Denitool_2020_Inch_Catalog

Denitool® Data ®

Denitool® Data DATA

► Selector for Turning Inserts
► Grades & Coatings
► Denitool® PVD-Coatings
► Cutting Data
► Material Cross Reference
► Application advice for cylindrical boring bars
► Application advice for deep bores
► Operating Recommendation for Carbide Boring Bars
► General Safety Recommendations

Swiss Precision Tooling 3721 Lynn Road • Raleigh, NC 27613 • USA - 151 -
Tel 919-783-8993 • Fax 919-783-8901 • [email protected] • www.denitool.com

DATA

Swiss Precision Tooling Denitool® Data Denitool® Data - Denitool® Grades

3721 Lynn Road • Raleigh, NC 27613 • USA Carbide Micrograin grade for machining of cast iron, plastics and aluminum. Stainless steel at lower cutting speed.
Tel 919-783-8993 • Fax 919-783-8901 • [email protected] • www.denitool.com Universal grade for medium machining of steel, cast iron and stainless steel at medium cutting speed.
DX2
P20 / P25

Carbide coated

DC15 CVD Micrograin grade for machining of steel, stainless steel, cast iron steel and nodular cast iron.
Good stability of cutting edge and resistance against crater-wear.
DP25 / DX20 PVD
DP35 / DX30 PVD For steel, free-cutting stainless steel and super alloys at medium cutting speed.
DX32 PVD
DP55 / DX50 PVD For steel, difficult to machine stainless steel, grey and nodular cast iron at medium up to high cutting speed. Excellent wear resistance.

DP57 / DX52 PVD + PLC Universal grade for light metal alloys and stainless steel. High protection against edge build-up.
DX70 PVD
DS10 PVD For steel, difficult to machine stainless steel, grey and nodular cast iron at high cutting speed. High thermal stability.
DS20 PVD Excellent for dry machining.

Similar to DP55 / DX 50 but with additional PLC-antifriction film against cold-welding tendency. High thermal stability.
Universal grade for aluminum alloys, steel and superalloys. High thermal stability.

Micrograin with SuperHard special coating for Hard Turning Operations up to 62 HRC. High thermal stability.
High-end quality for Hard Turning Operations up to 62 HRC in steel with higher carbon content. High thermal stability.

Cermet For finishing applications in steel and free-cutting stainless steel at medium cutting speed.

DT10 / DT55 For steel, free-cutting stainless steel and super alloys at medium up to high cutting speed.
For steel, difficult to machine stainless steel, grey and nodular cast iron at medium up to high cutting speed. Excellent wear resistance.
Cermet coated
- 152 -
DT210 / DT255 PVD
DT310 / DT355 PVD

 Deni AG / 20190226US

®

Swiss Precision Tooling PVD-Coatings Denitool® Data - Denitool® PVD Grades

Datasheet / ProPerties / aPPliCation plaStiC Material
BraSS, Bronze,
type of working MiCro Coating CoeffiCient Colour niCkel Silver
Coating Copper
3721 Lynn Road • Raleigh, NC 27613 • USA teMperature hardness layer of friCtion al-/ Mg-alloyS
Tel 919-783-8993 • Fax 919-783-8901 • [email protected] • www.denitool.com Hard turning
(Max. f) (hV 0.01) thikness Vs. ti-/ ni-alloyS
CaSt iron
(µm) dry steel Steel

DX20 1‘112 2‘500 1-4 0.4 gold        
DP25 3‘500 2-4
3‘500 2-4
DX30 752 3‘500 1-2 0.2 violet-grey        
DP35 3‘500 1-2
3‘500 2-3
DX32 752 0.15 dark        
       
(plC anti-friCtion blue-grey
)top layer        
       
DX50 1‘652 0.3 dark
DP55
blue-grey

DX52 1‘652 0.15 dark
DP57
blue-grey
(plC anti-friCtion
)top layer

DX70 1‘652 0.4 gold

DS10 2‘012 4‘200 1-3 0.35 blue-grey 
1-3 
DS20 2‘192 4‘500 0.45 dark

(steel w. higher blue-grey
C - )Content

- 153 - © Deni Ltd. Switzerland / 2014-07-22

®

DDAATTAA

DATA

Swiss Precision Tooling DENITOOL-DATA MicroTurn A/S Denitool® Data - MicroTurn A/S

DENALLOY®

Caution: General safety regulations and directions of machine uncoated coated
manufacturers must be observed at any time!

Material description W-Nr. AISI/SAE Tensile strength Hardness NSA.. NSE.. NSE.. NSE.. NSF.. NSM..
German NSL.. Shank-Ø Shank-Ø Shank-Ø Shank-Ø NSW..
1 Low Carbon Steel NSQ.. 4mm 6mm 8mm 6mm TiN TiCN AlTiN
3721 Lynn Road • Raleigh, NC 27613 • USA 2 Alloy Steel NSX.. (mm) **)
Tel 919-783-8993 • Fax 919-783-8901 • [email protected] • www.denitool.com 3 Tool Steel .0002 Standard
4 Alloy Tool Steel Rm (N/mm2) HB f (ipr) *) ÷
5 Alloy Cast Steel - 500 - 160 .0020 Vc (sfm)
6 Stainless Steel 1.0035 1010 .0004 .0002 .0002 .0002 .0002 165
7 Stainless Steel - Austenitic, Martensitic 1.0038 1045 ÷÷÷÷÷ 142
8 Grey Cast Iron 1.0401 1015 120
9 Cast Iron Malleable 1.0050 1050 .0024 .0012 .0020 .0023 .0020 85
10 Copper Alloys 66
11 Aluminium Alloys 1.0501 1035 500 - 700 140 - 200 .0004 .0002 .0002 .0002 .0002 .0002 116
1.1141 1115 ÷÷÷÷÷ ÷ 95
1.5732 3415 99
1.7225 4140 .0024 .0012 .0016 .0024 .0016 .0016 85
525
1.1221 1060 900 - 1'100 170 - 275 .0004 .0002 .0002 .0002 .0002 .0002 990
1.3505 52100 ÷÷÷÷÷ ÷
1.7225 4140
1.5141 .0024 .0012 .0016 .0024 .0016 .0016
-
1.1191 700 - 900 250 - 325 .0004 .0002 .0002 .0002 .0002 .0002
1.7225 4140 ÷÷÷÷÷ ÷
1.2080 4142 1'100 - 1'500 325 - 450
1.7220 D3 800 - 1'000 250 - 300 .0016 .0010 .0012 .0012 .0012 .0012
4135
1.6582 330 - 390 .0004 .0002 .0002 .0002 .0002 .0002
1.8159 4340 ÷÷÷÷÷ ÷
1.2367 6150 - 800 - 250
1.7361 A2 .0016 .0010 .0012 .0012 .0012 .0012
4145
1.4006 .0004 .0002 .0002 .0002 .0002 .0002
1.4057 403 ÷÷÷÷÷ ÷
1.4034 431
1.4005 420 .0024 .0012 .0016 .0024 .0016 .0016
416
1.4300 500 - 1100 200 - 325 .0004 .0002 .0002 .0002 .0002 .0002
1.4301 302 ÷÷÷÷÷ ÷
1.4435 304 (304H)
1.4542 .0016 .0010 .0012 .0012 .0012 .0012
316
17-4 ph

0.6010 A48-20B - 250 - 200 .0012 .0006 .0006 .0006 .0006 .0006
0.6015 A48-25B ÷÷÷÷÷ ÷
0.6020 A48-30B
.0039 .0020 .0028 .0035 .0028 .0028

0.6025 A48-35B 250 - 350 200 - 250 .0012 .0004 .0006 .0006 .0006 .0006
0.8135 A48-40B 450 - 650 ÷÷÷÷÷ ÷
0.8140 A48-45B 250 - 350
0.7050 80-55-06 .0039 .0016 .0020 .0024 .0020 .0020

2.0331 B121 120 - 180 .0004 .0006 .0006 .0006 .0006 .0006 © Deni Ltd. Switzerland 08/2014
2.0401 B121 ÷÷÷÷÷ ÷
2.1030 B103
2.0920 CuAl 8 .0039 .0024 .0031 .0047 .0031 .0031
3.2582.05 383.2 (ALSi-12)
3.3541.01 514.0 (AlMg 3) 200 - 300 .0004 .0006 .0006 .0006 .0006 .0006
3.2315 413.0 (ALMgSi 1) ÷÷÷÷÷ ÷
3.0205 1200 ( AL 99 )
.0039 .0020 .0039 .0047 .0031 .0031

- 154 - *) low data for tool w. long shank - high data for tool w. short shank
**) chip thickness

®

Swiss Precision Tooling DENITOOL-DATA MicroTurn D Denitool® Data - MicroTurn D

Carbide Cermet
coated
Caution: General safety regulations and directions of machine uncoated un coated coated
manufacturers must be observed at any time!

Material description W-Nr. AISI/SAE Tensile strength Hardness DX2 P25 DP35 DX20 DX30 DC15 DT55 DT255 DT355
German
1 Low Carbon Steel CDGT 04 CDGT 04 CDGW 04
2 Alloy Steel
3721 Lynn Road • Raleigh, NC 27613 • USA 3 Tool Steel FR/L FN FN DP55 DX50
Tel 919-783-8993 • Fax 919-783-8901 • [email protected] • www.denitool.com 4 Alloy Tool Steel
5 Alloy Cast Steel DX52
6 Stainless Steel
7 Stainless Steel - Austenitic, Martensitic Rm (N/mm2) HB f (ipr) *) Vc (sfm)
8 Grey Cast Iron - 500 - 160
9 Cast Iron Malleable 1.0035 1010 .0004 .0004 .0004 525 760 925
10 Copper Alloys 1.0038 1045 ÷÷÷
11 Aluminium Alloys 1.0401 1015
1.0050 1050 .0039 .0039 .0059

1.0501 1035 500 - 700 140 - 200 .0004 .0004 .0004 460 690 860
1.1141 1115 ÷÷÷
1.5732 3415
1.7225 4140 .0039 .0039 .0059

1.1221 1060 900 - 1'100 170 - 275 .0004 430 590 825
1.3505 52100 ÷
1.7225 4140
1.5141 .0039
-
1.1191 700 - 900 250 - 325 .0004 600 825
1.7225 4140 ÷ 525 725
1.2080 4142 1'100 - 1'500 325 - 450 525 725
1.7220 D3 800 - 1'000 250 - 300 .0039
4135
1.6582 330 - 390 .0004
1.8159 4340 ÷
1.2367 6150 - 800 - 250
1.7361 .0028
A2
1.4006 4145 .0004 .0004 .0004
1.4057 ÷÷÷
1.4034 403
1.4005 431 .0039 .0039 .0059
420
1.4300 416 500 - 1100 200 - 325 .0004 .0004 .0004 360 560
1.4301 ÷÷÷
1.4435 302
1.4542 304 (304H) .0024 .0024 .0039

316
17-4 ph

0.6010 A48-20B - 250 - 200 0.0004 300 495 660
0.6015 A48-25B ÷
0.6020 A48-30B
0.0079

0.6025 A48-35B 250 - 350 200 - 250 .0004 230 400 600 © Deni Ltd. Switzerland 07/2014
0.8135 A48-40B 450 - 650 120 - 180 ÷ 660 >1000 >1000
0.8140 A48-45B 250 - 350 200 - 300 >1980 >3300 >3300
0.7050 80-55-06 .0039

2.0331 B121 .0004 .0004 .0012
2.0401 B121 ÷÷÷
2.1030 B103
2.0920 CuAl 8 .0059 .0059 .0059

3.2582.05 383.2 (ALSi-12) .0004 .0004
3.3541.01 514.0 (AlMg 3) ÷÷
3.2315 413.0 (ALMgSi 1)
3.0205 1200 ( AL 99 ) .0059 .0059

- 155 - *) in function of stability of tool & workpiece

CD04 ®

DATA

DATA Denitool® Data - MiniTools 80°

Swiss Precision Tooling DENITOOL-DATA MiniTools 1 CP05

Carbide Cermet
coated
Caution: General safety regulations and directions of machine uncoated un coated
manufacturers must be observed at any time! coated

Material description W-Nr. AISI/SAE Tensile strength Hardness CPET CPET CPGT CPGT CPGT CPGT CPGT CPGW DX2 P25 DP25 DP35 DX20 DX30 DT55 DT255 DT355
German FR/FL FN-20 EN FR/FL FN FN-20 FN-250
1 Low Carbon Steel DP55 DX50
2 Alloy Steel
3721 Lynn Road • Raleigh, NC 27613 • USA 3 Tool Steel DX52
Tel 919-783-8993 • Fax 919-783-8901 • [email protected] • www.denitool.com 4 Alloy Tool Steel
5 Alloy Cast Steel Rm (N/mm2) HB f (ipr) *) Vc (sfm)
6 Stainless Steel - 500 - 160
7 Stainless Steel - Austenitic, Martensitic 1.0035 1010 .0012 0.012 .0020 0.012 .0012 .0008 725 1120 1250 1120 1250 1500 1900 1900
8 Grey Cast Iron 1.0038 1045 .0028 0.028 .0059 0.028 .0039 590 950 1050 950 1050 1220 1550 1550
9 Cast Iron Malleable 1.0401 1015 .0055 .0098 .0059 425 790 850 790 850 825 1050 1051
10 Copper Alloys 1.0050 1050
11 Aluminium Alloys 500 - 700 140 - 200 .0012 .0012 .0020 .0012 .0012 425 1050 1190 1050 1190 1450 1800 1800
1.0501 1035 .0028 .0028 .0059 .0028 .0039 330 890 990 890 990 1150 1450 1450
1.1141 1115 .0098 265 725 790 725 800 725 925 926
1.5732 3415
1.7225 4140 900 - 1'100 170 - 275 .0012 0.012 .0020 0.012 .0012 360 860 1050 860 1050 1350 1680 1680
.0028 0.028 .0059 0.028 .0039 265 690 960 690 960 1120 1380 1380
1.1221 1060 .0079 165 560 660 560 660 760 960 961
1.3505 52100
1.7225 4140 700 - 900 250 - 325 .0012 .0012 .0020 .0012 .0020 300 660 860 725 890 890
1.5141 .0028 .0028 .0059 .0028 .0059 200 600 725 660 790 790
- .0079 .0079 135 400 525 460 560 561
1.1191
1.7225 4140 1'100 - 1'500 325 - 450 .0020 .0020 460 660 600 725 725
1.2080 4142 800 - 1'000 250 - 300 .0012 .0012 .0059 .0012 .0059 400 525 500 625 625
1.7220 D3 .0079 300 400 400 500 501
4135 330 - 390 .0079
1.6582
1.8159 4340 - 800 - 250 .0012 .0012 .0020 .0012 .0008 525 560 525 560 660 660
1.2367 6150 .0028 .0028 .0059 .0039 .0059 460 525 460 525 625 626
1.7361 A2
4145 500 - 1100 200 - 325 .0008 .0008 .0008 .0008 .0008 400 425 400 425 500 500
1.4006 .0028 .0028 .0059 .0039 .0059 330 360 330 360 425 426
1.4057 403
1.4034 431
1.4005 420
416
1.4300
1.4301 302
1.4435 304 (304H)
1.4542
316
17-4 ph

0.6010 A48-20B - 250 - 200 .0020 .0012 .0020 .0020 460 850 925 850 925 600 1120 1190
0.6015 A48-25B 250 - 350 .0059 .0031 .0059 .0059 400 725 825 725 825 525 925 1060
0.6020 A48-30B 450 - 650 .0079 .0079 .0098 330 660 760 660 760 425 860 990
250 - 350
0.6025 A48-35B 200 - 250 .0020 .0012 .0020 .0020 400 725 825 725 825 525 925 1050
0.8135 A48-40B .0059 .0031 .0059 .0059 300 660 725 600 725 400 860 925
0.8140 A48-45B .0079 .0079 .0098 230 600 660 600 660 300 790 860
0.7050 80-55-06
120 - 180 .0008 .0008 .0008 .0008 .0008 .0008 .0008 1480 1800 1980 1800 1980 1900 2370 2570 © Deni Ltd. Switzerland 07/2014
2.0331 B121 .0059 .0059 .0059 .0059 .0039 .0039 .0047 1320 1650 1800 1650 1800 1700 2145 2375
2.0401 B121 .0098 .0079 .0079 .0098 1150 1480 1650 1480 1650 1485 1900 2145
2.1030 B103
2.0920 CuAl 8 200 - 300 .0008 .0020 .0008 .0008 >6200 >6600
.0059 .0039 .0059 .0059
3.2582.05 383.2 (ALSi-12) .0079 .0118 .0118
3.3541.01 514.0 (AlMg 3)
3.2315 413.0 (ALMgSi 1)
3.0205 1200 ( AL 99 )

- 156 - *) in function of stability of tool & workpiece

®

Swiss Precision Tooling DENITOOL-DATA MiniTools 1 for Precision Boring Heads Denitool® Data - FineBore EW

Caution: General safety regulations and directions of machine Carbide coated Cermet coated
manufacturers must be observed at any time! uncoated
un
coated

Material description W-Nr. AISI/SAE Tensile strength Hardness CPET CPET CPGT CPGT CPGT CPGT DX2 DX20 DX30 DT55 DT255 DT355
German DX50
1 Low Carbon Steel FL FN-20 EN FL FN FN-20 DX70 1520 1915 1915
2 Alloy Steel 1220 1550 1550
3721 Lynn Road • Raleigh, NC 27613 • USA 3 Tool Steel 1.0035 1010 Rm (N/mm2) HB f (ipr) *) Vc (sfm)
Tel 919-783-8993 • Fax 919-783-8901 • [email protected] • www.denitool.com 4 Alloy Tool Steel 1.0038 1045 - 500 - 160
5 Alloy Cast Steel 1.0401 1015 .0012 .0012 .0020 .0012 .0012 1120 1250
6 Stainless Steel 1.0050 1050 .0028 .0028 .0059 .0028 .0039 955 1055
7 Stainless Steel - Austenitic, Martensitic
8 Grey Cast Iron 1.0501 1035 500 - 700 140 - 200 .0012 .0012 .0020 .0012 .0012 1055 1190 1450 1815 1815
9 Cast Iron Malleable 1.1141 1115 .0028 .0028 .0059 .0028 .0039 890 990 1155 1450 1450
10 Copper Alloys 1.5732 3415
11 Aluminium Alloys 1.7225 4140 900 - 1'100 170 - 275 .0012 .0012 .0020 .0012 .0012 860 1055 1355 1685 1685
.0028 .0028 .0059 .0028 .0039 695 955 1120 1385 1385
1.1221 1060
1.3505 52100 700 - 900 250 - 325 .0012 .0012 .0020 .0012 .0012 725 890 890
1.7225 4140 .0028 .0028 .0059 .0028 .0031 660 790 790
1.5141
- 1'100 - 1'500 325 - 450 0.001 0.001 .0020 0.001 .0012 595 725 725
1.1191 800 - 1'000 250 - 300 .0059 .0031 495 625 625
1.7225 4140
1.2080 4142 330 - 390
1.7220
D3 - 800 - 250 .0012 .0012 .0008 530 560
1.6582 4135 .0028 .0039 .0059 460 530
1.8159
1.2367 4340 500 - 1100 200 - 325 .0008 .0008 .0008 395 430
1.7361 6150 .0028 .0039 .0059 330 365

1.4006 A2
1.4057 4145
1.4034
1.4005 403
431
1.4300 420
1.4301 416
1.4435
1.4542 302
304 (304H)

316
17-4 ph

0.6010 A48-20B - 250 - 200 .0012 .0020 .0012 .0020 460 860 925 595 1120 1190
0.6015 A48-25B .0031 .0059 .0031 .0059 395 725 825 530 925 1055
0.6020 A48-30B

0.6025 A48-35B 250 - 350 200 - 250 .0012 .0020 .0012 .0020 725 825 530 925 1055
0.8135 A48-40B .0031 .0059 .0031 .0059 660 725 395 860 925
0.8140 A48-45B
0.7050 80-55-06 450 - 650 120 - 180 .0008 .0008 .0008 1485 1815 1980 © Deni Ltd. Switzerland 07/2014
.0059 .0059 .0039 1320 1650 1815
2.0331 B121
2.0401 B121 250 - 350 200 - 300 .0008 .0008 >6270 >6600
2.1030 B103 .0059 .0059
2.0920 CuAl 8 .0118

3.2582.05 383.2 (ALSi-12)
3.3541.01 514.0 (AlMg 3)
3.2315 413.0 (ALMgSi 1)
3.0205 1200 ( AL 99 )

- 157 - *) in function of stability of tool & workpiece

CP05 ®

DATA

DATA Denitool® Data - MiniTools 80°

Swiss Precision Tooling DENITOOL-DATA MiniTools 2 WC02

Caution: General safety regulations and directions of machine uncoated Carbide Cermet
manufacturers must be observed at any time! coated un
coated coated

Material description W-Nr. AISI/SAE Tensile strength Hardness WCET WCGT WCGT WCGT WCGW WCMT DX2 P25 DP25 DP35 DX20 DX30 DT55 DT255 DT355
German FN-20 EN FR/FL FN-20
1 Low Carbon Steel FN DP55 DX50
2 Alloy Steel
3721 Lynn Road • Raleigh, NC 27613 • USA 3 Tool Steel DX52
Tel 919-783-8993 • Fax 919-783-8901 • [email protected] • www.denitool.com 4 Alloy Tool Steel
5 Alloy Cast Steel Rm (N/mm2) HB f (ipr) *) Vc (sfm)
6 Stainless Steel - 500 - 160
7 Stainless Steel - Austenitic, Martensitic 1.0035 1010 .0012 .0020 .0012 .0020 .0020 495 1120 1250 1500 1910 1910
8 Grey Cast Iron 1.0038 1045 .0039 .0059 .0039 .0059 .0059 425 960 1050 1220 1550 1550
9 Cast Iron Malleable 1.0401 1015 .0059 300 790 850 825 1050 1051
10 Copper Alloys 1.0050 1050
11 Aluminium Alloys 500 - 700 140 - 200 .0012 .0020 .0012 .0020 .0020 400 1120 1190 1450 1810 1810
1.0501 1035 .0039 .0059 .0039 .0059 .0059 300 950 990 1150 1450 1450
1.1141 1115 .0059 200 790 925 725 925 926
1.5732 3415
1.7225 4140 900 - 1'100 170 - 275 .0012 .0020 .0012 .0020 .0020 1350 1680 1680
.0039 .0059 .0039 .0059 .0059 1120 1380 1380
1.1221 1060 .0059 760 950 951
1.3505 52100
1.7225 4140 700 - 900 250 - 325 .0012 .0020 .0012 .0020 .0020 725 890 890
1.5141 .0039 .0059 .0039 .0059 .0059 660 790 790
- .0059 460 560 561
1.7225
1.7218 4140 1'100 - 1'500 325 - 450 .0008 .0020 .0008 .0020 .0020 590 725 725
1.2080 4130 800 - 1'000 250 - 300 .0039 .0039 .0040 495 625 625
1.7220 400 500 501
D3 330 - 390
1.6582 4135
1.8159 - 800 - 250 .0012 .0012 .0004 .0008 .0008 525 560 660 660
1.2367 4340 .0039 .0039 .0024 .0039 .0039 462 525 625 626
1.7361 6150
500 - 1100 200 - 325 .0008 .0008 .0004 .0008 .0008 400 430 500 500
1.4006 A2 .0039 .0039 .0024 .0041 .0042 330 360 425 426
1.4057 4145
1.4034
1.4005 403
431
1.4300 420
1.4301 416
1.4435
1.4542 302
304 (304H)

316
17-4 ph

0.6010 A48-20B - 250 - 200 .0020 .0020 .0020 460 860 925 825 1120 1190
0.6015 A48-25B 250 - 350 .0059 .0059 .0059 400 725 825 725 925 1050
0.6020 A48-30B 450 - 650 330 660 760 660 860 990
250 - 350
0.6025 A48-35B 200 - 250 .0020 .0020 .0020 400 725 825 700 925 1050
0.8135 A48-40B .0059 .0059 .0059 300 660 725 625 860 925
0.8140 A48-45B 230 600 660 560 790 860
0.7050 80-55-06
120 - 180 .0012 .0012 .0004 .0008 .0008 1480 1810 1980 1910 2375 2575 © Deni Ltd. Switzerland 07/2014
2.0331 B121 200 - 300 .0039 .0039 .0024 .0059 .0059 1320 1650 1810 1710 2145 2375
2.0401 B121 .0059 1155 1485 1650 1485 1910 2145
2.1030 B103 .0008
2.0920 CuAl 8 .0059 .0008 .0004 >3300 >6270 >6600
3.2582.05 383.2 (ALSi-12) .0079 .0059 .0039
3.3541.01 514.0 (AlMg 3) .0079 .0079
3.2315 413.0 (ALMgSi 1)
3.0205 1200 ( AL 99 )

- 158 - *) in function of stability of tool & workpiece

®

Swiss Precision Tooling DENITOOL-DATA MiniTools 2 for Precision Boring Heads Denitool® Data - FineBore EW

Caution: General safety regulations and directions of machine Carbide coated Cermet coated
manufacturers must be observed at any time! uncoated
un
coated

Material description W-Nr. AISI/SAE Tensile strength Hardness WCET WCGT WCGT WCGT WCGT DX2 DX20 DX30 DT55 DT255 DT355
German DX50
FN-20 EN FL FN FN-20

3721 Lynn Road • Raleigh, NC 27613 • USA Rm (N/mm2) HB f (mm/U) *) Vc (m/min)
Tel 919-783-8993 • Fax 919-783-8901 • [email protected] • www.denitool.com - 500 - 160
1 Low Carbon Steel 1.0035 1010 .0012 .0020 .0012 .0012 1120 1255 1520 1915 1915
2 Alloy Steel 1.0038 1045 .0039 .0059 .0039 .0039 955 1055 1220 1550 1550
3 Tool Steel 1.0401 1015
4 Alloy Tool Steel 1.0050 1050 500 - 700 140 - 200 .0012 .0020 .0012 .0012 1120 1190 1450 1815 1815
5 Alloy Cast Steel .0039 .0059 .0039 .0039 955 990 1150 1450 1450
6 Stainless Steel 1.0501 1035
7 Stainless Steel - Austenitic, Martensitic 1.1141 1115 900 - 1'100 170 - 275 .0012 .0020 .0012 .0012 1350 1685 1685
8 Grey Cast Iron 1.5732 3415 .0039 .0059 .0039 .0039 1120 1385 1385
9 Cast Iron Malleable 1.7225 4140
10 Copper Alloys 700 - 900 250 - 325 .0012 .0020 .0012 .0012 725 890 890
11 Aluminium Alloys 1.1221 1060 .0039 .0059 .0039 .0039 660 790 790
1.3505 52100
1.7225 4140 1'100 - 1'500 325 - 450 .0008 .0020 .0008 .0008 595 725 725
1.5141 800 - 1'000 250 - 300 .0039 495 625 625
-
1.1191 330 - 390
1.7225 4140
1.2080 4142 - 800 - 250 .0012 .0004 530 560
1.7220 .0039 .0024 460 530
D3
1.6582 4135 500 - 1100 200 - 325 .0008 .0004 395 430
1.8159 .0039 .0024 330 365
1.2367 4340
1.7361 6150

1.4006 A2
1.4057 4145
1.4034
1.4005 403
431
1.4300 420
1.4301 416
1.4435
1.4542 302
304 (304H)

316
17-4 ph

0.6010 A48-20B - 250 - 200 .0020 .0012 .0012 460 860 925 825 1120 1190
0.6015 A48-25B .0059 .0031 .0031 395 725 825 725 925 1055
0.6020 A48-30B

0.6025 A48-35B 250 - 350 200 - 250 .0020 .0012 .0012 725 825 695 925 1055
0.8135 A48-40B .0059 .0031 .0031 660 725 625 860 925
0.8140 A48-45B
0.7050 80-55-06 450 - 650 120 - 180 .0012 .0004 1485 1815 180 © Deni Ltd. Switzerland 07/2014
250 - 350 .0039 .0031 1320 1650 1815
2.0331 B121
2.0401 B121 200 - 300 .0008 .0004 >3300 >6270 >6600
2.1030 B103 .0059 .0039
2.0920 CuAl 8 .0079 .0079

3.2582.05 383.2 (ALSi-12)
3.3541.01 514.0 (AlMg 3)
3.2315 413.0 (ALMgSi 1)
3.0205 1200 ( AL 99 )

- 159 - *) in function of stability of tool & workpiece

WC02 ®

DATA

DATA

Swiss Precision Tooling DENITOOL-DATA MicroTurn D Denitool® Data - HardTurn 80°

Cutting Data HardTurn 80°Caution: General safety regulations and directions of machine Carbide Cermet
coated
uncoated un coated coated

manufacturers must be observefdoratSaunpyetriHmaer!d Coatings DS10 / DS20
Cutting speed vc in 10 sfm
20°Material description W-Nr. AISI/SAE Tensile strength Hardness DX2 P25 DP35 DX20 DX30 DC15 DT55 DT255 DT355
20°German
20°35.0 CDGT 04 CDGT 04 CDGW 04 DP55 DX50
3721 Lynn Road • Raleigh, NC 27613 • USA 01 FN 01 FR/L 01 FN
Tel 919-783-8993 • Fax 919-783-8901 • [email protected] • www.denitool.com 33.1 Rm (N/mm2)
f (ipr) *)
HB Vc (sfm)

30.01 Low Carbon Steel 30.2 1.0035 1010 - 500 - 160 .0004 .0004 .0004 525 760 925
1.0038 1045 ÷÷÷
1.0401 1015
1.0050 1050 .0039 .0039 .0059

27.5 1.0501 1035 .0004 .0004 .0004
1.1141 1115 ÷÷÷
2 Alloy Steel 1.5732 3415 500 - 700 140 - 200 460 690 860
4140 .0039 .0039 .0059 430 590 825
25.0 24.91.7225 900 - 1'100 170 - 275 Carbon-Content in 1/10 %
1.1221 1060 .0004 Vc 10 sfm
3 Tool Steel 11..3752205522.6 52100 ÷ Feed 1/10'000 ipr
1.5141 4140
.0039 Example:
- Material: 48 HRC

20.04 Alloy Tool Steel 1.1191 20.64140 .0004 0.98% C
1.7225 4142 ÷ -> f = 7.3/10‘000 ipr
1.2080 700 - 900 250 - 325 600 825 -> Vc = 160 sfm
1.7220 D3 18.7 .0039
4135

5 Alloy Cast Steel 1.6582 4340 171.'1100 - 1'500 325 - 450 .0004 525 725
1.8159 6150 800 - 1'000 250 - 300 ÷
15.0 1.2367
1.7361 VALUAE2 x 10 = sfm 15.4 13340.1- 390 .0028

4145 .0004
÷
6 Stainless Steel 1.4006 403 - 800 - 250 12.8 .0004 .0004 11.1 11.5 52512.0725
1.4057 431 ÷ ÷
1.4034 420
11.4 10.6 10.2 1.4005 416 .003191.5.0039 .0059 10.6
9.0 .00÷049.4.00÷04190...8050÷04 91.50.2 8.5
10.0 1.4300 302
9.4 11..443403159.1 .0024 .0024 .0039 300
7 Stainless Steel - Austenitic, Martensitic 304 (304H) 500 - 1100 280.07- 325 360 560
1.4542 4.7
8 Grey Cast Iron6.0 6.2 6.5 87..31473-146ph77..97 78..50 8.3 6.7 6.3 0.0004 7.9 7.2 6.6
6.80.6010 7.1 7.1 - 200 230 4.34.3
5.0 VALUEAA44/881--22050‘BB000 = ipr 5.9 5.5 ÷ 5.1 495 660
0.6015 - 250
0.0079 3.9
0.6020 A48-30B

9 Cast Iron Malleable 0.6025 A48-35B 250 - 350 200 - 250 .0004 400 600 ©
0.8135 A48-40B ÷
0.8140 A48-45B Deni
0.7050 80-55-06 .0039

- 2.0331 B121 .0004 .0004 .0012 ©
4510 Copper Alloys 2.0401 B121
5.060÷59 .050÷759 .00÷5598 Ltd.
48 2.410930 50 B15031
46 47 2.0920 CuAl 8 52 53450 - 650 54 120 - 15805 59 66060 61 6>21000 >1000 DSewniitLzted.rlSawnitdzer0la2n/d20091/29006

11 Aluminium Alloys 3.2582.05 383.2 (ALSi-12) 250 - 350 1/2200 - 300 .0004 .0004 H>1a98r0dness HRC>3300 >3300
514.0 (AlMg 3) ÷÷
1/23.3541.01 413.0 (ALMgSi 1)
1200 ( AL 99 ) .0059 .0059
HRC 3.2315 %C
- 160 - 3.0205
*) in function of stability of tool & workpiece

®

Swiss Precision Tooling DENITOOL-DATA SmallBars 75° Denitool® Data - SmallBars 75°

Carbide Cermet

Caution: General safety regulations and directions of machine uncoated coated un coated
manufacturers must be observed at any time! coated

Material description W-Nr. AISI/SAE Tensile strength Hardness EPGT EPGT EPGT DX2 DX20 DX30 DT55 DT255 DT355
German EN FR/FL FR/FL DX50
1 Low Carbon Steel 500 DX52 1510 1910 1910
3721 Lynn Road • Raleigh, NC 27613 • USA 2 Alloy Steel -10 425 1220 1550 1550
Tel 919-783-8993 • Fax 919-783-8901 • [email protected] • www.denitool.com 3 Tool Steel 300 Vc (sfm) 825 1050 1051
4 Alloy Tool Steel Rm (N/mm2) HB f (ipr) *)
5 Alloy Cast Steel - 500 - 160 400 1120 1250
6 Stainless Steel 1.0035 1010 .0020 .0012 .0012 300 960 1050
7 Stainless Steel - Austenitic, Martensitic 1.0038 1045 .0059 .0028 .0028 200 790 860
8 Grey Cast Iron 1.0401 1015 .0098 .0055 .0055
9 Cast Iron Malleable 1.0050 1050 300
10 Copper Alloys 500 - 700 140 - 200 .0020 .0012 .0012 230 1050 1190 1450 1810 1810
11 Aluminium Alloys 1.0501 1035 .0059 .0028 .0028 165 890 990 1150 1450 1450
1.1141 1115 .0098 725 925 725 925 926
1.5732 3415 200
1.7225 4140 900 - 1'100 170 - 275 .0020 .0012 .0012 165 860 1050 1350 1680 1680
.0059 .0028 .0028 135 700 960 1120 1380 1380
1.1221 1060 .0079 560 660 760 960 961
1.3505 52100
1.7225 4140 700 - 900 250 - 325 .0020 .0012 .0012 660 860 725 890 890
1.5141 .0059 .0028 .0028 600 725 600 790 790
- .0079 400 525 460 560 561
1.1191
1.7225 4140 1'100 - 1'500 325 - 450 .0020 .0012 .0012 460 660 600 725 725
1.2080 4142 800 - 1'000 250 - 300 .0059 .0020 .0020 400 525 500 625 625
1.7220 .0079 300 400 400 500 501
D3 330 - 390
1.6582 4135
1.8159 - 800 - 250 .0020 .0012 525 560
1.2367 4340 .0059 .0028 460 525
1.7361 6150
500 - 1100 200 - 325 .0008 .0008 400 425
1.4006 A2 .0059 .0028 330 360
1.4057 4145
1.4034 860 925
1.4005 403 725 825
431 660 760
1.4300 420
1.4301 416 725 825
1.4435 660 725
1.4542 302 600 660
304 (304H)
1810 1980
316 1650 1810
17-4 ph 1485 1650

0.6010 A48-20B - 250 - 200 .0020 460 >6270 >6600 600 1120 1190
0.6015 A48-25B 250 - 350 .0059 400 525 925 1060
0.6020 A48-30B 450 - 650 .0079 300 425 790 990
250 - 350
0.6025 A48-35B 200 - 250 .0020 400 528 925 1050
0.8135 A48-40B .0059 300 400 860 925
0.8140 A48-45B .0079 230 300 800 860
0.7050 80-55-06
120 - 180 .0008 .0008 1490 © Deni Ltd. Switzerland 07/2014
2.0331 B121 .0059 .0059 1320
2.0401 B121 .0079 .0098 1160
2.1030 B103
2.0920 CuAl 8 200 - 300 .0008
.0059
- 161 - 3.2582.05 383.2 (ALSi-12) .0098
3.3541.01 514.0 (AlMg 3)
3.2315 413.0 (ALMgSi 1)
3.0205 1200 ( AL 99 )

*) in function of stability of tool & workpiece

EP05 ®

DATA

DATA Denitool® Data - Turning 60°

Swiss Precision Tooling DENITOOL-DATA Turning 60° TP11

TP16 Carbide Cermet
coated
Caution: General safety regulations and directions of machine uncoated
manufacturers must be observed at any time!

Material description W-Nr. AISI/SAE Tensile strength Hardness TPGT TPHT TPHT TPHW TPHW DX2 P25 DP25 DP35 DX20 DX30
German 16..-25 11../16.. 11../16.. 11../16.. 11../16..
1 Low Carbon Steel DP55 DX50
2 Alloy Steel ER/L FR/L EN FN
3721 Lynn Road • Raleigh, NC 27613 • USA 3 Tool Steel DX52
Tel 919-783-8993 • Fax 919-783-8901 • [email protected] • www.denitool.com 4 Alloy Tool Steel
5 Alloy Cast Steel Rm (N/mm2) HB f (ipr) *) Vc (sfm)
6 Stainless Steel - 500 - 160
7 Stainless Steel - Austenitic, Martensitic 1.0035 1010 .0031 495 1050 1220
8 Grey Cast Iron 1.0038 1045 .0059 425 850 990
9 Cast Iron Malleable 1.0401 1015 .0118 300 725 825
10 Copper Alloys 1.0050 1050
11 Aluminium Alloys 500 - 700 140 - 200 .0031 390 990 1120
1.0501 1035 .0059 300 825 925
1.1141 1115 .0118 200 690 790
1.5732 3415
1.7225 4140 900 - 1'100 170 - 275 .0031 .0031 300 850 990
.0059 .0071 230 725 825
1.1221 1060 .0098 .0118 165 625 690
1.3505 52100
1.7225 4140 700 - 900 250 - 325 .0031 .0031 200 660 750
1.5141 .0059 .0071 165 525 600
- 1'100 - 1'500 325 - 450 .0098 .0118 135 400 460
1.1191 800 - 1'000 250 - 300
1.7225 4140 .0031 .0031 525 610
1.2080 4142 330 - 390 .0059 .0059 360 410
1.7220 D3 .0059 .0079 260 315
4135
1.6582 - 800 - 250 .0010 .0031 660 760
1.8159 4340 .0020 .0059 525 600
1.2367 6150 .0039 .0118 460 460
1.7361
A2 500 - 1100 200 - 325 .0008 .0031 600 660
1.4006 4145 .0024 .0059 460 525
1.4057 .0039 .0118 400 450
1.4034 403
1.4005 431
420
1.4300 416
1.4301
1.4435 302
1.4542 304 (304H)

316
17-4 ph

0.6010 A48-20B - 250 - 200 .0024 .0012 400 400 660 750 660 750
0.6015 A48-25B .0047 .0039 330 330 560 625 560 625
0.6020 A48-30B .0118 .0079 260 261 425 480 425 480

0.6025 A48-35B 250 - 350 200 - 250 .0024 .0012 400 400 560 625 560 625
0.8135 A48-40B .0047 .0039 300 330 460 525 460 525
0.8140 A48-45B .0098 .0079 230 260 360 410 360 410
0.7050 80-55-06
450 - 650 120 - 180 .0020 .0020 1800 1800 2640 2640 2640 2640 © Deni Ltd. Switzerland 07/2014
2.0331 B121 250 - 350 .0059 .0079 1650 1650 2300 2300 2300 2300
2.0401 B121 .0118 .0157 1320 1321 1980 1981 1982 1983
2.1030 B103
2.0920 CuAl 8 200 - 300 .0020 .0020 2640 >3300 >3300
3.2582.05 383.2 (ALSi-12) .0079 .0059 1650
3.3541.01 514.0 (AlMg 3) .0157 .0079 990
3.2315 413.0 (ALMgSi 1)
3.0205 1200 ( AL 99 )

- 162 - *) in function of stability of tool & workpiece

®

Swiss Precision Tooling DENITOOL-DATA MicroCopy D / G / 35° Denitool® Data - MicroCopy D | G | 35°

Carbide

Caution: General safety regulations and directions of machine uncoated coated
manufacturers must be observed at any time!

3721 Lynn Road • Raleigh, NC 27613 • USA Material description W-Nr. AISI/SAE Tensile strength Hardness DCGT GCGT GCGT GCGW VCGT VCGT VCGW DX2 DX32 DX70
Tel 919-783-8993 • Fax 919-783-8901 • [email protected] • www.denitool.com German 04.. 04.. 04.. 04T0.. 05.. 05.. 05.. Vc (sfm)
1 Low Carbon Steel 1010 -20 -20 -20
2 Alloy Steel 1.0035 1045 FL / FR FL / FR 990 990
3 Tool Steel 1.0038 1015 0.0004 825 825
4 Alloy Tool Steel 1.0401 1050 Rm (N/mm2) HB ÷ f (ipr) *) 726 726
5 Alloy Cast Steel 1.0050 - 500 - 160 594 594
6 Stainless Steel 1035 0.0016 0.0004 0.0004 0.0004 0.0004 0.0004 0.0004 462 462
7 Stainless Steel - Austenitic, Martensitic 1.0501 1115 ÷÷÷ ÷÷÷ 660 660
8 Grey Cast Iron 1.1141 3415 495 495
9 Cast Iron Malleable 1.5732 4140 0.0016 0.0039 0.0039 0.0016 0.0039 0.0039 693 693
10 Copper Alloys 1.7225 528 528
11 Aluminium Alloys 1060 500 - 700 140 - 200 0.0004 0.0004 0.0004 0.0004 0.0004 0.0004 0.0004 >990 >990
1.1221 52100 ÷ ÷÷÷ ÷÷÷ >3300 >3300
1.3505 4140
1.7225 0.0016 0.0016 0.0039 0.0039 0.0016 0.0039 0.0039
1.5141 -
900 - 1'100 170 - 275 0.0004 0.0004 0.0004 0.0004 0.0004 0.0004 0.0004
1.1191 4140 ÷ ÷÷÷ ÷÷÷
1.7225 4142
1.2080 D3 0.0016 0.0016 0.0039 0.0028 0.0016 0.0039 0.0028
1.7220 4135
700 - 900 250 - 325 0.0004 0.0004 0.0004 0.0004 0.0004 0.0004 0.0004
1.6582 4340 ÷ ÷÷÷ ÷÷÷
1.8159 6150
1.2367 0.0016 0.0016 0.0028 0.0028 0.0016 0.0028 0.0028
1.7361 A2
4145 1'100 - 1'500 325 - 450 0.0004 0.0004 0.0004 0.0004 0.0004 0.0004 0.0004
1.4006 800 - 1'000 250 - 390 ÷ ÷÷÷ ÷÷÷
1.4057 403
1.4034 431 0.0016 0.0016 0.0028 0.0019 0.0016 0.0028 0.0019
1.4005 420
416 - 800 - 250 0.0004 0.0004 0.0004 0.0004 0.0004
1.4300 ÷ ÷÷ ÷÷
1.4301 302
1.4435 304 (304H) 0.0016 0.0016 0.0039 0.0016 0.0039
1.4542
316 500 - 1100 200 - 325 0.0004 0.0004 0.0004 0.0004 0.0004
0.6010 17-4 ph ÷ ÷÷ ÷÷
0.6015
0.6020 A48-20B 0.0016 0.0016 0.0031 0.0016 0.0031
A48-25B
0.6025 A48-30B - 250 - 200 0.0004 0.0004 0.0004 0.0004 0.0004 0.0004 0.0004 297
0.8135 ÷ ÷÷÷ ÷÷÷ 264
0.8140 A48-35B 660
0.7050 A48-40B 0.0016 0.0016 0.0039 0.0059 0.0016 0.0039 0.0059
2.0331 A48-45B
2.0401 80-55-06 250 - 350 200 - 250 0.0004 0.0004 0.0004 0.0004 0.0004 0.0004 0.0004
2.1030 450 - 650 120 - 180 ÷ ÷÷÷ ÷÷÷
2.0920 B121 250 - 350 200 - 300
3.2582.05 B121 0.0016 0.0016 0.0039 0.0039 0.0016 0.0039 0.0039
3.3541.01 B103
DC04 3.2315 CuAl 8 0.0004 0.0004 0.0004 0.0004 0.0004 0.0004 0.0004 © Deni Ltd. Switzerland 02/2016
3.0205 383.2 (ALSi-12) ÷ ÷÷÷ ÷÷÷
- 163 - 514.0 (AlMg 3)
413.0 (ALMgSi 1) 0.0039 0.0039 0.0079 0.0079 0.0039 0.0079 0.0079
1200 ( AL 99 )
0.0004 0.0004 0.0004 0.0004 0.0004
÷ ÷÷ ÷÷

0.0016 0.0016 0.0059 0.0016 0.0059

*) in function of stability of tool & workpiece

GC04 VC05 ®

DATA

DATA Denitool® Data - MiniCopy 35°

Swiss Precision Tooling DENITOOL-DATA MiniCopy 35° VC07

Carbide Cermet
coated
Caution: General safety regulations and directions of machine uncoated
manufacturers must be observed at any time!

Material description W-Nr. AISI/SAE Tensile strength Hardness VCGT 07.. VCGT 07.. VCGT 07.. VCGT 07.. VCGW 07.. DX2 DX20 DX30
German -12 -25 -08 FR/L FN-18M DX32 DX50
DX52
3721 Lynn Road • Raleigh, NC 27613 • USA Rm (N/mm2) HB f (ipr) *)
Tel 919-783-8993 • Fax 919-783-8901 • [email protected] • www.denitool.com - 500 - 160 Vc (sfm)
1 Low Carbon Steel 1.0035 1010 0.0008 0.0004 0.0008 0.0004
2 Alloy Steel 1.0038 1045 500 - 700 ÷ ÷ ÷ ÷ 495 825 957
3 Tool Steel 1.0401 1015 900 - 1'100
4 Alloy Tool Steel 1.0050 1050 0.0059 0.0031 0.0059 0.0039
5 Alloy Cast Steel 700 - 900
6 Stainless Steel 1.0501 1035 1'100 - 1'500 140 - 200 0.0008 0.0004 0.0008 0.0004 396 726 825
7 Stainless Steel - Austenitic, Martensitic 1.1141 1115 ÷ ÷ ÷ ÷
8 Grey Cast Iron 1.5732 3415 800 - 1'000
9 Cast Iron Malleable 1.7225 4140 0.0051 0.0031 0.0059 0.0039
10 Copper Alloys - 800
11 Aluminium Alloys 1.1221 1060 500 - 1100 170 - 275 0.0008 0.0004 0.0008 0.0004 297 660 759
1.3505 52100 ÷ ÷ ÷ ÷
1.7225 4140 - 250
1.5141 250 - 350 0.0039 0.0019 0.0039 0.0027
- 450 - 650
1.1191 250 - 350 250 - 325 0.0008 0.0004 0.0008 0.0004 528 594
1.7225 4140 ÷ ÷ ÷ ÷
1.2080 4142 325 - 450
1.7220 D3 250 - 390 0.0039 0.0019 0.0039 0.0028
4135
1.6582 0.0008 0.0004 0.0004 429 495
1.8159 4340 ÷ ÷ ÷
1.2367 6150
1.7361 0.0028 0.0019 0.0028
A2
1.4006 4145 - 250 0.0008 0.0004 0.0004 0.0008 660 759
1.4057 ÷ ÷ ÷ ÷
1.4034 403
1.4005 431 0.0059 0.0024 0.0031 0.0059
420
1.4300 416 200 - 325 0.0008 0.0004 0.0004 0.0008 528 594
1.4301 ÷ ÷ ÷ ÷
1.4435 302
1.4542 304 (304H) 0.0039 0.0024 0.002 0.0051

316
17-4 ph

0.6010 A48-20B - 200 0.0008 0.0008 297 594 693
0.6015 A48-25B ÷ ÷
0.6020 A48-30B
0.0059 0.0078

0.6025 A48-35B 200 - 250 0.0008 0.0008 264 462 528
0.8135 A48-40B ÷ ÷ 660 >990 >990
0.8140 A48-45B >3300 >3300 >3300
0.7050 80-55-06 0.0059 0.0059

2.0331 B121 120 - 180 0.0004 0.0004 0.0004 0.0008 0.0008 © Deni Ltd. Switzerland 07/2014
2.0401 B121 200 - 300 ÷ ÷ ÷ ÷ ÷
2.1030 B103
2.0920 CuAl 8 0.0079 0.0039 0.0039 0.0118 0.0079

3.2582.05 383.2 (ALSi-12) 0.0016 0.0004 0.0004 0.0008
3.3541.01 514.0 (AlMg 3) ÷ ÷ ÷ ÷
3.2315 413.0 (ALMgSi 1)
3.0205 1200 ( AL 99 ) 0.0059 0.0118 0.0039 0.0098

- 164 - *) in function of stability of tool & workpiece

®

Swiss Precision Tooling DENITOOL-DATA Copy 35° / SwissLine © Copy 35° Denitool® Data - Copy 35°

Carbide Cermet

Caution: General safety regulations and directions of machine uncoated coated uncoated coated
manufacturers must be observed at any time!

Material description W-Nr. AISI/SAE Tensile strength Hardness VCGT VCGT VCGT VCGT VCGT VCGT VCGT VCGT VCGW VCMT DX2 DX20 DX30 DC15 DT10 DT55 DT210 DT255
German 13.. 13..-25 13.. 13.. 13.. 13.. 13.. 13.. 13.. 13..-17 DX32 DX50 DT310 DT355
1 Low Carbon Steel 495 DX52
3721 Lynn Road • Raleigh, NC 27613 • USA 2 Alloy Steel FR-01W FR/L-10 FR-15W FN-18M FN-25M FN-250 429
Tel 919-783-8993 • Fax 919-783-8901 • [email protected] • www.denitool.com 3 Tool Steel 297
4 Alloy Tool Steel Rm (N/mm2) HB f (ipr) *) Vc (sfm)
5 Alloy Cast Steel - 500 - 160
6 Stainless Steel 1.0035 1010 .0031 .0016 .0020 .0012 .0016 .0031 1122 1353 1188 1980 1914 1980 1914
7 Stainless Steel - Austenitic, Martensitic 1.0038 1045 .0039 .0039 .0039 .0024 .0031 .0059 957 1221 1122 1650 1551 1650 1551
8 Grey Cast Iron 1.0401 1015 .0118 .0079 .0098 .0047 .0059 .0118 792 1089 1023 1155 1056 1155 1056
9 Cast Iron Malleable 1.0050 1050
10 Copper Alloys 500 - 700 140 - 200 .0031 .0016 .0020 .0012 .0016 .0031 396 1056 1155 1089 1881 1947
11 Aluminium Alloys 1.0501 1035 .0039 .0039 .0039 .0024 .0031 .0059 297 891 1089 990 1551 1452
1.1141 1115 .0118 .0079 .0098 .0047 .0059 .0118 198 726 957 825 1056 924
1.5732 3415
1.7225 4140 900 - 1'100 170 - 275 .0031 .0012 .0020 .0012 .0012 .0031 297 858 925 858 1750 1680
.0039 .0024 .0039 .0024 .0024 .0059 231 693 858 726 1450 1380
1.1221 1060 .0118 .0039 .0059 .0047 .0047 .0098 165 561 759 660 1020 950
1.3505 52100
1.7225 4140 700 - 900 250 - 325 .0031 .0012 .0020 .0012 .0012 .0031 200 790 850 790 950 890
1.5141 .0039 .0024 .0039 .0024 .0024 .0059 165 725 790 725 850 790
- .0118 .0039 .0059 .0047 .0047 .0098 130 625 690 660 590 560
1.1191
1.7225 4140 1'100 - 1'500 325 - 450 .0031 .0012 .0020 .0012 .0031 460 525 460 790 725
1.2080 4142 800 - 1'000 250 - 300 .0039 .0020 .0039 .0020 .0059 390 430 400 690 625
1.7220 D3 .0118 .0039 .0039 .0039 .0059 300 360 330 560 500
4135 330 - 390
1.6582
1.8159 4340 - 800 - 250 .0031 .0020 .0016 .0020 .0016 .0016 .0020 .0031 400 790 850 1050 1050
1.2367 6150 .0039 .0039 .0031 .0039 .0024 .0031 .0039 .0059 300 725 790 990 990
1.7361 A2 .0118 .0059 .0059 .0059 .0047 .0059 .0059 .0079 230 560 625 890 890
4145
1.4006 500 - 1100 200 - 325 .0031 .0020 .0012 .0020 .0012 .0012 .0020 .0031 330 560 625 825 825
1.4057 403 .0039 .0039 .0024 .0039 .0024 .0024 .0039 .0059 230 396 525 690 690
1.4034 431 .0118 .0059 .0039 .0059 .0047 .0047 .0059 .0079 165 330 425 590 590
1.4005 420
416
1.4300
1.4301 302
1.4435 304 (304H)
1.4542
316
17-4 ph

0.6010 A48-20B .0020 .0020 .0039 525 750 825 750 890 825
0.6015 A48-25B .0059 .0079 425 675 750 690 825 725
0.6020 A48-30B - 250 - 200 .0059 .0098 .0118 330 560 660 625 725 660

.0098

0.6025 A48-35B 250 - 350 200 - 250 .0020 .0020 .0031 396 460 496 425 600 560
0.8135 A48-40B 450 - 650 .0059 .0059 .0059 300 360 396 396 525 500
0.8140 A48-45B 250 - 350 .0098 .0098 .0098 230 300 330 300 460 425
0.7050 80-55-06
120 - 180 .0020 .0020 .0020 .0020 .0020 .0020 .0020 .0020 .0011 .0020 1800 2300 2650 2650 2650 2650 © Deni Ltd. Switzerland 07/2014
2.0331 B121 200 - 300 .0059 .0059 .0039 .0059 .0059 .0059 .0059 .0059 .0059 .0059 1650 1980 2300 2300 2300 2300
2.0401 B121 .0118 .0098 .0079 .0118 .0118 .0118 .0118 .0098 .0157 .0118 1300 1650 1980 1980 1980 1980
2.1030 B103
2.0920 CuAl 8 .0031 .0039 .0020 .0039 .0039 .0039 .0039 2650 >3300 >3300
.0078 .0078 .0059 .0079 .0079 .0079 .0078 1650
3.2582.05 383.2 (ALSi-12) .0118 .0157 .0098 .0157 .0157 .0157 .0157 990
3.3541.01 514.0 (AlMg 3)
3.2315 413.0 (ALMgSi 1)
3.0205 1200 ( AL 99 )

- 165 - *) in function of stability of tool & workpiece

VC13 ®

DATA

DATA

Swiss Precision Tooling DENITOOL-DATA ISO-Tools / SwissLine © ISO-Tools Denitool® Data - IsoTools

Carbide Cermet

Caution: General safety regulations and directions of machine un coated un coated
manufacturers must be observed at any time! coated coated

Material description W-Nr. AISI/SAE Tensile strength Hardness DCGT 07 DCGT 07 DCGT 11 DCGT 11 DCGT 11 TCGT 11 TCGT 16 VCGT 11 VCGT 11 DX2 DX20 DX30 DC10 DT55 DT255 DT355
German 02 EN 02 FN-250 T3 EN T3-15 T3FN-250 02 FN-250 T3 FN-250 03 FN-18M 03 FN-250 DX32 DX50
1 Low Carbon Steel 1010 DX52
3721 Lynn Road • Raleigh, NC 27613 • USA 2 Alloy Steel 1.0035 1045 CCGT 06 CCGT 09 CCGT 09 CCGT 09
Tel 919-783-8993 • Fax 919-783-8901 • [email protected] • www.denitool.com 3 Tool Steel 1.0038 1015 02 FN-250 T3 EN T3FN-18M T3FN-250
4 Alloy Tool Steel 1.0401 1050
5 Alloy Cast Steel 1.0050 Rm (N/mm2) HB f (ipr) *) Vc (sfm)
6 Stainless Steel 1035 - 500 - 160
7 Stainless Steel - Austenitic, Martensitic 1.0501 1115 .0028 .0031 .0012 .0012 .0008 725 1120 1190 1510 1910 1910
8 Grey Cast Iron 1.1141 3415 ÷ ÷÷÷ ÷ 560 960 990 1220 1550 1550
9 Cast Iron Malleable 1.5732 4140 425 790 825 825 1050 1051
10 Copper Alloys 1.7225 .0079 .0120 .0047 .0059 .0047
11 Aluminium Alloys 1060
1.1221 52100 500 - 700 140 - 200 .0028 .0031 .0012 .0012 .0008 1060 1090 1450 1810 1810
1.3505 4140 ÷ ÷÷÷ ÷ 890 925 1150 1450 1450
1.7225 725 760 725 925 926
1.5141 - .0079 .0120 .0047 .0059 .0047

1.1191 4140 900 - 1'100 170 - 275 .0024 .0031 ..0012 ..0012 .0008 860 990 1350 1680 1680
1.7225 4142 ÷ ÷÷÷ ÷ 690 790 1120 1385 1385
1.2080 D3 560 660 760 960 961
1.7220 4135 .0059 .0098 .0039 .0039 .0031

1.6582 4340 700 - 900 250 - 325 .0024 .0031 ..0012 ..0012 .0008 790 825 725 890 890
1.8159 6150 ÷ ÷÷÷ ÷ 725 660 660 790 790
1.2367 625 500 460 560 561
1.7361 A2 .0059 .0098 .0039 .0039 .0031
4145
1.4006 1'100 - 1'500 325 - 450 .0024 .0031 .0008 660 600 600 725 725
1.4057 403 800 - 1'000 250 - 300 ÷ ÷ ÷ 525 460 500 625 625
1.4034 431 400 330 400 500 501
1.4005 420 330 - 390 .0059 .0098 .0020
416
1.4300 - 800 - 250 .0024 .0031 .0008 .0008 .0008 .0008 .0008 .0008 525 560 660 660
1.4301 302 ÷ ÷÷÷÷÷÷÷ 460 525 625 625
1.4435 304 (304H)
1.4542 .0059 .0098 .0059 .0059 .0047 .0047 .0047 .0047
316
0.6010 17-4 ph 500 - 1100 200 - 325 .0024 .0031 .0008 .0008 .0008 .0008 .0008 .0008 400 425 500 500
0.6015 ÷ ÷÷÷÷÷÷÷ 330 360 425 426
0.6020
.0059 .0098 .0059 .0059 .0047 .0047 .0047 .0047
0.6025
0.8135 A48-20B - 250 - 200 .0020 .0020 860 600 1120 1190
0.8140 A48-25B ÷ ÷ 760 525 925 1050
0.7050 A48-30B 700 425 790 990
.0120 .0157
2.0331
2.0401 A48-35B 250 - 350 200 - 250 .0020 .0020 725 525 925 1050
2.1030 A48-40B 450 - 650 ÷ ÷ 660 400 860 925
2.0920 A48-45B 250 - 350 600 300 790 860
80-55-06 .0059 .0098
3.2582.05
3.3541.01 B121 120 - 180 .0039 .0008 .0039 .0008 .0008 .0008 .0008 .0008 .0008 .0008 1485 1810 1980 1650 1910 2370 2575 Deni Ltd. Switzerland 08/2016
3.2315 B121 ÷÷÷÷÷÷÷÷÷÷ 1320 1650 1810 1485 1710 2145 2375
3.0205 B103 1150 1485 1650 1320 1485 1910 2145
CuAl 8 .0138 .0059 .0157 .0039 .0039 .0059 .0059 .0060 .0059 .0059

383.2 (ALSi-12) 200 - 300 .0008 .0008 .0008 .0008 .0008 .0008 .0008 .0008 >2640 >6270 >6600
514.0 (AlMg 3) ÷ ÷÷÷÷÷÷÷
413.0 (ALMgSi 1)
1200 ( AL 99 ) .0120 .0059 .0059 .0120 .0120 .0121 .0079 .0118

*) in function of stability of tool & workpiece

- 166 -

®

Swiss Precision Tooling DENITOOL-DATA MillingCutters 1 Denitool® Data - CounterSink T

Caution: General safety regulations and directions of machine uncoated Carbide
manufacturers must be observed at any time! coated

Material description W-Nr. AISI/SAE Tensile strength Hardness 90° TPGT TPGT TPHT TPHT TPHW TPHW TPHW TPMW DX2 P25 DP25 DP35 DX20 DX30
German 16T3.. 16T3.. 16T3.. 16T3.. 16T3.. 16T3.. 16T3.. 16T3..
TPHT TPHT TPHW TPHW
EN -25 ER/L FR/L EN FN SN FN DP55 DX50
**) 1102.. 1102.. 1102.. 1102..
ER/L FR/L EN FN DP57 DX52

3721 Lynn Road • Raleigh, NC 27613 • USA Rm (N/mm2) HB fz (ipt) *) Vc (sfm)
Tel 919-783-8993 • Fax 919-783-8901 • [email protected] • www.denitool.com - 500 - 160
1 Low Carbon Steel 1.0035 1010 .0008 .0020 .0059 .0008 .0020 .0059 400 660 790
2 Alloy Steel 1.0038 1045 ÷ ÷ ÷ ÷ ÷ ÷ ÷÷÷
3 Tool Steel 1.0401 1015
4 Alloy Tool Steel 1.0050 1050 .0059 .0079 .0118 .0079 .0118 .0118 500 860 1025
5 Alloy Cast Steel
6 Stainless Steel 1.0501 1035 500 - 700 140 - 200 .0008 .0020 .0059 .0008 .0020 .0059 590 690
7 Stainless Steel - Austenitic, Martensitic 1.1141 1115 ÷ ÷ ÷ - ÷ ÷ ÷÷
8 Grey Cast Iron 1.5732 3415
9 Cast Iron Malleable 1.7225 4140 .0059 .0079 .0118 .0079 .0118 .0118 760 925
10 Copper Alloys
11 Aluminium Alloys 1.1221 1060 900 - 1'100 170 - 275 .0008 .0020 .0059 .0008 .0020 .0059 560 660
1.3505 52100 ÷ ÷ ÷ ÷ ÷ ÷ ÷÷
1.7225 4140
1.5141 .0039 .0059 .0118 .0063 .0079 .0118 625 760
-
1.1191 700 - 900 250 - 325 .0008 .0020 .0059 .0008 .0020 .0059 600 690
1.7225 4140 ÷ ÷ ÷ ÷ ÷ ÷ ÷÷
1.2080 4142
1.7220 D3 .0039 .0059 .0079 .0063 .0079 .0079 660 790
4135
1.6582 1'100 - 1'500 325 - 450 .0008 .0020 .0059 .0008 .0020 .0059 425 525
1.8159 4340 800 - 1'000 250 - 300 ÷ ÷ ÷ ÷ ÷ ÷ ÷÷
1.2367 6150
1.7361 A2 330 - 390 .0039 .0039 .0079 .0051 .0079 .0079 560 660
4145
1.4006 - 800 - 250 .0008 .0020 .0020 .0012 .0008 .0020 600 690
1.4057 403 ÷ ÷ ÷÷÷ ÷ ÷÷
1.4034 431
1.4005 420 .0059 .0079 .0118 .0020 .0079 .0118 725 860
416
1.4300 500 - 1100 200 - 325 .0008 .0020 .0020 .0012 .0008 .0020 425 500
1.4301 302 ÷ ÷ ÷÷÷ ÷ ÷÷
1.4435 304 (304H)
1.4542 .0039 .0059 .0079 .0020 .0059 .0079 600 700
316
17-4 ph

0.6010 A48-20B - 250 - 200 .0008 .0020 .0020 .0039 .0008 .0020 .0020 .0020 400 330 560 660 660 790
0.6015 A48-25B ÷ ÷÷ ÷ ÷ ÷÷ ÷ ÷÷÷÷÷÷
0.6020 A48-30B
.0051 .0079 .0080 .0118 .0059 .0112 .0118 .0098 500 400 860 1025 860 1025

0.6025 A48-35B 250 - 350 200 - 250 .0008 .0020 .0020 .0039 .0008 .0020 .0020 .0020 330 260 460 560 660 790
0.8135 A48-40B ÷ ÷÷ ÷ ÷ ÷÷ ÷ ÷÷÷÷÷÷
0.8140 A48-45B
0.7050 80-55-06 .0039 .0059 .0059 .0118 .0039 .0079 .0079 .0098 425 400 725 860 725 860

2.0331 B121 450 - 650 120 - 180 .0012 .0004 .0020 .0020 .0012 .0004 .0020 .0020 660 660 1150 1320 1150 1320 © Deni Ltd. Switzerland 07/2014
2.0401 B121 250 - 350 200 - 300 ÷÷ ÷ ÷÷÷ ÷ ÷ ÷ ÷ ÷ ÷ ÷ ÷
2.1030 B103
2.0920 CuAl 8 .0079 .0079 .0118 .0118 .0118 .0118 .0118 .0157 1320 1320 2310 2640 2310 2640

3.2582.05 383.2 (ALSi-12) .0004 .0020 .0004 1320 1980 1980
3.3541.01 514.0 (AlMg 3) ÷ ÷ ÷ ÷ ÷÷
3.2315 413.0 (ALMgSi 1)
3.0205 1200 ( AL 99 ) .0079 .0157 .0079 >3300 >6600 >6601

*) in function of stability of tool & workpiece

**) Above mentioned Cutting Data are valid for angle χ = 90 ° ! For angles mentioned
hereafter please multiply the feed rate by the corresponding factor Fχ:

- 167 - 30° 45° 60° 75°

χ = 30° -> F30° = 2,5 χ = 45° -> F45° = 1,6 χ = 60° -> F60° = 1,3 χ = 75° -> F75° = 1,1

®

DATA

DATA SP06 SC06 Denitool® Data - EdgeCut S | MicroMill

Swiss Precision Tooling DENITOOL-DATA MillingCutters 2 SC09

Caution: General safety regulations and directions of machine uncoated Carbide
manufacturers must be observed at any time! coated

Material description W-Nr. AISI/SAE Tensile strength Hardness 90° SCGT SCGT DX2 P25 DX20 DX30 DC15
German 09T3.. 09T3.. DX32 DX50
SCGT SCGT SCGT SPHT SPHW
3721 Lynn Road • Raleigh, NC 27613 • USA 0602.. 0602.. 0602.. 0602.. 0602.. EN FN-25
Tel 919-783-8993 • Fax 919-783-8901 • [email protected] • www.denitool.com
**) EN FN FN-25 EN FN fz (ipt) *)

1 Low Carbon Steel 1.0035 1010 Rm (N/mm2) HB .0024 .0012 .0004 .0012 .0012 .0028 .0012 Vc (sfm) 790
2 Alloy Steel 1.0038 1045 - 500 - 160 ÷÷÷÷÷ ÷÷ ÷
3 Tool Steel 1.0401 1015 660 790
4 Alloy Tool Steel 1.0050 1050 .0079 .0059 .0039 .0059 .0079 ,0118 .0059 ÷÷ 990
5 Alloy Cast Steel
6 Stainless Steel 1.0501 1035 .0028 .0012 860 990
7 Stainless Steel - Austenitic, Martensitic 1.1141 1115 ÷÷
8 Grey Cast Iron 1.5732 3415 500 - 700 140 - 200 .0024 .0012 .0004 .0012 .0012 595 695 695
9 Cast Iron Malleable 1.7225 4140 ÷÷÷÷÷ ,0118 .0059 ÷÷÷
10 Copper Alloys
11 Aluminium Alloys 1.1221 1060 .0079 .0059 .0039 .0059 .0079 .0028 .0012 760 860 925
1.3505 52100 ÷÷
1.7225 4140 900 - 1'100 170 - 275 .0024 .0012 .0004 .0012 560 660 660
1.5141 ÷÷÷ ÷ ,0079 .0039 ÷÷÷
-
1.1191 .0039 .0039 .0031 .0059 .0028 .0012 630 725 925
1.7225 4140 ÷÷
1.2080 4142 700 - 900 250 - 325 .0024 .0012 .0004 .0012 595 660 660
1.7220 D3 ÷÷÷ ÷ ,0079 .0039 ÷÷÷
4135
1.6582 .0039 .0039 .0031 .0059 .0028 .0012 660 725 825
1.8159 4340 ÷÷
1.2367 6150 1'100 - 1'500 325 - 450 .0012 .0004 .0012 430 430 395
1.7361 A2 800 - 1'000 250 - 300 ÷÷ ÷ ,0059 .0039 ÷÷÷
4145
1.4006 330 - 390 .0031 .0020 .0039 .0028 .0012 560 560 595
1.4057 403 ÷÷
1.4034 431 - 800 - 250 .0012 .0004 .0012 .0012 595 595
1.4005 420 ÷÷÷÷ ,0079 .0039 ÷÷
416
1.4300 .0039 .0031 .0039 .0051 .0028 .0012 725 725
1.4301 302 ÷÷
1.4435 304 (304H) 500 - 1100 200 - 325 .0012 .0004 .0012 .0012 430 460
1.4542 ÷÷÷÷ ,0079 .0039 ÷÷
316
17-4 ph .0039 .0031 .0039 .0051 .0028 595 660
÷
0.6010 A48-20B - 250 - 200 .0024 .0012 .0012 560 595 595
0.6015 A48-25B ÷÷ ÷ ,0118 ÷÷÷
0.6020 A48-30B
.0059 .0059 .0079 .0028 860 925 925
÷
0.6025 A48-35B 250 - 350 200 - 250 .0024 .0012 .0012 460 595 595
0.8135 A48-40B 450 - 650 120 - 180 ÷÷ ÷ ,0118 ÷÷÷
0.8140 A48-45B 250 - 350 200 - 300
0.7050 80-55-06 .0059 .0059 .0079 .0028 .0012 725 925 925
÷÷
2.0331 B121 .0012 .0004 .0012 660 3300 3300 © Deni Ltd. Switzerland 08/2014
2.0401 B121 ÷÷÷ ,0118 .0059 ÷ ÷ ÷
2.1030 B103
2.0920 CuAl 8 .0059 .0039 .0059 .0028 .0012 1320 2310 2310
÷÷
3.2582.05 383.2 (ALSi-12) .0012 .0004 .0012 1320 1320 1320
3.3541.01 514.0 (AlMg 3) ÷÷÷ ,0118 .0079 ÷ ÷÷
3.2315 413.0 (ALMgSi 1)
3.0205 1200 ( AL 99 ) .0059 .0039 .0059 >3300 >3300 >3300

*) in function of stability of tool & workpiece and engagement portion of the cutter

**) Above mentioned Cutting Data are valid for angle χ = 90 ° ! For angles mentioned
hereafter please multiply the feed rate by the corresponding factor Fχ:

45°

- 168 - χ = 45° -> F45° = 1,6

®

Denitool® Data - Material Cross Reference ®

Material W-Nr. DIN ~ German AISI/SAE ~ USA DATA
Description German
St 33 1010 © Deni Ltd. Switzerland 07/2014
1 Low Carbon Steel 1.0035 RSt 37-2 1045
1.0038 1015
2 Alloy Steel 1.0401 C 15 1050
1.0050 St 50-2 1035
3 Tool Steel 1115
1.0501 Ck 35 V 3415
4 Alloy Tool Steel 1.1141 Ck 15 4140
1.5732 14 NiCr 14 1060
5 Alloy Cast Steel 1.7225 42 CrMo 4 G 52100
4140
6 Stainless Steel 1.1221 Ck 60
1.3505 100 Cr 6 -
Stainless Steel - 1.7225 42 CrMo 4 4140
1.5141 53 MnSi 4 4142
7 Austenitic, D3
1.1191 Ck 45 V 4135
Martensitic 1.7225 42 CrMo 4 4340
1.2080 X 210 Cr 12 6150
8 Grey Cast Iron 1.7220 GS-34 CrMo 4
9 Cast Iron Malleable A2
1.6582 34 CrNiMo 6 4145
10 Copper Alloys 1.8159 50 CrV 4 403
1.2367 431
11 Aluminium Alloys 1.7361 X 38 CrMoV 5 3 420
32 CrMo 12 416
1.4006 302
1.4057 X 10 Cr 13 304 (304H)
1.4034 X 22 CrNi 12 316
1.4005 X 40 Cr 13 17-4 ph
X 12 CrS 13 A48-20B
1.4300 A48-25B
1.4301 X 12 CrNi 18 8 A48-30B
1.4435 X 5 CrNi 18 9 A48-35B
1.4542 X 2 CrNiMo 18 12 A48-40B
X 10 CrNiMoTi 18 12 A48-45B
0.6010 80-55-06
0.6015 GG-10 B121
0.6020 GG-15 B121
GG-20 B103
0.6025 CuAl 8
0.8135 GG-25 383.2 (ALSi-12)
0.8140 GTS-35 514.0 (AlMg 3)
0.7050 GTS-40 413.0 (ALMgSi 1)
GGG-50 1200 AL 99
2.0331
2.0401 CuZn 36 Pb 1.5
2.1030 CuZn 36 Pb 3
2.0920
CuSn 8
3.2582.05 CuAl 8
3.3541.01
GD-AlSi 12
3.2315 G-AlMg 3
3.0205 AlMgSi 1

Al 99

Swiss Precision Tooling 3721 Lynn Road • Raleigh, NC 27613 • USA - 169 -
Tel 919-783-8993 • Fax 919-783-8901 • [email protected] • www.denitool.com

Denitool® Data - Technical Recommendations ®

Application advice for cylindrical boring bars

General

Completely cylindrical boring bars have no clamping surface on the tool shank.

Caution
On adjusting the cylindrical boring bars it is necessary to adjust the correct height of the cutting edge.


Clamping methods

Tool holder with collet

Tool holder with prismatic fixing

Tool holder with cylindrical fixing *)

*) Denitool® Reduction Sleeves (see page 15) with different mounting diameters (∅ d2) are available for this clamping method.

Application advice for deep bores
DATA
Ød2

Ød
ØBmin

For safety reasons the minimum bore dia. ∅ Bmin should be .0315" bigger than dia. ∅ d (boring bar).

Swiss Precision Tooling 3721 Lynn Road • Raleigh, NC 27613 • USA - 170 -
Tel 919-783-8993 • Fax 919-783-8901 • [email protected] • www.denitool.com

Denitool® Data - Technical Recommendations ®

Application advice for deep bores

Steel shank Amax ≤ 4 x ∅ d Carbide shank Amax ≤ 6 x ∅ d

AmaxØdmin Ød Amax
H
fig. 1
Ød
Amax
DATA
With stepped boring bars (see fig.1) the overall machining depth may be increased.

F + .157”

fig. 2

With stepped MicroTurn D boring bars, the maximum machining depth may be increased without unduly reducing the rigidity by grinding
the sides of the boring bar *) (see fig.2). However, the dimensions H and F + .157" must remain unchanged.

*) Caution: Overheating of the solder joint on boring bars with carbide shank must be avoided.

Operating recommendation for Denitool® Carbide Boring Bars

General: The recommended cutting data are valid for steel as well as carbide boring bars

Problems with the operation of tungsten carbide boring bars can be avoided by careful consideration of the following points:

a) mechanical influence
- Carbide boring bars are fragile and need careful treatment
- The tool can break, as strong contact usually causes cracks in the carbide.
- Programming errors that lead to a collision with the tool mostly lead to tool breakage.
- Chips created during machining can jam between the shaft and the workpiece, causing the tool to break off.

b) thermal influence
- Frictional heat reduces the stability of the solder joint
- The carbide boring bar must work freely throughout the entire head and shaft area.
- The coolant supply must be equipped with a properly running filter system to prevent clogging of the internal coolant.
- Avoid the formation of continuous chips. Continuous chips often penetrate and therefore block the internal

coolant. Good chip control reduces thermal stress on the cutting edge and improves tool life.

Swiss Precision Tooling 3721 Lynn Road • Raleigh, NC 27613 • USA - 171 -
Tel 919-783-8993 • Fax 919-783-8901 • [email protected] • www.denitool.com

Denitool® Data - Designation Code ®

Indexable inserts

V CG T 13 03 04 F N - 18M DX32

1234 56 7 89 10 Grade

1 Insert included angle 2 Clearance angle 3 Insert tolerance class

D 55° ms
R
C 80° T 60° B 5° C 7°
K 55° W 80°
S md d
V 90°
E 35° N 0° P 11°
75°
E 20° m ± s± d±

Non standard [inch] [inch] [inch]

0 clearance angle
requiring special
definition

4 Insert shape 5 Cutting edge length A .0002 .0010 .0010
F .0002 .0010 .0005
NR Index l [inch] Index l [inch] C .0005 .0010 .0010
AM H .0005 .0010 .0005
GW 02 ~ .08 11 ~ .43 E .0010 .0010 .0010
T X Special shape 04 ~ .16 12 ~ .47 G .0010 .0051 .0010
05 ~. 20 13 ~ .51 J .0002 .0010 .0020 - .0059
06 ~ .24 16 ~ .63 K .0005 .0010 .0020 - .0059
07 ~ .28 L .0010 .0010 .0020 - .0059
09 ~ .35 M .0031 - .0079 .0051 .0020 - .0059
U .0051 - .0150 .0051 .0031 - .0098

6 Insert thickness 7 Corner radius 8 Cutting edge condition 9 Insert hand

s F R

s [inch] r sharp

DATA Index .047 Index r [inch]
.063
T0 .078 00 0 E L
01 .094 005 .0020
T1 .125 01 .0039 rounded
02 .156 02 .0079
03 .187 04 .0157 T N
T3 .219 08 .0315
04 .250 12 .0472 chamfered
05 .313 16 .0630
06 .375 24 .0945 S
07
09 00 if d is converted from chamfered and rounded
a dimension in inches

M0 if d is a metric value

10 Special indication of the manufacturer

Pos. 8 and 9 are only used if required. Special chip breaker shapes can be indicated by a company
coding system at the 10th position. Denitool Grades are placed at the last position.

Swiss Precision Tooling 3721 Lynn Road • Raleigh, NC 27613 • USA - 172 -
Tel 919-783-8993 • Fax 919-783-8901 • [email protected] • www.denitool.com

Denitool® Data - Designation Code ®

Boring bars

S 12 R “ S V L C R - 13 -

123 4 5678 9 10

S 0605 H “ S C U P R - 05 -

12 3 45 6 7 8 9 10

1 Type of shank 2 Shank dia. [in sixteenths of an inch] 3 Total length l1 [inch]

(straight cylindrical boring bar in mm only)

A Steel shank with Straight boring bar Straight cylindrical [inch] [inch]
internal coolant
Index [inch] boring bar (w/o flats) F 3.150 S 9.843

C Carbide shank with 05 5/16 04 mm only for use H 3.937 T 11.811
steel head (no coolant) 06 6/16 05 in reduction
08 8/16 06 bushing K 4.921 U 13.780
M 5.906 V 15.748
10 10/16 Stepped boring bar l1
12 12/16
E Carbide shank with coolant 16 16/16 Index *) [inch] P 6.693 W 17.717
steel head & internal
20 20/16 0605 5/16 Q 7.087 Y 19.685

0806 6/16 R 7.874 X Special

S Steel shank (no coolant) *) The first 2 digits describe the 1008 8/16
smaller head dia in mm. 1210 10/16

4 Clamping method 5 Insert shape 6 Style χ

Top clamping Top and hole D 55° M Uχ
clamping R
C 80° 40° χ 93°
C M E 75°
Lχ Vχ
Hole clamping With screw ST
through hole 95° 72,5°

O X Special style

95° χ see 10

PS V 35° W 80° Q Special style

see 10

7 Clearance angle α 8 Hand of tool 9 Cutting edge length DATA

A 3° R C,D,V R
B 5° l l
C 7° L
D 15°
α E 20°

F 25° S TW
G 30°
N 0°
P 11° ll l

10 Special styles

X50 X113 113° X93 Q107 107,5° Q95

CP.. 50° VC.. DC.. 93° DC.. VC.. 95°

Swiss Precision Tooling 3721 Lynn Road • Raleigh, NC 27613 • USA - 173 -
Tel 919-783-8993 • Fax 919-783-8901 • [email protected] • www.denitool.com

Denitool® Data - Designation Code ®

Tool holders

S V L CR “ 12 12 K 13 -

1 2 3 45 6 7 89 10

1 Clamping method 2 Insert shape

Top clamping Top and hole Hole clamping With screw
clamping through hole
P C 80° D 55°
S
C M
3 Style 90° SR
90°
107.5° 93° V 35° T
E 75° W 80°

A G H J 4 Clearance angle a
95° 62.5° 72.5° Special style
(see 10) A 3°
L B 5°
C 7°
D 15°
a E 20°

F 25°
G 30°
N 0°
P 11°
NV X

5 Hand of tool 6 Tool height and width 8 Tool length l1 [inch]
(h) (b)
R L h, b [inch] [inch] [inch]

N A 1.260 Q 7.087

04 4/16 B 1.575 R 7.874
05 5/16
DATA h 6/16 C 1.969 S 9.843
8/16
10/16 D 2.362 T 11.811
12/16
06 16/16 E 2.756 U 13.780
20/16
08 l1 F 3.150 V 15.748
G 3.543 W 17.717

10 H 3.937 X 19.685

12 J 4.331 Y Special
b 16
K 4.921

L 5.512

20 M 5.906

9 Cutting edge length N 6.299

P 6.693

CD R 10 Special style
EV l

l

ST W X40 X113
l
ll 40° with CP.. 113°with VC..

Swiss Precision Tooling 3721 Lynn Road • Raleigh, NC 27613 • USA - 174 -
Tel 919-783-8993 • Fax 919-783-8901 • [email protected] • www.denitool.com

Denitool® Data - Designation Code ®
MicroMill

MM 10 12 R C A S - 05
12 34 5678 9 10
1 Tool type
2 Tool shape 3 Cutter dia.
M = MicroMill
(Refer to Milling)

S D CT T - Mill

Slot - Mill Drill - Mill Countersink - Mill

M ØD

Mini - Mill 4 Shank dia.

[mm]
ØA

5 Cutting direction 6 Insert shape S FA

R= Right CN

7 Lead angle c 9 Insert size S IC χ DATA

A = 90° χ CN .219” Note:
B = 75° 06 .250” The MicroMill milling tool
E = 60° 05 with the designation "FA"
D = 45° 09 .375” is a chamfer mill with a
W= 30° lead angle of 45°!
T = T-Cutter
X = Special
8 Clamping system

S= Screw

0
1
2

10 Special indications of the manufacturer

Swiss Precision Tooling 3721 Lynn Road • Raleigh, NC 27613 • USA - 175 -
Tel 919-783-8993 • Fax 919-783-8901 • [email protected] • www.denitool.com

Denitool® Data - Designation Code ®

Milling Cutters

FW “ 25 12 R T A S - 16
34 5678 9 10
12
1 Tool type 2 Shank type 3 Cutter dia. [mm]

F = Milling cutters W G M [mm] [inch]

Weldon Clarkson Morse taper shank

16 0.630

20 0.787

25 0.984

Ød 32 1.260
40 1.575

4 Shank dia. [in sixteenths of an inch]

N A Z ØA Spec. Index [inch]

Whistle Notch For clamping shank Cylindrical shank

XMK2 08 08/16
10 10/16
MK3 12 12/16
16 16/16

5 Cutting direction 6 Insert shape

R= Right L= Left C D E NQ

RS T VW

DATA 7 Lead angle χ 9 Insert IC size

A = 90° χ C D E N Q R S T V W IC
B = 75°
E = 60° 04 07 02 .156”
D = 45°
W= 30° 05 05
T = T-Cutter
X = Special

.219”

8 Clamping system 08 .244”

06 07 06 11 .250”

C= Claw S= Screw 10 .295”

13 .313”

09 11 08 .315”
12 09 16 .375”
16 12 .500”

0

1
2

10 Special indications of the manufacturer

Swiss Precision Tooling 3721 Lynn Road • Raleigh, NC 27613 • USA - 176 -
Tel 919-783-8993 • Fax 919-783-8901 • [email protected] • www.denitool.com

Denitool® Data - General Safety Recommendations ®

SAFETY WARNING:

► Cutting tools may chip or fragment in use. Wear safety glasses, use machine
guards and protective clothes to prevent injury from flying fragments.

► General safety regulations and directions of machine manufacturers must be
observed at any time!

► Never bypass protective door interlocks or other safety devices on the machine
that is using Denitool® products.

► Feed and speeds used beyond those recommended may cause premature failure
and/or breakage of the insert cutting edge and/or the tool holder.

► Check to make sure that inserts are sitting properly in the tool holder pocket.

► Always use the designated Denitool® insert locking screw.

► Check to make sure that all insert and tool holder mounting screws are tight.

► Modification of the tool holder may cause premature failure and/or breakage of the
insert cutting edge and/or the tool holder.

► Grinding of carbide products produces grinding dust that can be hazardous.
To avoid adverse health effects, use adequate ventilation and read material safety

data sheet first.

► The use of competitive manufacturers‘ inserts in Denitool® holders may cause
premature insert failure due to incompatible insert seating.

DATA

Swiss Precision Tooling 3721 Lynn Road • Raleigh, NC 27613 • USA - 177 -
Tel 919-783-8993 • Fax 919-783-8901 • [email protected] • www.denitool.com



Learn more on how we process
your custom tooling requests!

Custom Tools

Across industries We like it tiny Timely delivery
From Aerospace to Boring in very tight Many satisfied customers
Automotive to General spaces is our specialty. have come to us to provide
Engineering and Medical. Let us do the hard part. a better solution.
We have the tooling
expertise. Now, make it bigger Economical
However big you need We work with you
Contact us your tools, we can to provide the most
Our engineers work out the make it happen. economical tool possible.
optimal solution to meet
your specific manufacturing Swiss precision Tried and true
needs. Manufactured at our Denitool engineers are some
Let us assist you and see World Headquarters in of the most experienced in
if custom tooling or our Veltheim, Switzerland. their field of work.
standard offering fits best.

®
®

Denitool® Worldwide

World Denitool® Distributors in
Headquarters
• Australia • Mexico
• DENI® AG
Industriestrasse 18 • Austria • Netherlands
CH-5106 Veltheim
Switzerland • Belgium • Norway
www.denitool.com
• Canada • Poland
North American
Headquarters • China • Russia

• DENITOOL® Inc. • Czech Republic • Singapore
3721 Lynn Road
Raleigh, NC 27613 • Denmark • Slovenia
USA
www.denitool.com • Finland • South Korea

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© Deni Ltd. / 20190322-US

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