Fluid Fittings Product 2018

EXCELLENCE IN SERVICE

BLANKING PLUG

ESS STEEL

DIN Heavy (S) and is designed to blank off the
ewing into a Metric Female Port block then see

Tube OD
(mm)

6
8
10
12
15
18
22
28
35
42

Tube OD
(mm)

6
8
10
12
14
16
20
25
30
38

or assembly of Stainless Steel threads. N34

INGS 24 HOURS. N36
E C34
INGS 24 HOURS.

HIGH QUALITY PRODUCTS

METRIC ALLEN KEY HEX

316 STAINLE

Note: The Metric thread ‘A’ has a captive sea
Female port block only. If screwing into a Metric
Metric Plugs with 24 degree sealing cone.

Part No. Thread A
(Metric Ports)
S-VSM10x1.0-WD
S-VSM12x1.5-WD M10x1.0mm
S-VSM14x1.5-WD M12x1.5mm
S-VSM16x1.5-WD M14x1.5mm
S-VSM18x1.5-WD M16x1.5mm
S-VSM20x1.5-WD M18x1.5mm
S-VSM22x1.5-WD M20x1.5mm
S-VSM26x1.5-WD M22x1.5mm
S-VSM27x2.0-WD M26x1.5mm
S-VSM33x2.0-WD M27x2.0mm
S-VSM42x2.0-WD M33x2.0mm
S-VSM48x2.0-WD M42x2.0mm
M48x2.0mm

Note: Exmar anti-seize paste should be used fo

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EXCELLENCE IN SERVICE

X & CAPTIVE SEAL PLUG

ESS STEEL
al and is designed to be screwed into a Metric
c Female Swivel thread then see Page C34 for

or assembly of Stainless Steel threads. N35

INGS 24 HOURS. N37
E C35
INGS 24 HOURS.

HIGH QUALITY PRODUCTS

METRIC TUBE FITTING P

Note: ALL Stainless Steel Tube Cutting Rings m
steel fitting bodies or the below special hardene
assembled with the special NC Ring pre-assem
NC Ring is pre-formed can it then be done up o

The threads ‘A’ are Metric DIN Light (L) or DIN

Cutting Ring Tool NC Ring Tool Thr
(Me
Part No. Part No.
M1
P-VK6L P-NCVK6L M1
P-VK8L P-NCVK8L M1
P-VK10L P-NCVK10L M1
P-VK12L P-NCVK12L M2
P-VK15L P-NCVK15L M2
P-VK18L P-NCVK18L M3
P-VK22L P-NCVK22L M3
P-VK28L P-NCVK28L M4
P-VK35L M5
P-VK42L

Cutting Ring Tool NC Ring Tool Thr
(Me
Part No. Part No.
M1
P-VK6S P-NCVK6S M1
P-VK8S P-NCVK8S M1
P-VK10S P-NCVK10S M2
P-VK12S P-NCVK12S M2
P-VK14S P-NCVK14S M2
P-VK16S P-NCVK16S M3
P-VK20S P-NCVK20S M3
P-VK25S P-NCVK25S M4
P-VK30S P-NCVK30S M5
P-VK38S

Note: Exmar anti-seize paste should be used fo

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EXCELLENCE IN SERVICE

PRE-ASSEMBLY TOOLS

must be pre-formed onto the tube using carbon
ed pre-assembly tools. NC Rings must be pre-
mbly studs only. Only once the Cutting Ring or
onto the stainless steel body final assembly.

Heavy (S).

read A Tube OD
etric L) (mm)

12x1.5 6
14x1.5 8
16x1.5 10
18x1.5 12
22x1.5 15
26x1.5 18
30x2.0 22
36x2.0 28
45x2.0 35
52x2.0 42

read A Tube OD
etric S) (mm)

14x1.5 6
16x1.5 8
18x1.5 10
20x1.5 12
22x1.5 14
24x1.5 16
30x2.0 20
36x2.0 25
42x2.0 30
52x2.0 38

or assembly of Stainless Steel threads. N36

INGS 24 HOURS. N38
E C36
INGS 24 HOURS.

HIGH QUALITY PRODUCTS

METRIC WELD

316 STAINLE

Note: Combine the below Welding Nipple with t
Tube Nut onto the Nipple before butt-welding
an alternative to the cutting ring when encount
in hydraulic systems. There is also an ‘O’ring f
Heavy (S) fittings only. After assembly they w
degree sealing cone.

Part No. Diameter A Wall
(mm) (mm)
S-SN8
S-SN10 8 2
S-SN12 10 2
S-SN16 12 2.5
S-SN20x3 16 3
S-SN20x4 20 3
S-SN25x4 20 4
S-SN30x4 25 4
S-SN30x5 30 4
S-SN30x6 30 5
S-SN38x4 30 6
S-SN38x5 38 4
S-SN38x6 38 5
S-SN38x7 38 6
38 7

Note: Exmar anti-seize paste should be used fo

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EXCELLENCE IN SERVICE

DING NIPPLE

ESS STEEL

the matching Tube Nut from Page C1. Slip the
the Nipple onto the Tube. These are ideal as
tering extra high pressure, pulsing or vibration
for extra safety. Recommended for Metric DIN
will screw onto any Metric Male thread with 24

Working Pressure
(BAR)

630
630
630
400
315
400
400
250
315
400
200
250
315
400

or assembly of Stainless Steel threads. N37

INGS 24 HOURS. N39
E C37
INGS 24 HOURS.

HIGH QUALITY PRODUCTS

WELDING STU

316 STAINLE

Note: Threads ‘A’ are Metric DIN Light (L) or DI
and Cutting Ring. End ‘B’ is designed to be wel

Part No. Thread A Dimen
(Metric L) (m
S-ASV6L
S-ASV8L M12x1.5 1
S-ASV10L M14x1.5 1
S-ASV12L M16x1.5 1
S-ASV15L M18x1.5 1
S-ASV18L M22x1.5 1
S-ASV22L M26x1.5 2
S-ASV28L M30x2.0 2
S-ASV35L M36x2.0 3
S-ASV42L M45x2.0 4
M52x2.0 4

Part No. Thread A Dimen
(Metric S) (m
S-ASV6S
S-ASV8S M14x1.5 1
S-ASV10S M16x1.5 1
S-ASV12S M18x1.5 1
S-ASV14S M20x1.5 1
S-ASV16S M22x1.5 1
S-ASV20S M24x1.5 2
S-ASV25S M30x1.5 2
S-ASV30S M36x2.0 3
S-ASV38S M42x2.0 3
M52x2.0 4

Note: Exmar anti-seize paste should be used fo

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EXCELLENCE IN SERVICE

UD COUPLING

ESS STEEL

IN Heavy (S) and come complete with Tube Nut
lded.

nsion B Tube OD
mm) (mm)

10 6
12 8
14 10
16 12
19 15
22 18
27 22
32 28
40 35
46 42

nsion B Tube OD
mm) (mm)

11 6
13 8
15 10
17 12
19 14
21 16
26 20
31 25
36 30
44 38

or assembly of Stainless Steel threads. N38

INGS 24 HOURS. N40
E C38
INGS 24 HOURS.

HIGH QUALITY PRODUCTS

STAINLESS STEEL ME

The EXMAR Stainless Steel Metric Tube Fittin
DIN 2353 is for use in the connection of tubing
welding of the tube. The couplings are now ava
of applications. These include chemical and pe
tic, boatbuilding and aircraft industries, offshore
lic systems and installations subject to highly c

Ring Type 1: Standard Two Edge Cuttin
the tube this ring is suitabl
fluids. It utilizes a proven c
decades.

Ring Type 2: New ‘NC’ Clamping Ring: S
deforming the inside and is
gases where a guaranteed
resistance is required. NC
pressure gas to 250 bar un
The pressure rating of the
as the standard two edge C

ASSEMBLY OF 316 STAIN

Stainless Steel threads are prone to picking up o
ommended that all threads receive a coating of
the chances of this happening.

EXMAR Anti-Seize Paste has been specifical
Steel Hose Fittings and Tube Fittings.

Part No. EXMAR Anti S
EXMAR Anti
ASP-120G
ASP-250G

Do not use force or cross thread the fitting
together by hand and only need spanners to

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EXCELLENCE IN SERVICE

ETRIC TUBE FITTINGS

ng manufactured to the international standard
for fluid transfer. There is no need for flaring or
ailable with two types of rings to suit a multitude
etrochemical plant and equipment, paper, plas-
e, measurement and control as well as hydrau-
corrosive conditions.

ng Ring: Physically cutting into the surface of
le for general purpose hydraulics or most
cutting edge design used internationally for

Swages the outside of the tube slightly
s suitable for all applications including some
d leak free connection and superior corrosion
Rings are Helium tight and approved for high
nder DVEW approval No. DE-4502 AT 0344.
NC Ring in hydraulic applications is the same
Cutting Ring.

NLESS STEEL FITTINGS

on each other (‘cold-welding’). It is strongly rec-
f Anti-Seize Paste before assemble to minimise

lly developed for use with their 316 Stainless

Description

Seize Paste - 120 gram bottle
i Seize Paste - 250 gram tin

gs at the start of assembly. The parts will fit
o complete the final tightening.

INGS 24 HOURS. N41
iINGS 24 HOURS.

HIGH QUALITY PRODUCTS

TUBE FITTING WORK
THREAD DI

Series Tube Dia Working Press
(mm) (BAR)
LL
4-12mm 100
L
L 6-18mm 315
22-42mm 160
S
S 6-14mm 630
S 16-30mm 400
315
38mm

Series øTube Metric Thread
LL
L 4 M8x1
6 M10x1
S 8 M12x1.5
6 M12x1.5
8 M14x1.5
10 M16x1.5
12 M18x1.5
15 M22x1.5
18 M26x1.5
22 M30x2
28 M36x2
35 M45x2
42 M52x2
6 M14x1.5
8 M16x1.5
10 M18x1.5
12 M20x1.5
14 M22x1.5
16 M24x1.5
20 M30x2
25 M36x2
30 M42x2
38 M52x2

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KING PRESSURES &
IMENSIONS

sure

d1 d2B11 d4+0.1 L3 L8+0.3

3 45 8 4

4.5 6 7.5 8 5.5

6 8 9.5 9 5.5

4 6 8.1 10 7

6 8 10.1 10 7

8 10 12.3 11 7

10 12 14.3 11 7

12 15 17.3 12 7

15 18 20.3 12 7.5

19 22 24.3 14 7.5

24 28 30.3 14 7.5

30 35 38 16 10.5

36 42 45 16 11

4 6 8.1 12 7

5 8 10.1 12 7

7 10 12.3 12 7.5

8 12 14.3 12 7.5

10 14 16.3 14 8

12 16 18.3 14 8.5

16 20 22.9 16 10.5

20 25 27.9 18 12

25 30 33 20 13.5

32 38 41 22 16

INGS 24 HOURS. N42
iIiNGS 24 HOURS.

HIGH QUALITY PRODUCTS

TECHNICAL IN

STANDARD TWO ED

AREAS OF APPLICATION
EXMAR Cutting ring fittings in accordance with
even ended tubes.
Three ranges of couplings (LL, L and S), in acc
range up to 630 bar.
The areas of application for stainless steel cu
petrochemical plant and equipment, through ph
aircraft industries, sluice applications, off-shore
corrosive hydraulic systems and installations.

On tightening the nut (1) the cutting ring (2) is p
stud (4) and into the tube (5).
The hardened cutting edge (6) cuts into the tub
of the cutting edge.
The design form of the cutting ring determine
interface results in the cutting ring being presse
support and relief to the cut-in zone under dyna
The mechanical and frictional principle of the c
connection.

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NFORMATION

DGE CUTTING RING

h EN ISO 8434-1 / DIN 2353 serve to connect
cordance with the DIN norm, cover a pressure
utting ring couplings extend from chemical and
harmaceutical, paper, plastic, shipbuilding and
e, measurement and control, as well as highly

pressed into the inner taper (3) of the coupling

be (5) and forms a circumferential bead in front

es the cut-in depth. A tapered nut/cutting ring
ed into the tube (7), thereby providing additional
amic load conditions.
cutting ring system guarantees a secure tube

INGS 24 HOURS. N43
iIiNGS 24 HOURS.

HIGH QUALITY PRODUCTS

TECHNICAL IN

STANDARD TWO EDGE

NORM
EXMAR Couplings are manufactured to respec
Couplings outside standard norms are produ
3861. All further dimensions conform to the re
are produced in accordance with DIN 3852 Par
deviate from the DIN standard, and are manufa

MATERIAL
EXMAR Couplings are manufactured from AISI

in hasteloy, titanium, and other high quality allo

available on request. Material test and control s

PRESSURE RANGE

Range Tube Nominal pres
PN 100 (bar)
LL: extra light 4-12 mm PN 315 (bar)
PN 160 (bar)
L: light 6-18 mm PN 630 (bar)
PN 400 (bar)
22-42 mm PN 315 (bar)

S: heavy 6-14 mm

16-30 mm

38 mm

The couplings are designed to guarantee a saf
By normal and undynamic loading and tempera
be regarded as the nominal pressure. By abno
pulsing, etc.) the use of “S” range couplings is r
secure mounting system is pre-requisite.

REDUCTION IN PRESSURE

Material 1.4571 allows a reduction in pressure

17458)

Temperature Reduction in pressu

- 60 °C to + 20 ° -

+ 50 °C 4,5 %

+ 100 °C 11,0 %

+ 200 °C 20,0 %

+ 300 °C 29,0 %

+ 400 °C 33,0 %

Attention: If different fitting and sealing ma
indicated for each material is applicable!

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EXCELLENCE IN SERVICE

NFORMATION

E CUTTING RING CONT.

ctive DIN standards.
uced with tube connections according to DIN
espective standards. Individual coupling studs
rt 1 and 2 as standard. Studs with NPT threads
actured to ANSI B1.20.1-1983.

316 ti material. Couplings can also be supplied
oys. Material certification to DIN specification is
service possible.

ssure
)
)
)
)
)
)
fety factor of 4 on the stated nominal pressure.
atures up to 120 °C the operating pressure can
ormal and highly dynamic conditions (vibration,
recommended. A strong, solid, stress free, and

as a function of temperature. (DIN 17440, DIN
ure

aterials are used, the lowest temperature as

INGS 24 HOURS. N44
vINGS 24 HOURS.

HIGH QUALITY PRODUCTS

ASSEMBLY IN

STANDARD TWO ED
a). For turning-angle-controlled assembly in
The pre-assembly of EXMAR couplings shoul
fixture.

1. Saw tube end square (a common tube
cutting fixture simplifies and ensures a
perfect end). Do not use a tube cutter.

2. Lightly deburr inner and outer edges.

3. Firmly clamp the pre-ssembly fixture, with
respective tube diameter, in a vise.

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EXCELLENCE IN SERVICE

NSTRUCTIONS

DGE CUTTING RING
n pre-assembly adaptor.
ld be carried out in a hardened pre-assembly

4. Lightly coat the taper and thread of the
fixture, also the cutting ring and nut thread,
with EXMAR grease.

5. Position nut and cutting ring on the tube
end.

6. Fully insert the tube end in the fixture until
firmly against the stop, and screw the nut as
far as possible by hand so that the cutting
ring lies firmly between the tube and nut.
Ensure that the tube end butts against the
fixture stop otherwise the cutting ring cannot
cut into the tube.

INGS 24 HOURS. N45
vIiNGS 24 HOURS.

HIGH QUALITY PRODUCTS

ASSEMBLY IN

STANDARD TWO EDGE

7. When using perfect raw material the tube
can be inserted in the fixture, up to the stop,
without force, otherwise check the tube end
for deformation or surface defect.

8. Tighten nut, with the respective spanner,
approx. 1 turn, a mark (felt pen or similar)
on the nut and tube simplifies control of
the turn (the tube should not turn during
tightening).

9. Remove the pre-assembled tube from
the fixture, and insert in the coupling. The
finished assembly is completed by a final
tightening of the nut by approx. 1/2 turn.

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NSTRUCTIONS

E CUTTING RING CONT.

10. To control the cutting ring cut-in, loosen
the nut. The bead (see the picture) in front
of the cutting edge should be visible. If not,
a further tightening is necessary.

11. The cutting ring can be turned on the
tube when the nut is disconnected. This is
irrelevant to the function of the coupling.
The reassembly of the coupling requires no
further force. Hold the coupling body fixed
using the respective spanner.

INGS 24 HOURS. N46
vIiNi GS 24 HOURS.

HIGH QUALITY PRODUCTS

ASSEMBLY IN

STANDARD TWO EDGE

b). Assembly in Coupling Body.
Direct assembly in a coupling body is carried out si
final assembly is completed in the same process. Th
1/2 turns so that the coupling is completely assemb
in a). “In Pre-Assembly Fixture”.
Caution: This form of assembly is not recommende

Note:
For the pre-assembly of couplings only use
hardened fixtures.
With use, even hardened fixtures are subject to
wear, therefore, periodically inspect the accuracy
and tolerance of the taper.
By wear and non-confirmity replace the fixture.

The assembly of a coupling can be eased by loosen
becomes excessive.
In the case of large diameter tubes the assembly ca
nut and retreating the contact surfaces with assemb
The high strength of AISI 316 ti material presents
carbon steel, and therefore results in a less heavy b
An special oxygen- compatible assembly grease is
used in oxygen based applications.

ASSEMBLY:
Minimum length for straight end of tube bends.
When bending tubes, at least twice the depth of the
the beginning of the radius.

Recommended Tubes:
For our stainless steel couplings we recommend th
heat treated to DIN 17456/17458, and tolerances
with certification according to DIN 10 204. A selecti
the table below.
Max. Hardness: HRB 90
We recommend the use of our reinforcing-rings with
tube diameter with respect to calculated pressure is
thickness specifications EN 10 305-1, Safety factor

Corrosion factor not considered. The calculated
pressures are based on the following parameters:

1% Yield point at:
20 °C = 265 N/mm²
50 °C = 240 N/mm²

100 °C = 220 N/mm² (DIN 17 440)

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EXCELLENCE IN SERVICE

NSTRUCTIONS

E CUTTING RING CONT.

imilarly to pre-assembly in a fixture, except that the
he marked nut is finally tightened approx. 1 1/4 to 1
bled. Control the cutting ring and bead as described
ed for Stainless Steel fittings.

ning the coupling nut each time the tightening torque
an be considerably eased by releasing the coupling
bly grease.
a considerably higher cutting ring resistance than
bead build up than is typical with carbon steel.
available on request for use with couplings to be

e nut should be allowed from the end of the tube to

he use of scale free cold drawn stainless steel tube,
to EN 10 305-1. Material AISI 316 ti or equivalent
ion of tube and wall thickness sizes is presented in

h the tube sizes indicated. The wall thickness and
s based on DIN 2413, condition 1, relative to wall
r: 1.5.

INGS 24 HOURS. N47
iIiNi GS 24 HOURS.

HIGH QUALITY PRODUCTS

TECHNICAL IN

NC CUTTIN

Areas of Application:
EXMAR NC-clamping ring fittings to even end
DIN 8434-1. In accordance with the DIN norm 2
range up to 630 bar.

The applications for the NC-clamping ring fitting
and equipment, pharmaceutical industry, Paper
applications, shipbuilding and off-shore industry
highly corrosive hydraulic systems and installat
Norm
NC-clamping ring fittings are manufactured in a
standard norms are manufactured with taper c
dimensions are in accordance with the standar
Studs are produced in accordance with DIN 38
threads according to ANSI B1.20.1-1983 are po
Material
NC-clamping ring fittings are made from Stainle
Other materials for example hasteloy, titanium
Material certificates in accordance with DIN sta
on request are special tests.

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EXCELLENCE IN SERVICE

NFORMATION

NG RINGS

ded tubes according 24° cutting ring couplings
2 ranges of fittings (S and L), cover a pressure

gs are the chemical and petrochemical plant
r and Plastic industry, Harbor- and sluice
y, measure and control applications and also
tions.

accordance with the DIN norm. Fittings without
connections according to DIN 3861. All further
rds.
852 Part 1 and 2 as standard. Studs with NPT
ossible.

ess steel AISI 316ti as standard.

m, and other high quality alloys are possible.
andards are available on request. Also available

INGS 24 HOURS. N48
xINGS 24 HOURS.

HIGH QUALITY PRODUCTS

TECHNICAL IN

NC CUTTING R

Pressure range:

Range Tube Nominal pressure
L: light 6-18mm PN 315 (bar)
PN 160 (bar)
22mm
PN 630 (bar)
S: heavy 6-14mm PN 400 (bar)
16-25mm

NC-clamping ring fittings are designed for a s
pressures. Under normal conditions and tempe
are the same than the nominal pressures.
Under highly dynamic conditions (vibration, p
stress free, solid mounting system is required.

Reduction in pressure:
Material 1.4571 allows a reduction in pressure

(DIN 17440, DIN 17458).

Temperature Reduction in
- 60 °C to + 20 °C ---
+ 50 °C 4,5 %
+ 100 °C 11,0 %
+ 200 °C 20,0 %
+ 300 °C 29,0 %
+ 400 °C 33,0 %

Attention: If different fitting and sealing materia
indicated for each material is applicable!

FOR MORE INFORMATION O
PLEASE CONSULT

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NFORMATION

RINGS CONT.

safety factor of 4 times on the stated nominal
eratures up to 120° C the operating pressures
pulsing, etc.) we recommend the “S“ range. A

as a function of temperature.
n pressure

als are used, the lowest temperature as

ON THE NC CUTTING RINGS
OUR SALES STAFF

INGS 24 HOURS. N49
xINGS 24 HOURS.

HIGH QUALITY PRODUCTS

ASSEMBLY IN

NC CUTTI

Assembly instructions:
The Exmar NC-fittings must be pre-assembled

by using the NC-assembly stud.

Assembly stud: 1. Pre-assembly
2 Sides 2. Final assembly

Tube recommendation:
The seamless precision tubes to DIN 17456/174
316 or similar. The tolerances are in accordan
not be more than Rockwell HRB 90 or Vicker
accordance with DIN 17458. The tubesurface s
is necessary.

Tube preparation:
Cut off the pipe by using special cut-off saw fixt

Pre-assemby:

The prepared tube, the nut and the NC-ring sh
only the frictioning areas of the ring and nut. N
of the assembling socket and hand-tighten the
against the stop in the socket.
Then fasten the nut with a spanner until a clear
carry out another 1/4 turn beyond this point.

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NSTRUCTIONS

ING RING

d

458 should be made out of Stainless steel AISI
nce with D4/T3. The surface hardness should
rs HV 185.The tubes must be heat treated in
should be free of any damages, careful handling

ture; deburr slightly and clean the pipe.
hould now be lubricated with Exmar grease but
Now press the tube into the pre-assembly part
e nut. Make sure that the tube is firmly pressed
r rise of the torque can be felt (appr. 1 turn) and

INGS 24 HOURS. N50
xIiNGS 24 HOURS.

HIGH QUALITY PRODUCTS

ASSEMBLY IN

NC CUTTING
Final assembly:
The pre-assembled tube is now mounted int
socket but the frictioning parts should be lubr
pre-assembly. Now hand-tighten the nut and a
spanner. Afterwards tighten the nut another 1⁄4 t

Note:
The final assembly is indicated by a rapid rise o
installation.
Installation into the tube fitting:
The final assembled pipe is after lubrication fed
the nut, fasten by 1⁄2 turn until a sudden rise of
Re-assembly’s:
After hand-tighten the nut, fasten by 1⁄4 turn unt

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NSTRUCTIONS

G RING CONT.
to the final assembly-part of the assembling
ricated in the same way as mentioned at the
after that fasten the nut appr. 1 1⁄2 turns with a
turn.

of the torque. Now the fitting is ready for

d into the taper of the fitting. After hand-tighten
the torque is indicated.
til a sudden rise of the torque is indicated.

INGS 24 HOURS. N51
xIiNi GS 24 HOURS.

TABLE OF C

STEEL ADAPTORS & HOSE TAILS

Section A HYDRAULIC ADAPTOR

Section B METRIC TUBE FITTING

Section C METRIC HYDRAULIC A

Section D HOSETAILS & FERRUL

STEELS HYDRAULIC TUBE – ST
Section E HONE BORE CYLINDE
Section F HARD CHROME BAR
Section G

ACCESSORIES TUBE & PIPE CLAMPS
Section H SWIVEL UNIONS – STE
Section I QUICK COUPLINGS – S
Section J VALVES – STEEL & STA
Section K

316 STAINLESS STEEL ADAPTERS & HOSE

Section L HYDRAULIC ADAPTOR

Section M HOSETAILS & FERRUL

Section N METRIC TUBE FITTING

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