Solid Deals International Catalogue

30

Multi-Head-Drills Photo with options

with fixed table height RFT 2/2

Tool Cabinet vide pos. 09.1 RFT 2/3 Special Equipment:
Height of Table 930 mm
Width of Table 900 mm vide pos. 09.1 09.1 Built-in Tool Cabinet
Clamping Area at Table (width x depth) 750 x 330 mm 930 mm 4 drawers (w x d x h):
Clamping Slots (number x width x distance between) 2 x 12 x 224 mm 1350 mm 3 pieces 500 x 430 x 100 mm
Approximate Weight w/o Heads 200 kg 1200 x 330 mm 1 pieces 500 x 430 x 150 mm
Maximum Number of Drill Heads 2 2 x 12 x 224 mm door can be locked
300 kg
3

Combination possibilities RFT 2/2 - 2/3

AX Drill Head, height adjustable 350 mm AX 2/S
500 mm option vide pos. 42.7
MT 2
Short Spindle Taper 235 mm
Distance Spindle to Column 450 mm
Distance Spindle Nose to Table max. 100 mm
Distance Spindle Nose to Table min. 100 mm
Travel of Spindle 75 kg
Weight 0,55 kW
Motor n = 1500 min-1 450-4300 min-1
Spindle Rpm's

Motor n = 750/1500 min-1 0,6/0,95 KW
Spindle Rpm's 125-2400 min-1 or
Spindle Rpm's 225-4300 min-1

Please vide AX 2 sheet for further
accessories.

Lacquer: DD-structured grey RAL 7035, anthracite RAL 7016, alu RAL 9006

Options:

17.1 Pedal Bar as Emergency OFF switch 37. Light Transformer
for special voltages, not necessary with 230 V or 400 V,
35. Coolant Attachment System B with usable 0-conductor and light voltage 230 V
with 48 l. container, overload protected pump
and complete accessories - if delivered with 1-2 Drill Heads
37.1 - if delivered with 3-6 Drill Heads
- for 2 Drill Heads
35.1 - for 3 Drill Heads 42.6 Drill Heads 700 mm adjustable (RFT 3)
35.2 - for 4 Drill Heads
35.3 - for 5 Drill Heads 42.7 Drill Heads 500 mm adjustable (RFT 2)
35.4 - for 6 Drill Heads
01. Special Lacquer DD-polished
36. Control Transformer
for special voltages, not necessary with 02. Special Lacquer DD-structured
230 V or 400 V, with usable 0-conductor
Packing on wooden bars only, no costs

31

Photo with options

Multi-Head-Drills

with fixed table height

RFT 3/2 RFT 3/3 RFT 3/4 RFT 3/5 RFT 3/6

Height of Table 780 mm 780 mm 780 mm 780 mm 780 mm
Width of Table 1150 mm 1650 mm 2150 mm 2650 mm 3150 mm
Table Clamping Area (width x depth) 1000 x 350 mm 1500 x 350 mm 2000 x 350 mm 2500 x 350 mm 3000 x 350 mm
Clamping Slots, number x width x distance between 2 x 14 x 224 mm 2 x 14 x 224 mm 2 x 14 x 224 mm 2 x 14 x 224 mm 2 x 14 x 224 mm
Approx. Weight w/o Drill Heads 350 kg 520 kg 680 kg 840 kg 990 kg
Maximum Number of Drill Heads 2 3 4 5 6

Combination possibilities RFT 3/2 - 3/3 - 3/4 - 3/5 - 3/6

AX Drill Head, height adjustable 500 mm AX 3/S AX 3/SV AX 4/SV
700 mm Option vide Item 42.6 vide Item 42.6 vide Item 42.6

Short Spindle Taper MT 3 MT 3 MT 4
Distance Spindle to column 293 mm 293 mm 300 mm
Distance Spindle to table max. 687 mm 687 mm 700 mm
Distance Spindle to table min. 187 mm 187 mm 200 mm
Travel of Spindle 120 mm 120 mm 140 mm
Approx. Weight 150 kg 160 kg 265 kg
Motor n = 1500 min-1 1,1 kW 1,1 kW
Spindle Rpm’s, min-1 160-1125 min-1 160-1125 min-1 3 kW
70-2400 min-1
Motor n = 750/1500 min-1
Spindle Rpm’s 1,0 / 1,6 kW 1,0 / 1,6 kW 1,8 / 2,9 kW
Motor n = 1500/3000 min-1 80-1125 min-1 80-1125 min-1 70-1200 min-1
Spindle Rpm’s 1,45 / 1,9 kW 1,45 / 1,9 kW
160-2250 min-1 160-2250 min-1
Combination possibilities
RFT 3/2 - 3/3 - 3/4 - 3/5 - 3/6
Drill Head, height adjustable 500 mm
700 mm Option AB 26/SV AB 34/SV AB 40/SV
Item 42.6 Item 42.6 Item 42.6
Short Spindle Taper
Distance Spindle to Column MT 3 MT 4 MT 4
Distance Spindle to Table max. 293 mm 300 mm 300 mm
Distance Spindle to Table min. 675 mm 717 mm 773 mm
Travel of Spindle 90 mm 217 mm 273 mm
Approx. Weight 160 mm 160 mm 160 mm
Motor n = 750/1500 min-1 250 kg 270 kg 290 kg
Spindle Rpm’s 1,0 / 1,6 kW 1,4 / 2,2 kW 1,8 / 2,9 kW
120-2200 min-1 100-1800 min-1 100-1600 min-1 or
Motor n = 750/1500 min-1 200-3200 min-1
Spindle Rpm’s
1,8 / 2,9 kW RFT
with gear box
70-4000 min-1

Lacquer: DD-structured grey RAL 7035, anthracite RAL 7016, alu RAL 9006
Electrical Accessories and Special Equipment, please vide sheet for relevant drilling machines

32

Photo with options

Drilling machine height adjustable

with fixed table height

RFT 20/1-1 RFT 20/1-2

Height of Table 780 mm 780 mm
Width/Depth of Table with Coolant Groove 915 x 935 mm 915 x 1035 mm
Clamping Area at Table (width x depth) 765 x 495 mm 765 x 670 mm
Clamping Slots (number x width x distance between) 3 x 14 x 112 mm 3 x 14 x 112 mm
Approximate Weight w/o Head 520 kg 550 kg

Additional T-slot possible RFT 20/1-1

Combination possibilities AX 4/SV AB 34/SV AB 40/SV AC 32
MT 4 short MT 4 short MT 4 short MT 4 long
Drill Head, height adjustable 700 mm 322,5 mm 322,5 mm 322,5 mm 322,5 mm
Spindle Taper 1045 mm 998 mm 998 mm 753 mm
Distance Spindle to Column* 345 mm 298 mm 298 mm 53 mm
Distance Spindle Nose to Table max. 140 mm 160 mm 160 mm 180 mm
Distance Spindle Nose to Table min. 280 kg 285 kg 315 kg 345 kg
Travel of Spindle
Weight 750 / 1500 min-1 750 / 1500 min-1 750 / 1500 min-1 1500 min-1
1,8 / 2,9 1,4 / 2,2 1,8 / 2,9 3,0
Motor
kW 70-1200 min-1 100-1800 min-1 100-1600 min-1or 55-5000 min-1
Spindle Rpm´s 200-3200 min-1

Combination possibilities RFT 20/1-2

Drill Head, height adjustable 700 mm AX 4/SV AB 34/SV AB 40/SV AC 32
*with larger distance spindle to column
Spindle Taper MT 4 short MT 4 short MT 4 short MT 4 long
Distance Spindle to Column 477,5 mm 477,5 mm 477,5 mm 477,5 mm
Distance Spindle Nose to Table max. 1110 mm 1063 mm 1063 mm 818 mm
Distance Spindle Nose to Table min. 470 mm 423 mm 423 mm 178 mm
Travel of Spindle 140 mm 160 mm 160 mm 180 mm
Weight
280 kg 285 kg 315 kg 345 kg
Motor
kW 750 / 1500 min-1 750 / 1500 min-1 750 / 1500 min-1 1500 min-1
Spindle Rpm´s 1,8 / 2,9 kW 1,4 / 2,2 kW 1,8 / 2,9 kW 3,0 kW
70-1200 min-1
100-1800 min-1 100-1600 min-1or 55-5000 min-1
200-3200 min-1

Lacquer: DD-structured grey RAL 7035, anthracite RAL 7016, alu RAL 9006
Electrical Accessories and Special Equipment, please vide sheet for relevant drilling machines
* Attention: Drilling capacities are different due to larger distance spindle to column

CS 600

www.alzmetall.com Bearbeitungszentrum
Machining Centre

Highlights 600 mm oder 900 mm Highlights 600 mm or 900 mm
50 m/min. 50 m/min.
• Starrständerbauweise 1,9 s • Rigid static box column 1,9 s
• Alle dynamisch beanspruchten • Dynamically stressed parts made of
Tp 0,010 mm spheroidal graphite cast iron (EN-GJS) Tp 0,010 mm
Gestell­bauteile aus Sphäroguss (EN-GJS) • Z-axis travel
• Z-Achsenverfahrweg • Rapid travels on TCP up to
• Eilganggeschwindigkeit am TCP bis • Tool change time
• Werkzeugwechselzeit • Positioning accuracy with
• Positioniergenauigkeit mit direct length measuring systems

Längenmesssystem

Typ Type CS 600

Arbeitsbereich Working range 600/400/600 [900] mm
Verfahrweg X/Y/Z-Achse Travel X/Y/Z-axis 90/ 690 [90/990] mm
Abstand Spindel Tisch min/max. Distance spindle-table min./max.
Kreuztisch Cross table structure 750 x 450 mm
Aufspannfläche Tisch (b x t) Clamping surface (w x d) 5 x 14 x 80/ 100 mm
5 Stück T-Nuten nach DIN 650 in X-Richtung 5 T-slots (DIN 650) along X- axis 14 H7
davon 1 Richtnut in Tischmitte in X-Richtung 1 Centered pilot T-slot 500 kg
Tischbelastung max. Maximum table load
Vorschubantrieb Drive system 50 m/ min
AC-Servoantriebe wartungsfrei, digital Digital AC servo motors 5 – 5 – 7 kN
Eilganggeschwindigkeit X-, Y- und Z-Achse am TCP max. Maximum rapid travel X/Y/Z on TCP
Vorschubkraft X-, Y- und Z-Achse (25% ED) max. Maximum feed force X/Y/Z (25 % Power-On-Duration) DIN 69871 – A 40
Hauptspindelantrieb Main spindle drive DIN 69872 – 19
Hochdynamischer AC-Motor Highly dynamical AC-drive 13 KW
Werkzeugaufnahme mit Steilkegelschaft Tool clamping: ISO-Taper 9000 [13000] min-1
Anzugbolzen Pull-stud 82 [55] Nm
Antriebsleistung (25% ED) max. Maximum drive power (25 % Power-On-Duration)
Drehzahlbereich stufenlos max. RPM range: variable 24 [40]
Drehmoment (25 % ED) max. Maximum torque (25 % Power-On-Duration) 100 [75] mm
Werkzeugmagazin Teller [Kette] Rotary tool magazine [chain] 130 [145] mm
Magazinplätze Tool positions 350 mm
Werkzeug-Ø bei Vollbestückung max. Maximum tool diameter (fully loaded) 4 [6 */10*] kg
Werkzeug-Ø bei freien Nachbarplätzen max. Maximum tool diameter (neighbour positions unloaded) 1,9 [4] s
Werkzeuglänge bei Ø 25 mm max. Maximum tool length with Ø 25 mm 3,9 [6] s
Werkzeuggewicht max. Maximum tool weight indirekt [direkt]
Werkzeugwechselzeit ca. Tool change time approx. 0,015 [0,010] mm
Span-zu-Spanzeit ca. Chip-to-chip time approx.
Wegmesssystem X-Y-Z Length measuring system X-Y-Z 2785 mm
Positioniergenauigkeit Tp nach DIN ISO 230-2 Positioning accuracy Tp acc. to DIN ISO 230-2 2905 x 2660 mm
Maschinenaußenmaße Dimensions 3500 kg
Höhe ca. Height approx. Heidenhain [Siemens]
Breite x Tiefe ca. Width x depth approx.
Maschinengewicht ca. Machine weight approx.
CNC - Steuerung CNC control

[ ] Option [ ] option
* Werkzeugwechselzeit und Span-zu-Span-Zeit erhöhen sich um ca. 2 s * Tool change time and chip-to-chip time increased by approx. 2 s

CS 1200
CS 1200 P

www.alzmetall.com Bearbeitungszentrum
Machining Centre

Highlights Highlights

• Starrständerbauweise • Rigid static box column
• Dynamically stressed parts made of
• Alle dynamisch beanspruchten
Gestellbauteile aus Sphäroguss (GGG) spheroidal graphite cast iron
• Z-axis travel
• Z-Achsenverfahrweg 800 mm oder 1000 mm • Rapid travels up to 800 mm or 1000 mm
• Tool change time 40 m/min.
• Eilganggeschwindigkeit bis 40 m/min. • Positioning accuracy with 1,9 s

• Werkzeugwechselzeit 1,9 s direct length measuring systems Tp 0,010 mm

• Positioniergenauigkeit mit Tp 0,010 mm
Längenmesssystem

Typ Type CS 1200 CS 1200 P

Arbeitsbereich Working range

Verfahrweg X/Y/Z-Achse Travel X/Y/Z-axis 1200/600/800 [1000] mm

Abstand Spindel Tisch min/max. Distance spindle-table min./max. 125/ 925 [1125] mm

Kreuztisch Cross table structure

Aufspannfläche Tisch (b x t) Clamping surface (w x d) 1250 x 630 mm

6 Stück T-Nuten nach DIN 650 in X-Richtung 6 T-slots (DIN 650) along X - axis 6 x 14 x 100 mm

1 Richtnut in Tischmitte in X-Richtung 1 Centered pilot T-slot 14 H7

Tischbelastung max. Maximum table load 1000 [4000] kg

Vorschubantrieb Drive system

AC-Servoantriebe wartungsfrei, digital Digital AC servo motors

Eilganggeschwindigkeit X-, Y- und Z-Achse max. Maximum rapid travel X/Y/Z 40-40-30 m / min

Vorschubkraft X-, Y- und Z-Achse (40 % ED) max. Maximum feed force X/Y/Z (40 % Power-On-Duration) 7– 7– 16 kN

Hauptspindelantrieb Main spindle drive

Hochdynamischer AC-Motor Highly dynamical AC-drive

Werkzeugaufnahme mit Steilkegelschaft Tool clamping: ISO-Taper DIN 69871 – A 40

Anzugbolzen Pull-stud DIN 69872 – 19

Antriebsleistung (40 % ED) max. Maximum drive power (40 % Power-On-Duration) 13 kW 38 kW

Drehzahlbereich stufenlos max. RPM range: variable 9000 [13000]min-1 8000 [5530] min-1

Drehmoment (40 % ED) max. Maximum torque (40 % Power-On-Duration) 82 [55] Nm 180 [280] Nm

Werkzeugmagazin Teller [Kette] Rotary tool magazine [chain]

Magazinplätze Tool positions 24 [40]

Werkzeug-Ø bei Vollbestückung max. Maximum tool diameter (fully loaded) 100 [75] mm

Werkzeug-Ø bei freien Nachbarplätzen max. Maximum tool diameter (neighbour positions unloaded) 200 [145] mm

Werkzeuglänge bei Ø 50 mm max. Maximum tool length with Ø 50 mm 500 mm

Werkzeuggewicht max. Maximum tool weight 4 [6 */ 10*] kg

Werkzeugwechselzeit ca. Tool change time approx. 1,9 [4] s

Span-zu-Spanzeit ca. Chip-to-chip time approx. 3,9 [6] s

Wegmesssystem X-Y-Z Length measuring system X-Y-Z indirekt [direkt]

Positioniergenauigkeit Tp nach VDI/DGQ 3441 Positioning accuracy Tp acc. to VDI/DGQ 3441 0,015 [0,010] mm

Maschinenaußenmaße Dimensions

Höhe ca. Height approx. 3160 [3360] mm

Breite x Tiefe ca. Width x depth approx. 3000 x 2310 mm

Maschinengewicht ca. Machine weight approx. 8000 kg 8100 kg

CNC - Steuerung CNC control iTNC530 Heidenhain

[840D Siemens]

[ ] Option [ ] option
* Werkzeugwechselzeit und Span-zu-Span-Zeit erhöhen sich um ca. 2 s * Tool change time and chip-to-chip time increased by approx. 2 s

www.alzmetall.com GS 600

Machining Center

AT A GLANCE

Machining Center with options: chip conveyor, cooling unit and
coolant filter. These options are either to be installed along the
right - or left side of the Machining Center.

Highlights 5-Axis Machining Center GS 600/5-T
• ALZMETALL-Gantry-Concept (AGK)
• Grey Cast Iron and Spheroidal Graphite Cast Iron • Automatic Access-Door feature open/close (option)
• Monobloc Travel-System-Carriage with incorporated • Access to all maintenance units at working height

Box-in-Box-System User benefits
• 4-fold Linear Guidance for Travel-System-Carriage and Streamlined Force-Circuit between workpiece and
Cutting-Tool in addition to geometrical and symmetrical
Z-Axis with integrated Motor-Spindle configuration of the Carriage-Travel-System.
• 3-fold Torque-Drives for Swivel-Axis (A-Axis) and Rota- ➠➠Performing

ry-Axis (C-Axis) at GS 600/5-T und GS 600/5-FDT • Thermal consistency at Tool Center Point (TCP)
• Hybrid-Machining-Applications such as: Drilling/Milling/ at X-Y- level without additional Axis compensation

Turning and Grinding at one Clamping-Set-Up • Significant reduction of Cutting-Tool costs
• Up to 750 kg workpiece weight including ➠➠Optimum

Clamping-Set-Up-Device at GS 600E/3 (Static Table) • Contour consistency at highest path velocity
• Up to 500 kg workpiece weight including • Lifetime of Motor-Spindle
➠➠Guaranteed
Clamping-Set-Up-Device at 5-Axis Machines • High-grade Parallel-Path-Precision through two

Focus on operators needs Servo-Drives at each X- and Y-Axis
• Access to Machine-Table ergonomically configured at • Considerably reduced Total Cost of Ownership (TCO)

working height over lifetime period of Machining Center
• Workpiece loading by front, side and from top access.
3
Crane loading possible
• Mist extraction directly at Machine-Table
• Steeply sloping chip tunnel straight below Machine-Table
• Working-Space flushing with coolant (option)

www.alzmetall.com GS 800

Machining Center

AT A GLANCE

Machining Center with options: chip conveyor, cooling unit, coolant
filter and mist extraction unit. These options are either to be
installed along the right - or left side of the Machining Center.

Highlights 5-Axis Machining Center GS 800/5-FDT
• ALZMETALL genuine Gantry-Concept
• Grey Cast Iron and Spheroidal Graphite Cast Iron • Working-Space flushing with coolant (Option)
• 2-fold Linear Guidance for Travel-System-Carriage and • Easy Access to maintenance units and switchboard

Z-Axis with integrated Motor-Spindle cabinet at working height
• 33-fold Torque-Drives for Swivel-Axis (A-Axis) and Rota-
User benefits
ry-Axis (C-Axis) at GS 800/5-T und GS 800/5-FDT Streamlined Force-Circuit between workpiece and
• Hybrid-Machining-Applications such as: Drilling/Milling/ Cutting-Tool
➠➠Performing
Turning and Grinding at one Clamping-Set-Up
• Up to 1800 kg workpiece weight including • Thermal consistency at Tool Center Point (TCP)
at X-Y- level without additional Axis compensation
Clamping-Set-Up-Device atGS 800/3
• Up to 500 kg [1000 kg] Option, workpiece weight • Significant reduction of Cutting-Tool costs
➠➠Optimum
including Clamping-Set-Up-Device at GS 800/5-T
and GS 800/5-FDT • Contour consistency at highest path velocity
• Lifetime of Motor-Spindle
Focus on operators needs ➠➠Guaranteed
• Access to Machine-Table ergonomically configured at work- • High-grade Parallel-Path-Precision through two Ser-

ing height vo-Drives at each Y-Axis
• Workpiece loading by front, side and from top access. • Considerably reduced Total Cost of Ownership (TCO)

Crane loading possible over lifetime period of Machining Center
• Mist extraction directly at Machine-Table
• Steeply sloping chip tunnel straight below Machine-Table 3

www.alzmetall.com GS 1000

Machining Center

AT A GLANCE

Machining Center with options: chip conveyor, cooling unit, coolant
filter and mist extraction unit. These options are either to be
installed along the right - or left side of the Machining Center.

Highlights 5-Axes Machining Center GS 1000/5-FDT
• ALZMETALL Specific Gantry Concept (ASGK)
• Automatic Access-Door feature open/close (option)
• Grey Cast Iron and Spheroidal Graphite Cast Iron • Access to all maintenance units at working height
Machine Body and Frame components
User benefits
• Travel-System-Carriage with incorporated Streamlined Force-Circuit between workpiece and
Box-in-Box-System - patented - Cutting-Tool in addition to geometrical and symmetrical
configuration of the Carriage-Travel-System.
• 4-fold Linear Guidance for Travel-System-Carriage and ➠➠Performing
Z-Axis with integrated Motor-Spindle
• Thermal consistency at Tool Center Point (TCP)
• 3-fold Torque-Drives for Swivel-Axis (A-Axis) and Rota- at X-Y- level without additional Axes compensation
ry-Axis (C-Axis) at GS 1000/5-T and GS 1000/5-FDT
• Significant reduction of Cutting-Tool costs
• Hybrid-Machining-Applications such as: Drilling/Milling/ ➠➠Optimum
Turning and Grinding at one Clamping-Set-Up
• Contour consistency at highest path velocity
• Up to 1800 kg workpiece weight • Lifetime of Motor-Spindle
including Clamping-Set-Up-Device at GS 1000/3 ➠➠Guaranteed
• Extremely high Parallel-Path-Precision through two
• Up to 1000 kg [1500 kg] Option, workpiece weight
including Clamping-Set-Up-Device at GS 1000/5-T Servo-Drives at each X-, Y-Axis
and GS 1000/5-FDT • Considerably reduced Total Cost of Ownership (TCO)

Focus on operators needs over lifetime period of Machining Center
• Access to Machine-Table on Operator level
3
• Working-Space access from top, loading by crane possible

• Mist extraction directly at Machine-Table

• Chip tunnel straight below Machine-Table

• Working-Space flushing with coolant (option)

www.alzmetall.com GS 1400

Machining Center

AT A GLANCE

Machining Center with options: chip conveyor, cooling unit, coolant
filter and mist extraction unit. These options are either to be
installed along the right - or left side of the Machining Center.

Highlights 5-Axes Machining Center GS 1400/5-FDT
• Alzmetall Specific Gantry Concept (ASGK)
• Grey Cast Iron and Spheroidal Graphite Cast Iron Ma- • Automatic Access-Door feature open/close (option)
• Access to all maintenance units at working height
chine Body and Frame components
• Travel-System-Carriage with incorporated Box-in-Box- User benefits
Streamlined Force-Circuit between workpiece and
System - patented Cutting-Tool in addition to geometrical and symmetrical
• 4-fold Linear Guidance for Travel-System-Carriage and configuration of the Carriage-Travel-System.
➠➠Performing
Z-Axis with integrated Motor-Spindle
• 3-fold Torque-Drives for Swivel-Axis (A-Axis) and Ro- • Thermal consistency at Tool Center Point (TCP)
at X-Y- level without additional Axes compensation
tary-Axis (C-Axis)
• Hybrid-Machining-Applications such as: Drilling/Milling/ • Significant reduction of Cutting-Tool costs
➠➠Optimum
Turning and Grinding at one Clamping-Set-Up
• Up to 3000 kg workpiece weight including • Contour consistency at highest path velocity
• Lifetime of Motor-Spindle
Clamping-Set-Up-Device ➠➠Guaranteed
• Extremely high Parallel-Path-Precision through two
Focus on operators needs
• Access to Machine-Table on Operator level Servo-Drives at each X-, Y-, and Z-Axis
• Working-Space access from top, loading by • Considerably reduced Total Cost of Ownership (TCO)

crane possible over lifetime period of Machining Center
• Mist extraction directly at Machine-Table
• Chip tunnel straight below Machine-Table 3
• Working-Space flushing with coolant (option)

Bandsäge- Maschinen
Bandsaw machines

Scies à ruban

Jaespa 2011 Modellreihen MSU, AS und ASH
Model series MSU, AS and ASH
Séries modèles MSU, AS et ASH

Modelle / Models / Modèles
MSU 4
AS 6
AS 8

JAESPA Metallbandsägemaschinen Foto / photograph / photo
zum universellen Einsatz im Modell AS 8 mit Sonderzubehör
Werkzeug- und Vorrichtungsbau Model AS 8 with optional equipment
und in der Produktion. Modèle AS 8 avec accessoires spéciaux
Zum wirtschaftlichen Trennen
fast aller Materialien wie Stahl,
Guss, Leicht- und Buntmetallen,
Kunststoffen, Graphit und selbst
schwer zerspanbarer Werkstoffe
sowie Schmelzschnitt von dünnen
Blechen aus Stahl oder rostfreiem
Material.
Leichte und sichere Bedienung
– hohe Schnittgenauigkeit –
reichhaltiges Standardzubehör.

JAESPA Metal Bandsawing Machines for universal applications in the engineering industry,
construction of jigs and fixtures and for general production purposes. For the economic
cutting of almost all kinds of materials such as steel, cast iron, light and non-ferrous metals,
plastics, graphite and even difficult to cut materials as well as friction cutting of thin sheet
metals of steel or stainless steel.
Easy and safe operation – high accuracy – wide range of standard accessories.

Scie à ruban JAESPA pour une utilisation universelle dans les métiers de construction
de gabarits et montures mais aussi pour les besoins de production. Un tronçonnage
économique de presque toutes les matières usinables comme l’acier, la fonte, les métaux
légers et non-ferreux, les matières plastiques, le graphite et même les matériaux difficile à
couper. Machine appropriées pour les coupes thermiques de tôles fines en acier ou inox .
Opération facile et fiable – haute précision – nombreux équipements en standard.

Bandsäge-Maschinen • Modellreihe MSU, AS und ASH

Modell / Model / Modèle AS 10

Foto / photograph / photo
Modell MSU 5 mit Sonderzubehör
Model MSU 5 with optional equipment
Modèle MSU 5 avec accessoires spéciaux

Schnittbreite 1.050 mm mit 3 Bandsägerollen
jeweils 420 mm Durchmesser. Ausgestattet mit
einem Schiebetisch, der über Spindel und
Handrad bewegt wird.

Throat capacity 1.050 mm with 3 bandsaw wheels
of each 420 mm diameter. Equipped with a sliding
table manually moved via spindle and handwheel.

3 volants de 420 mm diamètre largeur de coupe
1.050 mm. Equipé d’une table coulissante
à déplacement manuel par volant et broche fileté.

Jaespa 2011 Foto / photograph / photo
Modell AS 10 mit Schiebetisch
Model AS 10 with sliding table
Modèle AS 10 avec table coulissante

Bandsaw machines / Models MSU, AS und ASH • Scies à ruban / Séries modèles MSU, AS et ASH

Modell / Model / Modèle AS 15

Um eine größere Schnittbreite zu
erzielen, wird bei den Typen AS 10, ASH
10 und ASH 15 das Sägeband über 3
Rollen geführt. Auf Wunsch kann ein
größerer Bandsägetisch anstelle des
serienmäßigen Tisches vorgesehen
werden sowohl mit manuellem als
auch hydraulischem bzw. elektrischem
Vorschub.

For getting an increased cutting width, Foto / photograph / photo
the sawband is running over three Modell ASH 15 mit Schiebetisch
bandsaw wheels with models AS 10, ASH Model ASH 15 with sliding table
10 and ASH 15. On request, the series Modèle ASH 15 avec table coulissante
table can be replaced as optional by a
larger bandsaw table either with manual
or hydraulic resp. electric feed.

Pour atteindre une largeur de coupe
agrandie, le ruban cours sur 3 volants au modèles AS 10, ASH 10 et 15 .
Sur demande la table peut-être remplacée en option par une table plus grande à
déplacement manuel ou hydraulique resp. électriquement.

Foto / photograph / photo Modell / Model / Modèle ASH 9
Modell ASH 9 Abbildung ähnlich
Model ASH 9 Illustration similar Robuste, laufruhige Produktionsbandsäge mit
Modèle ASH 9 image pareil Bandsägerollen 900 mm Durchmesser, die für
Bandgeschwindigkeiten bis 3.000 m/min. und
Bandsäge-Maschinen • Modellreihe MSU, AS und ASH Sägebandbreiten bis 34 mm geeignet sind. Schon
in der Serienausstattung mit hydraulischem
Vorschubtisch, Hub 410 mm und hydraulisch
verstellbarer Führungsstange.

Sturdy and smooth production bandsaw with wheels
900 mm diameter allowing speeds up to 3.000 m/min.
and suitable for sawband widths up to 34 mm. Even in
standard equipped with hydraulically powered table,
stroke 410 mm and hydraulic adjustment of upper
guide.

Machine de production rigide, robuste et silencieuse
équipée de volants de 900 mm de diamètre pour un
ruban de 34 mm permettant d’atteindre des vitesses
de coupes allant jusqu’à 3.000 m/min. Equipée en
standard d’une table à avance hydraulique d’une
course de 410 mm et déplacement hydraulique du
guide ruban supérieur.

Abschneid- und Gehrungslineal mit Gradeinteilung, links und rechts
vom Sägeband verwendbar.

Cut-off and mitring fence with graduation, applicable left and right of
sawband.

Gabarit gradué pour les coupe d’onglet, utilisable à gauche comme à
droite du ruban.

Sägeband-Führungssysteme / Sawband guiding systems / Systèmes de guidage ruban

V-Führung / V-type guide / guidage à mâchoires Schlitzführung / Block-type guide / guidage en fente

V-Führung universell Schlitzführung mit
einsetzbar für ein Hartmetall-Rückenstütze
großes Spektrum von besonders geeignet für
Bandgeschwindig-keiten und Kontursägearbeiten bei
Materialarten niedrigen Geschwindigkeiten.

V-type guides for universal Block-type guide with carbide
application and a wide range tipped thrust insert especially
of band speeds and kinds of suitable for contour cutting
material. at low speeds.

Guide à mâchoires pour une Guidage en fente avec
utilisation universelle: large support dorsale en carbure
variation dans les vitesses du ruban et large diversités dans les spéciale pour le sciage de contour en vitesses basses.
matériaux à tronçonner.
Trennanschlag für
Rollenführung / Roller guide / Guidage à rouleaux Geradschnitte, seitlich
verstellbar, in T-Nute
Rollenführung für geführt.
Dauergeschwindigkeit über
150 m/min. Rip fence for straight
cuts, laterally
Roller guides for continuous adjustable, T-slot
speeds of more than 150 guided.
m/min. Guide de séparation pour coupes droites, déplacement latéral,
guidé en rainure en T.
Guidage à rouleaux pour
vitesses en continues au-
dessus de 150 m/mn.

Sprüheinrichtung Materialhalter für
Micro mist spraying device kleine Werkstücke und
Micropulvérisation du lubrifiant zum Kontursägen.
Material holder for
Jaespa 2011 small workpieces and
contour cutting.
Support matériel pour petit pièces à couper et sciage de contour.

Bandsaw machines / Models MSU, AS und ASH • Scies à ruban / Séries modèles MSU, AS et ASH

JAESPA Metallbandsägemaschinen der Modellreihen MSU,
AS und ASH in 8 Größen lieferbar

Das Maschinengehäuse wird in vollkommen geschlossener, kräftig verrippter
Schweißkonstruktion gefertigt, Grundlage für eine formschöne Maschine und Garantie
für vibrationsarmen Lauf und hohe Leistung. Der serienmäßig stufenlos regelbare
Sägenantrieb gewährleistet eine universelle Verwendung in allen Industriezweigen und
Einsatzgebieten.

• Bandgeschwindigkeit stufenlos, kontrolliert über eingebauten Tachometer oder
Potentiometer mit Skala im Bedienpult.

• Bandsägerollen als Scheibenräder ausgeführt, angeflanscht und leicht auswechselbar

• Laufflächen mit Kunststoffbelag (90 Shore Härte)

• Bandspannung manuell einstellbar, Kontrolle über Bandspannungsanzeiger. Ein
Tellerfederpaket sorgt für eine konstante Bandspannung

• Sägebandführung ober- und unterhalb des Tisches angebracht. Die obere Führung
kann per Handrad bis zur vollen Ausnutzung der maximalen Schnitthöhe verstellt
werden. Bei der ASH-Reihe erfolgt die Höhenverstellung hydraulisch (ausgenommen
Modell ASH 10)

• Verfahrbare Tische mit manuellem, elektrischem oder hydraulischem Vorschub stehen
zur Verfügung. AS-Modelle sind bereits serienmäßig mit manuellen Schiebetischen
ausgerüstet, ASH-Modelle mit hydraulischem Vorschub.

• Vorschubgeschwindigkeit der hydraulischen Tische stufenlos einstellbar von
0 – 1.5 m/min., Rücklauf 2.5 m/min.

• Bedienelemente sind ergonomisch an der Maschine angebracht

• Die Maschinen entsprechen den VDE-Vorschriften und den CE-Normen

• Modelle der AS-Reihe können alternativ mit laufruhigem Schneckengetriebe und
breiteren Sägebändern ausgerüstet werden.

VERTIKAL-BANDSÄGEMASCHINEN (GETRIEBEMASCHINEN)
VERTICAL BANDSAWING MACHINES / SCIES A RUBAN VERTICALES

Rollendurchmesser Wheel diameter Diamètre volant mm
Schnitthöhe unter Führung* Cutting height under guide* Hauteur de coupe sous guide* mm
Schnittbreite (Ausladung) Throat depth Col de cygne mm
Schnittgeschwindigkeit Sawband speed Vitesse du ruban m/min
Sägemotor Saw motor Moteur de scie kW
Dimensions de la table sans table
Tischgröße ohne Hintertisch** Table size w/o rear table arrière mm
Tischbewegung/Hub Table movement/stroke
Tischbelastung Déplacement de table/course mm
Table load Charge admise de la table kg
Hintertisch Rear table Table arrière mm
schwenkbar tiltable inclinable

Materialauflagehöhe Material support height Hauteur de travail mm
Bandlänge min/max Sawband dimensions min/max Longueur ruban mini/maxi mm
Bandbreite max. Sawband width max. Largeur ruban maxi mm
Maße und Gewichte Dimensions and weights Dimensions et poids mm
Länge Length Longueur mm
Breite Width Largeur kg
Höhe Height Hauteur
Nettogewicht Net weight Poids net

* Änderungen möglich / * Modifications possible / * Modifications possible
** Größere Tisch möglich / ** Increased table sizes possible / ** Autres tailles de table possible

Bandsäge-Maschinen • Modellreihe MSU, AS und ASH

JAESPA Metal bandsawing machines of series MSU, AS and ASH are available in 8 different sizes

The machine housing manufactured in completely enclosed and sturdily ribbed welded design is the basis for a
shapely machine, guaranteeing a smooth running and high efficiency. The infinitely variable sawband drive offers
an universal application in all industries and for almost every cutting job.
• Infinitely variable sawband speed range controlled by incorporated speedometer or via potentiometer with

scale in operating panel.
• Bandsaw wheels executed as disc-shape flanged wheels easy to exchange.
• Running surface covered by plastic lining (90 Shore hardness)
• Manually adjustable sawband tension with band tension indicator. Cup springs provide a constant sawband

tension
• The sawband is guided above and underneath the table. The upper guide is adjustable in height via handwheel

for taking advantage of the maximum cutting height. A hydraulic height regulation is standard feature for ASH
models (except model ASH 10)
• Sliding tables with manual, electrical or hydraulical feed are available. Models of the AS-series are equipped in
standard with manual sliding table, ASH models with hydraulically powered feed.
• The feed speed of hydraulic tables is infinitely adjustable in the range of 0 – 1.5 m/min., reverse 2.5 m/min.
• Operating elements are ergonomically placed at the machine body
• Our machines are in conformity with prevailing VDE and CE-regulations
• Models of the AS-series can be equipped with a smooth worm gear and wider sawbands for difficult to machine
materials at low speeds.

Les scies à ruban verticale JAESPA de la série MSU, AS et ASH sont disponibles en 8 versions pour le
tronçonnage des métaux

Machine entièrement cartérisée, de conception mécano-soudée largement nervurée, qui permet d’absorber les
vibrations et garantit un fonctionnement silencieux avce de grands rendements de débit. La possibilité de régler
en continu les paramètres de coupes permet une utilisation universelle dans toutes les applications et activités
industrielles.
• Vitesse de coupe réglable en continu, contrôlée par un tachymètre ou potentiomètre avec graduation

incorporée au pupitre.
• Volants de scie exécutés comme roues pleines bridés et facilement à changer.
• Surfaces de volants par bande en matière plastique (dureté 90 Shore).
• Tension du ruban réglable manuellement, contrôlée par indicateur de tension ruban. Un paquet de ressorts à

disques veille à une tension dur ruban constante.
• Les guides-lame sont placés au-dessus et au-dessous de la table. L’ajustement du guide supérieur à la hauteur de

coupe est réalisé par manivelle. Pour la série ASH ce déplacement se fait hydrauliquement (sauf modèle ASH 10).
• Tables coulissantes à déplacement manuel, possibilité en option d’une avance électrique ou hydraulique.

La série AS est équipée en standard d’une table coulissante à déplacement manuel, et hydrauliquement pour les
modèles ASH.
• Vitesse d’avance des tables hydrauliques réglables en continue de 0 – 1,5 m/mn., retour 2,5 m/mn.
• Tous les eléments de contrôle sont situés de façon ergonomique sur la machine.
• Les machines sont conformes aux préscriptions VDE et les normes CE.
• Les modèles de la série AS peuvent être équipés engrenage à vis sans fin pour le tronçonnage à base vitesse des
matières difficiles avec un ruban plus large.

MSU 4 MSU 5 AS6 AS8 ASH9 AS10 ASH10 ASH15

420 500 630 800 900 3x420 3x500 3x630
450 450 450 450 520 400 400 680
405 485 610 780 880 1010 1010 1050
16-2200 18-2000 15-1600 13-2900 16-3200 15-1600 13-2500 16-3200
2.2 2.2 2.2 5.5 7.5 2.2 4.0/6.0 7.5
615х615 615х615 660x660 750x800 750x950 660x660 750x800 950x1200
Man./260 Man./330 Hydr./410 Man ./260 Hydr./330 650
- - 350 400 700 350 400 700
300 300 265x400 345x500 470x500 500x500 500x500 850x550
15° / 45° 15° / 30° 15° / 45°
- - - - -
15° / 45° 15° / 45° 950 950 950
4435/4650 5500/5700 950 4740/4840 950 950
950 950 5960/6160 5170/5300 7050/7150
3450/3640 3900/4090 20 34 20
34 20 34
20 20

1250 1250 1500 1800 2075 1900 2100 3000
1000 1000 1250 1530 1950 1250 1350 1580
2100 2290 2360 2650 2860 2150 2270 2700
470 490 900 1240 1900 1040 1200 2500

Jaespa 2011 Bandsaw machines / Models MSU, AS und ASH • Scies à ruban / Séries modèles MSU, AS et ASH

Classic 423 DGH • 520 DGH Classic 900 DGH

Robuste Vertikal-Gehrungsbandsäge Sturdy Vertical Mitre Cutting Bandsaw Machine verticale robuste modèles Sondermodell Special execution
Modell Classic 423 DGH/520 DGH Models Classic 423 DGH/520 DGH Classic 423 DGH/520 DGH en exécution • Besonders schwere Ausführung • Especially heavy-d
in halbautomatischer Ausführung in semi-automatic execution for 90° semi-automatique pour coupes à 90° et • Schnittbereich 850 x 950 mm • capacity 850 x 950
für 90°- und Gehrungsschnitte and mitre cuts to both sides 45° and 30°. d‘onglet aux deux côtés à 45° et à 30°.
beidseitig 45° und 30°. Sawframe tilted by 1° (423 DGH) L’archet incliné par 1° (423 DGH) z.B. für Ringe bis 6000 mm Durchmesser rings up to 6.000 m
Sägebügel um 1° (423 DGH) to the front allowing a more favourable en avant pour longueurs de contact du ruban • Option: Tischverbreiterung • Optional: Table ext
nach vorn geneigt für günstigere contact length of sawband.
Eingriffslänge des Sägebandes. For cutting of tubes and plus favorables. bzw. Drehtisch
Zum Sägen von Rohren und Profilen profiles of steel, cast-iron as Pour le sciage de tubes et profilés
aus Stahl, Guß sowie Leicht- und well as light and non-ferrous en acier et fonte ainsi que métaux
Buntmetallen und ähnlichen Materialien. metals and similar materials. légèrs et non-ferreux et matériaux
similaires.

Classic 423 DGH Classic 600 DGH - Spez.
• für die Zerspanung von Ringen • für die Zerspanung
• for the cutting of rings
• pour le sciage de bagues von Turbinenringen

• for the cutting of stator rings

• pour le trongonnage
de bagues de turbine

Classic 423 DGH

Classic 520 DGH Classic 900

Classic 423 DGA • 520 DGA

duty design Exécution spéciale Vertikaler Gehrungsbandsägeautomat, Vertical Mitre Cutting Bandsaw, fully Scie à ruban vertical pour coupes
0 mm for e.g. • Exécution très rigide technische Ausführung wie Modell automatic, technical execution as model d`onglet, entièrement automatique,
mm diameter • capacité 850 x 950 mm pour p.ex. bagues 423 DGH jedoch zusätzlich mit Rahmen- 423 DGH, however additionally with square exécution technique comme modèle
tension resp. turntable spannstock auf der Materialzufuhrseite. frame feeding vice on material infeed side. 423 DGH, mais en plus équipé d’un cadre
jusqu’à 6.000 mm diamètre Unbegrenzte Längenvorwahl. Unlimited preselection of lengths. de serrage à guidage pendulaire à la côté
• Accessoire spéciale: Agrandissement 90 Vorwahlmöglichkeiten von Länge, 90 possibilities of preselecting length, d´alimentation du matériel. Présélection de
Stückzahl, Winkel, Material- piece no., angle, material dimension, longueurs non-limitées. 90 possibilitiés de
de la table resp. table tournante abmessung, Bandgeschwindigkeit. sawband speed. Length measuring présélection de longueur, no. de pièces,
Längenmessung über Servomotor, by servo motor, control brand Siemens angle, dimension matériau, vitesse du
Steuerung Fabrikat Siemens mit with big-sized colour touch screen. ruban. Mésurage de la longueur par
großem Farb-Touchscreen. 3-fach 3-fold material clamping by
Materialspannung mit Langhubzylinder. longstroke cylinder. servomoteur, commande pro-

gramme marque Siemens,
avec large écran tactile moniteur
couleur. Serrage matériau triple
par vérins à longue course.

• Programmsteuerung Classic 423 DGA
• CNC control • mit 16 m Materialnachschub
• Commande programme CN • with 16 m material feed
• avec avance matériau de 16 m

0 DGH Classic 520 DGA

Classic 300 DG Classic 302 DGH Shifter Classic 300 DG • 423 DGH / DG

• Gehrungsschnitte beidseitig ± 30° Mit der Vertikal-Gehrungsbandsägemaschine Vorteile Advantages
• Winkeleinstellung und Materialspannung Modell 302 DGH Shifter können zwei Winkelebenen
in einem Schnitt durchgeführt werden (Shifterschnitt). Diese Classic-Reihe mit senkrechtem This Classic-series with
erfolgen manuell Sägebügel, der +/- 45° und 30° swivelling to 45° to both s
A vertical mitre cutting bandsaw for cutting geschwenkt wird, bietet dem Benutzer offers many advantages t
• Mitre cuts to both sides ± 30° two different angle levels in one cut. viele Vorteile:
• Angle adjustment and material
Scie á ruban vertical pour coupes d´onglet • geringer Platzbedarf: • small space requireme
clamping manually pour le sciage de deux différents Für eine Maschine mit 420 mm Kapazität of only approx 2200 x 1
niveaux d´angle par une coupe. nur ca. 2200 x 1300 mm a machine with 420 mm
• Coupes d‘onglet à deux côtés ± 30°
• L‘ajustement d‘angle de coupe et • einfache Beladung mit Kran • easy loading by crane
auf Zu- und Abfuhrrollenbahn and outfeed roller conve
serrage matériau manuellement
• günstige Anschnittbedingungen • tilted sawframe for mo
Classic 300 DG durch geneigten Sägebügel (1°) start of cutting (1°)

Classic 302 DGH Shifter • großer Tisch (1000 x 1000 mm), • big-sized table (1000 x
der auch zum Spannen von Sonder- can also be used for the
Technische Daten • Technical Data • Caractéristiques Techniques Classic Classic Classic Classic Classic Classic Classic abmessungen z.B. für große Ringe special measurements s
300 DG 423 DGH 520 DGH 423 DGA 520 DGA 900 DGH 302 DGH Shifter genutzt werden kann e.g. big-sized rings
30° 90° 30° 45° 90° 30° 45° 90° 45°
Gehrungs- 30° 90° 30° 45° 90° 30° 30° 90° 30° 45° 90° 30° • günstigere Eingriffslänge des Säge- • more favourable conta
winkel man. hydr. hydr. 45° 90° 45° bandes beim Trennen von Flach- of sawband and thus inc
materialien und dadurch höhere Schnitt- performance on cutting
Material- 1* hydr. hydr. hydr. hydr. man. leistung (z.B. Flachmaterial 400 x 100 mm: (e.g. flat material 400 x
spannung 2* das Sägeband muss nur 100 mm the sawband has to cut
3* hydr. hydr. hydr. hydr. hydr. hydr. hydr. Materialstärke trennen) material thickness)
Sägebügel-
vorschub hydr. hydr. hydr. hydr. hydr. hydr. • Anbringen einer Schweißphase an • Providing of a welding
ja/yes/oui ja/yes/oui Automat Automat ja/yes/oui ja/yes/oui Flachmaterial ist sehr leicht möglich material is easily possib
Bügel zurück
520 850 shifter • lückenlose Anbindung von Zu- und • seamless connection o
Semiautomaten 520 850 90° / 90° Abfuhrrollbahnen and outfeed roller conve
520 x 600 850 x 950
90° 300 • Hydr-autom. Verstellung • hydr.-autom. adjustme
400 650 300 der oberen Bandführung of upper guide post
mm 400 650 300 x 420
mm 520 x 400 850 x 650 45° / 45° • Frequenzgeregelter Antrieb • Inverter drive
mm • Ethernet-Anschluss • Ethernet connection
260 / 120
45° 260 / 100 für Fern-Programmierung (423 + 520 DGA) for teleservice (423 + 520 D
300x260 / 140x60
300 420 520 420 Die vertikalen Classic-Versionen The vertical Classic versio
300 420 520 420 sind mit 300, 420, 520 und 900 mm are available with capacit
300 x 420 420 x 530 520 x 600 420 x 530 Kapazität erhältlich. Ein automatischer 520 and 900 mm.
Materialnachschub ist bei Modellen An automatic material fe
is standard for models 42
423 und 520 DGA Standardzubehör.

mm 260 330 400 330 Standardzubehör Standard accessories
mm 260 330 400 330
mm 300 x 260 420 x 330 520 x 400 420 x 330 Maschinenausführung nach CE Machine execution accor
Lackierung blau nach RAL 5015 Colour: blue acc. to RAL
30° Betriebsspannung 400 Volt. Operating voltage 400 vo
Zubehör Accessoires
mm 160 220 300 220 300 - 160 1 Bi-Metall-Sägeband 1 Bimetal sawblade
- 1 Satz Werkzeug 1 Set of servicing tools
mm 160 220 300 220 300 - 160 1 Bedienungsanleitung 1 Operating instruction

mm 300 x 160 420 x 220 520 x 300 420 x 220 520 x 300 18 - 110 300 x 160
11
m / min 35 + 70 15 - 100 18 - 110 15 - 100 18 - 110 2,2 35 + 70 JAESPA P
kw 1,1 / 1,5 3,0 4,0 3,0 4,0 1,1 / 1,5
0,25 0,75 0,25 0,75 8400 x 54
kw / Hydr. 0,25 63 0,25
4570 x 34 5000 x 34 4570 x 34 5000 x 34 200
mm / Band 3660 x 27 12 40 20 40 3660 x 27 Jaespa Maschinenfabrik
5 70 90 70 90 9000 5 Karl Jäger GmbH
Ltr. /Oel/Oil/Huile 50 337x328x430 50
Ltr. /Kühlmittel 4* 1290 2000 2300 3000 34286 Spangenberg/Germany
550 130x220x254 165x260x255 350x230x254 350x230x255 1500 Tel. +49 (0) 5663 505 - 0
kg 85x160x220 210x230x230 Fax +49 (0) 5663 505 - 40

B x T x H cm e-mail:[email protected]

(1* Material clamping • Serrage de matériau) (2* Sawbow feed • Avance de l’archet) (3* Sawframe return • Retour de l’archet) (4* Coolant • agent réfrigérant) internet: www.jaespa.de

Konstruktions-, Maß- und Gewichtsänderungen behalten wir uns vor. Modifications of construction, weights and d
Abbildungen in den Einzelheiten unverbindlich. Alle Daten sind ca.-Werte. Illustrations not binding in detail. All data are

GA • 520 DGH / DGA • 900 DGH

Kompetenz beim Sägen

vertical sawframe Avantages Classic
sides and 30°, 300
to the operator: La série Classic avec archet vertical pivotant 423
aux deux côtés à 45° et 30° offre beaucoup 520
d’avantages à l’opérateur: 900
302 Shifter
ent: • peu d´ encombrement: pour une machine
1300 mm for de capacité 420 mm seulement
m capacity env. 2200 x 1300 mm
e onto infeed
eyor • chargement simple par grue au-dessus de
ore favourable tables à rouleaux d’alimentation
et déchargement
x 1000 mm) which
e clamping of • archet incliné pour commencer la coupe
such as plus avantageusement (1°)

act length • large table (1000 x 1000 mm) que peut aussi
creased cutting être utilisée pour le serrage de dimensions
flat material spéciales comme p.ex. bagues
100 mm:
only 100 mm • puissance de coupe augmentée
est atteinte à cause d´une longueur de contact
g bevel at flat du ruban plus favorable pour matériaux plats
ble (p.ex. matériau plat 400 x 100 mm:
of infeed seulement l’épaisseur de matériau de 100 mm
eyors doit être coupée)
ent
• Garnir une phase de soudure au matériau
DGA) plat est très facile

• accolage sans faille de tables à rouleaux
d’alimentation et déchargement

• adjustement hydr.-autom. du tige guide
• variateur électronique
• Connexion au réseau Ethernet

pour téléservice (423 + 520 DGA)

ions Les modèles verticals Classic sont disponibles Classic 423 DGA-3m
ties of 300, 420, pour capacités de 300, 420, 520 et 900 mm.
Un avance automatique de matériau
eed est accessoire standard pour
23 and 520 DGA. modèles 423 et 520 DGA.

rding to CE Accessoires standard
L 5015
olts Exécution de la machine selon EC
Coleur: bleu selon RAL 5015
Tension d’emploi 400 volts Prosp. Classic 07/13 / 0003 • blende64-Funck.de • Printed in Germany
Accessoires
1 ruban bimétal
1 jeu d’outils de service
1 notice d’emploi

Partner

Vertikale Bandsäge Vertical Bandsaw Scie à ruban vertical pour
für beidseitige mitres left and right coupes d’onglet à droite
Gehrungsschnitte et gauche

dimensions reserved. Sous réserve de modifications de construction, poids et dimensions.
e approximate. Illustrations pas obligatoires en détail. Toutes les valeurs sont approximatives.

Technical Data

Horizontal Bandsawing Machines Scissor type sawbow Concept Concept Concept Conc
240 GT 240 GTH 241 GA 260 G
2-column execution
Kompetenz beim Sägen Angle 30° 90° 45° 30° 90° 45° 30° 90° 30° 90°
Compact 2 Material clamping man.
Compact 3 Saw feed man. hydr. hydr. hydr.
Compact 4 Sawbow lift man.
90° hydr. hydr. hydr.
Heavy-duty, fully automatic bandsaw, compact mm  260
construction, with parallel downfeed guided mm  man. hydr. hydr./fully auto 260
by profile guide rails, mm  380x260
inverter controlled sawband drive, 45° 250 250 250
material feed via ball screw, mm  220 220 220 240
complete equipment like NC control, chip mm  275x180 275x180 275x180 240
conveyor, hydr. sawband tension etc. mm  260x220
30° 200 200 200
mm  180 180 180 190
mm  190x130 190x130 190x130 180
mm  200x100
Concept Compact m/min. 130 130 130 37 + 74
kW 125 125 125 1,1/1,5
kW Hydr. 130x80 130x80 130x80
mm Sawband 35 + 70 35 + 70 35 + 70 -
ltr. oil 1,1/1,5 1,1/1,5 1,1/1,5 3340x27
ltr. Coolant 0,37 0,37
kgs - 2940x27 2940x27 -
WxDxH cm 2940x27 15 15
6 20 475
- 15 1200 170x80x1
15 500 240x158x160
450 160x80x160
160x80x160

Vertical Mitre Saws Classic Classic Classic Class
300 DG 302 DGH 423 DGH 520 D
Angle
Material clamping 30° 90° 30° 30° 90 45° 30° 90° 30° 45° 90°
Saw feed man. man. hydr. hydr.
Concept 500/800 PG/A Sawframe return/lift hydr. hydr. hydr. hydr.
(Concept 340/630 PG/A) Semi automatic hydr. hydr. hydr. hydr.
Concept 500/800 SG-Line 90° - Shifter yes yes
mm 
2-column semi-automatic bandsaw, 300 300 420 520
fully hydraulic working method. mm  300 300 420 520
Mitre cutting to both sides 45° and 30° (60°), 300x420 300x420 420x530 520x60
sawframe tilted by 3° / 20° with SG-Line, mm
New also available in fully automatic execution 45° 260 260 330 400
mm  260 260 330 400
300x260 300x260 420x330 520x40
mm 
160 160 220 300
mm 160 160 220 300
30° 300x160 300x160 420x220 520x30
mm  35 + 70 35 + 70 15-100 18-110
1,1/1,5 1,1/1,5 3,0 w. FC 4,0 w. F
mm  0,18 0,25 0,75 0,75
3660x27 3660x27 4570x34 5000x3
mm 12 40
m/min. 5 5 70 90
kW 50 50 1290 2000
kW Hydr. 550 1500 130x220x254 165x260x
mm sawband 85x160x220 210x230x230
ltr. oil
ltr. Coolant
kgs
WxDxH cm

Horizontal Comfort Comfort Compact 2 Compa
Bandsaws 260 A 420 A

Angle 90° 90° 90° 90°
Material clamping hydr. hydr. hydr. hydr
Saw feed hydr. hydr. hydr. hydr
Sawframe lift hydr. hydr. hydr. hydr
Material feed hydr./fully auto hydr./fully auto electr./fully auto electr./full

90° 260 420 260 320
mm  260 420 260 320
mm  320x200 440x420 300x260 320x3
mm 
45° --- -
mm  --- -
mm  --- -
mm 
Concept 800/1000 HAP 30° - - - -
Concept 630 HAP mm  - - - -
Concept 630/800 HAP mm  - - - -
Concept 420 HAP mm  15-100 15-100 17-106 17-11
m/min. 3 w. FC 5,5 w. FC 4,0 w. FC 4,0 w.
Heavy-duty 2-column bandsaw, kW 0,75 0,75 0,75 1,1
semi-automatic, kW Hydr. 3660x27 4780x41 4240x34 4660x
hydraulic working method. mm sawband 15 40 40 40
On request with turntable ltr. oil 30 50 65 65
for mitre cuts to both sides 45°and 45° ltr. Coolant 1100 2700 2300 2600
(only Concept 800/1000 HAP) kgs 160x190x160 280x240x170 258x200x200 278x210
WxDXH cm

* Option: in fully automatic version, mitre cuts to one side, model designation PGA.
Modifications of construction, weights and dimensions reserved. Illustrations not binding in d

JAESPA Maschinenfabrik Karl Jäger GmbH • Jahnstraße 21 • D-34286 Spangenberg • Phone +49 (0) 5663 / 505 - 0 • Fax +49 (0) 5663 / 5

cept Concept Concept Concept Concept
GT 260 GTH 320 GH 321 GA-NC 330 GTH

° 45° 30° 90° 45° 30° 90° 30° 90° 30° 90° 45°
hydr. hydr. hydr. hydr.
hydr. hydr. hydr. hydr.
hydr. hydr. hydr.
hydr./fully auto

260 320 320 330 Kompetenz beim Sägen

260 320 320 320 A complete line of highly productive

0 380x260 460x300 450x300 600x320 Bandsawing Machines

240 300 300 330 Concept
Classic
240 300 300 320 Compact
Comfort
0 260x220 300x300 300x300 350x250

0 190 200 200 280
4 180 200 200 280
7 200x100 200x300 200x300 300x180
37 + 74 15-100 15-110 15-100
170 1,1/1,5 3,0 w. FC 3,0 w. FC 4,0 w. FC
0,37 0,37 0,75 0,37
3340x27 4120x27 4120x34 4440x34
12
6 6 60 6
15 40 1900 50
525 950 260x240x160 1100
170x80x170 223x120x139 230x120x155

sic Classic Classic C68Co30no00ccne/eHc1pe0CAtp0Pot0n- Concept
DGH 423 DGA 520DGA 800/1000

° 30° 30° 90° 30° 45° 90° 30° 909°0°90° HAP

hydr. hydr. hydr. 90°
hydr.
hydr. hydr. hydr. hydr.
hydr.
hydr. hydr. hydr. yes

fully autom. fully autom. yes

420 520 630 800

420 520 630 800

00 420x530 520x600 630x630 1000x800

Option

330 400 500

330 400 500

00 420x330 520x400 500x800

00 220 300 15-100 15-100
0 220 300 5,5 w. FC 11 w. FC
FC 420x220 520x300
15-100 18-110 1,5 1,5
34 3,0 w. FC 4,0 w. FC 6830x41 8500x54
0,75 0,75
0 4570x34 5000x34 40 60
x255 20 40 60 60
70 90 3000 3800
2300 3000 320x135x236 400x130x250
350x230x254 350x230x255

act 3 Compact 4 Concept Concept Concept
420HAP 340/630PG 500/800PG
° 90°
r. hydr. 90° 303°0°90°454° 5° 303°0°9900°°454° 5°
r. hydr. hydr.
r. hydr. hydr. hydr. hydr.
ly auto electr./fully auto hydr. hydr. hydr.
no/semi-autom. hydr. hydr.
no/semi-autom.* no/semi-autom.*

0 420 420 360 500 Übersichtsprospekt Engl. 08/13 0003 www.blende64-funck.de

0 420 410 340 500

320 420x420 420x410 630x340 800x500

- - 340 500

- - 340 500

- - 430x340 530x500

10 - - 280 350
FC - - 280 350
1 - - 280x340 350x500
x34 17-110 15-100 15-100 15-100
5,5 w. FC 4,0 w. FC 4,0 w. FC 7,5 w. FC
0 1,5 0,75 0,75 0,75
0x200 5600x41 5300x34 5150x34 7050x54
50 20 15 15
65 60 60 60
3600 1650 2000 2900
322x210x225 267x110x180 260x145x210 350x140x230

detail. All data are approximate.

505 - 40 • [email protected] • www.jaespa.de

Horizontal Bandsawing Machines Vertica

Kompetenz beim Sägen Kompetenz beim Sägen

Cla

semi-a
mitre c
hydrau
manua
angles

W 260 M/HA Classic 4
(W 331 M/HA)
semi-automatic
Sturdy bandsawing machine Vertical Mitre B
hydraulic materia
Capacity 260 mm (330 mm) and sawfeed,
mitre cuts up to
410 x 200 mm Concept 240 GT/H
Concept 260 GT/H Classic 302 DGH
(590 x 250 mm)
for mitre cuts to both sides, semi-automatic Vertical Shifter
with turntable, Bandsaw for mitre cuts to 4 sides,
hydraulic sawfeed, hydraulic sawfeed,
angle cutting to ± 45°and -30° (60°) manual material clamping,
Execution H: angles up to ±45°, -30° (60°),
Material clamping hydraulically, turntable additionally ±45°
semi-automatic cutting cycle

Concept 330 GTH

semi-automatic bandsaw for
mitre cuts to both sides
with turntable,
hydraulic sawfeed and material
clamping,
angle cutting to ± 45°, -30°(60°)
sawband drive inverter controlled

Concept
Classic
Concept 320 GH

semi-automatic bandsaw for
mitre cuts to one side
hydraulic sawfeed, sawbow lift and
material clamping,
angles up to 30°(60°)

www.jaespa.de

al Mitre Cutting Bandsaws Automatic Bandsawing Machines

assic 300 DG Kompetenz beim Sägen

automatic vertical bandsaw for Concept 241 GA
cuts to both sides,
ulic sawfeed , Automatic Mitre Cutting Bandsaw
al material clamping, fully hydraulic cutting cycle,
s up to ± 30° (60°) angle cutting up to 30° to one side
on request with NC control

423 DGH Concept Concept 321 GA-NC

Bandsaw, Automatic Mitre Cutting Bandsaw
al clamping with NC control, fully hydraulic cutting cycle,
angle cutting up to 30° to one side
± 30° (60°)

Comfort Classic Classic 423 DGA
(Classic 520 DGA)

Automatic Vertical Mitre Saw
fully hydraulic cutting cycle,
angles ± 30° (60°)
with NC-control and preselection of cutting angle,
automatic angle cuts

Classic 520 DGH

semi-automatic Vertical Bandsaw
for mitre cuts to both sides,
hydraulic sawfeed
and material clamping,
for angles ± 45°, -30° (60°)

Comfort 260 A Comfort 420 A-NC

Automatic Bandsawing Machine fully hydraulic cutting cycle, Heavy-duty Automatic Bandsawing Machine
fully hydraulic cutting cycle,
www.jaespa.deon request with NC control on request with NC control

Die Vertikalen

Zum Trennen von:

Stahl, Aluminium, Kupfer, Messing, Graphit,
Kunststoffe, Silizium, Keramik, Quarzglas, Katalysatoren, ….

For cutting of:

Steel, aluminum, copper, brass, graphite,
plastic, silicon, ceramic, quartz glass, catalyst, …

JAESPA-Maschinenfabrik
Karl Jäger GmbH
Jahnstraße 21

D-34286 Spangenberg
www.jaespa.de / E-Mail: [email protected]
Tel.+49/(0)5663/505-0 / FAX +49/(0)5663/505-40

Vertikalbandsäge im JAESPA Technologiezentrum Modell AS 9-Spez.
Kapazität 1000x1000 mm
Schnittgeschwindigkeit: 15-3500 m/min, 18 kW
Für Diamant-, Hartmetall- und Bimetallbänder
Vertical bandsaw at JAESPA Technology center Model AS 9-Spez.
Capacity: 1000x1000 mm, Bandspeed 15-3500 m/min, 18,5 kW
for Bimetall-, carbide tipped- and diamond coated sawbands

JAESPA Doppelgehrungssäge Modell Classic 420 DGH-Duo
JAESPA Double Mitre Bandsaw Model Classic 420 DGH-Duo

JAESPA Graphit-Bandsäge Modell GBS 110 Materialanschlag
Zum Trennen von Graphitblöcken
Mit automatischem Materialnachschub Parallelanschlag für Vertikalbandsägen
Kapazität: Durchmesser 1500 mm, Länge 3000 mm auf Linearführungsschienen präzis doppelt geführt
Technische Daten: 18,5 kW Antriebsmotor Handradverstellung und Digitalanzeige
250-2500 m/min Bandgeschwindigkeit
Sägerollendurchmesser 1100 mm, Bandbreite 41 mm Parallel fence for vertical bandsaws
running precise on linear guidings, bilaterally guided
JAESPA Graphite-Bandsaw Model GBS 110 handwheel adjustment and digital read out
For cutting of graphite
automatic material feed
Capacity: Dia 1500 mm, length 3000 mm
Technical data: saw drive motor 18,5 kW
band speed 250-1250 m/min
saw wheel dia: 1100 mm, band width: 41 mm

Modell BS 90

Automatisches Trennen von

Silizium, Keramik und

vergleichbaren Materialien mit

einer JAESPA BS 90-Spez. (ähnlich

ASH 9): Rollendurchmesser 900

mm, Antriebsmotor: 7,5 KW,

Bandgeschwindigkeit: 500- 3000

m/min. NC-Steuerung mit allen

Funktionen.

Fully automatic cutting of silicon,
ceramic and the like with a JAESPA BS
90 (similar to ASH 9): Wheel diameter
900 mm (35,4”), saw drive motor 7,5
kW (10 HP), band speed 500-3000 m/
min (1640-9840 ft/min) NC-control for
all functions.

Automatischer Vorschubtisch mit Nachschubzange, gesteuert über Servomotore für hochgenaue Abschnitte
Auch mit Vakuum-Spanntisch für komplette Silizium-Ingots lieferbar.

Automatic feeding table with shuttle vice controlled by servomotors for high precision cutting results
Also available with vacuum table for complete silicon ingots.

Modell BS 63
BS 63 für Gießerei, stufenlos, 5,5 kW mit Option Spannvorrichtung
für Motorblöcke, Minimalmengen-Sprühschmierung, Hartmetall-
Sägeband
BS 63 for foundry stepless bandspeed, 5,5 kW. Option: clamping
attachment for motor blocks, micro spray lubrication, carbide
tipped sawband

Modell BS 63 mit hydr. Rundschneideinrichtung
für Aluminiumplatten Antriebsmotor 5,5 kW,
Bandgeschwindigkeit stufenlos 250-2000 m/min
Model BS 63 with hydraulic circle cutting device
for cutting aluminium plates, saw drive motor
5,5 kW, band speed 250-2000 m/min (820-
6560 ft/min)

Modell BS 90 für Aluminium-Gießerei, hier in Sonderausführung
für den Einsatz in einer automatischen Guss-Putz-Zelle für
Roboter-Betrieb. Kurze Schnittzeiten an Motorblöcken mit HM-
Sägeband sind garantiert.
Model BS 90 for Aluminum-foundry, here with options for
automatic casting center. Short cutting times with a TC-
sawband on motorblocks are guaranteed.

Modell Classic 800 DGH - Spez.

Classic 800 DGH-Spez. zum Sägen von Kraftwerksturbinen bis 2500 mm Ø. Automatisches Schwenken der
Maschine während des Bearbeitungsvorganges. Seitliches Verfahren des Tisches +/- 100 mm. Antrieb 5,5 kW,
15-120 m/min, Bandbreite 27, 41 und 54 mm.
For cutting power plant turbines up to Ø 2500 mm. Machine head tilts automatically whilst working process.
Lateral movement of table +/- 100 mm. Saw drive 5,5 kW, 15-120 m/min (45-360 ft./min.) band speed.
Sawband width 27, 41 and 54 mm.

Blick in die Abteilung Sonderfertigung bei JAESPA in Spangenberg. Beschäftigt werden über 30 Fachleute. Von
der kleinsten Baureihe MSU bis zur größten BS 90 mit NC-Steuerung zum Sägen von Keramik usw. wird alles
Kunden bezogen gefertigt.
View to the department of job tailored bandsaws. More than 30 skilled people are on the pay roll.

Modell WS 90 R (TS 90)

JAESPA TS 90 (TS 63, TS 80 und TS 110) Spezielle Reifenspannvorrichtung für Reifen von 13-24,5“
zum Trennen von Reifen mit Hartmetallband für Segmentschnitte, Tisch geneigt, mit Rollen
und Minimum Sprüheinrichtung
für besonders saubere Schnitte Special Tire clamping attachment for Tires 13-24,5“
Option: Spezielle Riefenspannvorrichtung for radial cuts, table inclined, with rollers

JAESPA Tire Saw TS 90 (TS 63, TS 80 and TS 110)
Tool: Carbide gritted sawband
and minimum spray lubrication
for smooth surface of cut-off-piece
Option: special tire clamping attachment

Entwicklungs - und Konstruktionsabteilung am Siemens Farb-Touchscreen für alle Funktionen
Firmensitz Siemens coloured touchscreen for all functions

Design office in Spangenberg

Modell BS 90

Vertikalbandsäge u.a. zum Trennen von Kunststoff, Steinen, Dämmmaterial u.ä. Grundausführung Modell BS 90
+/- 45 ° beidseitig schwenkbar. Vorschub mittels Maschinenrahmen. Bandführung um 90° drehbar. Materialvorschub
dann über Rollgang.( Bj. 2003)
Cutting of plastic, stones, sandwich-panels, basic model BS 90, frame tiltable +/- 45°, feeding done by saw frame.
Sawband guide turnable by 90°, material feed by roller conveyor (built in 2003)

Modell PSH 630/3000

Platten- und Brammenbandsäge Modell PSH 630/3000 für Stahl- oder Aluminiumplatten, Schnittlänge 3000 mm
Plate saw model PSH 630/3000 for steel of aluminium plates, cutting length 3000 mm (118”)

Modell BS 63

Bild links:
Modell BS 63
Rollendurchmesser 630 mm, Schnitthöhe
450 mm oder mehr, 5,5 kW, Tischgröße
615x615 mm, Option: 250-2000 m/min u.a.
für Gießereien, weitere Modelle: BS 40, BS 80,
BS 90 und BS 120

Model BS 63 in standard execution for
foundry industry etc., wheel diameter 630
mm, cutting height 450 mm or more, 7,5 HP,
table size 615x615 mm, Option: band speed
820-6560 ft./min, further models: BS 40, BS
80, BS 90 und BS 120

Bilder rechts:
Modell BS 63 mit 2500 m/min Bandgeschwindigkeit
zum Trennen der Enden an Abgas-Katalysatoren im
Schmelzschnitt.
Zur Wiedergewinnung des Keramik-Monolithen erfolgt
anschließend ein Aufschlitzen des Stahlmantels an einer
JAESPA AS 6 mit niedriger Bandgeschwindigkeit (s. Bild 3)

Model BS 63, band speed 2500 m/min (8200 ft/min) for
head and tail friction cutting of exhaust catalysts.
For recycling of ceramic-monolith inside, the steel sheet
will be slotted on Model AS 6 with low band speed. (see
picture 3)

(s. Bild 3)

JAESPA-Maschinenfabrik Karl Jäger GmbH

Jahnstr. 21, D-34286 Spangenberg

Tel. +49/(0)5663/505-0, Fax +49/(0)5663/505-40

www.jaespa.de

DONAUALPHA

RAPID radial DRILLING MACHINES
www.donau-wzm.de

DONAUALPHA
RAPID RADIAL
DRILLING MACHINES

Versatile, Productivity and User-friendly are not
necessarily conflicting when creating an economic
rapid radial drilling machine.
With our DONAUALPHA - made in
Altenmarkt/Germany - we have proven this
concept, to your advantage.

The DONAUALPHA is the opening model at
the range of DONAU Rapid Radial drilling machines.

Rigid grey-cast iron design, simple operation,
25 mm drilling capacity in E 335 (St 60) for an
unlimited workpiece spectrum are making
this machine attractive for all kinds of machining
applications.

AANDVDAFNETAATGUERSES The self-centering position accuracy is allowing
core hole drilling, facing and tapping in series work
Up to 3 fixed working stations are delivering a and is therefore avoiding frequent tool changes.
maximum of flexibility for machining large and
small workpieces.

Swivel tables are useful for drilling and tapping Automatic Axes clamping when arriving at the drill
workpieces at angular positions. position.

Radial arm travel of 900 mm, W-axis (column) The DONAUALPHA is designed to modern
height adjustment of 430mm and an angular move ergonomics for non-fatigue machine operation.
of 325 degrees are enabling workpieces up to
1400 mm height. The working table height of 905 mm and the always
optimal position to the spindle head, make it easy
Easy-sliding, simultaneous movement in 3 Axes, for the operator to stand upright and to have a best
straight to the drilling or tapping position. possible view on the machining process.

The self-centering drill head is positioning Productivity through pre fixture setup at working
itself exactly into the center holes. stations.

Concentric facing is made possible with a Anytime retrofit options are enlarging the possibilities
self-centering taper into the drill hole. to accomplish most different application tasks.

2

MAchine DATA DIMENSIONS

TYPE DONAUALPHA
Machining capacities:

Drilling capacity (plain) E 335 (St 60) max. Diam. 25 mm

Drilling capacity (plain) EN-GJL 200 (GG 20) max. Diam. 32 mm

Tapping capacity E 335 (St 60) max. M 20

Tapping capacity EN-GJL 200 (GG 20) max. M 24

WORKING RANGE max. 900 mm Column height adjustment
max. 430 mm Spindle travel
Radial arm travel max. 140mm
Column height adjustment (W-axis) min. 150 mm
Spindle travel (Z-axis) max. 720 mm
Distance spindle nose [min. 955 mm]
to table surface [max. 1525 mm]
[Distance spindle nose to min. 420 mm
Floor plate surface] max. 1320 mm
Drilling radius max. 325° degrees

Angular movement

WORKING TABLE

Clamping surface 1200x600 mm

T-slots accord. to DIN 650 in X 4x Distance 125 mm

Machine table height 905 mm view

At both 45° reverse sides of the machine

in the machine base, each 2 vertical T-slots 18 H12 approx.
OPTION: [Floor plate]
Operation / Control by hand

MAIN SPINDLE DRIVE max. 1,1 / 1,6 kW approx.
max. 208 Nm
AC-Motor 60 - 3050 min -1
Driving capacity (100 % intermitted duty) MT 4
Torque (100 % intermitted duty) by hand
Spindle speed range 18 steps
Morse taper
Tool change

ADVANCE FEED 0,075 - 0,15 - 0,30 mm/rev OPTION: [Angular table swivable]
max 5 500 N
AC-Servo drive
Advance feed speed (Z-Axis)
Advance feed force (Z-axis)

M ACHINE WEIGHT appr. 1800 kg

Coolant device Angular table (Pos. 2.30) Intermediate table (Pos. 2.50) OptionS:
(Pos. 10.10) with T-slot plate (Pos. 2.20) Coolant device
Floor table
T-slot plate
Angular table
Swivel table
Intermediate table
Clamping cube
Special machine lacquering
Service-Solutions

3

DONAUFLEX 135
DONAUFLEX 145

RAPID RADIAL DRILLING MACHINES
www.donau-wzm.de

DONAUFLEX
RAPID RADIAL
DRILLING MACHINES

Efficiency is not a matter of a sole machining
solution, but the result of many intelligent
solutions

DONAUFLEX are the proven series of rapid
radial drilling machines for manual operation
with multiple options up to digital position
readouts in X, Y and Z-axis.

AADNVDAFNETAATGUERSES The self-centering position accuracy is allowing core
hole drilling, facing and tapping in series work and is
Up to 3 fixed working stations are delivering a therefore avoiding frequent tool changes.
maximun of flexibility for machining of large and small
workpieces as well as very long workpieces.

Swivel tables are useful for drilling The DONAUFLEX-Range is designed to modern
and tapping workpieces at angular positions. ergonomics for a non-fatigue machine operation.

Long travels and workpiece heights The workin table heigt of 905 mm and the always
up to 1500mm are guaranteed. optimal position to the spindle head, make it easy for
the operator to stand upright and to have a best
Easy-sliding simultaneous movement in 3 axes, possible view on the machining process.
straight to the drilling or tapping position.
Low Axis friction force of approx. 35 N are easing
The self-centering drill head is positioning substantially the sliding movements in radial and angu-
itself exactly into the center holes. lar directions, in order to move the tool fast and precise
in any working position.
Concentric facing is made possible with a
self-centering taper into the drill hole.

3

MAchine DATA

TYPE DONAUFLEX 135 DONAUFLEX 145
MACHINing CAPACITieS:
max. Diam. 35 mm max. Diam 45 mm
Drilling capacity (plain) E 335 (St 60) max. Diam. 42 mm max. Diam. 55 mm
Drilling capacity (plain) EN-GJL 200 (GG 20) max. M 30 max. M 36
Tapping capacity E 335 (St 60) max. M 36 max. M 45
Tapping capacity EN-GJL 200 (GG 20)
max. 1050 mm max. 1050 mm
WORKING RANGE max. 450 mm max. 450 mm
max. 165 mm max. 195 mm
Radial arm travel min. 50 mm min. 40 mm
Column height adjustment (W-axis) max. 665 mm max. 710 mm
Spindle travel (Z-axis) [min. 850 mm] [min. 840 mm]
Distance spindle nose [max. 1465 mm] [max. 1510 mm]
to table surface min. 490 mm min. 540 mm
[Distance spindle nose to max. 1540 mm max. 1590 mm
Floor plate surface] max. 330° Degrees max. 330° Degrees
Drilling radius
1200x750 mm [1800x600 mm] 1200x750 mm [1800x600 mm]
Angular movement 5x dist. 125 mm [4x dist. 125 mm] 5x dist. 125 mm [4x dist. 125 mm]
900 mm 900 mm
WORKING TABLE
18 H12 18 H12
Clamping surface by hand by hand
T-slots accord. to DIN 650 in X, 18 H9 [Graph.display of drill pattern, position readout] [Graph.display of drill pattern, position readout]
Machine table height
At the reverse side of the machine and at the frequency-controlled frequency-controlled
left side of the machine base, each 2 T-slots
Operation / Control max. 4 kW max. 5,5 kW

max. 160 Nm max. 250 kW
MAIN SPINDLE DRIVE
20 - 3200 min -1 15 - 2800 min -1
AC-Motor
Driving capacity (100 % intermitted duty) MT 4 MT 4 [SA 40 DIN 69871]
Torque (100 % intermitted duty)
Spindle speed range, stepless variator by hand by hand
Morse taper
Tool change 0,02 - 0,7 mm/rev 0,02 - 0,7 mm/rev
max 7 500 N max 12 000 N
ADVANCE FEED DRIVE
without [indirect] without [indirect]
AC-Servo drive
Advance feed speed (Z-Axis) appr. 2650 mm appr. 2650 mm
Advance feed force (Z-axis) appr. 2765 mm appr. 3000 mm
appr. 1200 mm appr. 1200 mm
L ENGHT MEASURING SYSTEM appr. 1800 mm appr. 1800 mm
in X-, Y-, Z- And W-AXIS appr. 1922 mm appr. 1974 mm
appr. 2810 mm appr. 2890 mm
OUTER MACHINE DIMENSIONS
appr. 2140 kg appr. 2600 kg
Height, min.
Height, max. [Options]
Width, min.
Width, max.
Depth, min.
Depth, max.

M ACHINE WEIGHT

4

OPTIONS

Floor Plate (Pos. 2.10) with swivable Floor Plate (Pos. 2.10) at the reverse Intermediate plate (Pos.2.50) with T-Slot
cube (Pos. 2.80) at the reverse side, side of the machine, with swivable table plate (Pos. 2.20) at the reverse side,
with swivable table (Pos. 2.40) aside (Pos. 2.40) aside with swivable table (Pos. 2.40) aside

T-Slot plate (Pos. 2.20) with workpiece Angular table (Pos. 2.30) at the reverse Splash and chip guard (Pos. 11.30),
Coolant device, Type A (Pos. 10.20) side of the machine, with swivable table vertically movable, 2-piece unit.
(Pos. 2.40) aside Either side can be moved down

Drawer in the working table (Pos. 2.120) DONAUFLEX 135
DONAUFLEX 145

OptionS:
Coolant device
Floor Plate
T-Slot plate
Angular table
Swivable table
Intermediate table
Clamping cube
Machine table, enlarged
Electronic 3-D Touch Probe
3-Axes Position Display with Techno-Control
Tool clamping Taper SA 40 1)
Special machine lacquering
Service-Solutions

1)Only for DONAUFLEX 145

5

DONAUMERIC 440
DONAUPORT 540

RAPID RADIAL DRILLING MACHINES
www.donau-wzm.de

DONAUMERIC AND
DONAUPORT
RDARPILILDINRGADMIAALcHINEs

Efficiency is not a mattter of a sole machining
solution, but the result of many intelligent
solutions

DONAUMERIC 440 and DONAUPORT 540
are our high-end CNC-controlled Rapid Radial
drilling machines for automatic drilling operations
with multiple options, up to an automatic
tool changer (ATC).

AADNVDAFNETAATGUERSES An automatic tool change system enables
multi-machine operation.
You are working at up to 3 working stations,
delivering highest flexibility by machining of different When integrating a 3-D touch probe, you are
workpieces. Single parts, series works, large and eliminating time-consuming alignments and you
small parts, irregular shapes and long parts – with are reducing setup times
the DONAUMERIC 440 and the DONAUPORT 540
you are solving your multiple machining tasks.

At two different working stations, swivel tables Simple workshop-oriented dialogue programming
enable angled drilling and tapping operations. without previous CNC experience. Import of CAD
data through a USB interface.
Large travel paths of up to approx. 15 m at the
X-Axis and workpiece heights of up to 1,5 m at There is the choice to operate in automatic CNC
the Z-Axis are distiguishing these machines mode or completely manual

Automatic, synchronic 3-axes approach for DONAUMERIC 440 - and DONAUPORT 540 -
moving quickly into all machining positions CNC-Rapid Radial drilling machines are designed
to the demand for modern ergonomics and thus
Time-wasting marking and drawing are obsolete. provide non-fatigue operation
You are gaining productivity.

3

MAchine DATA

TYPE DONAUMERIC 440 DONAUPORT 540
Machining capacities:
max. Diam. 40 mm max. Diam 40 mm
Drilling capacity (plain) E 335 (St 60) max. Diam. 50 mm max. Diam. 50 mm
Drilling capacity (plain) EN-GJL 200 (GG 20) max. M 36 max. M 36
Tapping capacity E 335 (St 60) max. M 42 max. M 42
Tapping capacity EN-GJL 200 (GG 20)
max. 1050 mm max. 1050 mm
Working Range - 2600 mm [up to 14 600 mm]
max. 410 mm max. 400 mm
Radial arm travel max. 200 mm max. 200 mm
Modular travel (U-Axis) min. 80 mm min. 140 mm
Column height adjustment (W-axis) max. 690 mm max. 740 mm
Spindle travel (Z-axis) [min. 880 mm] -
Distance spindle nose [max. 1490 mm] -
to table surface min. 540 mm min. 540 mm
[Distance spindle nose to max. 1590 mm max. 1590 mm
Floor plate surface] max. 330° Degrees max. 330° Degrees
Drilling radius
1800x600 mm 4000x800 mm [bis 16 000 mm]
Angular movement 4x dist. 125 mm 5x dist. 140 mm
900 mm 900 mm
Working Table
18 H12 18 H12
Clamping surface 4-Axes CNC Control [5. / 6. Axes] 5-Axes CNC-Control [6. Axes]
T-slots accord. to DIN 650 in X, 18 H9
Machine table height
At the reverse side of the machine and at the frequency-controlled frequency-controlled
left side of the machine base, each 2 T-slots
Operation / Control max. 5,5 kW max. 5,5 kW

max. 250 Nm max. 250 kW
Main Spindle Drive
15 - 2800 min. -1 15 - 2800 min. -1
AC-Motor
Driving capacity (100 % intermitted duty) SA 40 DIN 69871 SA 40 DIN 69871
Torque (100 % intermitted duty)
Spindle speed range, stepless variator by hand [automatic] by hand [automatic]
Tool system
Tool change max. 7,5/7,5/7,5/3 m/min max. 7,5/7,5/7,5/3 m/min
5 -2000 mm/rev 5 -2000 mm/rev
Advance feed drive max 12 000 N max 12 000 N

AC-Servo drive indirect indirect
Rapid travel (X-Y-Z-W-Axes)
Advance feed speed (Z-Axis) appr. 2590 mm appr. 2801 mm
Advance feed force (Z-axis) appr. 3000 mm appr. 2935 mm
appr. 1800 mm appr. 4190 mm
Length Measuring System appr. 2020 mm appr. 5290 mm
in X-, Y-, Z- and W-AXis appr. 2218 mm appr. 2270 mm
appr. 2810 mm appr. 2890 mm
Outer machine dimensions
appr. 2900 kg appr. 6500 kg
Height, min.
Height, max.
Width, min.
Width, max.
Depth, min.
Depth, max.

4 MAchine weight

[Options]

OPTIONs

Angular table (Pos. 2.30) at the reverse Floor Plate (Pos. 2.10) at the reverse side Manual operation, alternatively to
side of the machine with swivable table of the machine, with swivable table the automatic CNC-mode-operation
(2.40) aside (Pos. 2.40) aside

T-Slot plate (Pos. 2.20) with workpiece Floor plate ( Pos. 2.10) with clamping Splash and chip guard (Pos. 11.30),
cube, swivable (Pos. 2.80) with swivable vertically movable, 2-piece unit.
Angular table (Pos. 2.30) with workpiece table (Pos. 2.40) aside Either side can be moved down.
at the reverse side, swivable table
(Pos. 2.40) aside of the machine Automatic Tool Changing system (ATC) DONAUMERIC 440
for 5 tools (Pos. 8.10) at the right side of DONAUPORT 540
the machine
Options:
Coolant device
Floor Plate
T-Slot plate
Angular table
Swivable table
Intermediate table
Clamping cube
Machine table, enlarged
3-D Touch Probe
Automatic tool changer
Micro-dosing lubrication
Protective housing
Special machine lacquering
5. / 6. CNC - Axes
Service-Solutions

5

Perc

Company

951 Industrial Park
49080 USA - 2