Solid Deals International Catalogue

TechnicalSymbols " Widthacrossflats(Nominal Width)

0 Weight(total) Catalogue page
, Widthacrossflats(Nominal Width)

S

Matchingyourchosentoolkittotheright...
... tool trolley, workbenchorcupboard

Thetableallowsyoutomaketherightchoiceofsafeandsecure
storageforanyparticular toolset.

1263 1265 1335
1410 1420

1578 1580 2000 3010 2535

3000 2500 1585
1502 1505
B1500
BR1504
1401 1506XL2810
2004
1506XL2511
BR1500

1504

2005 1504XL

72

1091

ELECTRICIANSTOOLCASE18pieces

T Robusttoolcasewith18-piece basic assortment
T Particularly suitable forbeginnersinelectronicprofessions
T Fromeco-friendly tannedcowhide
T Carefullyprocessed withstrongindustrialseams
T Baseinsert fromzinc-plated sheetsteel
T Edgesreinforced withaluminium anglebrackets,

metalpartsdurable riveted
T Withfeet toprotect sensitivesurfaces
T Frontpartcanbeloweredforquick accesstothetools,

withtwokeylocks toprevent inadvertent opening
T Removable carryingstrapwithshoulder protector

andsturdy carryinghandle
T Anti-theft protection duetotwolockable notches,

deliveryincludes twokeys
T Document partition
T Interior measurements 430x200x290mm

Contents 0 Code No.
Tool set S 1091 8.250 1953710 1091

+ toolcase WK1091L V4614 PLUS

Contents 4629 VDE8132-160H
VDE21337810 8097 VDE8250-180H
VDE2160PH123 VDE8316-180H
VDE2170345,5 E-1091ST
4528

4533-2

1263 od 1265 od

TOOL BOXWITHTOOL ASSORTMENT3 ! TOOL BOXWITHTOOL ASSORTMENT5 !
compartments " compartments "

T Tools in metric or inch sizes T Tools in metric or inch sizes
T Dimensions: H 158 x W 420 x D 225 mm T Dimensions: H 210 x W 420 x D 225 mm

Contents 0 Code No. Contents 0 Code No.
15.8 6608330 1151-1263 17.3 6609140 1151-1265
Tool set S 1151 Tool set S 1151
+ tool box 1263L 15.8 6608410 1151 A-1263 + tool box 1265L 17.3 6609220 1151 A-1265
Tool set S 1151 A
76Tool set S 1151 A + tool box 1265L

+ tool box 1263L

114

TechnicalSymbols

0 Weight(total) EY Hexagon drive(internal) 3 UnitDrivebi-
y Length(total) HZ Throatdepth nhexagon UnitDrive
7 Internal-TORX®
, Diameter(alsodia.ofhead, ofshaft, ofpoints) x Opening capacity 9 ExternalTORX®
w y Hexagon
! o Bi-hexagon
Width acrossflats(NominalWidth) ? ; Drivesections
" Width acrossflats (NominalWidth) 5 7 9
Width acrossflats (NominalWidth)
# Width acrossflats (NominalWidth) ? Slotted Scaledivisions
$ Width acrossflats (NominalWidth)
Width acrossflats (NominalWidth) ; Cross-slottedPH I magnetic
& Width acrossflats (NominalWidth) A
Screwdimension (typeofthread) @ Internal square
' Pivotingangle
) Squaredrive(external) Hexagoninternal new
Multifitting key
+ 5 Femalethree-square
m.b Shaft profiles
n.c Stepped key
o Catalogue page
d 1 External hexagon
p 2 Bi-hexagon external
e
UnitDrivehexagon

Durableandforhighloadings

T Forheavycontinuoususeandsafetyineverydaywork
T Hightorque- GEDOREqualityspannersdonotfractureorsplinter

whenoverloaded,butdeformunderincorrectuse,
thereforeposingalowerriskofinjury totheuser
T Comfortabletoholdduetoergonomicprofileswithoutsharpedges
T Securegripevenwithoilyhands
T Non-glarelookthankstomattchrome-plating

Awell-functioningextendedrange

T Extremelylargeselectioninstandardisedandnon-standardised,
metric(mm),imperial(AF)andWhitworth(W)sizes

T Top-gradeindustrialqualityforthehardestofcontinuoususe
T Availableindividuallyorinpracticalsetsormodules
T Customisedmanufacturing,designsandtypesonrequest

Everythingsafelyundercontrol

T Useoftheverybestrawmaterials,state-

of-the-artmachineryandenvironmentally-
friendlyproductionprocesses
T ToolswithoutchromeVIhavebeenagiven
thingforseveralyears
T Ourtoolexpertsguaranteeprecision-like
processingandpermanentdevelopment
T Uniquemanufacturingprocessesandspecial
tooltreatmentforoptimumresults
T Stringent qualitychecksaftereachproduction
stepensureaconstantlyhighlevel
T Professionalservicethroughtodevelopment
ofspecialcustomisedtools

Precision, correct measurements
andperfectfit

T Themostimportantrequirementsasafeworking
environment

T Completetransmissionofavailabletorque
T Longlifeofnutandbolt
T Profileseasyontheboltheads(UD,jaw,hexagon)
T Minimumproductiontolerancesensurethat

spannersfit perfectlyonbolts

TOLERANCES 118 UNIT-DRIVEPROFIL 119

116

Thekeytosuccess

Hi-techfortheperfectsize YourAdvantage- YourPLUSinsafety

Tolerancesachievedby T Precisiondimensionsensuresecurenutandboltgrip
GEDORE T Longlifeofnutandbolt
T Completetransmissionofavailabletorque
Tolerancespermitted T Topqualityforbettersafety
byDINstandards
Open-endedspannershavebeenmadesincethedawnoftechnology.But
thecontinueduseoftraditionaltoolsdoesnotmeanthattheyare still
manufacturedbyconventionalproductionprocesses.Triedandtested
productionstagesaresubjecttocontinuousdevelopmentbyourworkforce.
Wheremoderntechnologycanimprovethequality, itisused.GEDOREgrindsthe
spannerjawstotheexactratedsize, using ahigh-techgrinding machine. Perfect
fitisthemostimportantrequirementfornon-damagingandsafework.

DINNorm3110 DINstandard
SW= spanner size

0,5

0,4

0,3
0,2

0,1

mm

6 8 10 13 17 19 22 24 27 30 32

Theproductionofaspanner

Fromthetool blanktothefinalproduct.Qualitycomeswithexistence- StepbyStep.

(1)...High-Quality Steel31CrV3 (3) ... ThermallyHardened

Highly-efficienteccentricpressescuttheblankforanopen- Usingaspecialthermaltreatment,achievesmaximumhardness-
endedspannerfromhigh-qualityflatsteel. andaguaranteeoflongservicelife.

(4)... PreciselyGround

The jawsof the spanners are given their exact dimensions only after
the hardening process. Forthis purpose, ahigh-techgrinding robot
hasbeendevelopedespeciallyforthisoperation.

(2)... HotForging Process (5)...Carefully Smoothed
Inthepusherfurnace,theblankisheatedtotheexactpre-selectedtemperature Anycornersandedgesstillremainingaresmoothedoffbyvibratory
andenterstheforgewhilestill redhot.Thesteelis givenits formunderthemulti- grinding, untiltheheadsandshaftareabsolutelyfreeofburrs.The
tonblowsofadrophammer. headsareadditionallyground.

118 (6)...Extensively Treated
Theextensiveelectroplatinggivesthespannersaneffectivesurface
protectionandaperfectappearance.Duringthisprocess,an
efficientrecyclingplantensuresthattheenvironmentwillnotbe
affected.

TechnicalSymbols

0 Weight(total) _$ Ratchetused ? Slotted W Jawwidth/tapewidth
y Length(total) Ratchetused K Blade/Cuttingedgewidth
; Cross-slottedPH L Bladethickness
N m.b < CruciformPZ I magnetic
n.c @ Internal square A Pivotingangle
Length(total) od 5 Hexagoninternal
pe 1 External hexagon 4 Headheight
MBLengthofblade Lengthofpoint /blade rf Squaredrive(external) 2 Bi-hexagon external 3 Frictionratchet
M.R
, Diameter(alsodia.ofhead, of N.S Squaredrive(internal) UnitDrivehexagon + SlidingTbar
shaft, ofpoints) O.T Hexagondrive(external)
PU Hexagondrive(internal) 3 UnitDrivebi-hexagon Extension
& Widthacrossflats(Nominal Width) RV Drivesections n UnitDrive
k ) Universal joint
! Widthacrossflats(Nominal Width) Bi-hexagon
b - Drivinghandle
" Width acrossflats(Nominal e 7 Internal-TORX®
$Width) i 8 InternalTORX®withpilot 7 Adaptor
% Widthacrossflats(Nominal Width) h 6 Handle
Widthacrossflats(Nominal Width) j 9 ExternalTORX®
# Width acrossflats(Nominal Width) 5 Head
- TORQ-SET®
' Widthacrossflats(Nominal Width) new
+ Screwdimension (typeofthread) B Tri-Wing®
E Catalogue page
! Ratchet . Internal serrations XZN

used : Multi-splineRIBE®

"

Ratchetused

#R1at6ch0etused

GEDORE
"Powerfulratchetsandsturdysockets"

powerful reliable durable

Ahugevarietyoftypes

T Intelligentlydesignedratchets meetevery
demandplacedandmorebesides.

T Sturdy,fine-toothed,durableandextremelyresilient
T Top-gradeindustrialqualityforthehardestofcontinuoususes
T Unrivalleddiversityofhot-forgedsockets,metric,inch,TORX®,

multi-tooth,internalhexagonorslotandcruciform
T Screwheadprotectingprofiles(UDbi-hexagonalandhexagonal)

hot forged coldforged
- Fibersarenotinterrupted - Fibersarebentandthusnotasstable

QualityfromA- Z...

T Use of the best-possible rawmaterials, most
up-to-datemachinery and environmentally-
friendlyproductionprocesses

T Ourtoolspecialists vouchforexactnessin
processingandcontinuousrefinements

T Unique manufacturing processes and special
tooltreatmentbringaboutthebestinresults

T Stringent quality checks aftereach production
stepensureaconstantlyhighlevel

162

252

TechnicalSymbols - Hexagondrive(internal)
0 Weight(total) E Y Hexagondrive
z Length(total) Driveconnector Audible reaction (click)
(internal)
, HDiameter(alsodia.ofhead, of Spigot-enddrive Integratedelectronic hardware
shaft, ofpoints) Z DREMOMETERMINI-F
incardboard orplasticpackaging operable w/oinaccuracies
! Widthacrossflats(NominalWidth) ?7 8; 5 Drivetypes insheetmetal box 1%Tolerance
Setinsheetmetal orplasticbox 3%Tolerance
" Widthacrossflats(Nominal Width) Slotted Pivotingangle 4%Tolerance
Weld-on end fitting
& ?Widthacrossflats(Nominal Width) Cross-headPH Endfitting withhexagon wrench 6%Tolerance
Openendfitting Extension withrelease
+ ;Widthacrossflats(Nominal Width) Cross-headPozi PZ
Flaredendfitting Releasehead
Squaredrive(external) < Hexagoninternal Unit Ringendfitting ClickTools
Endfitting withsquarehead Slipping Tools
mb Squaredrive(internal) 5 Drivebi-hexagon Bitholder endfitting Ratchet
ncod Squaredrive(internal) 3 Internal-TORX® endfitting Breaking Tools
p 7 EPA/ESD, electrostatic Factorycertificate
e 4 Headheight
discharge Visualdisplaydigital
Headdiameter
K Blade /Cuttingedgewidth RS232interface new
Catalogue page
L Blade thickness Bi-directionaltightening

M.R Squaredrive(internal) Gearratio
N.S Output torque (max.N·m)
O.T Hexagondrive(external) Input torque(max.N·m)
PU Squaredrive(external)
Scaledivisions
RV Singlesquaredrive
Double square drive
k
e

i

Torquecompetencefrom
0.02to54,000N·m

GEDORETorquetools...
tightening,measuring, testing!

Maximumproduction depth Controlledscrewtightening - reliableandsafe
froma single source formore than 50 years

T Useoftheverybeststeelgrades,state-of-the-art T Guaranteedhighprecisionandusersafetyhave
machineryandenvironmentally-friendly beenatoppriorityfordecades.
productionprocesses
T Top-gradeindustrialqualityforthehardestof
T Ourtoolexpertsguaranteeprecision-likeprocessing continuoususes
andpermanentdevelopment
T Indispensableandveryresilientaidsfortough
T Preciseadherencetostringenttestingandmeasuring everydayworkshopenvironments
specificationsareproofofmaximumproductquality.
T Torquetoolsaremeasuringequipment.Overthelong
T Largeselectionofmechanicalandelectronic term,accuracycanonlybeassuredintheformofregular
torquewrenches,testequipment,torque tests(recalibration;atleastonceayear/atthelatest
multipliersandaccessories after5000loadcycles).

T Availableindividuallyorinpracticalsets

T Tailoredservicepackagesthroughtodevelopment
ofspecialcustomisedtools

Maximumcontrolduring production
guaranteesaconstantly highlevel.

T Allpartsincorporatedintheproductionprocess-from
steeltothesmallestspring- arecontrolledwhileall
manufacturingandworkstepsaresubjecttostringent
qualitycontrols.

T Afterassembly, adjustmentandcalibration,torquetools
aretestedforaccuracyintheendcontrolstageandgiven
aserial number(uniqueproductidentification)and
factorytestcertificateinaccordancewiththeapplicable
DINENISOstandard.

T Withintheframeworkofregularcontinuoustests,
processingquality, repeataccuracyanddurabilityare
tested.Theresultsofthesetestsareintegrateddirectly
inoptimisingtheproductionprocess.

Top-level authorised calibration Ourall-roundservice-
andcompetentcontrol qualifiedandcustomised

T OwnaccreditedDAkkScalibrationlaboratoryfortorques Weofferyouawiderangeofservices, whichcanbematchedquiteindividually toyour
with(licencefortestinginacc.withDAkkSguidelinesDKD requirements. Yourproblemsareourchallenges. Wecanofferyouqualifiedtailormade
3-7/3-8/DINENISO6789:2003)theregistrationnumber: supportinthefollowingareas:
D-K-15200-01-00
T In-housecalibrationaccordingto 622- 629
T Nationalco-operationpartnertotheGermanCalibration DINENISO6789:2003
Service(DAkkS)sinceaccreditation(DINENISO/IEC17025) More information on
andauthorisationbyPTBin2000 T DAkkScalibrationinourownaccredited the topics calibration
DAkkScalibrationlaboratory types, certificates and
T Officialexaminationofalltestandmeasuringequipment repair service
onceayearintheDAkkSlaboratorybythePhysikalisch- T Repairserviceforourownbrands
TechnischeBundesanstaltinBraunschweig(PTB) T Demonstration/hiretoolsatfavourableprices
T Competentadviceviaourservicetelephone
T Internalprecisiontestingofalltestandmeasuring T Problemsolvingwiththeaidofourtechnicalfieldservice
equipmentatleastonceevery3months T Producttraining(internalandexternal)
T Productpresentations(internalandexternal)
254 T Involvementinyourin-housefairs

T Specialsolutionsintheengineeringfield/
GEDORESOLUTIONS

320

TechnicalSymbols

0 Weight(total) Q Squaredrive(internal) Bi-directionaltightening
Squaredrive(external) g Gearratio Mechanical torque multiplier
a 3%Tolerance
Squaredrive(external) Output torque (max.N·m) Catalogue page
m.b Input torque(max.N·m)
n.c
o Anti-wind-up-ratchet
d
p Factorycertificate
e

r
f

TorqueMultipliers
DREMOPLUSALU

S 30
M p 95
Md

p
2
20

SAFETYPLUS SERVICE PLUS- THEGEDORE
MAINTENANCEOFFENSIVE!
Youradvantage: 3YEARS
T Theslender,lighterstructureoftheappliancesensuresconvenient
T Yoursafetyisatopprioritywithusinthematteroftechnically
andsafeworking- evenwhereconditionsareparticularlycramped. demanding productsinvolving theactionofhigh forces
T Repetition-accurateandpreciseresults- supportedbyindividual
T TheGEDOREtrademarkissynonymouswithmaximumquality
factorytestcertificates- ensureamaximumdegreeofjobsafety. demandswhichourguaranteeextensionaffordsproofof.
T Highdegreeofresilienceandlonglifeoftheappliancesattributable
T A3-yearguaranteeholdsgoodonall thelatestgeneration
toalow-backlashplanetgearwithCeramic-Teflon®coating. GEDOREtorquemultipliers!
T A30%+ lightersteelhousingthankstotheuseofhigh-performance
T TheGEDOREguaranteestartsonthedateofpurchaseand
aluminium. equipmentregistrationundertakenatthesametime.
T Eachtorquemultiplierisexaminedastoitstorquerangeatthe
355
factoryandprovidedwithanindividual factorytestcertificate.
Moredetailed information onguaranteeextensionis onpage 355
T Precise,reliable figures- evenunderextremeclimaticconditions
321
T Easytooperate:ThemostcommonINPUT/OUTPUTtorqueson
thetorquemultiplier

336

TechnicalSymbols

0 Weight(total) * Widthacrossflats 7 Internal-TORX®
+(Nominal Width)Screwdimension (typeofthread) 8 InternalTORX®withpilot
y Length(total) 9 ExternalTORX®
NLength(total) Length(total) ? ; Drivetypes .
57
v” Internal serrations XZN
? Slotted
M Lengthofblade TORXPLUS®
; Cross-headPH
K < S ConformitywithEU
Blade /Cutting edge width
Cross-headPozi PZ i guidelines
L VDETest Symbol(Tools)
Blade thickness 5 new
6 Hexagoninternal
* Widthacrossflats Catalogue page
%(Nominal Width) Internal hexagon with
tamperproof hole
Widthacrossflats(Nominal Width)

powerful- unerring- absoluteprecision- wear-resistant Headmarkingforspecificallyandrapidly
accessingtherightscrewdriver
... perfect power transmissionincluded
Usefulhanginghole
That is what the newseriesPower-Grip3 screwdriversfromGEDOREare
… thereliableall-rounders forall workinwood, plastic andmetal T Ergonomicgripdesignforoptimumpower
transfer
Seized screws areloosenedbygentlyknocking WE
onthestriking cap. Full-length blade transfers PO T Maximumforceinvolvingminimumeffort
thefull100%impact forceontothebladetip. T Extensivecontactsurfacewiththehand
T Ergonomically appropriately placed hard and

softelementsgivethegrip itsGEDOREtypical
kind-to-handsfeel
T Suitableforsmallhands,largehandsandfor
bothrightandleft-handers

T Softfastturningzonewithhardpowerpoint Bladeinjectedasapositivefit intotheplastic
- getsthepowertherequickly coreandmattchrome-plated

T Powerpointalsoensuresthattheforefinger Thehardcoreisinsidethegrip.Ittakesupthe
reliablyguidestheblade forcefromtheexternalcomponentsandeasily
transfersittotheshaft.Thehardcorecanbeseen
attheheadmarking

Thetorquerequiredbythe German Bladefullytemperedforalongservicelife
StandardsInstitute (DIN/ISO)is BladefromGEDOREmolybdenum-vanadium-Plus
exceededconsiderably temperedsteelforhardness, elasticityandresistance
Theideal all-rounder forscrewsin towear
wood, plastic andmetal
R-GRIP3
GEDOREhastwodifferent bladetypes
forslotted headscrews: Precision-madebladetipensuresoptimum
powertransferontothescrewhead
Workshoptip= wedge-shapedbladeinacc.
withDINISO2380-1Form-A

Workshoptipforall typesofbolting
work.
Screwdriver tip is wedge-shaped
Little parallel surface of nominal
thicknessDINISO2380-1Form-A

Electriciantip= slender,parallelbladeinacc.
3w8ithDINISO2380-1Form-B

Electriciantipspecially forscrews
deepdowninthescrewshafte.g.
withwireconnectorsandsockets.
Extensiveparallelsurfaceofnominal
thickness,nowedge-shape
DINISO2380-1Form-B

38

3C-SCREWDRIVER SETS 2160 PHZ-06

2150-2160 PH ; <3C-SCREWDRIVER SET6pieces

T Practical set composition in environmentally-friendly cardboard box
G
3C-SCREWDRIVER SET6pieces/10 pieces T For cross-slotted head screws PH and PZ

? ;T Practical set composition in environmentally-friendly cardboard box T 3-component handles Power-Grip3 with hanging hole
G
T 3-component handles Power-Grip3 with hanging hole T Ergonomic handle design enables precise and fatigue-free working

T Ergonomic handle design enables precise and fatigue-free working T Positive-fit joint of handle and blade for optimum transmission of force

T Positive-fit joint of handle and blade for optimum transmission of force T Type of drive marked at end of the handle

T Type of drive marked at end of the handle T Blade from GEDORE molybdenum-vanadium-Plus tempered steel

T Blade from GEDORE molybdenum-vanadium-Plus tempered steel

Contents 0 Code No.
0.344 2003589 2160 PHZ-06
2160PH 0 1 2
2160PZ 0 1 2

Contents 0 Code No. 2163TX 7
0.660 1482319 2150-2160 PH-06
21504 5,5 6,5 8 3C-SCREWDRIVER SET5pieces/10 pieces
2160PH 1 2 0.825 1482343 2150-2160 PH-010
21503 4 5,5 6,5 8 T For recessed TORX® head screws G
2153 5,5
2160PH 1 2 T 3-component handles Power-Grip3 with hanging hole
2161PH 1 T Ergonomic handle design enables precise and fatigue-free
4615 3,5 working
T Positive-fit joint of handle and blade for optimum
2150-2160 PZ-06 transmission of force
T Type of drive marked at end of the handle
3C-SCREWDRIVER SET6pieces T Blade from GEDORE molybdenum-vanadium-Plus
tempered steel
? <T Practical set composition in environmentally-friendly cardboard box T TORX® = reg. trademark of Acument Intellectual
G Properties, LLC. USA
T For slotted and cross-slotted head screws PZ

T 3-component handles Power-Grip3 with hanging hole

T Ergonomic handle design enables precise and fatigue-free working

T Positive-fit joint of handle and blade for optimum transmission of force

T Type of drive marked at end of the handle

T Blade from GEDORE molybdenum-vanadium-Plus tempered steel

Contents 0 Code No.

22116633TTXXTB1-05T15 T20 T25 T30 0.435 1482327 2163TX-05

231C63-STCXRT7ETW8 TD9RTI1V0ETR15STE2T05pieces 0.740 1482335 82163TX-010
G
TT2P5rTa2ct7icTa3l0seTt4c0omposition in environmentally-friendly
cardboard box

Contents 0 Code No. T For recessed TORX® head screws with pilot
0.670 1482300 2150-2160 PZ-06 T 3-component handles Power-Grip3 with hanging hole
21504 5,5 6,5 8 T Ergonomic handle design enables precise and fatigue-free
2160PZ 1 2 539 working

T Positive-fit joint of handle and blade for optimum

transmission of force

T Type of drive marked at end of the handle
T Blade from GEDORE molybdenum-vanadium-Plus
tempered steel

VDE2170-2160 PH-077 T TORX® = reg. trademark of Acument Intellectual Properties,
LLC. USA

Contents 0 Code No.
2163 TXB T10 T15 T20 T25 T30 0.440 1616617 2163 TXB-05

342

358

TechnicalSymbols

0 Weight (total) Wirerope M Straightjaws
y Length (total) Gripping facecross-hatched
v” Length (total) Gripping facewithout file-cut Angledjaws45°
C Length(total) Gripping facewithfile-cut
D Length of blade Jaws, angled45° N Angledjaws90°
[ A Internalretainingrings
Diameter Flatjaws B Externalretainingrings
EF Diameterofhole (external)
CD Diameter of hole (internal) Flat-roundjaws EPA/ESD, electrostatic discharge
Tipdiameter Round jaws
P Tipdiameter > Electronic
Q R Straightjaws
! Widthacrossflats(Nominal Width) POWERPLIERS
" T Flat-roundjaws new
Widthacrossflats(Nominal Width)
w S Round jaws Catalogue page
Depthofopening /overhang
W Depthofopening /Clamping P Cuttingedgewith Safetysymbols
width/Clamping range
Jawwidth /tape width bevel

Q Cuttingedge

without bevel

S

GEDOREpliers

GEDOREpliers: Everythinghandledsecurely

T Useofthebest-possiblesteels,mostup-to-datemachineryand
environmentally-friendlyproductionprocesses

T Ourtoolspecialists vouchforexactnessinprocessingandcontinuousrefinements
T Uniquemanufacturingprocessesandspecialtooltreatmentbringaboutthebestinresults
T Stringent qualitychecksaftereachproductionstepensureaconstantlyhighlevel
T Professionalserviceuptothedevelopmentofspecialcustomisedtools

Powerful gripping madeeasy

… feelthe markeddifferencewiththenewGEDOREplierhandles
T Fittedwithanti-slipnubsandfingerprotection-forafirmgrip
T Ergonomicallyideallyplacedhardandsoftelementsensurefatigue-freeworking
T Kind-to-handsfeel,extensivehandcontactsurface
T Anti-slipnubssupportthumbgripping
T Theyprovidethumbwiththerightholdandensurereliableplierguidance
T Thisistrueparticularlyforpullingorrotatingmovementswiththepliers

Precision, dimensionedaccuracy Intelligently designedor
andexactnessoffitting theMIN-MAXprinciple

T High-gradeindustrial qualityforthetoughestformsofcontinuoususeand T Benefitsinpracticalapplicationfromoptimumutilizationmadeofthelawsofleverage.
safetyineverydaywork T Maximumpowertransferoftheplierswithaminimumeffortrequired
T Forthepliersthismeans:optimumtransferofpower- veryhighcuttingperformance
T HighbendingstiffnessthankstoGEDOREspecialhardenedandtempered T Forthoseusingthepliersthismeans:precise,fatigue-freeandergonomicworking
steel. GEDOREpliersdonotfractureorsplinterwhenoverloaded butdeform T Thespeciallydeveloped"powerpliers"standsupwellparticularlyinhardcontinuous
underincorrectuse,thereforeposingalowerriskofinjury totheuser
operations(higherclampingforceswithupto35% less effortexerted)
T GEDOREpliersrestcomfortablyinthehand(M/XL/XXL)-themostimportant
requirement,infact,fornon-taxingandsafeworking

360

Manufacturingprocessfor8250CombinationPliers

(1)BlankcroppedtosizefromC50hardenedandtemperedsteel. (3)Theblanksare“normalised”toobtainan (4)TheheadismachinedinaCNC-controlled
evenfiner-grain,moreuniformstructure machiningcentre.Therivetholeisdrilledand
(2)Hotforgedinthedoubleforgingdie.Theexcessburris withoptimumstrength.Afterdescaling,the counter-bored.Thejointclearanceandthe
removedunderaneccentricpress. blanksarecalibratedforthefollowingwork outercontouraremilled. Thegeometryofthe
steps. jointareaandthecoarseandfinetoothingare
broached.

(5)Thejointfacesareprecisionmilled.The (6)Themovingandfixedpliers legsareriveted (7) Inachamberhardeningkiln,thepliersarehardenedina
pliersheadtakesonitsfinalform. together.Asmooth-movingjointwithno protectivegas atmosphere, quenched in oil and finally
playistheessentialrequirementforsafeone- annealed. Thedesignof thehardeningkilnensuresthat
handedoperation. theprocessgasesareuniformlydistributed, whichhasa
positiveeffectonthedesiredmaterialproperties.

(8Thecutting edgesofGEDOREpliersare (9)Thepliers headisgroundtoachievea (10)Thesurfaceiscleanedbysand
onceagaininductionhardened.The flushgeometry. blasting.Theremoval ofscaleand
additionalhardnessthatthisachieves greaseisnecessaryforthefollow-on
ensuresagoodcutting performanceand electroplatingprocess.
alonglifebetweensharpening.

(11)Nickel-platedandmatt-chrome-platedtoprevent (12)TLpliers arepaintedblackby a (13)The2-componenthandlesarepressedon
dazzle.Theelectrolyticallydepositednickel robot,usingwatersolublepaint. andbonded.
coatingprovidesthecorrosionprotection.The
electroplatedchromeimprovesthelookandgives VDEpliersaresubjectedtoanindividual test inaccordance
thepliersaperfectfinish. with DINEN60900/IEC60900:2004.GEDOREAustria has
beenacertifiedmanufacturingplantforVDEprotective
(14)Theplastic coatingonthehandlesisbuilt insulatedplierssince 2003.
upbymultiple dipping in liquidimmersion
compound. VDETools ToolModules

Thecompleterange: formand 98
functionperfection –
113
T Extremelywideselectioninsizes,finishandgrip
designsforspecialists andnon-specialistsalike

T ModelJC= chrome-plated,2-componenthandle
protectors

T ModelTL= blackwithbluedippedhandleprotector
T Availableindividuallyorinpracticalsets,inthemodule

orinassortments

T OnrequestalsoavailablewithSBpack(plastichangingclip,
Europerforationforself-servicedisplaywallboard)

532– 551

412

TechnicalSymbols y Clampingspread 9
Y Clampingreach
0 Weight(total) Scaledivisions
$ Widthacrossflats(NominalWidth) w Depthofopening /Clamping width
p A /Clamping range Spreadrange
d Sizeofspindle new
Threadsize,connection thread
Hydraulicspindle Cataloguepage
B Squaredrive(internal)

Puller

1.04HIGHPOWER-
Thepowerpack

T Reinforcedcross-beam- theadditionalarchingat
thetopofthecrossbarproducesanH-profile
which,inturn,raisestheloadcapacityasagainst
theflexural torque.

T IntheHPversionthecross-beamisadditionally
hardenedandtempered.Thisbringsabout
practicallyadoublingoftheloadinglimit!

T Thepermanentlylaseredscale
makesit easiertosymmetrically
alignthelegs.Thiseffectively
stopsanytiltingwhenextracting
causedbyincorrectlypositioned
legs. Afinal markingspecifiesthe
maximumclampingspread.

T Theall-insteellegsarehotforgedinone
piecefrom31CrV3steel andhardened/
tempered.Theyprovideapositive-locking
connectiontothecross-beam.

T Thelegbrakesecuresthehooksfrom
unintentional motions.

T Pressingthereleasebuttonunlatchesthe
locking- thelegcanbemovedonthe
cross-beam.Releasingthebuttoncauses
thelegtojamtightonthecross-beam
withslipping ruledout.

Safety-relevant Hydraulic spindles

Forcesamountingtoseveraltonsin T Hydraulicspindlessimplifythework-lessforceandtimeneededforapullingoperation
weightactonthepullerduringthe
extractingoperation!Drop-forged T Thehydraulicspindleprincipleisbothstraightforwardandingeniousatthesametime.
components"announce"possible Theeffectofscrewingintheclampingboltistocompressthegreaseinsidethehydraulic
overloadingbybending.Thisisdueto piston- theextendingpistonactsontheparttobeextractedwithaforcemanytimes
thefibrecourseofthematerial during greaterthanthatmanuallyappliedatthetop.
forgingpermittingacertainflexibilityof
thecomponentsaheadoffracturing- an T Thiscontrolledoperationprovidesforworkingsafelywiththehydraulicspindleandis
extremely"healthy"property,infact! recommended, in particular, forhigh levelsofforce.

418 T Inthe1.04seriesahydraulicspindlecanbeusedupwardsofpullersize2A.
Thepressurepiececanbereplacedbyatipandlengthenedby35,85or135mm.
Thesmall pressurespindleis securedwith anunscrewinglocktostopanyaccidental withdrawal.

1.07/K-HSP

PULLER SETwith 3 legs

T For internal and external use, for hard, everyday use, for industrial use, or on cars and trucks
T In plastic case
T Contents: 1 hydraulic spindle, 1 cross-beam each 2- and 3-arm pattern and 3 quick-release pulling legs

The pressure piece can be replaced by a tip and lengthened, as required.
The small pressure spindle is secured with an unscrewing lock to stop any accidental withdrawal.

a1 a2 b max. t max. N·m d $ c d e 0 Code No.
1.07/K-2-E-HSP1
160 220 70 5.0 9 1.06/HSP1 32 30 18 3.5 7.2 1438492

1.07/K-B

PULLER SETwith 3 legs,with legbrake

T In plastic case
T Contents: 2 spindles, 1 cross-beam each 2- and 3-arm pattern and 3 rigid legs with leg brake
T Prevents unintentional leg slipping. The leg can be slid along the cross-beam at the push of a button
T By reversing the legs, this tool can be used as an internal or external puller
T Extra spindle supplied for convenience

a b max. t A $ cde 0 Code No.
2.9 2224097 1.07/K-1A-B
140 100 3.0 M 14x1,5 x 140 17 22 15 3.0

1.08

UNIVERSAL PULLER2-armpattern,withfastspindleadjustment

T Twice as fast and twice as simple
T With the fast spindle adjustment feature, the spindle can be set the desired range in a moment. When

the clamping yoke is released, the 4-part internal thread closes, and takes the full working pressure

a1 a2 min a2 max b max. t A $ c d e 0 Code No.

200 110 260 150 5.0 G 1/2 x 210 22 30 18 3.5 4.1 8000070 1.08/2A

427

472

Technical Symbols

0 Weight(total) W Jawwidth/tapewidth I magnetic
0[ Weight(total) new
Weight(hammerhead) V Headwidth R Typeof jaw
0Z L Cataloguepage
y Length(total) ( Dimension shaft dc Safetysymbols
N Length(total)
M Length of blade ( Dimension head/striking face
Diameter(alsodia.ofhead, ofshaft, ofpoints) K Blade/Cuttingedgewidth
, L Bladethickness

d
GSSeal oftestedquality

GEDOREHammersandStrikingTools

Safetybeatbybeat

ForRoughWork andPrecision Alike

Largeselection ofhammers: Largeselection includingchisels,
center punchesand drift punches
T Fromthetilehammer,recoillesshammer,
forgingtool andengineer'shammerthroughto T Withoptionalhandguard
thesledgehammer T Alsoavailableintherange/set
T Preciselyhardenedandannealed- longservicelife
T Top-gradeindustrialqualityforthehardestof
continuoususes

T Availablesinglyorinpracticalsets
T Customisedmanufacturingandtypesonrequest

Topquality- everything
froma single source

T Thebaseismadeupofstringentlycontrolledquality
steel andmeticulously selectedwood

T Experiencedandreliablespecialistsvouchforprecision-
likeprocessing

T Hammerheadandshaft(upto400mm)aremadein
GEDORE'sownproductionfacilitiesinGermany

T Stringentqualitychecksaftereachproductionstep
ensureaconstantlyhighlevel

ROTBAND-PLUSsystem-
dependabilityunderextremeloading

T HammersutilisethepatentedROTBAND-PLUSsecuringsystem-
"nolosingofheads"asaresult

T Theidealaidforsitework
T Modelswithextrainductivelytemperededgesofthefaces

GEDOREhammersandGEDOREchisels- Anallianceforsafeworking

T Considerableforcesareliberatedonhammerfaceandchiselheadimpactingoneachother.

T GEDORE hammers and chisels are optimally adapted to T In the case of hammers and chisels which are not ground in a
each other.Their regulation-compliantgeometrical shape regulation-compliant manner, most of the force raised is not
diverts the bulk of the forces raised towards the chisel tip. transferred to the chisel tip and can, as a result, give rise to serious
injuries.

474

ENGINEERS' HAMMERS E4E+E4H

4E+4H SPARE HANDLE

ENGINEERS' HAMMER T Ash (E 4 E) or hickory handle (E 4 H), acc. to DIN 5111
T With oval fixing hole, i.e. for engineers' hammers
T Forged hammer head DIN 1041
T With ash (4 E) or hickory handle (4 H) to DIN 5111

gZ y 0 Code No. for Z g y 0 Code No.
50 0.089 8586090 4 E-50 50 8587650 E 4 E-50
100 250 0.158 8586170 4 E-100 100 250 0.033 8587730 E 4 E-100
200 260 0.275 8586250 4 E-200 200 260 0.045 8587810 E 4 E-200
300 280 0.440 8586330 4 E-300 300 280 0.085 8588030 E 4 E-300
400 300 0.530 8586410 4 E-400 400 300 0.099 8588110 E 4 E-400
500 310 0.625 8586680 4 E-500 500 310 0.100 8588380 E 4 E-500
600 320 0.750 8586760 4 E-600 600 320 0.160 8588460 E 4 E-600
800 330 0.930 8586840 4 E-800 800 330 0.140 8588540 E 4 E-800
1000 350 1.180 8586920 4 E-1000 1000 350 0.165 8588620 E 4 E-1000
1500 360 1.760 8587060 4 E-1500 1500 360 0.183 8588700 E 4 E-1500
2000 380 2.320 8587140 4 E-2000 2000 380 0.196 8588890 E 4 E-2000
400 400 0.261
No. No.
gZ y 0 Code 4 H-100 for Z g y 0 Code E 4 H-100
100 8590280 4 H-200 100 8591330 E 4 H-200
200 260 0.168 8590360 4 H-300 200 260 0.058 8591410 E 4 H-300
300 280 0.300 8590440 4 H-400 300 300 0.085 8591680 E 4 H-400
400 300 0.460 8590520 4 H-500 400 300 0.085 8591760 E 4 H-500
500 310 0.550 8590600 4 H-600 500 320 0.120 8591840 E 4 H-600
600 320 0.650 8590790 4 H-800 600 320 0.140 8591920 E 4 H-800
800 330 0.760 8590870 4 H-1000 800 330 0.150 8592060 E 4 H-1000
1000 350 1.030 8590950 4 H-1500 1000 350 0.210 8592140 E 4 H-1500
1500 360 1.210 8591090 4 H-2000 1500 360 0.225 8592220 E 4 H-2000
2000 380 1.859 8591170 2000 380 0.190 8592300
400 2.370 400 0.280

4K E4K

ENGINEERS' HAMMER SPARE HANDLE

T Forged hammer head DIN 1041 T Made from UItramid® plastics
T With Ultramid® plastic handle and safety wedge T Suitable for all hammer heads acc. to DIN 1041
T Ultramid® = trade name of BASF AG, Germany T Delivery complete with tapered collar and fixing clip
T Ultramid® = trade name of BASF AG, Germany

gZ y 0 Code No. y 0 Code No.
200 280 0.280 8812950 4 K-200 280 0.070 8897170 E 4 K-200
300 300 0.430 8604170 4 K-300 300 0.090 8897250 E 4 K-300
500 320 0.630 8604330 4 K-500 320 0.120 8897330 E 4 K-500
800 350 1.020 8604680 4 K-800 350 0.180 8897410 E 4 K-800
1000 360 1.160 8604760 4 K-1000 360 0.192 8897680 E 4 K-1000

482

514

Technical Symbols Squaredrive(external) _ Fileprofilehalf-

0 Weight(total) e Hexagondrive(external) `round
y w Depthofopening /Clamping width/Clamping range Fileprofilesquare
W Jawwidth/tapewidth new
Length(total)
□ Fileprofileflat Cataloguepage
Length(total)
] Fileprofilethree-edged
,D Diameter ^ Fileprofileround

Lengthofblade (alsodia.ofhead, ofshaft, ofpoints)

p Threadsize,
+connection threadScrewdimension (typeofthread)

FILES 8719 ]

8729 TRIANGULAR FILE

CONTACT FILE T PVC handle
T DIN 7261, Form C
T In blue PVC tear-off wallet T 2-6 = not
standardised
T Cut: 2

L L" W Cut 0 Code No.
150 6 10 2 0.081 6769260 8719 2-6
200 8 14 2 0.177 6769340 8719 2-8
250 10 17 2 0.304 6769420 8719 2-10

8722 ^

ROUND FILE

T PVC handle
T DIN 7261, Form F
T Cut: 2

zy Cut 0 Code No.
6 150 2 0.009 6771080 8729

8728 Ø Cut L L" 0 Code No.
6.0 2 150 6 0.057 6770000 8722 2-6
KEYFILE SET 6 pieces 7.5 2 200 8 0.112 6770190 8722 2-8
9.5 2 250 10 0.186 6770270 8722 2-10
T Acc. to DIN 7283
T In blue plastic wallet

8725 _

HALF-ROUND BLUNT
FILE

T PVC handle
T DIN 7261, Form E
T Cut: 2

L L" W H Cut 0 Code No.
150 6 16 4.5
200 8 20 6.0 2 0.091 6770350 87252-6
250 10 25 7.0
2 0.170 6770430 87252-8

2 0.285 6770510 87252-10

8730

DEBURRER ei

T A valuable helper for removing burr on a wide range of different materials

T The small, free-turning deburring knife adjusts to the contour of the

workpiece and removes burr

T Consisting of:

T 676 Driving handle

5 types Cut 0 Code No. T 699 Bit holder
\]^_` 2 0.150 6771910 8728
T E-8730 Deburrer bit 1/4" hex
\
8701

HAND FILE

T PVC handle
T DIN 7261, Form A
T Cut: 2

L L" W H Cut 0 Code No.
150 6 16 4
200 8 20 5 2 0.096 6768020 87012-6 Description 0 Code No.
250 10 25 6 Deburrer 0.090 2190907 8730
2 0.183 6768100 87012-8 Deburrerbit 1/4" hex 0.005 2190915 E-8730

2 0.323 6768290 87012-10

516

SAWS 404

401 SMALL SAWFOR METAL PUK

SMALL SAWFOR METAL T Bright nickel-plated
T Saw blade 404 A-406 A
T Mini-hacksaw, bright nickel-plated
T Saw blade 401 A

Description y z 0 Code No. Description y z 0 Code No.
13.3/4 0.226 6500050 401 11 0.107 6500480 404
Small saw for metal 350 0.012 5500000 401 A Small saw for metal PUK 290 0.003 5501080 404A-406 A

Saw blade 200 Saw blade 145

402 406

KEYHOLE SAW HOBBY SAW

T Metal handle with two replaceable saw blades: one for metal (402A), one for T For wood and metal
wood (402 B) T Made from flat bar, 10 x 5 mm, zinc-plated
T Handle enamelled silver T Glass-fibre reinforced plastic handle
T Reach 50 mm
T For use with junior hacksaw blades 145 mm
T Saw blade 404 A-406 A

Description y z 0 Code No.
Keyhole saw 380 14.3/8 0.221 6500130 402
Saw blade for metal 260 0.062 5500190 402 A
Saw blade for wood 280 0.050 5500270 402 B Description y z 0 Code No.
Hobby saw 250 10 0.168 6501020 406
Saw blade 145 0.003 5501080 404A-406 A

407

HACKSAW

T Very light hacksaw in pressure-cast aluminium
T Ergonomic soft rubber hand grips
T Fixing of the sawblade by simple turning the blue clamping element in the
hand grip
T Clamping piece adjustable by 40°
T Saw blade bimetal 407 A

403 Description 0 Code No.
Hacksaw 0.650 1879375 407
HACKSAW Saw blade bimetal 0.055 1879383 407 A

T Adjustable tubular steel frame V406 551
T For 10" and 12" hacksaw blades, complete with No. 403 A-405 A
T Saw blades single-sided (403 A-405 A) and double-sided (403 B-405 B)
T Handle enamelled

Description yz 0 Code No.
0.411 6500210 403
Hacksaw 410 18.1/2 0.028 5500350 403A-405 A
0.041 5500430 403B-405 B
Saw blade, single-sided

Saw blade, double-sided

517

532

Technical Symbols

0 Weight (total) w Depthofopening /Clamping POWERPLIERS
Length (total) width/Clamping range
y Length (total) ?;5 P Cuttingedge
N Length(total) 78 Drivesections
C Length of blade Kwithbevel Blade/Cutting
M Length of blade ? Slotted
D Width acrossflats(Nominal Width) ; Cross-slotted PH Ledgewidth Bladethickness
Width acrossflats(Nominal Width) < CruciformPZ
! Screwdimension (typeofthread) 5 Hexagon internal ClickTools
1
$ Squaredrive(external) 3 External hexagon Unit d GSSeal oftestedquality
Drivebi-hexagon
+ Squaredrive(internal) S ConformitywithEUguidelines new
VDETestSymbol (Tools)
m.b i Cataloguepage
VDETest Symbol
n.c ~ (Protectiveequipment)
od Forworking involtage
pe R areasupto1000V
T Straightjaws
rf S Flat-roundjaws
M.R Round jaws
N.S
O.T
PU

RV

S

VDEInsulatedSafetyTools

VDEspecialpurposeuseupto1000V

Note:

T Texts:AllDINEN60900-testedtoolsmustbemarkedwith
themanufacturer'sname,model ortypedesignation,the
yearofmanufactureandthedoubletrianglelightning
symbol withthe1000Vdetail.

T Allmechanical requirementssuchashardness,torque
andforcesmustcomplywiththeDIN-ISOtolerances.

Harmonisation oftheGEDORE
VDEcolourworld

RED-YELLOWsignal colour
combinationnowatGEDOREVDE
toolswithmouldedinsulation.

T Onlytoolsbearingthistestmarkare T Toolsmarkedwiththedouble T TheVDEsymbolpointstotheVDE T TheGSsymbolisasymbol
classedasinsulatedtools triangleareindividuallytested TestInstituteashavingcarried definedinthelawontechnical
= testingat10,000VACbased outthetest.Asaresult,GEDORE equipmentandconsumer
T VDEinsulation:insulatedupto1000 onEN60900/IEC60900 andtheVDETestInstitutevouch products(GermanEquipment
Vacc.toEN60900/IEC60900 forthefulfilmentofthetool and andProductSafetyAct/GSPG).
safetystandardsandthusmeet Itmayonlybeusedwiththe
T Safeworkinginhigh-voltageareas T therequirementsoftheGerman namegivenofthetestingand
Upto1000VAC(alternatingcurrent)T equipmentsafetylaw. certificationoffice.
Upto1500VDC(directcurrent)

WhatshouldI considerbeforestartingwork? Istheworkenvironment
TheVDEsafetycheck- foryourownsafety well prepared?

SafetyNotes VDEaccessories

T Workonelectricallyliveequipmentmustbecarriedoutonlybytrainedelectricians! T SomeitemsinourVDEaccessoriesrangearemarkedwith
T Onlytoolsandsafetyequipmentmarkedwiththedoubletriangleor theusual testmark for protectiveequipment.

bell 1000Vsymbol (refertoBGVA3)mustbeused.
T Beforecommencinganywork,checktheinsulationfordamage.
T Damagedtoolsmustnotbeused!
T Theregulationsoftheemployers’liabilityinsuranceassociationsand

powersupplycompaniesmustbecompliedwith!
T GEDOREVDEtoolsareapprovedforworkonlivecircuitsatvoltages

upto1000VACand1500VDC.
T Toolsmustnotbecombinedunlesstheyaredesignedtobesecurelyjoinedtogether.

534

VDESPANNERS 3 V 60 CP ö 1000 V

VDE 2 E iO ADJUSTABLE WRENCH open end, 1000 V

VDESINGLEENDEDRING SPANNERdeep ö 1000 V T Chrome-plated
offset T Dip-insulated up to 1000V
T Not certified acc. to VDE
T GEDORE vanadium steel 31CrV3
T VDE insulation up to 1000V, acc. to EN 60900/IEC
60900,

two-ply Check-Tool insulation

Size " O 0 Code No.
6 20 0.170 2179040 V 60 CP 6
8 25 0.330 2179059 V 60 CP 8
10 30 0.520 2179067 V 60 CP 10
12 36 0.880 2179075 V 60 CP 12

!y 0 Code No. VDE 2133 1
VDE 2 E 8 iO
8 170 0.061 6035890 VDE 2 E 9 VDE SOCKET WRENCH with 3C-handle
VDE 2 E 10 ö 1000 V
9 170 0.074 6035970 VDE 2 E 11 T 3-component handles Power-Grip3 with hanging hole
VDE 2 E 12 T Ergonomic handle design enables precise and fatigue-free
10 170 0.097 6036000 VDE 2 E 13 working
VDE 2 E 14 T Positive-fit joint of handle and blade for optimum
11 180 0.093 6036190 VDE 2 E 15 transmission of force
VDE 2 E 17 T Head depth 25 mm, blade length 125 mm
12 190 0.147 6036270 VDE 2 E 19 T VDE insulation up to 1000 V, acc. to EN 60900/IEC 60900
VDE 2 E 22
13 190 0.130 6036350 VDE 2 E 24
VDE 2 E 27
14 210 0.151 6036430 VDE 2 E 30
VDE 2 E 32
15 215 0.155 6036510
iO
17 220 0.199 6036780
ö 1000 V
19 240 0.244 6036860
No.
22 260 0.319 6036940 VDE 894 9
VDE 894 10
24 280 0.446 6037080 VDE 894 11 ! M N Head Ø Ø 0 Code No.
VDE 894 12 3 125 225 9
27 295 0.506 6037160 VDE 894 13 4 125 225 10 8,9 0.109 1747045 VDE 2133 3
VDE 894 14 5 125 225 11
30 310 0.592 6037240 VDE 894 15 6 125 225 12 8,9 0.111 1747053 VDE 2133 4
VDE 894 16 7 125 235 14
3V2DE894 330 0.683 6037320 VDE 894 17 8 125 235 15 8,9 0.112 1747061 VDE 2133 5
VDE 894 19 9 125 235 16
VDESINGLEOPEN ENDEDSPANNER VDE 894 22 10 125 235 17 8,9 0.114 1747088 VDE 2133 6
VDE 894 24 11 125 245 19
T GEDORE vanadium steel 31CrV3 VDE 894 27 12 125 245 20 9,9 0.152 1747096 VDE 2133 7
T VDE insulation up to 1000 V, acc. to EN VDE 894 30 13 125 245 21
VDE 894 32 14 125 245 22 9,9 0.154 1747118 VDE 2133 8
60900/IEC 60900, two-ply Check-Tool 17 125 245 26
insulation 9,9 0.154 1747126 VDE 2133 9
T Jaw set at 15 °
9,9 0.161 1747134 VDE 2133 10

10,9 0.193 1747142 VDE 2133 11

10,9 0.196 1747150 VDE 2133 12

10,9 0.199 1747169 VDE 213313

10,9 0.198 1747177 VDE 2133 14

10,9 0.222 1747185 VDE 213317

!y 0 Code VDETORQUEWRENCHES od
9 105 0.030 6572040 iO
10 105 0.034 6572120 VDE 4507
11 115 0.044 6572200 ö 1000 V
12 125 0.052 6572390 VDETORQUEWRENCH1/2"5-50 N·m/4-37
13 135 0.067 6572470 lbf·ft
14 145 0.081 6572550
15 150 0.093 6572630 T Automatic short-way release and acoustic signal
16 155 0.108 6572710 T Manually adjustable dual scale with metric and SAE
17 160 0.117 6572980 values
19 175 0.161 6573010 T Fine toothed ratchet with square drive as per DIN 3120-
22 200 0.210 6573280 A 12.5, ISO 1174
24 220 0.268 6573360 T VDE insulation up to 1000 V, acc. to EN 60900/IEC 60900,
27 245 0.396 6573440 two-ply
30 265 0.486 6573520
32 280 0.558 6574920 Check-Tool insulation

536 a" a y 0 Code No.

552

TechnicalSymbols m.b Squaredrive(external) x Depthofopening /overhang
n.c w Depthofopening /Clamping width/Clamping range
0 Weight (total) o W Jawwidth/tapewidth
y Length (total) d
v ” Length(total) p new
, Diameter(alsodia.ofhead, ofshaft, ofpoints) e
[ Diameter r Cataloguepage
f

GEDOREpipewrenches

Topquality tomeetmaximumrequirements

T Useofthemostup-to-datemachineryand
environmentally-friendlyproductionprocesses

T Everythingisbasedontightlycontrolledand
selectedmaterials

T Experiencedandreliablespecialistsvouchfor
precision-likeprocessing

T Stringentqualitychecksaftereachproduction
stepensureaconstantlyhighlevel

T High-gradeindustrialqualityforthetoughestforms
ofcontinuoususeandsafetyineverydaywork

Precision, dimensionedaccuracyand
fittingexactness

T Themostimportantrequirementsfornon-taxing
andsafeworking

Everythinghandleddowntoatee

T TheabsenceofChrome6inthetoolsissimplyamatterof
coursefor usand hasbeensofor many years.

T Best-possibleresultsaredowntotheunique
manufacturing processesandspecial treatmentfortools

Pipewrenchessubject tofull
hardening/tempering

T AllGEDORESwedishpipewrenchesarehardenedand
tempered acrosstheirentirelengthandcross-section.

Serratedfaceflame-hardening

T AllGEDORESwedishpipewrenchesareadditionally
flame-hardenedattheteethbyahardnessunitdevelopedby
ourSpecial MachineryConstructionsection. Auniform
distributionoftemperatureacrosstheentirejawsurface
ensuresastress-relievedadditional hardeningofthesurface
oftheteeth.TheDINspecifiedhardnessvaluesaresurpassed
witheasebyGEDOREpipewrenches.Thegripholdsupfor
yearsevenundertheroughandtoughdailyroutine.

Round thread with undetachableadjustingnut Self-clampingserratedface

Anon-detachableadjustingnutwithroundthreadensuresawidthadjustment.Around Theself-clampingserratedfacegripsreliablyand
threadstandsupbetterthanotherthreadtypestomechanical damageandsoiling.Itallows firmlyandthisisintensifiedastheturningresistance
theadjustingnutonthepliersshafttorunrapidly,evenlyandprecisely. isincrease.Thereisnoneedtopressthehandles
together.GEDORESwedishpipewrencheshavethat
non-slipgrip- evenonsmoothpipes.

554

Manufacturingprocessforpipewrenches

Thepipe pliers compriseahook, shaft, sleeve, knurlednut andlocking ring. Theindividual partsareinitially
manufacturedseparately.Final machining is carried out ontheassembled pipewrench.

TheHead

(1) Theblankisstampedinaneccentricpressfromsteel flatstock. Thesteel
usedis GEDOREchrome-vanadiumspecial steel. Thethickheadandslim
shaftcanalreadybeidentified

(2) Theblankisheatedpreciselytoforgingtemperatureinthe
continuousfurnaceandthenforgedinaforgingdie

(3) Theexcessmaterialisremovedbyde-burring.
Scaleisremovedbysandblastingandgrinding

(4) Threadcutting

(5)Theslotfortheshaftismilled.Theteethare TheSleeve
broached
(1)Thesleeveisstampedfromsteel
TheShaft
(2)Thesleeveispre-bent
(1)Theblankisstampedinaneccentricpressfromsteel
flatstock.Thesteel usedis GEDOREchrome-vanadium (3)Thestampedgeometrygivesthe
special steel.Thethick headandslimshaftcanalready finishedsleevehighflexural strength.
beidentified. Itissubsequentlyhardenedinthe
continuousfurnace
(2)Theblankisheatedpreciselytoforging
temperatureinthecontinuousfurnaceandthen
forgedinaforgingdie.

(3)Theexcessmaterial isremoved byde-
burring.Scaleisremovedbysandblasting
andgrinding.

(4)Therivetholeforthe
sleeveisdrilled.

(5)Thejointismachinedtoitsfinal
geometryinthemachiningcentre.

(6)Theteetharebroached.

(1)Intheareaoftheslot,thehookis (2)Inthecontinuousfurnace,thepipewrenchisheatedto (3)Thepipewrenchisstoveenamelled.Thesidesurfaces
widenedandpushedthroughtheshaft. hardeningtemperature,quenchedinawaterbathand oftheheadaregroundandtreatedwithacorrosion-
Oncethisisdone,thehookispressed completelyhardenedthrough.Toachievetheoptimum protectionagent.Thefinalstepistoscrewonthe
backtoitsoriginal size. combinationofhardnessandtoughness, thewrenchis knurlednutandthelockingring.
annealedthroughout.TheteethofGEDORE
pipewrenchesarethenonceagainflamehardened.The 555
additionalhardnessthisachievesensuresalongtool life.
Thesleeveispushedontheshaftandrivetedtothe
hook. Beforeenteringthepaintshop, thepipewrenchis
straightened,descaledanddegreased.

576

Technical Symbols r= mm Radius

0 Weight(total) new
y Length(total) Cataloguepage
, Diameter(alsodia.ofhead, ofshaft, ofpoints)
[ Diameter

S ConformitywithEUguidelines

Topqualitytomeetmaximum
requirements

T Useofthemostup-to-datemachineryand
environmentally-friendlyproductionprocesses

T Everythingisbasedontightlycontrolledand
selectedmaterials

T Experiencedandreliablespecialists
vouchforprecision-likeprocessing

T Stringentqualitychecksaftereachproduction
stepensureaconstantlyhighlevel

T High-gradeindustrialqualityforthetoughestforms
ofcontinuoususeandsafetyineverydaywork

Precision, dimensionedaccuracy
andfitting exactness

T Themostimportantrequirementsfor
non-taxingandsafeworking

Everythinghandleddowntoatee

T TheabsenceofChrome6inthetoolsissimplyamatterof
coursefor usand hasbeensofor many years.

T Best-possibleresultsaredowntotheunique
manufacturing processesandspecial treatmentfortools

GEDOREPipebendingsystems

Advantagesand benefits

Features that make the difference...
T Durablequalityforheavyprofessional use
T Gentlehandlingofworkpieces
T Suitableforsolvingproblems,avarietyofmaterialsandapplications
T Fromsimplebendingplierstoaelectro-hydraulicbendingmachinefor4"pipes
T Hand-operated,hydraulicandelectro-hydraulic
T Forthecompleterangeofstandardpipegrades

Pipe materials

Electrical limiter

Solvingproblemsis ourstrength- Pleaseaskus!

578

604

TechnicalSymbols

0 Weight(total) M.R ( Dimension head/striking face
Length(total) N.S Distance, hole toedge
y Diameter(alsodia.ofhead, ofshaft, J magnetic
ofpoints) O . T Squaredrive Magneticlifting power
, Diameter I new
Width acrossflats(Nominal Width) (internal) J
[ Width acrossflats(Nominal Width) Cataloguepage
! P. U
" Squaredrive(external)
m.b RwV Depthofopening /Clamping width/Clamping range
n.c
od 1 External hexagon Unit
pe 3 Drivebi-hexagon
r W Jawwidth/tapewidth

f V Headwidth

E Head

diameter

TYRE FITTING/REMOVAL

FOUR-WAYWHEELWRENCH

T Hotforgedhexagon
T Thecollar,typical ofGEDORE4-waywheel wrenches, enlargestheweldingarea.
T Thepositive-fit joint remainssolidevenunderextremeloading..

28 PKH 28PR + 28PRV

2-WAYWHEEL WRENCH FOR CARS 1 UNIVERSAL4-WAYWHEELWRENCHforcarsandsmalltrucks

T An indispensible tool for all usual car wheel nuts T Acc. to DIN 3119, ISO 6788 1d
T With a protective central reinforcement (DBGM = T With solid turned centre, for the car and truck workshop
German utility patent) T Practical and strong, with long T With extra long lever arm and great range of sockets
lever arm, a space-saver in the car boot T GEDORE T GEDORE vanadium steel 31CrV3,chrome-plated
vanadium steel 31CrV3,chrome-plated T Dimensions: 550 x 550 mm
T Dimensions: 410 x 260 mm

28 PR

28 PRV

!, 0 Code No. ½"
17x19 (3/4") 26x28,5 1.020 6227290 28 PKH

28PU + 28PUV

4-WAYWHEEL WRENCH FOR CARS 1d !, 0 Code No.
2.315 6227530 28 PR
T For car wheel nuts in metric and inch sizes 17x19 (3/4")x21x24 26x28,5x30,5x35,5 26x28,5x30,5x17,5 2.255

T Acc. to DIN 3119, ISO 6788 17x19 (3/4")x21x1/2" 4kt

T With protective central reinforcement (DBGM = German utility 6227880 28 PRV

patent)

T GEDORE vanadium steel 8573-00· DMK200 267· 286

31CrV3 T GEDORIT silver

powder-coated T CS = T Forthecontrolledtighteningofwheel nutsorstuds, werecommendtorquewrenches
T Fortruckwheels, wespeciallyrecommendtheDR-LKW torquewrench
chrome-plated T Fortighteningandwrenchsizesseetablesinannex

T Dimensions: 420 x 420 mm

½"

28 PU K19 LS /K 19 LS-004 233· 234

!, 0 Code No.
1.285 28 PU
17x19 (3/4")x21x11/16" 26x28,5x30,5x26
6227610 1.290 28PU CS
17x19 (3/4")x21x11/16" 26x28,5x30,5x26
6227960 1.315 28 PUV

60167x19 (3/4")x21x1/2" 4kt 26x28,5x30,5x17,5

6228260

620

621

Spezial-Werkzeugbau-GmbH

Whenit is amatterofeasing andoptimizing repairsonvehicles, thenacross theworldyouwill find KLANN
special toolsbeing usedagainandagain.
Forover35yearsnowwehavebeendevelopingandmanufacturinginnovativespecial toolsforall types ofvehicles.
Ourprime aimis tomakerepairssafer, quickerandthusmorereasonablein price.
Thatis whyweundertakeintensivedevelopmentsin ourowntesting plantsoastoreact morerapidlytomarketrequirements.
Weusethemostup-to-datetechnologyinproductionandeffect training directlyonvehiclesin ourtesting plant.

MOREINFORMATION?!

Youcanfind moreinformation andthespecial toolsin our
maincatalogue or on the internet under:

www.klann-online.com

Quality Special Tools...

long-lasting, reliable and innovative

KIS- KLANNINFORMATIONSYSTEM

Serviceisthenameofthegamefor us!
Haveyouheardof ouronline KLANNInformation System?Here
youcantranscodeOEtool numbers intoKLANNItemNos.

KLANN-Spezial-Werkzeugbau-GmbH

BreslauerStrasse41 Tel:+49 (0)771/83223-0
78166Donaueschingen Fax:+49 (0)771/83223-90
Postfach 1329 [email protected]
78154Donaueschingen
Partnerin the group

GEDOREproducts- traceabletonational standards Calibrationhierarchy: Fromnuts
andbolts tonational standards
Traceabilityistheultimatecut-offcriterionforanycalibration.Measuring results must
berelatedtothenational standardbymeansofacontinuouschainofcomparative Torquemeasurement
measurements.Evidencecanbeprovidedinadirectcomparisonwiththenational
standardorviaseveral calibrationstepsbymeansofanindirect comparison withother Nationalstandard/Primarystandard:
standardsassociatedwiththenational standard. Basis forspecifying all subsequentstandardsofthe
corresponding size, by official decision. Developed
GEDOREtorquetoolsareproduced,adjusted,traceablycalibratedandcertifiedobserving andmaintainedinGermanybyPTB,Braunschweig.
maximumqualitydemands.Theyaredesignedandmanufacturedinsuchawaythatthey
complywithorevenexceedtherequirementsoftheapplicableDINENISOstandards, DAkkS calibration standard /Reference standard:
wherebyourstringenttestandmeasurementequipmentguidelinesrepresentaquality Astandardrepresenting the highestlevel ofaccuracy
markofhigh productquality. atacertainplace(company,laboratory).

Eachnewtorquewrench,torquescrewdriverandtestdeviceincludesaGEDOREfactory Workingstandard/Factorystandard:
testcertificateinaccordancewiththerespectivelyapplicablestandards.Anditgoes Astandardwhichiscalibratedinconnectionwitha
withoutsayingthatourfactorytestcertificatesaretraceabletonational standards. referencestandardandroutinelyusedtocalibrateor
Serial numbersontheproductandonthecertificateservetowardsunambiguousproduct examinemeasuringequipment.
identification.Onrequest,wecancalibratedandcertifyyourtorquetoolsinourown
DAkkScalibrationlaboratoryandin accordancewithDAkkSguidelines.Yourtool is then Testequipment
traceabletonational standards. Measuring equipment routinely used for
calibrating orexaminingmeasuring tools
Tip (torquewrenches).

Onlyrelyonmeasurementresultsachievedusingtraceablecalibrated 623
measuringequipment.Onlybyassociationwithnational standards
andthereforetheinternational referencesystemaretestresults
comparableandquality-basedworld-wide.Traceabletestequipment
managementhaslongbeenspecifiedforcertifiedcompanies(DIN
ENISO9000ff.).Thecalibrationhierarchyisdepictedinpyramidform
anddemonstratesall ofthelevelsoftraceabilitycurrentlyinplace.
Thefewerthestepsfromthetestobject tothenational standard,the
morereliablethemeasurementresult.DAkkScalibration- directly
traceable-guaranteesaveryaccuratecalibrationresultofthe highest
level.

PTB

National
Standard
Basisofall
lower-orderstandards

DAkkS

Calibration Standard Highest
calibrationinoneplace

UsageStandard fortesting
measuringdevices

CustomerTestEquipment Measuringdevices
formonitoring torquewrenches

Products Measuring tools (torquewrenches)
whichcheck andtighten bolts safely

Top-notch
reliability

Ladders 1
Stepladders
Scaffolding Safety through innovation
Custom made constructions

www.solide.com

Contents

Safety through innovation

Solide, before and now 4
Our mission: top-notch reliability 6
Ladders 8
Stepladders 20
Scaffolding 30
Custom made constructions 46
Various (trestle, accessories, spare parts) 50
Symbol summary 55

3

With
polyester
coating

Solide: before and now

The success story of Solide starts in Belgium at the Safety through innovation
beginning of the Sixties. Solide was one of the first
manufacturers to switch from wood to light aluminium Belwind
to make climbing equipment of exceptional quality for Offshore wind farm
the professional end user. Etienne Lemaire
“We opt for Solide equipment at
By supplying unique, polyester-coated ladders and stepladders that our yards because then we can
are “as strong as iron” and that are 100% reliable, the company has be certain of having top quality.
conquered the Belgian professional market and quickly assumed a All the certificates are always in
strong second place in the Dutch market. order and available immediately.
We do not take any unnecessary
Scaffolding and specialised structures complete the range and new risks.”
distributors are appearing in other European countries such as France,
Switzerland and Russia. De Witte bvba
General contracting
For decades now painters, builders, roofers, electricians and Dirk De Witte
other professionals have grown up with the Solide brand that has “As a contractor, safety is an
meanwhile become a household name for professional end users. absolute necessity. Solide
ladders are extremely strong and
The professional chooses Solide for its quality, reliability and almost indestructible. Not only
convenience but also because over the years the brand has lent do they last longer but you can
real meaning to the term “professional products”. Solide exceeds feel the difference when you
legal standards and can consequently offer an exceptional 10 year stand on them.”
guarantee for manufacturing faults. Furthermore, the necessary product
certificates can easily be downloaded from the website.

Close cooperation with distributors and wholesalers and their loyalty
to the Solide brand is no coincidence as in Belgium the majority have
already worked continuously with Solide for more than 30 years. And
there are good reasons for this: a market presence of many years,
respect for the term “professional” equipment, ample stocks and
therefore rapid delivery and unique product characteristics such as the
polyester protective coating.

The brand embodies trustworthiness and provides additional
4 protection in all areas for distributors and customers. All

commercialised products are manufactured in Belgium without
exception.

“Top-notch reliability” is not only a characteristic of Solide products,
but is also indicative of the commitment of both dealers and Solide
employees.

We would like to demonstrate to you that Solide more than deserves
its market reputation.

The Solide team

HEC bvba
Electro & Cabling
Jan Hofman

“When you have to lay electric
wires or install lighting in homes,
you must be able to stand
comfortably on your stepladder
for long periods of time. The
broad treads of Solide ensure this
and the treated aluminium keeps
your hands clean. Since I started
work,Solide has been my preferred
choice.”

5

Our mission: Top-notch reliability

All Solide access equipment is manufactured on an With
industrial site in Langdorp (near Brussels) totalling polyester
more than 15,000m2. The features mentioned below coating
make them into unique professional products.
Why opt for Solide?
TOP QUALITY GUARANTEED > Market leader for more than 40 uninterrupted years
The products meet the strictest quality requirements and safety > Professional products via a professional network
standards. Thanks to special aluminium alloys and state of the > Constant availability of stocks
art production process (a combination of crimping, welding and > Rapid delivery to suppliers
positioning of rivets or bolts); the end product is light but extremely > 10 year product guarantee for manufacturing faults
strong and safe. > Polyester coating
> Extensive product range
PRODUCTION PROCESS WITH COATING > Trustworthiness
During the production process, industrial ladders, steps and other > Consistent commercial policy
structures are finished with a transparent polyester coating. Untreated
aluminium blackens but the protective coating ensures that the user
does not get black hands. In addition, extreme external temperatures
are reduced when touching the ladders.

STRICT SAFETY STANDARDS AND VERIFICATIONS
In terms of quality, nothing is left to chance. The necessary tests are
performed internally using the company’s own test facilities to be able
to guarantee a sound quality standard.
Externally strict verifications are performed by the independent
Vinçotte Institute before the VGS label is issued.

6

Verifications

> Every rung withstands a weight of 350kg.
> Every ladder is horizontally loaded with 100kg at its maximum length.
> In the A position, our ladders withstand a total load of 800kg.
The verification certificates can be found on the website (www.solide.com) and are easy to
download and print out.

Compliant with:

EU EU EU EU

EN 131 EN 12810 EN 12811 EN 1004

7

Ladders

9

Safety through innovation

Safety and stability

> The stile is made of an extruded seamless aluminium tube profile
into which the rungs can be additionally fastened.

> The rungs are round underneath and have a flat, ribbed surface
on top to prevent slipping (in the case of industrial ladders, up to
28mm wide).

> When putting up the ladders, the standing surface of the rungs is
always horizontal to make standing on the ladder more comfortable
and less tiring.

> The stile profile has a groove on the inside between which the rung
is clamped and can therefore never rotate around its axis.

> Two-piece and three-piece ladders have extra wide and sturdy
sliding hooks.

> Type C and D ladders have rung hooks upon which two sections
can be secured after sliding them apart. These hooks completely
surround the rung so that the load is evenly distributed rather than
just the rivets being loaded.

> To ensure perfect stability and for additional reinforcement, the first
2, 3 or 4 rungs (depending on the length and base width of the
ladder) are connected by means of two aluminium rods.

> The best-selling Solide ladders have a flared base to ensure
optimum lateral stability when in use.

> The ladders are regularly tested internally to the highest safety
standards: VGS approved in Belgium and Commodities Act in the
Netherlands. EN131 standard compliant.

10 Aesthetics and ease of use

The flared base and the broad surface area of the rungs, as well as
their horizontal position when in use make working on the ladder user-
friendly and comfortable for the professional.
Distance between the rungs: 25cm.
Industrial ladders from Solide have a polyester coating that offers
numerous advantages:
> The ladders retain their new appearance,
> Hands and clothing are no longer blackened as a result of contact

with untreated aluminium,
> Extreme temperatures are partially neutralised by the protective

coating.
During production the utmost care is taken regarding quality,
safety and stability on the one hand and the materials used on the
other hand, enabling Solide to issue a 10 year guarantee for any
identifiable structural faults.

Single ladder model

A

Single ladder EU

> For use in a professional environment. EN 131
> Available with open or straight base.
> EN 131 and VGS standard compliant.
> Comfortable mounting thanks to special anti slip rungs in 100% horizontal position.
> Special protection thanks to polyester coating.

kg 11

6 1.75 m 66.5 cm 42.0 cm 60 4.0 kg With
polyester
7 2.00 m 66.5 cm 42.0 cm 60 4.4 kg coating

8 2.25 m 66.5 cm 42.0 cm 60 5.0 kg Safety through innovation

9 2.50 m 66.5 cm 42.0 cm 60 5.4 kg

10 2.75 m 66.5 cm 42.0 cm 60 6.3 kg

12 3.25 m 66.5 cm 42.0 cm 60 7.2 kg

14 3.75 m 66.5 cm 42.0 cm 60 8.6 kg

16 4.25 m 66.5 cm 42.0 cm 60 9.7 kg

18 4.75 m 66.5 cm 42.0 cm 70 11.5 kg

20 5.25 m 66.5 cm 42.0 cm 70 12.5 kg

24 6.25 m 66.5 cm 42.0 cm 70 14.9 kg

28 7.25 m 66.5 cm 42.0 cm 80 21.7 kg

32 8.25 m 66.5 cm 42.0 cm 80 25.4 kg

model

C Dual convertible ladder

Dual convertible ladder EU

> Extendable, can be taken apart and converted into a double ladder up to 2x12, special version for 2x24, 2x15, 2x16. EN 131

> VGS and EN 131 standard compliant.

> Comfortable mounting thanks to special anti slip rungs in 100% horizontal position.

> Special protection thanks to polyester coating

> Standard equipped with top wheels for 2x14 rungs and above version.

12 > Unique construction allows 100% safe position in open position without anti-spread device.
> This ladder is also available with a straight base and a stabiliser bar.

> When using in open position (double adjustment), climb the ladder on the side on which the steps are in 100% horizontal position.

With 2x6 1.75 m 2.75 m 67 cm kg
polyester 2x7 2.00 m 3.25 m 67 cm
coating 2x8 2.25 m 3.50 m 77 cm 60 8.0 kg
Safety through innovation 2x9 2.50 m 4.00 m 77 cm 60 9.0 kg
2 x 10 2.75 m 4.50 m 87 cm 60 10.0 kg
2 x 12 3.25 m 5.50 m 87 cm 60 11.6 kg
2 x 14* 3.75 m 6.50 m 87 cm 60 13.0 kg
2 x 15* 4.00 m 7.00 m 87 cm 65 15.2 kg
2 x 16* 4.25 m 7.50 m 87 cm 70 18.2 kg
2 x 18* 4.75 m 8.50 m 87 cm 70 19.9 kg
2 x 20* 5.25 m 9.50 m 87 cm 70 22.9 kg
2 x 22* 5.75 m 10.25 m 87 cm 80 25.4 kg
2 x 24* 6.25 m 10.75 m 87 cm 80 31.7 kg
80 34.7 kg
80 37.3 kg

*Standard not double adjustment