Kasawari Project HSE E-booklet

Title: Kasawari Gas Development

Project

Subtitle: HSE Induction 8

Date: January 10, 2020

MHB Corporate Milestones

2

MHB Corporate Structure

3

Who We Are and What We Do

4

Contents 15 Competency / Tradesman Pass
16 New Worker Management Guideline
1 Project Background & Fabrication Area 17 Working At Height & Drop Object Prevention
2 HSE Policies 18 Slip, Trip and Fall
3 MMHE 10 Safety Rules 19 Housekeeping
4 ZeTo Rules 20 Emergency Preparedness & Response Plan
5 Project Top HSE Risk 21 Near Miss Reporting
6 Permit To Work / Daily Checklist 22 Occupational Health & Hygiene
7 JHA
8 Hazard Identification Tools (HIT) Card 23 Environment & SDG
9 KPI & Roles & Responsibility
24 Leadership Commitment
10 Personal Protective Equipment
11 Site Personnel Identification 25 UCUA
12 Barricade and Safety Signage
13 Tools / Equipment Inspection 26 Official Breaks
14 Exclusion / Restricted Zone 27 HSE Advisory Chit / HSE Offence Chit
28 Employee Grievance Mechanism

5

PROJECT BACKGROUND &
FABRICATION AREA

6

PROJECT BACKGROUND

Provision of Engineering, Procurement, Construction,
Installation & Commissioning (EPCIC) of Kasawari Gas
Development project

Kasawari Field is located in Block SK316 with a water depth of 108 m,
approximately 200 km offshore from PETRONAS LNG Complex (PLC)
in Bintulu, Sarawak.

Kasawari Development Project comprises the following facilities:

• Kasawari Central Processing Platform (CPP);
• Kasawari Wellhead Platform (WHP) with bridge link to Kasawari

CPP;
• Flare Structure (FS) with bridge link to Kasawari CPP;
• Export Pipeline (CPP to E11R-A);
• Telecommunication tie-in at existing NC3 CPP; and
• Existing platform modification and Host Tie-In at E11R-A.

A total of six (6) wells will be drilled to produce up to 900 MMSCFD
(Million Standard Cubic Feet per Day ) of gross gas.

7

FABRICATION AREA

Fabrication Area no. 4 Beam Coping Workshop
CPP Topside Fabrication Beam Coping Work
and Assembly
W29,30,31
Fabrication Area No. 5 GRE, HVAC, E&I, Pipe
CPP Jacket Fabricationand Support workshop
Assembly
Fab no. 6
Fabrication Area no. 5(Jan-20) Bridge Fabrication
WHP Jacket and Topsides and Assembly
Fabrication and Assembly
Blasting & Coating
Block M Workshop
PCSB Site Office Blasting & Coating for
Structures and Piping

W19,20,21 Centralized Piping Centralized Piping
Fabrication secondary, Workshop (Exotic) Workshop (CS)
tertiary structure Fabrication of Pipe Spools Fabrication of Pipe Spools

Mega Workshop MRF 1
Girder, Launch Cradle and Fabrication of Jacket
Living Quarters Fabrication
and Assembly.

8

HSE POLICIES

9

PETRONAS HSE Policy

10

PCSB HSE Policy

11

PCSB HSE Policy

12

PCSB STOP Work Policy

13

PCSB Well Integrity Policy

14

MMHE HSE Policy

15

MMHE STOP Work Policy

16

MMHE Drug, Alcohol & Smoking Policy

17

MMHE 10 SAFETY RULES

18

MMHE 10 Safety Rules

1 1 Permit To Work
28 2 Energy Isolation
3 Overriding of Safety Critical Equipment
5 9 4 Confined Space & Gas Test
3 10 5 Working at Height
6 Lifting Operation
46 7 PPE Usage
8 Drug, Alcohol & Smoking
7 9 Mobile Phone Usage

10 Driving Safety

19

ZeTO RULES

20

ZeToRules

Work with a valid work permit (PTW) required by the job
Verify energy isolation before starting work
Obtain authorisation before overriding or disabling safety critical equipment
Obtain authorisation before entering a confined space

Protect yourself against a fall when working at height

21

ZeToRules

Use the correct personal protective equipment (PPE) when handling hazardous
chemicals

Obtain authorisation before excavation or entering a trench

Do not position yourself under a suspended load

Do not smoke outside designated areas or bring potential ignition sources into process
areas without authorization
Do not use your mobile phone/walkie-talkie while driving, follow the speed limit and
use your seat belt

22

PROJECT TOP HSE RISK

23

Project Top HSE Risk

No. Top HSE Risk Incident Might Consequence
be Happen

Electrical 1 Electrical • Electrical shock

WAH & Hotwork 2 Hot Work • Fire & explosion
Scaffolding Lifting
Top 3 Lifting • Falling object
Confined HSE Risk • Crane toppled
Space 4 Manual • Fatality
Handling • Caught in • Serious
between
Injury

5 Confined • Suffocation
Space • Lack of oxygen

Manual 6 Working at • Falling of
Handling Height (WAH) • personnel
Falling object

24

PERMIT TO WORK / DAILY CHECKLIST

25

Permit To Work PTW No. Permit Type Color
PTW 01 Ballasting / De-ballasting Grey
✓ Attended required PTW PTW 02 Blasting, Hydro jetting Dark Blue
Training; PTW 03 Spray Painting Light Blue
PTW 04 Bunkering / Transferring of Oil / Slop Brown
1. Applicant PTW 05 Chemical Pickling / Flushing / Cleaning Purple
– Subcontractor PTW 06 Crane Lifted Work Platform Blueish Green
(Foreman & above) PTW 07 Dismantling of Pipelines andValves Yellow
2. Permit Issuer PTW 08 Diving Black
PTW 09 Entry Into ConfinedSpace Green
– MMHE PMT PTW 10 Heavy Lift Orange
Supervisor / TE PTW 11 Hot Work Red
3. Approver PTW 12 Radiography Pink
– PM/Asst.PM/Technical PTW 13 Pressure Testing Maroon
Executive PTW 14 Excavation Apple Green
4. Coordinator PTW 15 Scaffolding Beige
PTW 16 Commissioning Violet
– HSE Personnel
✓ Attend PTW 26

Coordination meeting

Permit To Work & Daily Checklist

3
4

JHA (JOB HAZARD ANALYSIS)

28

JHA

A job hazard analysis (JHA),
also called a job safety analysis (JSA),
is a technique to identify the dangers of specific
tasks in order to reduce the risk of injury to workers.

Why is a JHA important?
Once you know what the hazards are,
you can reduce or eliminate them before anyone gets hurt.

29

i OO MMHE JOB HAZARD ANALYSIS WORKSHEET S JHA Serial No KS / JHA/ G/ 0002
0
Revision As oer attachment
02 January 2020
PTW No
Date Page 1 of 3

PETRONAS Page

IT A S K : MARKING AND FLAME CUTTING

IAREA : KASAW ARI G AS DEVELOPMENT PROJECT FABRICATION , STORAGE AREA, TABLES & WORKSHOPS

IMMHE 110 Safety Rulies(Ti ck app li cable Safety Rul es and dis cuss the Safety RLiles)

O btain au:thor ization

befor e enteni ng confined
sp ace.Conduct testing of
W ork l'l ith a valid work I Verify energy is olati on □I □ □ □O btain au:thor is ation before
p ermit wh ere requi red overri ding ord isablingsafet{
@] befor e starting of work ont,cal equipment
Protect Yours elf against a
fall wh en wor king at hei ght

atmosph ere

Do not po siti on y ourse lf Wear the corr ect PPE as !lIDI l'Nl oorkdsrimnuggoskoerodr0naiL1lvotsionidhgeo.ltDhweohniloet □[ I OO MMHI JHA Serial No l<S/JHNW HP/JKT/0001
under suspen ded load
□ I required by th e job at all desi gnat ed smok in g areas H Revision 0
l imes JOB HAZARD ANALYSIS WORKSHEETS
ICl PTWNo As per attachment
Date 24 February 2020
[bl
□Low PETRONAS Page Page 2 of 13

Risk Catego ry : Medium [[::]] I ITASK: LIFTING & SHIFTING ACTIVITIES FOR LAUNCH LEG ROW 1A & 1B (SECTION 1-5)

PPE and Safety Equipment requiredfor the job : IAREA : KASAWARI GAS DEVELOPMENT PROJECT FABRICATION, STORAGE AREA, TABLES&. WORKSHOPS
I]] Hard Hat
I]] Hearing Prot ecti on I]] DI.ISi Mask PPE and Safety Equipment (ref er l" page) I MMHE 10 Safety Rules relevant with the task {ref er 1 " page)
g Safety Shoes jJ FLIIIBody Harness
□]J Eye prot ection I]]Fire Extinguisher I I I5 IPotential Control Measures I I IActionBy ActionBy
I]] Hand Glo ves Resp irator Mask b1]Breathing Appa ratus IR.ecovery measures
:' Description Ta•k / Step Potential Ha:z.,nl Con;equences

b1]Face Shield SI C overa ll

JHAT eam Comp osrtion 1 Prepam tio:n to Mi:scommunicati •· Operation To ensure all rerated . Engineering ,. Any amelldment of ■ Engineeling
::t:l 1porf orm lifting Construction procedure to be ■ Construction
on Delayed . docu ment is approved prior communicated with
:a.Work Procedure lifllirng . Team Bngjneering,approved Tea m
Parrroarcnegdeumreeantnadrleifteinsgtablished Rigging and recorded in the • RiggingTeam
lb. Personnel . Operation Team lifting1 proce dure. ■ HSETeam
Delayed . arid approved l)<ior to JHA
l n compel meeting ·• HSE T eam • W orl< to behol<J and ■ Construction
ernf PTW shall lbe applied before ,only canIle resumed Team
personnel liflirng oporalioo {for specific ·• Construction after instruction from
operation) Rigging Supervisor • RiggingTeam
Team
. Rigging
Toolbox briefingto be Team
conducted prior to \'I/Ork by
reference from JHA & HIT
Gard.
Co tenl Riggers,
Signa[man andCrane

. Operator cari perform the
task.
Wear appropriate PPE
including high impa<t gloves
(rigging team).

UM\J M H B Malaysia Marine and Heavy Engineenng Holdings Berhad

HAZARD IDENTIFICATION TOOLS (HIT)
CARD

31

HIT Card

• HIT Card session to be
conducted by WORK
supervisor after HSE
Toolbox meeting, 5 – 10
minutes daily prior to each
shift.

• Topics included work
related hazards, control
measures, near misses or
new equipment or
machinery.

32

HIT Card

33

Daily TBT Talk, HIT Card Briefing & Weekly Safety Talk start at 7.50 am

34

HSE KPI, ROLE & RESPONSIBILITY

35

Key Performance Index (KPI)

No. HSE Leading KPI Base Target KPI Set Limit
1 Project HSE Plan Implementation
2 Management HSE Walkabout 100% HSE Lagging KPI Min Business Stretch
3 UCUA : Manhours 100%
4 First Line Assurance 1 visit/ month Fatality Accident Rate (FAR) 00 0
5 Tier-1 PTW Verification Audit 1:250 Lost Time Injury Freq (LTIF)
6 Near Miss Reporting Awareness Total Record Case Freq (TRCF) 0.06 (1) 0
7 Touch The Heart (TTH) Weekly Major Fire
8 Regulatory Compliance Review Major LOPC / Spill 0.2 (3) 0.13 (2)
1:5 Total Manhours (Mil.) 00 0
9 LeAD Assessment
100% key person trained 00 0

80% workforce Projected for 15.47M

Yearly

+ value (>1 replication of
best practice / success

story)

36

ROLES & RESPONSIBILITY

□ Attend the trainings as required. (CIDB Course, MMHE Safety Induction, Kasawari Project HSE Induction etc.).
□ Wear all provided & suitable PPE and maintain in good working condition.
□ Participate in Daily Toolbox Talk , Weekly Safety Talk and HSE Program.
□ Obey all HSE Rules. (ZeTo Rules, 10 Safety Rules, Signage, Barriers, etc.).
□ STOP WORK if you witness any Unsafe Act and Unsafe Condition. Recognize Positive Observation
□ Report any Incident and Near Miss to your Supervisor and/or HSE personnel immediately.
□ Inspect all working tools and machines before start of work. Remove all defective equipment from work site.
□ Ensure PTW is applied and JHA is approved for work that requires PTW and JHA. JHA is conducted for non-routine,

high risk operation or when there are changes in existing work procedures. This shall be prepared by person in
charge of the job.
□ Conduct briefing and understand Hazard Identification and Action require (HIT Card) during morning Daily
Toolbox Talk.
□ Maintain Good Housekeeping standards at the work site and subcontractor cabin area.
□ Undergo Drug & Alcohol test as per MMHE Procedure.

37

PERSONNEL PROTECTIVE EQUIPMENT

38

Personal Protective Equipment

► Basic PPE (MANDATORY)

• Safety Helmet with Chin Strap

White Color Client / MMHE Workers / Subcont
Foreman & Above

Yellow Color Sub-contractor

Blue Sticker New Comer

Red Color Safety Promoter

• Safety Glasses (Clear) 1. Ear Plugs / Muffs*
• Safety Shoes/Boots 2. Dust Mask – N95
• Coverall 3. Respirator
4. Hand Gloves
► Additional PPE

1. Face Shield

► Specific PPE** 2. Full Body Harness

* Mandatory in workshop 46
** Refer PPE Matrix

Personal Protective Equipment

Ensure :
• Correct PPE selection for the job
• Know how to use the PPE
• Know how to store & maintain the

cleanliness

4
7

Personal Protective Equipment

Sample use of specific PPE
(Ear Plug/Dust Mask/Face
Shield) for Grinder / Cutter

41

Personal Protective Equipment Polycarbonate

Face Shield Welding Shade
High Impact Shield High Impact for Inner Layer

42

Personal Protective Equipment

LIFE JACKET / WORK VEST

43

PERSONNEL IDENTIFICATION

44

Site Personnel Identification

45

BARRICADE AND SAFETY SIGNAGE

46

12 Barricade and Safety Signage

Shall provide ADEQUATE barricades, covers, guardrails,
signal flag persons or warning devices at work area.

Warning signs or barriers adjacent to public roads shall be
strictly adhered to.

All safety or warning signages shall be display in DUAL
language complete with CONTACT details.

DISCIPLINARY ACTION WILL BE TAKEN FOR NOT FOLLOWING THE

INSTRUCTION 54

Barricade and Safety Signage

STRICTLY NO ENTRY CAUTION! HARD BARRICADE

• LIFTING ACTIVITY • STORAGE AREA • OPENING
• SCAFFOLDING ACTIVITY • SLIP AND HIT HAZARD • SLIP AND HIT HAZARD
• HYDROTEST ACTIVITY • HAZARDOUS AREA

48

TOOLS / EQUIPMENT INSPECTION

49

Tools / Equipment Inspection

All machinery, tools & equipment, facilities whether purchased or rented
SHALL be in a SAFE condition, operated by COMPETENT operators.

All electrical CABLE & PLUG shall be INDUSTRIAL type.

Appropriate PPE WORN at all time when using any tools or equipment.

All tools periodically INSPECTED and TAGGED.

LOOSE hand tools and material equipped with LANYARD or secured in
CONTAINER/BAG to prevent potential of falling from height.
NO HOMEMADE tools at work site unless ENGINEERED DESIGN by MMHE
Engineering Department.

50