Notts Sport ShockWave & ShockWave EcoBase Brochure

ShockWave

& ShockWave EcoBase

Bought to life by

shockwave.nottssport.com

SAFETY
PERFORMANCE
SUSTAINABILITY
INNOVATION
UNRIVALLED

THE PITCH REVOLUTION BEGINS.

...there is no other system that offers a
2.3m critical fall height for World Rugby

Labosport Ltd have worked with Notts Sport in the development of the
ShockWave EcoBase system since 2014; in the research and development
stages, laboratory testing and in the post completion field testing since its
launch.

Based on the testing we have undertaken, there is no other system that
offers a 2.3m critical fall height for World Rugby (Reg. 22) compliance
(requirements of 1.3 m) while at the same time providing good performance
for shock absorptions and vertical deformation. Normally a critical fall
height of 2.3m would result in a very soft and tiring surface that would
struggle to meet the shock absorption and deformation requirements.
ShockWave does not have this problem which is currently unique from our
testing experiences.

With our 25+ years’ experience of sports pitch systems, we have found that
ShockWave EcoBase provides an unrivalled and unique performance for
3rd Generation (3G) pitches due to its combined results across key areas
such as shock absorbency, critical fall height and deformation.

Labosport believes innovation is key to sustained success by driving
quality, and ShockWave EcoBase sets a new benchmark for artificial turf
sports systems. We are pleased to have to been a part of the ShockWave
development and its ongoing success, and we look forward to seeing
many pitches in the future using ShockWave technology.

Dr Colin Young
Managing Director
Labosport Ltd

ShockWave

& ShockWave EcoBase

ABOUT SHOCKWAVE

An innovative new shockpad and base system that has been two years
in development, Notts Sport’s ShockWave tiles and ShockWave EcoBase
System are set to revolutionise the construction of synthetic sports pitches.
ShockWave tiles, so-called because of their wave-like contours, slot
together like jigsaw pieces across a prepared base foundation to form
a combined upper base and shockpad performance layer. Notts Sport
have used a similar tile system as part of their trusted ChildsPlay solution
for many years, and following intensive research, have re-engineered and
enhanced this product for use in sport with an upgraded thickness and
density.
ShockWave is laid on top of a reduced depth stone topped with a synthetic
grass surface to form the ShockWave EcoBase System for unrivalled
performance and safety for your synthetic sports pitch project.

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ShockWave

& ShockWave EcoBase

The structural stability given by the ShockWave tile means that half the
depth of quarried aggregate is required, helping to halve the installation
time and reduce its carbon footprint. The 100% recyclable ShockWave
system is a much more environmentally-friendly solution than alternative
designs.
ShockWave is guaranteed for a minimum of 30 years for compliant
performance for World Rugby (Reg. 22), FIFA, GAA and Rugby League,
making it ideal for 3G pitches.
Constructed from Expanded Polypropylene (EPP) which is used in car
bumpers, cycle helmets and packaging materials, ShockWave was
developed in consultation with major sports governing bodies and is
manufactured at world class plants with world class supply chain partners.
The system provides the safety benefits from the automotive industry and
impact absorbent applications, providing over 2.2m critical fall height,
minimising the risk of head impact injuries in contact sports like Rugby,
Gaelic Football and American Football.

The system has gone through full laboratory testing at Loughborough
University and MIRA, with further performance and drainage testing at
independent accredited test houses.

9

ShockWaSvheockWave

& ShockWave Eco&BaSsheockWave EcoBase

THE SHOCKWAVE TILE

1. Textured surface: advanced texture to provide excellent friction and
avoid unwanted carpet movement

2. 100% Recyclable: made from Expanded Polypropylene (EPP), the
ShockWave tile is 100% recyclable

3. Drainage holes: ideally spaced to ensure efficient horizontal and
vertical drainage

4. Density: heavily tested to provide the optimum density for excellent
performance for sport, but lightweight for easy installation

1 2
3 4

5. Dovetail joints: secure fixing which is quick and easy without the need
for adhesives or tape

6. Hemispheres: enable water to drain more effectively, creating a
Sustainable Drainage System (SuDS) which compiles with European
standards for drainage

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5

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BENEFITS OF
SHOCKWAVE &

SHOCKWAVE
ECOBASE

ShockWave

& ShockWave EcoBase

BENEFITS OF SHOCKWAVE
& SHOCKWAVE ECOBASE

Incorporating patented technology, and using state of the art supply
chain processes, ShockWave EcoBase delivers elite standard 3G pitches,
meeting, and often exceeding, all recognised performance standards for
Football, Rugby Union, Rugby League and Gaelic Football.
With head injury and concussion becoming an increasing concern in sports
such as Rugby and American Football, ShockWave has been developed to
deliver the safest pitch system possible. This is achieved without adversely
affecting any other key performance factors such as ball bounce and roll,
or vertical deformation.

15

ShockWave

& ShockWave EcoBase

There are a wide range of benefits for your project:
• ShockWave maximises player comfort for a range of sports, including

Rugby, Football, Hockey, and GAA
• ShockWave offers a long term (30 year) performance warranty,

providing peace of mind for you and your users
• ShockWave increases player safety, achieving 2.3m HIC results against

the World Rugby increased standard of 1.3m, reducing the risks of
head to turf concussions
• ShockWave provides thermically stable performance. Tests show that
the system provides the same insulation as an aggregate base more
than 1m or sand to 1.7m deep avoiding issues over frost heave in cold
conditions
• ShockWave shortens construction periods, meaning that your pitch will
be ready sooner. This minimises disruption to schools and clubs with a
construction period as short as 8 weeks
• ShockWave is genuinely environmentally friendly because the amount
of quarried aggregates is halved and lorry movements to site are
reduced by up to 150 visits
• ShockWave is 100% recyclable with no material being sent to landfill

17

ShoSchkoWckaWveave

& Sho&ckSWhaovcekWEcaovBeaEsceoBase

• ShockWave is cutting edge technology, verified by manufacturing and
supply chain partners, including DS Smith and ARPRO

• ShockWave offers high capacity vertical and lateral drainage
performance, creating a compliant drainage design against standards
such as BRE 365 in the UK

• ShockWave has reduced capital costs as well as a reduction in base
build costs. There is a potential 30% total life cost savings compared to
traditional designs

• ShockWave allows reduced resurfacing costs because only the surface
needs replacing, with no extra remedial work needed. This can create
huge life cost savings over the 30 year warranty period

Working in partnership with leading industry specialists in both construction
and manufacturing, Notts Sport are able to provide a turnkey design,
specification and construction package for your 3G pitch, bringing you the
latest design and product innovations and the highest standards to your
project.

19

ShockWave

& ShockWave EcoBase

THE SHOCKWAVE ECOBASE SYSTEM

1. 3G Synthetic grass surface
2. ShockWave
3. Non-porous membrane
4. 150mm MOT aggregate
5. Prepared formation level (min CBR 5%)

1
2

3
4
5

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SHOCKWAVE:
FROM LAB TO

PITCH

ShockWave

& ShockWave EcoBase

SHOCKWAVE: FROM LAB TO PITCH

By Nick McLaren BSc (Hons) - Head of Research and Development
During manufacture each and every ShockWave tile passes through a series
of quality control tests to ensure that it complies with both Notts Sport’s
and our manufacturer’s stringent requirements. It is also highly important
that the ShockWave system meets the ISO/TS 16949:2009 standard.
Manufacturing process:
As every tile comes out of the bespoke ShockWave tool, the dimensions
are recorded to ensure that they are within the tight tolerances of +- 2mm,
or +-0.17% of the total length of a tile. During production a sample of tiles
are regularly weighed to make sure that the correct density of expanded
polypropylene is maintained. The data is continuously analysed to
determine if the machine’s settings need to be altered during production
which minimises waste and downtime should any abnormalities occur.

25

ShockWave

& ShockWave EcoBase

The tiles are stored on trolleys when they leave the tool which are then
wheeled into large ovens to dry. The carefully controlled and measured
drying process stabilises the tiles to ensure that the dimensional stability
and functional performance is unaffected by environmental conditions,
such as temperature and humidity, when installed and used on site (even
in the more extreme conditions experienced outside of the UK).
Each trolley has a unique barcode which is scanned at every stage of
the manufacturing process, detailing the product, batch and production
numbers and the stage within the process. When the tiles are loaded onto
the delivery vehicle, they receive their final scan which will ensure that a tile
never misses a part of the well-orchestrated manufacturing process.

27

ShockWave

& ShockWave EcoBase

In house quality control for complete peace of mind:
When ShockWave tiles are delivered to Notts Sport, a random sample of
tiles are run through a series of quality control testing.
The size (length, width and thickness) and mass of the tiles are recorded,
as well as the functional performance in accordance with BSEN testing
processes for sports facilities.
• Force reduction: testing is undertaken in three positions across the

tile using an artificial athlete to measure how absorbing the tile is
compared to a hard rigid floor
• T he Head Injury Criterion (HIC): the HIC test is used to ensure compliance
with World Rugby standards and GAA sports, and determines a
severity value for head impact injuries
• Peak-G: tested and recorded using a Triax 2000, Peak G values are
compared against historical data held on the material to ensure it
meets the tight tolerances accepted

29

ShockWave

& ShockWave EcoBase

• Regular Calibration: all test equipment (including the artificial athlete
and Triax 2000 test devices) are regularly calibrated externally and
values are recorded before and after testing on known samples to
ensure the repeatability and accuracy of the recorded data

As a result of the testing processes, if irregularities are found, the volume
and air flow of the material can be investigated at the manufacturing plant
to determine the exact cause of the problem. Tiles found to fall short of the
tight manufacturing tolerances can be broken up back into raw components
and reused in other expanded polypropylene or polypropylene products.
All Notts Sport ShockWave EcoBase products are manufactured using
virgin material to ensure the tight manufacturing requirements and the long
term warranty offered against the product.

31



ROOFTOP
INSTALLATIONS

ShockWave

& ShockWave EcoBase

ROOFTOP INSTALLATIONS

Synthetic turf is becoming commonly used in rooftop applications such as
ball courts and recreational areas.

The Shockwave EcoBase system is the ideal solution for a rooftop synthetic
turf facility and can be installed in conjunction with a variety of synthetic turf
types. Notts Sport can meet and discuss the surface options to ensure that
the right combination and design is employed closely, to offer the best
possible performance for your project.

Additional benefits for rooftop projects:

• ShockWave shortens construction periods: the ShockWave system
performs the function of being both a base layer and shockpad which
reduces overall installation time compared to other systems

• ShockWave has a very high strength-to-weight ratio with load bearing
structural support, ideal for rooftop applications

• ShockWave provides acoustical properties ideal to lessen the noise
impact of footfall and play on the floor(s) below

• ShockWave maximises player comfort for a range of sports, including
Rugby, Football, Hockey and GAA

• ShockWave is easily transportable (each ShockWave tile measures
1.20m x 0.90m) and weighs less than 2.5kg per tile

35

ShockWave

& ShockWave EcoBase

• ShockWave is simple to install with no large machinery needed or
specialist seaming or jointing, so it’s ideal where rooftop projects have
multiple trades working concurrently

• ShockWave provides thermically stable performance, with tests
showing that the system provides the same insulation as an aggregate
blanket more than a metre deep

• ShockWave can even be installed with a bedding layer to allow
installation on a rooftop that is not constructed on a single plane

• ShockWave provides excellent horizontal drainage properties
meaning that it can be installed over a non-porous base membrane if
required

• ShockWave provides long term peace of mind with performance
warranties available for 30 years

Notts Sport have developed an enviable world-wide reputation for
high quality, artificial sports surfaces and multi-use games areas with an
impressive portfolio of clients that includes sporting bodies, clubs and
associations, schools, local authorities and the private sector.

We have more than 32 years’ experience in designing, advising upon and
supplying non-turf surfacing for Cricket, Tennis, Hockey and Football – and
we offer a comprehensive service, from our free consultation and design
advice right through to installation and aftercare.

37

ShockWave

& ShockWave EcoBase

TEST RESULTS

Working in partnership with world leading synthetic turf manufacturers
including FieldTurf, SIS, Lano and Desso, Notts Sport are able to create a
design that specifically suits your individual requirements.
As the exhaustive list of test results show, ShockWave EcoBase provides a
system fully compliant with:
33 ✔ FIFA Quality Concept for Football Turf
33 ✔ World Rugby Regulation 22
33 GAA Performance and Construction Requirements for Synthetic Turf

Pitches
33 ✔Rugby Football League Performance and Construction Standards for

Synthetic Turf Pitches (2011)
Behind this unparalleled performance lies a two year research and
development process in which Notts Sport worked closely with suppliers,
governing bodies, and leading independent test and research institutes
including:

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WOODKIRK ACADEMY WARDEN PARK ACADEMY

ShockWave

& ShockWave EcoBase

WARDEN PARK ACADEMY

DEDWORTH SCHOOL
WOODKIRK ACADEMY

33 UNRIVALLED PERFORMANCE
33UNRIVALLED SAFETY & INJURY

PREVENTION
33ENVIRONMENTAL BENEFITS

33100% RECYCLABLE
3330 YEAR WARRANTY
33LIFE COST SAVINGS



THE PITCH REVOLUTION HAS BEGUN.

t. 01455 883 730
e. [email protected]
w. www.nottssport.com