A60003-J REV 4

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OPERATOR INSTRUCTIONS –FINAL ASSEMBLY
RELAY TYPE:MICRO 51 (FT)

Revision History

Revision Description of Change Approval Date

1 New A-Spec, released per ECO EM2010-1555 RAB 07/26/10

2 New format. Updated with new pictures and instructions as per TM/RAB 08/23/2010
assembler’s request. as per ECO EM2010-1857
KH/BT 2/7/2014
3 Remove Screws from pg 6 and Corrected the Qty of Screws on pg 9, As
per ECO 2971 BT 2/13/2014

4 Change QTY of screws on page 9 from 4 to 2. ECR-3180

CAUTION!
Handling precautions

required

CAUTION!
Shock Hazard. Proper
training and procedures

to be followed

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Key Step Required Parts Qty. Instructions Special Tools
Pt. No.

1 Back module Assy 1 Install the Back module assembly to the I/O Solder

611860-T9 board through the connector at position J9

of both the boards and solder it. Solder Iron(temp

I/O board 1 700-800F)

611863-T3/T4

J9

Fig. 1

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Connector of back board

Fig. 2

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Key Step Required Parts Qty. Instructions Special Tools
Pt. No. Screw driver
Screws 2 Use the screws to assemble both the boards
2 611356-D2 in the positions shown in Fig. 3

Screws positioned
here

Fig. 3

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Key Step Required Parts Qty. Instructions
Pt. No.

3 Base & Switch Jaw 1 Insert the I/O board and back module assembly into the base and

assembly switch jaw assembly as shown in Fig. 4

1609C04G01

The wires of the transformer should go onto the terminals

underneath the frame. Refer Fig. 5

Fig. 4

Wires of the
transformer

Fig. 5

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Key Step Required Parts Qty. Instructions Special Tool
Pt. No. Screw Driver
Screws 2 Assemble the boards to the frame using
4 611270-C2 the screws and washers as shown in Fig. 6

Lock Washer 2
611276-F1

Screws positioned
here

Fig. 6

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Key Step Required Parts Qty. Instructions Special Tool
Pt. No. Screw Driver
Screws 10 Assemble the bottom side of the board
5 877A269H02 using the screws as shown in Fig. 7
The pink wire goes on to 18 and the
white wire goes on to 19

Screws positioned here
Fig. 7

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Key Step Required Parts Qty. Instructions
Pt. No.
Screws 2 Attach the target board to the CPU such that J8 of CPU is
6 611356-D2 plugged into P8 of the target board. Refer Fig. 8. This assembly
become 611859-T1

J8 of CPU &
P8 of target
board

Fig. 8

Screws
inserted
here

Fig. 9

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Key Step Required Parts Qty. Instructions Special Tool
Pt. No. Screw driver
Screws 2 Assemble the CPU & target sensor board
7 611356-F2 assembly into the case using the screws
on to the left and right brackets of the
case

Screws positioned
here

Fig. 10

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Key Step Required Parts Qty. Instructions
Pt. No.
After the unit passes the test, imprint that the unit is inspected,
8 inspector’s number and serial number

Fig.11

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Fig. 12

Key Step Required Parts Qty. Instructions Special Tool
Pt. No. Screw driver
Front panel 1 For 1101 relay use613026-K1 and for 1201
9 613026-K1 or relay use 613031-K1. Using the 2 screws
assemble the front panel to the unit. Refer
613031-K1 Fig. 13

Screws 2
611356-F2

Screws
positioned
here

Fig. 13

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Key Step Required Parts Qty. Instructions
Pt. No. 1 Place the unit in the case and turn on all the switch knobs
Outer case
10 184A365G26

Switches turned on

Fig. 14

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Key Step Required Parts Qty. Instructions
Pt. No.
Reset Arm and 1 Assemble the reset arm and front cover assembly to the unit and
11 front cover tighten the screw as shown in Fig. 15
assembly

Tighten screw here

Fig. 15