.0

5631445 NBH02019K ● 2.0 — SS0408F SS0408F —

5702907 02519K ● 2.5 10
5631452 03019K ● 3.0
Index 10
5586045 03519K ● 3.5

5586037 04019K ● 4.0 15 11.0 SS0406F SS0406F SS0406F LW-2

5586029 04519K ● 4.5 19.05 18 18 125 15

5586011 05019K ● 5.0

5586003 06019K ● 6.0

5774203 07019K ● 7.0 20 20 SS0404F SS0404F SS0404F
5586227 08019K ● 8.0 SS0403F

5586219 10019K ● 10.0

K8

Figure Code No. Item Number Dimensions（㎜） Clamp Screw Wrench Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
Stock φ φ φ ①②③ PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
NBH02020K LW-2
5631460 02520K ● 2.0 11 — — LW-2
03020K ● 2.5 12 10 LW-2
5702881 03520K ● 3.0 SS0404F LW-2
04020K ● 3.5 10 LW-2
5631478 04520K LW-2
05020K
5586201 06020K
07020K
5586185 08020K ● 4.0 13
10020K ● 4.5 14
5586177 12020K ● 5.0 20 19 125 15 15 11.0 SS0404F SS0406F

5586169 NBH02022K SS0406F
02522K
5586151 03022K ● 6.0 15
03522K
5774211 04022K ● 7.0 16 20 20
04522K ● 8.0 17
5586144 05022K SS0404F SS0404F
06022K SS0403F SS0403F SS0403F
5586136 07022K ● 10.0 19
08022K ● 12.0 —
5914742 10022K 25 25 14.0 SS0408F
12022K
5631486 ● 2.0 11 —
NBH02023K ● 2.5 12 10
5702873 02523K ● 3.0 Insert
03023K ● 3.5 10 Item List
5631494 03523K
04023K
5586326 04523K
05023K
5586318 06023K ● 4.0 13 SS0406F
08023K ● 4.5 14
5586300 10023K ● 5.0 22 21 125 15 15 11.0 SS0404F General Turning
12023K Toolholders
5586292 SS0406F
NBH02025K-MET
5586284 02525K-MET ● 6.0 15
03025K-MET
5774229 03525K-MET ● 7.0 16 20 20
04025K-MET ● 8.0 17
5586276 04525K-MET Unique
05025K-MET Swiss Tooling
5586268 06025K-MET ● 10.0 19 SS0404F SS0404F
07025K-MET
5631502 08025K-MET ● 12.0 21 25 25 14.0
10025K-MET
5631510 12025K-MET ● 2.0 11 — —
● 2.5 12 10 SS0408F
5702857 NBH02025K ● 3.0 Grooving /
02525K ● 3.5 10 Side Turning
5631528 03025K
03525K
5586250 04025K
04525K
5651336 05025K ● 4.0 13 15 11.0 SS0406F Threading
06025K ● 4.5
5586243 07025K 23 21 125 15 SS0404F SS0406F
08025K
5631536 10025K ● 5.0 14
12025K
5631544 ● 6.0 15
NBH04532K
5631551 05032K ● 8.0 17 20 20
06032K
２ 5631569 07032K ● 10.0 19 SS0404F SS0404F Shaper
5631577 08032K
10032K ● 12.0 21 25 25 14.0
12032K
5631585 14032K ● 2.0 11 — —
16032K ● 2.5 12 10
5704283 ● 3.0 SS0406F ID Tooling
● 3.5 10
5631593

5631601

5651328 ● 4.0 13
● 4.5 14
5631619 ● 5.0 25 24 125 15 15 11.0 SS0404F SS0408F SS0408F Application
Introduction
5631627

5631635 ● 6.0 15

5774252 ● 7.0 16 20 20
● 8.0 17
5631643 SS0406F SS0406F Endmills

5631650 ● 10.0 19

5631668 ● 12.0 21 25 25 14.0 SS0404F SS0404F

5631676 ● 2.0 11 — —
● 2.5 12 10
5702865 ● 3.0 SS0406F Rotating
● 3.5 10 Tools
5631684

5586235

5586383 ● 4.0 13
● 4.5 14
5586375 ● 5.0 25.4 24 125 15 15 11.0 SS0404F SS0408F SS0408F Information

5586367

5586359 ● 6.0 15

5774260 ● 7.0 16 20 20
● 8.0 17
5586342 SS0406F SS0406F Index
SS0404F SS0404F
5586334 ● 10.0 19

5631692 ● 12.0 21 25 25 14.0

5939475 ● 4.5 13 15.0 15.0
● 5.0 14
5939483

5939491 ● 6.0 15 11.0 SS0404F SS0408F SS0408F
30 125 20.0 20.0
5939509 ● 7.0 16 SS0406F SS0406F
SS0504 SS0506 SS0506
5939525 ● 8.0 32.0 17

5939533 ● 10.0 19

5939467 ● 12.0 21 14.0

5939459 ● 14.0 23 25.0 25.0 16.0

5939442 ● 16.0 25 18.0

K9

Long type Index Information Rotating Endmills Application ID Tooling Shaper Threading Grooving / Unique General Turning Insert Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
Tools Introduction Side Turning Swiss Tooling Toolholders Item List PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
single-sided
Figure-4 ■ SBB Series (ID Back Turning) Figure-3 Figure-2 Tool List

K10 Short type SBB (Minimum Bore Diameter 3.0mm) SBFS-H Flat type (without chipbreaker) ■ Bars for STICK DUO

two-sided Mirror finish SBFS-S Chips can be evacuated forward

3°30° 3°30° Figure-1
1.5㎜ 1.5㎜
SBFB-F Evacuate chips backward

Min Bore Dimensions（㎜） PVD Coated Carbide Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
Dia（. ㎜）bCrehaipke- r PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Figure Item Number DT4 Stock ZM3

Stock

SBFS020R005S 2.2 2 50 10 0.9 1.8 0.25 0.05 5882907 ● 5654975 ●

025R005S 2.7 2.5 0.05 5882881 ● 5685995 ●
025R015S 50 12.5 1.15 2.3 0.30 5882873 ● 5685987 ●

0.15

030R005S 3.2 50 0.05 5882865 ● 5640891 ●
030R015S 3 15 1.4 2.7 0.40
0.15 5882857 ● 5649165 ●

035R005S 3.7 0.05 5882840 ● 5685888 ●
１ 035R015S 3.5 60 17.5 1.65 3.2 0.40 ● 5685979 ●
Yes 0.15 5882832

040R005S 4.2 4 60 20 0.05 5882824 ● 5640867 ●
040R015S 1.9 3.6 0.45 5882816 ● 5649140 ●

0.15

050R005S 5.2 5 70 25 0.05 5882808 ● 5654983 ● Insert
050R015S 2.4 4.5 0.50 Item List
0.15 5882790 ● 5654991 ●

060R005S 6.2 0.05 5882782 ● 5704861 ● General Turning
060R015S 6 80 30 2.9 5.4 0.60 Toolholders

0.15 5882766 ● 5704853 ●

SBFB020R005F 2.2 2 50 8 0.95 1.8 0.25 0.05 5882758 ● 5658026 ●

025R005F 2.7 0.05 5882741 ● 5685920 ● Unique
025R015F 2.5 50 12.5 1.2 2.3 0.30 Swiss Tooling

0.15 5882733 ● 5685912 ●

030R005F 3.2 3 50 15 0.05 5882725 ● 5640883 ●
030R015F 1.4 2.7 0.45 5882717 ● 5649173 ●
Grooving /
0.15 Side Turning

035R005F 3.7 3.5 0.05 5882709 ● 5685904 ●
2 035R015F 60 17.5 1.65 3.2 0.50 ● 5685896 ●
Yes 0.15 5882691

040R005F 4.2 0.05 5882683 ● 5640875 ● Threading
040R015F 4 60 20 1.9 3.6 0.50

0.15 5882675 ● 5649157 ●

050R005F 5.2 5 70 25 0.05 5882667 ● 5655006 ●
050R015F 2.4 4.5 0.70 5882659 ● 5655014 ●
Shaper
0.15

060R005F 6.2 0.05 5882634 ● 5704796 ●
060R015F 6 80 30 2.9 5.4 0.90

0.15 5882626 ● 5704812 ●

SBFS020R005H  M 2.2 2 50 10 0.9 1.8 0.25 0.05 5674866 ● ID Tooling

025R005H  M 2.7 0.05 5685961 ●
025R015H  M 2.5 50 12.5 1.15 2.3 0.30 5685953 ●

0.15

030R005H  M 3.2 0.05 5674874 ● Application
030R015H  M 3 50 15 1.4 2.7 0.40 5674882 ● Introduction

0.15

035R005H  M 3.7 0.05 5685946 ● Endmills
035R015H  M 3.5 60 17.5 1.65 3.2 0.40 5685938 ●

0.15

3 040R005H  M 4.2 No 4 0.05 5674890 ●
60 20 1.9 3.6 0.45 5674908 ●
040R015H  M 0.15

050R005H  M 5.2 0.05 5674924 ● Rotating
050R015H  M 5 70 25 2.4 4.5 0.50 5674940 ● Tools

0.15

060R005H  M 6.2 0.05 5705207 ● Information
060R015H  M 6 80 30 2.9 5.4 0.60 5705199 ●

0.15

080R005H  M 8.2 0.05 5705850 ●
080R015H  M 8 80 30 3.9 7.3 0.80 5705843 ●

0.15

4 SBB030RB005-S 3.0 0.05 5917067 ● Index
030RB010-S 3 50 15 1.3 2.7 0.50 5917042 ●
Yes 5917414 ●
0.1 5917372 ●

Short 040RB005-S 4.0 0.05
Type 040RB015-S 4 60 18 1.8 3.6 0.80
0.15

4 SBB030RB005 3.0 0.05 5917059 ●
030RB010 3 50 19 1.3 2.7 0.50 5917034 ●
0.1 5917380 ●
Yes 5917364 ●
Long 040RB005 0.05
Type 040RB015 4.0 4 60 24 1.8 3.6 0.80

0.15

※Caution: Due to the tolerance, it might not fit into the holder which is made by other company.

K11

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Tool List
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
STICK DUO SPLASH

- Coolant through sleeves for ID Boring with Adjustable Overhang Mechanism -

■Choose from 2 coolant directions

Ⅰ）For Blind hole Ⅱ）For Through hole

Insert
Item List

General Turning ■No chip problems External coolant
Toolholders
STICK DUO SPLASH

Unique Coolant hole Coolant hole
Swiss Tooling

Grooving /
Side Turning

Threading No chip inside hole Chip packed

Shaper Material ：SCM435

Insert bar ：SHFS040R005S

Hole depth ：15㎜

ID Tooling Pilot hole ：φ5.1×28.0㎜ L Just rotated 180 degrees

Coolant Pressure：5MPa ① Front Connection example

Application ■3 coolant connection options
Introduction

Endmills ② Rear Connection (Rc1/8)
③ Sealed end for closed unit

Rotating
Tools

Information ② Rear Connection example

Index Adjustable overhang length
(Hyper system)

① Front Connection (M6×1.0)

K12

■ STICK DUO SPLASH - Stick Duo Hyper with Coolant through - Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
44

12 φ8.2 10 12 φ8.2 10
M6×1 Rc1/8 M6×1 Rc1/8
Coolant hole Coolant hole
34 34
Figure-1 Figure-2

Dimensions（㎜） Overhang Length of Bar （T ㎜）

Figure Code No. Stock Item Number φ φφ Min. Max. Insert
Item List
5893011 ● HY-NBH02016G-OH 2 29 5 18
6.3 19.5
5893029 ● 02516G-OH 2.5 15 19 9.5 30 7.5 21
3 31 8.8 24.5
1 5893037 ● 03016G-OH 3.5 16 19 15 90 80 23 10 28 General Turning
12.5 35 Toolholders
5893045 ● 03516G-OH 5 18
6.3 19.5
5893052 ● 04016G-OH 4 20 24 12 24 7.5 21
5 16 8.8 24.5
5893060 ● 05016G-OH 10 28
12.5 35
5893078 ● HY-NBH02019J-OH 2 49 15 42 Unique
5 18 Swiss Tooling
5893086 ● 02519J-OH 2.5 15 9.5 50 6.3 19.5
3 51 7.5 21
5893094 ● 03019J-OH 8.8 24.5
10 28
5893102 ● 03519J-OH 3.5 19.05 19.05 18 110 100 ― 43 12.5 35 Grooving /
15 42 Side Turning
5893136 ● 04019J-OH 4 44 5 18
6.3 19.5
5893144 ● 05019J-OH 5 20 12 36 7.5 21
8.8 24.5
5967922 ● 06019J-OH 6 28.5 10 28
12.5 35
5893151 ● HY-NBH02020J-OH 2 49 15 42 Threading
5 18
5893169 ● 02520J-OH 2.5 15 9.5 50 6.3 19.5
3 51 7.5 21
5893177 ● 03020J-OH 8.8 24.5
10 28
5893185 ● 03520J-OH 3.5 20 20 19 110 100 ― 43 12.5 35
15 42
5893193 ● 04020J-OH 4 44 5 18 Shaper
6.3 19.5
5893201 ● 05020J-OH 5 20 12 36 7.5 21
8.8 24.5
5967930 ● 06020J-OH 6 28.5 10 28
12.5 35
5893219 ● HY-NBH02022X-OH 2 59 15 42 ID Tooling

5893227 ● 02522X-OH 2.5 15 9.5 60
3 61
5893235 ● 03022X-OH

2 5893243 ● 03522X-OH 3.5 22 20 21 120 110 25 53

5893250 ● 04022X-OH 4 54 Application
Introduction
5893268 ● 05022X-OH 5 20 12 46

5967948 ● 06022X-OH 6 28.5

5893276 ● HY-NBH02025.0K-OH 2 64

5893284 ● 02525.0K-OH 2.5 15 9.5 65 Endmills
3 66
5893292 ● 03025.0K-OH

5893300 ● 03525.0K-OH 3.5 25.0 20 24 125 115 25 58

5893318 ● 04025.0K-OH 4 59

5893326 ● 05025.0K-OH 5 20 12 51 Rotating
Tools
5967955 ● 06025.0K-OH 6 28.5

5893334 ● HY-NBH02025.4K-OH 2 64

5893367 ● 02525.4K-OH 2.5 15 9.5 65 Information
3 66
5893375 ● 03025.4K-OH

5893383 ● 03525.4K-OH 3.5 25.4 20 24 125 115 25 58

5893391 ● 04025.4K-OH 4 59

5893409 ● 05025.4K-OH 5 20 12 51 Index

5967963 ● 06025.4K-OH 6 28.5

■Parts for STICK DUO SPLASH

Item Number Clamp Screw Overhang Adjustment
①②
HY-NBH ... -OH ⑥② SS04045FS SS0406F ③④ ⑤
① SS0806F
M6 Screw SS0811R-OH SS0806F-OH
⑥ （Through hole）

④ SS0605SC Wrench
⑤
① for ①② for ③④⑤ for ⑥
⑥②
③ LW-2 LW-4×104 LW-3

K13

Tool List

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Quick-change Coolant Components
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Coolant hose for connecting with R1/8

Conversion joint nut ◯L ine up a wide range of coolant hose
(G1/8 internal thread) length

Machine side ◯A vailable for 2 types of coupling
(Rc 1/8 external thread) and conversion joint

◯ Working pressure MAX. 20.6 MPa

◯ High quality flexible stainless steel

Insert Plug Extension joint braided hose
Item List
Ex. of connecting ①
General Turning R1/8 external thread Coupling Holder side P/N
Toolholders (Rc 1/8 external thread) Parts JOINT-ST-R1/8
Ex. of connecting ① Conversion joint HOSE-R1/8-CN-400

Unique hose PLUG-RC1/8
Swiss Tooling Plug COUP-R1/8
Coupling SCJ-R1/8-RC1/8-L
Extension joint

Grooving / 　 Chart for connecting coolant components Joint Hose
Side Turning
Coupling G1/8 external
Threading ①C ase: Use "HOSE-R1/8-CN" for thread
(30°)
connecting hose R1/8

JOINT-ST-R1/8 R1/8 external nut type G1/8
thread internal thread
G1/8 external
Connect to Coupling Rc1/8 internal thread
Holder thread (30°)
Shaper or R1/8
Machine R1/8 G1/8 internal thread (30°)
JOINT-AN-R1/8
ID Tooling R1/8 Plug ① HOSE-R1/8-CN

COUP-R1/8 PLUG-RC1/8

②C ase: Use "HOSE-CN-CN" for
connecting hose

Application nut type G1/8 nut type G1/8
Introduction internal thread internal thread

Connect to Coupling Rc1/8 internal
Holder thread
Endmills or G1/8
Machine Plug internal thread (30°)

Rotating R1/8 PLUG-RC1/8 ② HOSE-CN-CN
Tools
COUP-R1/8

■Hose

Information Dimensions Working Working
（㎜） pressure pressure

Shape P/N MAX. MIN.

Index ①　R1/8 External thread + nut: G1/8 intrenal thread HOSE-R1/8-CN-200 200 20.6 50 R1/8 External
HOSE-R1/8-CN-250 250 20.6 50 thread
35 L HOSE-R1/8-CN-300 300 20.6 50
R1/8 35 HOSE-R1/8-CN-400 400 20.6 50 Fix by rotating hose
HOSE-R1/8-CN-500 500 20.6 50
G1/8 HOSE-R1/8-CN-800 800 20.6 50 nut G1/8 internal
φ3.2 HOSE-CN-CN-200 200 20.6 50 thread
φ6.0 30° HOSE-CN-CN-250 250 20.6 50
HOSE-CN-CN-300 300 20.6 50 Fix by rotating nut
②　Both side: nut G1/8 intrenal thread HOSE-CN-CN-400 400 20.6 50 (No need to rotate hose)
HOSE-CN-CN-500 500 20.6 50
35 L HOSE-CN-CN-800 800 20.6 50
G1/8 35

G1/8
30°
φ3.2 30°
φ6.0

K14

SPLASH Series Selection Support Sheet CUTTING TOOLS Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Able to search the material you need by choosing the combination you wish to the support sheet.

Conversion / Extension Joint

5 Stock Spare parts Dimension（s ㎜）
※1
φ φ9
φ ● SCJ-M6-RC1/8-L M6 Rc1/8（PT1/8） 16 15 13 2.5

● SCJ-R1/8-M10-L Rc1/8（PT1/8） M10×1 16 12 13 4.5

● SCJ-R1/8-RC1/8-L Rc1/8（PT1/8） Rc1/8（PT1/8） 16 15 13 4.5

● SCJ-R1/8-NPT1/8-L Rc1/8（PT1/8） NPT1/8 16 15 13 4.5
12 2.5
● SCJ-M6-M10 M6×1 M10×1 6 15 13 2.5
15 13 2.5
● SCJ-M6-RC1/8 M6×1 Rc1/8（PT1/8） 6 15 13 3.5
15 12 4.5
● SCJ-M6-NPT1/8 M6×1 NPT1/8 6 15 13 4.5 Insert
15 Item List
● SCJ-M8-RC1/8 M8×1 Rc1/8（PT1/8） 6

● SCJ-R1/8-M10 Rc1/8（PT1/8） M10×1 10

● SCJ-R1/8-NPT1/8 Rc1/8（PT1/8） NPT1/8 10 General Turning
Toolholders
※1　To prevent hitting the coolant connecting part of holder from the gang tool post, "L1" dimension length is set longer.
NPT: ANSI/ASME B.1.20…1-1983(National Taper Pipe)

Unique
Swiss Tooling

Joint Coupling Grooving /
Side Turning
G1/8 external Suitable use of Coupling and Joint
thread Connect to Threading
(30°) Holder ◦Detach Hose frequently
Rc1/8 internal Coupling or
R1/8 thread Machine 　　　⇒ Coupling is suitable
Shaper
JOINT-ST-R1/8 ◦Less detach Hose

G1/8 external 　　　⇒ Joint is suitable
thread
(30°) Plug R1/8 ID Tooling

R1/8 PLUG-RC1/8 COUP-R1/8

JOINT-AN-R1/8 Rc1/8 internal Coupling Connect to Application
thread Holder Introduction
G1/8 external or
thread Machine Endmills
(30°)
Plug R1/8 Rotating
R1/8 Tools
PLUG-RC1/8 COUP-R1/8
JOINT-ST-R1/8

G1/8 external
thread
(30°)

R1/8

JOINT-AN-R1/8

■C‌ onversion joint (nut G1/8 internal thread) ■Coupling

Parts Straight style L style Parts Plug Coupling Information
COUP-R1/8
P/N JOINT-ST-R1/8 JOINT-AN-R1/8 P/N PLUG-RC1/8
Working pressure 7.5 7.5
20.6 20.6 Working pressure Index
MAX. MAX.

Shape HEX:14 20
R1/8 G1/8 13
G1/830° RC1/8 φ4.5 HEX:14 R1/8
14 φ17.5
Shape
21
13 10 30° HEX:14 15.5 φ4.5
31 26
R1/8 30

※S crew standard will be different in both sides of straight and L style screw part. K15
Please use the same screw standard when connecting to hose or one touch coupler.

Tool List

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Quick-change Coolant Components
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Coolant hose by HEB for connecting M10×1, M8×1, G1/8

◯Hos length 300mm

◯Coupling by HEB

90 degrees angle Coupling ◯Working pressure MAX. 20MPa
Conversion adapter Plug

Insert Conversion joint Machinery side Ex. of connecting P/N
Item List M10×1 internal thread COUP-M10＊1
Hoder side Parts HOSE-AN-M8＊1
M6×1 internal thread Coupling M8×1-M10×1
SCJ-M6-M10
Ex. of connecting Hose
Conversion adapter

Conversion joint

General Turning
Toolholders

Unique ■Ex. of coolant hose connection Hose connection plug Conversion adapter (accessories)
Swiss Tooling
Coupling M8×1

Grooving / Plug M8×1
Side Turning
M10×1

Holder M10×1 ① HOSE-ST-M8＊1 M8×1 Holder
or or
Threading Coupling Plug M8×1 G1/8
Machine (PF1/8) Machine
COUP-M10＊1

M8×1

Shaper ② HOSE-AN-M8＊1 M8×1

Extension joint

ID Tooling ■Horse set with plug ■Conversion Adapter (Accessories of Hose Set)

Application Shape Adapter　(Th) Working 11 18
Introduction ①②③ pressure
①　Straight type Code No. 部品品番 φ16
MAX. φ4
300 (MPa) Shape

Endmills Ｍ８×１ Ｔｈ

6

φ6.5 G1/8
(PF1/8)
5894290 HOSE-ST-M8＊1 M10×1 ― ■Coupling

Rotating The opposite side of The opposite side of Parts Coupling
Tools hexagon：１３ hexagon：１1 Part No.
20 Code No. COUP-M10＊1
Ｍ８×１ 5894308

②　90 degrees angle type 26.5 6
21
302
Information G1/8
The opposite side of (PF1/8)
hexagon：１4
φ6.5 Shape
6 5894282 HOSE-AN-M8＊1 M10×1 M8×1

The opposite side of The opposite side of Ｍ１０×１
hexagon：１3 hexagon：１1
Ｍ８×１

Index

K16

K17 Index Information Rotating Endmills Application ID Tooling Shaper Threading Grooving / Unique General Turning Insert Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
Tools Introduction Side Turning Swiss Tooling Toolholders Item List PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products

Tool List

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New STICK DUO HYPER
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
- Sleeves for ID Boring with Adjustable Overhang Mechanism -

■Can Index boring bars like inserts

** ④ Positioning Clamp Screw ⑤ Clamp Screw ①Overhang Adjustment Ball Screw

Insert ③ Boring Bar(Tool)
Item List
⑥ Side Clamp Screw ② Ball Screw Fixture

General Turning ■Installation Procedure for STICK DUO Hyper
Toolholders
Clamp Screws Caution: ‌I mproper installation dramatically increases
the chance of chipping cutting edge
Unique Rake
Swiss Tooling
Correct Incorrect
Grooving /
Side Turning

Threading Improper clamping of boring bar causes unstable centerline
height and offset
Shaper

ID Tooling ① Position the overhang adjustment ball screw to determine overhang amount
② Slide the ball screw fixture to secure the ball screw location
Application ③ Insert a boring bar (tool) ▲▲
Introduction
Note: ‌M ake sure to insert the boring bar correctly so that the rake face is toward the side where the clamp screws are located
Endmills
④Secure the boring bar by tightening the positioning clamp screw　 Recommended Clamping Torque: 2.0N･m
Rotating
Tools ** Make sure to clamp the boring bar so that the flat surface of the bar makes proper contact with clamp screws

⑤Secure the boring bar by tightening the remaining clamp screws　 Recommended Clamping Torque: 2.0N･m
⑥ Even if 4 and 5 cannot be performed due to tool clearance and layout, the tool can be used by only

securing the side clamp screw
Once the initial setup is complete, repeat the above procedures 3 thru 5 for each index

Information ■When the tool is installed upside down

Index Toolholder must be installed so that clamp
screws and rake of the tool face toward the
same side

Rake

Clamp Screws

K18

■ STICK DUO HYPER - Sleeves for ID machining - Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
HY-NBH

Please refer to φ to find correct-size inserts (bars)

Code No. Item Number Stock φ Dimensions（㎜） Clamp Screw Insert
● 2.0 ① ②③ Item List
● 2.5 φ φ
● 3.0 16
5709894 HY-NBH02016H ● 3.5 11 General Turning
5709902 02516H ● 4.0 19.05 Toolholders
5709910 03016H ● 5.0 20 11.5 15 9.5 SS0406F
5709936 03516H ● 2.0 22 20
5709944 04016H ● 2.5 25 12 15 100 15 SS04045FS SS0404F
5709951 05016H ● 3.0 25.4 12.5 20
5709969 HY-NBH02019K ● 3.5 15
5709977 02519K ● 4.0 13 20 12 SS0404F Unique
5709985 03019K ● 5.0 15 Swiss Tooling
5709993 03519K ● 2.0 14 20
5710009 04019K ● 2.5 15
5710017 05019K ● 3.0 11 20
5712708 HY-NBH02020K ● 3.5 15
5712716 02520K ● 4.0 11.5 20 9.5 Grooving /
5712724 03020K ● 5.0 SS04045FS SS0406F SS0404F Side Turning
5712740 03520K ● 2.0 12 18 125
5712757 04020K ● 2.5 12.5 12
5712765 05020K ● 3.0
5712773 HY-NBH02022K ● 3.5 13
5712799 02522K ● 4.0
5712831 03022K ● 5.0 14 Threading
5712856 03522K ● 2.0
5712872 04022K ● 2.5 11
5712914 05022K ● 3.0
5712732 HY-NBH02025K-MET ● 3.5 11.5 9.5
5712823 02525K-MET ● 4.0 SS04045FS SS0406F SS0404F
5712849 03025K-MET ● 5.0 12 19 125 Shaper
5712864 03525K-MET ● 2.0 12.5 12
5712898 04025K-MET ● 2.5
5712922 05025K-MET ● 3.0 13
5713003 HY-NBH02025K ● 3.5
5713029 02525K ● 4.0 14
5713045 03025K ● 5.0
5713060 03525K 11 ID Tooling
5713086 04025K
5713102 05025K 11.5 9.5
SS04045FS SS0406F SS0404F
12 21 125
12.5 12
Application
13 Introduction

14

11

11.5 9.5 Endmills
SS04045FS SS0406F SS0404F
12 24 125
12.5 12

13 Rotating
Tools
14

11

11.5 9.5 Information
SS04045FS SS0406F SS0404F
12 24 125
12.5 12

13

14 Index

■Spare Parts Overhang Adjustment Wrench

Item Number ④⑤ for ①②③ for ④⑤
HY-NBH ... K LW-2 LW-4×104
SS0812R SS0808F

K19

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Tool List
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
■ Bars for STICK DUO SPLASH / STICK DUO HYPER
Insert
Item List SHFS-S Chips can be evacuated forward

Figure-1

SHFB-F Evacuate chips backward

General Turning
Toolholders

Unique
Swiss Tooling

Grooving /
Side Turning

Threading Figure-2

Shaper SHFS-H Flat type (without chipbreaker)

Mirror finish

ID Tooling

Application Figure-3
Introduction
■Tolerance of SHFS-S/SHFB-F/SHFS-H bars
Endmills

Rotating f
Tools L1

Information Y

Offset f ：±0.015mm Centerline Y：+0.05/－0mm Corner rε：±0.015mm
Tool Length L1：±0.02mm

Index STICK DUO SPLASH SHFS
STICK DUO Hyper SHFB
（ ）（ ） ■Repeatability of bars
with

Ǵ Ǵ Ǵ

K20

Min Bore Dimensions（㎜） PVD Coated Carbide Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
Dia（. ㎜） Chip- PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Figure Item Number TM4 Stock
breaker

SHFS020R005S 2.2 2 50 10 0.9 1.8 0.25 0.05 5709548 ●

025R005S 2.7 0.05 5709563 ●
025R015S 2.5 50 12.5 1.15 2.3 0.30

0.15 5709571 ●

030R005S 3.2 0.05 5709589 ●
030R015S 3 50 15 1.4 2.7 0.40

0.15 5709597 ●

１ 035R005S Yes 0.05 5709605 ● Insert
035R015S 3.7 3.5 60 17.5 1.65 3.2 0.40 Item List

0.15 5709613 ●

040R005S 4.2 0.05 5709621 ● General Turning
040R015S 4 60 20 1.9 3.6 0.45 Toolholders

0.15 5709639 ●

050R005S 5.2 0.05 5709647 ● Unique
050R015S 5 70 25 2.4 4.5 0.50 Swiss Tooling

0.15 5709654 ●

SHFB020R005F 2.2 2 50 8 0.95 1.8 0.25 0.05 5709779 ●

025R005F 2.7 0.05 5709787 ● Grooving /
025R015F 2.5 50 12.5 1.2 2.3 0.30 Side Turning

0.15 5709795 ●

030R005F 3.2 0.05 5709803 ● Threading
030R015F 3 50 15 1.4 2.7 0.45

0.15 5709811 ●

２ 035R005F Yes 0.05 5709829 ● Shaper
035R015F 3.7 3.5 60 17.5 1.65 3.2 0.50

0.15 5709837 ●

040R005F 4.2 0.05 5709845 ● ID Tooling
040R015F 4 60 20 1.9 3.6 0.50

0.15 5709852 ●

050R005F 5.2 0.05 5709860 ● Application
050R015F 5 70 25 2.4 4.5 0.70 Introduction

0.15 5709878 ●

SHFS020R005H M 2.2 2 50 10 0.9 1.8 0.25 0.05 5709662 ● Endmills

025R005H M 2.7 0.05 5709670 ●
025R015H M 2.5 50 12.5 1.15 2.3 0.30
Rotating
0.15 5709688 ● Tools

030R005H M 3.2 0.05 5709696 ●
030R015H M 3 50 15 1.4 2.7 0.40
Information
0.15 5709704 ●

３ 035R005H M 3.7 No 0.05 5709712 ●
035R015H M 3.5 60 17.5 1.65 3.2 0.40 ●

0.15 5709720 Index

040R005H M 4.2 0.05 5709738 ●
040R015H M 4 60 20 1.9 3.6 0.45

0.15 5709746 ●

050R005H M 5.2 0.05 5709753 ●
050R015H M 5 70 25 2.4 4.5 0.50

0.15 5709761 ●

※Caution: Due to the tolerance, it might not fit into the holder which is made by other company.

K21

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Tool List High rigidity boring bars
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Mogul Bar

Insert Features
Item List
◯H igh rigidity + Minimal flat widths
Reduce vibration

◯ Large clearance for improved chip evacuation

◯ All Mogul Bar boring bars are coolant through

General Turning Recommended amount of overhang
Toolholders

Unique
Swiss Tooling

Grooving / Steel Shank L/D≦5 Carbide shank
Side Turning

Threading Carbide Shank L/D≦7 Steel shank

Shaper L：Overhang
D：Shank diameter
ID Tooling
[Cutting condition example]
　Work materials: Alloy steel, stainless
　 =80m/min =0.05 ～ 0.1mm/rev =0.1 ～ 0.5mm(DOC) WET

Application
Introduction

Endmills Vibration analysis

MogulBar Other boring bars

Rotating
Tools

Information

Index Reduced duration of vibration
L/D=5

Note: A‌ ssuming a 100N load is applied. An equal amount of force was
applied to both bars for vibration analysis.
Boring bar used in above analysis: S08H-STUPR09D10-OH

K22

F Chipbreakers - Evacuate chips BACKWARD Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
◦ F chipbreakers allow chips to evacuate ■ Recommended Cutting Condition Range
backward
Depth of cut (mm) 1.5 F1・F05
◦ Combination of the F-chipbreakers and 1.0
Mogul Bar delivers the best performance
0.5
0.3 0.05 FG 0.2

0 0.1 0.15
Feed rate (mm/rev)

Insert
Item List

General Turning
Toolholders

Unique
Swiss Tooling

F Chipbreakers - Features DOC Feed(mm/rev) Grooving /
（mm） 0.05 Side Turning
FG Chipbreaker
0.1 Threading
◦ Best for finishing
◦ W‌ orks for small DOC 0.1 Shaper

（0.5mm or less）
◦ High rake angle

ID Tooling

0.3 Application
0.5 Introduction

Endmills

F1/F05 Chipbreakers Rotating
Tools
◦ Cover wide condition range
◦ Ground chipbreaker Information

Index

Note: ‌R ight-hand inserts with FG and F1 chipbreakers [Cutting condition example]
should be used with right-hand holders SCM435　Diameter : φ12.0
=80m/min　Depth of Bore : 20mm　Wet
Holder : S10K-STUPR11D12-OH　Insert : TPGH110304

K23

Tool List

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New ■ Mogul Bar for 75°Diamond (MBL style)　　Minimum Bore Diameter 5.0㎜
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
S-MBR (Coolant through) Steel shank（tapered type） 【Boring＋Face】

ƒ G
'P
I

Įƒ / K 'V 'V
/

Figure-1'P / F1 chipbreakers evacuates chips
I șƒ BACKWARD (S-STUC style shown)
◦Right-Hand style shown

Insert C-MBR (Coolant through) Carbide shank（straight type） C-MBR (Coolant through) Carbide shank（tapered type）
Item List
ƒ G ƒ G
'P
I

General Turning Įƒ / K Įƒ / K 'V
Toolholders / / / /
Figure-3
Unique Figure-2 șƒ ◦Right-Hand style shown șƒ ◦Right-Hand style shown
Swiss Tooling

Grooving /
Side Turning

Threading ■ MBL style - Toolholders

Min Bore Std. Gage insert Spare Parts
Dia. corner Clamp Screw Wrench
radius
Shaper Figure Code No. Item Number Stock （㎜） Dimensions（㎜） （㎜）

φφ

ID Tooling 1 5789888 S06F―MBRD05―OH ● 6.0 5.7 13.5 2.5

Application 2 5789896 C045F―MBRD05―OH ● 5.0 4.5 4.0 80 2.5 － 9.0 0° －13° 0.15 MBL LR−S−2＊3.5 CLR−13S
Introduction
1.5

3 5789904 C06F―MBRD05―OH ● 6.0 5.7 18

Endmills

Rotating ■ MBL style - Insert
Tools
MBL
Information
Left-Hand style shown d

Index F1 ※
Right-Hand style shown

Item Number Dimensions（㎜） PVD Coated Carbide

MBL005FL 3.6 1.0 0.05 ST4 Stock ZM3 Stock TM4 Stock QM3 Stock
MBL015FL 0.15 ● ●
MBL005FRF1※ 5038872 ● 5161252 ● 5696018 ● 5036884 ●
MBL015FRF1※ 3.6 1.0 0.05 5038955 ● 5161245 ● 5696026 ● 5168000 ●
0.15 ● 5036892 ●
5789763 5933858
5789771

※F1 chipbreaker, right-hand inserts fit to right-hand toolholder
Note : F1 chipbreaker evacuates chips BACKWARD

K24