COMPLETE
MEDICAL GAS
SUPPLY SYSTEMS
A whole world
of technical excellence
2016 G. Samaras S.A.
MEDICAL GAS SYSTEMS
INDEX
L EVERYTHING ABOUT MEDICAL GAS SYSTEMS p.3 1. Company profile
CZECH UKRAINE 4 1.1 Vision
4 1.2 Mission
HUNGARY MOLDAVIA 4 1.3 Development of the Company
5 1.4 Social & Enviromental Responsibility
ITALY ROMANIA 5 1.5 Business Activities & Product portfolio
BIH SERBIA BG GE 6 2. Service Portfolio
ΜΝE 6 2.1 Designing - Calculations
P SPAIN SΚ TURKEY 6 2.2 Installations of Medical Gas Systems
MOROCCO ΑL 6 2.3 Testing, Commissioning & Certification
GR of Medical Gas Systems
7 2.4 Maintenance of Medical Gas Systems - After Sales Support
M 7 2.5 Training
CY SYRIA 8 2.6 GSM/GPRS Remote Monitoring Management
RL
9 3. Product Portfolio
LIBYA EGYPT HKJ IRAN PAKISTAN
SAUDI ARABIA U 10 3.1 Medical Gas Network
10 3.1.1 Copper Pipes and Parts (medical grade)
12 3.1.2 Racors / Shut-off valves / Nickel brass valves / Non-return valves
for medical use / Electromagnetic motorized valves / Safety valves
13 3.1.3 Special Tools for Pipe Network Instalations
13 3.1.4 Antistatic Tubes - Plastic flexible tubes - Fittings and nipples
14 3.2 Medical Gas Central Stations
14 3.2.1 Supply systems with cylinders
21 3.2.2 Liquid Oxygen vessels (LOX)
22 3.2.3 Pathology laboratory gas systems (PLGS series)
24 3.2.4 Medical vacuum systems (MVCS series)
28 3.2.5 Medical air compressor systems (MACS series)
43 3.2.6 Oxygen - Nitrogen generators
46 3.2.7 Medical gases central stations container cabinets
47 3.2.8 Anesthetic gas scavenging systems (AGSS)
48 3.3 Medical Gas Terminal Units / Outlets
48 3.3.1 Medical gas outlets
49 3.3.2 Quick action fitting-probes-connectors
50 3.3.3 PG profiles
51 3.4 Control and Reducer Panels
52 3.4.1 Low and middle pressure reducers up to 30bars
53 3.4.2 Second Stage Pressure Regulator Units (Y/S GS N S/D)
57 3.4.3 Reducers
58 3.4.3 Area valve service unit (kIb GS N)
60 3.5 Alarm Systems for Medical Gas Panels (IP based)
62 3.5.1 Sensors
64 3.5.2 MGSAP monitoring and alarm systems
65 3.5.3 Local Alarm Panel - Single Station Alarm Panel / MGSAP L5 / MGSAP L6
66 3.5.4 Central Alarm Panel for Medical Gases MGSAP C1
67 3.5.5 Remote Management System (Medimote) MGSAP G1
68 3.6 Bed Head Units
69 3.6.1 Single bed head units
74 3.6.2 Combinations of bed head units
76 3.6.3 Vertical bed head units
77 3.6.4 Kids bed head units
78 3.6.5 Ceiling suspended bed head units
82 3.6.6 Round-bridge bed head units
83 3.6.7 Aluminum structural framing-BR profile
84 3.6.8 Components of bed head units
89 3.7 Ceiling Pendant Arms
100 3.8 OPT Equipment
100 3.8.1 OPT control panel
101 3.8.2 Electrical power distribution systems
102 3.8.3 Hospital timekeeping systems
103 3.8.4 Scrub up (1/2 positions)
104 3.8.5 Prefabricated modular systems
105 3.9 Examination - Minor Surgical - OPT Lights
108 3.10 Hospital Beds
110 3.11 Nurse Call Systems
112 3.12 Secondary Medical Equipment
117 3.13 Pneumatic Tube Systems
117 3.14 Emergency lighting & detection systems
118 3.14 OPT Tables
120 4. Reference List
2 visit us on www.gsamaras.gr
THE COMPANY
Profile - Activities
G. SAMARAS S.A. is an international multi-regional company located in Thessaloniki, One of G. Samaras first pendant arms
Greece. The company is active in the medical gas field since 1968. Having a track record installations, early ’70s.
of continuous growth and a gained leadership in the Greek market, in which it holds more
than 85% of the share. The company has a strong reputation due to its professionalism,
reliability-solvency and responsibility. In addition, the high quality of the products and
the services that is offered, the know-how of medical gas supply systems, the durability
of its products and its flexibility, has lead the company to a strong market position.
Further, the company holds a very wide range of products and service portfolio which
includes everything on medical gas supply systems. From the very start, G. Samaras S.A.
has recognized the importance of international growth. As a result, the company has built
up a lengthy export’s activity reference list worldwide. The factory, staff offices and the
warehouse occupies a building of 4.000m2 in the Industrial Area of Thermi, Thessaloniki
(Northern Greece). Company’s skilled personnel consists of electrical and mechanical
engineers, graduate and post-graduate economists, licensed welders and electricians.
G. SAMARAS S.A. personnel is the driving force of the company. All the staff, beside the
exceptional professional skills, is characterized by the following attitudes:
a bias to act (pro-active behaviour)
staying close to the customer
productivity through people
result orientation
autonomy and entrepreneurship
G. SAMARAS S.A. is a quality oriented company. In alignment with this aspect the
company holds the ISO 9001 and ISO 13485 certifications. All of its products are pro-
duced and tested according to European Standards and regulations and they are labeled
with CE mark. In addition, complying with the requirements some products are labeled
in categories IIa and IIb where it is obligatory or necessary.
Production of the Launch of export activity 1st big local project 1st participation in local 1st participation ISO 9001 Production of the 1st Production of the 50% exports Medimote 2000 Ιnstallation of complete 2500 completed
1st medical gas system (Hungary, Saudi Arabia) in international exhibition CE certification telescopical ceiling 1st IP alarm panel completed medical O2 generator projects in 60 countries
400 beds (Elefsina Hospital) exhibition (HYGEIA) (BULMEDICA) pendant arm international (Kalamata Hospital)
projects
από το
G. Samaras S.A. ΕΞΑΓΩΓΕΣ ΣΕ ΠΕΡΙΣΣΟΤΕΡΕΣ ΑΠΟ 57 ΧΩΡΕΣ
MEDICAL GAS SYSTEMS
ΣΥΣΤΗΜΑΤΟΑΛΙΑΟΤΚΛΡΗΙΚΡΩΩΝMΕΑΝΕΑΡΙΩΝ www.gsamaras.gr
G. Samaras S.A.
MEDICAL GAS SYSTEMS
I.X.
ΕΠΑΓΓΕΛΜΑΤΙΚΟ
ΜΙΚΤΟ: 1250
ΑΠΟΒΑΡΟ: 1250
ΩΦΕΛΙΜΟ: 1250
Ε∆ΡΑ: ΘΕΡΜΗ
ΕΝΑΣ ΟΛΟΚΛΗΡΟΣ ΚΟΣΜΟΣ ΤΕΧΝΙΚΗΣ ΥΠΕΡΟΧΗΣ
1968 1975 1978 1985 1986 1989 1992 1993 1996 1997 1999 2000 2003 2004 2006 2007 2008 2010 2011 2013 2014 2015 Today
Establishment
Production of the Production of the Transfer West Attica Exports to 1000 ISO 13485 1st big (1000 beds) Production of Production of ISO 14001 Production of the
1st bed head unit 1st ceiling in new premises Hospital 10 countries completed international project 5000 bed head the 1st medical 1st adsorption dryer
pendant arm international (Tokuda Hospital) units/year O2 generator
projects
G. Samaras S.A. MEDICAL GAS SYSTEMS 3
Evolution
is Solution
1.1 VISION
G. SAMARAS S.A. is aiming at consolidating in the global medical field market as one
of the quality leaders.
1.2 MISSION
Evolution is Solution
G. SAMARAS S.A. mission is to contribute in continuous evolution for providing flexi-
ble, qualitative and cost efficient medical gas supply systems giving durable support in
the healthcare system.
1.3 DEVELOPMENT OF THE COMPANY
During the last years G. SAMARAS S.A. has showed an exceptional growth rate based
on competitive advantage and organisational structure. The cumulative experience, the
learning effects and its customer-oriented policy have a crucial role in the remarkable
development.
Internationally, G. SAMARAS S.A. has many export activities in many regions. The
company has accomplished a lot of turn key projects in more than 46 countries worldwide,
in Europe, Asia, Africa, Arabic Peninsula and South America. The diversity of company’s mar-
kets derives from high quality and low cost (best value for money) wide ranged products
(turn key projects execution). Also the use of Just in Time inventory methods and out-
sourcing (company follows horizontal structure) allow good lead times and high product
customization. G. SAMARAS S.A. following its marketing plan has attended and partic-
ipated in many medical exhibitions throughout the world in the past and it will continue
to participate and enforce its presence at future exhibitions.
4 visit us on www.gsamaras.gr
THE COMPANY
1.4 SOCIAL & ENVIRONMENTAL RESPONSIBILITY
G. SAMARAS S.A. was established in order to serve the health care system globally. All
its actions are driven by responsibility towards human life and the environment. The com-
pany designs and produces all of its products in order to supply the best quality and func-
tionality. G. SAMARAS S.A. cares about people through people. As an environmentally
sensitive company, recycling is followed on almost all of its raw materials. Additionally,
the offices and production area are powered by non-polluting energy, through solar pan-
els installed in its facilities.
We recycle, we use solar power, we operate enviromentally friendly!
1.5 BUSINESS ACTIVITIES AND PRODUCT PORTFOLIO
G. SAMARAS S.A. is activated in the medical gas supply field, where medical
or special gases are involved. The company holds a very wide service and prod-
uct portfolio which is characterised by completeness, quality and high degree
of customization (flexibility). Since1968 the company is specialized in medical
gas systems and therefore has gained valuable experience, as a result, com-
pleting a lot of “turn key projects” (all inclusive) local and abroad. All products
are based on a high quality rate and high degree of customization.
G. SAMARAS S.A., who manufactures the products, follows certain strategies
which lead in scale, scope and size effects based in company’s flexibility.
As a result G. SAMARAS S.A. can offer high quality products at very competi-
tive prices. The company’s portfolio includes an increased amount of services and
products that can fulfill all the requirements and needs of any project.
G. Samaras S.A. MEDICAL GAS SYSTEMS 5
2. SERVICES
G. SAMARAS S.A. is based on cumulative experience and skilled personnel, that pro-
vides services which lead in an efficient product selection. All company actions are al-
ways in accordance with International Standards and arrangements [ISO 7396-1 & 2
(EN 737 - 1, 2, 3, 4, 6), HTM 02.01, Directives of Ministry of Health and Directives of Na-
tional Pharmaceutical Organization (European Pharmacopoeia 5.4.1.4/5)].
The company is qualified and certified (EN ISO9000 - ISO13485) to offer the following
services:
Designing / planning of medical gas supply system (Consultancy)
Installation of medical gas pipelines and equipment / Testing
Commisioning and certification of medical gas pipeline systems
Maintenance of medical gas systems
Remote Monitoring and Management of medical gas systems
Training Personel as Specialists for Installation and Maintenance of medical
gas equipment.
2.1 DESIGNING – CALCULATIONS
The Designing department of G. SAMARAS S.A. consists of experienced engineers who
can guide the customer during an initial design process in order to fulfil the requirements,
offer the most cost-efficient medical gas network and equipment. This specialized de-
partment designs sufficient medical gas installation achieving the lowest implementation
cost, always in accordance with International Standards and Regulations.
2.2 INSTALLATIONS OF MEDICAL GAS SYSTEMS
G. SAMARAS S.A. is verified according to EN ISO 9001 and ISO 13485 in the field of
Medical Gases installations. The installation operations are executed by specia-lized per-
sonnel ensuring the right installation and compliance to the International regulations.
2.3 TESTING, COMMISIONING & CERTIFICATION OF MEDICAL GAS SYSTEMS
Testing and commissioning of medical gas pipeline systems aims to certify that all as-
pects and performance requirements of the systems are met.
G. SAMARAS S.A. was the first company in Balkans verified according to EN ISO 9001
and ISO 13485 in the field of Medical Gases installations and has the authority to control
and verify those installations and to issue the corresponding certifications of the instal-
lations. For this purpose the company uses certified instruments to analyze, test and
measure and employs suitable and educated personnel of great experience in con-
6 visit us on www.gsamaras.gr
SERVICE PORTFOLIO
Services
structing Medical Gas Installations. The tests and operations are taking place either at al-
ready built installations, with proposals of improvement according to ISO 7396-1 & 2 or
at new installations before starting up.
2.4 MAINTENANCE OF MEDICAL GAS SYSTEMS
Following the customer oriented approach the company undertakes the aftersales sup-
port of its installations and products. G. SAMARAS S.A., according to its certification of
EN ISO 9001 and ISO 13485, is issuing a specific programme service support, fitting the
needs and size of each installation. The Service Programme can be set in quarterly,
monthly or even weekly visits, according to the size of the Nursing Unit and which med-
ical devices need maintenance. The service can be done in the hospital place or in our fa-
cilities according to customer’s demands. All previous services information is kept in our
files tracking the history of our visits. Test, check, measurements and replacement of
needed parts are inside each maintenance program. In addition, all the reports, regard-
ing installation, maintenance and after sales support, deriving from Technical / Service de-
partment are being examined and analyzed by the Research & Development Department
contributing to continuously enhancement.
2.5 TRAINING
G. SAMARAS S.A. can provide training to personnel who want to specialize in installa-
tion, maintenance and designing of medical gas systems equipment. The training pro-
gram consists of two different courses:
• Basic course: Duration 2-3 days
The trainee will acquire basic knowledge of medical gas systems equipment, which will
allow him to be able to perform routine maintenance according to maintenance manu-
als and basic installation. This course is suitable for marketeers, engineers and technicians.
• Advanced course: Duration 4–5 days in total
After the basic course the trainee that will participate to this course will become spe-
cialized in medical gas systems equipment. Apart from routine maintenance, he will be
able to install, and also make interventions to the equipment, providing swift solutions
whenever necessary.
At the end of both training courses, the personnel will be rewarded with a certificate of
training.
G. Samaras S.A. MEDICAL GAS SYSTEMS 7
SERVICE PORTFOLIO
Services
2.6 GSM/GPRS REMOTE MONITORING MANAGEMENT
G. Samaras S.A. telemetry system can be used to transfer data captured remotely. Any analogue signal, usually from a transducer, or
digital signal can be interfaced to the hardware. Also, digital information can be transfered through Modbus and the telemetry
system digital (GPRS) to the Web Interface.
Remote monitoring has become an essential part in everyday life. The ability to monitor, control and manage remote devices is an
important factor for companies that can’t afford equipment failure.
Remote information is transmitted via the HTTP POST protocol to a HTTP server or via TCP/UDP to a server. The data are collected in a
database and the readings for each individual station is displayed through the portal. Data is sent at a pre-defined transmission interval
via the User Interface at initial installation or from the web application remotely.
If sms alerts have been configured, a registered engineer will receive an sms/e-mail if a threshold/criteria is monitored.
MEDIMOTE II Portal medical gas devices remote monitoring User Alerts
O2 Cylinder station Data I/O Enterprise loT Cloud-Platform
O2 Generator Web-
Telemetry Service E-mail
Medical vacuum central station Comm-Server E-mail
Medical air central station E-mail
CO2 Cylinder station Wired gateway Alerting www.medimote.gr loT Front-
N2O Cylinder station GSM gateway (optional) module Telemetry Portal API/ end
AGSS SDK Cloud
Adsorption dryer SMS / Application
E-mail
Gateway Scalable
Cloud DB
Local DB
(backup & archiving)
SMS
Medimote II
Medical gas devices remote monitoring is an essential tool in a company that monitors a number of devices in various hospitals. G.
Samaras SA monitors all its devices and provides useful and real time information to its customers for each single device.
www.medimote.gr
Remote SMS / E-mail alarm configuration SMS & E-mail Alerts
8 visit us on www.gsamaras.gr An SMS, E-mail or both could be issued when a predefined input level is met. A feature
we have included is the assignment of engineers per device. Therefore, every individual
engineer is alerted by an assigned remote device.
3.1 Medical Gas Network
3.1.1 Copper Pipes and Parts (medical grade)
3.1.2 Racors / Shut-off valves / Nickel brass valves / Non-return valves for medical use /
Electromagnetic motorized valves / Safety valves
3.1.3 Special Tools for Pipe Network Instalations
3.1.4 Antistatic Tubes - Plastic flexible tubes - Fittings and nipples
3.2 Medical Gas Central Stations
3.2.1 Supply systems with cylinders
3.2.2 Liquid Oxygen vessels (LOX)
3.2.3 Pathology laboratory gas systems (PLGS series)
3.2.4 Medical vacuum systems (MVCS series)
3.2.5 Medical air compressor systems (MACS series)
3.2.6 Oxygen - Nitrogen generators
3.2.7 Medical gases central stations container cabinets
3.2.8 Anesthetic gas scavenging systems (AGSS)
3.3 Medical Gas Terminal Units / Outlets
3.3.1 Medical gas outlets
3.3.2 PG profiles
3.3.3 Quick action fitting-probes-connectors
3.4 Control and Reducer Panels
3.4.1 Reducers
3.4.2 Second Stage Pressure Regulator Units (Y/S GS N S/D)
3.4.3 Area valve service unit (kIb GS N)
3.5 Alarm Systems for Medical Gas Panels (IP based)
3.5.1 Sensors
3.5.2 MGSAP monitoring and alarm systems
3.5.3 Local Alarm Panel - Single Station Alarm Panel / MGSAP L5 / MGSAP L6
3.5.4 Central Alarm Panel for Medical Gases MGSAP C1
3.5.5 Remote Management System (Medimote) MGSAP G1
3.6 Bed Head Units
3.6.1 Single bed head units
3.6.2 Combinations of bed head units
3.6.3 Vertical bed head units
3.6.4 Kids bed head units
3.6.5 Ceiling suspended bed head units
3.6.6 Round-bridge bed head units
3.6.7 Aluminum structural framing-BR profile
3.6.8 Components of bed head units
3.7 Ceiling Pendant Arms
3.8 OPT Equipment
3.8.1 OPT control panel PRODUCT
3.8.2 Electrical power distribution systems
3.8.3 Hospital timekeeping systems
3.8.4 Scrub up (1/2 positions)
3.8.5 Prefabricated modular systems
3.9 Examination - Minor Surgical - OPT Lights
3.10 Hospital Beds PORTFOLIO
3.11 Nurse Call Systems
3.12 Secondary Medical Equipment
3.13 Emergency lighting & detection systems
3.1 MEDICAL GAS NETWORK
3.1.1 Copper Pipes and Parts
G. Samaras S.A. can offer all necessary medical gas network
parts. Copper pipes are in accordance with EN13348, DIN 1786
and DIN 17671 standards. Available temper types R290 (SF
Cu/F37), R250 Half Hard, or R220 Soft, arsenic free, oil free, pro-
tected to their ends, characterized according to the regulations
(K-L-M type, metric/imperial) for use in medical gases installa-
tions using silver welding of 40% content in silver, in neutral
gas (N2) environment. G. Samaras SA uses antimicrobial copper
pipes and connection parts for the construction of medical gas
networks. This kind of copper is suitable for the prevention
and/or elimination of various microbes, bacterias, fungi and
viruses, ensuring maximum purity in supplying medical gases
to the patient. The pipe flections are permitted up to diameter
of 18mm according to the standard EN13348 and regulations
DIN 1786 by using a special tool.
The copper fittings are oil free, suitable for medical gases in-
stallations and according to DIN 2856 and ISO 2016. They are
manfactured by materials compatible and properly degreased
in accordance with the standard ISO 15001.
MGerdaidceal 93/42 MED
Standard Copper Pipe EN13348 and Copper Connection Parts according to ISO2016
W a l l (mm)
Diameter O.D. Copper Fitting Copper Fitting Copper Fitting Copper Fitting Copper Fitting
(mm) Elbows (90°) Elbows (45°) Τees
Thickness (mm) Couplings Couplings Reducing
8 – – –
0.6 0.7 0.8 – • • ––
10 • • •
12 0.6 0.7 0.8 1.0 • • • •–
15 • • • • →10
18 0.6 0.7 0.8 1.0 • • • • →12
22 • • • • →12, →15
28 0.7 1.0 – – • • • • →12, →15, →18
35 • • • • →15, →18, →22
42 0.9 1.0 – – • • • • →15, →18, →22, →28
54 • • • • →15, →18, →22, →28, →35
64 0.9 1.0 – – • – – • →22, →28, →35, →42
66.7 – • • • →54
76 0.9 1.0 – – • • • ––
89 • – – • →54, →64
108 1.0 1.2 1.5 – • • →54, →64, →76
• →42, →54, →76,→89
1.0 1.2 1.5 –
1.0 1.2 2.0 –
1.2 2.0 – –
1.2 – – –
1.5 2.0 – –
1.5 2.0 – –
1.5 2.0 2.5 –
CE0653 EN 13348, TEMPERS: R220-Soft, R250-Half Hard, R290-Hard, More dimensions are available on request in minimum quantity of 500kgrs/dimension, Red: Kitemark
10 visit us on www.gsamaras.gr
PRODUCT PORTFOLIO
Medical Gas Network
Diameter O.D. Adapters Brass Connection Parts for Welding Tees
Racors
(mm) Male Female Male Female Male-Female Female
10 3/8” 1/4”, 1/2” 1/2” 12×12 1/2”
1/2”, 3/4” 1/2”, 3/4” 15×15 1/2”
12 1/2” 1/2” 1/2”, 3/4” 1/2”, 3/4” 18×18 1/2”
22×22 1/2”, 3/4”
15 1/2”, 3/4” 1/2”, 3/4” 3/4” 3/4” 28×28
1” 1” 35×35
18 1/2”, 3/4”, 1” 1/2”, 3/4”, 1” 1¼” 42×42
1½”, 1¼”
22 1/2”, 3/4”, 1”, 1¼” 3/4”, 1”, 1¼”
28 1/2”, 3/4”, 1¼”, 1½” 1”, 1¼”, 1½”
35 1¼”, 1½”, 2” 1”, 1¼”, 1½”, 2”
42 1¼”, 1½”, 2” 1¼”, 1½”, 2”
54 2”, 2½” 2”, 2½”
64 2”, 2½”
(other sizes or thicknesses can be delivered on request)
The brass connection parts are frequently being used within the Medical central or auxiliary gas systems. They are separated in two categories (Welding or with
Thread) according to their mode of use. The specific items are suitable for use in systems where high pressure is applied.
Brass Connection Parts with Thread
Diameter O.D. Nipple American English Elbow Caps Racor
Male Female Straight
(inches) Male Reducing Reducing Reducing Female-Female Male-Female Tees Couplings
1/8 1/8 1/4 1/4 1/4 3/8 3/8
1/2 1/2
1/4 1/4 3/8, 1/2 3/8, 1/2 3/8, 1/2 3/4 3/4
1 1
3/8 3/8 1/2 1/2 1/2 3/8 3/8 1¼ 1¼
1/2 1/2 3/4, 1 3/4, 1 3/4, 1 1/2 1/2 • • 1/2
• • 3/4
3/4 3/4 1 1 1 3/4 3/4 ••1
• • 1¼
1 1 1¼ 1¼ 1¼ 1 1
1¼ 1¼ 1½ 1½ 1½ 1¼ 1¼
(other sizes or thicknesses can be delivered on request)
G.SAMARAS SA uses clamps and railways for the stabilization of the various network's pipes whereas they are being supplied according to the thick-
ness of the pipes. The characterization of networks becomes with special self-adhesive stripes of various colors and signs that are indicated by ISO
7396-1 standard. G.SAMARAS SA provides also copper welding materials which are consisted by the Corrosive Brazing Flux and the respective rods (Cop-
per or Silver). The Copper rods are used for molding copper parts whereas the Silver rods are used for molding copper and bronze parts.
CLAMP FOR PIPE Ø (in) RAILWAY TAPES FOR MEDICAL GASES COPPER WELDING MATERIALS
Ø (mm) Railway MS 27/18 for Direction - Exhaust Silver Rods without Flux*
(1/8”) T-head Bolt M8×30 for O2 (White) Copper Rods
10 (¼”) Cable Galvanized DIN 975 M8 for N2O (Blue) Corrosive Brazing Flux
12-15 (3/8”) Metal Anchor 8×30 for VAC (Yellow)
15-19 (½”) Steel Anchors - Bolt 16×170 for AGSS (Magenta) *from 10% up to 41% silver
20-22 (3/4”) Steel Anchors - Bolt 20×234 for AIR 8bar (Black & white)
25-30 (1”) for Medical Air (Black & white) MGerdaidceal
32-37 (1¼”) up to Ø108 for N2 (Black)
40-45 (1½”) for CO2 (Gray)
48-53 (2”) GS Rail aluminum
54-58 (2”) Set M8 Bolt/Nut According to norms
59-63 (2½”) 7396-1, 5359, EN ISO 1089-3
74-78 (3”) up to Ø35
89-92
G. Samaras S.A. MEDICAL GAS SYSTEMS 11
3.1.2 Racors / Shut-off valves / Nickel brass valves / Non-return valves for medical use / Electromagnetic motorized valves /
Safety valves, in compliance with the directive PED 97/23/EC and 93/42/EC
UNION-RACOR G.S. 93/42 MEDMOP40bar
with indication holes, according to HTM 02-01
G.SAMARAS SA uses
AB Racors for minimum
operation pressure of
A (male) B (male) up to 40bar according
to HTM 02-01.Inter-
(in) (in) (mm) nally they are flat and
3/8” 3/8” Ø15 they bear a PTFE ring.
1/2” 1/2” Ø18 In case of service, a red
3/4” 3/4” Ø22 ring is placed inside
1” Ø28, Ø35 the Racor whereas
1” there is indication
when it is open.
The nickel plated brass ball valves GS for medical gases and O2 use are produced and certified in accordance with the European stan-
dards EN ISO 9001, EN ISO 13485 and EN ISO 15001. They are approved in accordance with the European standard for gas appliances
in medical oxygen use in compliance with the directive PED 97/23/EC and 93/42/EC. They are suitable for gas at low pressure (up to
40bar). Available in the following sizes:
SHUT - OFF BALL VALVES MOP 40 bar NON RETURN VALVES MOP 16 bar
Inches Suitable fittings F-M with handle M-M with handle F-F with handle F-F with handle Lockable F-F with butterfly F-F with sensor for operation GS NV
1/4" Ø10 •
3/8” GS SVFMH GS SVMMH GS SVFFH GS SVFFH-L GS SVFFB GS SVFFH-S •
1/2” Ø12, Ø15 • • • • • – •
3/4” Ø18 • • • • • • •
1” Ø22 • • • • • • •
1¼" Ø28 • • • • • • –
1½" Ø35 • • • • • • –
1¾" Ø42 • • • • • • –
2” Ø45 • • • • • • –
2½" Ø54 • – –
3" Ø76 – – • – – • –
Ø108 • • • • • •
• • • • • •
• • • •
F: Female, M: Male, NV: Non return valve
Ball valve (S) Complete with sensor (it convey an
electrical impulse when operated) PN 40 ranging
from DN1/4’’ to DN2’’ISO 228/I threaded ends.
Ball valves M-M with handle and 2 unions (GSSVMMH-U-T-W)
Ball valve Connection (T) Pipe (W)
1/2'' 3/8'' →15
3/4'' 1/2'' →18
1'' 3/4'' →22
1¼" 1'' →28 in →35 out Electromagnetic valve available in motorized
15,30 or 60 sec or manually (MOT)
1½" 1¼" →35 in →42 out F-F ball valve with handle-Lockable
12 visit us on www.gsamaras.gr
PRODUCT PORTFOLIO
Medical Gas Network
SAFETY VALVES The Safety valves play a significant role for
the Medical Gas Systems. Once the pres-
CE (D.E. 97/23/CE) / ATEX / ASME VIII Div. I UV sure exceeds the preset limit,the valve op-
erates in order to relief the network and
3.1.3 Special Tools for Pipe Network Installation prevent from any potential damage. It is
G. SAMARAS SA can provide special tools for copper pipes used in medical ideal for Medical Oxygen use and comes ei-
gas installations. The main advantages of those tools are the following: ther in piped or free outlet in a range of 0.3-
150 bar.
• Accurate cutting, expanding, deburring and bending
• Perfect installation Deburring Tool for copper
• Cost effective (elimination of any additional spare parts)
• Compatibility to EN13348 and DIN1786
Mini Cutter up to ∅22 Normal Cutter up to ∅3–42
Set expander Set Bender manual ∅10-22 Extra size Cutter ∅6–67
Ø10, Ø12, Ø15, Ø18, Ø22, Ø28, Ø35, Ø42
Antistatic Tubes
3.1.4 Antistatic tubes - Plastic flexible tubes for O2 (white) Ø6mm
- Fittings and nipples for VAC (yellow) Ø6mm
for N2O (blue) Ø6mm
The antistatic tubes are used, according to ISO 7396-1, in specific departments (MRI, for CO2 (gray) Ø6mm
where there is a demand for non magnetized materials), as flexible connection between for AIR (black) Ø6mm
pendants (surgeon, anesthesiologist, ICU) and suspended BHU and the medical gases for AGSS (transparent)*
network. Ø15,875mm
The antistatic tubes are manufactured according to EN ISO 5359 (replacing ΕΝ 739:1998)
by PVC materials free of cadmium.
Antistatic flexible tubes for various Antistatic flexible transparent tube Fittings and nipples for antistatic tubes
medical gases made of PVC used in AGSS
G. Samaras S.A. MEDICAL GAS SYSTEMS 13
3.2 MEDICAL GAS CENTRAL STATIONS
3.2.1 Supply Systems with Cylinders
The automatic change over decompression unit is designed to supply medical gas (oxy-
gen-nitrous oxide-air-nitrogen-carbon dioxide) of any type of medical gas network,
where continuity of supply is essential and where the pipeline is supplied from manifold
high pressure gas cylinders.
This product complies with all current safety regulations and laws and is designed and
tested to guarantee safe operation.
Automatic central manifold system for medical gases (O2, N2O, Air, N2, CO2) with pressure
reducers, high pressure shut-off valves, automatic change over unit, analogue sensors,
cylinder ramps, flexible connections, pigtails, cylinder holders and emergency inlet point
is according to EN ISO 7396-1 and HTM 02-01.
I. Main decompression unit
Automatic Change over Decompression Unit for Oxygen, Nitrous Oxide, Air,
Nitrogen, Carbon Dioxide
The automatic change-over decompression units are composed of:
• A wall mounted box made of 1.5mm painted steel with door key-operated lock and
window for reading pressures gauges.
• Two pressure regulators (OT 58) connected in parallel and linked respectively to the
right and to the left manifold of cylinders. Each regulator is fitted with brass safety
valve set at 13bar, with one pressure gauge diameter Ø63mm for high pressure
(315bar full range) and with outlet pressure adjustment screw.
• Two inlet filters with pressed brass body and bronze filter mesh.
• Two inlet high pressure valves.
• Two outlet low pressure valves.
• One automatic change over device (inverter) which is connected to the outlet of the
regulators.
• One pressure gauge to indicate the network pressure.
• Two pressure transmitters for monitoring the pressure in the cylinders.
CONTROL & ALARM PANEL FOR MEDICAL STATIONS
EN ISO 7396-1 HTM 02-01 EN737-3 0653
POWER NORMAL SERVICE PRE ALARM
ALARM SOURCE 1
SAFETY VALVES OK SOURCE 2 10
OUTLAY TEST SILENCE BACK SOURCE 3
NET
FILTERS
TCP/IP LS:VOLTAGE FAULT/ 2nd STAGE
CONTROL SERVICE ALARM PANEL
MEDICAL GAS SYSTEMS Tel: +30 2310 463388 • http://www.gsamaras.gr • Ε-mail: [email protected]
SAFETY VALVES
OUTLAY
8bar OFF ON 3
5 OXYGEN 10
100 200 5 10 0 15 100 200 5 10
bar 16
E N 83 7-1 O XY GEN E N 83 7-1 O XY GEN
0 300 0 15 0 300 0 15
bar 315 b ar 16 bar 315 b ar 16
600
· + Vs LEFT
· - IN1 RAMP
· + Vs RIGHT
· - IN2 RAMP
· EARTH
HP HP
1700
600
Left Ramp Right Ramp
LP=10bar LP=10bar
1000
14 visit us on www.gsamaras.gr
PRODUCT PORTFOLIO
Medical Gas Central Stations
Main unit Nominal Capacity No of Reducers Outlet Operation Alarm HTM02-01 ENISO7396-1
Type Pressure Htm O2-O1
(m³/min) (m³/h) High (200bar) Low (8bar) Pneumatic compatible O2 Cylinder Station (electrical change-over)
50AC bar Pneumatic 160GAR-E
50ACA 0.83 50.0 2 0 Pneumatic •
50ACB 8 Pneumatic • Models available with capacity from 50m3/h
50ACR 0.83 50.0 2 1 8 Pneumatic • to 180m3/h
50AC-F 4 Pneumatic
50ACR-V 0.83 50.0 2 1 4 Pneumatic MGCYLS 2×m+1×n
50ACR-C 4 m: R/L lots of cylinders
50ACΑ-Μ 0.83 50.0 2 2 4 Manual n: lots of reserve sources/vessels
50ACΒ-Μ 4 Manual
75AC 0.83 50.0 2 2 8 Pneumatic
75ACA 4 Pneumatic
75ACB 0.83 50.0 2 3 8 Pneumatic
75ACR 8 Pneumatic
75ACR-V 0.83 50.0 3 2 4 Pneumatic
75ACR-C 4 Pneumatic
75ACΑ-Μ 0.83 50.0 1 0 4 Manual
75ACΒ-Μ 4 Manual
160-75GAR-C4 0.83 50.0 1 1 8 Pneumatic
160GAA 4 Pneumatic
160GAB 1.25 75.0 2 0 4 Pneumatic
160GAR 8 Pneumatic
160GAR-8 1.25 75.0 2 1 4 Pneumatic
160GA-E* 4 Electrical
160GAR-E* 1.25 75.0 2 1 4-8 Electrical
160GAR-E-C4* 8 Electrical
160G-M 1.25 75.0 2 2 4 Manual
160GR-M 4 Manual
170AC 1.25 75.0 2 3 8 Pneumatic
170ACR 4 Pneumatic
180FG 1.25 75.0 3 2 8 Pneumatic
180FG-M 4 Manual
1.25 75.0 1 0 8
8
1.25 75.0 1 1
2.67 160.0 2+1 2
2.67 160.0 2 1
1.25 160.0 2 1
2.67 160.0 2 2
2.67 160.0 2 2+1
2.67 160.0 2 1
2.67 160.0 2 2
2.67 160.0 2 2+1
2.67 160.0 1 1
2.67 160.0 1 1
2.83 170.0 2 0
2.83 170.0 2 2
3.00 180.0 2 0
3.00 180.0 1 0
*Microprocessor based (including alarm)
• Flow rate with nitrogen refers to normal pressure and temperature conditions. For the other gases multiply the
values for nitrogen by the following coefficients:
AIR = 0.98, OXYGEN = 0.93, NITROUS OXIDE = 0.79, CARBON DIOXIDE = 0.79
• The main units can be supplied either from hp cylinders through cylinder ramps - pigtails or by special hp cylin-
der packs (photo) of 9/12/16 pcs or by small, portable low pressure liquid vessels.
LiYCY 6×0,75mm2 EARTH
to LOCAL ALARM 1×4mm²
PANEL
0 10 LEFT • + Vs RIGHT• - IN RAMP AUX NET A' S TAGE NET B ' S TAGE SYSTEM
RAMP RAMP P R ESSURE P R ESSURE ACT
SAFETY VALVES SAFETY VALVES LINK
OUTLAY OUTLAY • + Vs • + Vs • + Vs • + Vs • EARTH SILENCE Left ramp Right ramp Aux ramp Net A Net B Vessel
• - IN • - IN • - IN • - IN Normal
8bar
SAFETY NIST MENU TEST
10 VALVE
5 HP
15 5 OXYGEN 10
0
S AFE TY 0 15 LP
VALVES T o Network bar 16
OUTLAY 350
+30 2310 463388 http//www.gsamaras.gr [email protected] MGSAP L6
NET A' stage
6bar Pressure O2 100 200 100 200
± 20%bar (of 8bar)
E N 8 37-1 E N 8 37-1
Typical lay-out Central
Cylinder Station 0 300 0 300
180m3/h @8 bar accord- bar 315 bar 315
ing to ISO 7396-1
300 OFF ON 900
OFF ON
5 OXYGEN 10
0 bar 15
16
NET A' STAGE
PRESSURE
· + Vs
· - IN4
· EARTH
100 200 5 10
E N 83 7-1 O XY GEN
0 300 0 15
bar 315 bar 16
600 1700 100 200 5 OXYGEN 10
0 15
· + Vs AUX E N 8 37-1
· - IN3 RAMP bar 16
· EARTH HP 0 300
bar 315 600
300
1700
AUX Ramp
LP=10bar 1400 Typical layout of
Compact Central
1000 Cylinder Station 1085
75ACR-C@4bar with
2×1+1x1 cylinders
according to ISO
7396-1
G. Samaras S.A. MEDICAL GAS SYSTEMS 15
Automatic / Manual Change over Decompression Unit
for High Pressure Gases - Cylinder Station
100 200 100 200 100 200 100 200 4 6
2 8
EN 837-1 EN 837-1 EN 837-1 EN 837-1
0 10
100 200 100 200
EN 837-1 EN 837-1
0 300 0 300 0 300 0 300
bar 315 bar 315 bar 315 bar 315
0 bar 300 0 bar 300
315 315
5 OXYGEN 10
0 bar 15
16
O X Y G E N OFF
0653 G .S . P 1=8bar - P 2=4.5bar ON ON
O2, N2O, Air, CO2
450 450 L P R G S L OT 3511
P 1=8bar P 2=4,5bar
OFF 500
• + Vs LEFT• - IN RAMP RIGHT N ET A' S TAGE 5 OXYGEN 10 • + Vs LEFT• - IN RAMP• + Vs RIGHT• - IN RAMP N ET A' S TAGE
RAMP PRESSURE PRESSURE
• + Vs • + Vs • EARTH • + Vs • EARTH
• - IN • - IN • - IN
0 bar 15 N ET
16 P RESSURE
· + Vs LEFT· - IN RAMP· + Vs RIGHT· - IN RAMP 10
· + Vs · EARTH 5
· - IN
15
0 16
550 550 600
50/75AC @ 8 bar pneumatic 50/75ACA @ 8 bar pneumatic 50AC-F @ 4 bar pneumatic
50/75ACB @ 4 bar pneumatic
NETWORK FROM
VESSEL
• + Vs LEFT• - IN RAMP O2 • + Vs RIGHT • - IN RAMP O2 • + Vs VESSEL N ET A' S TAGE N ET B ' S TAGE • + Vs LEFT• - IN RAMP• + Vs RIGHT • - IN RAMP AUX N ET A' S TAGE N ET B ' S TAGE
• - IN PRESSURE O2 PRESSURE O2 PRESSURE O2 RAMP PRESSURE PRESSURE
NET b' S TAGE E.I.P. • + Vs • + Vs • EARTH • + Vs • + Vs • + Vs • EARTH
P RESSURE HP • - IN • - IN • - IN • - IN • - IN
LEFT • + Vs RIGHT• - IN RAMP
RAMP
• + Vs • + Vs • EARTH SAFETY
• - IN • - IN VALVE
NIST
5 OXYGEN 10
SAFETY 5 OXYGEN 10 0 15
VALVE bar 16
NIST NET B
5 OXYGEN 10 0 15 VESSEL
bar 16
0 15 5 OXYGEN 10
bar 16 0 15
bar 16
LEFT RIGHT 100 200 100 200
RAMP RAMP
EN 837-1 EN 837-1
100 200 100 200
EN 837-1 EN 837-1 700
0 300 0 300 0 300 0 300
315 315 bar 315 bar 315
bar bar
100 200 100 200 800
EN 837-1 EN 837-1
0 300 0 300 900
bar 315 bar 315
5 OXYGEN 10
LEFT RIGHT 0 bar 15
RAMP RAMP 16
5 OXYGEN 10
0 15 5 OXYGEN 10
bar 16 0 15
bar 16
NET A
550 100 200 5 OXYGEN 10
50/75ACR @ 4 bar pneumatic EN 837-1
0 bar 300 0 bar 15
315 16
650
600
50/75ACR-V @ 4 bar pneumatic
50/75ACR-C @ 4 bar pneumatic
• + Vs LEFT• - IN RAMP • + Vs RIGHT • - IN RAMP • + Vs AUX • + Vs NET A' STAGE• - IN PRESSURE NET B' STAGE
• - IN RAMP PRESSURE
• EARTH
• + Vs
• - IN
SAFETY NIST
VALVE
5 OXYGEN 10
0 15
bar 16
OUT AUXiliary AUXiliary • + Vs LEFT
NETWORK RAMP RAMP • - IN 1 RAMP
NET b' STAGE NET b' STAGE • + Vs RIGHT
PRESSURE PRESSURE · EARTH • - IN 2 RAMP
• + Vs N ET b' S TAGE
· EARTH · + Vs • - IN 4 PRESSURE
· - IN • EARTH
· + Vs
· + Vs · - IN
· - IN
· + Vs
· - IN
100 200 100 200 5 OXYGEN 10 SAFETY
VALVE
EN 837-1 EN 837-1
OUT NIST
NETWORK
0 300 0 300 0 15 5 OXYGEN 10
bar 315 bar 315 bar 16
0 15
bar 16
10@4/8bar
900 5 OXYGEN 10
5 OXYGEN 10
650 0 15 650
bar 16
0 15
bar 16
100 200 100 200 700
EN 837-1 EN 837-1
0 300 0 300
bar 315 bar 315
200@10bar 200@8bar
LEFT 100 200 RIGHT LEFT 100 200 RIGHT 5 OXYGEN 10
AUX RAMP EN 837-1 AUX RAMP AUX RAMP AUX RAMP 0 15
0 300 EN 837-1 bar 16
bar 315
0 300
bar 315
100 200 5 10
EN 837-1 OXYGEN
0 300 0 15
bar 315 bar 16
600 350 350 550
160-75GAR-C4 @ 4 bar pneumatic 50/75ACB-M @ 4 bar manual 50/75ACA-M @ 8 bar manual 160GAR @ 4 bar pneumatic
1
16 visit us on www.gsamaras.gr
PRODUCT PORTFOLIO
Medical Gas Central Stations
• + Vs LEFT RIGHT 100 200 100 200
• - IN RAMP C.AIR RAMP C.AIR
NET B ' S TAGE EN 837-1 EN 837-1
PRESSURE AIR
NET B ' S TAGE
PRESSURE AIR800
Air Air-8 00 • + Vs • EARTH
• - IN
5 OXYGEN 10 • + Vs
0 15 • - IN
• + Vs
bar 16 • - IN
0 300 0 300
bar 315 bar 315
5 OXYGEN 10
SAFETY NETWORK 0 bar 15
VALVE 16
NIST
5 OXYGEN 10
100 200 100 200 450
EN 837-1 EN 837-1
0 15
bar 16
0 300 0 300 N ET A' S TAGE
bar 315 bar 315 P RESSURE
• + Vs LEFT• - IN RAMP• + Vs RIGHT• - IN RAMP• + Vs • EARTH
• - IN
100 200 100 200 700 LEFT RIGHT
RAMP RAMP
EN 837-1 EN 837-1
5 OXYGEN 10
0 bar 300 0 bar 300 HPR HPR
315 315 160m3/h 160m3/h
0 bar 15
16
600
LEFT SOLENOID LPR SOLENOID 550
RAMP VALVE 144m3/h VALVE
RIGHT N.R. N.R. 160GAA @ 8 bar / 160GAB @ 4 bar pneumatic
RAMP VALVE VALVE
N ET A' S TAGE
P RESSURE
N ET B ' S TAGE
P RESSURE
• + Vs • EARTH
• - IN
• + Vs
• - IN
• + Vs
• - IN
• + Vs
• - IN
5 OXYGEN 10
0 bar 15
16
5 OXYGEN 10 NETWORK
0 15
SAFETY
bar 16 VALVE
600 100 200 100 200
160GA-E @ 8 bar electrical EN 837-1 EN 837-1
650 0 300 0 300
bar 315 bar 315
160GAR-8 @ 4-8 BAR pneumatic
LEFT NIST 5 OXYGEN 10 RIGHT
RAMP 0 15 RAMP
bar 16
HPR HPR
160m3/h 160m3/h
LEFT SOLENOID LPR LPR SOLENOID 500 600
RAMP VALVE 144m3/h 144m3/h VALVE
RIGHT N.R. N.R.
RAMP VALVE VALVE
N ET A' S TAGE
P RESSURE
N ET B ' S TAGE
P RESSURE
• + Vs • EARTH
• - IN
• + Vs
• - IN
• + Vs
• - IN
• + Vs
• - IN
FROM VESSEL • + Vs LEFT • + Vs RIGHTRAMP VESSEL
• - IN RAMP AUX PRESSURE
HP RAMP
NET A' STAGE
PRESSURE
NET B' STAGE
PRESSURE
• - IN • + Vs • EARTH
• + Vs • - IN
• - IN
• + Vs
• - IN
• + Vs
• - IN
NETWORK
5 OXYGEN 10 AUXiliary 5 OXYGEN 10
0 15 RAMP 0 15
NET b' S TAGE
bar 16 P RESSURE bar 16
100 200 LPR 100 200 5 OXYGEN 10 • + Vs • EARTH
144m3/h 0 15 • - IN
EN 837-1 EN 837-1 • + Vs
bar 16 • - IN
0 300 SAFETY 0 300
bar 315 VALVE bar 315
LEFT NIST 5 OXYGEN 10 RIGHT 600
RAMP 0 15 RAMP
160GΑR-E @ 4 bar electrical
bar 16
1
HPR HPR 700 650
160m3/h 160m3/h
SOLENOID SOLENOID SOLENOID 100 200 100 200
VALVE VALVE VALVE
N.R. N.R. N.R. EN 837-1 EN 837-1
VALVE VALVE VALVE
LPR LPR
144m3/h 144m3/h
0 300 0 300
bar 315 bar 315
OPTIONAL:
FROM AUX RAMP
HP
5 OXYGEN 10 100 200
0 15
EN 837-1
bar 16
0 300
bar 315
• + Vs LEFT• - IN RAMP• + Vs RIGHT N ET A' S TAGE
• - IN RAMP P RESSURE
5 OXYGEN 10
0 15• + Vs• EARTH
• - IN
bar 16
800 350
600
1160GAR-E-C4 @ 4 bar electrical 1116600GGR-Μ-M@@84bbaramr mananuaulal
170ΑC @ 8 bar pneumatic
OFF
• + Vs LEFT ON
• - IN RAMP
• + Vs RIGHT
• - IN RAMP
• + Vs N ET b' S TAGE
• - IN PRESSURE
• EARTH
SAFETY NIST
VALVE
5 OXYGEN 10
0 15
bar 16
5 OXYGEN 10
100 200 5 10
EN 837-1 OXYGEN
100 200 100 200
EN 837-1 EN 837-1
100 200 5 10 0 15 100 200 5 10 0 300 0 15
EN 837-1 bar 16 EN 837-1 bar 315 bar 16
EN 837-1 0 15 EN 837-1 0 15
bar 16 bar 16
0 300 0 300
bar 315 bar 315
0 300 0 300
bar 315 bar 315
700 • + Vs LEFT
• - IN1 RAMP
5 OXYGEN 10 • + Vs RIGHT HP
0 15 • - IN2 RAMP
• EARTH
bar 16
550
600
· + Vs CYLINDERS
170ΑCR @ 4 bar pneumatic · - IN PRESSURE
· EARTH
600
HP HP
300
600
180FG-M @ 8 bar manual
180FG @ 8 bar pneumatic
G. Samaras S.A. MEDICAL GAS SYSTEMS 17
II. Auxiliary Source / 3rd Source Nominal Capacity Output
No of Reducers Pressure
(from cylinders max input pressure @300bar)
Optional emergency inlet point set Main unit type* (m³/min) (m³/h) High (200b) Low (8b) bar
The herebelow systems are being installed as auxiliary central stations AUX-50AC8 0.83 50.0 1 0 8.0
in order to provide gases to the network,in case the main central sta- AUX-50AC4 0.83 50.0 1 1 4.0
tion is out of order. AUX-50ACΜ8 0.83 50.0 1 0 8.0
AUX-75AC8 1.25 75.0 1 0 8.0
AUX-75AC4 1.25 75.0 1 1 4.0
AUX-75ACΜ8 1.25 75.0 1 0 8.0
AUX-160G8 2.67 160.0 1 1 8.0
AUX-160G4 2.67 160.0 1 1 4.0
AUX-180F8 3.00 180.0 1 0 8.0
* (-E): with integrated emergency inlet point
Without integrated emergency inlet point With integrated emergency inlet point (Model E)
• + Vs AUXILIARY · + Vs AUXILIARY IN
• - IN RAMP · - IN RAMP MANIFOLD
• + Vs Net A' Stage · + Vs SOURCE
• - IN Pressure · - IN Net a' Stage OUT
• · Pressure NETWORK
• EARTH
· EARTH
OFF ON
300 300 100 200 5 OXYGEN 10 100 200
300
EN 837-1 0 15 EN 837-1
300 bar 16
OFF ON 10EN 837-1
@6 ÷8bar 5
15
0
0 300 0 300
bar 315 bar 315
OUT
NETWORK
550 600
AUX-50/75AC8 AUX-50/75AC8-E
• + Vs AUXILIARY • + Vs AUXILIARY IN OUT
• - IN RAMP • - IN RAMP MAIN NETWORK
• + Vs Net a' Stage • + Vs SOURCE
• - IN Pressure • - IN Net a' Stage
• • Pressure
• EARTH
• EARTH
100 200 5 OXYGEN 10 100 200
EN 837-1 0 15 EN 837-1
bar 16
10EN 837-1
@8bar 5
@4 ÷ 5bar
15
0
0 300 0 300
bar 315 bar 315
@4 ÷5bar
OUT
NETWORK
600 700
AUX-160G4 / AUX-160G8
AUX-75AC4-E
• + Vs AUXILIARY IN OUT
• - IN RAMP MAIN NETWORK
• + Vs SOURCE
• - IN Net a' Stage
Pressure
•
• EARTH
AUXiliary 600 100 200
RAMP 300
NET b' STAGE EN 837-1
PRESSURE
· EARTH 10EN 837-1
5
15
0
OUT · + Vs 0 300
NETWORK · - IN bar 315
· + Vs
· - IN
@8bar
@4 ÷5bar
5 OXYGEN 10
100 200 5 10
EN 837-1 OXYGEN
0 15
bar 16
0 300 0 15
bar 315 bar 16
700
IN 650
MAIN
SOURCE
200@8bar
LEFT 100 200 RIGHT HP
AUX RAMP EN 837-1 AUX RAMP
300
0 300 AUX-180F8· + Vs AUX
bar 315 · - IN3 RAMP
· EARTH
350 AUX-50/75AC8-E
AUX-50/75ACM-8-E
18 visit us on www.gsamaras.gr
PRODUCT PORTFOLIO
Medical Gas Central Stations
III. Auxiliary Source / 3rd Source
(from vessels max inlet pressure @40 bar)
Nominal Capacity Output VESSEL · EARTH IN
No of Reducers Pressure PRESSURE MANIFOLD
(m³/min) (m³/h) Net a' Stage SOURCE
High (200b) Low (8b) bar Pressure
2.40 144
Main unit type* 3.00 180 1 0 8.0 · + Vs OUT
7.33 440 1 0 8.0 · - IN NETWORK
VGS3 2.40 144 1 0 8.0 · + Vs
VGS-1-F 3.00 180 2 0 8.0 · - IN
VGS4 7.33 440 2 0 8.0 ·
V2GS3 2 0 8.0
V2GS-1-F OFF ON5OXYGEN105OXYGEN10
V2GS4
350 OFF ON HP OFF ON
IN 0 15 0 15
VESSEL bar 16 bar 16
* (-E): with integrated emergency inlet point 600
3rd source reducer panel for vessel, single reducer 440m³/h
IN
MANIFOLD
SOURCE
OFF ON OFF ON OUT
NETWORK
5 OXYGEN 10
5 OXYGEN 10 5 OXYGEN 10 0 15
bar 16
0 15 0 15 VESSEL OFF ON OFF ON
bar 16 bar 16 PRESSURE
Net a' Stage
Pressure
· + Vs
· - IN
· + Vs
· - IN
·
· EARTH
600 650
650
SYSTEM GAS O2 Air Vac N2O Air800 CO2
ACT Normal
LINK
SILENCE MENU TEST
HP
LP
HP HP +30 2310 463388 http//www.gsamaras.gr [email protected] MGSAP L6
HP
· + Vs VESSEL OFF ON OFF ON
· - IN3 PRESSURE OFF ON
· EARTH
5 OXYGEN 10
IN 0 15
VESSEL bar 16
300 400 860
3rd source reducer panel for vessel, 3rd source reducer panel for vessel, 3rd source reducer panel for 2 vessels,
single reducer 180m³/h double reducer 2×440m³/h double reducer 3×440m³/h + 1x144m³/h for overpressure
IV. Emergency Inlet Point Emergency Inlet Point
The oxygen, nitrous oxide, compressed air emergency metallic panel
complies with ISO 9376-1 standard and consists of:
– main shut off valve
– emergency outlet of NIST type
– manometer
– safety valve
– pressure sensor
– other sources inlet points
It can be inset with the 3rd auxiliary source or could be set with the
2nd stage pressure regulator unit or stand alone.
V. Automatic Change-over Valve
The automatic change over valve is being placed in central decom-
pression units with pneumatic change over.Their role is to decide
which cylinder ramp (right or left) will supply the decompression unit.
Automatic Change-over Valve
G. Samaras S.A. MEDICAL GAS SYSTEMS 19
VI. HP flexible tubes-Manifolds-HP valves-Holders-Pigtails-Cylinders-Bundles
Cylinder holder U-shape profile
From 1 to 5 places
High pressure valves High pressure valves for ramps,
central stations, evacuation
Manifold - Cylider Ramp
From 2 to 6 places Operation @ 300bar
Corner (CW) W21,7x1/14” RH
Corner (CG) G3/8” RH
Straight (CR) W21,7x1/14” RH
Straight (CL) W21,7x1/14” LH
(W21,7x1/14” = 1,814mm)
Cylinder Ramp Distance between Application
2 to 6 places cylinder place
Compact (C)
Normal (N) 15cm for cylinders in small areas
Expanded (E)
30cm normal use
60cm for big liquid oxygen cylinders
High pressure flexible tubes to connect main decompression unit to manifold ramp
(M-R), or manifold to manifold ramp (R-R), or manifold to evacuation valve (R-E).
(W21,7x1/14” = 1,814mm)
From 0.6 to 3meters, max. 13, 8
High pressure connection tube (M-R Type S) for 180m³/h stations, copper 13
High pressure connection tube for all stations (M-R), manifold to manifold (R-R),
manifold to evacuation valve (R-E), copper 13
20 visit us on www.gsamaras.gr
PRODUCT PORTFOLIO
Medical Gas Central Stations
Pigtails Available connections
Flexible high-pressure cylinder (C-type and S- NFS NF E29 650 NFL
type)
Ideal for oxygen and oxygen mixtures, acetylene BSS BS-341 nr.3 BSL
and all other non-corrosive industrial gases.
CGS CGA V-1 nr.540 CGL
Technical Data Copper flexible pigtail (C) for high pressure ∅8
• Type High Pressure Flexible Hose C-type DNS DIN 477-1 nr.9 DNL
• Standard Lengths 600mm, 900mm
• 1800mm, 3600mm (Not Acetylene)
• Safe Working Pressure 300 bar (Acetylene
25 bar)
UNS UNI 4406 UNL
Stainless steel braided with an anti-whip cable
as standard to ensure total safety
According to BS EN ISO 14113
S-type
Gas Cylinders / Cylinder Bundles The special High Pressure bundles could accomodate 9,12 or 16 gas cylinders. They are being con-
nected to the network through one outlet and not for the whole number of cylinders. G.SAMARAS
SA provides also high quality gas cylinders for medical and industrial applications. They cover a great
range of capacities and are manufactured of stainless steel or aluminum. Along with the cylinders,
G. SAMARAS SA provides also cylinder valves of different norms. Further information could be found
in the data table.
Volume Diameter Height Net Weight
(Lt) (mm) (mm incl.neck) (kgrs)
5 140 450 5.9
10 140 815 11.9
20 204 800 24
30 204 1140 33
40 204 1485 43
50 229 1440 45
3.2.2 Οxygen Vessels (LOX) Gross Pressure Weight
TYPE capacity (lt) max (bar) (1.000kg)
When customers require large volumes of oxygen to be
delivered as a cryogenic liquid, then a special cryogenic GSMPHP230 240 24 0.21
storage tank is required at the customer's site. These tanks 37 0.55
are very specialized, come in various sizes and configu- GSMPHP600 592 37 0.82
rations. Tanks and equipment are sized for gas product 18/22/37 2.98/3.09/3.52
and usage requirements. GSMPHP1000 970 18/22/37 4.32/4.50/5.16
18/22/37 5.75/5.98/6.88
G. Samaras S.A offers turn key solutions including tech- GSVT3 3.420 18/22/37 6.44/6.72/7.83
nical consultancy, installation, commissioning and after 18/22/37 8.31/8.69/10.19
sales service. GSVT6 6.150 18/22/37 10.16/10.64/12.53
18/22/37 12.15/12.73/15.01
GSVT9 8.870 18/23/37 2.3/2.4/2.7
18/23/37 3.5/3.6/4.2
GSVT11 10.810 18/23/37 5.6/5.9/6.9
18/23/37 9.6/10.0/11.9
GSVT16 15.530 18/23/37 14.2/16.5/17.9
18/23/37 16.3/18.0/20.3
GSVT21 20.250 18/23/37 19.6/21.7/24.5
18/23/37 23.8/25.4/28.7
GSVT25 24.970
ECT-3 3.300
ECT-6 5.950
ECT-10 10.600
ECT-20 20.850
ECT-30 29.450
ECT-40 40.900
ECT-50 51.200
ECT-60 61.600
Tanks with higher capacities / Vaporizers of various capacities available
upon request.
G. Samaras S.A. MEDICAL GAS SYSTEMS 21
3.2.3 Pathology Laboratory Gas Systems
According to Health Technical Memorandum (HTM 08-06), all laboratory gas systems should be discriminated from med-
ical systems. For toxicity, flammability, corrosiveness and safety factors, those systems are being manufactured accord-
ing specific standards and from special materials.
The extended range of uses of the PLGS • Immunoassay laboratory Depending on the gas purity grade the PLGS
could be as per following: • Chromatography laboratory they do exist the below options:
• Hematology • Cell culture room
• Clinical biochemistry • Mass spectrometer laboratory Up to 4.8 ► made of brass
• Hospital bacteriology • Polymerase chain reaction room
• Hospital virology • Electrophoresis room Up to 5.0 ► made of nickel plated brass
• Histopathology • Flow cytometry room
• Cytopathology • Electron microscopy facilities Up to 6.0 ► made of nickel plated brass
• Cryopreservation room • Blood grouping and cross-matching or stainless steel (depends
on the type of gas)
A complete PLGS system consists of:
1. Cylinder manifold, 2. Integrated outlet point, 3. Single-stage cylinder regulator, 4. Alarm panel.
Cylinder manifold
Designed for use on systems using high or low cylinder pressure corrosive gases, toxic or high purity (up to grade 6.0) gases, the stainless steel Au-
tochange Cylinder Manifolds are manufactured to operate in conjunction with cylinders filled up to 300 bar. These manifolds are designed to accom-
modate two equal sized banks of cylinders with one bank set as duty and the other bank set as reserve. The manifolds offer the user an uninterrupted
gas supply with an alarm option to indicate when the reserve cylinder has taken over.
Product Features Process & Instrumentation Drawing
• High pressure diaphragm isolation valves
• High pressure diaphragm purge/vent valves Autochange Cylinder manifold
• High pressure non-return valves
• CE marked pipeline pressure relief valve Process & Instrumentation Drawing
• Pipeline diaphragm isolation valve
• Stainless steel convoluted hoses complete with cylinder con- Manual Cylinder manifold
nection
• Stainless steel wall mounting frame
• Stainless steel wall mounted cylinder support rack with re-
straint chains
• Optional contact alarm gauges for cylinder contents
• Optional inlet purge for corrosive gas mixtures
• All products are clean room assembled and undergo 100% He-
lium leak testing
TECHNICAL DATA
Type: 2×1 cylinder
Inlet Pressure: maximum 300 bar
Outlet Pressure: 0-1.5, 0-3.5, 0-10 bar (Autochange), 0-1.5,
0-3.5, 0-10, 0-20, 0-50, 0-100, 0-200bar (Manual)
Inlet Connection: BS341, DIN or CGA
Outlet Connection: 1/4” NPT female
Materials:
Body: Regulator & Valves 316L Stainless steel
Valve seat: Regulator PCTFE
Diaphragm: Regulator & Valves 316L Stainless steel
Filter: Regulator sintered 316L Stainless steel
Helium Leak Integrity 1×10-9 mbar l/s
Gas purity grade 6.0 (99.9999%)
Temperature range -20°C to +60°C
Dimensions width: 385mm (Autochange), 255mm (Manual)
height: 270mm (Autochange), 355mm (Manual)
22 visit us on www.gsamaras.gr
PRODUCT PORTFOLIO
Pathology Laboratory Gas Systems
Integrated outlet point
The Integrated Outlet Point is designed to be fully compatible with all types of laboratory TECHNICAL DATA
and laboratory furniture applications. The product is designed for corrosive and toxic Type: Single-stage
gases up to grade N6.0 purity (99.9999). G.SAMARAS SA offer two additional mount- Inlet Pressure: maximum 40 bar
ing options for this product , one is designed for high level service gantry and stan- Outlet Pressure: 0-1.5, 0-3.5, 0-10, 0-20 bar
dard surface bench mounting, the other offers a simple solution for laboratory Materials:
furniture and fume cupboard integration. Body: Regulator & Valve 316L Stainless steel
Valve seat: Regulator PCTFE
Product Features Process & Instrumentation Drawing Diaphragm: Regulator & Valve 316L stainless steel
• Stainless steel point of use regulators with inte- Seals: FFKM
grated isolation valve. Filter: Regulator sintered 316L Stainless steel
• Low wetted surface area for minimal purging. Inlet Port: 1/4 NPT female
• Wall, bench, gantry, fume cupboard and laboratory furni- Outlet Port: 1/4 NPT female
ture mounting options. Helium Leak Integrity: 1×10-9 mbar l/s
• Clean room assembled. Gas purity grade: 6.0 (99.9999%)
• 100% Helium leak tested. Temperature range: -20°C to +60°C
• Vacuum packed.
Single-stage cylinder regulator
Designed for the primary regulation of high or low cylinder pressure corro- TECHNICAL DATA
sive, toxic or high purity (up to grade 6.0) gases to a stable outlet pressure, the Type: Single-stage
stainless steel single-stage regulators covers a variety of applications includ- Inlet Pressure maximum: 300 bar
ing gas and liquid chromatography, high purity carrier gases, calibration gases, Outlet Pressure: 0-1.5, 0-3.5, 0-10 bar
Materials:
high purity chamber pressurisation and many more. Body 316L Stainless steel
Valve seat: PCTFE
Product Features Diaphragm: 316L Stainless steel
• Six Port Configuration Filter sintered: 316L Stainless steel
• Front and rear panel mounting facility Inlet Port: 1/4 NPT Female
• Pipe away safety relief valve for safe venting of exhaust gases Outlet Port: 1/4 NPT Female
• Reliable encapsulated valve design Helium Leak Integrity: 1×10-9 mbar l/s
• Optional captured bonnet vent kit Temperature range: -20°C to +60°C
• Low wetted surface area for minimal purge requirements Weight: 1.3kg
• Full range of inlet connections
• All products are clean room assembled and undergo 100% Helium leak testing
Cylinder connecting arms
High pressure cylinder connecting arms are used as an alternative to high pressure flexible hoses.
The connecting arms are manufactured from cupro nickel or stainless steel according to the re-
quired gas service and offer a rigid tailpipe available in a range of lengths and end connections.
Alarm panel Outputs: • alarm programming through Ethernet con-
• 10 or 12 outputs digital signals used for: a) re- nection with an IP address
SYSTEM GAS O2 Air Vac N2O Air800 CO2
ACT Normal peating to second panel, b) central alarm sys- • button test and silence
LINK tem, c) BMS of installation. • 230V 50Hz-60Hz power supply (double insu-
SILENCE MENU TEST • built in 10 or 18 LED, 2 red LED for each gas, 1
for high and 1 for low pressure indication and lated transformers)
HP 1 green for Normal • alarm / events report and log file (max 200
• built in buzzer for alarm signaling
LP • LCD display (2×16 characters) for real time records with relative time stamp)
pressure monitoring and text messages cor- • editable gas names
+30 2310 463388 http//www.gsamaras.gr [email protected] MGSAP L6 responding to alarm conditions • remote control and monitor of the central
• adjustable limits and alarm messages (by user
Inputs: 5 or 6 analog inputs (transducers), 10/12 programming through TCP/IP web page in- AGSS central units through the L6
digital (switches) terface) • leakage test procedures according to EN ISO
• adjustable analog sensors range and type
7396-1
• ability to connect to MEDIMOTE portal, pro-
viding SMS / E-mail alert
G. Samaras S.A. MEDICAL GAS SYSTEMS 23
3.2.4 Medical Vacuum Systems (MVCS series)
A vacuum central station consists of one, two, three or four vacuum pumps. The vac-
uum system is designed to operate according to ISO 7396-1, BS HTM 2022, BS HTM 02-01
standards.
Medical Vacuum central station Vertical Medical Vacuum central station Horizontal
Proposed Medical Vacuum System
VACUUM PUMPS VESSELS FILTERS CONTROL PANEL GSM MVCS 3×V+Vs C/H/V
OIL LUBRICATED OIL FREE PAINTED GALVANIZED • • • V: volume of source (m3/h)
Vs: total volume of vessels (lt)
• • •• C: compact form
• OBLIGATORY • RECOMMENDED • OPTIONAL H: horizontal form
V: vertical form
The duty vacuum pump is rated at 100% of the installation design flow rate and a standby
pump capable of automatic operation is fitted (if needed). The vacuum plant is designed
to enable isolation of any component without interrupting system operation.
The vacuum center usually incorporates the following elements:
• One, two or three blade type rotary vacuum pumps, with inlet filter, air cooling, inter-
nal oil circulation, oil mist eliminator for oil-free exhaust air. Suction capacities from
12 m3/h to 600 m3/h.
• Vacuum tank, capacity according to pumps load.
• Electronic control panel for controlling the operation of the pumps
• Electrical panel for driving the pumps
• Vacuum sensors transducer 4-20mA and digital sensor (optional) for
operation
• Vacuum gauges 0-760 mm Hg.
• No-return valves.
• Anti-bacterial filters 99,999% efficient according BS 3928, with differ-
ential pressure indicator and sterilisable drain flask.
• Sectioning valves.
• Distant alarm.
Medical Vacuum central station Compact (C)
24 visit us on www.gsamaras.gr
PRODUCT PORTFOLIO
Medical Vacuum
Components
I. Vacuum pumps
Vacuum Nominal Capacity Motor Power Noise
pumps (m³/h) (kW) Level Weight
(dB) (kgr)
Type 50Hz 60Hz 50Hz 60Hz
48 14
Oil-lubricated pumps (3-ph & 1-ph) 67 14
63 20
Β6 6.4 7.4 0.25 0.30 59 36
61 25
P12 12 14.4 0.37 0.37 60 39
67 42
Β20 18 21 0,55 0.66 69 38
62 52
E17 19 23 0.55 0.63 67 50
67 62
P28 28 33 0.75 0.86 64 75
65 85
E25 30 35 0.75 0.86 73 82
67.5 65
P40 40 48 1.10 1.27 66 154
71 129
Vacuum pump Β40 41 48 1,50 1.80 73 163
67 140
Electromag- E40 47 57 1.10 1.27 76 140
netic motor- 73 178
ized valve for P60 60 72 1.50 1.70 69 162
on/off load 74 148
and soft start Β70 63 74 2.4 3.0 76 175
71 355
S-type pump - internal view E65 65 78 1.50 1.70 72 385
78 400
E100 96 115 2.20 2.50 73 430
80 525
P100 100 120 3.00 3.50 74 500
Β100 100 117 2.4 3.0 64 15
63 29
E150 132 156 3.00 3.50 65 29
68 40
Β165 162 190 4.0 4.8 70 66
76 240
Β190 190 223 5.5 6.4 77 250
78 460
E200 198 240 4.00 4.80 79 480
P220 220 260 5.50 6.60
Β250 244 276 7.8 9.3
E300 293 354 5.50 6.60
Β300 300 360 7.8 9.3
Medical Vacuum central station P340 340 405 7.50 9.20
Horizontal (H)
E350 360 432 7.50 9.00
E400 426 511 9.00 11.00
Β400 435 508 11.0 12.5
E500 513 616 11.00 13.20
Β630 624 732 15.0 16.5
E600 635 769 15.00 17.00
II. Vessels Oil-free
C11V 10 12.3 0.37 0.45
Vacuum C16V 16 19 0.66 0.72
vessel
Painted Galvanized In/Out Diameter Height Weight C26V 25 29 0.75 0.90
Horizontal Vertical mm mm kgr
Capacity (lit) Horizontal Vertical 500 1500 60 C40V 40 46 1.50 1.80
••
270 • •• 600 2050 140 C61V 60 70 1.50 1.80
•• 790 2310 220
500 • • •• 950 2405 300 S130 112 132 3.00 3.60
1000 2770 400
1000 • • • 1200 2929 540 S180 162 194 4.00 4.80
• 1450 3032 802
• 1450 3532 932 S250 251 300 5.50 6.60
1500 • • S350 342 412 7.50 9.00
2000 • •
•
3000
4000 •
5000 •
Pressure: -1bar • Test pressure: 16,5bar • Temperature (min.- max.): -10°C ÷ +50°C
III. Filters Vacuum Correction factor Air Flowrate to
mbar abs F1* F2** Filter Connections flowrate 350mbar abs D i m e n s i o n s mm
1013 11 ISO 228 Nm³/h m³/h A B C D
500 2 0.5
400 2.5 0.4 105 ½” 16 48 244 94 21 50
350 3 0.35
300 3.3 0.3 190 ¾” 27 81 281 128 32 60
200 5 0.2
100 10 0.1 300 1” 41 126 337 128 32 60
480 1¼” 66 198 417 128 32 60
700 1½” 120 360 518 190 50 80
1000 2” 190 570 616 190 50 80
* To select the filter according to the conditions of final vacuum, multiply 1200 2½” 200 600 616 190 50 80
the flow in Nm3/h for the correction factor F1 on the final vacuum
pressure. 1500 3” 220 660 630 240 62 80
** To know the effective range of the filter in vacuum condition, multiply 2300 3” 300 900 985 240 62 80
the flow in Nm3/h for the correction factor F2.
***Collector jars at 250 or 500ml
G. Samaras S.A. MEDICAL GAS SYSTEMS 25
Medical Vacuum central station Vertical compact set
with vessel (MVCS 3x100+500 C)
Medical Vacuum central station Vertical (V)
Typical lay-out Medical Vacuum Central Station according to ISO 7396-1
0
12
SOURCE 1
1 Manual (Test Mode)
0 Off
2 Automatic
0
12
SOURCE 2
1 Manual (Test Mode)
0 Off
2 Automatic
0
12
SOURCE 3
1 Manual (Test Mode)
0 Off
2 Automatic
Vacuum
Pump 3
Exhaust Pipe Pressure transducer
4-20mA, 0-1bar abs
Pressure transducer
Vacuum gauge 4-20mA, 0-1bar abs
Vacuum Shut-off Vacuum From Vacuum NET
Pump 2 valve receiver
Vacuum
Non return valve Shut-off Antibacterial Filter gauge
Inlet Filter valve
Drain
valve
Vacuum Flexible Shut-off Shut-off Shut-off
Pump 1 Connection valve valve valve
Drain
26 visit us on www.gsamaras.gr
PRODUCT PORTFOLIO
Medical Vacuum
IP based IV. Electronic control panel for controlling the operation of the pumps
HTM02-01 ENISO7396-1 The MGS Vacuum control panel is a fully electronic automatic, controller and monitoring
device of a complete vacuum plant. The MGS Vacuum control panel is built on the latest
technology of microcontrollers and provides superior reliability, functionality and flexi-
bility.
CONTROL & ALARM PANEL FOR MEDICAL STATION
SOURCE 1
SOURCE 2
SOURCE 3
NET
TCP/IP LS: Voltage FAULT/ 2nd STAGE
Control SERVICE ALARM PANEL
FILTERS MGSMU L6 (up to 4 sources)
q +30 2310 463388 http//www.gsamaras.gr [email protected] MGSAP C1
General features of MGS Vacuum control panel:
● built in three transfer switches for AUTO ● cyclic operation of sources based on time
and MANUAL mode selection, independ- balance operation, 3 independent timers
ent for each source. OFF position also in- (MGSAP C1) or 4 with time rotation (MGSMU
cluded L6) for load and run time measurement of
each source
● microprocessor based design, Ethernet
communication supported, ● additional capability of primary Net pres-
sure measurement redundancy for en-
● remote access via Ethernet by any inter- hancing the system’s reliability, using an
net browser (no additional software extra digital pressure sensor connected to
needed). digital input (built in auto transfer algo-
rithm for operation via the digital pressure
● On line remote system viewing and addi- switch if the primary analog pressure
tional daily graphs for all Net pressures transducer failed) (MGSAP C1)
(data logging function) for plant pressure
monitoring and analysis (24 hours depth,1 ● self test procedures and diagnostics utili-
sample per 15 sec) (MGSAP C1) ties included for system integrity, com-
munication and wiring testing
● remote parameter settings via Ethernet
using any internet browser (code pro- ● real time clock with battery back up
tected area for authorized staff only)
● 15 analog inputs (MGSAP C1), or 6 (MGSMU
● on site firmware upgrade capability via a L6) (4...20 mA transducer).
common USB memory stick (MGSAP C1) via
TFTP (MGSMU L6) ● 12 digital inputs NO/NC and enabling/dis-
abling capability
● built in buzzer, SILENCE button and TEST
button ● filters performance monitoring
●user friendly interface via built in LCD ● power supply over/under voltage moni-
screen, 4×40 (MGSAP C1) or 2×16 (MGSMU toring
L6) characters and additional led indica-
● phase sequence monitoring
tors for sources and net work pressure,
functionality according to ISO 7396-1, ● thermal protection and operation status
HTM 02-01 monitoring of each source independently
● multi language support (MGSAP C1) ● 9 digital outputs (MGSAP C1) or 6 (MGSMU
or just english (MGSMU L6) and text L6) (relay output, 12A/250 Vac)
messages for all conditions, emer-
gency alarms and events for real ● dry contacts for remote signaling and in-
terface with other monitoring systems
time status viewing (BMS etc) (MGSAP C1)
● user programmable configuration ● independent dry contact (relay NC/NO)
and parameter settings (code protected for temperature controller function
area for authorized personnel only)
● Battery back up system and DC UPS capa-
● alarm / events / services report and log file bility with mains power failure signaling
(max 250 records with time stamp) for function
plant performance analysis and debugging
● ability to connect to MEDIMOTE portal,
providing SMS / E-mail alert
(www.medimote.gr)
G. Samaras S.A. MEDICAL GAS SYSTEMS 27
3.2.5 Medical Air Compressor Systems (MACS series)
Air compressor system with three or more compressors, two or more reservoirs, one duplex conditioning system (absorption dryers,
pre-filters, activated charcoal filters, particle filters and dew point alarm), emergency inlet point and electronic control panel is ac-
cording to EN ISO 7396-1 and HTM 02-01.
A wide range of capacities from 10m3/h to 1.000m3/h are available to satisfy any request.
MACS series 3×V+ Vs The fully automatic medical compressed air plant provides a reliable and constant air
V: Volume of source (m3/h) supply, in predefined pressure level, without the transport and management cost asso-
Vs: Total volume of vessels (lt) ciated with heavy gas cylinders. The plant is designed to operate at a maximum of 10bar.
C: Compact form
D: Discrete form The automatic control-monitor unit monitors continuously the medical air net pressure
via the electronic pressure transducer and regulates the network pressure via control-
Medical Air central station ling the operation (remote start and stop) of the compressors (individually controlled). In
every demand, as long as the vessel buffer is exhausted, the first compressor is auto-
2 102 102 matically started and works until the predetermined pressure level is achieved. In case of
larger demand that the one compressor cannot meet, then a second or a third com-
pressor automatically starts working until the predetermined pressure level for each com-
1
pressor has been achieved. The operation and rotation mode in every operation cycle is
http//ww
defined by the automatic control-monitor unit.
The rotation mode is depending on the operation hours
of every compressor, in order to have compa. r.. able. wear for 0
0653
0 ar 0 ar 0 ar
all the compressors. In every operation cON ycle, the com-
pressor holds the minimum operation hour start working.
Also there is an option, by activating a parameter on the
automatic control unit, according to which if the com-
pressor working cannot reach the predefined pressure
level, then a second or a third compressor automatically
starts working and so on. The automatic control unit can
be connected to hospital’s local area network providing
remote monitoring and setting through TCP/IP protocol
using an internet browser.
Α Air compressor E2 Membrane dryer ALARM PANELS
B Condensate separator E3 Adsorption dryer
C1 Air cooled after cooler F1 Pre filters H Alarm panel for compressors
C2 Water cooled after cooler F2 After filters I Alarm panel for O2 generator
D Compressed air vessel F3 Sterile filters
E1 Cooling dryer G Water oil separators
0653 MEDICAL GAS SOURCES MANAGEMENT UNIT 102 102 102
EN ISO 7396-1 ● EN 737-3 ● HTM 02-01 SYSTEM SOURCE 1 SOURCE 2 SOURCE 3 SOURCE 4 SYSTEM NET I
ACT NORMAL
LINK ― IN USE ― IN USE ― IN USE ― IN USE ON
SILENCE - - - STAND BY - - - STAND BY - - - STAND BY - - - STAND BY
MENU TEST
FAULT FAULT FAULT FAULT FAULT HP SOURCE 1 SOURCE 2 SOURCE 3
1 Manual(Test Mode) 1 Manual(Test Mode) 1 Manual(Test Mode)
ΔP ΔP POWER G.SAMARAS S.A. 0 Off 0 Off 0 Off
+30 2310 463388 MEDICAL GAS SYSTEMS 2 Automatic 2 Automatic 2 Automatic
RB RA CA http//www.gsamaras.gr
[email protected] MGSMU L6 SERVICE SERVICE SERVICE SERVICE SERVICE LP
E2
OFF ON
0653 MEDICAL GAS SOURCES MANAGEMENT UNIT 102 102 102
EN ISO 7396-1 ● EN 737-3 ● HTM 02-01 SYSTEM SOURCE 1 SOURCE 2 SOURCE 3 SOURCE 4 SYSTEM NET H
ACT NORMAL
LINK ― IN USE ― IN USE ― IN USE ― IN USE ON
SILENCE - - - STAND BY - - - STAND BY - - - STAND BY - - - STAND BY
MENU TEST
FAULT FAULT FAULT FAULT FAULT HP SOURCE 1 SOURCE 2 SOURCE 3
POWER G.SAMARAS S.A. 1 Manual(Test Mode) 1 Manual(Test Mode) 1 Manual(Test Mode) 5 10
+30 2310 463388 MEDICAL GAS SYSTEMS 0 Off 0 Off 0 Off 0 15
http//www.gsamaras.gr 2 Automatic 2 Automatic 2 Automatic
bar 16
[email protected] MGSMU L6 SERVICE SERVICE SERVICE SERVICE SERVICE LP
D
C2
OFF ON
F1 0653 ADSORPTION DRYER ECO CONTROL F2
ΔP EN ISO 7396-1 ● EN 737-3 ● HTM 02-01 SYSTEM Inlet DRYER STATUS
ACT Air Press
RB RA LINK
ΔP ΔP SILENCE RUN STAND-BY AUTO ADS
R EGE N
RB RA CA MENU TEST
ALARM SERVICE FIX
OFF ON POWER G.SAMARAS S.A. ALARM / FAULT
+30 2310 463388 MEDICAL GAS SYSTEMS
[email protected] ADEC L6 INLET FILTER OUTLET FILTER DEW POINT CO CO2 TEMP.
http//www.gsamaras.gr
ΔP SF
RF CF
5 OXYGEN 10 5 OXYGEN 10
OFF ON 0 15 0 15
OFF ON bar 16 bar 16
AB OFF ON F3
CSOFF ON
C1 E1 G
IN
28 visit us on www.gsamaras.gr
PRODUCT PORTFOLIO
Medical Air
The major subsystems/elements of Automatic Compressed Medical Air Station are:
1. Three (3) electrically driven air compressors, connected directly with 3Ph electri-
cal motors, that constitute a solid unit
2. Air receivers according to DIN of 4810 (capacity depends on model). The receivers
are galvanized inside-outside
3. The required piping
4. A group of double pre-filters in parallel connection (one in operation and one in
stand by mode), each rated at full flow rate of the medical Air central station
5. Two (2) absorption or refrigerator type dryers
6. A group of double oil coalescing filter, activated carbon filter, dust filter and a
sterile filter is used in order to provide quality medical air as defined ISO 8573.1.
This group includes two (2) filters of every category in parallel connection (one in
operation and one in stand by mode), each rated at full flow rate of the medical
Air central station, with overall switches in the entry, connections, with differen-
tial manometers for the control of cleanliness of filters.
7. Analogue pressure sensor (transducer) that measures the network pressure. It is
the sensing element of the Automatic control unit, used for regulating the air
pressure level and alarm monitoring.
8. Analogue sensor (transducer) that measures the network’s medical air humidity
(dew point level)
9. Emergency inlet point
10. Automatic control-monitor unit, an electronic waterproof control panel which is
the operating, indicating and alarm system of the Medical Air Central Station.
11. Analogue sensor that measures CO2 – CO - SO2 and ΝΟ concentration (optional)
Produced medical air quality - surgical tools air
The quality of produced compressed medical air is according to ISO of 8573.1 group 1.2.1
(0,1µ /-40°C / 0,01ppm – dust/water/oil) and according to the European Pharmacopoeia
5.4.1.4/5 with the following maximum contents in oil 0,5 ppm, humidity 60 ppm, carbon
monoxide 5 ppm, carbon dioxide 500 ppm, dust of diameter 0,01 micron, mixture NO
and NO2 2ppm, SO2 1 ppm. All sizes referring to regular conditions of pressure and tem-
perature.
The produced medical air have the following characteristics:
Medical air specifications
1 Oxygen concentration ≥ 20,4% and ≤21,4%
2 Oil concentration ≤0,1mg/m3 @ 1 bar abs
3 Carbon monoxide concentration ≤5ml/m3
4 Carbon dioxide concentration ≤500ml/m3
5 Water vapor concentration ≤67ml/m3
6 Sulfur dioxide concentration ≤1ml/m3
7 ΝΟ+ΝΟ2 concentration ≤2ml/m3
The produced air for surgical tools use have the following characteristics:
Surgical tools air specifications
1 Oil concentration ≤0,1mg/m3 @ 1 bar abs
2 Water vapor concentration ≤67ml/m3
G. Samaras S.A. MEDICAL GAS SYSTEMS 29
A. Air compressors
1. OIL FREE COMPRESSOR 230/50Hz 2. COAXIAL LUBRICATED COMPRESSOR ONE PHASE (direct)
Air Nominal Capacity Motor Power Outlet Noise Receiver Air Nominal Capacity Motor Power Outlet Noise Receiver
compressors (m³/min) (m³/h) Hp KW Pressure Weight Level lt compressors (m³/min) (m³/h) Hp KW Pressure Weight Level lt
Type bar Kgr dB Type bar Kgr dB
GSF07B belt 0.07 4.20 1.00 0.75 10.0 8.9 71 SINGLE STAGE 0.36 21.60 3.00 2.20 9.0 65
GSF15P belt 0.15 9.00 2.00 1.50 10.0 15 71 GSSDV 0.19 11.40 2.00 1.50 10.0 66
GSF22BP belt 0.22 13.20 3.00 2.20 10.0 30 71 GSΑKK 301DP 0.30 18.00 3.00 2.20 10.0 67
GSF37BP belt 0.33 19.80 5.00 3.70 10.0 37 75 GSΑKK 461P 0.41 24.60 4.00 3.00 10.0
GSF55P 10 belt 0.52 31.20 7.50 5.50 10.0 59.5 75 GSΑKK 601P 61
TYPE R GSF55P 14 belt 0.52 31.20 7.50 5.50 14.0 60.5 75 DOUBLE STAGE 0.21 12.60 2.00 1.50 10.0 67
GSF75P belt 0.70 42.00 10.00 7.50 14.0 81.5 76 GSΑGK-N271P 0.44 26.40 4.00 3.00 10.0 68
GSF110 belt 1.40 84.00 15.00 11.00 14.0 83.5 75 GSΑGK-N551P 0.60 36.00 5.00 3.80 10.0
GSΑGK-O-271P 0.21 12.60 2.00 1.50 10.0 GSΑEK-851P
GSΑGK-O-551P 0.44 26.40 4.00 3.00 10.0 61
GSΑGK-O-751P 0.57 34.20 5.33 4.00 10.0 67
67
Oil free compressor Coaxial lubricated Standard piston Base plate piston
compressor on receiver compressor
3. STANDARD PISTON ON RECEIVER 4. BASE PLATE PISTON COMPRESSOR (400Volt/ 50Hz)
Air Nominal Capacity Motor Power Outlet Noise Receiver Air Nominal Capacity Motor Power Outlet Weight Noise Receiver
compressors (m³/min) (m³/h) Hp KW Pressure Weight Level lt compressors (m³/min) (m³/h) Hp KW Pressure Kgr Level lt
Type bar Kgr dB Type bar dB
BELT DRIVEN VERSION (400Volt/ 50Hz) X= Star / delta starter GSC17/3 1 phase 0.32 19.3 3.0 2.2 10.0 37 97
GSC17/3 0.36 21.6 3.0 2.2 10.0 36 97
GSGRC 250/50T 0.25 15.0 2.0 1.5 10.0 51 50 GSC25/4 0.57 34.2 4.0 3.0 10.0 57 97
2.0 1.5 10.0 64 100 GSC25/5.5 0.59 34.7 5.5 4.0 10.0 64 97
GSGRC 250/100T 0.25 15.0 3.0 2.2 10.0 113 200 GSC30/7.5 1.02 61.1 7.5 5.5 10.0 84 97
4.0 3.0 10.0 190 270 GSC50/10 1.07 64.5 10.0 7.5 10.0 146 100
GSGRC 420/200T 0.40 24.0 5.5 4.0 10.0 258 500 GSC60/10 1.45 87.2 10.0 7.5 10.0 152 107
7.5 5.5 10.0 205 270 GSC60/15 2.04 122.2 15.0 11.0 10.0 166 107
GSGRC 540/270T 0.52 31.2 7.5 5.5 10.0 260 500 GSC100/20T 2.58 154.6 20.0 15.0 10.0 265 107
10.0 7.5 10.0 265 500
GSGRC 670/500X 0.65 39.0
GSGRC 860/270X 0.83 49.8
GSGRC 860/500X 0.83 49.8
GSGRC 990/500X 0.91 54.6
5. SILENCE PISTON
Air Nominal Capacity Motor Power Outlet Noise Receiver Correction factor
compressors (m³/min) (m³/h) Hp KW Pressure Weight Level lt
Pressure (bar)
Type bar Kgr dB Correction factor (K1)
SILTEK – SILENT PISTON COMPRESSORS (230Volt/ 50Hz) One phase 4 5 7 8 10 12 14
0,77 0,85 1,00 1,06 1,15 1,21 1,25
GS250/24 0.25 15 2 1.5 10 103 6
SILTEK – SILENT PISTON COMPRESSORS (400Volt/ 50Hz) 3 phase 103 60
110 63
GS250/24 0.25 15 2.0 1.5 10 147 65 Correction factor. Multiply the above flow rates by the corresponding correction factor.
168 65
GS350/24 0.35 21 3.0 2.2 10 182 58
220 58
GS500 0.45 27 4.0 3.0 10
GS750 0.75 45 5.5 4.0 10
GS850 0.85 51 7.5 5.5 10
GS1100 1.10 66 10 7.5 10
6. SCROLL OIL FREE COMPRESSORS ON BASE-PLATE
Air NOMINAL CAPACITY
compressor
TYPE H 8 bar 10 bar Motor Power Weight Noise Level
Type Hp KW Kgr dB
(m³/min) (m³/h) (m³/min) (m³/h)
32 16
GSSRL2.2C* 0.25 15.0 0.21 12.60 7.5 5.5 28
GSSRL5.6C** 0.62 36 0.46 27.60 Scroll oil free compressor
Screw type with inverter
*2.250rpm at 10 bar, **2.2650rpm at 10 bar
7. SCREW TYPE WITH INVERTER - DIRECT
Air NOMIN AL CAP ACITY Noise
12 bar Level
compressor 7 bar 9 bar Motor Power Weight
(m³/min) (m³/h) Hp KW Kgr dB
Type (m³/min) (m³/h) (m³/min) (m³/h)
1.15 69 14.8 11 340 63
GSKSV11 1.65 99 1.50 90 1.60 96 20.1 15 410 64
GSKSV15 1.93 115.8 24.8 18 444 65
GSKSV18 2.21 132.6 2.00 120 2.40 144 30 22 460 67
GSKSV22 3.76 225.6 40.20 30 819 63
GSKSV30 2.80 168 2.50 150 4.26 255.6 49.58 37 879 66
GSKSV37 5.53 331.8 44 59 1450 73
GSKDV45 3.35 201 2.95 177 5.53 331.8 68.34 51 1530 73
GSKDV51 6.86 411.6 84.42 63 1550 73
GSKDV63 5.09 305.4 4.48 268.8 8.81 528.6 107.20 80 1560 73
GSKDV77
5.91 354.6 5.01 300.6
7.85 471 6.9 414
TYPE V 7.85 471.0 6.90 414.0
9.37 562.2 8.28 496.8
11.60 696.0 10.36 621.6
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PRODUCT PORTFOLIO
Medical Air
Air NOMINAL CAP ACITY Noise
compressor
7 bar 8bar 9,5bar 10bar 12,5bar Motor Power Weight Level
Type
(m³/min) (m³/h) (m³/min) (m³/h) (m³/min) (m³/h) (m³/min) (m³/h) (m³/min) (m³/h) Hp KW Kgr dB
GSALL8
TYPE A GSALL11 1.25 75.00 - - 1.08 64.80 -- 0.85 51.00 10 8 257 62
GSALL14 1.86 111.60 - - 1.50 90.00 -- 1.23 73.80 15 11 271 63
GSALL31 2.26 135.70 - - 1.90 113.80 -- 1.42 85.30 20 15 290 64
GSALL37 4.85 291.00 - -- 4.82 289.00 3.93 236.00 40 30 840 66
GSALL45 6.00 360.00 - -- - 6.05 363.00 4.73 284.00 50 37 920 67
GSALL55 7.02 421.00 - -- - 7.13 428.00 6.15 369.00 60 45 925 68
GSALL75 8.70 522.00 - -- - 8.92 535.00 7.45 447.00 75 55 1200 70
GSALL76 11.12 667.00 - -- - 11.02 661.00 9.70 582.00 100 75 1387 70
GSALL90 12.37 742.00 - -- - 12.52 751.00 10.48 629.00 100 75 1640 70
GSALL110 14.18 851.00 - -- - 14.08 845.00 12.02 721.00 125 90 1670 70
GSALL132 16.00 960.00 - -- - 15.87 952.00 14.72 883.00 150 110 1900 73
GSALL160 24.60 1476.00 23.52 1411.00 - - 21.30 1278.00 180 132 3545 78
GSALL200 29.58 1775.00 27.97 1678.00 - - 24.72 1483.00 -- 220 160 3650 78
GSALL250 31.92 1915.00 31.92 1915.00 - - 30.97 1858.00 -- 270 200 5600 78
39.12 2347.00 39.12 2347.00 - - 37.98 2279.00 -- 340 250 6100 78
- --
8. SCREW TYPE SINGLE STAGE ROTARY SCREW COMPRESSOR. BELT DRIVE
Air NOMINAL CAPACITY Noise
compressor Level
8 bar 10 bar 13 bar Motor Power Weight
Type Kgr dB
(m³/min) (m³/h) (m³/min) (m³/h) (m³/min) (m³/h) Hp KW
128 61
GSKA2 – – 0.24 14.4 – – 3.0 2.2 128 61
GSKA3 4.0 3.0 128 62
– – 0.36 21.6 – – 5.4 4 141 66
GSKA4Premium – 7.4 5.5 170 68
GSKA5Premium – – 0.53 31.8 – – 10.0 7.5 173 67
10.0 7.5 278 66
– 0.67 40.2 – – 14.8 11 325 70
GSKA6Plus – – 0.92 55.2 0.80 48.0 20.1 15 345 69
GSKA7Plus 20.1 15 393 73
1.12 67.2 0.95 57.0 0.74 44.4 24.8 18.5 402 73
GSKSA11Plus 1.65 99 1.50 90 1.15 69 30 22
GSKSA14Plus 1.98 118.8 1.80 108 1.57 94.2 Noise Level
GSKSA15Plus 2.21 Weight dB
TYPE B 132.6 2.00 120 1.60 96
GSKSA18Plus 2.80 168 2.50 150 1.93 115.8 Kgr 71
GSKSA22Plus 3.35 201 2.95 177 2.40 144 68 Screw compressor type B
699 72 Screw compressor type B
Air NOMIN AL CAP ACITY 843 72
compressor 7.5 bar 13 bar 859 74
10 bar Motor Power 978 75
Type (m³/min) (m³/h) (m³/min) (m³/h) Hp KW 1559
(m³/min) (m³/h) 1899 Noise
GSKSA30 5.00 300.0 3.43 205.8 40.20 30 Level
TYPE B GSKSA37 6.35 381.0 4.19 251.4 4.71 282.6 49.58 37 Weight
GSKSA45 7.01 420.6 5.65 339.0 5.20 312.0 60.30 45 Kgr dB
GSKSA55 10.70 642 6.10 366.0 –– 73.8 55
GSKSA75 13.80 828 9.50 570 –– 100.6 75 99 65
GSKSA90 15.30 918 10.60 636 –– 120.7 90 103 65
13.80 828 105 65
110 65
Air NOMIN AL CAP ACITY 185 59
compressor 195 59
8 bar 10 bar 13 bar Motor Power 215 59
Type Hp KW 256 59
(m³/min) (m³/h) (m³/min) (m³/h) (m³/min) (m³/h) 460 65
GSSCK3 3.00 2.2 470 65
GSSCK4 0.24 14.4 0.24 14.4 –– 4.00 3.0 490 65
GSSCK5 0.32 19.2 –– 5.50 4.0 496 65
GSSCK7 0.47 28.2 0.32 19.2 –– 5.50 7.5 542 65
GSSCK6 0.60 36.0 –– 4.00 5.5
GSSCK8 0.60 36.0 0.47 28.2 –– 7.50 5.5 Weight Noise
GSSCK10 0.83 49.8 0.50 30.0 10.00 7.5 Kgr Level
GSSCK15 1.17 70.2 0.70 42.0 0.80 48.0 14.75 11.0
GSSCK16 1.70 102.0 1.20 72.0 14.75 11.0 460 dB
GSSCK20 1.83 109.8 0.50 30.0 1.20 72.0 20.00 15.0 470
GSSCK25 2.48 148.8 1.82 109.2 24.75 18.5 490 61
GSSCK30 3.17 190.2 0.69 41.4 2.32 139.2 29.50 22.0 496 62
GSSCK40 3.67 220.2 2.82 169.2 40.25 30.0 540 63
4.55 273.0 1.00 60.0 3.68 220.8 555 64
Air Motor Power 542 66
compressor 1.43 85.8 Hp KW 790 67
764 65
Type 1.52 91.2 15.0 11.0 870 66
20.0 15.0 875 69
TYPE A GSLAR11 2.20 132.0 25.0 18.5 1130 67
GSLAR15 30.0 22.0 1317 68
GSLAR19 2.70 162.0 30.0 22.0 1570 70
GSLAR22 35.0 26.0 1600 71
GSLAR23 3.23 193.8 40.0 30.0 1800 69
GSLAR26 40.0 30.0 2931 70
GSLAR30 4.27 256.2 50.0 37.0 3020 74
GSLAR31 50.0 37.0 2830 75
GSLAR36 NOMIN AL CAP ACITY 60.0 45.0 4710 75
GSLAR37 13 bar 75.0 55.0 4780 73
GSLAR45 7.5 bar 10 bar 100.0 75.0 77 Screw compressor type A
GSLAR55 (m³/min) (m³/h) 100.0 75.0 78
GSLAR75 (m³/min) (m³/h) (m³/min) (m³/h) 125.0 90.0
GSLAR76 1.20 72.0 150.0 110.0
TYPE L GSLAR90 1.93 116.0 1.52 91.0 1.82 109.0 150.0 110.0 Screw compressor type L
GSLAR110 2.70 162.0 2.20 132.0 2.31 139.0 180.0 132.0
GSLAR111 3.28 197.0 2.70 162.0 2.82 169.0 220.0 160.0
GSLAR132 3.78 227.0 3.23 194.0 2.92 175.0 270.0 200.0
GSLAR160 3.95 237.0 3.38 203.0 3.48 209.0 340.0 250.0
GSLAR200 4.62 277.0 4.02 241.0 3.68 221.0
GSLAR250 4.60 276.0 4.27 256.0 3.93 236.0
5.63 338.0 4.80 288.0 4.68 281.0
6.23 374.0 5.17 310.0 4.73 284.0
6.90 414.0 6.00 360.0 6.15 369.0
8.17 490.0 7.20 432.0 7.45 447.0
10.00 601.0 9.00 540.0 9.70 582.0
12.90 774.0 11.28 677.0 10.48 629.0
14.70 882.0 12.37 742.0 12.02 721.0
16.43 986.0 14.63 878.0 15.12 907.0
20.63 1238.0 17.88 1073.0 14.43 866.0
19.87 1192.0 17.13 1028.0 16.85 1011.0
23.58 1415.0 20.52 1231.0 20.52 1231.0
28.62 1717.0 24.83 1490.0 26.20 1572.0
35.50 2130.0 30.80 1848.0 ––
40.80 2448.0 37.60 2256.0
G. Samaras S.A. MEDICAL GAS SYSTEMS 31
Air NOMIN AL CAP ACITY Noise
compressor 10 bar 13 bar Level
7.5 bar Motor Power Weight
Type (m³/min) (m³/h) (m³/min) (m³/h) Hp KW Kgr dB
(m³/min) (m³/h)
GSSX3 0.26 15.6 –– 2.95 2.2 140 60
GSSX4 0.34 20.4 0.35 21.0 0.26 15.6 4.02 3.0 140 61 TYPE K Screw compressor type K
GSSX6 0.45 27.0 0.48 28.8 0.37 22.2 5.36 4.0 145 62
GSSX8 0.60 36.0 0.67 40.2 0.54 32.4 7.37 5.5 155 64
GSSM9 0.80 48.0 0.75 45.0 0.60 36.0 7.37 5.5 200 64
GSSM12 0.90 54.0 1.01 60.6 0.77 46.2 10.05 7.5 210 64
GSSM15 1.20 72.0 1.26 75.6 0.99 59.4 12.06 9.0 220 66
GSSK22 1.50 90.0 1.68 100.8 1.32 79.2 14.74 11.0 312 66
GSSK25 2.00 120 2.11 126.6 1.72 103.2 20.10 15.0 320 67
GSASK28 2.50 150 2.40 144.0 1.93 115.8 20.10 15 485 65
GSASK34 2.86 171.6 3.00 180.0 2.50 150.0 24.12 18 505 67
GSASK40 3.51 210.6 3.52 211.2 2.94 176.4 29.48 22 525 69
GSΒSD65 4.06 243.6 4.52 271.2 3.76 225.6 40.20 30.0 970 69
GSΒSD75 5.65 339 5.60 336.0 4.43 265.8 49.58 37.0 985 70
GSΒSD83 7.00 420 6.85 411.0 5.47 328.2 60.30 45.0 1060 71
8.16 489.6
B. Condensate Separators
The condensate separators are being used to remove liquids and particles from medical compressed air systems. At the internal of the separator there is
controlled rotation of the air flow. In this case the liquids and particles stay at the housing wall and slow down to the bottom of the separator. The turbu-
lent section in the lower part of the cyclone housing prevents condensate from being picked up and “carried over” into the airstream. To remove the con-
densate from the separator it is important to install an electronic or automatic drain. The condensate drains are available also in stainless steel version.
Flow rate Connection Drain Dimensions (mm) Weight
MODEL m3/h l/min 1'' 1/2'' A B C D Kg
GSCCS21 126 2,100 1 1/2'' 1/2''
GSCCS49 294 4,900 1/2'' 190 390 70 114 3.8
GSCCS129 774 12,900 2'' 1/2''
GSCCS165 990 16,500 2 1/2'' 1/2'' 200 390 80 114 4.0
GSCCS210 1,260 21,000 DN80 PN16 1/2''
GSCCS315 1,890 31,500 DN100 PN16 3/4'' 240 400 90 133 6.1
GSCCS515 3,090 51,500 DN125 PN16 3/4''
GSCCS750 4,290 75,000 DN125 PN16 280 440 115 168 8.5
360 510 130 168 20.0
400 570 150 193 29.0
440 750 170 219 41.0
490 780 190 245 52.0
C. Aftercoolers
1. AIR COOLED AFTER COOLERS
The aftercoolers reduce the temperature and the dew point of the medical compressed air systems. The compressed air is cooled down to approximately
10°C above ambient temperature. They ensure high protection and top performance of all equipment (cooling dryers, adsorption dryers, filters).
MODEL Flow rate Connection Power supply Fan Dimensions (mm) D Weight
GSAFR11 595
GSAFR21 m3/h l/min Ph/Volt/Fr (mm) ABC 595 E Kg
GSAFR37 66 1,100 1'' 1/230/50 250 850 300 815 765 430 19
GSAFR49 126 2,100 1'' 1/230/50 250 850 300 815 765 430 20
GSAFR65 222 3,700 1 1/2'' 3/400/50 400 990 310 945 1,010 415 27
GSAFR87 294 4,900 1 1/2'' 3/400/50 400 990 310 945 1,010 415 29
GSAFR129 390 6,500 2'' 3/400/50 500 1,175 440 1,130 1,020 475 44
GSAFR165 522 8,700 2'' 3/400/50 500 1,175 440 1,130 1,020 475 48
GSAFR210 774 12,900 2'' 3/400/50 600 1,325 490 1,280 1,980 480 61
GSAFR260 990 16,500 2 1/2'' 3/400/50 600 1,325 490 1,280 1,980 480 66
GSAFR315 1260 21,000 DN100 PN16 3/400/50 800 1,800 660 1,790 1,960 810 130
GSAFR420 1560 26,000 DN100 PN16 3/400/50 800 1,800 660 1,790 2,080 810 160
GSAFR515 1890 31,500 DN100 PN16 3/400/50 800 1,800 790 1,760 3,030 800 205
GSAFR750 2520 42,000 DN100 PN16 3/400/50 800 2,000 795 1,990 3,030 800 225
3090 51,500 DN125 PN16 3/400/50 2×800 2,090 830 2,050 800 250
4500 75,000 DN125 PN16 3/400/50 2×800 2,300 850 2,260 800 280
2. WATER COOLED AFTER COOLERS
They are being used to reduce the temperature of the air in the medical compressed air systems. This is achieved when the hot compressed air enters
the tubes while cooling water passes around the tubes in reverse flow.
Connection Flow rate Operating pressure Dimensions (mm)
Air Water
MODEL DN50 DN20 Nm3/h Bar A B
GSACW010F DN50 DN20 806 60.3
GSACW018F DN50 DN20 132 0-16 816 60.3
GSACW030F DN50 DN20 816 60.3
GSACW047F DN50 DN20 235 0-16 870 60.3
GSACW070F DN80 DN20 870 60.3
GSACW094F DN80 DN20 367 0-16 1,500 88.9 A
GSACW150F 1,510 88.9
661 0-16
955 0-16
1,323 0-16 øB
2,205 0-16
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PRODUCT PORTFOLIO
Medical Air
D. Vessels 150
V
Air vessels Painted Galvanized In-Out Vitroflex Pressure (bars)* Dimensions Weight
capacity (lt) Horiz. Vert. Horiz. Vert. Horiz. Vert. Operation Test Diameter Height a1/a2 b1/b2 kgs HT W.L.
EH T.L.
50 • • • • 11.0 15.0 300 926 1/2'' 1/2'' 15
100 • • • • 11.0 15.0 370 1,153 3/4'' 3/4'' 30 LG Ba1 C a2
150 • • • • 11.0 15.0 400 1,364 1'' 1'' 45 KcL
200 • • • • 11.0 15.0 440 1,485 1'' 1'' 50
d JC
270 • • • • 11.0 15.0 490 1,656 1'' 1'' 60 30° a2–b2 C
c–d L
400 •••• 11.0 15.0 490 1,656 1'' 1'' 60
500 •••• • 11.0 16.5 600 2,050 1 1/2'' 1 1/2'' 140 30° a1–b1 Do
725 •••• • 11.0 16.5 790 1,820 1 1/2'' 1 1/2'' 170
1000 •••• • 11.5 16.5 790 2,310 2'' 2'' 220 v–s b1 b2
1500 •••• • 11.5 16.5 950 2,405 2'' 2'' 300 C
L
2000 •••• • 11.5 16.5 1,000 2,770 2'' 2'' 400
W.L.
3000 • • • 11.5 16.5 1,200 2,929 3'' 3'' 540 T.L.F
4000 • • • 11.5 16.5 1,450 3,032 3'' 3'' 802 A
5000 • • • 11.5 16.5 1,450 3,532 3'' 3'' 932 S
∅f
Pressure: 11,5bar, Test pressure: 16,5bar, Temperature (min.- max.): -10°C ÷ +50°C
*Other pressures available upon tequest
(CE 87/404 up to 500lt, CE 97/23PED over 500lt)
E. Dryers
1. COOLING DRYERS +5°C Td -23°C
Flow rate Connection Power supply Dimensions (mm) Weight
MODEL m3/h l/min Ph/Volt/Fr A B C D E Kg
GSACT3 21 350 ½'' 1/230/50-60 345 420 740 700 28
GSACT5 33 550 ½'' 1/230/50-60 345 420 740 158 700 29
GSACT8 51 850 ½'' 1/230/50-60 345 420 740 158 700 31
GSACT12 72 1,200 ½'' 1/230/50-60 345 420 740 158 700 34
GSACT18 108 1,800 1'' 1/230/50-60 345 420 740 130 657 36
GSACT23 138 2,300 1'' 1/230/50 345 420 740 130 657 36
GSACT30 186 3,100 1¼'' 1/230/50
GSACT40 240 4,000 1¼'' 1/230/50 485 455 825 130 745 49
485 455 825 130 745 50
GSACT55 330 5,500 1½'' 1/230/50 555 580 885 135 800 60
GSACT60 372 6,200 1½'' 1/230/50 555 580 885 135 800 63
GSACT80 486 8,100 2'' 1/230/50 555 625 975 240 865 92
GSACT100 630 10,500 2'' 1/230/50 555 625 975 240 865 94
GSACT120 750 12,500 2½'' 1/230/50 665 725 1,105 375 930 141
GSACT140 870 14,500 2½'' 1/230/50 665 725 1,105 375 930 150
GSACT160 960 16,000 2½'' 1/230/50 665 725 1,105 375 930 161
Max. working conditions: ambient temperature 50°C, inlet air temperature 70°C and inlet air pressure 14 barg (16 barg GSACT 3…12). Upon request
water-cooled version from model GSACT 55 included, no extra cost. Cooling water: max. temperature 30°C, pressure between 3 to 10 barg (different
conditions upon request). On request different power supply.
Pressure (bar) 4 5 7 8 10 12 14
1,25
Correction factor (K1) 0,77 0,85 1,00 1,06 1,15 1,21 70
50 0,4
Dew point temperature (°C) 3579 0,72
Correction factor (K2) 1 1,12 1,24 1,38 60 65
Ambient temperature (°C) 20 25 30 35 40 45 0,48 0,44
Correction factor (K3) 1,05 1 0,95 0,89 0,84 0,78
Processed air inlet temperature (°C) 30 35 40 45 50 55
Correction factor (K4) 1,23 1 0,81 0,66 0,57 0,52
Correction factor. Multiply the above flow rates by the corresponding correction factor.
2. MEMBRANE DRYERS
Outlet Pressure Dew Point 15°C 3°C -20°C -40°C
10%
% Purge 69.70% 14% 21% 29%
Inlet Air Flow
% Water Removal slpm 86.53% 98.20% 99.77%
Purge Air Inlet Air Flow Inlet Air Flow Ιnlet Air Flow
MODEL slpm slpm slpm slpm
GSPEN50 5 50 36 24 17 Performance Correction Factors for Alternate Pressures (Available upon request)
GSPEN150 16 150 107 71 51
GSPEN300 29 300 213 142 103 For maximum flow rate, multiply flow rate shown in above table by the correction factor corresponding to the
GSPEN400 38 400 284 189 137
GSPEN600 57 600 427 284 206 working pressure
GSPEN1050 103 1050 747 497 360
GSPEN1500 150 1500 1120 730 518 Operating Pressure barg 4 5 6 7 8 9 10 11 12
GSPEN2050 208 2050 1530 980 710
Correction Factor 0.4 0.6 0.8 1.0 1.2 1.5 1.7 1.9 2.2
GSPEN3000 300 3000 2135 1425 1025
Equation for determining inlet flow at designated pressure:
Purge tolerance +3% of maximum inlet flow range. Inlet flow @ 7 barg (101.5 psig.) x Correction Factor at Different Operating Pressure = Inlet Flow at Different Operating pressure
G. Samaras S.A. MEDICAL GAS SYSTEMS 33
The ADEC dryers, are used to remove moisture from 3. ADEC HEATLESS ADSORPTION DRYERS
compressed air for medical use as well as for indus- for breathing medical air compressor systems (MACS series CE 0653)
trial use.
After air pre-treatment the dryer removes water Nominal flowrate Nm³/h @ 35°C Optional Purification Tower*
vapor down to very low residual concentration of Weight
water. Dryers Connection Bed Volume Weight Kgr
The ADEC dryers operate completely automatically MODEL IN/OUT Kgr
and are designed for continuous duty. @7bar @10bar Lt 81
55 96
0653 Adsorption (230Volt/1/ 50-60Hz/50W) 65 105
71 129
ADEC 3 3/8” 19.2 23.8 4 87 165
39.5 6 111 190
ADEC 5 3/8” 31.8 56.6 9 128 240
89.3 14 161 277
ADEC 8 3/8” 45.6 137.6 21 186 346
186.0 28 232 423
ADEC 12 ½” 72.0 223.0 34 283 456
290.0 44 305 508
ADEC 18 3/4” 111.0 371.7 56 340 603
461.0 70 403 726
ADEC 25 1” 150.0 558.0 84 485
670.0 100
ADEC 30 1” 180.0 952.0 144
1205.0 182
ADEC 40 1½” 234.0
ADEC 50 1½” 300.0
ADEC 60 1½” 372.0
ADEC 75 2 450.0
ADEC 90 2 540.0
ADEC 130 2 768.0
ADEC 160 2½” 972.0
*All models are optionally available with Purification Tower (Type P)
Correction factor P for inlet air pressure
Inlet Air Pressure (barg) 4 5 6 7 8 9 10 11 12 13 14 15 16
Factor P 0.6 0.74 0.9 1.0 1.08 1.15 1.23 1.3 1.35 1.4 1.45 1.5 1.55
Correction factor T for inlet air temperature
Inlet Temperature (°C) 25 30 35 40 45 50
Factor T 1.10 1.05 1.00 0.95 0.85 0.75
Single configuration Product highlights: • Remote control
• Full electronic control panel • Low differential pressures
• Top operational reliability • Desiccant of high quality
• Minimum operation cost • Single or double configuration according to EN 7396-1
• Long life time
• Easy maintenance and HTM 02-01
• User friendly • Multi-bed option with active carbon or CO and CO2 re-
• Low installation cost
• Easy and quick installation duction bed
• Cyclic operation supported (up to 4 as optional)
Features: • Desiccant bed of 2 layer (water resistant)
• Economizer function, dew point dependant mode (op- • Long life desiccant service (15 years)
• High quality pressure vessels made in EU
tions of: -20°C, -40°C, -50°C, -70°C or user defined) • Vessels galvanized internally and painted externally
• Fix mode of pressure dew points (options of: -20°C, - • Top quality, extra durable coating
• Ecomode system
40°C, -50°C, -70°C or user defined) • Embedded filter station (optional)
• Auto restart mode
Features of the control panel EN ISO 7396-1 • EN 737-3 • HTM 02-01 0653 SYSTEM ADSORPTION DRYER ECO CONTROL
ACT
• Built in LCD screen (2×16 charac- tion (1 port, 10/100 Base-T) for LINK Inlet DRYER STATUS
ters) for displaying all measure- web interface (as standard) SILENCE Air Press
ments (user interface)
• MODBUS TCP/IP supported for RUN STAND-BY AUTO ADS
• Three push buttons for viewing connection to BMS systems (as
selection and other monitoring standard) MENU TEST LR
operation (user interface) REGEN
• On site firmware update/upgrade
• Dew point monitor capability ALARM SERVICE FIX
• Audible signal for High/Low alarm • Real time clock capability (option) AL ARM / FAULT
• Remote monitoring • Remote alarm signal (dry contact) +30 2310 463388 http//www.gsamaras.gr [email protected] ADEC L6 INLET FILTER OUTLET FILTER DEW POINT CO CO2 TEMP. ADEC control panel
• Remote start/stop • CO and CO2 indications (optional) Status Ethernet configuration Events logfile
• Alarm/event report and log file • Pressure monitor for each bed
(up to 200 records) (optional)
• Power led indicator and additional • ability to connect to MEDIMOTE
three status led indicators portal, providing SMS / E-mail
alert
• Built in RJ45 for Ethernet connec-
34 visit us on www.gsamaras.gr
PRODUCT PORTFOLIO
Medical Air
ADEC dryer with purification tower (Type P) 0653
DEW POINT SENSOR Up to 5 stages
of air purification
AB C /filtration!
EN ISO 7396-1 • EN 737-3 • HTM 02-01 0653 SYSTEM ADSORPTION DRYER ECO CONTROL A Left desiccant bed
ACT B Right desiccant bed
LINK Inlet DRYER STATUS C Breathing air purification tower
SILENCE Air Press
RUN STAND-BY AUTO ADS
MENU TEST LR
REGEN
ALARM SERVICE FIX
AL ARM / FAULT
+30 2310 463388 http//www.gsamaras.gr [email protected] ADEC L6 INLET FILTER OUTLET FILTER DEW POINT CO CO2 TEMP.
IN
Pre-filters
OUT Desiccant materials
Water resistant desiccant material
After-filters Desiccant material for -40°C to -70°C
Oil removal
CO to CO2 catalyst
CO2 removal
Features of the purification / carbon active bed
The carbon active beds are used to separate oil vapors from the compressed air. The distribution of the air inside the carbon active bed
is being achieved through flow distributors while the adsporption procedure separates the vapors.
Nominal flowrate Nm³/h @ 35°C
Purification bed Carbon active bed Connection Bed Volume Weight
MODEL MODEL Lt Kgr
IN/OUT @7bar @10bar
4 28
Adsorption (230Volt/1/ 50-60Hz/50W) 6 33
9 36
PUR 3 CARB 3 3/8” 19.2 23.8 14 44
31.8 39.5 21 56
PUR 5 CARB 3 3/8” 45.6 56.6 28 64
72.0 89.3 34 81
PUR 8 CARB 3 3/8” 111.0 137.6 44 93
150.0 186.0 56 116
PUR 12 CARB 3 ½” 180.0 223.0 70 142
234.0 290.0 84 153
PUR 18 CARB 3 3/4” 300.0 371.7 100 170
372.0 461.0 144 202
PUR 25 CARB 3 1” 450.0 558.0 182 243
540.0 670.0
PUR 30 CARB 3 1” 768.0 952.0
972.0 1205.0
PUR 40 CARB 3 1½”
PUR 50 CARB 3 1½”
PUR 60 CARB 3 1½”
PUR 75 CARB 3 2
PUR 90 CARB 3 2
PUR 130 CARB 3 2
PUR 160 CARB 3 2½”
Upgrade options for existing dryers:
1. Electronic control panel with economizer
2. Embedded breathing air purification tower
Produced breathing medical air quality specifications according to ISO 8573.1 Double configuration with filters
class 1.2.1 and European Pharmacopoeia 5.4.1.4/5
G. Samaras S.A. MEDICAL GAS SYSTEMS 35
F. Filters Compliance with the Directive PED 97/23/EC Fluids Group 2
G.SAMARAS SA holds an extensive portfolio of compressed air filters that are used to remove solid particles, water, oil aerosols, hydrocarbons, odor and
vapors from compressed air systems. In order to achieve the quality of air quality, it must be installed the appropriate filter element.
Pre-filters (Before the dryers): 2. RM grade: 3. RB grade: 4. RA grade: After-filters (After the dryers): 6. CA grade:
Filtration: 10 µ Filtration: 1 µ Filtration: 0.01 µ Residual oil: 0.003 ppm/0.003
1. WR grade: Residual oil: 15 ppm Residual oil: 0.1 ppm / 0.1 Residual oil: 0.01 ppm / 0.01 5. RF grade: mg/m3
Min / max temp.: +1/100°C Filtration efficiency: 90% mg/m3 mg/m3 Filtration: 1 µ Min / max temp.: +1/50°C
Initial ∆P: 30 mbar Min / max temp.: +1/80°C Filtration efficiency: 99.95% Filtration efficiency: 99.9999% Filtration efficiency: 99,95% Initial ∆P<250 mbar
Initial ∆P<50 mbar Min / max temp.: +1/80°C Min / max temp.: +1/80°C Min / max temp.: +1/100°C Substitution: coal saturated
Initial saturated ∆P<120 mbar Initial ∆P <60 mbar Initial ∆P <80 mbar Initial ∆P <60 mbar
Initial saturated ∆P<140 mbar Initial saturated ∆P <200 mbar
ALUMINUM HOUSING
Conn. Nom. flowrate Pres. Max Replacement elements
Filter ISO 228 L/min Nm³/h bar RB RA RF CA
GS32 ¼” 530 32 16 • • • •
GS64 3/8” 1066 64 16 • • • •
GS105 ½” 1750 105 16 • • • •
GS190 ¾” 3116 190 16 • • • •
GS300 1” 5000 300 16 • • • •
GS480 1¼” 8000 480 16 • • • • 1. Filters performance tested according to ISO 12500
GS700 1½” 11660 700 16 • • • • 2. LRV validation tests for stainless steel housing
GS1000 2” 16660 1000 16 • • • • Filters efficiency Compatible with O2
GS1200 2½” 20000 1200 16 • • • • FILTER Organism % Efficiency Titre Reducion
>99.999999991 >1.16×1010
Pressure (bar) 4 567 8 9 10 11 12 16 F1 - serial no. 016819 Brevundimonas diminuta >99.999999901 >1.02×1011
Correction factor 0,75 0,80 0,93 1 1,07 1,13 1,20 1,25 1,30 1,50
F1 - serial no. 016818 MS-2 Colinphage
Correction factor. Multiply the above flow rates by the corresponding correction factor. 3. Compatibility with O2 for aluminum housing
STAINLESS STEEL HOUSING
FIlter Pipe Oper. Flow rate PI PIW PN PP PR PM PS PA VSF
press. at 7 bar (g), 20°C prefilter microfilter activated sterile
housing size bar Nm3/h scfm Dimensions [mm] Mass 3 µm
BC kg 1; 20 µm 1; 20 µm 5; 25 µm • 1 µm 0.1 µm 0.01 µm carbon 0.1 µm
size inch A E 1,7 • •••••
1,9 • •••••
GSOM SPF 005 ¼’’ 16 75 44 225 116 76,1 1/8’’ 1,9 0310 • • • •••••
2,0 • •••••
GSOM SPF 007 3/8’’ 16 105 62 251 120 76,1 1/8’’ 2,6 0410 • • • •••••
3,0 • •••••
GSOM SPF 010 ½’’ 16 150 88 253 125 76,1 1/8’’ 4,3 0420 • • • •••••
4,8 • •••••
GSOM SPF 018 ¼’’ 16 225 132 281 125 76,1 1/8’’ 5,3 0520 • • • •••••
9,0 • •••••
GSOM SPF 030 1’’ 16 315 185 290 136 88,9 1/8’’ 10,8 0525 • • • ••••• E
16,2 ••••• øC
GSOM SPF 047 1¼’’ 16 420 247 357 155 88,9 1/8’’ 0725 • •
B
GSOM SPF 070 1½’’ 16 600 353 408 179 114,3 1/4’’ 0730 • • E
GSOM SPF 094 2’’ 16 900 530 476 179 114,3 1/4’’ 1030 • • Flow rate (m³/h)
100
GSOM SPF 150 2’’ 16 1260 742 602 180 114,3 1/4’’ 1530 • • 200A
D
GSOM SPF 175 2½’’ 16 1680 989 762 224 139,7 1/4’’ 2030 • •
GSOM SPF 200 3’’ 12 2400 1413 1030 224 139,7 1/4’’ 3030 • •
GSOM SPF 240 3’’ 12 3600 2119 1035 238 154 1/4’’ 3050 • •
STERILE FILTERS
Connection Nom. Flowrate Nm3/h CO REDUCTION FILTERS
Filter ISO 228 7bar 10bar TYPE Pipe size
GSG100HPC 1/2”
GS CFL ½” 150 180 GSG200HPC 3/4”
GS MABP1020S ¾” 240 288
GS MABP2020L ¾” 264 316
GS MABP1025S 1” 270 324
GS MABP2025L 1” 297 356 Bacteriological stainless
steel filters of sterilization.
GS STP 1” 383 460
Pressure (bar) 4 567 8 9 10 11 12 16
1,07 1,13 1,20 1,25 1,30 1,50
Correction factor 0,75 0,80 0,93 1
Correction factor. Multiply the above flow rates by the corresponding correction factor.
BREATHING AIR FILTERS Conn. Flowrate Microfilter Catalyst Adsorption This type of filters achieves high quality of breathing air,
inch Nm³/h scfm 0.01µm (hopcalite) (act. carbon) while it can be accompanied by quick connections, wall
Filter mounting brackets and pressure regulator.
GS MBAIR 0076 ½” 78 46 07050 S 07050 H 07050 A
GS MBAIR 0106 ¾” 120 70 14050 S 14050 H 14050 A
GS MBAIR 0186 1” 198 116 12075 S 12075 H 12075 A
36 visit us on www.gsamaras.gr
PRODUCT PORTFOLIO
Medical Air
Typical lay-outs for Air Filters - Dryers B 2× AIR DRYERS ACT (COOLING) (Td +3°C) TO NETWORK
A AIR DRYER ACT (COOLING) (Td +3°C) FROM
VESSELS
Pre Filters:
- RB (1 micron_0,1ppm)
- RA (0,01 micron_0,01ppm)
After Filters:
- CA (0,003ppm, Elimination of odors and vapors)
Optional:
- Sterile filter
FROM
VESSELS
TO
NETWORK
Pre Filters: After Filters:
- 2 × RB (1 micron_0,1ppm) - 2 × CA (0,003ppm,
- 2 × RA (0,01 micron_0,01ppm) Elimination of odours and vapours)
Optional:
- 2 × Sterile filter
C AIR DRYER ADEC (ADSORPTION) EN ISO 7396-1 • EN 737-3 • HTM 02-01 0653 SYSTEM ADSORPTION DRYER ECO CONTROL • In cases that extra pre-filtra- then the use of RM filter is rec-
ACT tion is needed due to the ex- ommended instead of RB/S.
(Td -40 or -70°C) LINK Inlet DRYER STATUS tended water vapor and the RM RA
SILENCE Air Press vessel is placed after the pre-
Pre Filters: filters, then it is recommended • In cases of high temperature
-FTS*** (1 micron, RUN STAND-BY AUTO ADS the use of an extra set of WR fil- of the inlet air it is suggested
separate particles down to 1micron, ters or Cyclonic filters before the use of RF instead of RB fil-
liquid and oil included) MENU TEST LR the pre-filters and after the ters. RF RA
--FTX*** (0,01 micron, oil removal filter) REGEN compressors. WR RB RA
• For the scroll compressor sys-
ALARM SERVICE FIX • In case that it is required extra tems the proposed line of fil-
protection of the 1micro pre- ters is the following:
AL ARM / FAULT filtration (RB/S) and the vessel RB RA CA
is placed before the pre-filters,
+30 2310 463388 http//www.gsamaras.gr [email protected] ADEC L6 INLET FILTER OUTLET FILTER DEW POINT CO CO2 TEMP.
After Filters: Sterile TO NETWORK
-FTS*** (1 micron,
separate particles down to 1micron, FROM
liquid and oil included.) VESSELS
--FTZ*** (Activated Carbon filter,
for elimination of odors
and oil vapors)
Optional:
- Sterile filter
D 2× AIR DRYERS ADEC (ADSORPTION) EN ISO 7396-1 • EN 737-3 • HTM 02-01 0653
EN ISO 7396-1 • EN 737-3 • HTM 02-01 0653
(Td -40 or -70°C) SYSTEM ADSORPTION DRYER ECO CONTROL SYSTEM ADSORPTION DRYER ECO CONTROL
ACT ACT
FROM VESSELS LINK Inlet DRYER STATUS LINK Inlet DRYER STATUS
SILENCE Air Press SILENCE Air Press
RUN STAND-BY AUTO ADS RUN STAND-BY AUTO ADS
MENU TEST LR MENU TEST LR
REGEN REGEN
ALARM SERVICE FIX ALARM SERVICE FIX
AL ARM / FAULT AL ARM / FAULT
+30 2310 463388 http//www.gsamaras.gr [email protected] ADEC L6 INLET FILTER OUTLET FILTER DEW POINT CO CO2 TEMP. +30 2310 463388 http//www.gsamaras.gr [email protected] ADEC L6 INLET FILTER OUTLET FILTER DEW POINT CO CO2 TEMP.
Pre Filters: Sterile Sterile TO NETWORK
- 2 × FTS*** (1 micron,
separate particles down to 1 micron,
liquid and oil included)
- 2 × FTX*** (0,01 micron, oil removal filter)
After Filters:
- 2 × FTS*** (1 micron,
separate particles down to 1 micron,
liquid and oil included)
- 2 × FTZ*** (Activated Carbon filter,
for elimination of odours and oil vapours)
Optional:
- 2 × Sterile filter
E 2× AIR DRYERS ADEC (ADSORPTION)
(Td -40 or -70°C)
EN ISO 7396-1 • EN 737-3 • HTM 02-01 0653 ADSORPTION DRYER ECO CONTROL
EN ISO 7396-1 • EN 737-3 • HTM 02-01 0653
SYSTEM ADSORPTION DRYER ECO CONTROL SYSTEM
ACT ACT
LINK Inlet DRYER STATUS LINK Inlet DRYER STATUS
SILENCE Air Press SILENCE Air Press
RUN STAND-BY AUTO ADS RUN STAND-BY AUTO ADS
MENU TEST LR MENU TEST LR
REGEN REGEN
ALARM SERVICE FIX ALARM SERVICE FIX
AL ARM / FAULT AL ARM / FAULT
+30 2310 463388 http//www.gsamaras.gr [email protected] ADEC L6 INLET FILTER OUTLET FILTER DEW POINT CO CO2 TEMP. +30 2310 463388 http//www.gsamaras.gr [email protected] ADEC L6 INLET FILTER OUTLET FILTER DEW POINT CO CO2 TEMP.
FROM VESSELS
Sterile TO NETWORK
IN OUT IN OUT
FTX***
Pre Filters: FTX*** FTS*** FTS***
2 × RB CDF-MD
2 × RA CDF-OD After Filters:
Pre Filters: --2 × FTS008 (1 micron, separate particles
- 2 × RB (1 micron_0,1ppm) down to 1micron, liquid and oil included)
- 2 × RA (0,01 micron_0,1ppm) - 2 × RF (1 micron_8ppm, dust and debris collector)
- 2 × FTX*** (0,01 micron, - 2 × CA (0,003ppm, Elimination of odors and vapors)
oil removal filter) Optional:
- 2 × Sterile filter
G. Samaras S.A. MEDICAL GAS SYSTEMS 37
G. Condensate drains Draining Operating
Condensate drains are used for discharging the condensate or
any other non-aggressive fluids from compressed air systems. Pressure capacity temperature Connection Dimensions
bar mm
D Model Operation l/h °C inches
GSOMMCD M 0-20 100 1-65 G ½'' 38×29×24
G ½'' 38×29×24
GSOMMCDI M 0-20 100 1-65 G ½'' 90×38
G ½'' 135×110×130
GSOMAOK16B E 0-16 120 1-65 G ½'' 43×108×90
G ½'' 123×74×93
GSOMAOK20B P 0-20 167 1-65 G ½'' 133×76×147
G ¼'' 100×90×56
GSJOEZ-1 T-E 0-16 100 1-55 G ½'' 133×76×147
G ¼'' 100×90×56
A GSJOKAPTIV-MD Z-E 0-16 75 1-50
BC
GSOMEMD Z-E 0-16 75 1-65
E
GSBEXAE-950T E 0-16 70 1-60
GSJOTEC-44/Vac E -1, -16 75 1-65
GSJOMAGY-UL P-Z 0-16 70 1-60
GSOMMCD Medium: condensate (air,water,oil)
Manual condensate drain M: manual, E: electrical, T: timer, Z: zero loss, P: pneumatic
ø38,5
A B
Inlet 1/2''
90 82
147
C
Outlet 1/2'' 133 76
ø8,2 Drain GSJOMAGY-UL GSOMEMD
G1/2'' Zero loss condensate drain Electrical condensate drain
GSOMAOK20B
GSOMAOK16B Automatic condensate drain
Automatic condensate drain
43 90
108
GSBEXAE950T GSJOEX1 GSJOTEC-44 GSJOMD
Electrical automatic drain Timer controlled condensate drain Electrical automatic drain Zero loss condensate drain
(Suitable for vacuum or AGSS)
G. Water/oil separators GSSEP series GSJOSEPR series MODEL Capacity Dimensions
GSSEP60ST m3/h mm
Water/Oil separators are designed to sepa- GSSEP120ST 102
rate compressor oil from condensate with- GSSEP360ST 204 145×145×220
out the use of external power. Outlets from GSSEP900ST 602 500×215×257
condensate drains should be fed into a GSSEP1800ST 1.530 654×345×282
manifold system to collect condensate. GSSEP3500ST 3.060 989×432×495
Condensate from the system will enter the GSSEP7000ST 6.000 989×990×520
Water/Oil separator under pressure and is GSJOSEPR2 12.000 1270×800×1350
allowed to expand in the specially designed GSJOSEPR5 120 1270×1000×1520
centrifugal inlet chamber. The cleaned GSJOSEPR10 300 230×255×239
water can be safely discharged without GSJOSEPR20 600 190×580×610
damaging the environment. GSJOSEPR30 1.200 240×650×750
1.800 305×780×900
380×970×900
Maximum perfomance of the compressor (m3/min)
MODEL Screw compressor Piston compressor
Oil Synthetic Oil Oil Synthetic Oil
Turbine LTD VDL VCL PAO Ester VDL PAO Ester
GSFR WOSS 24 2,4 2,4 1,9 1,9 1,6 1,7 1,4 1,6
GSFR WOSS 49 4,9 4,9 3,8 3,8 3,2 3,4 2,8 3,2
GSFR WOSS 73 7,3 7,3 5,6 5,6 4,8 5,1 4,2 4,9
GSFR WOSS 146 14,6 14,6 11,3 11,3 9,6 10,1 8,4 9,7
GSFR WOSS 293 29,3 29,3 22,5 22,5 19,1 20,3 16,9 19,4
GSFR WOSS 585 58,5 58,5 45,0 45,0 38,3 40,5 33,8 38,8
Synthetic oil: Possible perfomance deviation (PAO ±20% / Ester ±40%). GSFRWOSS series
38 visit us on www.gsamaras.gr
PRODUCT PORTFOLIO
Medical Air
Ι. Adsorbents Air quality ISO 8573-1:2010
G.SAMARAS SA offers the following highly porous materials suitable for use Solid particles per m3 Water Oil
in various adsorption applications. They are available in various packs. Pressure Residual
0.1–0.5 0.5–1 1–5 dew point content
• Activated alumina Class micron micron micron in mg/m3
• Activated alumina water resistant in °C
• CO catalyst
• Activated carbon 1 100 1 0 -70 0.01
Available in packages of 20 and 209 lt. 2 100 000 1000 10 -40 0.1
3 - 10 000 50 -20 1
4- - 1000 3 5
5- - 2000 7 -
Ι. Lubricants Medical use For surgical Industrial O2 Generator Special use
1.2.1 tools 1.2.1 use 1.4.1 1.4.1 1.1.1
►
Piston ► ►
SCREW COMPRESSOR LUBRICANTS COMPRESSOR SELECTION Piston Oil-free ► ►
Model GSARO GSARO P GSARO X GSARO F Screw Oil Bath
Engineered Engineered mineral Screw Oil-free ► ► ► ► ►
mineral oil with oil with special Synthetic oil
Type selected additives additive package with additives Synthetic oil Screw ► ► ► ► ►
Variable Speed
Drain interval 2.000 hours or 1 year * 4.000 hours or 1 year * 8.000 hours or 1 year * 4.000 hours or 1 year *
Scroll Oil-free ► ► ► ► ►
Standard Low to high High demand, Food and pharma-
Application industry duty operation severe conditions ceutical industry Galvanized in/out
Operating Normal conditions Normal conditions High temperature Risk of occasional VESSELS Vitroflex In/Out
and humidity contact /Painted
Raw in/
conditions Normal drain interval Long drain interval Extended drain interval Long drain interval
Painted outside
*Whichever comes first in normal conditions. After cooler
- after piston
PISTON COMPRESSOR LUBRICANTS Cooling +3°C ►
Model GSAAL PRO GSAAL GSAAL 150 GSAAL P DRYERS Td-26°C @10bar ►
Absorption
Engineered mineral oil Engineered mineral oil Synthetic oil Td -60°C
Type Mineral oil with selected additives with selected additives with additives Absorption
Td-40°C
Industrial environment, Industrial Industrial,
DIY, professional, continuous operation, environment, continuous fully synthetic, Economizers
home applications general industry operation, cast iron
Application heavy load WR Filter Cyclone ►►►
Available in packages of 20 and 209 lt. PREFILTRATION Absorption Dryers
with Purification
H. Measuring equipment Prefilter 0,1ppm
GSOMOS550-P6 set FILTRATION Filter 0,01ppm ►
Complete set of portable data logger, flow sensor, dew ►
point sensor and pressure sensors After Filter
Includes: 0,01ppm
1× portable data logger Filter CA
1× portable flow sensor
1× portable dew point sensor with measuring chamber activated carbon
2× portable pressure sensor Activated carbon tower
4 × connection cables
Filter CO ►
Interface: USB and SD card • Operating temperature: 0-45°C • Power supply: 240VAC/50Hz •
Dimensions: 265×220×150mm • Weight: 2,4kgr Sterile Filter
AUTOMATIC Manual
DRAIN
Automatic
Zero loss
Water/Oil Separation
IX. Second Stage Pressure Regulator Unit (Y/S GS N S/D) REDUCER 2×Reducers@8bar ► ►
PANELS ►
No of Reducers Nomimal capacity flow of each reducer of the 2nd reducer panel 2×Reducers@4bar ►
+1×Reducer@8bar
Single 25 m³/h 144 m³/h 180 m³/h 438m³/h 2×Reducers@4bar
+2×Reducer@8bar
Double 25 m³/h 144 m³/h 180 m³/h 438m³/h
Dew point +5°C
For details refer to Section 3.4.1 Second Stage Pressure Regulator Units, p. Dew point -40°C ►
SENSORS Dew point -70°C
X. Emergency Inlet Point CO2 ► ►►
CO ► ►►
The Emergency Inlet Point includes
network transducer sensor, dew point O2 ► ►
sensor, safety valve, manometer, ball valve
and NIST connection outlet. CONTROL Monitor & operation
PANEL of the sources
RECOMMENDED OBLIGATORY ► OPTIONAL
G. Samaras S.A. MEDICAL GAS SYSTEMS 39
Emergency Inlet Point Pressure
Gauge
Humidity
Sensor
Pressure
Sensor
Pressure Reducer (4bar)
Gauge
Breathing Air (4bar)
Humidity
Sensor Reducer (4bar) Pressure
Gauge
Pressure
Sensor Pressure
Sensor
Central Shut-off 8bar
valve valve
Safety valve Air for driving surgical tools (8bar)
Reducer (8bar)
Outlet 2nd Stage Reducer Panel
0 Emergency Inlet Point
12
CENTRAL ALARM PANEL FOR MEDICAL GASES
SOURCE 1
1 Manual (Test Mode) EN 737-3
0 Off 0653
2 Automatic
POWER NORMAL SERVICE PRE ALARM For Double-stage For Single-stage
0 ALARM SOURCE 1 distribution system distribution system
12
OK
SOURCE 2
1 Manual (Test Mode) SOURCE 2
0 Off
2 Automatic TEST SILENCE BACK SOURCE 3
0 TCP/IP LS: Voltage FAULT/ NET
12 Control SERVICE
2nd STAGE
SOURCE 3 ALARM PANEL
1 Manual (Test Mode)
0 Off Tel.: +30 2310 463 388, http://www.g-samaras.gr - email:[email protected]
2 Automatic
Pressure 3rd source reducer panel for vessel,
relief valve reducer 2x400m³/h
Pressure Sensor Filtering Set
Air
Receiver
Pressure RB RA RF CA Sterile filter
gauge
RB RA RF CA Sterile filter
Compressor 1 Compressor 2 Compressor 3 DAurationmParteicssure Adsorption
relief valve Dryers
Air
Receiver
Pressure 22 22
gauge
Typical lay-out Medical Compressed Air Central Station
according to ISO 7396-1
Automatic
Drain
Air Saver
The Air-Saver® is installed on the air outlet of the air tank. The Air-Saver®
can be programmed to automatically OPEN just prior the working shift
begins and CLOSE just after the working shift is over.
No unnecessarily start up of compressors during periods when com-
pressed air is not required.
Features:
• 1” or 2” pipe size connections – 16 bar maximum pressure
• Time programmed or remote controlled
• Manual valve opening and closing possible, in case of a power failure
Programmable options: 16 cycles/day, 7 days/week
Compact Medical Compressed Air Central Station
according to ISO 7396-1 Class 1.4.1 with:
• 2 piston compressors
• 2 electromagnetic inlet valves
• 1 vessel 500 lt
• 1 automatic drain
• 2 cooling dryers
• 2 RB filters
• 2 RA filters
• 2 CA filters
• 1 electronic and control panel
• complete with safety valves pressure switch and sensors
40 visit us on www.gsamaras.gr
PRODUCT PORTFOLIO
Medical Air
Compact Medical Compressed Air Central Station
according to ISO 7396-1 Class 1.2.1 with:
• 3 piston compressors SDV 21.6m³/h
• 3 electromagnetic inlet valves
• 1 vessel 500 lt
• 1 automatic drain
• 2 adsorption dryers DA 30
• 2 RB filters
• 2 RA filters
• 2 RF filters
• 2 CA filters
• 1 electronic and control panel
• complete with safety valves pressure switch and sen-
sors
Compact Compressed Air Central Station Class 1.4.1
with:
• 2 piston compressors C17/200 21.6m³/h
• 2 electromagnetic inlet valves
• 2 vessels 200 lt each
• 2 automatic drains
• 2 cooling dryers 350lpm
• 2 RB filters
• 2 RA filters
• 2 RF filters
• 2 CA filters
• 1 electronic and control panel
• complete with safety valves pressure switch and sen-
sors
Compact Medical Compressed Air Central Station
according to ISO 7396-1 class 1.2.1 with:
• 3 scroll oil free compressors GSSRC 5,6 36m³/h@10bar
• 3 non return inlet valves
• 1 vessel 100 lt
• 1 automatic drain
• 1 after cooler with automatic drain
• 2 adsorption dryers DA 30
• 2 cooling dryers
• 2 RB filters
• 2 RA filters
• 2 RF filters
• 2 CA filters
• 2 sterile filters
• 1 electronic and control panel
• complete with safety valves pressure switch and sen-
sors
G. Samaras S.A. MEDICAL GAS SYSTEMS 41
IP based 9. Electronic control panel for controlling the operation of the Compressors
HTM02-01 ENISO7396-1 The MGS Compressed Air control panel is a fully electronic, automatic, controller and
monitoring device of a complete compressed air plant. The MGS C. AIR control panel is
built on latest technology microcontroller and provides superior reliability, functionality
and flexibility.
CONTROL & ALARM PANEL FOR MEDICAL STATION
SOURCE 1
SOURCE 2
SOURCE 3
NET
TCP/IP LS: Voltage FAULT/ 2nd STAGE
Control SERVICE ALARM PANEL
FILTERS MGSMU L6 (up to 4 sources)
q +30 2310 463388 http//www.gsamaras.gr [email protected] MGSAP C1
General features of MGS C. AIR control panel:
● built in three transfer switches for AUTO ● cyclic operation of sources based on time
and MANUAL mode selection, independ- balance operation, 3 independent timers
ent for each source. OFF position also in- (MGSAP C1) or 4 with time rotation (MGSMU
cluded L6) for load and run time measurement of
each source
● microprocessor based design, Ethernet
communication supported, ● additional capability of primary Net pres-
sure measurement redundancy for en-
● remote access via Ethernet by any inter- hancing the system’s reliability, using an
net browser (no additional software extra digital pressure sensor connected to
needed). digital input (built in auto transfer algo-
rithm for operation via the digital pressure
● On line remote system viewing and addi- switch if the primary analog pressure
tional daily graphs for all Net pressures transducer failed) (MGSAP C1)
(data logging function) for plant pressure
monitoring and analysis (24 hours depth,1 ● self test procedures and diagnostics utili-
sample per 15 sec) (MGSAP C1) ties included for system integrity, com-
munication and wiring testing
● remote parameter settings via Ethernet
using any internet browser (code pro- ● real time clock with battery back up
tected area for authorized staff only)
● 15 analog inputs (MGSAP C1), or 6 (MGSMU
● on site firmware upgrade capability via a L6) (4...20 mA transducer).
common USB memory stick (MGSAP C1) via
TFTP (MGSMU L6) ● 12 digital inputs NO/NC and enabling/dis-
abling capability
● built in buzzer, SILENCE button and TEST
button ● filters performance monitoring
● user friendly interface via built in LCD ● power supply over/under voltage moni-
screen, 4×40 (MGSAP C1) or 2×16 (MGSMU toring
L6) characters and additional led indica-
tors for sources and net work pressure, ● phase sequence monitoring
functionality according to ISO 7396-1,
HTM 02-01 ● thermal protection and operation status
monitoring of each source independently
● multi language support (MGSAP C1) or
just english (MGSMU L6) and text mes- ● 9 digital outputs (MGSAP C1) or 6 (MGSMU
sages for all conditions, emergency L6) (relay output, 12A/250 Vac)
alarms and events for real time status
viewing ● dry contacts for remote signaling and in-
terface with other monitoring systems
● user programmable configuration and pa- (BMS etc) (MGSAP C1)
rameter settings (code protected area for
authorized personnel only) ● independent dry contact (relay NC/NO)
for temperature controller function
● alarm / events / services report and log file
(max 250 records with time stamp) for ● Battery back up system and DC UPS capa-
plant performance analysis and debug- bility with mains power failure signaling
ging function
● ability to connect to MEDIMOTE portal,
providing SMS / E-mail alert
(www.medimote.gr)
42 visit us on www.gsamaras.gr
PRODUCT PORTFOLIO
Medical O2 Generators
3.2.6 Οxygen - Nitrogen Generators HTM02-01
Pressure Swing Adsorption (PSA) is a low power consuming solution, efficient and reliable for onsite pro- CE0653
duction of high purity oxygen. It uses the basic principle of passing air over adsorbent material which EN ISO 7396-1
bound with nitrogen to leave rich stream of oxygen. ISO 10083
93/42 MED
G. Samaras S.A can offer different solutions for Oxygen generator in different sizes and different flows.
A typical Oxygen generator system comprise from:
Compressed Air Systems:
• Air Compressor
• Air Treatment unit by refrigerating dryer and filters
• Air Receiver in proper size
Oxygen Generator:
• PSA Plant
• PLC
• Oxygen Analyser
• Oxygen Receiver & high efficiency O2 filter
High Pressure Filling System
Booster to fill the cylinders bank (150 bar at 5 bar inlet pres-
sure / 200 bar at 8 bar inlet Pressure).
Α Air compressor I Oxygen vessel ( Buffer) N
B Condensate separator J Oxygen filters (RF type)
C Compressed air vessel K Oxygen filter sterile 0653 MEDICAL GAS SOURCES MANAGEMENT UNIT 102 102 102
D Pre filter (RB type) L Oxygen pressure regulator / flowmeter
E Cooling dryer EN ISO 7396-1 ● EN 737-3 ● HTM 02-01 SYSTEM SOURCE 1 SOURCE 2 SOURCE 3 SOURCE 4 SYSTEM NET
F Pre filters (RA+ CA type) ALARM PANELS ACT NORMAL
G Compressed air vessel (Buffer) M Alarm panel for compressors LINK ― IN USE ― IN USE ― IN USE ― IN USE ON
H Oxygen generator L Alarm panel for O2 generator SILENCE - - - STAND BY - - - STAND BY - - - STAND BY - - - STAND BY
OFF ON MENU TEST
FAULT FAULT FAULT FAULT FAULT HP SOURCE 1 SOURCE 2 SOURCE 3
POWER G.SAMARAS S.A. 1 Manual(Test Mode) 1 Manual(Test Mode) 1 Manual(Test Mode)
+30 2310 463388 MEDICAL GAS SYSTEMS 0 Off 0 Off 0 Off
http//www.gsamaras.gr 2 Automatic 2 Automatic 2 Automatic
[email protected] MGSMU L6 SERVICE SERVICE SERVICE SERVICE SERVICE LP
H
OFF ON OFF ON
0 OFF MO2CSS O 2 GENERATOR J
0653
SYSTEM INLET O2 GENERATOR O2 O2 O2 ΔP
ACT AIR RUN STAND-BY VESSEL PURITY NET
LINK PRESS. SUPPLY RF SF
SILENCE PRESS.
MENU TEST FAULT SERVICE
POWER G.SAMARAS S.A. ALARM / FAULT
+30 2310 463388 MEDICAL GAS SYSTEMS
[email protected] MO 2CSS FILTER DRYER DEW POINT CO CO2 TEMP.
http//www.gsamaras.gr
0653 MEDICAL GAS SOURCES MANAGEMENT UNIT 102 102 102
EN ISO 7396-1 ● EN 737-3 ● HTM 02-01 SYSTEM 5 10 5 10 0 0 5 10
ACT 0 15 0 15 12 12 0 15
LINK
SILENCE SOURCE 1 SOURCE 2 SOURCE 3 SOURCE 4 SYSTEM NET bar 16 bar 16 bar 16
NORMAL
― IN USE ― IN USE ― IN USE ― IN USE ON C G I
- - - STAND BY - - - STAND BY - - - STAND BY - - - STAND BY
MENU TEST
FAULT FAULT FAULT FAULT FAULT HP SOURCE 1 SOURCE 2 SOURCE 3
POWER G.SAMARAS S.A. 1 Manual(Test Mode) 1 Manual(Test Mode) 1 Manual(Test Mode) I ON
+30 2310 463388 MEDICAL GAS SYSTEMS 0 Off 0 Off 0 Off
http//www.gsamaras.gr 2 Automatic 2 Automatic 2 Automatic
[email protected] MGSMU L6 SERVICE SERVICE SERVICE SERVICE SERVICE LP
B D F
CSOFF ON ΔP ΔP
RB RA CA
OFF ON
OFF ON
OFF ON OFF ON OFF ON
G. Samaras S.A. MEDICAL GAS SYSTEMS 43
Available types of MO2CSS PO Oxygen Generators:
TYPE O2 Nm³/h O2 O2 Vessel Air Compressor C.Air Vessel DRYER ACT SERIES
Purity 0.6 Flow rate Min. Volume Power Min. Volume @8bar/60°C Air/30°C
MO2CSS 1150 1.2 (kw)
MO2CSS 1250 93%±3% 2.3 scfh Lt 2.2 Lt Ambient
MO2CSS 1350 93%±3% 3.2 21 150 3 150
MO2CSS 2000 93%±3% 4.5 42 150 4 150 3
MO2CSS 2150 93%±3% 7 81 150 5.5 150 5
MO2CSS 2155 93%±3% 9.3 113 270 7.5 270 8
MO2CSS 2205 93%±3% 6.6 159 270 11 270 12
MO2CSS 2250 93%±3% 7.8 247 270 11 270 18
MO2CSS 2350 93%±3% 11 328 500 11 500 30
MO2CSS 3000 93%±3% 12.5 233 270 11 270 30/40
MO2CSS 2275 93%±3% 15 275 270 15 270 30
MO2CSS 3150 93%±3% 18 388 500 15 500 30
MO2CSS 3250 93%±3% 21 441 500 18.5 500 40
MO2CSS 3350 93%±3% 23.3 530 500 22 500 40
MO2CSS 2505 93%±3% 30 636 1,000 30 1,000 55
MO2CSS 3450 93%±3% 38 742 1,000 30 1,000 60
MO2CSS 3550 93%±3% 42 823 1,000 37 1,000 80
MO2CSS 4505 93%±3% 45 1059 1,500 45 2,000 80
MO2CSS 3650 93%±3% 53 1342 1,500 55 3,000 100
MO2CSS 3750 93%±3% 78 1483 2,000 55 4,000 120
MO2CSS 3850 93%±3% 84 1589 2,000 55 4,000 140
MO2CSS 3950 93%±3% 90 1872 2,000 75 4,000 160
MO2CSS 4050 93%±3% 108 2755 3,000 90 6,000 210
MO2CSS 4150 93%±3% 2966 3,000 90 6,000 250
93%±3% 3178 3,000 110 6,000 300
3814 4,000 8,000 300
360
• Purity according to ISO 10083, Oxygen 93 European Pharmacopoeia 7.1, USP Oxygen 93 Due to a continuous policy of research and development, the manufacturer reserves the
• Feed Air inlet pressure: 7 - 10 bar(g) right to update and/or modify technical specifications without prior notice.
• Feed Air minimum quality class 1.4.1 acc to ISO 8573.1
• Oxygen pressure :6 bar(g) ±10% All types max inlet pressure 10 bar
• Flow rate reference conditions acc to DIN 1343, (0ºC, 1013mbar) Types with higher capacity upon request
• Air compressors and dryers could be oversized in order to compensate tolerances and
ambient conditions impact
OXYGEN / NITROGEN GENERATOR CONTROL PANEL
SYSTEM ΜΟ2CSS O2 GENERATOR consumption, providing standard O2 • Two temperature sensors
ACT purity 93%±3)
LINK INLET O2 GENERATOR O2 O2 O2 • Run and service timers
SILENCE AIR VESSEL PURITY NET • Automatic O2 generator start up / pu-
RUN STAND-BY PRESS. SUPPLY rity built up (no user action required, the • Internal storage up to 200 records for any
PRESS. alarm/event with time/date stamp, unlimited if
only action needed is to START the O2 our report software used (a pc needed)
MENU TEST FAULT SERVICE generator, all automatically imple-
• User friendly WEB interface, using RJ45 port (Eth-
ALARM / FAULT mented). Useful function at first instal- ernet) and any internet browser for on line mon-
itoring and code protected configuration. Multiple
q +30 2310 463388 http//www.gsamaras.gr [email protected] ΜΟ2CSS FILTER DRYER DEW POINT CO CO2 TEMP. users supported.
Product highlights: lation and during services • Inlet filters monitoring
• LCD screen, 3 buttons for navigation, 18 leds for • Smart algorithm included for O2 purity protection • Alarm signal (dry contacts C/NC/NO) available for
visual indication, audible signaling function (on inlet air pressure over/under range) any BMS system connection
• O2 analyzer, with long life zirconia sensor, supplied • O2 purity measurement with instant value and min • Master / Slave supported
as standard / max value records (available as standard)
• Remote control (start/stop) digital in-
• Automatic restart ( on electrical power failure) • O2 Flow measurements puts
with instant value
• Automatic purity recover procedure, if purity falls • MODBUS TCP/IP communication
below a limit(user programmable, code pro- (Nm3/h), min, max and protocol
tected)
total volume counter • CO/CO2 sensors (available as an op-
tion)
• Automatic shutdown • O2 Dew point measure-
ment • Report and monitoring SCADA based
• Automatic recover on any fault condition (if the software (available as an option)
fault condition doesn’t exist yet) • Inlet, O2 product and out-
let pressure measure-
• Three operation modes: FIX, AUTO, AUTO ECO ment
(ECO mode is an automatic mode with lower air
44 visit us on www.gsamaras.gr
PRODUCT PORTFOLIO
Medical O2 Generators
Schematic lay-out of Oxygen Central Station with 2xPSA + 1xLOX + 2xCylinder Pack + 2 Cylinder Station + Filling Station
0 CE NTRAL ALARM P ANEL FOR MEDICAL GASES Pressure
12 relief valve
SOURCE 1 Pressure
1 Manual (Test Mode) gauge
0 Off EN 737-3P OWE R NO R MAL S ER VICE P RE ALARM
2 Automatic 0653ALARMS OURCE 1
0 EN 737-3OK
12 0653
S OURCE 2
SOURCE 2
1 Manual (Test Mode) TE S T S ILE NCE B ACK S OURCE 3 O2
0 Off Receiver
2 Automatic NET
0 LS: Voltage FAULT/ 2nd STAGE
12
TCP /IP Control SERVI CE ALARM PANEL Flow
SOURCE 3 controller
Non return valve 1 Manual (Test Mode) Tel .: +30 2 31 0 46 3 38 8, h ttp://ww w.g-sa ma ra s.gr - e ma il :i nfo@ g-sa ma ra s.gr O2 & reducer
0 Off Receiver
2 Automatic
Inlet filter RecAeiriver Shut-off Prefilters Air O2 Supply
Receiver Generator Filling
valve RB After filters System
Automatic RA CA PSA
Compressor 1 Flexible Shut-off Shut-off
Connection valve valve
Drain Refrigerator Collector for filling cylinders
Dryer
Pressure Zirconium
relief valve O2 sensor
Compressor 2 Pressure Prefilters After filters Oxygen Booster System 200bar
gauge CA
RB
RA
O2 2nd stage Reducer Panel
Generator
Shut-off RecAeiriver Shut-off Refrigerator Air O2 GPRS control monitor panel
valve Dryer Receiver PSA Receiver
valve CE NTRAL ALARM P ANE L FOR ME DICAL GAS E S
Compressor 3 Shut-off
valve Automatic
Drain
Medical air compressor system P OWE R NO R MAL S ER VICE P RE ALARM
ALARM S OURCE 1
OK
MACS 2xV Medical Oxygen Generators (PSA) S OURCE 2
TE S T S ILE NCE B ACK S OURCE 3
NET
LS: Voltage FAULT/ 2nd STAGE
TCP /IP Control SERVICE ALARM PANEL
Tel .: +30 2 31 0 46 3 38 8, h ttp://ww w.g-sa ma ra s.gr - e ma il :i nfo@ g-sa ma ra s.gr
Digital sensor
Analog sensor
NC contact
Alarm System for Oxygen Stations
Shut-off valve Pressure
gauge
2nd stage Reducer Panel Supply to pipeline system
Supply System with Cylinder Pack Level LOX Emergency/maintenance
MGCYLS 2xm OXYGEN VESSEL Pressure LOX inlet
2nd stage Reducer Panel Vaporizer Emergency Inlet Point
Supply System with Cylinders 2nd stage Reducer Panel
MGCYLS 2xm
Oxygen Vessel (LOX)
• Remote monitoring panel , remote device with repeater function (avail- Filling station, electrically or pneumatic
able as an option)
STANDARDS / REGULATIONS OF CONFORMITY
• Controller redundancy (available as option) • ISO 10083:26 Oxygen concentrator supply systems for use with medical gas pipeline systems
• ability to connect to MEDIMOTE portal, providing SMS / E-mail alert • EN ISO 7396-1:2007 Medical gas pipeline systems Part 1: Pipeline systems for compressed
(www.medimote.gr) medical gases and vacuum
• European Pharmacopoeia 7.1 monograph 4/2011:2455, OXYGEN (93%)
Future options: • HTM 02-01
• Directive 93/42/EEC, class IIb
• GSM/GPRS module for SMS alerts • National Pharmaceuticals Organization (in Greek: ΕΟΦ) 22288/28.3.2011
• 4.3" TFT Touch Screen
• O2 generator, MO2CSS+ Series with
multiple beds /columns (improved O2
to air production ratio)
Option of filling cylinders using one of the following boosters (pneumatic / electrical):
3,2 Nm3/h @ 200bar 16,0 Nm3/h @ 200bar
32.5 Nm3/h @ 200bar 0.45 Nm3/h @ 150bar
G. Samaras S.A. MEDICAL GAS SYSTEMS 45
3.2.7 Medical Gases Central Stations Container Cabinets
All medical central stations can be accommodated in special-made containerized cabinet
for outdoor installations according to EN ISO 7396-1 and HTM 02-01. Every part of the sta-
tion is fitted inside the container including the medical gases and electrical connections.
Metal frame Galvanized elements C type, 3mm thickness, 180×6. Anti-corrosion protection
Colomns Galvanized beams 60X60 4mm thickness
Paint Primer-painted metal and polyurethane 2 components suspension points 4 suspension points on
the roof of the cabin. Interior surfaces white RAL 9010. Exterior surfaces silver metallic RAL 9006
Subfloor - Floor Galvanized corrugated sheets 4/10mm, on which there is waterproof plywood. The floors
have a gentle slope leading to surface waters in floor-standing stainless steel channel located
along the long side.
Walls - Partitions - Roof 4-5cm Polyurethane panels. Type B2 (autoextinquishing)
Rainwater removed with the help of surrounding horizontal galvanized gutters, then driven
through vertical gutter on the ground.
Doors Aluminum frames with projected outward functioning. Perimeter sealing the window frame
profiles with rubber gasket. The doors are aluminum.
Electrical External grounding point
Air Central Station Heating / Cooling Included wall mounted air-conditioning units ecologically Class A.
Container Cabinet 1270 900 6500 2000
Cylinder Station 2000
46 visit us on www.gsamaras.gr 2400
VACUUM station N2O station OXYGEN station C.Air station
3x28m³/h + 500lit 2x2+1x1 cylinders 2x7+1x1 cylinders 2x7+1x1 cylinders
Schematic lay-out of Medical Gas Central Station Container Cabinet
PRODUCT PORTFOLIO
AGSS
3.2.8 Anaesthetic Gas Scavenging System / Dental Vacuum
The suction and disposal to the environment of the redundant gases from the anesthetic equipment inside the operating theatres but
also from the emitted anesthetic gases from patients in the stage of recovery, is being applied by using an automatic anesthetic gas scav-
enging disposal system (AGSS), through the AGSS outlets which are installed in various departments. The Anesthetic Gas Scavenging
System (AGSS) removes anesthetic gas mixtures from theatres and recovery areas, thereby protecting the medical staff from possible
long term health hazards. By virtue of its design, the new active disposal system can produce high levels of capture simply by connect-
ing the terminal unit to the anaesthetic breathing circuit via a receiver unit, thereby removing the majority of "pollution" at source.
Four type of anaesthetic gas scavenging TYPE lpm m3/h CAPACITY POWER CONNECTION WEIGHT PRESSURE DIMENSIONS
system are available: lpm m3/h Kw Kw Inches Kg mbar cm
• Central scavenging system with two AGSS GS 50Hz
60Hz 50Kw 60Kw 50×47×160
blowers (C) 60×50×195
(range capacity from 2×40m3/h to 40/5 1-phase 667 40 833 50 0.20 0.22 1 50 145 60×50×195
2×306m3/h) 60×50×195
Further capacities are available on request 75/6 1333 80 1600 96 0.38 0.42 1¼ 70 185 60×50×195
• Special version for dental use 100×50×195
Higher pressure 440mbar and fluid collec- 144/11 2250 135 2700 162 0.90 1.15 1¼ 90 185
tor jar with automatic drain for vacuum.
• Autonomous scavenging outlet (AV) 220/20 3333 200 4000 240 1.50 1.75 1¼ 115 185
Flow rate 50lpm.Air pressure supply
6÷8bar 306/30 5500 330 6583 395 2.20 2.64 2 150 185
• Venturi type apparatus (V)
Flow rate 60lpm. Air pressure supply 306/30* Dental 5500 330 6583 395 2.20 2.64 2 250 440
6÷8bar.
* includes also receiver tank, automatic drain and water / oil separator
Autonomous Scavenging terminal unit (AV)
The AGSS central system is manufactured ac-
cording to the regulations of EN ISO 7396-2 (re-
placing EN 737-2) and includes:
• two vacuum blowers for continuous opera-
tion
• one electric operation panel
• automatic valve for maintaining constant de-
pression in the network (no matter the num-
ber of the AGSS outlets that operate)
• pump protection filter
• sensors for distant control of AGSS system
operation.
• remote alarm panel for monitoring system’s
operation signals by distance.
• ability to connect to MEDIMOTE portal, pro-
viding SMS / E-mail alert
(www.medimote.gr)
The AGSS central station is activated by remote
switch placed on the alarm panel, which is usu-
ally placed inside or near the surgery rooms or in
each surgery room.
All systems according to
EN ISO 7396-2, ISO 9170-2.
Scavenging terminal unit for centralized system
for V-type or C-type
MEDICAL GAS CONTROL PANEL
SYSTEM S1 S2 S3 Net Remote
ACT
LINK Operation Normal ON Zone
SILENCE
MENU TEST
Service
HP 1 2
Fault LP 3 4
POWER MEDICAL GAS SYSTEMS
Tel: +30 2310 463388 • http://www.gsamaras.gr • Ε-mail: [email protected]
AGSS Control - alarm unit for V-type or C-type AGSS Venturi type (V) AGSS central station (C)
G. Samaras S.A. MEDICAL GAS SYSTEMS 47
3.3 MEDICAL GAS TERMINAL UNITS / OUTLETS
3.3.1 Medical gas terminal units/outlets
Two-part Outlets for O2 - N2O - Air- Vacuum - Compressed Air according to ISO 7396-1, 2
Outlets are installed at the final delivery points in a medical gas pipeline system. They are used by personnel to supply the various gases using
special quick-action connection fittings.
The two-part outlets are composed of the base part and the finishing part.
The base part, made of chrome-plated brass, consists of:
• Automatic shut-off valve for maintenance to permit replacement of the finishing part
without having to interrupt gas delivery to other outlets
• Threaded inlet connection, specific for each type of gas, complete with nut, mouth-
piece and copper tube suited for braze-welding to the pipeline system
• Threaded outlet connection, specific for each type of gas, for connection to the fin-
ishing part.
The finishing part made of chrome-plated steel, equipped with:
• Threaded inlet connection, different for each type of gas, complete with OR seal ring
• Automatic spring-operated valve and filter;
• Outlet connection with different connection fitting for each type of gas.
• Outlet’s cap 13 is available in anodised aluminum, plastic or antimicrobial copper.
Medical compressed gases and vacuum outlets are suitable for external or internal wall mounting, for bed head unit and ceiling pen-
dant installation.
Two-part outlets are composed of the base part and the finishing part according to EN ISO 7396-1 & 2, EN ISO 9170-1 & 2 standards.
TYPE OF GAS
NORM O2 N2O AIR/MA4 Vac Air800/SA7 AGSS Special
1. ENV 737-6 (European Standard) •••••
2. AFNOR NF S 90-116 (French Standard) •••• N2/CO2
3. DIN 13260-2 (German Standard) •••• N2/CO2
4. BS 5682 (British Standard) •••••
5. SS 875 24 30 (Svensk Standard) ••••• CO2
6. ISO 9170-2 (International Standard)
• AirMotor
7. SANS 1409:2008 (SouthAfricaStandard) •••••
8. UNI (Italian Standard) ••••
9. NIST EN 739 (International Standard) •••••
The base part for each specific gas is common for all different norms, apart from AFNOR standard.
48 visit us on www.gsamaras.gr
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