Kasawari Project HSE Induction Rev.07

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8 PERSONAL PROTECTIVE EQUIPMENT

 Basic PPE - MANDATORY

• Safety Helmet with Chin Strap

White Color Client / MMHE Workers /
Subcontractor Foreman & Above

Yellow Color Sub-contractor

Blue Sticker New Comer

Red Color Safety Promoter

• Safety Glasses (Clear) 1. Ear Plugs / Muffs*
• Safety Shoes/Boots 2. Dust Mask – N95
• Coverall 3. Respirator
4. Hand Gloves
 Additional PPE

 Specific PPE** 1. Face Shield
2. Full Body Harness
* Mandatory in workshop
** Refer PPE Matrix 51

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Personal Protective Equipment

Ensure :
• Correct PPE selection for the job
• Know how to use the PPE
• Know how to store & maintain the

cleanliness

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Personal Protective Equipment - Rigger

Vest

Wisel

Rigger Heavy Duty Glove/ 53
Kong Glove

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Personal Protective Equipment - Rigger

Sample use of specific PPE (Ear Plug/Dust
Mask/Face Shield) for Grinder / Cutter

High Impact Shield
Polycarbonate

Welding Shade
High Impact for Inner Layer 54

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Personal Protective Equipment – Life Jacket / Work Vest

Life Jacket / Work Vest

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9
COMPETENCY/
AWARENESS &

TRAINING

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9 COMPETENCY, TRAINING & AWARENESS

Work Trades Competent Person Training Requirement Validity
Competency Crane Operator Certified by DOSH for Mobile, Crawler, and Tower/Level Lufting Operator 2 years
3 years
Operator Pass Forklift Operator • Forklift course by MMHE or recognised forklift training provider
• Posses JPJ class D Licence 2 years
Trailer and Skylift Operator Trailer - Posses valid driving licence of class E
Skylift Operator - Posses valid driving licence of class H 3 years
MAP, Shovel, Dock Arm, Tow 1 year
Tractor and Skiloader Operator Aerial Platform competency course by MMHE
High Pressure Water Jetter 57
(HPWJ) Attend and pass HPWJ NIOSH course
Confined Space Authorized
Entrants and Standby Person Attend and pass AESP for Confined space by NIOSH

Tradesman Confined Space Authorized Gas Attend and pass AESP & AGTES for Confined space by NIOSH. Registered with DOSH
Pass Tester & Entry Supervisor
Scaffolder Attend scaffolding course by DOSH recognised training provider
Attend and pass rigging and signaling course by MMHE or Australian Skills Training
Rigger and Signalman (AST) to comply with Company requirements
Attend overhead crane course
Overhead Crane Operator

Permit to Work (PTW) Attend and pass PTW course by MMHE.

Firewatchmen Attend and pass Fire Watchmen course by MMHE

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Competency / Trademan Pass

Fire Watchman Overhead Crane Authorised Entrant & Standby Person
Operator

Rigger & Signalman Permit Coordinator

First Aider 58

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Identification Vest

59

[Open] FEED YOUR MIND - AWARENESS

Training & Feed Your Mind - Awareness

GRINDING TRAINING

Every Thursday
@ 12.00 noon

Grinding Training
Every Tuesday @

2.30 pm

Practical at site

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Training Communication – Pocket Guide & Demonstration

POCKET GUIDE DEMONSTRATION

Please PLAY the Video!

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10
NEW WORKER
MANAGEMENT

GUIDELINE

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10 NEW WORKER MANAGEMENT GUIDELINE

OBJECTIVE To ensuring that NEW or UNEXPERIENCED employee working at Kasawari
Project worksite is visible at work, guided by BUDDY and SUPERVISED by
NEW WORKER immediate Supervisor
BUDDY
DEFINITION
IMMEDIATE
SUPERVISOR • Zero or less than 3 months exposure in oil & gas fabrication yard working
environment, OR

• Left fabrication yard working environment more than 2 years

• Experienced worker & skilled worker in same job trade who are assigned to guide &
oversee all activity performed by New Worker at all time within probation period

• One (1) assigned buddy is allowed to guide maximum four (4) New Workers at the
same time

• Person who are responsible for overseeing the implementation of specific supervisor
tasks by supervising the work of employees including New Worker

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[Open] PROCESS FLOW

New Worker Management Guideline Issue
NEW WORKER sticker
IDENTIFICATION
• Wear Safety Helmet with Blue Sticker during induction
• Probation period – 3 Months
Identified dedicated
NEW WORKER Immediate Supervisor/
Foreman to supervise
ISSUED DATE: SERIAL NO: 1000
Remove sticker

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Pass Assessment Criteria For New Worker

Understand and perform the roles and responsibilities towards HSE while performing
specific role as s staff

Well versed with Emergency Response Plan (ERP) of the workplace focusing on
emergency preparedness, escapes routes and assembly area

Able to understand and identify hazards at workplace and control measures to be taken

CRITERIA Understand, comply and promote MMHE 10 Safety Rules
Actively participate and familiar with HIT CARD and Toolbox Talk

Use correct PPE and apply additional PPE whenever required

Use correct, certified and inspected working tools/equipment while performing the job

Responsive and fully complied to safe and Standard Operating Procedure (SOP)
Positively at all times practice a good housekeeping at worksite

Contribute and participate regularly in HSE related program and campaign i.e UCUA,

Intervention Card and HSE Campaign 65

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11
BARRICADE &
SAFETY SIGNAGE

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11 BARRICADE AND SAFETY SIGNAGE

Shall provide ADEQUATE barricades, covers, guardrails,
signal flag persons or warning devices at work area.

Warning signs or barriers adjacent to public roads shall be
strictly adhered to.

All safety or warning signages shall be display in DUAL
language complete with CONTACT details.

Why we need barricade? Barricades act as warning devices that alert others
of the hazards created by construction activities

DISCIPLINARY ACTION WILL BE TAKEN FOR NOT FOLLOWING THE

INSTRUCTION 67

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Barricade

STRICTLY NO ENTRY CAUTION! HARD BARRICADE

• LIFTING ACTIVITY • STORAGE AREA • OPENING
• SCAFFOLDING ACTIVITY • SLIP AND HIT HAZARD • SLIP AND HIT HAZARD
• HYDROTEST ACTIVITY • HAZARDOUS AREA

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Signage

Signage

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12
TOOLS/EQUIPMENT

INSPECTION

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12 TOOLS / EQUIPMENT INSPECTION

REQUIREMENT

All machinery, tools & LOOSE hand tools and NO HOMEMADE tools at

equipment, facilities material equipped with work site unless

whether purchased or LANYARD or secured in ENGINEERED DESIGN by

rented SHALL be in a SAFE CONTAINER/BAG to MMHE Engineering

condition, operated by prevent potential of falling Department.

COMPETENT operators. from height.

All electrical CABLE & Appropriate PPE WORN at All tools periodically
PLUG shall be INDUSTRIAL all time when using any INSPECTED and TAGGED.
type. tools or equipment.

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Tools / Equipment Inspection Schedule

EQUIPMENT INDICATION VALIDITY ISSUED BY

Gas equipment – Gas hoses, cutting and heating torch, Red tag with expired date One (1) month Tools Center
gas cutting machines, gas regulators. stamped Three (3) month Tools Center
Tools Center
Electrical tools - Welding cables, welding holders, grinding Colour Coding Tag Six (6) month
Lifting gears – machines, hand drill machines. Six (6) month FAS
Lifting gears – Colour Coding Tag Three (3) month Tools Center
web sling, chain and lever block, Six (6) month
clamp and jack. Colour Coding FAS
Six (6) month
Wire sling and shackle Colour Coding Tag Six (3) month Tools Center
One (1) month Tools Center
Hydrojet Machine White laminated equipment
pass / Sticker QHSE
Equipment – Welding machine, electrode oven, air compressor,
generator set, Feeder Pillar, Portable Distribution White laminated equipment 72
Box (DB) and Junction Box. pass / Sticker

Heavy Movement Machinery - mobile and crawler crane White laminated equipment
pass / Sticker
Heavy Movement Machinery - forklift
White laminated equipment
Fire extinguisher pass / Sticker

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Tools / Equipment Inspection

Tools Equipment

Gas equipment – Red tag Electrical tools – colour code inspection tag MONTH COLOR CODE
(Validity: 1 month) (Validity: 3 months)
January - March Green
April - June Yellow
White
July - September Blue
October - December

Lifting Equipment

MONTH COLOR CODE

January - June Green
July - December Yellow

Machineries – Equipment pass Lifting Gears – Colour Code
(Validity: 6 months) (Validity: 6 months)

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Daily Inspection Checklist

Daily Blasting & Daily Forklift Release Note
Hydrojetting Checklist Checklist for Lifting

Daily Hotwork Daily Welding 74
Checklist checklist

[Open] Hot Work Working at Height & Dropped Object

I Watch U

Lifting

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13
EXCLUSION/
RESTRICTED ZONE

[Open] BLACK / YELLOW

13 EXCLUSION / RESTRICTED ZONE Means for physical hazard zone.

RED / WHITE If no activities / crane movement, peoples are allowed to
cross due to the line track is too long and big space at the
For restricted area / limited space and no parameter.
one allowed to cross the area.

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14
WORKING AT HEIGHT

& DROP OBJECT
PREVENTION

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14 WORKING AT HEIGHT & DROP OBJECT PREVENTION

1 All persons working above 2.0 meters in 4 All ladders shall be secured prior to being used
unsecured areas shall wear a full body harness as a means to access work.
with a shock absorbing double lanyard.
5 No tools or equipment shall be carried while
2 All persons shall be hooked up & 100% tie off climbing ladders “three point contact” shall
while working in unsecured areas. obtained at all time while climbing.

3 Modifications to fall arrest system components 6 All tools and equipment shall be secured to
is “strictly” prohibited unless the manufacturer ensure no chance of accidental falling.
of the equipment grants written permission.
7 Only personnel identified as “Scaffolders” shall
be allowed to perform scaffolding works.
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[Open] Shock
Absorber
Body Harness – Part of Body Harness

Chest & Leg
straps

D - Ring Double
lanyard
Double
locking hooks May Include:
• Lifeline
• Anchor strap accessories
• Descent device

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[Open] All persons working above 2 meters in
unsecured areas which could be injured
Body Harness if they fell from that place.

5 Steps to Wear Full Body Harness

Using Crane
Lifted Platform

Monthly Inspection Using Sky-lift
for Body Harness by
Scaffold Inspector Working
Platform

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Working At Height

USED FALL NOT USED FALL 3-point contact Inspection
PROTECTION SYSTEM PROTECTION SYSTEM Of A ladder

 3 Meters height X

Demonstration on
using A ladder

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[Open] IMPORTANT!
Ensure the SCAFFOLDING TAG is VALID
Scaffolding Platform
 Scaffold Tag validity = 7 days
Scaffold Tag  Scaffold Platform free from any obstruction
 No opening / gap
Top rail
Mid rail
Toeboard

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Drop Object Prevention
All loose object to be removed!

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Drop Object Prevention

Securing The Equipment Tool Bags Tool Container

Lanyards Canvas Tool container at site

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15
SLIP, TRIP & FALL

[Open] LTI incident Lesson Learnt

15 SLIP, TRIP & FALL 1 feet

Slip, Trip and Fall hazards can occur
in virtually every type of workplace

Be Alert !

All personnel shall be alert on stepping / walking when

performing the job.

• Always watch your step.

• Worker shall assess all potential risks prior to job

execution.

• Maintain “3 point contact” when ascending &

descending ladder 87

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16
COLLECT & CLEAN

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16 COLLECT & CLEAN (MASS HOUSEKEEPING) – Monday @ 8.00 - 8.30 am

GOOD housekeeping is BOX COLOR
MAINTAINED continuously GREEN
throughout the duration of RUBBISH(example: plastic, food wrap, BLUE
the work woods , etc)
YELLOW
CLEAR all access/egress, METAL (example : scrap, debris,
emergency exits, fire & welding slag, off-cut, grinding disc, etc)
safety equipment, and work
areas from any obstruction. SCHEDULED WASTE (example : paint
can, thinner,etc)

Scheduled wastes shall be
disposed of in accordance
to regulatory requirement.

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17
EMERGENCY
PREPAREDNESS &
RESPONSE PLAN

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17 EMERGENCY PREPAREDNESS & RESPONSE PLAN

1 A continuous sounding of siren indicates an EMERGENCY
2 DO NOT PANIC
3 SWITCH OFF any power tools
4 Evacuate the work area IMMEDIATELY
5 Assemble at nearest Assembly Point
6 Report head-count to on-duty Fire Warden
7 Stay put until get instruction to dismiss from On-Scene Commander

Assembly Point Assemble & head count

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Emergency Preparedness & Response Plan

In reporting of emergency, the person EMERGENCY HOTLINE
who calls need to notify QHSE Operation ERT 07-268 2374
Room personnel as per below: 07-268 3333
Clinic 07-268 2222
1. Your name
2. Type of incident HSE 07-268 4338
3. Exact location of the incident
4. Severity of the incident ( e.g. casualty ,

quality of spill )

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Incident Reporting Flow

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Fire Response

You Can Fight Fire If..

 You know how to use the Fire Extinguisher
 Controlled Fire
 The Fire did not spread
 You know the exit if things get worse

The FIRE that caused by 94
ELECTRICITY and OIL

DON’T USE WATER !!

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Fire Extinguisher – How to use it?

DISCHARGE LEVER PRESSURE GAUGE 1 2
DISCHARGE LOCKING PIN (not found on CO2 3 4

AND SEAL extinguishers) 95
CARRYING
DISCHARGE HANDLE
HOSE
DATA
DISCHARGE PLATE
NOZZLE
BODY

DISCHARGE
ORIFICE

FIRE EXTINGUISHER

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18
NEAR MISS
REPORTING

[Open] UCUA Card

18 NEAR MISS REPORTING UCUA QR Code
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Near Miss Form
Good Catch Form

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Near Miss Reporting
NEAR MISS REPORTING

LAPORKAN KEMALANGAN NYARIS

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19
OCCUPATIONAL
HEALTH & HYGIENE

[Open] Good Posture

19 OCCUPATIONAL HEALTH & HYGIENE

ERGONOMIC

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