NTK GENERAL CATALOG

■ Standard Bar for 75°Diamond (MBL style)　　Minimum Bore Diameter 5.0㎜ Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
C-MBR

Carbide shank
(straight type)

Figure-1 ◦Right-Hand style shown

C-MBR Insert
Item List
Carbide shank
(tapered type)

Figure-2 ◦Right-Hand style shown General Turning
Toolholders
C-MSBR
Unique
Carbide shank Swiss Tooling
(straight type)
Grooving /
Side Turning

Figure-3 ◦Right-Hand style shown Threading

■ MBL style - Toolholders Shaper

Min Bore Max. Dimensions（㎜）※ Gage insert Spare Parts ID Tooling
Dia. shoulder Clamp Screw Wrench

Figure Code No. Item Number Stock （㎜） height
（㎜）
Application
1 5610175 C045F-MBR ● 5.0 — 4.5 4.0 80 2.5 — Introduction

2 5162706 C06F-MBR ● 5.0 — 6.0 5.5 80 2.5 18 MBL LR-S-2＊3.5 CLR-13S Endmills

3 5161054 C04J-MSBR ● 5.7 1.0 4.0 3.5 110 3.2 —
5161047 C06J-MSBR ● 7.7 6.0 5.5 4.2 —

＊ Std. corner radius =0.15mm Rotating
Tools
■ MBL style - Insert
Information
MBL

Left-Hand style shown d

F1 ※ Index
Right-Hand style shown

Item Number Dimensions（㎜） PVD Coated Carbide

MBL005FL 3.6 1.0 0.05 ST4 Stock ZM3 Stock TM4 Stock QM3 Stock
MBL015FL 0.15 ● ●
MBL005FRF1※ 5038872 ● 5161252 ● 5696018 ● 5036884 ●
MBL015FRF1※ 3.6 1.0 0.05 5038955 ● 5161245 ● 5696026 ● 5168000 ●
0.15 ● 5036892 ●
5789763 5933858
5789771

※F1 chipbreaker, right-hand inserts fit to right-hand toolholder
Note : F1 chipbreaker evacuates chips BACKWARD

K25

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Tool List
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
■ Mogul Bar for 75°Diamond (ERGP style)　　Minimum Bore Diameter 6.0㎜

S-SEXR (Coolant through)

Steel shank
(tapered type)

Insert
Item List

General Turning Figure-1 ◦Right-Hand style shown
Toolholders
C-SEXR (Coolant through)
Unique
Swiss Tooling Carbide shank
(straight type)
Grooving /
Side Turning

Threading

Shaper

ID Tooling Figure-2 ◦Right-Hand style shown
◦Right-Hand style shown
Application C-SEXR (Coolant through)
Introduction
Carbide shank
Endmills (tapered type)

Rotating Figure-3
Tools
K26
Information

Index

■ ERGP style - Toolholders Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Min Std. Gage Spare Parts
corner insert Clamp Screw Wrench
Bore radius
Code No. Item Number Stock Dia. Dimensions（㎜） （㎜）
Figure φ

（㎜）

RL RL φ

1 5789912 S08G−SEXR T3D06−OH ● 8.0 7.7 15 15 3.0

6.0 90 3.0 10 0° －13° 0.2 ERGHT301 LR−S−2＊3.7 CLR−13S Insert
Item List
2 5789920 C05G−SEXR T3D06−OH ● 5.0 4.0 －

5789938 11 1.5 General Turning
3 C06G−SEXR T3D06−OH ● ● 20 Toolholders
6.0 5.7
5800487

Unique
Swiss Tooling

■ ERGP style - Insert Grooving /
Side Turning
ERGH
◦本図は右勝手（R）を示す。 Threading
A2※1
Right-Hand Shaper
style shown

F1※2
Right-Hand
style shown

Dimension（s ㎜） PVD Coated Carbide ID Tooling

ISO Item Item Number ST4 ZM3 TM4 QM3
Number φ

R Stock L Stock R Stock L Stock R Stock L Stock R Stock L Stock

ERGHT30102F A2 ERGP52Y-F - -A2 0.2 5899158 ● 5889670 ● 5696034 ● 5696059 ● Application
5146063 ● 5696067 ● 5969035 ● Introduction
3.97 1.6

T30104F A2 521-F - -A2 0.4

ERGHT30101F F1 ― 0.1 5038971 ● 5793039 ● 5036868 ● Endmills

T30102F F1 ― 3.97 1.6 0.2 5039003 ● 5789789 ● 5012703 ● Rotating
Tools

T30104F F1 ― 0.4 5039011 ● 5789797 ● 5036876 ● Information

※1 A2chipbreaker，Control chips at light feed and light depth of cut
※2 F1 chipbreaker, right-hand inserts fit to right-hand toolholder
F1 chipbreaker evacuates chips BACKWARD

Index

K27

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Tool List
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
■ Mogul Bar for 80°Diamond (CC/CP style)　　Minimum Bore Diameter 7.0㎜

S-SCLP（C） (Coolant through)

Steel shank

Figure-1 ◦Right-Hand style shown

Insert C-SCLP（C） (Coolant through)
Item List
Carbide shank
General Turning
Toolholders

Unique
Swiss Tooling

Grooving / Figure-2 ◦Right-Hand style shown
Side Turning

Threading ■ CC/CP style - Toolholders

Shaper Code No. Stock Min Dimensions（㎜） Spare Parts
Figure Bore Gage insert
ID Tooling φ Std. Clamp Screw Wrench
RL Item Number Dia. corner A
radius
（㎜） （㎜）
R Lφ φ
B
Application
Introduction 5770029 S06F−SCLP 04D07–OH ● 7.0 6.0 5.75 80 3.5 14 17 12 2.5 －9° CP○○0401 CLR−13S
5770037 S07G−SCLP 04D08–OH ● 8.0 7.0 6.75 90 4.0 E41 A
S08H−SCLP 06D10–OH ● 10.0 8.0 7.7 100 5.0 0.2 LR−S−2＊3.7
5770045 S08H–SCLC 06D10−OH ● CP○○0602 LR−S−2.5＊6 CLR−15S
S10K–SCLC 06D12–OH ● 16 19.5 13.5 3.0 ＋5° －7° E41 A
１ 5770052 S12M–SCLC 06D14–OH ●
Endmills 20 22 16 3.0 －10° 0.4
5770060 S16Q–SCLC 09D18–OH ●
5770078 10.0 8.0 7.7 100 5.0 20 22 16 3.0 －13°

Rotating 5770086 12.0 10.0 9.6 125 6.0 24 27.5 20 3.5 －11° CC○○0602 LRIS−2.5＊5 CLR−15S
Tools E39～40 A
5770136
5800495 14.0 12.0 11.5 150 7.0 28 32.5 23 4.0 0° －9° 0.4
5770151
Information 5770169 18.0 16.0 15.4 180 9.0 36 42.5 30 5.0 －10° CC○○09T3 LRIS−4＊8 LLR−25S−
E39～40 20＊6.5
２ 5800503
B
5770185
C06H−SCLP 04D07−OH ● ● 7.0 6.0 5.75 100 3.5 15.5 11.5 12 2.0 －9° 0.2 CP○○0401 LR–S–2＊3.7 CLR–13S
E41 A
Index
C07J−SCLP 04D08−OH ● 8.0 7.0 6.75 110 4.0 17.5 13 13.5 2.0 ＋5° －7°

C08K−SCLP 06D10−OH ● ● 10.0 8.0 7.7 125 5.0 21.5 16.5 15 2.5 －10° 0.4 CP○○0602 LR–S–2.5＊6 CLR–15S
E41 A

C08K−SCLC 06D10−OH ● 10.0 8.0 7.7 125 5.0 21.5 16.5 15 2.5 －13°

5770193 C10M−SCLC 06D12−OH ● ● 12.0 10.0 9.6 150 6.0 25 20 19.5 2.5 0° －11° 0.4 CC○○0602 LRIS–2.5＊5 CLR–15S
5800511 E39～40 A
5770201
C12M−SCLC 06D14−OH ● 14.0 12.0 11.5 150 7.0 29 23.5 22.5 3.0 －9°

K28

■ Standard Bar for 80°Diamond (CP style)　　Minimum Bore Diameter 8.0㎜ Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
C-SCLP

Carbide shank

◦Right-Hand style shown Insert
Item List

■ CP style - Toolholders General Turning
Toolholders

Code Stock Min Dimensions（㎜） Gage insert Spare Parts Unique
No. Bore Clamp Screw Wrench Swiss Tooling

R Item Number Dia. A Grooving /
Side Turning
（㎜） B
Rφ φ

5853288 C06J-SCLPR-04-N ● 8.0 6.0 5.2 110 4.0 －6° CP○○0401 LR-S-2＊4.4 CLR-13S Threading
5853296 C08K-SCLPR-06-N E41 A
5853304 C10M-SCLPR-08-N
● 10.0 8.0 7.0 — 125 5.0 — －10° CP○○0602 LR-S-2.5＊5.5 CLR-15S
E41 A

● 12.0 10.0 9.0 150 6.0 －6° CPGH0802 LR-S-3＊6.2 RLR-20S Shaper
E41 B

ID Tooling

Application
Introduction

Endmills

Rotating
Tools

Information

Index

K29

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Tool List
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
■ Mogul Bar for 60°Triangle (TC/TP style)　　Minimum Bore Diameter 8.0㎜

S-STUC（P） (Coolant through)

Steel shank

Insert Figure-1 ◦Right-Hand style shown
Item List
C-STUC（P） (Coolant through)
General Turning
Toolholders Carbide shank

Unique
Swiss Tooling

Grooving /
Side Turning

Threading Figure-2 ◦Right-Hand style shown

Shaper ■ TC/TP style - Toolholders

ID Tooling Code No. Stock Min Dimensions（㎜） Spare Parts
Figure Bore Gage insert
φ Std. Clamp Screw Wrench
RL
Item Number Dia. corner A
radius
（㎜）
Application R Lφ φ （㎜）
Introduction
5769971 S07G−STUC 06D08−OH ● 8.0 7.0 6.75 90 4.0 16.0 19.5 12.5 2.5 0° － 11° 0.2 TC ○○ 0601 LR−S−2＊4.4 B
5769989 S08H−STUP 09D10−OH ● 10.0 8.0 7.7 100 5.0 20.0 22.5 14.5 3.0 E46 CLR–13S

Endmills － 10° TP ○○ 0902 LR−S−2.5＊4.8 A
E32～33・47 CLR−15S

A

5769997 S10K−STUP 11D12−OH ● 12.0 10.0 9.6 125 6.0 24.0 27.5 18.5 3.5 － 7.5°
S12M−STUP 11D14−OH ●
Rotating 1 S16Q−STUP 11D18−OH ● 14.0 12.0 11.5 150 7.0 28.0 32.5 22 4.0 ＋ 5° － 5° 0.4 TP ○○ 1103 RLR−20S
Tools E32～33・47 B
5770003 LR−S−3＊5.8

Information 5770011 18.0 16.0 15.4 180 9.0 32.0 42.5 28.5 5.0 － 3°

5886817 S20Q-STUPR11D22-OH ● 22.0 20.0 19.4 180 11 40 46 38 5.0 － 3°

Index 5770094（R） 06D08−OH ● ● 8.0 7.0 6.75 110 4.0 17.5 13.0 12.5 2.0 0° － 11° 0.2 TC ○○ 0601 LR–S–2＊4.4 CLR–13S
C07J−STUC E46 A

5800529（L）

5770102（R） － 10° TP ○○ 0902 LR–S–2.5＊4.8 CLR–15S
E32～33・47 A
C08K−STUP 09D10−OH ● ● 10.0 8.0 7.7 125 5.0 21.5 16.5 14.5 2.5
2
5800537（L）

5770110（R） C10M−STUP 11D12−OH ● ● 12.0 10.0 9.6 150 6.0 25.0 20.0 17.5 2.5 ＋ 5° － 7.5° 0.4

5800545（L） 14.0 12.0 11.5 150 7.0 29.0 23.0 21.5 3.0 － 5° TP ○○ 1103 LR–S–3＊5.8 RLR–20S
E32～33・47 B
5770128 C12M−STUP 11D14−OH ●

5821814 C16Q−STUP 11D18−OH ● 18.0 16.0 15.4 180 9.0 37.0 29.0 28.0 4.0 － 3°

K30

■ Standard Bar for 60°Triangle (TC/TP style)　　Minimum Bore Diameter 8.0㎜ Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
C-STUC（P）

Carbide shank

◦Right-Hand style shown Insert
Item List

■ TC/TP style - Toolholders General Turning
Toolholders

Code No. Stock Min Bore Dimensions（㎜）※ Gage insert Spare Parts Unique
R Clamp Screw Wrench Swiss Tooling
Dia.
Item Number
（㎜） Grooving /
Side Turning
Rφ φ

5853247 C06J-STUCR-06-N ● 8.0 6.0 5.2 110 4.0 －10° TC○○0601 LR-S-2＊3.7 Threading
5853262 C08K-STUPR-08-N ● 10.0 — －10° E46 LR-S-2＊5.5
5853270 C10M-STUPR-09-N ● 12.0 8.0 7.0 — 125 5.0 — LR-S-2.5＊6 CLR-13S
－7° TP○○0802 CLR-15S
10.0 9.0 150 6.0 E47 Shaper

TP○○0902
E32～33・47

※ Std. corner radius =0.2mm

ID Tooling

Application
Introduction

Endmills

Rotating
Tools

Information

Index

K31

Tool List

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Anti vibration boring bar for internal backtorning“C-STZP”type
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Prevent chattering with higher rigidity toolholder design Both machining directions are available

Higher rigidity toolholder offers max. machining length L/D ≦ 7

Insert
Item List

General Turning ■ Mogul Bar for 60°Triangle (TC/TP style)　　Minimum Bore Diameter 10.0㎜
Toolholders

Unique C-STZP（C） (Coolant through) 3° φ
Swiss Tooling
Carbide shank φ

Grooving / Max.
Side Turning shoulder
height

φ

Threading Figure-1 ◦Right-Hand style shown
◦Use right-hand inserts for machining backward

Use left-hand inserts for machining forward

Shaper ■ Standard Bar for 60°Triangle (TC/TP style)　　Minimum Bore Diameter 10.0㎜

ID Tooling B-STZ

Carbide shank

Application
Introduction

Endmills Figure-2 ◦Right-Hand style shown
◦Use right-hand inserts for machining backward

Use left-hand inserts for machining forward

Rotating ■ TC/TP style - Toolholders
Tools

Information Code No. Stock Min Max. Dimensions（㎜） Std. Gage insert Spare Parts
Bore shoulder Clamp Screw Wrench
φ
Figure Item Number Dia. height corner

R R （㎜） （㎜） radius
φ
φ （㎜）

Index 5842851 Ｃ06H-STZCR06D10-0H ● 10.0 2.5 6.0 5.8 100 5.5 10.5 6 6 2.0 ０° －10° 0.2 TC○○0601 LR-S-2＊4.4 CLR-13S
E46

1 5842869 Ｃ08K-STZPR09D12-0H ● 12.0 3.0 8.0 7.7 125 7.0 13.5 8.5 8.3 2.5 －10° TP○○0902 LR-S-2.5＊4.8 CLR-15S
5842877 Ｃ10M-STZPR09D14-0H ● 14.0 10.0 9.6 150 8.0 18.5 12 8.3 2.5 +5° －7° 0.4 E32～33・47

5842885 Ｃ12M-STZPR11D175-0H ● 17.5 4.5 12.0 11.5 150 10.5 22 14.5 9.6 3.0 －5° TP○○1103 LR-S-3＊5.8 RLR-20S
E32～33・47

5852819 B06J-STZCR-06-N ● 10.0 2.5 6.0 5.2 110 5.5 0.2 TC○○0601 LR-S-2＊4.4 CLR-13S
5852801 B12Q-STZPR-09-N ● 16.0 — E46 CLR-15S
2 — — — — —
3.0 12.0 11.0 180 9.0 TP○○0902
0.2 E32～33・47 LR-S-2.5＊6.8

K32

■ Boring bar adaptors. Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
L2 L1 L2 b

d1
h

L

This is an adaptor for mounting boring bars on a tool post. Use this adaptor
especially for carbide shank bars to eliminate any possibility of breakage.

Dimensions（㎜） Applicable holder

Code No. Adaptor P/N Stock Insert
Item List
5764204 S06-H ● 20 20 60 20 20 6 For shank of φ6
5580717 S08-H ● 20 20 60 20 20 8 For shank of φ8 General Turning
5632286 S10-H ● 20 20 60 20 20 10 For shank of φ10 Toolholders
5758198 S12-H ● 25 25 70 20 25 12 For shank of φ12

Unique
Swiss Tooling

Grooving /
Side Turning

Threading

Shaper

ID Tooling

Application
Introduction

Endmills

Rotating
Tools

Information

Index

K33

Tool List

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New ■ Multi Clamp Toolholders for CN..Inserts　　Minimum Bore Diameter 33.0㎜
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
S-TCLN

Clamp-on 5°

S-WCLN

Double-Clamp α

S-HCLN

Dimple-Clamp

Insert Min Bore Dia.
Item List
6°
General Turning ◦Right-Hand style shown
Toolholders

Unique ■ CN..Inserts - Toolholders
Swiss Tooling
Code No. Stock Dimensions Clamp Shim Clamp Shim Wrench Wrench Spring
Grooving / （㎜）※ Screw Screw
Side Turning (for Clamp (for Shim
Screw) Screw)

Item Number

Threading ＲＬ Ｒ Ｌ（㎜）

5701685 5701693 S25R-TCLN 12 ● ● 33 25 24 200 17 40 14 AOS-6＊26W

Shaper 5701701 5701719 S32S-TCLN 12 ● ● 40 32 30 250 22 50 12 TC6CN ACN423 FSS16-3.0＊8 LLR-T20 LLR-T10 ASGL6-D
5701727 5701735 S40T-TCLN 12 ● ● 50 40 38 300 27 60 10 Clamp-on AOS-6＊30W

ID Tooling 5701743 5701750 S50U-TCLN 12 ● ● 63 50 47 350 35 65 8

5682646 5682653 S25R-WCLN 12 ● ● 33 25 24 200 17 40 14 AOS-6＊26W

Application 5682661 5682679 S32S-WCLN 12 ● ● 40 32 30 250 22 50 12 DC6CN ACN423 FSS16-3.0＊8 LLR-T20 LLR-T10 ASGL6-D
Introduction 5682687 5682695 S40T-WCLN 12 ● ● 50 40 38 300 27 60 10 Double-
Clamp AOS-6＊30W

Endmills 5682703 5682711 S50U-WCLN 12 ● ● 63 50 47 350 35 65 8

5701180 5701198 S25R-HCLN 12 ● ● 33 25 24 200 17 40 14 AOS-6＊26W

Rotating 5701206 5701214 S32S-HCLN 12 ● ● 40 32 30 250 22 50 12 HC6CN
Tools
Dimple- ― ― LLR-T20 ― ASGL6-D

5701222 5701230 S40T-HCLN 12 ● ● 50 40 38 300 27 60 10 Clamp AOS-6＊30W

Information 5701248 5701255 S50U-HCLN 12 ● ● 63 50 47 350 35 65 8

※　Std. corner radius =0.8mm

Index ■ CN..Inserts

Item Number Inserts Listed on pages
E7
S-TCKLN … CN○N1204 Multi Clamp Toolholders
E6・20・21・36
S-WCLN … CN○A1204 E7 Three clamping configurations
available with one toolholder just
S-HCLN … CN○X1207
by changing a clamp

K34

■ Multi Clamp Toolholders for DN..Inserts　　Minimum Bore Diameter 42.0㎜ Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
S-WDUN

Double-Clamp

S-HDUN

Dimple-Clamp

Insert
Item List

◦Right-Hand style shown General Turning
Toolholders

■ DN..Inserts - Toolholders Unique
Swiss Tooling
Code No. Stock Min Bore Dia. Dimensions Clamp Shim Clamp Shim Wrench Wrench Spring
（㎜）※ Screw Screw Grooving /
(for Clamp (for Shim Side Turning
Screw) Screw)

Item Number

ＲＬ Ｒ Ｌ（㎜） Threading

5682794 5682802 S32S-WDUN 15 ● ● 42 32 30 250 22 50 12 AOS-6＊26W
5701545 5701560 S40T-WDUN
DC6DN ADN423 FSS16-3.0＊8 LLR-T20 LLR-T10 ASGL6-D Shaper

Double- AOS-6＊30W

Clamp ID Tooling

15 ● ● 50 40 38 300 27 60 10

5701354 5701362 S32S-HDUN 15 ● ● 42 32 30 250 22 50 12 AOS-6＊26W

HC6DN Application
Introduction
Dimple- ― ― LLR-T20 ― ASGL6-D

Clamp

5701370 5701388 S40T-HDUN 15 ● ● 50 40 38 300 27 60 10 AOS-6＊30W

※　Std. corner radius =0.8mm Endmills

■ DN..Inserts Rotating
Tools
Item Number Inserts Listed on pages Multi Clamp Toolholders
E8・22・23・36
S-WDUN … DN○A1504 Three clamping configurations Information
E8 available with one toolholder just
S-ＨDUN … DN○X1507
by changing a clamp

Index

K35

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Tool List
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
■ Multi Clamp Toolholders for SN..Inserts　　Minimum Bore Diameter 50.0㎜

S-TSKN

Clamp-on

S-WSKN

Double-Clamp

S-HSKN

Dimple-Clamp

Insert
Item List

General Turning ◦Right-Hand style shown
Toolholders

Unique ■ SN..Inserts - Toolholders
Swiss Tooling
Min Bore Dia. Dimensions Wrench Wrench
Grooving / Code No. Stock （㎜） Clamp Shim Clamp Shim Spring
Side Turning Screw Screw (for Clamp (for Shim
Screw) Screw)

Item Number

Threading ＲＬ Ｒ Ｌ（㎜）

Shaper 5701800 5701818 S40T-TSKN 12 ● ● 50 40 38 300 27 60 10 TC6CN ASN423 AOS-6＊30W FSS16-3.0＊8 LLR-T20 LLR-T10 ASGL6-D
Clamp-on

ID Tooling 5682950 5682968 S40T-WSKN 12 ● ● 50 40 38 300 27 60 10 DC6CN ASN423 AOS-6＊30W FSS16-3.0＊8 LLR-T20 LLR-T10 ASGL6-D
Double-Clamp

Application 5701529 5701537 S40T-HSKN 12 ● ● 50 40 38 300 27 60 10 HC6CN ー AOS-6＊30W ー LLR-T20 ー ASGL6-D
Introduction Dimple-Clamp ※　Std. corner radius =0.8mm

Endmills ■ SN..Inserts

Item Number Inserts Listed on pages
E10・11・24・37
Rotating S-TSKN … SN○N1204 E10・11・24・37 Multi Clamp Toolholders
Tools
S-WSKN … SN○A1204 E11 Three clamping configurations
available with one toolholder just
Information S-HSKN … SN○X1207
by changing a clamp

Index

K36

■ Multi Clamp Toolholders for WN..Inserts　　Minimum Bore Diameter 33.0㎜ Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
S-WWLN

Double-Clamp

Figure-1 ◦Right-Hand style shown

S-WWLN-2 Insert
Item List
Double-Clamp
General Turning
Toolholders

６° Unique
95° Swiss Tooling

Figure-2 ◦Right-Hand style shown Grooving /
Side Turning

Threading

■ WN..Inserts - Toolholders Shaper

Code No. Stock Min Bore Dia. Dimensions Clamp Shim Clamp Shim Wrench Wrench Spring ID Tooling
（㎜）※ Screw Screw
(for Clamp (for Shim
Screw) Screw)

Figure Item Number

ＲＬ Ｒ Ｌ（㎜） Application
Introduction
5683032 5683040 S25R-WWLN 08 ● ● 33 25 24 200 17 40 14 AOS-6＊26W

1 5683057 5683065 S32S-WWLN 08 ● ● 40 32 30 250 22 50 12 DC6CN AWN423-W FSS16-3.0＊8 LLR-T20 LLR-T10 ASGL6-D Endmills
5683073 5683081 S40T-WWLN 08 ● ● 50 40 38 300 27 60 10 Double-Clamp AOS-6＊30W

2 5701594 5701602 S40T-WWLN 08-2 ● ● 50 40 38 300 27 60 10 Rotating
Tools
※　Std. corner radius =0.8mm

■ SN..Inserts Information

Item Number Inserts Listed on pages
E14・38
S-WWLN … WN○A0804 Index

K37

K38 Index Information Rotating Endmills Application ID Tooling Shaper Threading Grooving / Unique General Turning Insert Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
Tools Introduction Side Turning Swiss Tooling Toolholders Item List PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products

L

Application Introduction

◦M ‌ achining HRSA Materials with ‌
BIDEMICS and Ceramics ������� L2

Guidelines for Machining HRSA Materials ������ L4

◦ M‌ achining Mill Rolls with NTK‌
Ceramics and CBNs ���������� L24

◦Machining Poly-V Pulley Profiles ��� L32
◦Machining Tube Scarfing ������� L34

L1
Index Information Rotating Endmills Application ID Tooling Shaper Threading Grooving / Unique General Turning Insert Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
Tools Introduction Side Turning Swiss Tooling Toolholders Item List PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products

Machining HRSA Materials with BIDEMICS and Ceramics

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Machining HRSA Materials with BIDEMICS and Ceramics
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Solutions for the Aerospace & Energy Industries

BIDEMICS - Game Changer JX1

●● 448800mm// SSppeeeedd CCaappaabbiilliittyy
●● DDoouubbllee ttooooll lliiffee aatt wwhhiisskkeerr''ss ssppeeeedd rraannggee

Insert ■Features
Item List
・ Up to 480m/min speed capability

General Turning ・M uch longer tool life at Whisker
Toolholders ceramics' speed range

・S uperior surface finish
vs. Whisker ceramics

Unique JP2 ■Work Materials Semi-Finish Rough w
Swiss Tooling ・Inco 718　・718 Plus　 To
・Powdered metal
Grooving / ■Features ・Inco 625 ・Rene
Side Turning
➡C2

・‌1 0 to 15x speed capability vs. carbide BJIDXE1MICS JX3

・B etter wear resistance and Finish
notching resistance than CBNs
Threading
・ Superior surface finish to Carbide or CBN

Shaper ■Work Materials JHPar2der
・Inco 718　・718 Plus
・Powdered metal　・Inco 625　 ・Rene

➡C2

ID Tooling SX7 SX7

Application ■Features Harder SSiXA3lON
Introduction ・ Can run at same cutting condition

Endmills as whisker ceramics SX3 SX
・B est grade for high-speed milling
Rotating ■Features Rough to Semi
Tools ■Work Materials ・E xcellent wear resistance and toughness.
・Inco 718　　 ・I nco 625 Wide range of HRSA machining applications: n ish
・W aspaloy　　・U dimet 720

➡C15

Information Roughing with scale - semi finishing turning.

・A ble to machine even the newest generation

of HRSA work materials (like Rene)

as well as most common HRSA materials; such as Inconel 718.

Index ■Work Materials
・Inco 718　・718 Plus
・Powdered metal　・Inco 625
・Rene

➡C14

SiAlON - Workhorse

●● DDuurraabbllee ffoorr ssccaallee ttoo sseemmii--fifinniisshh mmaacchhiinniinngg

L2

Application Guidance ➡L4 Turning Guidance ➡L6 Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
Grooving Guidance ➡A17 PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Milling Guidance ➡N4

JX3 WA5 / WA1 Insert
Item List
■Features ■Features
・A dded toughness in BIDEMICS ・B etter flank wear resistance compared to SiAlON ceramics General Turning
・S ame speed capability as JX1 ・ Better notching resistance compared to competitor's Toolholders

■Work Materials whisker ceramics Unique
・Inco 718　・718 Plus ・Powdered metal ■Work Materials Swiss Tooling
・Inco 625　 ・Rene ・Inco 718　・Inco 625
➡C16 Grooving /
➡C2 Side Turning
Whisker - Versatile Player
JDXE1MICS RougJhTXow3uigthheNro Scale Threading
WAW5h/ iWskAe1r ●● PPrroodduuccttiivviittyy aanndd rreelliiaabbiilliittyy
Shaper

SX5 ID Tooling

iAlON Tougher Application
X3 Introduction
th Scale SX5
nish SX9 Rough wi Endmills
■Features
・B est grade for scale and interruptions Rotating
・B est grade for machining high-cobalt alloys Tools

■Work Materials Information
・Waspaloy　　・Udimet 720
・ 718 Plus　　 ・Rene 41
※ Production by order.

SX9 Index

■Features ■Work Materials
・ Extreme toughness makes higher feed ・Inco 718　　・ Inco 706
・ Inco 713　　・Rene
and heavier DOC machining possible
・ Best grade for machining Inco 718 with

scale

➡C15

L3

Guidelines for Machining HRSA Materials

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New ■ Insert Grade
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Scale No scale Applications Milling End milling
Profiling Finishing Grooving

Category Grade Attributes

JX1 Special grade with
higher speed and longer
tool life potential

Insert BIDEMICS JP2 Special grade for
Item List finish turning

General Turning JX3 Added toughness in
Toolholders BIDEMICS

Unique Whisker WA1 General versatile
Swiss Tooling grade for turning

Grooving / SX3 Best balance of
Side Turning toughness and
hardness
Threading
SX5 Best grade for
Waspaloy with scale

Shaper SiAlON

ID Tooling SX7 Versatile grade for
turning and milling

Application SX9 Best grade for scale
Introduction of Inco718

Endmills 1st Choice　　　　 2nd Choice

■ Grade Map

1800 JP2 Grade Rough with Rough Semi-Finishing Finishing
1600 WA1 Scale
1400 JX1
Rotating Cutting Speed (SFM) 1200 JX3 Whisker BIDEMICS JP2
Tools 1000
JX1
800
Information 600 JX3

SX7 SX3 WA1
SX9
SX5 SX7
SX3
Index SiAlON SX9
SX5
Continuous Light- interrupted
interruption

L4

■ Applications Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Rough with scale Rough&semi-finish Profiling Grooving Milling End milling

■ Applications

Application Grade Work Cutting speed (m/min) Feed (mm/rev) Depth of cut (mm)
material 0.5 1.0 1.5 2.0 2.5 Coolant
180 240 300 360 420 480 0.1 0.2 0.3 0.4 0.5

Rough SX5 Waspaloy 200(180-240) 0.3(0.2-0.35) 2.0(1.0-5.0)
with Scale 2.0(1.0-5.0)
0.3(0.2-0.35) WET

SX9 Inco718 200(180-240) Insert
Item List
SX3 Overall
240(180-270) 0.2(0.1-0.22) 2.0(1.0-5.0)
Rough JX1 Overall 210-390(180-480) 0.2(0.13-0.28) 1.7(1.0-2.5) WET General Turning
no Scale JX3 Overall 0.2(0.15-0.3) 2.0(1.0-2.5) Toolholders
210(180-270)
SX9 Unique
SX3 Swiss Tooling
SX7

WA1 Overall 240(180-300) 0.2(0.12-0.25) 1.7(1.0-2.5) Grooving /
210-450(180-480) 0.2(0.1-0.25) 1.5(1.0-2.0) Side Turning
Profiling & JX1 Overall 0.2(0.12-0.25) 1.5(1.0-2.0) WET
Semi-Finish JX3 Overall 240(180-270)

SX3 Threading
SX7

WA1 Overall 240(180-330) 0.2(0.1-0.25) 1.5(1.0-2.0)
210-480(180-510) 0.1(0.05-0.18) 0.25(0.13-0.76)
Finishing Shaper

WET

JP2 Overall

JX1 Overall ID Tooling
JX3
Grooving 360(180-480) 0.07(0.05-0.1) Application
210(180-240) 0.15(0.07-0.17) Introduction
SX5 Waspaloy 230(180-270) 1.1(0.07-0.15) When using SX7/ SX3/ SX5, WET
increase feed rates 100%
SX3 Overall vs. Whisker Ceramics Endmills
SX7

WA1 Overall 240(180-330) 0.07(0.05-0.1)

Application Grade Work Cutting speed (m/min) 0.05 Feed (mm/t) 0.15 Depth of cut (mm) Coolant Rotating
material Tools
450 600 750 900 1000 1200 0.07 0.1 0.12 0.5 1.0 1.5 2.0 2.5

Milling SX3 Overall DRY Information
SX7
810(600-1200) 0.1(0.07-0.12) 1.7(1.0-2.5) ×
SX9 Overall 750(450-1000) 0.12(0.1-0.15) 2.0(1.0-2.5)
DRY
End milling 600(300-1000) 0.02-0.03 Index
×
SX9 Overall

L5

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Guidelines for Machining HRSA Materials
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Guidelines For Success
Insert
Item List ■ Keys to successful machining of HRSA Materials

◦N TK's BIDEMICS and ceramics deliver extremely high productivity to heat resistant alloy
machining

◦B IDEMICS offer excellent flank wear resistance and SiAlON ceramics provide exceptional
notch wear resistance

◦B IDEMICS enable ultra high-speed machining with outstanding surface finishes
◦S table machining can be performed by optimizing cutting conditions and tooling

■ Use strong insert shapes

Maximize geometry for strength productivity

General Turning
Toolholders

Unique ■ Use largest nose radius
Swiss Tooling
Maximize insert nose radius for strength and longer tool life
Grooving / Take into account that the larger the nose radius the greater the tool pressure
Side Turning Typical application machining heat resistant alloys use a RNGN1207 insert for roughing and CNGA1204
style for finishing
Threading
■ Minimize overhang ■ Pre-chamfering
Shaper
Too much overhang may cause chatter or Pre-chamferring the part reduces the
ID Tooling insert breakage potential for insert chipping or breaking
upon the entry or exit point of work
%HWWHU material

Application
Introduction

Endmills

Rotating ■ No dwelling
Tools
Inserts wear out when rubbing the part instead of cutting
Information
■ Coolant
Index
When turning with BIDEMICS, SiAlON and Whisker a flood coolant condition should be used
In some cases where a high interruption is encountered it may be best to shut off the coolant
No coolant should be used while milling with SX3, SX7 and SX9

■ Edge preparations

Typical HRSA machining requires the insert cutting edge to be sharp. Using a slight T-land or honed
edge is also effective to reduce notching, flaking and built up edge

L6

■ Troubleshooting ・Cutting Condition ➡ 1 ➡ L8 Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
2 ➡ L9 PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Insert Breakage ・Programming at Scale ➡ Choose tougher grade
6 ➡L11
Notching ・Insert Grade ➡ 7 ➡L11

Flank Wear ・Insert Shape ➡

Flaking ・Edge Preparation ➡

Heat ・Cutting Condition ➡ 1 ➡ L8
Chatter
・Depth of Cut ➡ 3 ➡ L9

・Lead Angle ➡ 4 ➡ L9 Insert
Item List
・Programming ➡ 5 ➡L10

・Insert Grade ➡ Choose SiAlON ceramic General Turning
Toolholders

・Cutting Condition ➡ 1 ➡ L8 Unique
Swiss Tooling
➡ Choose harder grade
・Insert Grade Grooving /
Side Turning

Threading

・Cutting Condition ➡ 1 ➡ L8 Shaper

・Programming ➡ 5 ➡L10

・Edge Preparation ➡ 7 ➡L11

・Cutting Condition ➡ 1 ➡ L8 ID Tooling

・Insert Shape ➡ 6 ➡L11 Application
Introduction
・Edge Preparation ➡ 7 ➡L11

・Cutting Condition ➡ 1 ➡ L8 Endmills

・Others ➡ 1 ➡L11

・Grooving information ➡ 　 ➡L12 Rotating
Tools

Information

Index

L7

Guidelines for Machining HRSA Materials

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New ■ Troubleshooting（continued）
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
1 Cutting Conditions & Parameters Adjustment

Cutting speed (m/min) Feed rate (㎜/rev) Grade attribute

SiAlON BIDEMICS SiAlON BIDEMICS BIDEMICS SiAlON Whisker

Notching ➡ 「a」 「b」
➡➡
Flank wear ➡➡➡「c」「d」
➡➡➡
SX3
➡ SX7
➡➡
Insert Breakage
Item List

General Turning Heat ―――
Toolholders

Unique
Swiss Tooling

Grooving / Chatter ➡ ―――
Side Turning ➡
Test Results 1st Choice　　　　 2nd Choice
Threading 「a」 WA1 : Increase cutting speed
「d」 SX7・SX3・SX9・SX5 : Increase feed rate

Shaper

ID Tooling 100m/min 500m/min

Application 「b」 SX7・SX3・SX9・SX5 : Increase feed rate
Introduction

Endmills

Rotating 0.2㎜/rev 0.4㎜/rev
Tools
「c」 SX7・SX3・SX9・SX5 : Decrease cutting speed In some cases, in order to increase the
wear resistance of SX7 & SX3 & SX9 & SX5,
Information the feed must be increased. By increasing
the feed and utilizing the toughness of SX7
Index 400m/min 100m/min & SX3 & SX9 & SX5, the inserts are off the
part sooner causing less wear. Increasing
Note : ‌Speed and feed rates shown are recorded test data the feed also decreases cycle time and
and should not be thought of as recommended improves productivity and profitability.
cutting conditions.
Note : B‌ e careful to reduce the feed rate
by 25%, when going into a corner.

L8

■ Troubleshooting（continued） Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
2 Scale machining

When the insert breakage happens at the beginning of cutting scale, it might be caused by too
high cutting speeds & feeds

Knowing the hardness of the work material before the cutting f f/2
begins may make all the difference between success or failure.
Many times on the shop floor the operator does not know the Insert
part hardness. If this information is not known, then more time Item List
is needed in the testing procedure trying to find the optimum
speed and feed range. As the material hardness increases,
speed should decrease. Also, parts that have a forged scale
work surface require a 25% speed and feed reduction until the
scale is gone. This type of programming change will reduce the
potential of notching as a failure mode.

3 Depth of Cut General Turning
Toolholders
Depth of Cut Notching
This mode of insert failure is typical when machining heat Unique
resistant alloys. It must be controlled to prevent a catastrophic Swiss Tooling
failure of the insert's cutting edge. The following information
should help to minimize this probrem. Grooving /
Side Turning
Depth of Cut
Prime consideration should be given to the effect of depth of Threading
cut upon insert tool life. There is a direct relationship between
the insert radius size and the maximum depth of cut which
should be taken. See the chart below for recommendations.

■ Recommended Depth of Cut Range (㎜) Shaper

Round insert Maximum DOC *Insert radius Maximum DOC ID Tooling

φ 6.35 1.5...Less 0.8 0.2...Less

φ 9.525 2.3...Less 1.2 0.3...Less

φ 12.70 3.2...Less 1.6 0.4...Less

φ 25.40 6.4...Less 2.4 0.6...Less Application
Introduction
*OPTIMUM DOC. IS 5-15% OF THE INSERT DIAMETER *BASED ON 0º LEAD ANGLE

4 Lead Angle Endmills

Lead Angles ◦ T‌ ypical insert wear pattern showing the effect Rotating
When cutting heat resistant alloys consideration should be of various lead angle changes and the resulting Tools
given to using the largest lead angle possible. When using increase of depth of cut notching
large lead angles, the cutting forces are spread over a larger Information
surface area of the insert. This will also improve tool life and
surface finish while reducing notching. As the lead angle
increases the chip will flow more easily.

Feeds Index
Utilize the superior strength characteristic of SX7, SX3, SX9,
SX5 SiAION ceramics. If excessive wear is encountered while
machining heat resistant alloys, increase the feed rate thus
minimizing the cutting time.

L9

Guidelines for Machining HRSA Materials

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New ■ Troubleshooting（continued）
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products 5 Programming

◦ Rough

Same Depth of Cut Varying Depth of Cut

Insert Note) ‌A nother programming change that may help to reduce notching
Item List is by varying the depth of cut. Again, the same principle applies,
notching takes place at various points on the cutting edge rather than
General Turning change to concentrated at one point.
Toolholders
Note) ‌ Ramping
Unique Notch wear on the insert cutting edge as
Swiss Tooling shown in is the result of multiple passes
being taken at the same depth of cut.
Grooving / This type of wear will minimize tool life.
Side Turning The following programming examples will
help to minimize this mode of failure.
Threading Note) ‌P rogramming " Ramping " cuts in the same cutting direction is one of the
◦ Finish best procedures to use to minimize notching. By varying the DOC, wear
Shaper is distributed over the entire cutting edge not on one point.

ID Tooling ・α＝ 45° (㎜)

Application Insert radius DOC
Introduction 0.4 0.12
0.8 0.23
Endmills 1.2 0.35
1.6 0.47
2.4 0.70
3.2 0.94

Rotating Note) T he correct procedure is to take more material off during the
Tools previous roughing application.

‌ Then remove the amount of stock suitable for the nose radius of
the insert by staying

below the 45°mark of the corner radius.

‌ This will minimize notching and allow a cut frow both directions.

Information

Index

α =45°

L10

■ Troubleshooting（continued） Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
6 Insert shape PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products

7 Edge preparation Width Width Insert
Item List
Angle
General Turning
Toolholders

Unique
Swiss Tooling

Tougher Grooving /
Side Turning

Sharper Threading

◦S lightly larger T-land on the edge preparation may eliminate flaking.

8 Eliminate chatter Shaper

Chatter problem is often caused by too much cutting pressure when machining heat ID Tooling
resistant alloys especially in profiling or grooving. A non-rigid machine may cause excessive
insert wear or insert breakage. Application
Introduction
◦Increase speeds and decrease feeds
◦Use harder grade with higher speed Endmills
◦Use smaller I.C round insert, or smaller nose radius
◦Reduce insert nose radius Rotating
◦Use positive insert Tools
◦Reduce lead angle
◦Reduce edge preparation or use sharp edge Information
◦Minimize overhang
◦Try a heavy metal boring bar

Index

L11

Guidelines for Machining HRSA Materials

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Guideline for grooving HRSA materials
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
BIDEMICS / Ceramic grooving inserts provide high speed capability to your process. Whisker ceramic
is the most versatile option in this category. NTK also offers BIDEMICS and SiAlON grades for more
productivity and stability.

JX1 JX3 SX3 SX7 SX5 WA1 / WA5

Insert Speed
Item List Feed
Versatility
Toughness

General Turning Can run at up to 480m/min Double the feed of whisker Best for Scale and interruption Versatile grade
Toolholders Double the speed of whisker ：1st choice　　　　 ：2nd choice

Unique Application Grade Work 180 Cutting speed (m/min) 480 0.1 Feed (㎜/rev) 0.5 Depth of cut (㎜) Coolant
Swiss Tooling Grooving material
240 300 360 420 0.2 0.3 0.4 0.5 1.0 1.5 2.0 2.5

JX1 Overall 360(180-480) 0.07(0.05-0.1)
JX3

Grooving / SX5 Waspaloy When using SX7/ SX5, WET
Side Turning increase feed rates 100%
SX3 Overall 210(180-240) 0.15(0.07-0.17) vs. Whisker Ceramics
SX7 230(180-270) 1.1(0.07-0.15)

Threading WA1 Overall 240(180-330) 0.07(0.05-0.1)

Shaper When applying JX1 / JX3, increase speed to over 300 m/min
When applying SX3/ SX7/ SX5, increase feed rates 100% vs. Whisker Ceramics

ID Tooling ■ Application Information

Application
Introduction

Endmills

Rotating
Tools

Information Change to

Index When machining a grooved area with multiple The grooving insert is plunged down both outside
passes, the insert radius engages a potentially work walls thus maintaining a good finish. The remaining
hardened area during the last remaining plunge. This material can be removed by using a stronger insert
programming procedure sets up the potential of shape such as a RCGX style.
corner radius chipping or notching.

L12

■ VGW..Series - Inserts Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
■ VGW ●：1st Choice ◦：2nd choice

T L Steel P
90° Stainless Steel M
Cast Iron K ●●
W Non-Ferrous Material N
R Heat Resistant Alloy S ●● ●●
Hardened Material H ◦◦

Dimensions(㎜) Stock

Item Number BIDEMICS Whisker ceramics

VGW 4125-1 E004 JX1 JX3 WA1 WA5
4125-2 E004
4125-2 EX0001 3.18 0.4 6.35 12.7 ●●
4156-1 E004 3.18
4156-2 E004 3.18 0.8 6.35 12.7 ●● Insert
4156-2 EX0001 3.96 Item List
4187-1 E004 3.96 0.8 6.35 12.7 ●●
4187-2 E004 3.96
4187-2 EX0001 4.75 0.4 6.35 12.7 ●● General Turning
6250-1 E004 4.75 Toolholders
6250-2 E004 4.75 0.8 6.35 12.7 ●●
6250-2 EX001 6.35
6250-3 E004 6.35 0.8 6.35 12.7 ●● Unique
8375-2 EX0001 6.35 Swiss Tooling
6.35 0.4 6.35 12.7 ●●
9.525
0.8 6.35 12.7 ●●

0.8 6.35 12.7 ●● Grooving /
Side Turning
0.4 6.35 19.05 ●●

0.8 6.35 19.05 ●● Threading

0.8 6.35 19.05 ●●

1.2 6.35 19.05 ●●

0.8 8.56 25.4 ●● Shaper

■ VGW..R ●：1st Choice ◦：2nd choice ID Tooling

T L Steel P Application
90° Stainless Steel M Introduction
Cast Iron K ●●
W Non-Ferrous Material N
R Heat Resistant Alloy S ●● ●●
Hardened Material H ◦◦
Endmills
Dimensions(㎜) Stock

Item Number BIDEMICS Whisker ceramics

VGW 4125-R E004 JX1 JX3 WA1 WA5
4125-R EX0001
4156-R E004 3.18 1.59 6.35 12.7 ●● Rotating
4156-R EX0001 3.18 1.59 6.35 12.7 Tools
4187-R E004 3.96 1.98 6.35 12.7 ●●
4187-R EX0001 3.96 1.98 6.35 12.7
6250-R EX0001 4.75 2.38 6.35 12.7 ●● Information
8375-R EX0001 4.75 2.38 6.35 12.7
6.35 3.18 6.35 19.05 ●●
9.525 4.76 8.56 25.4
●●

●● Index

●●

●

L13

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Guidelines for Machining HRSA Materials
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
New Modular Tooling !

Available in 3 different styles

Features
◦ The best rigidity
◦ Available in 3 different styles

Insert
Item List

General Turning ■ Tool rigidity comparision
Toolholders

Unique Most rigid blade type system
Swiss Tooling

Grooving / Position clamp bolt to the
Side Turning front side

Threading Strong clamping prevents 0.3 NTK
movement of insert 0.25 Competitor's A
Shaper Distance of cutting edge(mm) Competitor's B
blade 0.2
ID Tooling 0.15
Strong clamping by
Application directly fastening the 0.1
Introduction blades 0.05

Wedge style design 00

200 400 600 800 1000 1200

Endmills Load(N)

Rotating VGW Style RCGX Style Grooving/Face grooving
Tools RPGX Style
for PVD coated carbide insert

Information

Index

➡L16 ➡L20 ➡H40

L14

■ Modular Holdet Body Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
GTWP-H

Straight style toolholder

Edge height

Right-Hand style shown

Toolholder Stock Dimensions(㎜) Parts Insert
RL Item List
GTWP 2020-H ●●
2525-H ●● Screw Wrench General Turning
3232-H ●● Toolholders
20.0 20.0 20.0 107.5 9 8 28.5 FSI28-6.0×18 LW-4
25.0 25.0 25.0 132.5 14
32.0 32.0 32.0 152.5 21 7 24.5 FSI28-6.0×18 LW-4

― ― FSI28-6.0×18 LW-4 Unique
Swiss Tooling

GKWP-H Grooving /
Side Turning
L-style toolholder
Threading
Edge height

Shaper

24.0 Right-Hand style shown ID Tooling
＊Use oppsoite hand blade

Toolholder Stock Dimensions(㎜) Parts Application
RL Introduction
GKWP 2020-H ●● Screw Wrench
2525-H ●●
3232-H ●● 20.0 20.0 20.0 124 12 8 FSI28-6.0×18 LW-4 Endmills
25.0 25.0 25.0 149 7
32.0 32.0 32.0 169 ― 7 FSI28-6.0×18 LW-4

― FSI28-6.0×18 LW-4

Rotating
Tools

Information

Index

L15

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Guidelines for Machining HRSA Materials
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
■ VGW..Series - Blade

GBVR For GKWP-H
For GTWP-H

Insert ● Right hand
Item List
Dimensions(㎜)
Hand Blade number Stock Holder Insert
General Turning
Toolholders GTWPR2020-H VGW4125 118.7 11.2 39.7 34.1 124.3 24.3 22.3 31.2 9.5
GKWPL2020-H VGW4156
Unique GBVR-VGW4-3T09 ● GTWPR2525-H VGW4125 118.7 11.2 39.7 34.1 124.7 24.7 22.7 31.2 9.5
Swiss Tooling GKWPL2525-H VGW4156 143.7 11.2 35.7 34.1 149.3 24.3 27.3 36.2 9.5
GTWPR3232-H VGW4125 143.7 11.2 35.7 34.1 149.7 24.7 27.7 36.2 9.5
GKWPL3232-H VGW4156
GTWPR2020-H VGW4156 163.7 11.2 ― 34.1 169.3 24.3 34.3 43.2 9.5
GKWPL2020-H VGW4187
Grooving / GTWPR2525-H VGW4156 163.7 11.2 ― 34.1 169.7 24.7 34.7 43.2 9.5
Side Turning GKWPL2525-H VGW4187
GTWPR3232-H VGW4156 125.0 17.5 46.0 40.5 124.4 24.4 22.4 37.5 14.2
GKWPL3232-H VGW4187 125.0 17.5 46.0 40.5 124.8 24.8 22.8 37.5 14.2
GTWPR2020-H VGW6218
Threading GBVR-VGW4-4T14 ● GKWPL2020-H VGW6250 150.0 17.5 42.0 40.5 149.4 24.4 27.4 42.5 14.2
GTWPR2525-H VGW6218
GKWPL2525-H VGW6250 150.0 17.5 42.0 40.5 149.8 24.8 27.8 42.5 14.2
GTWPR3232-H VGW6218
Shaper GKWPL3232-H VGW6250 170.0 17.5 ― 40.5 169.4 24.4 34.4 49.5 14.2
GTWPR2020-H VGW6250 170.0 17.5 ― 40.5 169.8 24.8 34.8 49.5 14.2
GKWPL2020-H VGW6281 125.0 17.5 46.0 40.5 124.8 24.8 22.8 37.5 14.2
GTWPR2525-H VGW6250
GKWPL2525-H VGW6281 125.0 17.5 46.0 40.5 125.2 25.2 23.2 37.5 14.2
GTWPR3232-H VGW6250
ID Tooling GBVR-VGW6-6T14 ● GKWPL3232-H VGW6281 150.0 17.5 42.0 40.5 149.8 24.8 27.8 42.5 14.2
GTWPR2020-H VGW8312
GKWPL2020-H VGW8344 150.0 17.5 42.0 40.5 150.2 25.2 28.2 42.5 14.2
GTWPR2525-H VGW8312 170.0 17.5 ― 40.5 169.8 24.8 34.8 49.5 14.2
GKWPL2525-H VGW8344
Application Right GTWPR3232-H VGW8312 170.0 17.5 ― 40.5 170.2 25.2 35.2 49.5 14.2
Introduction GKWPL3232-H VGW8344
GTWPR2020-H VGW8344 130.1 22.6 51.1 45.6 124.7 24.7 22.7 42.6 19.0
GKWPL2020-H VGW8375
Endmills GBVR-VGW6-6T19 ● GTWPR2525-H VGW8344 130.1 22.6 51.1 45.6 125.1 25.1 23.1 42.6 19.0
GKWPL2525-H VGW8375 155.1 22.6 47.1 45.6 149.7 24.7 27.7 47.6 19.0
GTWPR3232-H VGW8344 155.1 22.6 47.1 45.6 150.1 25.1 28.1 47.6 19.0
GKWPL3232-H VGW8375
175.1 22.6 ― 45.6 169.7 24.7 34.7 54.6 19.0

Rotating 175.1 22.6 ― 45.6 170.1 25.1 35.1 54.6 19.0
Tools
135.2 27.7 56.2 50.7 125.5 25.5 23.5 47.7 19.0
Information GBVR-VGW8-8T19 135.2 27.7 56.2 50.7 125.9 25.9 23.9 47.7 19.0
160.2 27.7 52.2 50.7 150.5 25.5 28.5 52.7 19.0

160.2 27.7 52.2 50.7 150.9 25.9 28.9 52.7 19.0

180.2 27.7 ― 50.7 170.5 25.5 35.5 59.7 19.0

Index 180.2 27.7 ― 50.7 170.9 25.9 35.9 59.7 19.0
137.7 30.2 58.7 53.2 125.3 25.3 23.3 50.2 28.5

137.7 30.2 58.7 53.2 125.8 25.8 23.8 50.2 28.5

GBVR-VGW8-8T28 ● 162.7 30.2 54.7 53.2 150.3 25.3 28.3 55.2 28.5

162.7 30.2 54.7 53.2 150.8 25.8 28.8 55.2 28.5
182.7 30.2 ― 53.2 170.3 25.3 35.3 62.2 28.5
182.7 30.2 ― 53.2 170.8 25.8 35.8 62.2 28.5

Note : All dimensions shown are obtained when blade is set in the holder.

L16

■ VGW..Series - Blade For GKWP-H Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
GBVL
For GTWP-H

● Left hand Insert
Item List
Dimensions(㎜)
Hand Blade number Stock Holder Insert
General Turning
GTWPL2020-H VGW4125 118.7 11.2 39.7 34.1 124.3 24.3 22.3 31.2 9.5 Toolholders
VGW4156
GKWPR2020-H VGW4125 118.7 11.2 39.7 34.1 124.7 24.7 22.7 31.2 9.5
VGW4156
GBVL-VGW4-3T09 ● GTWPL2525-H VGW4125 143.7 11.2 35.7 34.1 149.3 24.3 27.3 36.2 9.5 Unique
GKWPR2525-H VGW4156 Swiss Tooling
VGW4156 143.7 11.2 35.7 34.1 149.7 24.7 27.7 36.2 9.5
VGW4187
GTWPL3232-H VGW4156 163.7 11.2 ― 34.1 169.3 24.3 34.3 43.2 9.5
VGW4187
GKWPR3232-H VGW4156 163.7 11.2 ― 34.1 169.7 24.7 34.7 43.2 9.5 Grooving /
VGW4187 Side Turning
GTWPL2020-H VGW6218 125.0 17.5 46.0 40.5 124.4 24.4 22.4 37.5 14.2
VGW6250
GKWPR2020-H VGW6218 125.0 17.5 46.0 40.5 124.8 24.8 22.8 37.5 14.2
VGW6250
GBVL-VGW4-4T14 ● GTWPL2525-H VGW6218 150.0 17.5 42.0 40.5 149.4 24.4 27.4 42.5 14.2 Threading
GKWPR2525-H VGW6250
VGW6250 150.0 17.5 42.0 40.5 149.8 24.8 27.8 42.5 14.2
VGW6281
GTWPL3232-H VGW6250 170.0 17.5 ― 40.5 169.4 24.4 34.4 49.5 14.2
VGW6281
GKWPR3232-H VGW6250 170.0 17.5 ― 40.5 169.8 24.8 34.8 49.5 14.2 Shaper
VGW6281
GTWPL2020-H VGW8312 125.0 17.5 46.0 40.5 124.8 24.8 22.8 37.5 14.2
VGW8344
GKWPR2020-H VGW8312 125.0 17.5 46.0 40.5 125.2 25.2 23.2 37.5 14.2
VGW8344
GBVL-VGW6-6T14 ● GTWPL2525-H VGW8312 150.0 17.5 42.0 40.5 149.8 24.8 27.8 42.5 14.2 ID Tooling
GKWPR2525-H VGW8344
VGW8344 150.0 17.5 42.0 40.5 150.2 25.2 28.2 42.5 14.2
VGW8375
GTWPL3232-H VGW8344 170.0 17.5 ― 40.5 169.8 24.8 34.8 49.5 14.2
VGW8375
GKWPR3232-H VGW8344 170.0 17.5 ― 40.5 170.2 25.2 35.2 49.5 14.2 Application
Left VGW8375 Introduction
130.1 22.6 51.1 45.6 124.7 24.7 22.7 42.6 19.0
GTWPL2020-H

GKWPR2020-H 130.1 22.6 51.1 45.6 125.1 25.1 23.1 42.6 19.0

GBVL-VGW6-6T19 ● GTWPL2525-H 155.1 22.6 47.1 45.6 149.7 24.7 27.1 47.6 19.0 Endmills

GKWPR2525-H 155.1 22.6 47.1 45.6 150.1 25.1 28.1 47.6 19.0

GTWPL3232-H 175.1 22.6 ― 45.6 169.7 24.7 34.7 54.6 19.0

GKWPR3232-H 175.1 22.6 ― 45.6 170.1 25.1 35.1 54.6 19.0 Rotating
Tools
GTWPL2020-H 135.2 27.7 56.2 50.7 125.5 25.5 23.5 47.7 19.0

GKWPR2020-H 135.2 27.7 56.2 50.7 125.9 25.9 23.9 47.7 19.0

GBVL-VGW8-8T19 GTWPL2525-H 160.2 27.7 52.2 50.7 150.5 25.5 28.5 52.7 19.0 Information
GKWPR2525-H
160.2 27.7 52.2 50.7 150.9 25.9 28.9 52.7 19.0

GTWPL3232-H 180.2 27.7 ― 50.7 170.5 25.5 35.5 59.7 19.0

GKWPR3232-H 180.2 27.7 ― 50.7 170.9 25.9 35.9 59.7 19.0

GTWPL2020-H 137.7 30.2 58.7 53.2 125.3 25.3 23.3 50.2 28.5 Index

GKWPR2020-H 137.7 30.2 58.7 53.2 125.8 25.8 23.8 50.2 28.5

GBVL-VGW8-8T28 ● GTWPL2525-H 162.7 30.2 54.7 53.2 150.3 25.3 23.3 55.2 28.5

GKWPR2525-H 162.7 30.2 54.7 53.2 150.8 25.8 28.8 55.2 28.5

GTWPL3232-H 182.7 30.2 ― 53.2 170.3 25.3 35.3 62.2 28.5

GKWPR3232-H 182.7 30.2 ― 53.2 170.8 25.8 35.8 62.2 28.5

Note : All dimensions shown are obtained when blade is set in the holder.

L17

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Guidelines for Machining HRSA Materials
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
■ RCGX/RPGX..Series - Inserts

■ RCGX ●：1st Choice ◦：2nd Choice

T Steel P
Stainless Steel M
Cast Iron K ◦◦◦ ●●
Non-Ferrous Material N
IC IC Heat Resistant Alloy S ●● ●●● ●●
Hardened Material H BIDEMICS ◦◦
JX1 JX3
Dimensions(㎜) ●● Stock Whisker ceramics
●● WA1 WA5
Item Number SiAlON ceramics
●● ●●
RCGX 060400 T00520 IC T ●● SX7 SX3 SX9
060400 T00820 6.35 4.76 ●●
Insert 060700 T00520 6.35 4.76 ●
Item List 090700 E004 6.35 7.94
090700 T00520 9.525 7.94
090700 T01020
General Turning 090700 T00820 9.525 7.94 ●●●
Toolholders 0908 TNB ●
120700 E004 9.525 7.94 ●
120700 T00520
120700 T00820 9.525 7.94 ●●
120700 T01020
Unique 120700 Z01520 9.525 7.86
Swiss Tooling 1208 TNB
9.525 7.94

Grooving / 12.70 7.94 ●●●
Side Turning 12.70 7.94 ●
12.70 7.94
Threading 12.70 7.94 ●
●
12.70 7.86 ●

Shaper ■ RPGX ●：1st Choice ◦：2nd Choice

T Steel P
Stainless Steel M
ID Tooling Cast Iron K ◦◦◦ ●●
Non-Ferrous Material N
Heat Resistant Alloy S ●● ●●● ●●
Hardened Material H BIDEMICS ◦◦
Application JX1 JX3
Introduction Dimensions(㎜) ●● Stock Whisker ceramics
●● WA1 WA5
Item Number ●● SiAlON ceramics
●
RPGX 060400 T00520 IC T ●● SX7 SX3 SX9
090700 E004 6.35 4.76
Endmills 090700 T00520
090700 T00820 6.35 7.94
0908 TNB
120700 E004 9.525 7.94 ●●●
120700 T00520 ●●
Rotating 120700 T01020 9.525 7.94
Tools 120700 T00820 ●
1208 TNB 9.525 7.86

Information 9.525 7.94

12.70 7.94 ●●●
●
12.70 7.94
●●
12.70 7.94 ●

Index 12.70 7.86

L18

■ RCGX/RPGX..Series - Toolholders Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
CRDCN

● Holders Stock Dimensions(㎜) Gage insert Insert
Item Number Item List
● 32 25 170 32 20 RCGX/RPGX0607（08）
CRDCN3225P06 ● 32 25 170 32 20 RCGX/RPGX0907（08） General Turning
3225P09 ● 32 25 170 32 25 RCGX/RPGX1207（08） Toolholders
3225P12
● Spare Parts Clamp Screw Washer Shim Clamp Spring pin Wrench Unique
Swiss Tooling
Item Number BS0520 WS-5  
BS0625 WS-6     LW-3 Grooving /
CRDCN3225P06 BS0625 WS-6 LW-4 Side Turning
3225P09 HARCGX06  HC35KR-4099 ― LW-4
3225P12 HARCGX0908V  HC35KR-6075 2＊8AW Threading
HARCGX1208V  HC35KR-6076 2.5＊8AW

■ Modular Holder Body Shaper

GTWP-H GKWP-H ID Tooling

Straight style toolholder L-style toolholder

Edge height Edge height Application
Introduction

Right-Hand style shown 24.0 Right-Hand style shown Endmills
＊Use opposite hand blade

● Toolholder Body Stock Dimensions(㎜) Parts Rotating
Toolholder RL Tools
●●
GTWP 2020-H ●● Screw Wrench Information
2525-H ●●
3232-H 20.0 20.0 20.0 107.5 9 8 28.5 FSI28-6.0×18 LW-4
● Toolholder Body Stock 25.0 25.0 25.0 132.5 14 7 24.5
RL 32.0 32.0 32.0 152.5 21 ― FSI28-6.0×18 LW-4
Toolholder ●● ―
●● 20.0 12 FSI28-6.0×18 LW-4 Index
GKWP 2020-H ●● 25.0 7
2525-H 32.0 Dimensions(㎜) ― Parts
3232-H
Screw Wrench

20.0 20.0 124 8 FSI28-6.0×18 LW-4
25.0 25.0 149
32.0 32.0 169 7 FSI28-6.0×18 LW-4

― FSI28-6.0×18 LW-4

L19

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Guidelines for Machining HRSA Materials
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
■ RCGX/RPGX..Series - Blade

GBRR For GKWP-H
For GTWP-H

Insert
Item List

General Turning ● Right hand Holder Insert Dimensions(㎜)
Toolholders Hand Blade number Stock

Unique GTWPR2020-H RCGX0604 130.1 22.6 51.1 45.6 125.0 25.0 23.0 42.6 19.0
Swiss Tooling
GKWPL2020-H RPGX0604 130.1 22.6 51.1 45.6 125.0 25.0 23.0 42.6 19.0
Grooving /
Side Turning GTWPR2525-H RCGX0604 155.1 22.6 47.1 50.7 150.0 25.0 28.0 47.6 19.0

GBRR-R23-19 ●
Right GBRR-R35-25
Threading GKWPL2525-H RPGX0604 155.1 22.6 47.1 50.7 150.0 25.0 28.0 47.6 19.0
GBRR-R45-28
GTWPR3232-H RCGX0604 175.1 22.6 ― 53.2 170.0 25.0 35.0 54.6 19.0

GKWPL3232-H RPGX0604 175.1 22.6 ― 53.2 170.0 25.0 35.0 54.6 19.0

Shaper GTWPR2020-H RCGX0907(08) 135.2 27.7 56.2 45.6 125.0 25.0 23.0 47.7 25.4

ID Tooling GKWPL2020-H RPGX0907(08) 135.2 27.7 56.2 45.6 125.0 25.0 23.0 47.7 25.4

Application GTWPR2525-H RCGX0907(08) 160.2 27.7 52.2 50.7 150.0 25.0 28.0 52.7 25.4
Introduction ●

GKWPL2525-H RPGX0907(08) 160.2 27.7 52.2 50.7 150.0 25.0 28.0 52.7 25.4

GTWPR3232-H RCGX0907(08) 180.2 27.7 ― 53.2 170.0 25.0 35.0 59.7 25.4

Endmills GKWPL3232-H RPGX0907(08) 180.2 27.7 ― 53.2 170.0 25.0 35.0 59.7 25.4

GTWPR2020-H RCGX1207(08) 137.7 30.2 58.7 45.6 125.0 25.0 23.0 50.2 28.5

Rotating GKWPL2020-H RPGX1207(08) 137.7 30.2 58.7 45.6 125.0 25.0 23.0 50.2 28.5
Tools
GTWPR2525-H RCGX1207(08) 162.7 30.2 54.7 50.7 150.0 25.0 28.0 55.2 28.5
Information ●

GKWPL2525-H RPGX1207(08) 162.7 30.2 54.7 50.7 150.0 25.0 28.0 55.2 28.5

GTWPR3232-H RCGX1207(08) 182.7 30.2 ― 53.2 170.0 25.0 35.0 62.2 28.5

Index GKWPL3232-H RPGX1207(08) 182.7 30.2 ― 53.2 170.0 25.0 35.0 62.2 28.5
Note : All dimensions shown are obtained when blade is set in the holder.

L20

■ RCGX/RPGX..Series - Blade For GKWP-H Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
GBRL
For GTWP-H

Insert
Item List

● Left hand Holder Insert Dimensions(㎜) General Turning
Hand Blade number Stock Toolholders

GTWPL2020-H RCGX0604 130.1 22.6 51.1 45.6 125.0 25.0 23.0 42.6 19.0 Unique
Swiss Tooling
GKWPR2020-H RPGX0604 130.1 22.6 51.1 45.6 125.0 25.0 23.0 42.6 19.0
GBRL-R23-19 Grooving /
Left GBRL-R35-25 GTWPL2525-H RCGX0604 155.1 22.6 47.1 50.7 150.0 25.0 28.0 47.6 19.0 Side Turning
●
GBRL-R45-28 Threading
GKWPR2525-H RPGX0604 155.1 22.6 47.1 50.7 150.0 25.0 28.0 47.6 19.0
Shaper
GTWPL3232-H RCGX0604 175.1 22.6 ― 53.2 170.0 25.0 35.0 54.6 19.0
ID Tooling
GKWPR3232-H RPGX0604 175.1 22.6 ― 53.2 170.0 25.0 35.0 54.6 19.0
Application
GTWPL2020-H RCGX0907(08) 135.2 27.7 56.2 45.6 125.0 25.0 23.0 47.7 25.4 Introduction

GKWPR2020-H RPGX0907(08) 135.2 27.7 56.2 45.6 125.0 25.0 23.0 47.7 25.4 Endmills

GTWPL2525-H RCGX0907(08) 160.2 27.7 52.2 50.7 150.0 25.0 28.0 52.7 25.4 Rotating
● Tools

GKWPR2525-H RPGX0907(08) 160.2 27.7 52.2 50.7 150.0 25.0 28.0 52.7 25.4 Information

GTWPL3232-H RCGX0907(08) 180.2 27.7 ― 53.2 170.0 25.0 35.0 59.7 25.4 Index

GKWPR3232-H RPGX0907(08) 180.2 27.7 ― 53.2 170.0 25.0 35.0 59.7 25.4

GTWPL2020-H RCGX1207(08) 137.7 30.2 58.7 45.6 125.0 25.0 23.0 50.2 28.5

GKWPR2020-H RPGX1207(08) 137.7 30.2 58.7 45.6 125.0 25.0 23.0 50.2 28.5

GTWPL2525-H RCGX1207(08) 162.7 30.2 54.7 50.7 150.0 25.0 28.0 55.2 28.5
●

GKWPR2525-H RPGX1207(08) 162.7 30.2 54.7 50.7 150.0 25.0 28.0 55.2 28.5

GTWPL3232-H RCGX1207(08) 182.7 30.2 ― 53.2 170.0 25.0 35.0 62.2 28.5

GKWPR3232-H RPGX1207(08) 182.7 30.2 ― 53.2 170.0 25.0 35.0 62.2 28.5
Note : All dimensions shown are obtained when blade is set in the holder.

L21

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Guidelines for Machining HRSA Materials
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
■ RCGY..Series - Inserts

●：1st Choice ◦：2nd choice

IC T Steel P ◦◦◦ ●●
Stainless Steel M ●●● ●●
Item Number Cast Iron K ●● ◦◦
RCGY 090603 TNB Non-Ferrous Material N
Heat Resistant Alloy S BIDEMICS Whisker ceramics
Hardened Material H JX1 JX3 WA1 WA5

Dimensions(㎜) Stock ●

SiAlON ceramics

IC T SX7 SX3 SX9

6.35 4.76

Insert 120603 TNB 6.35 7.94 ●
Item List

General Turning ■ RCGY..Series - Toolholders
Toolholders
CRDCN
Unique
Swiss Tooling

Grooving /
Side Turning

Threading

Shaper

ID Tooling ● Holders Stock Dimensions(㎜) Gage insert
Item Number RL RCGY090603
Application ● 32 32 170 32 32.7 28 RCGY120603
Introduction CRXC 3232P09Y 32 32 170 32 32.7 38
3232P12Y ●

Endmills ● Spare Parts Clamp Screw Washer Shim Shim Screw Spring Clamp Wrench
Item Number
Rotating     CRN4  
Tools CRXCR3232P09Y HAR09Y  CRN5 LW-3
　　　 3232P12Y HAR12Y  LW-4
Information CS0425 WS-4 M2＊8 ASGL4
CS0525 WS-5 M3＊8 ASGL5

Index

L22

■ RNGN..Series - Inserts Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
●：1st Choice ◦：2nd choice

Steel P ●● ◦◦◦ ●●
Stainless Steel M BIDEMICS
Cast Iron K ●●● ●●
Non-Ferrous Material N JX1 JX3 ◦◦
Heat Resistant Alloy S Stock
Hardened Material H ●● SiAlON ceramics Whisker ceramics
●● SX7 SX3 SX9 WA1 WA5
Item Number Dimensions(㎜)
● ●
RNGN 120400 T00520 IC T ● Insert
120400 T00820 12.70 4.76 ● Item List
120400 T00525 12.70 4.76 ● ●
120400 T01020 12.70 4.76 ● ● General Turning
120400 T02025 12.70 4.76 ● Toolholders
120700 E002 12.70 4.76 ●● ●
120700 E004 12.70 7.94 ●● ● Unique
120700 T00520 12.70 7.94 ● Swiss Tooling
120700 T00525 12.70 7.94 ● ●
120700 T00820 12.70 7.94 ● Grooving /
120700 T01020 12.70 7.94 ● ● Side Turning
120700 Z01520 12.70 7.94 ●
120700 K20015 12.70 7.94 ★ Threading
150700 T00520 12.70 7.94 ●
150700 T00525 15.875 7.94 ● ●
150700 T00820 15.875 7.94 ●
190700 T00520 15.875 7.94 ●
190700 T00525 19.05 7.94 ●
190700 T00820 19.05 7.94 ●
190700 T01020 19.05 7.94
190700 K20015 19.05 7.94 ●
250700 T00520 19.05 7.94 ●
250700 T00820 25.4 7.94
25.4 7.94 ●

■ RNGN..Series - Toolholders C55/CRGNR Shaper

C54/CRDNN

ID Tooling

Application
Introduction

Figure-1 Figure-2 Endmills

Right-Hand style shown

● Holders

Figure Item Number Stock Dimensions(㎜) Gage insert
RNL
C54M-44 25 25 160 25 12.5 33 Rotating
CRDNN2525M12 ● Tools
1 ● 25 25 150 25 12.5 34 RN□N1204（1207）
3225P12 ●
C55 -33 ● 32 25 170 32 12.5 34
●●
-44 ● 19 19 140 19 28 30 RNGN1204 Information
-45 ●
2 CRGN 3225P12 25 25 160 25 30 30
Clamp
32 25 160 32 30 30 RN□N1204（1207）

32 25 170 32 32 30

● Spare Parts Index

Shim Clamp Screw Shim Screw Wrench Snap ring

Figure Item Number

C54M-44
CRDNN2525M12
1 CC08M ARN42 BS0835W M3＊12 LW-4 SR08
3225P12 CC08M ARN42 BS0829W M3＊12 LW-4 SR08
C55 -33 BS0835W
L23
-44
-45
2 CRGN 3225P12

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Machining Mill Rolls with NTK Ceramics and CBNs
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Machining Mill Rolls with NTK Ceramics and CBNs
Insert
Item List Features
‌◦ In addition to our general purpose ceramic HC2

grade, NTK offers HC7 for higher productivity
‌◦ WA1’s wear resistance is an advantage when

roughing carbide and hardened rolls
‌◦ ZC7 covers a wide range of applications such as

carburized or induction hardened steels.

General Turning Recommended Cutting Conditions
Toolholders
Cutting speed (m/min) Feed Depth of cut
(㎜/rev) (㎜)
Roll Material Grade Shore Hardness Scale DRY WET

Unique Steel 55-65 65-72 72-
Swiss Tooling
ex. D2 Ceramic HC7 140–180 100% 80% 60% 0.1–0.3 0.6–1.9 ●
Ceramic HC2
Grooving / 100–140 100% 80% 60% 0.1–0.3 0.6–1.9 ●
Side Turning
Ceramic HC7 140–180 100% 80% 60% 0.1–0.3 0.6–1.9 ●
Ceramic HC2 60%
Threading Chilled Cast Iron

100–140 100% 80% 0.1–0.3 0.6–1.9 ●

Ceramic HC7 90–180 100% 80% 60% 0.1–0.3 0.6–1.9 ●
Ceramic HC2
Shaper Ductile Cast iron

80–140 0.1–0.3 0.6–1.9 ●

ID Tooling CBN B22 30–60 0.1–0.3 0.25 ●

Carbide

Whisker WA1/WA5 50–150 0.1–0.3 0.25–2.0 ●

Application CPM Rolls Ceramic HC7 120–150 0.1–0.3 0.6–1.9 ●
Introduction Ceramic ZC7 40–200
ex. Powdered Metal Finish 0.08–0.2 0.1–0.8 ●●

Continuous cuts
42-97 Shore hardness

Endmills Recommended Speed Chart Recommended Feed Chart

Rotating 240 Nose radius Depth of cut Feed
Tools 210 (㎜) (㎜/rev)
180
150 30 micro 60 micro
120
Information SPEED(m/ ) 0.4 0.2 0.05–0.08 0.08–0.1
90
60 0.8 0.4 0.08–0.1 0.1–0.12
30
Index 1.2 0.5 0.1–0.12 0.12–0.16
0
50 1.6 0.8 0.1–0.14 0.15–0.19

6.35 2.0 0.18–0.25 0.25–0.35
70
55 60 65
Shore hardness

L24

U.S. rebar size chart CRDCN for RCGX inserts Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Imperial bar size Metric size Nominal diameter
(mm)
#2 #6
#3 #10 6.35
#4 #13 9.525
#5 #16 12.7
#6 #19 15.875
#8 #25 19.05
25.4

Key Points for Machining Mill Rolls Insert
Item List
◦H‌ ardness of the roll is an important factor. As the roll gets harder the Cutting speed should be reduced.
General Turning
‌◦ RCGX style inserts are the preferred insert for rigidity and cost savings. Toolholders

‌◦ If making multiple passes with one edge, vary your DOC to move the wear on the insert edge and Unique
reduce notch wear. Swiss Tooling

‌◦ If you encounter chatter, increase your feed rate. Variable RPM controllers are helpful to reduce Grooving /
harmonics. Side Turning

‌◦ Heavy chatter is often a sign of tooling being above centerline. Threading

‌◦ Chilled and ductile iron rolls are typically softer and short chipping materials. Even after running in Shaper
the mill, these rolls rarely exceed a 67 Shore hardness.

‌◦ Tool steel and CPM rolls run quite similar and are normally over 100 Shore hardness. These rolls have
a higher Chrome and Cobalt content and are considered a longer chipping material. The combination
of the material type and hardness require a slower speed to run successfully.

◦R‌ CGX0907 & 1207 feed rate runs best at 0.15 ㎜/rev.

Types, Applications and Features of Rolls ID Tooling

Mill Rolls Applications Features Application
Introduction
Forged rolls Bloom-milling at heavy rolling load. Strong and relatively high in heat resistance.
◦Cr-Mo-based Work rolls for rough cold rolling, and rolls
◦High-speed-steel-based for reinforcement. More wear-resistant and high-heat-resistant
◦Carbide-based than steel in between ordinary steel and
cast- iron-based steel.
Cast iron rolls Semi-rolling or finishing that requires a very Endmills
◦Carbide based heavy load. Suitable for the applications that require
heat resistance and strength.
Cast Steel rolls Wide range of applications from bloom- Suitable for the applications that require Rotating
◦Adamite roll for deep profile milling and semi-rolling to finishing. wear resistance. Tools
◦Chilled roll for boards and wire steel process
◦‌G rain roll for steel finishing process boards ◦Pinch mills Preferred in abrasive operations. Information
(Resistant to thermal crack) ◦Wire rod High wear capabilities.
◦‌D uctile roll for boards, profile steel, and bar wire ◦Wire flattering or forming Index
steel process (Rollsfor roughingand finishing use) ◦ERW tube mills
◦Special cast iron roll ◦Turks heads
◦Hot & Cold rolls
Carbide rolls ◦Work reducing rolls

L25

Machining Mill Rolls with NTK Ceramics and CBNs

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New ■ CDH..Series - Inserts
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
●：1st Choice ◦：2nd choice

Steel P ◦●●●● ●
Stainless Steel M
Cast Iron K ◦● ● ●● ●
Non-Ferrous Material N ◦ ◦◦ CBN
Heat Resistant Alloy S Ceramics B22
Hardened Material H
SiAlON
Item Number Dimensions(㎜) Alumina - TiC SX9 Whisker

CDH22PN IC T Ｈ HC2 HC7 WA1 WA5
33PN 12.70 6.35 3.18
42PN 19.05 9.52 6.35 ●
43PN 25.40 12.70 6.75
Insert 53PN 25.40 19.05 6.75 ●
Item List 31.75 19.05 9.92

General Turning
Toolholders

Unique ■ CDH..Series - Toolholders
Swiss Tooling
HRCD
Grooving /
Side Turning

Threading

Shaper

ID Tooling ● Holders Stock Dimensions(㎜) Gage insert

Application Item Number RNL 50 50 300 50 30 CDH22
Introduction ● 50 50 300 50 50 CDH33
HRCD-22 ● 50 50 300 50 80 CDH42
-33 50 50 300 50 80 CDH43
Endmills -42 50 50 300 50 100 CDH53
-43
Rotating -53 Clamp Screw Washer Shim Wrench
Tools
● Spare Parts CS0316 W120      
Information CS0625 W110 LW-2.5
Item Number 1/4-20UNC＊11/4 W106 HACDH22  LW-5
Index 1/4-20UNC＊11/2 W106 HACDH33  LWU-4
HRCD-22 3/8-16UNC＊11/2 W107 HACDH42  LWU-4
HRCD-33 HACDH43 LWU-5
HRCD-42 HACDH53 
HRCD-43
HRCD-53

L26

■ RCGX..Series - Inserts Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
●：1st Choice ◦：2nd choice

Steel P

T Stainless Steel M

Cast Iron K ◦●●●● ●

IC Non-Ferrous Material N ●
CBN
Heat Resistant Alloy S ● ●● B22
◦ ◦◦
Hardened Material H ◦● Ceramics
SiAlON
Item Number Dimensions(㎜) Alumina - TiC SX9 Whisker

RCGX 060400 T00520 IC T HC2 HC7 ● WA1 WA5
060400 T02020 6.35 4.76
060600 P07015 6.35 4.76 ●●
060700 T00520 6.35 6.21
090700 T00520 6.35 7.94 ★ ★ Insert
090700 T00820 9.525 7.94 Item List
090700 T01020 9.525 7.94 ★
090700 K20015 9.525 7.94
0908 PN 9.525 7.94 ●
0908 TNB 9.525 7.86
120700 T00520 9.525 7.86 ● General Turning
120700 T00820 12.70 7.94 Toolholders
120700 T01020 12.70 7.94 ●
120700 Z01520 12.70 7.94
120700 K20015 12.70 7.94 ●
1208 PN 12.70 7.94
1208 TBN 12.70 7.86 ★ ★ Unique
12.70 7.86 ● Swiss Tooling

●● Grooving /
●● Side Turning

★ ● Threading
● ●
●

★

●

■ RCGX..Series - Toolholders Shaper

CRDCN ID Tooling

Application
Introduction

Endmills

● Holders Stock Dimensions(㎜) Gage insert Rotating
Item Number Tools
RNL 25 150 25 RCGX0607(08)
CRDCN2525M06 25 150 25 RCGX0907(08) Information
2525M09 25 25 150 25 ― 20 RCGX1207(08)
2525M12 25 ― 20 Index
25 ― 20
● Spare Parts
Clamp Screw Washer Shim Clamp Spring pin Wrench
Item Number
BS0520 WS-5 HARCGX06  HC35KR-4099 ―  
CRDCN3225P06 BS0625 WS-6 HARCGX0908V  HC35KR-6075 2＊8AW LW-3
3225P09 BS0625 WS-6 HARCGX1208V  HC35KR-6076 2.5＊8AW LW-4
3225P12 LW-4

L27

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Machining Mill Rolls with NTK Ceramics and CBNs
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
■ Modular Holdet Body

GTWP-H

Straight style toolholder

Edge height

Right-Hand style shown

Insert Toolholder Stock Dimensions(㎜) Parts
Item List RL
GTWP 2020-H ●●
General Turning 2525-H ●● Screw Wrench
Toolholders 3232-H ●●
20.0 20.0 20.0 107.5 9 8 28.5 FSI28-6.0×18 LW-4
25.0 25.0 25.0 132.5 14
32.0 32.0 32.0 152.5 21 7 24.5 FSI28-6.0×18 LW-4

Unique ― ― FSI28-6.0×18 LW-4
Swiss Tooling

Grooving / GKWP-H
Side Turning
L-style toolholder
Threading
Edge height

Shaper

ID Tooling 24.0 Right-Hand style shown
＊Use oppsoite hand blade

Application Toolholder Stock Dimensions(㎜) Parts
Introduction RL
GKWP 2020-H ●● Screw Wrench
2525-H ●●
Endmills 3232-H ●● 20.0 20.0 20.0 124 12 8 FSI28-6.0×18 LW-4
25.0 25.0 25.0 149 7
32.0 32.0 32.0 169 ― 7 FSI28-6.0×18 LW-4

― FSI28-6.0×18 LW-4

Rotating
Tools

Information

Index

L28

■ RCGX/RPGX..Series - Blade Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
GBRR/L For GKWPL-H For GKWPR-H
For GTWP-H

Right-Hand style shown Insert
Item List

● Right hand General Turning
Toolholders
Hand Blade number Stock Holder Insert Dimensions(㎜ )
●
GBRR-R23-19 ● GTWPR2020-H RCGX0604 130.1 22.6 51.1 45.6 125.0 25.0 23.0 42.6 19.0 Unique
● GKWPL2020-H RPGX0604 130.1 22.6 51.1 45.6 125.0 25.0 23.0 42.6 19.0 Swiss Tooling
GTWPR2525-H RCGX0604 155.1 22.6 47.1 50.7 150.0 25.0 28.0 47.6 19.0
GKWPL2525-H RPGX0604 155.1 22.6 47.1 50.7 150.0 25.0 28.0 47.6 19.0 Grooving /
GTWPR3232-H RCGX0604 175.1 22.6 53.2 170.0 25.0 35.0 54.6 19.0 Side Turning
GKWPL3232-H RPGX0604 175.1 22.6 ― 53.2 170.0 25.0 35.0 54.6 19.0
Right GBRR-R35-25 GTWPR2020-H RCGX0907(08) 135.2 27.7 ― 45.6 125.0 25.0 23.0 47.7 25.4 Threading
GKWPL2020-H RPGX0907(08) 135.2 27.7 56.2 45.6 125.0 25.0 23.0 47.7 25.4
GTWPR2525-H RCGX0907(08) 160.2 27.7 56.2 50.7 150.0 25.0 28.0 52.7 25.4 Shaper
GKWPL2525-H RPGX0907(08) 160.2 27.7 52.2 50.7 150.0 25.0 28.0 52.7 25.4
GBRR-R45-28 GTWPR3232-H RCGX0907(08) 180.2 27.7 52.2 53.2 170.0 25.0 35.0 59.7 25.4 ID Tooling
GKWPL3232-H RPGX0907(08) 180.2 27.7 ― 53.2 170.0 25.0 35.0 59.7 25.4
GTWPR2020-H RCGX1207(08) 137.7 30.2 ― 45.6 125.0 25.0 23.0 50.2 28.5
GKWPL2020-H RPGX1207(08) 137.7 30.2 58.7 45.6 125.0 25.0 23.0 50.2 28.5
GTWPR2525-H RCGX1207(08) 162.7 30.2 58.7 50.7 150.0 25.0 28.0 55.2 28.5
GKWPL2525-H RPGX1207(08) 162.7 30.2 54.7 50.7 150.0 25.0 28.0 55.2 28.5
GTWPR3232-H RCGX1207(08) 182.7 30.2 54.7 53.2 170.0 25.0 35.0 62.2 28.5
GKWPL3232-H RPGX1207(08) 182.7 30.2 ― 53.2 170.0 25.0 35.0 62.2 28.5
―

Note : All dimensions shown are obtained when blade is set in the holder. Application
Introduction
● Left hand
Endmills
Hand Blade number Stock Holder Insert Dimensions(㎜)
●
GBRL-R23-19 ● GTWPL2020-H RCGX0604 130.1 22.6 51.1 45.6 125.0 25.0 23.0 42.6 19.0 Rotating
● GKWPR2020-H RPGX0604 130.1 22.6 51.1 45.6 125.0 25.0 23.0 42.6 19.0 Tools
GTWPL2525-H RCGX0604 155.1 22.6 47.1 50.7 150.0 25.0 28.0 47.6 19.0
GKWPR2525-H RPGX0604 155.1 22.6 47.1 50.7 150.0 25.0 28.0 47.6 19.0 Information
GTWPL3232-H RCGX0604 175.1 22.6 53.2 170.0 25.0 35.0 54.6 19.0
Left GBRL-R35-25 GKWPR3232-H RPGX0604 175.1 22.6 ― 53.2 170.0 25.0 35.0 54.6 19.0
GTWPL2020-H RCGX0907(08) 135.2 27.7 ― 45.6 125.0 25.0 23.0 47.7 25.4
GKWPR2020-H RPGX0907(08) 135.2 27.7 56.2 45.6 125.0 25.0 23.0 47.7 25.4 Index
GTWPL2525-H RCGX0907(08) 160.2 27.7 56.2 50.7 150.0 25.0 28.0 52.7 25.4
GBRL-R45-28 GKWPR2525-H RPGX0907(08) 160.2 27.7 52.2 50.7 150.0 25.0 28.0 52.7 25.4
GTWPL3232-H RCGX0907(08) 180.2 27.7 52.2 53.2 170.0 25.0 35.0 59.7 25.4
GKWPR3232-H RPGX0907(08) 180.2 27.7 ― 53.2 170.0 25.0 35.0 59.7 25.4
GTWPL2020-H RCGX1207(08) 137.7 30.2 ― 45.6 125.0 25.0 23.0 50.2 28.5
GKWPR2020-H RPGX1207(08) 137.7 30.2 58.7 45.6 125.0 25.0 23.0 50.2 28.5
GTWPL2525-H RCGX1207(08) 162.7 30.2 58.7 50.7 150.0 25.0 28.0 55.2 28.5
GKWPR2525-H RPGX1207(08) 162.7 30.2 54.7 50.7 150.0 25.0 28.0 55.2 28.5
GTWPL3232-H RCGX1207(08) 182.7 30.2 54.7 53.2 170.0 25.0 35.0 62.2 28.5
GKWPR3232-H RPGX1207(08) 182.7 30.2 ― 53.2 170.0 25.0 35.0 62.2 28.5
―

Note : All dimensions shown are obtained when blade is set in the holder.

L29

Machining Mill Rolls with NTK Ceramics and CBNs

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New ■ RNGN..Series - Inserts ●：1st Choice ◦：2nd choice
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Steel P ◦● ● ●● ●
Stainless Steel M ● ●
Cast Iron K ◦● ◦ ●● CBN
Non-Ferrous Material N Ceramics ◦◦ B22
Heat Resistant Alloy S SiAlON
Hardened Material H SX9 ●

Item Number Dimensions(㎜) Alumina - TiC ● Whisker
●
RNGN120400T00520 IC T HC2 HC7 ● WA1 WA5
120400T00820 ●
120400T00525 12.7 4.76 ● ●
120400T01020 12.7 4.76 ● ●
120400T01025 12.7 4.76
120400T02025 12.7 4.76 ● ●
RNGN120700E002 12.7 4.76 ● ●
120700E007 12.7 4.76 ●
Insert 120700T00520 12.7 7.94 ● ●
Item List 120700T00525 12.7 7.94 ●
120700T00820 12.7 7.94 ●
General Turning 120700T01020 12.7 7.94 ● ●
Toolholders 120700T02025 12.7 7.94 ★ ●
120700Z01520 12.7 7.94
Unique 120700K20015 12.7 7.94 ●
Swiss Tooling RNGN150700T00520 12.7 7.94 ●
150700T00525 12.7 7.94
Grooving / 150700T00820 15.875 7.94 ●
Side Turning RNGN190700T00520 15.875 7.94 ★
190700T00525 15.875 7.94
Threading 190700T00820 19.05 7.94 ●
190700T01020 19.05 7.94 ●
190700K20015 19.05 7.94
RNGN250700T00520 19.05 7.94 ●
250700T00820 19.05 7.94 ●
25.4 7.94
RNGN120400S 25.4 7.94 ●
●

●

12.70 4.76

Shaper Top full-face CBN

ID Tooling ■ RNGN..Series - Toolholders C55/CRGNR

C54/CRDNN

Application
Introduction

Endmills Figure-1 Figure-2

● Holders Right-Hand style shown

Rotating Figure Item Number Stock Dimensions(㎜) Gage insert
Tools RNL
C54M-44 25 25 160 25 12.5 33
CRDNN2525M12 ● 25 25 150 25 12.5 34 RN□N1204（1207）
1 ● 32 25 170 32 12.5 34
3225P12 ● 19 19 140 19 28 30 RNGN1204
Information C55 -33 ● 25 25 160 25 30 30
●● 32 25 160 32 30 30 RN□N1204（1207）
-44 ● 32 25 170 32 32 30
-45 ●
2 CRGN 3225P12
Clamp



Index ● Spare Parts

Shim Clamp Screw Shim Screw Wrench Snap ring

Figure Item Number

C54M-44
CRDNN2525M12
1 CC08M ARN42 BS0835W M3＊12 LW-4 SR08
3225P12 CC08M ARN42 BS0829W M3＊12 LW-4 SR08
C55 -33 BS0835W

-44
-45
2 CRGN 3225P12




L30

■ LNM..Series - Inserts Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
●：1st Choice ◦：2nd choice

Steel P ◦● ●●● ●
Stainless Steel M
Cast Iron K ◦● ● ●● ●
Non-Ferrous Material N ◦ ◦◦ CBN
Heat Resistant Alloy S Ceramics B22
Hardened Material H
SiAlON
Item Number Dimensions(㎜) Alumina - TiC Whisker
SX9
LNM6688PNX8 R HC2 HC7 WA1 WA5
6688SN2 3.2
6688SNX6 19.05 38.10 12.70 ●

19.05 38.10 12.70 3.2 ● Insert
Item List
19.05 38.10 12.70 3.2 ●

General Turning
Toolholders

■ RBGX..Series - Inserts Unique
Swiss Tooling

●：1st Choice ◦：2nd choice Grooving /
Side Turning
Steel P ◦● ●●● ●
Stainless Steel M ●
Cast Iron K ◦● ● ●● CBN Threading
Non-Ferrous Material N ◦ ◦◦ B22
Heat Resistant Alloy S Ceramics
Item Number Hardened Material H Alumina - TiC Whisker ●
SiAlON
RBGX16SPN Dimensions(㎜) T ●
16SSN2 13 SX9
16S IC IC₁ T₁ HC2 HC7 WA1 WA5 Shaper
20SPN 13
20S 16 8 8 ● ID Tooling
26SPN 13
26SSN3 16 8 8 ●
15
16 8 8
15
20 10 10 ● Application
15 Introduction
20 10 10
15
26 14 10 ● Endmills
●
26 14 10

Rotating
Tools

Information

Index

L31

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New Machining Poly-V Pulley Profiles
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Machining Poly-V Pulley Profiles
Grooving With Ceramics

Insert
Item List

General Turning
Toolholders

Unique Features
Swiss Tooling ◦H‌ igh speed machining for Poly-V pulleys
◦U ‌ p to 6-V grooving with single pass
Grooving / ◦P‌ recision inserts for plunging profiles
Side Turning

Threading

Shaper Recommended Cutting Conditions

ID Tooling Material Grade Cutting speed (m/min) Feed (㎜/rev) DRY WET
0.05–0.15 ●
Application Gray cast iron HW2 300–600
Introduction

Endmills 3V 4V 5V 6V

Rotating
Tools

Information

Index

15 kw needed 21 kw needed 26 kw needed 31 kw needed

Insert : PTM33K30504ENB HW2 Insert : PTM43K40504ENB HW2 Insert : PTM53K50504ENB HW2 Insert : PTM53K60504ENB HW2

L32

High-Speed Pulley Machining Example using NTK Ceramic Tools Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Process #1 Process #2 Process #3 Process #4

OD and Profile Roughing OD and Profile Finishing Plunge Grooving Poly-V Grooving

Tooling Insert
Item List

General Turning
Toolholders

Insert DNGA150408T01025 HC6 GVGN20600N08 WA1 PTM 53 K50504 ENB HW2＊ Unique
CNGA120412T02020 SX6 Swiss Tooling

DNGA150408T01020 SP9 Grooving /
Side Turning
Cutting
Speed 600–840 450–600（HC6） 300–420 360–450 Threading
(m/min) 0.45–0.6 540–720（SP9） 0.2–0.25 （420 recommended）

Feed 0.3–0.45（HC6） 0.05–0.15
(mm/rev) 0.45–0.6（SP9）
Shaper
DOC 2.0–3.0 Process dependent (0.5) ― ―
(mm)

Coolant DRY・（WET） DRY・（WET） DRY・（WET） DRY ID Tooling

Life ／ corner ｰ 300 pcs ｰ 300 pcs ｰ 300 pcs ｰ 300 pcs Application
Introduction

＊Please check machine's HP when select insert. Endmills

3V 4V 5V 6V Rotating
Tools
Required Cutting Power 15kw 21kw 26kw 26kw
Information
◦N TK's Ceramic Inserts ensure in higher productivity and
stable tool life for Damper-Pulley machining. Index

L33

Machining Tube Scarfing

Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New ■ TSN..Series
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
HN-ATS L1
L2
HN59ATS (Right-hand)
HN60ATS (Left-hand)

Insert h1
Item List h

b

General Turning L1
Toolholders
Figure-1 ◦Left-Hand style shown

Unique HN-BTS
Swiss Tooling
HN59BTS (Right-hand)
Grooving / HN60BTS (Left-hand)
Side Turning
h1
Threading h
b
Shaper

ID Tooling L2
L1

Application Figure-2 ◦Left-Hand style shown
Introduction

Endmills ■ TSN..Series - Toolholders

Rotating Code No. Stock Dimensions（㎜） Gage insert Shim Shim Screw Clamp Clamp Screw Wrench
Tools Item Number
Shape
Information 59 60 59 60

Index 1 5350574 HN59/60ATS-33E 19 19 160 12.5 26 ASN423 M3＊5.5 HC59/60TS-4 WS0620 LW-3
2 -44E ● TSN45-    AZT659D M3＊8 HC59/60TS-4 WS0620 LW-3
-44E-5
HN59/60BTS-33E 25 25 160 18.5 26 ASN522 M3＊8
-44E HAZT1255A M4＊5.5
-44E-5 25 25 160 18.5 26 TSN55-   
ASN423 M3＊5.5
19 19 160 19 25 AZT659D M3＊8
TSN45-   
ASN522 M3＊8
25 25 160 25 25 HAZT1255A M4＊5.5

25 25 160 25 25 TSN55-   

L34

■ TSN..Series - Inserts Item Number Dimension（s ㎜） Ceramics Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products
Shape TSN45-10 R IC T CX3※ Stock
-12
-14 10 2.10 12.70 7.94 5125323 ●
-16
-18 12 2.10 12.70 7.94 5119987 ●
-20
-25 14 2.10 12.70 7.94 5123914 ●
-30
-35 16 2.10 12.70 7.94 5119995 ●
-40
-50 18 2.10 12.70 7.94 5124839 ●
-60
-70 20 2.10 12.70 7.94 5120001 ●

TSN55-15 25 2.10 12.70 7.94 5120027 ●
-20
-25 30 2.10 12.70 7.94 5120019 ● Insert
-30 Item List
-35 35 2.10 12.70 7.94 5123922 ●
-40
w -45 40 2.10 12.70 7.94 5123948 ● General Turning
-70 Toolholders
　 50 2.10 12.70 7.94 5123906 ●

60 2.10 12.70 7.94 Unique
Swiss Tooling
70 2.10 12.70 7.94

15 3.20 15.875 7.94

20 3.20 15.875 7.94 5270244 ● Grooving /
Side Turning
25 3.20 15.875 7.94 5270251 ●

30 3.20 15.875 7.94 5270269 ● Threading

35 3.20 15.875 7.94 5144936 ●

40 3.20 15.875 7.94 5271218 ●

45 3.20 15.875 7.94 5144944 ● Shaper

70 3.20 15.875 7.94 ID Tooling
※CX3 is an alumina-based ceramic similar to HC1.

■ Field Result Application
Introduction
Tube scarfing
Endmills
Work material：SPHT4

Cutting speed（m/min）＝70 Rotating
Tools
Depth of cu（t ㎜）＝3.0

Width of cutting（㎜）＝5.0 Information

Cutting oil：DRY

NTK：CX3 70 min./corner Index
30 min./corner  
Competitor’s black
ceramic grade

CX3 exhibited a tool life more than double that of the competitor’s black ceramic tool.

L35

L36 Index Information Rotating Endmills Application ID Tooling Shaper Threading Grooving / Unique General Turning Insert Micro-grain Carbide, BIDEMICS, PCD, Tool Materials / New
Tools Introduction Side Turning Swiss Tooling Toolholders Item List PVD / CVD-coated Carbide CBN and Ceramics Selection Guide Products