PLANTS TRAINING CALENDAR 2018

Safety for Contract Employees- Fabrication & Civil Work

Introduction:

Working safely is the first thing the user or operator should learn because the safe way
is the correct way. A person learning to operate machine tools must first learn the
safety regulations and precautions for each tool or machine. Most accidents are
caused by not following prescribed procedures.

Objectives:

 To understand Safe Handling of Fabrication & Civil Activities

Course Content:

 Use of Work Permit
 Handling of Welding Machines
 Handling of Cutting Machines
 Safety & Precautionary Measures while working at heights
 Use of PPE’s while doing Fabrication / Civil work

Participant Profile: Contract Employees

Duration Dates Venue
1 hour 12th January, 2017 HPPL, Khopoli

Safety Awareness: CO2 Flooding System, Chemical handling (Solvent & Ink) & MSDS ,
PPEs

Introduction:
CO2 flooding system or central bank CO2 system is one of the common fixed
firefighting systems. It releases carbon dioxide (CO2) in bulk quantity to a protected
space under fire. Precautionary Measures have to be taken while using the safety
systems and handling hazardous chemicals.
Personal protective equipment, or PPE, is the specialized, disposable clothing or
equipment which is worn by workers or visitors as protection to reduce the risks of
contamination. It is important to understand that personal protective equipment is not
a substitute for hazard control, but the last safety option to be implemented after all
other practical safety measures have been considered and applied.
Long and short term illness, major and minor injuries, poisoning, electric shock and so
on, can all be prevented at times with the use of appropriate personal protective
equipment.

Objectives:
 To protect employees from inhalation of chemical vapors while working at
Shop Floor
 To avoid skin contact with the chemicals
 Define the meaning of PPE;
 Understand when to use PPE;
 Identify the suitable PPE for different hazards

Course Content:

 Basic Guideline for CO2 flooding system operation
 CO2 flooding system – Manual / Semi-Manual / Automatic Operation
 Safe Handling of Chemicals based on MSDS
 Visual Inspection of Flooding System to know the conditions
 Operational Demonstration

Participant Profile: Contract Employees, Operators & Supervisors

Duration Dates Venue

2 hours 15th February, 2018 HPPL, Khopoli
2 hours 10th February, 2018 HPPL, Guwahati

Safety Awareness: Static Charge Generation & Control

Introduction:
Static electricity is a major cause of fires and explosions in many industries. The hazard
of electrostatic spark ignition of flammable vapor can be minimized by taking actions
to limit the accumulation of electrostatic charges to safe values. Of primary
importance is the proper bonding and grounding of equipment and containers. In addi -
tion, charge accumulation in liquids must be limited, in many instances, by controlling
the rate of charge generation and/or the rate of charge dissipation.
Objectives:

 To create Safety Awareness
 To understand the Precautionary Measures

Course Content:

 What is Static Charge? How is it generated?
 Use of PPE’s
 MSDS
 What is Humpers?
 Use of Jumpers, Crocodile Clamps
 Transferring & Receiving of Volatile Materials
 Handling of Fire Fighting Extinguishers

Participant Profile: Contract Employees, Operators & Supervisors

Duration Dates Venue

1 hour 10th March, 2018 HPPL, Khopoli
1 hour 19th March, 2018 HPPL, Guwahati

Handling of SCBA (Self-Contained Breathing Apparatus)

Introduction:

A self-contained breathing apparatus (SCBA) is a device worn
by rescue workers, firefighters, and others to provide breathable air in an immediately
dangerous to life or health atmosphere.
Firefighters have to wear SCBA in many different types of incidents hence they must be
trained in the safe use of the apparatus. It is necessary to understand the safety
precautions when using SCBA, emergency situations that may arise when using SCBA,
and the use of SCBA in areas of obscured vision and restricted openings.

Objectives:
To understand the proper method and procedure of handling SCBA to avoid inhalation
of toxic gases.

Course Content:
 What is SCBA?
 Safe use of SCBA
 Pre-check before handling SCBA
 Precautionary Alarm
 Demonstration with SCBA

Participant Profile: Security Guards

Duration Dates Venue
HPPL, Khopoli
1 hour 24th March, 2018

First Aid

Introduction:

First Aid is an immediate and temporary treatment of a victim of sudden illness or
injury while awaiting the arrival of medical aid. Proper early measures may be
instrumental in saving life and ensuring a better and more rapid recovery. The
avoidance of unnecessary movement and over-excitation of the victim often prevents
further injury. Conditions that require immediate attention to avert death include
cessation of breathing (asphyxia), severe bleeding, poisoning, strokes, and heart
attack. The essentials of first aid treatment also include the correct bandagi ng of a
wound; the application of splints for fractures and dislocations; the effective methods
of cardiopulmonary resuscitation (CPR) and artificial respiration; and treatment of
shock, frostbite, fainting, bites and stings, burns, and heat exhaustion.

Objectives:

The three main objectives of the first aid is as follows,
 To save life
 To minimize injuries
 Hasten healing

Course Content:

The Basic First Aid course will teach you every day first aid skills which are invaluable
when accidents happen around the home or when you are in duty.

Participant Profile: All Grades

Duration Dates Venue
1 day HPPL, Khopoli
3 hours 9 April, 2018
1 day Parwanoo
8 16th June, 2018 Rudrapur Plant
Hyderabad Plant
1 day July, 2018
1 day Acuprint- Taloja
1 day Monthly once CPP – Ambernath
05 Hrs 14th Oct, 2018 CPP – Ambernath
1 day 12th April, 2018 Webtech Bengaluru Plant
21th August, 2018 HPPL, Guwahati
1st week of March, 2018

25 April, 2018

On Site Emergency Plan

Introduction:

Modern industry, cha racterized by complex process and technology is open to an ever
increasing danger form disasters, which can seriously affect the safety, security and
stability of the organization. Some of these disasters are natural and some are man-
made. All of these have occurred several times in industries, when unprepared for
such disasters creating panic, disorder and confusion. The result has been extensive
damage to men and material. Major accidents/disasters in a factory are one which has
the potential to cause serious injury or loss of life. It may cause extensive damage to
property, loss of life and serious disruption both within and outside the works.

An emergency plan is an informative document, which acquaints the occupants of a
factory or occupancy with procedures to be implemented, during an emergency. It
details standard operational guidelines to emergency controllers and their personnel,
who may be required to fulfill a key functional role, during the various stages of an
emergency. In other words, it contains critical information, which can assist emergency
services personnel to formulate appropriate incident management strategies and
tactics, when attending on an emergency at a plant. Since it is a critical document in
implementing appropriate management strategies, it is important that the plan is
comprehensive and easy to read and use.

Objectives :
 This plan is a standing instruction for handling 'Emergency Situations.
 The plan envisages pooling of resources to mitigate emergency.
 To safe guard human beings, machines, equipments and property.
 To safeguard other persons not affected by emergency so far.
 Identify/rescue the casualties and arrange for their treatment.
 To define channels of communications with key personnel.

Course Content:

The emergency plan for industrial facilities should include:
 Brief Process description
 Various hazards available
 Classification of emergencies
 Emergency scenario envisaged
 Agencies required for Emergency handling
 Declaration and notification of emergency
 Emergency Control centre and assembly areas
 Communication facilities available
 First aid centre and hospital facilities
 Responsibilities of key personnel/Alternate persons with contact numbers
 Monitoring of hazardous chemicals

 Fire fighting and rescue arrangements.
 Mutual aid scheme members and communication system among members
 Periodicity of conducting drills/exercises.

Participants Profile:
All Grades, Mandatory for employees having gap & New joinees

Duration Dates Venue
2 hours Every Alternate Month Rudrapur Plant
2 hours Every Alternate Month Guwahati Plant

EMS, OHSAS's requirement – Awareness

Introduction:
Managing health & safety issues in the workplace represents an enormous challenge
due to varying human nature, skill sets, process complexity & local culture and have
implications for everyone at the workplace. Effectively managing these issues means
taking account not only of legal requirements, but also the well being of your
personnel in the organization. Implementation of OHSAS policies gives systematic
approach to minimizing health & safety risks and provide a framework for an
organization to manage its legal compliance and improve occupational health and
safety performance.

Objectives:
 Transition from good practices to best practices.
 To develop an understanding on OHSAS (Occupational Health & Safety
Standards)
 To achieve and demonstrate occupational health and safety (OH&S)
performance by controlling OH&S risks, consistent with the company policy and
objectives
 To demonstrate commitment to the protection of employee, property & plant.

Course Content:

 Plant Objectives / policy
 EHS policy & objectives
 Hazard identification and risk analysis (HIRA)
 Aspect and impact analysis (AI)
 Use of PPE & its importance w.r.t. personal safety
 Hazardous Waste generated in department
 Hazardous Waste handling
 Safe storage and handling practices of Hazardous Waste
 Understanding MSDS
 Response to emergency siren and assembly points
 Mock drills
 Fire Fighting
 Safe work practices in critical departments
 Applicable legal compliances related to EHS

Participant Profile: Dates Venue
Supervisor & Above 14th April, 2018 HPPL, Khopoli
14th April, 2018 HPPL, Guwahati
Duration
1 day
3 Hours

Basic Fire Safety, Fire Fighting Techniques & Fire Drill

Introduction:

Fire safety information saves lives. It’s as simple as that. Whether it’s in your own
home or in your place of employment, education and clear markings of important fire
hazards and safety equipment can prevent injuries and save structures as long as
people are well aware of everything they need to know. Depending upon the
environment where you are living or working will dictate how much communication is
needed. Larger buildings, including tall apartment buildings, require mo re complexity
and greater clarity, in order to keep everyone safe in the event of an emergency. Fire is
very good servant but very bad master. If Fire is not controlled with in the first three
minutes it turns out into a blaze and cause destruction. Hence, to save valuable human
life one should know the basics of Fire Safety

Objectives:

• To make ensure that employees are knowledgeable in fire prevention and
emergency.

• The goal of fire prevention is to educate the employee to take precautions to
prevent potentially harmful fires, and be educated about surviving them.

• It is a proactive method of reducing emergencies and the damage caused by
fire.

Course Content:
• Fire Introduction
• Giving Warning of a Fire
• The Burning Process
• How Fire Spreads
• Fire Prevention
• Fire Buckets
• Fire Blankets
• Getting Out Alive
• Lifting and Carrying Techniques

Participant Profile: All Grades

Duration Dates Venue
1 day 12th May, 2018 HPPL, Khopoli
3 hours Hyderabad Plant
1 day Monthly once Acuprint Taloja
3 day 12th Aug 2017 ACB Bangalore
06 Hrs 6,7 & 8th December 2018 Webtech Bengaluru Plant
3 Hrs 1st week of January Parwanoo Plant
1 day HPPL, Guwahati
16th June, 2018
08th June, 2018

Environmental Issues

Introduction:

The environment encompasses the interaction of all living species, climate, weather,
and natural resources that affect human survival and economic activity. Environmental
issues are harmful effects of human activity on the biophysical
environment. Environmental protection is a practice of protecting the natural
environment on individual, organizational or governmental levels, for the benefit of
both the environment and humans. Environmentalism, a social and environmental
movement, addresses environmental issues through advocacy, education and activism.

Objectives:

 To create EMS Awareness and its importance
 To create ISO 14000 Awareness

Course Content:

 What is EMS?
 Pollution- Air, Water, Noise & Soil
 Hazardous & Non-Hazardous Waste Generation
 Safe Disposal of Hazardous Wastes
 Control of Water Pollution in factory premises.

Participant Profile:

Batch 1: Contract Employees & Above
Batch 2: Supervisor & Above

Duration Dates Venue
2 hour 19th August, 2018 HPPL, Khopoli

Electrical Stracker Operating & Scissor Lift Operating
Introduction:
To Improve the knowledge of the Electrical

Objectives:
To work effectively without any accidents or delay

Course Content:
 Electrical Stracker Operating
 Scissor Lift Operating

Participant Profile:
Stores & Despatch department

Duration Dates Venue
02 hours
1st week of November Webtech Bengaluru Plant

Electrical Safety

Introduction:

The basic properties of electricity and to provide guidance concerning proper personal
protective equipment and techniques for working on electrical systems. Ultimately,
this training program attempts to reduce the number of accidents and losses
associated with the operation, maintenance and repair of electrical equipment. This
training program should be used in conjunction with specific departmental procedures
and on-the-job training.

Objectives:

 To know about the basic safety rules in regards to electrical safety.
 Basics of electricity
 How electricity will harm you
 Common cause of accident
 How you can protect yourself

Participants profile:

All regular employees

Duration Dates Venue
1 day Monthly Once HPPL Hyderabad

Powered Industrial Truck

Introduction:

Powered industrial trucks main purpose is for material handling within facilities or
compounds, especially the capability to lift loads to be positioned at height as well as
to lower them as needed. Fitted with specific attachments, the fork lift truck also is
used to perform other related functions such as the transfer loads from slip sheets
onto pallets, as well as to clamp them or to invert them.

Fork lift trucks have played a powerful role in materials handling.

Objectives:

 Ability to perform their job safely in their workplace evaluation
 Classes of Commonly-Used Powered Industrial Trucks
 Identify the hazards involved with Powered industrial trucks
 Safe operation of equipment
 How to avoid forklift accidents

Participants profile:
All regular employees

Duration Dates Venue
1 Monthly Once HPPL Hyderabad

Hand Safety

Introduction:

Hands are one of your most important "instruments." Yet, over a quarter of a million
people suffer serious (and often disabling) hand injuries each year. By recognizing hand
hazards and using protective guards, shields, gloves and other personal protective
devices as needed, you can save your hands from injury and yourself from unnecessary
disability.
One of the most serious yet common causes of hand injury is the use of unprotected or
faulty machinery or equipment. Failure to use push-sticks, guards, kill-switches, or to
follow appropriate lock-out procedures are among the leading industrial hand hazards.
Wearing jewelry, gloves, or loose-fitting clothing around moving parts can also lead to
injury. Chemicals, corrosives, and other irritating substances can cause burns and skin
inflammation unless appropriate hand protection is used. Temperature extremes and
electrical hazards are other common causes of hand injuries. In addition, constant,
repetitive motion (as in assembly-line work or painting) can cause undue stress on the
wrists and hands unless protective measures are taken. The course provides a
guideline for hand safety that can help you protect your hands from injury and
disability.

Objectives:

 Prevent workplace accidents
 Prevent personal injuries between moving equipments
 Uses of hand tools

Participants profile: Dates Venue
All regular employees Monthly Once HPPL Hyderabad

Duration
1

PPEs

Introduction:

Personal protective equipment, or PPE, is the specialized, disposable clothing or
equipment which is worn by workers or visitors as protection to reduce t he risks of
contamination. It is important to understand that personal protective equipment is not
a substitute for hazard control, but the last safety option to be implemented after all
other practical safety measures have been considered and applied.
Long and short term illness, major and minor injuries, poisoning, electric shock and so
on, can all be prevented at times with the use of appropriate personal protective
equipment.

Objectives:

 Define the meaning of PPE;
 Understand when to use PPE;
 Identify the suitable PPE for different hazards

Participants profile: All regular employees

Duration Dates Venue
1 Monthly Once HPPL Hyderabad

Environment, Health and Safety

Introduction:

Environmental, Occupational Health & Safety Management Systems:
 ISO 14001:2015 (Environmental standards)
 OHSAS 18001:2007 (Occupational Health & Safety Standards)

EHS Management typically means:
 Minimizing harmful effects on the environment caused by manufacturing
activities
 To control the Occupational Health & Safety risks and improve the
performance
 To conform to applicable regulatory requirements, and to
 Achieve continual improvement of the EHS performance
 To improve the safety culture in the plant

Objectives:

To develop an understanding on the following standards:-
ISO 14001:2015 (Environmental Standards)
To support environmental protection and prevention of pollution to Air, Water, Land,
Flora and Fauna, in balance with socio-economic needs and sustainable development
OHSAS 18001:2007 (Occupational Health & Safety Standards)
To achieve and demonstrate occupational health and safety (OH&S) performance by
controlling OH&S risks, consistent with the company policy and objectives

Course Content:

 Hazard identification and risk analysis (HIRA)
 Aspect and impact analysis (AI)
 Use of PPE & its importance w.r.t. personal safety
 Hazardous Waste generated in department
 Hazardous Waste handling
 Safe storage and handling practices of Hazardous Waste
 Understanding MSDS
 Response to emergency siren and assembly points
 Safe work practices in critical departments
 Applicable legal compliances related to EHS

Participant Profile: All grades of employees

Duration Dates Venue
2 hours 23rd Aug, 9th Sep, 18th Acuprint- Taloja
Nov, 29th Dec, 2018
3 hours Thane plant
March 2018

Safety

Introduction:

Safety training provides the knowledge necessary to perform a job safely by
establishing expectations for employees on how to perform job tasks. Knowledge
acquired by participation in training is one of the methods used to create an effective
safety culture. Failure to participate in mandatory safety training exposes the
individual to risk of injury. This not only impacts our ability to conduct our mission, but
it also places the Compa ny in a state of non-compliance with various safety
regulations.

Objectives:

The aim of the course is to provide employees with a basic understanding of how they
can protect themselves and other from harm in the workplace. This training can
reduce the number of injuries and deaths, property damage, legal liability, illnesses,
workers' compensation claims, and missed time from work. Safety training classes help
establish a safety culture in which employees themselves help promote proper safety
procedures while on the job. It shall :-

 Provide a broad knowledge of the typical hazards in a workplace and
how these should be managed.

 Develop and evaluate appropriate strategies designed to mitigate risk.

Course Content:
 EHS policy
 Safety hazards & awareness
 Fire hydrant drill
 How to use fire equipment’s

Participant Profile: All grades of employees

Duration Dates Venue
2 hours 12th Aug-17 & 23rd Dec-18 Acuprint- Taloja
1hour PPA Ambernath Plant
1 Day 20 to 25 Dec 2018
Feb, May, Aug, Oct, Dec, Silvassa Plant

2018

Advanced Photoshop & Artpro Training

Introduction:

Photoshop and Artpro are the two most essential software without which processing
of any design is almost impossible in our type of Industry.
Colour correction and modification on images cannot be imagined without the help of
Photoshop. Similarly, Artpro is essential while creating complete artwork with images,
fonts, vignettes etc. Overlapping of colours (trapping) on designs to avoid mis -
registration during printing can only be possible with the help of Artpro software.

Objectives:

 Become proficient with advanced applications of Photoshop and Artpro
software

 To improve knowledge and skills on colour corrections and techniques
 To know how to process error free artworks on Artpro

Course Content:

 Selection and Masking techniques of Photoshop
 Creating Layers and Channels
 Colour correction techniques
 Storing and saving correction curves and history
 Advanced Artpro applications
 Checking trapping parameters of metallic colours
 Correct ps making procedure on Artpro software

Participant Profile: Dates Venue
Selected Prepress employees 23rd June, 2018 Acuprint- Taloja

Duration
1 day

llustrator Software Handling

Introduction:

Illustrator is one of the important and essential software in most of the design
processing houses. Almost all artworks are now-a-days designed and developed with
the help of this Illustrator software. All creative applications are available on this
software and most popular among the designer.
As most of the designs are developed on Illustrator, it is important to know how to
convert artworks from Illustrator to other software or to extract correct design
elements from the artworks created on Illustrator software.

Objectives:

 Become proficient with different applications of Illustrator software
 How to extract design elements from Illustrator file
 To know correct conversion and saving of Illustrator files

Course Content:

 Introduction of Illustrator
 Checking colour separations on the artworks
 Checking correct sizes of the Artworks
 Correctly extracting design elements from the Illustrator files
 Saving and correctly converting Illustrator files

Participant Profile: Dates Venue
Selected Prepress employees 17th Nov, 18 Acuprint- Taloja

Duration
1 day

Awareness on BRC V 5 Packaging Training

Introduction:

This training has been designed to help you understand the certification process based
on the BRC Global Standard for Packaging and Packaging Materials Issue 5.

Objectives:

The essential objective of this course is to create awareness within the organization
regarding various basic requirements of BRC Issue-5, impart working knowledge on
how these requirements can be interpreted to suit the organization’s processes,
products, people & customers.

Course Content:

 Background
 Scope of Standard
 Product Category-High Hygiene & Basic Hygiene
 Decision Tree
 Audit Protocol
 Fundamental Clause in Details

Participant Profile: All grade of Employees

Duration Dates Venue
1hours 20th to 30 Jan, May, Sept 2018 PPA Ambernath Plant

Awareness of IMS (QMS/EMS/OHSAS)

Introduction:

An Integrated Management System (IMS) integrates all of an organization’s systems
and processes in to one complete framework, enabling an organization to work as a
single unit with unified objectives.

Objectives:

To create awareness in people about IMS requirements, standards & how IMS helping
the organization.

Course Content:

 IMS
 System
 ISO
 QMS
 EMS
 OHSAS

Participant Profile: All grade of Employees

Duration Dates Venue
1 hour 20th to 30th Mar,July,Nov 2018 PPA Ambernath Plant

Personal Hygiene (GMP- Good Manufacturing Practices ) / (GHP - Good Hygiene
Practices)

Introduction:

Good manufacturing practices (GMP) are the practices required in order to conform to
the guidelines recommended by agencies that control authorization and licensing for
manufacture and sale of food or food packaging product. These guidelines provide
minimum requirements that a food product or food packaging product manufacturer
must meet to assure that the products are of high quality and do not pose any risk to
the consumer or public.

Objectives:

GMP requires a well-trained and qualified work force. Training is a compliance
requirement, but it also leads to multiple operational benefits in the form of fewer
errors, reduced waste and more efficient performance. Every employee involved in
manufacturing, packaging, holding, storing, transferring, etc. of any product must be
trained on GMPs for long-lasting benefits.

Course Content:
 What is GMP
 Personal Hygiene
 Physical Facilities
 Storage Practices
 Sanitization or Cleaning
 Process Equipment’s
 House Keeping
 Pest Control
 Documents

Participant Profile: All employees

Duration Dates Venue
1 hour 20th to 30th April, Nov 2018 PPA Ambernath Plant

Prepress Knowledge
Introduction:
Prepress department is beginning of any printing industry. The success of quality
depends on the design. Prepress Knowledge help to reduce the printing defect.
Objectives:
To provide the knowledge of prepress department
Course Content:
Prepress Department Process
Participant Profile: Printing Technician

Duration Dates Venue
2 hours 17th April, 2018 PPA Ambernath Plant

IMS /QMS EMS Standards

Introduction:

An Integrated Management System (IMS) integrates all of an organization’s systems
and processes in to one complete framework, enabling an organization to work as a
single unit with unified objectives.

Objectives:

To create awareness in people about IMS requirements, standards & how IMS helping
the organization.

Course Content:

 IMS
 System
 ISO
 QMS
 EMS
 OHSAS

Participant Profile: All Grade of Employees

Duration Dates Venue
2 hours 20-25 July & Dec 2018 PPA Ambernath Plant

Basic Fire Safety , Fire Fighting , Fire Hydrant, Safety & Demo on PPEs.

Introduction:

Knowledge of use and types of fire extinguishers, Knowledge of use of Fire Hydrant,
Mock Drill of firefighting and Fire Hydrant

Objectives:

To make ensure that employees are knowledgeable in fire prevention and emergency.
Educate the employee to take precautions to prevent fires and be educated about
surviving them. It is a proactive method of reducing emergencies and the damage
caused by fire.

Course Content:

Fire Introduction, Giving Warning of a Fire, How Fire Spreads, Fire Prevention, Use of
PPES, Fire Blankets.

Participant Profile: All grade employees

Duration Dates Venue
4 Hours Every Month CPP – Ambernath
HPPL- Guwahati
4 Hours 12th Feb 2018, 13th March
2018, 14th April 2018, 15th

May 2018.

Fire Safety, Hand Injury & PPE Awareness

Introduction:

Firefighting is the act of extinguishing fires. A firefighter suppresses and extinguishes
fires to protect lives and prevent the destruction of property and the environment. Fire
safety is the set of practices intended to reduce the destruction caused by fire. Fire
safety measures include those that are intended to prevent ignition of an uncontrolled
fire, and those that are used to limit the development and effects of a fire after it
starts.
Doing a Fire Fighting course can have many benefits, both in everyday life and in the
workplace. When a dangerous situation arises, being trained in Fire Fighting could
mean the difference between life and death

Objectives:

 Understand the combustion process and different fire classes
 Understand fire extinguisher types, operating procedures
 Understand basic firefighting concepts: 1) R.A.C.E 2) P.A.S.S

Course Content:

 Introduction of Fire
 Types of Fire
 Typical sources of fires
 Causes & Care
 Dimensions of fire combustion
 Principles of Fire Management
 Triangle of Fire Safety
 Fire Prevention and Protection
 Do & Don’ts of Fire
 Investigation of Fire Hazards
 Rescue Operation in Fire
 Medical Care
 How to use fire extinguisher

Participants Profile:
All Grades, One external training mandatory for identified Fire Fighters

Duration Dates Venue
2 hours Monthly Rudrapur Plant
2 hours Monthly Guwahati Plant

Fire fighting & Handling Hazardous Substance

Introduction:

The Fire Safety Training is designed to raise awareness of fire hazards in the workplace
and how to act safely in the event of an emergency fire situation, including selecting
and using a fire extinguisher. The training is designed to train staff in your fire safety
procedures.

Objectives:

• Identify fire hazards in the workplace.
• Follow evacuation procedures.
• Select and use appropriate firefighting equipment.

Course Content:

• Understanding the types of fire extinguisher used for different types of fire.
• Action in the event of fire.
• Means of raising alarm.
• Action on hearing the fire alarm.
• Evacuation procedures.
• Practical training on fire emergency.

Participant Profile:

All Employees (Worker & Staff)

Duration Dates Venue
06 hours 15th Sep, 2018 Mahape Plant

Food Safety for Flexibles Packaging

Introduction:

Food safety standards are applicable to the manufacturer of packaging material used
in.

 Food packaging and filling operations
 Cosmetics
 Toiletries
 Other consumer products and materials
Food safety standards are designed to protect the consumer by providing a common
basis for the certification of companies supplying packaging to food producers.

Huhtamaki PPL Limited, Thane Plant is certified for below mentioned food safety
standards:-

1) BRC Packaging Standards Issue 5
2) ISO 22000
3) HACCP

Objectives:

The objective of the training program is to make each and every employee aware of
food safety guidelines that have been framed keeping in mind the requirements of the
certification standards.

Course Content:

• Glass, metal and loose object policy
• Hygiene policy for direct employees
• Hygiene Policy for indirect employees
• BRC Packaging Standards Issue 5 guidelines
• ISO 22000 guidelines
• HACCP guidelines

Participants Profile:

All grades of employees

Duration Dates Venue
Full Day 05th Apr-2018 & 21st July-2018 CPP – Ambernath
1 hour
January 2018 Thane Plant

TECHNICAL AND QUALITY ASSURANCE SYSTEM STUDIES

Packaging Materials & Package Performance – Parameters & Assessment (Testing)

Introduction:

Package performance involves the measurement of a characteristic or property
involved with packaging. This includes packaging materials, packaging components,
primary packages, shipping containers, and unit loads, as well as the associated
processes. Testing measures the effects and interactions of the levels of packaging, the
package contents, external forces, and end-use.

It can involve controlled laboratory experiments, subjective evaluations by people, or
field testing. Documentation is important: formal test method, test report,
photographs, video, etc.

Objectives:

To give an overview to the participants on the tests for plastic packaging under the
three categories i.e. physical properties, physio-chemical properties and optical
properties. Package testing is often a physical test. With some types of packaging such
as food and pharmaceuticals, chemical tests are conducted to determine suitability of
food contact materials. Testing programs range from simple tests with little replication
to more thorough experimental designs.

Package testing can extend for the full life cycle. Packages can be tested for their
ability to be recycled and their ability to degrade as surface litter, in a sealed landfill or
under composting conditions

Course Content:
 Purposes
 Importance of testing
 Laboratory affiliation
 Procedures
 Materials testing
 Testing with people
 Conditioning, testing atmosphere
 Degradation of product
 Degradation of Packages
 Vacuum testing
 Shock and impact
 Package Insulation

Participant Profile: Supervisor & Above

Duration Dates Venue
1 day 6th July, 2018 HPPL, Khopoli

Plant SOP Training (Technical Services)

Introduction: To ensure consistent and high quality output.

Objectives:
 To understand and communicate important policies, and best practices.
 To follow the correct guidelines.
 For quality assurance.

Course Content:
 GMP Practices.
 Customer Audit requirement.
 Good Document practices.
 Corrective and preventive actions.
 Change control process.
 Technical SOP.
 SOP for challenge test.
 SOP for Robinson test.

Participant Profile:
Technical Services Department & All HOD

Duration Dates Venue
06 hours 02.03.2018 Guwahati Plant

General Safety Awareness Training (M/c. guard, Forklift, Preparation of adhesives,
PPES & safe handling of stacker, Interlock)

Introduction:

All tools are dangerous if used improperly or carelessly. Working safely is the first thing
the user or operator should learn because the safe way is the correct way. A person
learning to operate machine tools must first learn the safety regulations and
precautions for each tool or machine. Most accidents are caused by not following
prescribed procedures.

Objectives:

 To Create Safety Awareness to avoid any incidents / accidents in factory
premises

Course Content:
 Types of Machine Guard
 Interlock with Machines
 Emergency Switch
 Use of PPE while preparation of Ink / Adhesives & working at heights
 Safe Handling of Forklift / Stacker

Participant Profile:

Contract Employees, Operators & Supervisors

Duration Dates Venue

2 hour 17th July, 2018 HPPL, Khopoli
2 hour 19th July, 2018 HPPL, Guwahati

Making KLD & CLD (Key Line Diagram and Cylinder Line Diagram)

Introduction:

KLD and CLD is the abbreviation used for Key Line Diagram and Cylinder Line Diagram.
They are significant to understand and obtain the correct dimensions of the Pouch.

Objectives:
 Understanding the meaning of KLD & CLD
 How to make KLD & CLD

Course Content:
 Different Types of Pouches
 KLD of Different Pouches
 Different CLD as per KLD
 Considerations while making of KLD & CLD
 Machine Specifications

Participant Profile:
Supervisor & Above

Duration Dates Venue
1 day 13 August, 2018 HPPL, Khopoli

Customer Complaints Awareness - Logistics Despatch

Introduction:

Customer satisfaction is important because it provides marketers and business owners
with a metric that they can use to manage and improve their businesses. Customer
satisfaction is the best indicator of how likely a customer will make a purchase in the
future. In a competitive marketplace where businesses compete for customers;
customer satisfaction is seen as a key differentiator. Dealing promptly with customer
complaints and analysis over the issues is essential, to enhance the customer
satisfaction levels.

Objectives:

 To emphasize and enhance the Customer Satisfaction Levels
 To shift the focus over on-time Deliveries
 For achieving Excellence, Growth & Business Targets
 To avoid material Contamination & implement Safe & Hygienic Practices

Course Content:

 Awareness over Customer Requirement
 Material Stuffing Practices as per Customer Requirement
 Transportation Requirements
 Control over Foreign Body Contamination & Vehicle condition requirements

Participant Profile: Operators & Supervisors

Duration Dates Venue
2 hours 2nd March, 18th June, 20th Sept, 7th HPPL, Khopoli

Dec 2018

Customer Complaints Awareness – Printing Department

Introduction:

Customer Complaints & Rejection need to be dealt with utmost care for Business
growth. There is a need to strengthen our Process Controls to avoid mistakes, and
change undesired practices.

Objectives:

 To Create Customer Requirement Awareness and Reduce Customer Complaints

Course Content:

 Action Plan for critical customer complaints
 Analysis of complaints every month
 Improve skill level of printing dept. Team Members in link with the Chemists.

Participant Profile: Operators & Supervisors

Duration Dates Venue
2 hour HPPL, Khopoli
14th March, 5th June, 17th Sept, 10th
Dec 2018

Customer Complaints Awareness – Extrusion- Lamination Department

Introduction:

Customer Complaints & Rejection need to be dealt with utmost care for Business
growth. There is a need to strengthen our Process Controls to avoid mistakes, and
change undesired practices.

Objectives:

 To Create Customer Requirement Awareness and Reduce Customer Complaints
 To Reduce the Wastage

Course Content:

 Action Plan for critical customer complaints
 Analysis of complaints every month

Participant Profile: Operators & Supervisors

Duration Dates Venue
2 hour HPPL, Khopoli
6th March, 14th June, 18th Sept, 14th
Dec 2018

Customer Complaints Awareness – Lamination Department

Introduction:

Customer Complaints & Rejection need to be dealt with utmost care for Business
growth. There is a need to strengthen the Process Controls to avoid mistakes, and
change undesired practices.

Objectives:

 To Create Customer Requirement Awareness and Reduce Customer Complaints
 To Reduce the Wastage

Course Content:

 Customer Complaint Trend
 CAPA effectiveness
 Action Plan for critical customer complaints
 Analysis of complaints every month

Participant Profile: Operators & Supervisors

Duration Dates Venue
1 hour HPPL, Khopoli
5th March, 11th June, 10th Sept,
4th Dec 2018

Customer Complaints Awareness – Co-Extrusion Department

Introduction:

Customer Complaints & Rejection need to be dealt with utmost care for Business
growth. There is a need to strengthen the Process Controls to avoid mistakes, and
change undesired practices.

Objectives:

 To Create Customer Requirement Awareness and Reduce Customer Complaints
 To Reduce the Wastage

Course Content:

 Action Plan for critical customer complaints
 Analysis of complaints every month

Participant Profile: Operators & Supervisors

Duration Dates Venue
1 hour HPPL, Khopoli
17th March, 19th June, 3rd Sept,
11th Dec 2018

HACCP – Monitoring of CCP’s – Printing

Introduction:

There is ongoing need to strengthen the system on Shop Floor. The monitoring of all
Critical Control Points while production of Laminates is necessary. The laminates are
supplied to products which are directly used for food items & personal care. Thus
supply of good quality Laminates is utmost essential.

Objectives:

 To Avoid Technical failures and rejection on Shop Floor
 To Monitor Critical Control Points such as Temperature and Tension

Course Content:

 Temperature Control Chart
 Tension Control Chart
 Different Types of Substrate

Participant Profile: Operators & Supervisors

Duration Dates Venue
2 hour HPPL, Khopoli
9th March, 12th June, 5th Sept, 12th
2 hour Dec 2018 HPPL, Guwahati

9th March, 12th June, 5th Sept, 12th
Dec 2018

HACCP- Monitoring of CCP’s – Extrusion Lamination

Introduction:

There is ongoing need to strengthen the system on Shop Floor. The monitoring of all
Critical Control Points while production of Laminates is necessary. The laminates are
supplied to products which are directly used for food items & personal care. Thus
supply of good quality Laminates is utmost essential.

Objectives:

 To Avoid Technical failures and rejection on Shop Floor
 To Monitor Critical Control Points such as Temperature and Tension

Course Content:

 Melt Back Pressure
 Identification of Critical Limits
 Monitoring Procedure
 Correction/ Corrective Action
 Verification System

Participant Profile: Operators & Supervisors

Duration Dates Venue
2 hour HPPL, Khopoli
3rd March, 7th June, 4th Sept, 6th Dec
2018

HACCP- Monitoring of CCP’s- Lamination

Introduction:

There is ongoing need to strengthen the system on Shop Floor. The monitoring of all
Critical Control Points while production of Laminates is necessary. The laminates are
supplied to products which are directly used for food items & personal care. Thus
supply of good quality Laminates is utmost essential.

Objectives:

 To Check the CCP’s at Lamination Process
 To Check the PRP at Lamination Process

Course Content:

 HACCP Plan
 CCP Determination
 PRP

Participant Profile: Operators & Supervisors

Duration Dates Venue
2 hour 22nd March, 18th June, 24th Sept, HPPL, Khopoli

20th Dec 2018

HACCP- Monitoring of CCP’s- Co-Extrusion

Introduction:

There is ongoing need to strengthen the system on Shop Floor. The monitoring of all
Critical Control Points while production is necessary, as the laminates are supplied to
products which are directly used for food items & personal care.

Objectives:

 To Avoid Technical failures and rejection on Shop Floor
 To Monitor Critical Control Points

Course Content:

 CCP’s- Corona Treatment, Magnetic Separator, Thickness Controller, Filtration
of Melted Material

 Monitoring Procedure
 Correction/ Corrective Action
 Verification System

Participant Profile: Operators & Supervisors

Duration Dates Venue
2 hour HPPL, Khopoli
20th March, 23th June, 21st Sept,
22nd Dec 2018

Polymer and Testing Methods

Introduction:

Understand characteristics and there types purpose of this training module is it
enables the employees to get acquainted with polymers increase the job-related
knowledge and skills. Various types of testing methods.

Objectives:

Increase knowledge about polymer and testing methods
 To identify polymer, types of polymer and characteristics,
 To provide job related knowledge to the employees.

Course Content:

Updates in polymer and understanding of issues related to existing polymer.

Participant Profile: Department head, section head of Production and Q.A.

Duration Dates Venue
Half Day 19th January 2018 CPP - Ambernath
Half Day CPP - Ambernath
07th June 2018

Basic A C / DC Motors

Introduction:

Knowledge of use and types of A C / D C Motors, types of A C / D C Motors, Use of
Motors.

Objectives:

To make ensure that employees have knowledge in all aspects of Motors. Educate the
employee to use appropriate motors. Reduce cost of operations.

Course Content:

 Types of Motors
 Features of various motors
 Applicability of appropriate motor
 Cost involved

Participant Profile

All employees in engineering department

Duration Dates Venue
4 Hours 17th Feb-2018 and 06th of Jul- CPP – Ambernath /

4 Hours 2018 External
17th Feb-2018 and 06th of Jul- HPPL-Guwahati

2018

Attending Mechanical & Electrical Breakdown

Introduction:

Understanding of SOP and troubleshooting approach.

Objectives:
To make ensure that employees have knowledge in all aspects to attend breakdown.
Maintaining MTBF and MTTR

Course Content:

 Troubleshooting Approach
 Log Book Entry
 SOP
 MTTR
 MTBF

Participant Profile
All employees in engineering department

Duration Dates Venue
2 Hours 1oth Jan-2018 and 17th March- HPPL-Guwahati

2018

Forklift Operations

Introduction:

It is a important work in dispatching material to customer or unloading the materails of
company. In case of failure may lead to delay in despatch and production.

Objectives:

Knowledge efficient use of Forklift.

Course Content:

Proper running of forklift, critical points to be noted to avoid stoppage of working,
maintenance and proper upkeep.

Participant Profile: Forklift operator

Duration Dates Venue
4 Hours 07th Mar,2018 and 01st CPP – Ambernath /

Mar,2018 External

Pest Control Management
Introduction:
It is important requirement of BRC and requires periodic pest work in and around
operation area.
Objectives:
Ensure pest free operation area.
Course Content:

• Knowledge of rodant and area to be covered
• Knowledge of areas to be covered for pest control
• Proper documentation

Participant Profile:
Quality Control and HR and Admin employees

Duration Dates Venue
4 Hours Quarterly Once CPP – Ambernath

Production Planning
Introduction:
It is important function for continuous production and timely delivery.
Objectives:
Continues production, plan orders in such a way that there is no unnecessary delay
from our side. This will ensure timely delivery to customer.
Course Content:

• Knowledge of product.
• Co-ordination with internal and external customers.
• Knowledge of planning

Participant Profile
All planning employees.

Duration Dates Venue
4 Hours Once in a quarter CPP – Ambernath

Customer Complaints Understanding and Handling

Introduction:

It is considered as important function as customer is core point of our business.
Complaint is to be attended in time without any delay. This enables us to maintain the
customer and give him satisfaction.

Objectives:

Timely attending the complaint and maintaining confidence of the customer.

Course Content:

• Knowledge of process.
• Knowledge of product.
• Knowledge of Root Cause Analysis.
• Methodology to attend the complaints.

Participant Profile:
All production and Quality Control employees.

Duration Dates Venue
4 Hours Once in a quarter CPP – Ambernath

Quality Problem, Solving tools & root cause analysis

Introduction:

Day to day quality issues are to be solved may be at our end or customer end, but it
requires proper understanding of methology to resolve the quality issues. It will enable
the employees to get acquainted with various types of quality problems and various
tools required and root cause analysis.

Objectives:

To identify problems and their possible remedial actions need to be taken while having
QC check. To reduce the quality issues and continuous production.

Course Content:

• Knowledge of parameters
• Behaviour of Substrate
• Techniques required attend the quality issues

Participant Profile:
All production and Quality Control employees

Duration Dates Venue
4 Hours Once in a quarter CPP – Ambernath
1 Day Feb, June, Aug, Oct, Dec
Silvassa Plant

Basics of Drives

Introduction:

This module, “Introduction to AC Drives,” is designed to familiarize the participant with
AC motor theory, AC drive theory, Square D AC drive products and their enclosures,
and provide job aids for assisting customers.

Objectives:

You are strongly encouraged to complete the AC Motor Theory Course (AUTM 100)
which is available on either CD ROM or 3 1/2” disk. This program provides an in-depth
coverage of AC motor theory which is necessary in order to understand the
relationship between the motor and the AC drive which controls it.

Course Content:

• Advantages of AC drives over other methods of motor control
• Applications for AC drives
• AC drive theory
• Load and braking considerations

Participants Profile: Dates Venue
Once in six months CPP – Ambernath
All grades of employees

Duration
Full Day