Solid Deals International Catalogue

ceptive Industries Inc.

..leaders in thermal technology

Overview

kway - Plainwell, MI 1
269-204-6768

Per

Company Bac

 Established in 2002 with an
manufacturing core team fr
Company, a 60 year old co
operations in 2001.

 2015 Projected sales - $10

 Expanding to 32,000 ft² of

 Base team of 24

951 Industrial Park
49080 USA - 2

rceptive Industries Inc.

..leaders in thermal technology

ckground

n experienced operations and
rom Michigan Oven
ompany which ceased

0,500,000 USD

manufacturing space

kway - Plainwell, MI 2
269-685-3040

Per

Company Bac

 Partnered with Perceptive Con
 Utilize a combination of Sales

relationships with ancillary eq
 14 degreed engineers speciali

 Mechanical Engineering
 Electrical Engineering
 Computer Engineering
 PE’s on staff

 Systems designed, built, and s

951 Industrial Park
49080 USA - 2

rceptive Industries Inc.

..leaders in thermal technology

ckground

ntrols and Prab Conveyor
reps, direct sales and key
quipment manufacturers
izing in:

shipped worldwide 3

kway - Plainwell, MI
269-685-3040

Pe

What do we do? Indus

 Oven types Include:

-Aluminum Solutions Heat Treat -Wal
-Heavy Duty Batch -Rail Ovens

Processes include:

-Tempering - Aging -C
-Baking -Heatset -St

951 Industrial Park
49080 USA - 2

erceptive Industries Inc.

..leaders in thermal technology

strial Oven Systems

lk In -Truck Ovens -Conveyor
-Drop bottom

Curing -Drying

tress Relieving

kway - Plainwell, MI 4
269-204-6768

Pe

What do we do? Thermal
 Complete systems can be d

• Regenerative, Catalytic and R

951 Industrial Park
49080 USA - 2

erceptive Industries Inc.

..leaders in thermal technology

Oxidizers
designed to include:

Re-cuperative Thermal Oxidizers

kway - Plainwell, MI 5
269-204-6768

Pe

What do we do? He

 ROI in energy savings in some

951 Industrial Park
49080 USA - 2

erceptive Industries Inc.

..leaders in thermal technology

eat Recovery

cases less than 1 year!

kway - Plainwell, MI 6
269-204-6768

Pe

Markets Serv

 Metal Finishing
 Automotive
 Fastener/Stampin
 Breakfast foods
 Metal Container
 Snack foods
 Pharmaceutical
 Chemical

951 Industrial Park
49080 USA - 2

erceptive Industries Inc.

..leaders in thermal technology

ved

ng

kway - Plainwell, MI 7
269-204-6768

P

Customers Se

● Abbott Laboratories ●A
● STC Technologies ●B
● Jessup Engineering Inc. ●S
● Benteler ●K
● Textron ●D
● The Magni Group ●W
● Dexter Fastener ●P
● EBAA Iron ●P

951 Industrial Park
49080 USA - 2

Perceptive Industries Inc.

..leaders in thermal technology

erved

ALCOA
Ball Metal Beverage Cont.
Sun Chemical
Kraft Foods
Depor Industries
Whirlpool
Paramount Coffee
PPG

kway - Plainwell, MI 8
269-204-6768

P

SYSTEM 1:

HTT-001 Walk In Oven Composite Cure System

 Internal Dimension : 10Ft x 15 Ft x 7 Ft (2
 Materials : Aircraft Parts Materials (Oman
 Temp. Range : Coiled/Electric-220 Deg. F
 with double door opening
 with internal vacuum connection
 Vacuum Pump
 with internal temperature monitoring therm
 with external control panel
 electrically heated
 control panel specification :
 with high contrast high readable LCD scre
 with alarm/control integration
 with selectable English or Metric units
 with Hard Copy Print-out on every cure cy
 with power failure auto recovery
 power failure auto recovery
 can store cure cycle program
 PLC Controller for a fully automated syst

951 Industrial Park
49080 USA - 2

Perceptive Industries Inc.

..leaders in thermal technology

m with Vacuum Bag Cure Capability 9
220Def.F. max)
n Air Aircraft Fleet)
Fahrenheit Max

mocouple jacks

een

ycle run

tem for process and data logging

kway - Plainwell, MI
269-204-6768

P

SYSTEM 2:

HTT-002 & HTT-003 Aluminum Solutions HT w

Oven:
• Internal dimension: H(1500mm)xW(1000mm
• Material : Aircraft Parts Material (Oman Air A
• Temperature Range: Coiled/Electric – 700De
• NADCAP (National Aerospace and Defense

Oven
• Oven for Aerospace Industry Standard such

treatment of aluminum
• Very easy to navigate and straight forward pr

PC for a fully automated heat treat / quench
• Automatic saving of the charge documentatio
• administration of the calibration cycles
• with schedule management of the required te
• the testing cycles for Temperature Uniformity

entered in days and monitored by the system
• with PID digital set and display
• corrosion resistant
• with over temperature protection
• with interior light
• with Hard Copy Print-out on every cure cycle
• with digital process control timers and multi s
• INCLUDE Training of pers9o5n1neInl odunstthriasloPvaerkn

49080 USA - 2

Perceptive Industries Inc.

..leaders in thermal technology

with/Quench

m)xD(1000mm)
Aircraft Fleet)
eg. C. Max.

Contractors Accreditation Program) Approved

as AMS2750E and AMS 2770 for heat

resentation of all the data in plain text on the
sequence process.
on at the end of the program

esting cycles including a reminder function
y Survey and System Accuracy Test are
m

e run 10
segment programmers
knw(mayai-ntPelaniannwceell,,sMeIt-up, etc.) during purchase

269-204-6768

P

SYSTEM 2: Continued

HTT-002 & HTT-003 Aluminum Solutions HT w

Quench:
• Internal Dimension : 3Ft x 5Ft x 2.5FT
• Material : Aircraft Parts Material (Oman Air A
• Quenching : Water and Salt Bath
• Stainless steel constructed and reinforced w

drain, overflow, fill, pump suction and discha
sit on the floor.
• Pumps and Piping : high quality cast iron ce
mechanical seal, motor, coupling, guard and
supplied with galvanized steel pipe, fittings a
• Temperature and Level Control : with temper
flow to the tank . Control valve is operated by
mounted digital temperature controller with th
the temperature signal to the controller

951 Industrial Park
49080 USA - 2

Perceptive Industries Inc.

..leaders in thermal technology

with/Quench

Aircraft Fleet)

with structural steel sections with fitting for
arge and mounted on a base that is designed to

entrifugal pump supplied with complete
d base with pump re-circulating system
and valves
rature control valve to control the cooling water
y a linear valve actuator 4-20mA and panel
hermocouple on the quench tank to provide

kway - Plainwell, MI 11
269-204-6768

P

SYSTEM 3:
HTT-004 Furnace w/ Quench
• Internal dimensions : H(600mm)xW(600mm)
• Type of Furnace : Coiled /Electric
• Quenching : Water and Salt Bath
• volume : 324 liters
• with over temperature protection
• with 8 to 20 segment programmer
• with additional shelves and runners
• PLC Controller for fully automated heat trea

951 Industrial Park
49080 USA - 2

Perceptive Industries Inc.

..leaders in thermal technology

)xD(900mm)- 750 Deg. C. Max

at / quench process

kway - Plainwell, MI 12
269-204-6768

Werkzeuge fürs Leben • Tools for life

*2011 12Safe working with non-sparking tools

* non- sparking

Subscribe to the GEDORE Newsletter Werkzeuge fürs Leben · Tools for life newsNEWS
at www.gedore.com … news
2010 REVIEW ...

nNeEWwS s
P2RO0MO1TIO1N Sa2le0s 1C1aRmempscahiegidnO2ring0ewin1sa1lsWerkzeugefürsLeben·Toolsforlife 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4
PROMOTIONORIGINALS
FROM REMSCHEID! 28.03.-31As.l0ong5a.s2sto0ck1las1ts! 2011
tWGrtsrettelowfaaaoaciheEvtotlpandWmntoaoehssoaiehDssuprptosGeudpetoesnlnoaeiiiaeprrsirsasnnepfwnoGOrtkentolydDexveatftoh.kantcodhddel.EelotsitigaWiReahioiuarhdnn6dmnreneieDsarefvtnefpatiiEi,.id0ncftgnchnsahscctsmOMeinemt.rrdheeRitctiypethheo,opalDeRptearrapuAGtseaehhoarrsbdutEnndolnrAtetllGsnam.Elhsdteyeauilho4tdtceoun9tetutctIvsDseerae0hbeCoiasatdt1yoetsmfetnwrdr0ohOpceaatwftiscrmn,itiooaacuisacmnrkttrbeGmshReaGtinuenyitieaartseircenbntynoltueeEpEoicsreEslfdp2uhldntehuglGr.salecrDegilroyuiDustodceoidAs.nethio2-vnslmOEnsiiumauTeycsnaOnoi0euigothnD-enhaocgRsssinhdar1neryamGncgfntlReeytqinEit0essoepO,sinhckaoctonEacusE“,aafsurimlGataouw1SetugmnRgtiroaDtrytkrenhhtnalcncE9flhegldeaaFEcohnlioGiapOcfhedeDe-otntt1atsaaufaebtenryhcaftrrlrirtm„Osmg9aücRotemorrbloetbsHghAeaoittcsra.uduRcEsrproiesuseafaosaobnandpEuloIrdalopettnmremnadtondewi.odcijaimlwrlnFcqdnsnrgcdueknoHatddbwspoirbitot-dnndatutasuwatetohenp.oolhcuudahsbucaa,enntdarweeopiucsaronBeivrtantksuunkgloelooiovreerhwetineiuenlgfoueectnesrurtelmfrluFvncrberoeyyyyy”oa“ittttlrytaotewrntarswtatmorhftiynaromrsgelord.ee,deehpteadiuatriTprtetsunolhwtteachemsehecrdstouclositenoosClaeegshnooeastmlsistssooiatcstasanceivduspeisrla.rlneepittnestoseocgeanteiAr.g.beonntcgewrtaetlFdGatretefyancnnuooetaetansEsiithtrciednnclpnvt.asohiDeltoeoTtoeldscaowtnceyapOonunrwepeosnteed-rRh-svi–dgrineEt,e-eodceohntgM-anaaobnePstntTesoauGhorcahd6hdtninilsrowelucycensta2eoeselouhltnepnerysfn6haakgeombfyetnedmlssnCeiacuhreporceusdicwhtoaamueirihbbuaisenpgetcstnwntpgiuucfa.arGihpgoyoosNwtehlItrltwNleosfeohE‘eilriysnnsoooviadtyDrgersoit-oi.oeynttgrovhygnuk.Oh.o6w,lwoiaouete7noTectultoRrftouedoahhgoriwoeisr2Eeserltdroeiewiyarn.o0nhsdlaamoaerudsu1o-Gngi-dehvwsshbft1arsf„txcaEeraeoslMnnitctrcsteiDrniecplhweisoouoabh-adniOanoenmcbrdendnapspRahdlleoninlbeeoteEvyuldgeinrieon“snareS-gt.atenrcTGeitincdhihaoeapdlalerünlherlmosybodisrlcuaeoaGeasnnttslwEptckcoyeiDoahon“pfw.inmenOathAwnsrt.Ryersee.bsEgoirp”sDsuUfueaiatsoedcs-nn2naachtdonh0leef,sereetmoiretrtghah.feumctnicbarcooaostephatmrmtnrkredoooeetb2ifv,nsnei0tenigdlhtayn1esse,s0
Limited
Edition. If Oscars were awarded in the tool
No. 1580 SETCode1539973
- strong -
- classical -

- up-to-date -

- genuine GEDORE - industry, then the GEDORE 1580
tool trolley would most certainly

receive one for its lifetime‘s work.

Its classic design, sturdy and robust

body and its as ever up-to-date

intended purpose have turned

it into a true leader amongst

tool trolleys.

Remscheid . Made by GEDORE

Germany . Made in New_CGATCR_DE_UK_XXX_10/07

Made in

© copyright GEDORE Germany Page 1

© copyright GEDORE Germany New_CAR_DE_UK_XXX_10/07

Do you know about our individual catalogues... ?

@work, Industrial Catalogue
Forestry Tools
Special Automotive Tools

Werkzeuge fürs Leben · Tools for life SONDER-PREISKATALOG

8FSL[FVHFGàST-FCFOt Tools for life 2011



2

non-

SERVICE / FEATURES 2- 9
10 - 33
SPANNERS NON-SPARKING 34 - 51
52 -57
SOCKET SETS AND ACCESSORIES NON-SPARKING 58 - 63
64 - 73
SCREWDRIVERS NON-SPARKING 74 - 79
80 - 83
PLIERS NON-SPARKING 84 - 89
90 - 95
HAMMERS NON-SPARKING 96 - 99
100 - 103
KNIVES, SCRAPERS NON-SPARKING

BRUSHES, SCRUBBERS NON-SPARKING

HATCHETS, SHOVELS, SPADES, FORKS NON-SPARKING

WEDGES, CROWBARS NON-SPARKING

OTHER HAND TOOLS NON-SPARKING

SPECIALITIES NON-SPARKING

ARTICLE INDEX - CREDITS

Info

T More non-sparking tools on request!
T Haven't you found the right tool?
T Ask us about custom-orders.
T Your problems are our assignments.

3

*

Why the need for non-sparking tools? Why the need for the casting process ?

T The recommendation is to use GEDORE non-sparking tools in all T In contrast to the usual steel tools, the forging process is not
areas where combustible or easily ignitable vapours, liquids and the optimum manufacturing one as far as non-sparking tools
dusts are on hand and everywhere where there is a potential fire are concerned. Whilst forged, non-sparking tools may have an
and explosion risk from sparks. elegant appearance, their drawback is one of suddenly breaking
in instances of overloading.
Characteristics of GEDORE
non-sparking tools: T Casting these materials, in contrast, results in them bending rather
than breaking when subject to overloading.
T Made either from proven, low-sparking special bronze and copper/
beryllium alloys or from other non-spark inducing materials T As cast, non-sparking spanners are of a stronger material cross-
(e.g. wood or electrically conducting plastics) section, they ensure uniform transfer of torque forces.

T The spanners are cast and not forged for your own safety. T We guarantee that GEDORE non-sparking spanners are
T Corrosion-resistant - even against salt water. manufactured from a pure melt without the addition of scrap.
T Copper/beryllium tools are anti-magnetic!
T Advantages: Improved elasticity, reduced brittleness and uniform
material properties

4

non-

Info T The talk usually is of „non-sparking“ or
„anti-spark“ tools.
T The harder a material, the greater the
risk of sparks developing and explosions T From the physics angle, it would be more
occurring. accurate to refer to „low-spark“ since ignitable
sparks cannot be 100 % prevented even when
T As only a cold spark, if at all, develops, these tools are used.
the iron share in special bronze is not of a
critical nature.

T The use of non-sparking tools is a step:
- to avoid explosions
- to avoid incipient fires
- to avoid and keep away sources of ignition
(sparks forming) which might arise when
hand tools are in use (e.g. hammer and
chisel)

Notes on use

CAUTION! NON
T As in applications non-sparking tools are
SPARKING
not as hard as conventional ones, they must
be used with particular care.

T Any over-loading is to be avoided.

T Using non-sparking tools must not be the
only protective step taken in areas at risk
from fire and explosions.

T For a comprehensive protection of both
people and facilities, do follow the relevant
safety guidelines of the various institutions,
e.g. those of the industry associations,
employers' instructions as well as the
statutory specifications of the country in
question.

funkenfrei 5

NOSNPARKING
GEDORE safety tools
Reworking

T The alloy from which the tool is made needs to be T Tools made from GEDORE non-ferrous metal T Considerable precision and care is required
clearly established at the outset before GEDORE can be reworked through forging, regenerating when reworking CuBe tools. In particular, it is
safety tools can be effectively and properly welding and machining. to be borne in mind that copper/beryllium dust
reworked. or vapour is toxic and can damage one's health.
T This reworking should preferably be carried out in Moreover, copper can very easily lose its alloying
T Tools made of special bronze have a yellow colour our plant as following work relating to the "a" and properties - if not in their entirety under certain
(the surface colour may vary from the effects "b" items below a hardness test - if not even tool conditions - from over-heating. The result then is
of atmosphere, chemicals and heating) whilst hardening itself - must take place. that the material only displays the properties of
those of copper/beryllium display a red tone and ordinary copper.
are usually stamped with the alloying name e.g. a) Forging is done at temperatures between 785 °C
"CuBe". and 900 °C; the most favourable forging a) Our recommendation is not to re-forge CuBe
temperature is around 880 °C. Temperature tools or parts of them - all the more so since
limits are to be precisely followed. As for the rest, extensive experience is needed for forging in
no special arrangements need to be made. Even conjunction with secondary heat treatment.
so, the parts must not be cooled by quenching Do ask us if forging in certain circumstances is
but, instead, left to slowly cool in the air. implementable.

b) Welding filler metals - which are the same as the b) In machining and with grinding, in particular,
materials - are used for welding build-up and cooling must be carefully carried out and
repair welding work. heating to over 250 °C is to be avoided at all
circumstances. If processing is undertaken in
c) Even with reworking involving cutting, no the cured state, a cutting angle of around 0 ° is
special precautionary steps need to be kept to. needed for the processing tools.
The same processing tools and devices as for the
steel hand tools can be used. Effective forms of
cooling (e.g. water) are to be on hand for any
re-grinding work.

6

non-

Important information

T for regrinding GEDORE copper/beryllium safety tools:
T Beryllium is a metal which according to the Materials Ordinance is considered to be toxic !
T This very much concerns dusts and vapours which may arise where smelting,

grinding and welding is undertaken.
T There is no risk, however, when grinding, in particular, is of the wet variety!
T Should this not be possible in exceptional circumstances, then the following steps

need to be noted:
1. Do not inhale any dust (wear a face mask)
2. Avoid one's skin and eyes coming into contact with them
3. Wear protective clothing
4. Wear breathing apparatus should dust and smoke develop

nonsparking

7

Non-sparking material analysis

Material Copper-Beryllium

Analysis Be Ni Co Cu
min. in %
max. in % 1,8 0,1 0,4 96,5

Mechanical properties 2,3 0,5 0,7 97,7
Strength N/mm2
Yield point N/mm2 1117 - 1326
Hardness Brinell 840 - 880
280/365

Material Special Bronze (Aluminium-
multicomponent-bronze)
Analysis
min. in % Cu AI Ni Fe Mn
max. in % 76 8 4 4 -
84 10,5 6 5,5
Mechanical properties 1,33
Strength N/mm2
Yield point N/mm2 cured untreated
Hardness Brinell
780 - 989 600 - 670
450 - 550 250 - 270
230 - 290 140 - 180

T Since special bronze would involve over rapid and excessive wear
of all tools with mechanical movements, cutting functions and tip
stresses (such as pliers, ratchets and adjustable spanners), they are
manufactured from the harder CuBe.

T Spanners are mostly manufactured from special bronze.

Notes on use

T The softer the tool the lower the probability of sparks forming.
Selection is at all times to be for that lowest tool hardness which
just suffices for the work on hand. This is something that through
our knowledge of tools we have already dealt for you. We use the
optimum possible material for each and every tool. Tools subject
to concentrated loads are manufactured from the harder CuBe.
The letter at the end of the Article No. stands for the material:
GEDXXXXXXXS = tool made of special bronze
GEDXXXXXXXC = tool made of CuBe (copper beryllium)

funken
funken

FREI

8

non-

*

Dictionary of the EX zones

Explosion protection acc. to ATEX = Explosive atmosphere

T ATEX 137 (118) also designated as Guideline The following zones apply to areas with the The following zones apply to areas at risk
99/2/EC) covers the safety of people employed risk of explosions present from combustible from explosions occasioned by combustible
in the installation, operation and maintenance gases, vapour or mists: dusts:
of facilities at risk from explosions.
Zone 0 Zone 20
T Since July 2003 only operating equipment T is an area where a hazardous, explosive T is an area where hazardous, explosive
in compliance with this guideline may be
commercially used. The ATEX 99/92/EC atmosphere as a mix of air and combustible atmospheres in the form of a cloud made up
specification is such that GEDORE tools may gases, vapours and mists prevail either of combustible dusts from the air prevail either
be used in the EX zones. constantly, for lengthy periods or frequently. constantly, for lengthy periods or frequently.

INFO: Zone 1 Zone 21
T The ATEX instruction covers products falling T is an area where under normal operations a T is an area where under normal operations a

under the CE instruction - e.g. electrical hazardous, explosive atmosphere as a mix of hazardous, explosive atmosphere in the form
products - where a spark could arise from air and combustible gases, vapours and mists of a cloud made up of combustible dusts from
their use. Hand tools do not fall within the can occasionally form. the air can occasionally form.
scope of the ATEX instruction. Hand tools
do not fall within the scope of the ATEX Zone 2 Zone 22
product instruction. Only products for which T is an area where under normal operations a T is an area where under normal operations a
a CE identification is prescribed fall within the
scope of the ATEX instruction (e.g. lamps) hazardous, explosive atmosphere as a mix of hazardous, explosive atmosphere in the form
T EX zones refer to areas at risk from explosions air and combustible gases, vapours and mists of a cloud made up of combustible dust from
as a function of the frequency and duration usually does not arise or, if it does, then only the air usually does not arise or, if it does, then
of the emergence of hazardous, explosive briefly. only briefly.
atmospheres.

Remarks: T Consideration is to be given to layers, deposits T These definitions as to zones apply equally in all
T The "frequency" label is to be used in the sense of and accumulations of combustible dust which - as
with any other cause - may lead to the formation the EC member states on the basis of Guideline
"being predominant over time". of a hazardous, explosive atmosphere.
T Normal operation describes the condition 1999/92/EC

whereby facilities can be used within their design Source - BG RCI (Raw materials and chemical industry)
parameters.
T Many experts look upon the "for a short time"
term to mean a maximum of 30 minutes.

9

CATALOGUE

FROM A PREMIUM COMPANY.
WITH GOOD REASON. GEDORE.

Pleasure
INRNESOISVTAANTCIEON
LOYALTY Customer orientation SOLID
SUSTAINABILITY SAFETY
LOPANRGTNEEVRSIHTIPYMDuortaivbaletCioanre
COMPETENCEPerformance
PRECISION Commitment

TECHNOLOGY Application TEAM
COMPETENCE Confidence SPIRIT

SERVICE Further Reliable
development
EnpvrirootnecmtieonntKaNl OStWreLnEgDtGhE

POWER

Dear GEDORE customers
and GEDORE tool users,
Under tough continuous applications, GEDORE tools prove their
worth as problem solvers. reliable power packs and loyal servants -
over a long service life and beyond.

The reliability, longevity and precision of our products -
and thus of your safety- can only be ensured from two parameters:

1. Proper tool care and use
Standard applications can be processed with tools from the catalogue range.
Here we are delighted to present you with our new portfolio.

Specific deployments/problems require a specially adapted
solution. This could, for instance, be a special-purpose tool
refinement, an individual surface treatment (colour and/or finish)
or bespoke tool modules.

2. Regular maintenance - as required
Although so important, maintenance intervals are often not kept to.
Whilst feeling and trust alone are good, regular checks are better.
Only through them can we guarantee the flawless working of our products -
and thus your safety.

To the extent as required, have your tools (e.g. torque tools)
inspected by our experts.
The inspection intervals are individually established
with you subject to the demands placed.

Your GEDORE tool team of experts!

Workshop Equipment Tool Trolleys, Workbenches, Tool Cabinets, Tool Boxes 012 – 051

General Hand Tools Mobile Tool Storage 052 – 69

Occupational Tools Tool assortments, Cases, Boards, ES Modules, CT Modules 70 – 113

Spanners 114 – 159
Sockets and Accessories
Torque Tools 160 – 251
Torque Multipliers 252 – 319
Screwdrivers 320 – 335
336 – 357
Pliers
358 – 411
Pullers
412 – 471
Hammers and Striking Tools
472 – 513
Special Tools, Measuring Tools, Industrial Cutlery, @work
514 – 531
VDE Insulated Safety Tools
532 – 551
Installation Tools
552 – 575
Bending Systems
576 – 603
Automotive Tools
Service information DAkkS 604 – 621
Safety information 622 – 629
Technical information 630 – 633
Index 634 – 642
Disclaimer 643 – 665
Contacts
666
667

0 Weight (total) Square drive (external) Unit Drive hexagon
Unit Drive bi-hexagon
0[ Weight (total) mb Square drive (external) 3 Unit Drive
0 Z Weight hammer head nc n Hexagon
od y Bi-hexagon
y Length (total) pe Internal-TORX®
7 Internal TORX® with pilot
N Length (total) 8 TORX PLUS®
External TORX®
v” Length (total) Square drive (internal) 9 Internal serrations XZN
C Length (total) . Multi-spline RIBE®
MR : Female three-square
M Length of blade NS Square drive (internal) TORQ-SET®
OT Ä Tri-Wing®
D Length of blade PU Hexagon drive (external)
RV Hexagon drive (external) Cutting edge thickness
I Length of shaft / handle Hexagon drive (internal)
k Hexagon drive (internal)
B Length of point / blade Puller
, Diameter (also dia. of head, of ei
[ shaft, of points) hj
Diameter
-
EF Diameter of hole (external)
EY
CD Diameter of hole (internal) HZ

& Width across flats (Nominal Width) B W Jaw width / tape width

! Width across flats (Nominal Width) Clamping spread V Head width
Clamping reach
" Width across flats (Nominal Width) y S Conformity with EU
Size of spindle guidelines
Y
$ Width across flats (Nominal Width) i VDE Test Symbol (Tools)
A
% Width across flats (Nominal Width)
~ VDE Test Symbol (Protective
# Width across flats (Nominal Width) d Hydraulic spindle equipment)

' Width across flats (Nominal Width) w Throat depth For working in voltage areas
up to 1000 V
w Opening capacity

( Width across flats (Nominal Width) ;5 Drive sections Wire rope
Width across flats (Nominal Width) 78 Jaws, angled 45°
) Thread size, connection thread
p Screw dimension (type of thread) ? Slotted Flat jaws
+ Ratchet used ; Cross-slotted PH
! Ratchet used < Cruciform PZ Flat-round jaws
" Ratchet used @ Internal square
Ratchet used 5 Hexagon internal Round jaws
# Ratchet used 6 Internal hexagon with
1 tamper proof hole R Straight jaws
_$
External hexagon T Flat-round jaws
S Round jaws
2 Bi-hexagon external

... customised for you!

Individual – precise – customised – flexible – right on!

T Individual product design T Foam configurator T Extra-size tools
T All RAL colour tints can be produced T Bespoke tool modules T Mini batches: Production as of 1 item
T Two-colour check tool inserts T Special-purpose tools
T Individual tool set for each insert

P Cutting edge with bevel Drawer Cylinder lock with folding key
Q Cutting edge without bevel Door Total brake
Straight jaws Shelf
M Angled jaws 45° Pivoting angle Length/crosswide dividers
Angle Individual blocking
N Angled jaws 90° Weld-on end fitting
A Internal retaining rings End fitting with hexagon wrench w Thickness of workplate
B External retaining rings Open end fitting
Flared end fitting Multi fitting key
Ring end fitting
EPA / ESD, electrostatic discharge End fitting with square head Shaft profiles
Bit holder end fitting
> Electronic Ratchet end fitting J Magnetic lifting power
File profile flat Anti-wind-up-ratchet Stepped key
\ Factory certificate 4 Head height
File profile three-edged Visual display digital Head diameter
] File profile round RS 232 interface 3 Friction ratchet
^ File profile half-round Bi-directional tightening + Sliding T bar
_ Audible reaction (click) ( Extension
Mechanical torque multiplier Universal joint
` File profile square Integrated electronic hardware ) Driving handle
K Blade / Cutting edge width DREMOMETER MINI-F operable w/o inaccuracies Adaptor
L Blade thickness 1% Tolerance - Handle
3% Tolerance 7 Head
Gear ratio 4% Tolerance 6 Dimension shaft
6% Tolerance Dimension head/striking face
Output torque (max. N·m) Extension with release 5
Input torque (max. N·m) Release head Type of jaw
Scale divisions Click Tools (
Single square drive Slipping Tools ( POWER PLIERS
Double square drive Breaking Tools RL Tip diameter
Central locking dc Tip diameter
Drive connector Cylinder lock Spread range
P new
Spigot-end drive Q
in cardboard or plastic packaging Catalogue page

in sheet metal box
Set in sheet metal or plastic box

J Head width Safety symbols
Distance, hole to edge
d GS Seal of tested quality
magnetic
I Radius

T Specific surface treatments possible T High-quality forgings based T Special electronic product
T e.g. colour anodising and much more on your requirements programming

T Special-purpose tools T Determining/implementing
individual maintenance
intervals (calibration/services)

FROM A PREMIUM COMPANY. WITH GOOD REASON. GEDORE.

150 years GEDORE forging competence

References

Apart from our range of tools, we also manufacture
quality forged pieces for renowned companies at
home and abroad, some of whom have relied on us
to realise their projects for several decades.

MADE IN GERMANY

Forged steel in top form ... … manufactured individually and cut to
size for any application
… for maximum requirements and
toughest demands … for your safety - on land,
in the water or in the air
… for reliability and durability, even
when exposed to powerful forces and
temperatures

4

FROM A PREMIUM COMPANY. WITH GOOD REASON. GEDORE.

Individual – precise –
customised – flexible – right on!

... customised for you!
Fatigue strength and dynamic power flow
are terms used in our daily work practices.

Our hearts beat for steel and everything that can be
manufactured from it … and that is a great deal!
Whether detailed or large, installed visibly or concealed - one
thing is always the same: forged pieces are indispensable and of
elementary significance wherever powerful forces prevail and
intelligent, tailor-made solutions are required.

5

FROM A PREMIUM COMPANY. WITH GOOD REASON. GEDORE.

Our quality assurance HARD AS HAMMERS

Drop forging LISTEN TO
Horizontal upsetting machines OUR HEART-
Machining BEAT HERE!
Surface & heat treatment
Our forge in action: a film with plenty
of movement, technology and power.

6

FROM A PREMIUM COMPANY.WITH GOOD REASON. GEDORE.

Premium quality from a premium company Pleasure
INRNESOISVTAANTCIEON
Our top manufacturing quality is guaranteed by the use of high- LOYALTY Customer orientation SOLID
quality raw materials, stringent quality assurance and ultimately SUSTAINABILITY SAFETY
the many years of experience and specialist knowledge availed of LONGEVITY Durable Care
by our employees. From technical consulting and construction to PARTNERSHIP Motivation
realisation, customer requirements are handled consistently by a COMPETENCEPerformance
single source. Our forging dies are manufactured in our in-house PRECISION Commitment
toolmaking department on our own modern CNC machines. Application TEAM
GEDORE manufactures quality forged pieces and TECHNOLOGY Confidence SPIRIT
special tools for any application and all industrial sectors in both COMPETENCE
mini and large series. SERVICE Further Reliable
We guarantee fast, flexible and competent solutions accompanied development
by optimum process stability, loyalty to deadlines and a great EnpvrirootnecmtieonntKaNl OStWreLnEgDtGhE
hunger for innovation. POWER

7

FROM A PREMIUM COMPANY. WITH GOOD REASON. GEDORE.

Forging workflow

from the idea

Production with the forging hammer Production with horizontal forging machines

Creation of three-dimensional workpieces 1 2 Creation of two-dimensional workpieces

0 200 Calculations are based on your
0 130 finished part drawing.
0 110 Realisation as a forged piece is in
0 40 close co-operation with you.
R 22 Visual development of the forged
piece as a 3-D simulation is
depicted using CAD systems.

Forging dies are manufactured
in our in-house toolmaking
department on modern CNC
machines.
With the result that the moulds
can be reproduced at any time.

The raw material is heated to approx. Elongated rotationally
1200 °C before forming ... and symmetrical workpieces are
shaped by the impact force of the upset on horizontal presses.
forging hammer.

A wide variety of moulds can be
manufactured by various tools and
their arrangement in the machine.

Excess material is trimmed from
the forged blank.

The final contour is achieved, the to the forged piece
blank cools down and is ready for
further machining.

8

FROM A PREMIUM COMPANY. WITH GOOD REASON. GEDORE.

Technical significance and
advantages of forging

Extensive selection of materials and heat treatment processes Fibre flow
- Optimum adaptation of the workpiece to your application
Optimum fibre flow Interrupted fibres
Inexpensive thanks to material efficiency displayed by forged displayed by machined
- Fewer materials required than by purely machining processes workpiece
thanks to close-to-contour workpiece shape workpiece

High performance
- Ideal fibre flow compared to other manufacturing processes: fibres
follow the contour, no break lines
- Positive influence on strength and toughness

Safety-relevant workpieces as forged pieces
- Drop forgings are free of pores and other cavities and have a dense and
consistent structure

Feasibility even for small series
- Optimum shaping reduces processing times from blanks to finished parts
- No need for expensive workpiece tests, e.g. for eliminating cavities

Is drop forging an environmentally-
friendly technology?

Not at first glance. We protect the environment.
Only a more detailed look reveals that drop forging is
in fact a forming process which conserves raw materi- In practice, this means
als. Compared to poured workpieces or T Motor and rail vehicles are lighter thereby reducing
workpieces manufactured from solid blocks, forged
workpieces can be dimensioned lighter and smaller the moving mass and energy consumption. This lowers
without compromising stability. CO2 emissions and is good for the environment.
T Alternative wind and hydro power are inconceivable
without forged pieces. Only forged components
are capable of withstanding the high loads on
hydroelectric and wind turbines.
T Responsible handling of steel conserves our
environment.

What else do we do for the environment?

Our modern hydraulic forging hammers conserve the
environment thanks to their design.

T Our hydraulic drop hammers require 75% less energy
than comparable air-powered hammers.

T Modern direct absorption minimises the effect of
vibrations on the surrounding area.

9

FROM A PREMIUM COMPANY. WITH GOOD REASON. GEDORE.

Individual – precise –
customised – flexible – right on!

... customised for you!

Our GEDORE foam configurator lets
you obtain a maximum of efficiency!

... everywhere where it's a matter of rapidity,
clarity and operating efficiency!

Process-reliable

Is there such a thing as ideal tool
orderliness and a perfect world of tools?
Yes, there is - it's your own one adapted to
your operations, resources and systems.

Your advantages: T Process reliability
T Cost-optimising from tool purchase/deployment oriented
T 1:1 implementation of your tool classification to requirements, no purchasing of any unnecessary tool and
and logistics surplus tool accumulation in the process avoided
T No process time loss from having to look for tools
T Improvement of orderliness and tidiness at the
place of work
T Direct tool accessing and a tool
totality check at a glance

10

FROM A PREMIUM COMPANY. WITH GOOD REASON. GEDORE.

The individual solution for order and overview.
See for yourself.

The new GEDORE Module-Configurator

Why not create your perfection in tool orderliness in line with
corporate design requests and your process specifications –
We look forward to hearing from you!

… it couldn't be easier: www.schaumstoffkonfigurator.de

1) Camera data recording You yourself can shape and configure
practically all components:
T Tool scan possible of the parts
on-site i.e. the tools remain with 1. Individual size cut-out of the foam inlay
you and your operation is not precisely adjusted to your operating equipment
interrupted. dimensions(cabinet, tool trolley, case, L-BOXX®,
vehicle interior fittings, etc.)
T Less outlay on your part as only
bought-in tools are provided 2. Individual tool equipping of the foam inlays with
allowance made for your existing or new GEDORE tools
2) Foam inlay design and/or your bought-in tools
T GEDORE tools are already on hand as
3. Individual colour selection of the rigid foam in
pre-fitted tool shapes in a database. the proven 2-colour check-tool version for ease in
T 1:1 arrangement and simulation of visually checking on a full set of tools

the parts ahead of manufacturing incl. 4. Individual RAL-based colour selection of the
plausibility tests (e.g. tool collisions ruled tool trolley for perfect tool orderliness in your
out in advance). corporate design
T Easy integration of customer-requested
labelling and selection of various foam 5. Scope for personalising your tools
colours possible. and much more besides
T A low data volume ensures
straightforward saving of foam modules already constructed.
T This allows changes, updating and follow-up orders to be rushed through.

3) Manufacturing

T The individual foam module is delivered following
constructor clearance within just a few days.

11

12

TechnicalSymbols

0 Weight(total) Central locking Length/crosswide dividers
y Length(total) Cylinderlock
Thickness of workplate Cylinderlock withfolding key Individual blocking
x Drawer Totalbrake new
¬ Catalogue page

S

GEDOREworkshopfurniture...

Best-possible qualityfor the highest
demands placed

T Useofthemostup-to-datemachineryand
environmentally-friendlyproductionprocesses

T Thebasisistightly-controlledandchoicesheetsteel

T Experiencedandreliablespecialists vouchforprecision-
likeprocessing

T Stringent qualitychecksaftereachproductionstep
ensureaconstantlyhighlevel

T Best-possibleindustrial qualityforthoseextremelevels
ofconstantuseandconditionssubjectedto

T Professionalserviceuptothedevelopmentofspecial
customisedtools

Intelligently designed- dependable Smoothrunningandhigh- 16 TheGEDORE chassis 16
under extreme use performancewheels
(Not applicabletono. 1505)
T Verticalandhorizontalforcesarecalculated
withprecision

T Unloadedweightoptimisationfromafinely-
tunedmaterialinput

T Robust,stable0.88mmthicksheetsteel
structure,supportingelementsofa1.00mm
metalthickness,a2.00mmmetalthicknessfor
theheavy-dutychassis

T Precisionspotweldingensurescomponents
staypermanentlyfixed

T Tool trolleys haveit all with their special
GEDOREchassis andGEDOREheavy-duty
wheels

T Durableandhighlyresilientwithstabilityofthe
highest-order

14

2004 HP-14 31 2430 31
RB2004 L
32 1500ES/1500CT 98– 113

21

52

TechnicalSymbols

0 Weight(total) ? Slotted 7 Internal-TORX® Flat-roundjaws
m.b Squaredrive(external) ; Cross-headPH 8 InternalTORX®withpilot
n.c < Cross-headPozi PZ d GSSealof
od 5 Hexagoninternal i VDETest Symbol(Tools) testedquality
pe 1 Externalhexagon new
Forworking involtage Catalogue page
fr UnitDrivehexagon areasupto1000V

ei Hexagondrive(external) 3 UnitDrivebi-hexagon P Cuttingedgewithbevel
hj

52

Toolboxes

T With rivetedjoins
T Compartmentstobefully pulledout
T Greatstability evenif onlyonesideisopened
T Madefromsheetsteel, in GEDORITblue

Madeof electrolytically zinc-platedsheetsteel T TheGEDOREPLUSfor(stand)safety-
andthereforesuitable foroutdoors especiallywithaone-sidedpull-out
T TheGEDOREPLUSforstoragespaceas
Asthezinc coating actsasa against thetraditionaldesign
sacrificial anode, it protects
should the other protective
coatingbecomedamaged

Optimum corrosion-proofing
achieved with two protective
coats,zincandpowdercoating

1335L

TOOL BOX5compartments, longpattern

T Withrivetedjoins
T Compartmentstobefully pulled out
T Greatstabilityevenifonly oneside isopened
T GEDORITblue powder-coated
T Dimensions: H210xW535xD225mm
T Particularlysuitablefortool assortments

S1024,S1025,S1151andS1151A
T Deliverywithout tools

H W D 0 Code No.
210 535 225 6.3 6610580 1335L

54