Kasawari HSE Induction E-booklet

Title: Kasawari Gas Development

Project

Subtitle: HSE Induction 1

Date: January 10, 2020

MHB Corporate Milestones

2

MHB Corporate Structure

3

Who We Are and What We Do

4

PROJECT BACKGROUND &
FABRICATION AREA

6

PROJECT BACKGROUND

Provision of Engineering, Procurement, Construction,
Installation & Commissioning (EPCIC) of Kasawari Gas
Development project

Kasawari Field is located in Block SK316 with a water depth of 108 m,
approximately 200 km offshore from PETRONAS LNG Complex (PLC)
in Bintulu, Sarawak.

Kasawari Development Project comprises the following facilities:

• Kasawari Central Processing Platform (CPP);
• Kasawari Wellhead Platform (WHP) with bridge link to Kasawari

CPP;
• Flare Structure (FS) with bridge link to Kasawari CPP;
• Export Pipeline (CPP to E11R-A);
• Telecommunication tie-in at existing NC3 CPP; and
• Existing platform modification and Host Tie-In at E11R-A.

A total of six (6) wells will be drilled to produce up to 900 MMSCFD
(Million Standard Cubic Feet per Day ) of gross gas.

7

FABRICATION AREA

Fabrication Area no. 4 Beam Coping Workshop
CPP Topside Fabrication Beam Coping Work
and Assembly
W29,30,31
Fabrication Area No. 5 GRE, HVAC, E&I, Pipe
CPP Jacket Fabrication and Support workshop
Assembly
Fab no. 6
Fabrication Area no. 5 (Jan-20) Bridge Fabrication
WHP Jacket and Topsides and Assembly
Fabrication and Assembly
Blasting & Coating
Block M Workshop
PCSB Site Office Blasting & Coating for
Structures and Piping

W19,20,21 Centralized Piping Centralized Piping
Fabrication secondary, Workshop (Exotic) Workshop (CS)
tertiary structure Fabrication of Pipe Spools Fabrication of Pipe Spools

Mega Workshop MRF 1
Girder, Launch Cradle and Fabrication of Jacket
Living Quarters Fabrication
and Assembly.

8

HSE POLICIES

9

PETRONAS HSE Policy

10

PCSB HSE Policy

11

PCSB HSE Policy

12

PCSB STOP Work Policy

13

PCSB Well Integrity Policy

14

MMHE HSE Policy

15

MMHE STOP Work Policy

16

MMHE Drug, Alcohol & Smoking Policy

17

MMHE 10 SAFETY RULES

18

MMHE 10 Safety Rules

1 1 Permit To Work
28 2 Energy Isolation
3 Overriding of Safety Critical Equipment
5 9 4 Confined Space & Gas Test
3 10 5 Working at Height
6 Lifting Operation
46 7 PPE Usage
8 Drug, Alcohol & Smoking
7 9 Mobile Phone Usage
10 Driving Safety

19

ZeTO RULES

20

ZeTo Rules

Work with a valid work permit (PTW) required by the job

Verify energy isolation before starting work

Obtain authorisation before overriding or disabling safety critical equipment

Obtain authorisation before entering a confined space

Protect yourself against a fall when working at height

21

ZeTo Rules

Use the correct personal protective equipment (PPE) when handling hazardous
chemicals

Obtain authorisation before excavation or entering a trench

Do not position yourself under a suspended load

Do not smoke outside designated areas or bring potential ignition sources into process
areas without authorization

Do not use your mobile phone/walkie-talkie while driving, follow the speed limit and

use your seat belt

22

PROJECT TOP HSE RISK

23

Project Top HSE Risk

No. Top HSE Risk Incident Might Consequence
be Happen

Electrical 1 Electrical • Electrical shock

WAH & Hotwork 2 Hot Work • Fire & explosion
Scaffolding Lifting
Confined Top 3 Lifting • Falling object
HSE Risk • Crane toppled
Space 4 Manual • Fatality
Handling • Caught in • Serious
between
Injury

5 Confined • Suffocation
Space • Lack of oxygen

Manual 6 Working at • Falling of
Handling Height (WAH) • personnel
Falling object

24

PERMIT TO WORK / DAILY CHECKLIST

25

Permit To Work PTW No. Permit Type Color
PTW 01 Ballasting / De-ballasting Grey
 Attended required PTW PTW 02 Blasting, Hydro jetting Dark Blue
Training; PTW 03 Spray Painting Light Blue
PTW 04 Bunkering / Transferring of Oil / Slop Brown
1. Applicant PTW 05 Chemical Pickling / Flushing / Cleaning Purple
– Subcontractor PTW 06 Crane Lifted Work Platform Blueish Green
PTW 07 Dismantling of Pipelines and Valves Yellow
(Foreman & above) PTW 08 Diving Black
2. Permit Issuer PTW 09 Entry Into Confined Space Green
PTW 10 Heavy Lift Orange
– MMHE PMT PTW 11 Hot Work Red
Supervisor / TE PTW 12 Radiography Pink
3. Approver PTW 13 Pressure Testing Maroon
PTW 14 Excavation Apple Green
– PM/Asst.PM/Technical PTW 15 Scaffolding Beige
Executive PTW 16 Commissioning Violet
4. Coordinator
26
– HSE Personnel
 Attend PTW

Coordination meeting

Permit To Work & Daily Checklist

27

JHA (JOB HAZARD ANALYSIS)

28

JHA

A job hazard analysis (JHA),
also called a job safety analysis (JSA),
is a technique to identify the dangers of specific
tasks in order to reduce the risk of injury to workers.

Why is a JHA important?
Once you know what the hazards are,
you can reduce or eliminate them before anyone gets hurt.

29

30

HAZARD IDENTIFICATION TOOLS (HIT)
CARD

31

HIT Card

• HIT Card session to be
conducted by WORK
supervisor after HSE
Toolbox meeting, 5 – 10
minutes daily prior to each
shift.

• Topics included work
related hazards, control
measures, near misses or
new equipment or
machinery.

32

HIT Card

33

Daily TBT Talk, HIT Card Briefing & Weekly Safety Talk start at 7.50 am

34

HSE KPI, ROLE & RESPONSIBILITY

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Key Performance Index (KPI)

No. HSE Leading KPI Base Target KPI Set Limit
1 Project HSE Plan Implementation
2 Management HSE Walkabout 100% HSE Lagging KPI Min Business Stretch
3 UCUA : Manhours 100%
4 First Line Assurance 1 visit/ month Fatality Accident Rate (FAR) 00 0
5 Tier-1 PTW Verification Audit 1:250 Lost Time Injury Freq (LTIF)
6 Near Miss Reporting Awareness Total Record Case Freq (TRCF) 0.06 (1) 0
7 Touch The Heart (TTH) Weekly Major Fire
8 Regulatory Compliance Review Major LOPC / Spill 0.2 (3) 0.13 (2)
1:5 Total Manhours (Mil.) 00 0
9 LeAD Assessment
100% key person trained 00 0

80% workforce Projected for 15.47M

Yearly

+ value (>1 replication of
best practice / success

story)

36

ROLES & RESPONSIBILITY

 Attend the trainings as required. (CIDB Course, MMHE Safety Induction, Kasawari Project HSE Induction etc.).
 Wear all provided & suitable PPE and maintain in good working condition.
 Participate in Daily Toolbox Talk , Weekly Safety Talk and HSE Program.
 Obey all HSE Rules. (ZeTo Rules, 10 Safety Rules, Signage, Barriers, etc.).
 STOP WORK if you witness any Unsafe Act and Unsafe Condition. Recognize Positive Observation
 Report any Incident and Near Miss to your Supervisor and/or HSE personnel immediately.
 Inspect all working tools and machines before start of work. Remove all defective equipment from work site.
 Ensure PTW is applied and JHA is approved for work that requires PTW and JHA. JHA is conducted for non-routine,

high risk operation or when there are changes in existing work procedures. This shall be prepared by person in
charge of the job.
 Conduct briefing and understand Hazard Identification and Action require (HIT Card) during morning Daily
Toolbox Talk.
 Maintain Good Housekeeping standards at the work site and subcontractor cabin area.
 Undergo Drug & Alcohol test as per MMHE Procedure.

37

PERSONNEL PROTECTIVE EQUIPMENT

38

Personal Protective Equipment

 Basic PPE (MANDATORY)

• Safety Helmet with Chin Strap

White Color Client / MMHE Workers / Subcont
Foreman & Above

Yellow Color Sub-contractor

Blue Sticker New Comer

Red Color Safety Promoter

• Safety Glasses (Clear) 1. Ear Plugs / Muffs*
• Safety Shoes/Boots 2. Dust Mask – N95
• Coverall 3. Respirator
4. Hand Gloves
 Additional PPE

1. Face Shield

 Specific PPE** 2. Full Body Harness

* Mandatory in workshop 39
** Refer PPE Matrix

Personal Protective Equipment

Ensure :
• Correct PPE selection for the job
• Know how to use the PPE
• Know how to store & maintain the

cleanliness

40

Personal Protective Equipment

Sample use of specific PPE
(Ear Plug/Dust Mask/Face
Shield) for Grinder / Cutter

41

Personal Protective Equipment Polycarbonate

Face Shield Welding Shade
High Impact Shield High Impact for Inner Layer

42

Personal Protective Equipment

LIFE JACKET / WORK VEST

43

PERSONNEL IDENTIFICATION

44

Site Personnel Identification

45

BARRICADE AND SAFETY SIGNAGE

46

12 Barricade and Safety Signage

Shall provide ADEQUATE barricades, covers, guardrails,
signal flag persons or warning devices at work area.

Warning signs or barriers adjacent to public roads shall be
strictly adhered to.

All safety or warning signages shall be display in DUAL
language complete with CONTACT details.

DISCIPLINARY ACTION WILL BE TAKEN FOR NOT FOLLOWING THE

INSTRUCTION 47

Barricade and Safety Signage

STRICTLY NO ENTRY CAUTION! HARD BARRICADE

• LIFTING ACTIVITY • STORAGE AREA • OPENING
• SCAFFOLDING ACTIVITY • SLIP AND HIT HAZARD • SLIP AND HIT HAZARD
• HYDROTEST ACTIVITY • HAZARDOUS AREA

48

TOOLS / EQUIPMENT INSPECTION

49

Tools / Equipment Inspection

All machinery, tools & equipment, facilities whether purchased or rented
SHALL be in a SAFE condition, operated by COMPETENT operators.

All electrical CABLE & PLUG shall be INDUSTRIAL type.

Appropriate PPE WORN at all time when using any tools or equipment.

All tools periodically INSPECTED and TAGGED.

LOOSE hand tools and material equipped with LANYARD or secured in
CONTAINER/BAG to prevent potential of falling from height.
NO HOMEMADE tools at work site unless ENGINEERED DESIGN by MMHE
Engineering Department.

50

Tools / Equipment Inspection

EQUIPMENT INDICATION VALIDITY ISSUED BY
Red tag with expired One (1) month Tools Center
Gas equipment – gas hoses, cutting and heating torch, Three (3) month Tools Center
gas cutting machines, gas regulators. date stamped Six (6) month Tools Center
Six (6) month
Electrical tools - welding cables, welding holders, grinding Colour Coding Tag Three (3) month FAS
machines, hand drill machines. Six (6) month Tools Center
Lifting gears – web sling, chain Colour Coding Tag
and lever block, clamp and jack. Six (6) month FAS
Colour Coding Six (3) month
Lifting gears – Wire sling and shackle One (1) month Tools Center
Tools Center
Hydrojet Machine Colour Coding Tag
Equipment – welding machine, electrode oven, air QHSE
compressor, generator set, Feeder Pillar, Portable White laminated 51
Distribution Box (DB) and Junction Box. equipment pass / Sticker

Heavy Movement Machinery- mobile and crawler crane White laminated
equipment pass / Sticker
Heavy Movement Machinery- forklift
White laminated
Fire extinguisher equipment pass / Sticker

White laminated
equipment pass / Sticker