wiring diagram-new

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DVPPS01
DVPPS02

1

This instruction will be helpful in the installation, electronic speci
DVPPS02.

This is an OPEN TYPE DVPPS series. The DVPPS series sh
electric shock risk and vibration. Also, it is equipped with protect
so as to avoid the hazard to users and the damage to the DVPP

Never connect the AC main circuit power supply to any of the ou
prior to power up. To avoid any electromagnetic noise, make su

2 In
2.1 Model Explanation
Thank you for choosing DELTA DVP series. DVPPS series is a pow
24VDC and 1A current for output power. 2. PS02 provides 24VDC an
series. DVPPS series is separated from the PLC MPU for better spac

PS01
Nameplate Explanation

Model MODEL : DVPPS01
Input Power Supply Spec. INPUT : 100~240VAC 50 / 60Hz
OUTPUT : 24Vdc 1.0A
Output Module Spec.
PS01 0T4360001
Barcode and Serial Number

Model Name

Series name
Power module

Output current

2.2 Product Profile and Outline
PS01

2

DVPPS01

5

3 90 36.5 1 60 4
6 3
13.3
3

Unit: mm

1 Power LED
2 Output/input terminal (fixed terminal)
3 DIN rail clip
4 DIN rail track (35mm)
5 I/O terminal label
6 Nameplate

POWER OUTPUT MODULE

Warning

ification, function specification and troubleshooting of the DVPPS01 and

hould be kept in an enclosure away from airborne dust, high humidity,
tive methods such as some special tools or keys to open the enclosure,
PS series.
utput terminals, as it will damage the DVPPS series. Check all the wiring
ure the DVPPS series is properly grounded .

ntroduction

wer module with 2 types that sorted by output circuit. 1. PS01 provides
nd 2A current for output power. DVPPS series is only used for Delta DVP
ce utilization and easier installation.

PS02

Model MODEL : DVPPS02
Input Power Supply Spec. INPUT : 100~240VAC 50 / 60Hz
OUTPUT : 24Vdc 2.0A
Output Module Spec.
PS02 0T4370001
Barcode and Serial Number

Serial Number

Production number

Production weeks
Production year (2004)
Production factory

Version
Production model

PS02

7 55 13.3 60

5100 DVPPS02 2
3 90 3
4

3 32.5 1 6 3

7

Unit: mm

1 Power LED
2 Output/input terminal (fixed terminal)
3 DIN rail clip
4 DIN rail track (35mm)
5 I/O terminal label
6 Nameplate
7 Mounting holes

3 Function/Ele

Model DVPPS0
Item 100~240 VAC (-15%~+1
Power Input 24VDC (±3%), output c
Output Power
Ripple & Noise Under 100mVp-p Typic
Efficiency
Over Load / Short Circuit Protection The diameter of groundi
(All PLC
Grounding
Operation: 0℃~
Operation/Storage Environment Stora

Agency Approvals Underwriters La
European Community
Weight (g)
158

4 Installa

4.1 Mounting Arrangements and Wiring

■ DIN Rail Installation
The DVPPS can be secured to a cabinet by using the DIN rail tha
high with a depth of 7.5mm. When mounting the DVPPS on the D
sure to use the end bracket to stop any side-to-side motion of th
thus to reduce the chance of the wires being pulled loose. On the
the DVPPS is a small retaining clip. To secure the DVPPS to th
place it onto the rail and gently push up on the clip. To remove it,
on the retaining clip and gently pull the DVPPS away from the
Please see the figure on the right:

■ Direct mounting: Tighten M4 screws into direct mount hole.

■ Wiring To suit M3.5 screw terminals Notes:
1. Please use O-type or Y-type
Below 6.2 as shown on the left. Tighte
2. Please avoid tiny metal ma
Below 6.2 wire, remove the affix that p
3. Use Copper Conductors On

4.2 Wiring Notes

■ Environment
1. DO NOT store the DVPPS01/PS02 in a dusty, smoky, or corros
2. DO NOT store the DVPPS01/PS02 in an environment with high
3. DO NOT install PLC on a shelf or on an unstable surface.

■ Power Input Wiring
Power input of DVPPS01/PS02 is AC input; following items shoul

1. Connect the AC input (100VAC ~ 240VAC) to terminals L a
permanently damage the DVPPS01/PS02.

2. Please use wires of 1.6mm and above for the grounding.
3. If the power-cut time is less than 10ms, the DVPPS01/PS0

DVPPS01/PS02 will stop operating and all the outputs will be O

5T
☼ Power indicator, Running and Test

The “POWER” LED at the front of DVPPS01/PS02 will be lit (in g
power supply is not enough or short circuit. Please check your po

6 Trou

Judge the errors by the indicators on the front panel. When errors oc

☼ 「POWER」LED

The “POWER” LED at the front of the MPU will be lit (in green) if
please check if power supply is normal. If the indicator is not on w
an indication that the PLC is malfunction. Please have this machin

ectrical Specification

01 DVPPS02

10%), 50 / 60 Hz 100~240 VAC (-15%~+10%), 50 / 60 Hz

current: 1A max. 24VDC (±3%), output current: 2A max.

cal at full load Under 240mVp-p Typical at full load

78%~87% Typical at full load

Auto Recovery

ing wire cannot be smaller than the wire diameter of terminals L and N
units should be grounded directly to the ground pole).

~55℃ (Temperature), 50~95% (Humidity), Pollution degree 2;
age: -25℃~70℃ (Temperature), 5~95% (Humidity)

aboratories, Inc.: UL508 Listed (Industrial Control Equipment)
y EMC Directive 89/336/EEC and Low Voltage Directive 73/23/EEC

250

ation and Wiring

at is 35mm For heat dissipation. Make sure to
DIN rail, be provide a minimum clearance of
he DVPPS, 50mm between the unit and all
e bottom of sides of the cabinet. (as shown
he DIN rail, below)
, pull down
e DIN rail. > 50mm > 50mm

DVP MPU
> 50mm

> 50mm

e terminals for I/O wiring terminals. The specification for the terminals is
en PLC terminal screws to a torque of 5~8 kg-cm (4.3~6.9 in-lbs).
aterial enter DVPPS01/PS02 when screwing and wiring. After finishing
pasted on the heat sink for heat dissipation.
nly, 60℃.

sive atmosphere.
h temperature or high humidity.

ld be noticed:
and N. Any AC110V or AC220V connected to the +24V terminal will

02 still operates unaffectedly. If the power-cut time is too long, the
Off.
Trial Run

green) if the power is on. If the indicator is not ON, it indicates that the
ower wiring.
ubleshooting
ccurred on DVPPS01/PS02, please check:

the power is on. If the indicator is not on when the MPU is powered up,
when the MPU is powered up and with the input power being normal, it is

ne replaced or have it repaired at a dealer near you.

1.1 Interface Relays - pluggable

C12-A2x

2 pole | changeover contact | faston

Main circuit AgNi + 0.2 µ Au for C12-A21 fig. 1. Wiring diagram
Available contact materials AgNi + 5 µ Au for C12-A22
10 mA / 10 V for C12-A21 Gap: 31 97 4
Recommended minimum contact load 5 mA / 5 V for C12-A22
5 A / 250 V AC-1 0.5 mm 12 14 22 24 A1(+)
Maximum contact load AC 5 A / 30 V DC-1
Maximum contact load DC 5A
Rated current 15 A, 20 ms
Inrush current 1200 VA
AC load fig. 3.
DC load ≥ 10 000 000
Mechanical endurance (cycles) ≥ 100 000
Electrical endurance at rated load AC-1 (cycles)

Control circuit see table product references 11 21 A2
Nominal voltage
Operating voltage range 0.8 UN … 1.1 UN 28 5
Pick-up voltage ≤ 0.8 UN
Release voltage ≥ 0.1 UN fig. 2. AC voltage endurance
Power consumption AC / DC 1.1 VA / 0.7 W

Coil table mA V DC Ω mA switching cycles x 10610
54
V AC Ω 71 12 224 32 AC-1
12 82 13.5 1
24 290 5.5
48 1 206 45 24 742
115 7 290
230 28 874 23 48 3 400

9.5 110 19 923

4.7

Insulation 0.1 400 800 1200
Test voltage open contact VA
Test voltage contact / contact
Test voltage contact / coil 1 kV / 1 min fig. 3. DC load limit curve
Pollution degree 3 kV / 1 min
Overvoltage category 5 kV / 1 min 10
Insulation resistance at 500 V 3 DC-1
III
≥ 1 GΩ

General data 1
Ambient temperature storage (no ice)
Ambient temperature operation -40 … 80 °C Amps.
Pick-up time / bounce time -40 … 70 °C
Release time / bounce time 10 ms / ≤ 1 ms 0.1
Maximum switching frequency at rated load 5 ms / ≤ 3 ms Volt 50 100 150 200 220
Dimension 1200 / h
Weight fig. 4. fig. 4. Dimension (mm)
Housing material 21 g
PA / PC

Product references Type (x refers to 12 24 48 110 115 230 35.4 71 28.8
contact material) 20 82
Description C12-A2x/AC…V ✓✓✓ ✓✓ 93
✓✓✓ ✓✓
AC 50 Hz C12-A2xX/AC…V ✓✓✓ ✓✓ 45
LED
RC Suppressor C12-A2xR/AC…V 12.5

DC C12-A2x/DC…V ✓✓✓ ✓ 2.5
LED C12-A2xX/DC…V ✓✓✓ ✓ FASTON .098
LED & Polarity & Free wheeling diode C12-A2xFX/DC…V ✓✓✓ ✓

AC / DC bridge recifier & LED C12-A2xBX/UC…V ✓✓ Technical approvals, conformities

AC relays also available as 60 Hz. Other voltages on request. Please contact [email protected]. Standards IEC/EN 61810; IEC/EN 60947
«…» List coil voltage to complete product references

Accessories S12, S12-P, S12-PI Approvals C12-A21 only
Socket


20 | WoR 2.1

1 Relays & Contactors

Relays

General Information

Product range Basic identification principle (type designation code electromechanical relays)
ComatReleco offers a wide range of relay types and
versions and associated sockets and accessories. 12 345678 9 10

Relays C2, C3, C4, C5, R4 C n(n) - T 1 0 z () X - /...V RF-nnnn
35 x 35 mm round plug-in relay, 8- or 11-­terminals
multipole connectors with 2 or 3 contacts up to 10 A and 1. Relay application 7. () Special requirements
different contact types and contact materials. C = Industrial relays H = Orange button. No lockable function
Standard relay 35 x 35 mm with flat blade connectors R = Railway relays
with up to 4 contacts and up to 16 A with 4 contacts. N = Black button. No function

Relays C7, C9, R7, R9 2. Product family PT = PCB pins, 3.5mm grid,
22.5 mm series with up to 4 contacts and up to 10 A n(n) = Basic type refers to the product line transparent cover
with 1 or 2 contacts. PTL = PCB pins, 5mm grid,
transparent cover
Interface Relays, C10, C12, C16, C18, R10, R12
Overall width 13 mm with up to 2 electromechanical 3. Relay type 8. Relay with LED
contacts, or fully electronic switches. A = Standard (general-purpose) contact X = relays with LED
G = Refers to a NO contact
Special relays, remanence relays N = Sensitive drive 800 mW coil power
While "normal" relays are monostable, i.e. they return S = Sensitive drive with 250 mW exciter input 9. Nominal coil voltage specification
to the idle state when the excitation is switched off, R = Code for remanence relays, drive-specific ID
remanence relays are bistable, i.e. the current switching T = Twin contact for signal and control circuit AC...V = AC 50/60 HZ,
state is retained irrespective of the excitation. Relays of X = Relay high power, double make contact.
this type are available in different versions. W = With tungsten contact for maximum voltage 6 - 250 (400) V
switch-on currents
Solid State Relay SSR Z = Solid State AC...V 60 Hz = AC 60 Hz, 120, 240 V
Solid State Relays are suitabe to either switch AC or E = Sensitive drive with 500 mW coil power
DC loads up to 6 A. For AC relays a distinction is made H = Single-point contact + twin contact load DC...V = DC, voltage 5 - 220 V
between synchronously (zero crossing) and asynchro- to signal current circuit for switching
nously switching versions. For switching transformer state feed back. Mixed contact configuration UC...V = AC/DC
loads we recommended using asynchronously switching M = Relay with highly effective neodymium blow
semiconductor switches. For incandescent lamp loads magnet for fast quenching of the arc. 10. Ref. nnnn
etc. synchronously switching switches are ideal for This relay is particularly suitable for high Relays with a reference number are versions
avoiding high switch-on currents. DC loads. with special (e.g. customised) features. These
B = Single C.O. contact with two pins per features may relate to special test criteria,
Accessories connection tolerances or other properties.
Suitable sockets are available for the different relay
series for DIN rail mounting or panel mounting. In Availability of such relays may be limited to
addition, retaining clips are available for the relays, certain customers or applications.
some of which are included in the scope of supply.
Suitable bridges for cost-saving wiring in series are 4. Number of contacts
also available. 1-4 = Number of contacts

5. Definition of contact material / SSR type
This code may differ depending on type.
Examples:

0 = In the standard range stands for AgNi
1-9 = See contact material for each type
N = NPN negative common (DC)
P = PNP positive common (DC)
I = Instantaneous, random-on (AC)
Z = Zero-crossing synchronised (AC)

6. Describes the options
D = Integrated free-wheeling diode
F = Integrated free-wheeling diode and series
diode e.g. for common alarm circuits
R = RC connection for the coil
B = Bridge rectifier

8 | WoR 2.1

1 Relays & Contactors 1 Relays & Contactors

Coil accessories

General Information

Relays C2-C9, R4, R7, R9 X LED indication with rectifier. Relays C10-C12, R10, R12 1
For DC and AC relays up to 250 V
Protection against transients LED and protection circuit connected to coil.
When the coil is disconnected from an electromagnet, DX Free-wheeling diode + LED
peaks of inverse voltage appear at the terminals which Dampens transients caused by the relay X LED with no polarity, (standard)
can reach very high values. These pulses can be trans- coil on de-energisation.
mitted down the line associated with the coil and could Coils ≤ 12 V A DC coils
possibly affect other components. FX Polarity + free wheeling diode + LED LED rectifier bridge in parallel
In the case of a realy being operated by such devices A diode in series with the coil protects X LED with no polarity, (standard)
as transistors, Triacs, etc; it may be necessary to pro- the relay from reverse connection. Coils ≥ 24 V A DC coils
tect against transients. LED rectifier bridge in series
BX Bridge rectifier + LED indication FX LED with polarity A1+ (option)
Transients carried in the line Allows the relay to operate in both AC Every DC coil voltage
High voltage surges can be carried in the supply line or DC without any polarity inconvience. Polarity and Free-wheeling diodes
to the relay coil. These may appear in the form of Available only in voltages up to 60 V. BX LED with no polarity, (option)
peaks or bursts and are generated by the connection Only 24 V and 48 V A DC coils
and disconnection of electric motors, transformers, R Resistor and capacitor. Rectifier bridge for AC/DC relays
capacitors etc. R LED not available (option)
Normally a relay is unaffected by these pulses, but if a RC protection against pulses on AC
diode is connected in association with the coil, it must
be capable of withstanding an inverse voltage higher Protection against pulses
than those of the incoming peaks. When a relay coil is disconnected, reverse voltage
peaks may arise and reach very high values. Said
Protection circuits peaks can transmit to the coil associated line and other
A protection circuit must efficiently cope with pulses relays or semiconductors can be affected.
generated by the coil as well as incoming line surges
X(C7/R7, C9/R9) X If Triac, transistor, etc. controls a relay, appropiate
(surges U )1.2/50µs. steps must be taken to avoid or decrease peaks down
ComatReleco Relays are available with integrated A1 A1 to a non risky level.
protection circuits. A2
A2
Both Polarity and Free-wheeling diodes (FX), must
FX DX protect coils, to avoid malfunctions provided DC relays
in battery are installed.
A+1 A+1
A–2 A–2 Making or breaking engines, transformers or contac-
tors in an industrial environmental, may generate high
BX R voltage pulses, either isolated or burst, through the
main line.
A1 A1 A2 The voltage level of those pulse may be high enough to
affect the isolation of the coil.
A2
BX FX

A1 A+1

A2 A–2

R X≤12V

A1 A1

A2 A2

X ≥24V

A1

A2

WoR 2.1 | 9

1 Relays & Contactors

Relays

General Information

Contacts Drive (coil) During intermittent operation significantly higher over-
voltages temporary may occur for short periods. If in
There are different contact types. The main distinction The drive of a relay refers to the coil plus connections. doubt please consult our specialists.
is between single contacts and twin contacts. While The coil has special characteristics, depending on the
single contacts are more suitable for higher loads, twin rated voltage and the type of current. UN -5 2
contacts are significantly more reliable at small loads, 1.7 1
i.e. < 24V, < 100mA. Coil design 10 25 40 55 70 T ºC
The coil consists of a plastic former (resistant up to 1.5
Contact Material about 130°C) and doubly insulated high-purity copper
There is no all-purpose contact! wire, temperature class F. The winding must withstand 1.3
AgNi is used as standard material for a wide range threshold voltages (EN 61000-4-5) of more than
of applications. AgNi contacts with hard gold plating 2000V. This is ensured through forced separation of 1.1
(up to 5µm) are offered for applications in aggressive the start and end of the winding.
atmosphere. 0.9
Relays with gold contacts are approved for relatively Coil resistance and other properties
high currents (e.g. 6A, 250V), but in practice values of Each coil has an ohmic coil resistance that can be 0.7
200mA, 30V should not be exceeded for operation with verified with an ohmmeter. The specified coil resist- 0.5
intact gold plating. ance applies to a temperature of 20°C. The tolerance All -20
Relays with a tungsten pre-contact are available for is ±10%.
very high switch-on currents (up to 500A, 2.5ms). For For AC operation the coil current will not match the General design
some applications AgNi contacts with gold flashing ohmic value, because self-inductance plays a dom-
(0.2µm) are available. The purpose is corrosion protec- inant role. At 230V this may reach more than 90H. ComatReleco Relays are made from high-quality,
tion during storage. Tin oxide is specially appropiated When a relay is switched off, self-inductance results carefully selected materials. They comply with the
for load with high-inrush current. in a self-induced voltage that may affect the switching latest environmental regulations such as RohS. Their
source (destruction of transistors, EMC problems). meticulous design makes them particularly suitable
Minimum load for industrial applications and installation engineering.
The minimum load value is a recommended value Drive voltages They are particularly service-friendly through robust
under normal conditions such as regular switching, A distinction is made between the standardised voltag- terminals, mechanical position indicating device a
no special ambient conditions, etc. Under these con- es according to EN 60947 as guaranteed values, and standard, manual operation, dynamic, permanent
ditions reliable switching behaviour can be expected. typical values that can be expected with a high degree characteristics.
of probability. Colour coding for manual operation as a function of the
Contact resistance coil voltage is another useful feature. Further options
Initial values of resistance of contact can vary with the Pick-up voltage, Release voltage such as different coil connections, free-wheeling
use, load and others conditions. The pick-up voltage is the voltage at which the relay diode, LED display, bridge rectifier for AC/DC drives
Typical values when the relay is new is about 50mΩ. engages safely. For DC the typical trip voltage is etc., and short-term availability of special versions for
approx. 65% of Unom, for AC approx. 75%. The release practically any drive voltage up to DC 220V /AC 400V
Contact spacing voltage, on the other hand, is approx. 25% or 60% leave nothing to be desired.
Normally all contacts have an air gap between 0.5 … respectively. Apart from a few special versions, in general,
1.5mm when they are open. They are referred to as For DC these voltages are strongly temperature-de- ComatReleco industrial relays feature manual opera-
µ contacts. According to the Low-Voltage Directive pendent, according to the temperature coefficient of tion (push/pull) and a mechanical position indicating
and the associated standards these contacts are not Cu (See curve 1). This is not the case for AC, where device.
suitable for safe disconnection. the inductive resistance is the controlling factor, which For safety reasons, manual operation may be replaced
For switching of DC loads large contact clearances is practically constant over a wide temperature range. with a black button, if required.
are beneficial for quenching the arc. See relays with With AC, in a certain undervoltage range the relay may
"Cx-Gyz" naming. "G" stands for extended contact hum, and the armature may flutter. This voltage range Coil connections
gap of 3mm. must be avoided. Different coil connections can be integrated in the
relay as an option.
Switching capacity Operating voltage range For DC a cost-effective free-wheeling diode is avail-
The contact switching capacity is the product of Unless specified otherwise, the following character- able. Please note that the stated release times are
switching voltage and switching current. istic curve applies for the operating voltage range generally specified without the coil connection. While
For AC the permitted switching capacity is generally (See curve 2). The upper limit of the coil voltage is an additional LED status indicator has practically
high enough to handle the max. continuous AC-1 cur- determined by self-heating and the ambient temper- no effect, a free-wheeling diode (D) will lead to an
rent over the whole voltage range. For DC the load limit ature. Self-heating through contacts under high load increase in release time by a factor 2 to 5, or 10ms
curve must never be exceeded, because this would must not be underestimated. It may be higher than the to 30ms. For AC VDRs or RC elements may be used.
lead to a remaining switch-off arc and immediate power dissipation in the drive. In this case resonance effects may have to be consid-
destruction of the relay. The order of magnitude of the ered. VDRs and common RC elements may increase
DC switching capacity is a few 100W (DC-1). release times by less than 5 ms.

10 | WoR 2.1

1 Relays & Contactors 1 Relays & Contactors

Relays

General Information

Standards, conformities Main technical approvals and standards Further information and tips 1
All ComatReleco relays feature the CE mark to indicate The main operational criteria for relays such as number
that CE standards apply e.g. 2kV surge resistance Country Technical approval of cycles, switching frequency, ambient conditions,
according to EN 61000-4-5. reliability requirements, load type, switch-on current,
A significant and not generally available characteristic China Authority: CQC load switch-off energy must be clarified in order to
is that the coils and in particular the connections are Specification ensure reliable operation and long service life.
able to withstand the voltage spikes that may occur Russia GB14048.5-2001
in practice. Example
In addition, the relays feature various technical approv- Wordwide / Authority: If the number of cycles is expected to exceed several
als depending on the respective relay code, and they USA / Canada KORPORATSIA 100.000 operations per year (e.g. clock generators,
comply with further standards and guidelines. The STANDART fast running machines), an electronic solution is no
main technical approvals include cURus, CCC, Lloyd‘s Specification doubt more appropriate, although we also offer solu-
Register, cULus and EAC.The associated information is TP TC 004/2011 tions for this type of application. In AC applications
provided in the data sheets. crosstalk caused by long control leads is often a prob-
Authority: UL lem and can result in constant humming of the relay or
Switching classes Specification even inadvertent triggering due to interference.
EN 60947 defines different switching classes that C 22.2; UL 60947
specify the suitability of contacts for different load
types. United Authority: GB
Kingdom Lloyd´s Register of
Example: Shipping
AC-1 = Ohmic AC load
AC-3 = Motor loads Europe / Railway EN 50155 Different harmless loads may lead to very high switch-
AC-15 = Power contactors, solenoid valves, Worldwide on currents or switch-off energy values, resulting in an
solenoids unacceptable reduction in service life.
DC-1 = Ohmic DC load Particularly tricky are DC inductive loads.
DC-13 = DC contactors, solenoids
Utilisation categories according to Characteristics of various loads:
UL60947 contains different technical approval criteria EN 60947-4-1/-5-1
such as general purpose, control application etc. Heating circuits
Switching classes are defined based on the electrical Pollution category No higher switch-on currents, no higher switch-off
switching capacity, e.g. B600 etc. Cat. 1 loads.
Dry, non-conductive contamination without further
Choosing the right Socket effect Incandescent lamps, halogen lamps
For plug-in industry, interface, time, and monitoring Switch-on currents during a few ms in the range 10 …
relays, we offer sockets with the corresponding pin Cat. 2 18 x rated. Switch-off at rated load.
configuration and various layouts for the terminal Occasional conductive contamination, short duration
connectors. For easy identification, you'll find those due to moisture condensation Low-energy lamps
symbol referring to the matching socket. Very high, but very short switch-on cur-
Cat. 3 rents due to built-in decoupling capacitors.
Dry, non-conductive and conductive contamination Contacts have a tendency to fuse.
with moisture condensation
Transformers, AC contactors
Cat. 4 Switching on during zero-transition may lead to
Contamination with persistent conductivity through switch-on currents of 8 … 15 x rated values.
conductive dust, rain High inductive switch-off energy is possible. The load
must be connected.
Protection class IP according to EN 60529 and other
standards. Industrial relays and their sockets can be
classified as follows:
Socket IP20: Contact safety
Relay IP40/IP50: not watertight, but protected against
ingress of coarse contaminants.

Electrical Distributor DIN 45mm
All devices with a housing fitting in an electrical
distributor with a front of 45mm are marked with the
following symbol.

WoR 2.1 | 11

1 Relays & Contactors

Relays

Full Features System

Marking label Mechanical status display Time module Colour code = coil voltage
Optical status display (optional LED) Manual actuator (lockable) Time cube

Retaining clip

Coil voltage marking

Coil and power bridge bus bars Type & options

X LED
DX Freewheeling diode, LED
BX Bridge rectifier, LED
FX Polarity protection,
freewheeling diose, LED

Five colours for an easier identification of coil voltage Comprehensive technical label

AC red: 230 V AC If you don´t want to have the lockable function, you can

(North America 120 V AC) use the orange button. C7-A20X 01
DC 0.9 W
AC dark red: Orange button, no lockable function, 10 A/ 250 V AC-1 Part number
others V AC push only µ 10A / 30 V D C-1 Coil details
Maximum
UC grey: Black button, no function A2 A1 switching
V AC/DC 87 capacity
BA according to
DC blue: 6 21 11 5 EN 60947
24 V DC 4 24 14 3 (IEC 947)
2 22 12 1
DC dark blue: Aditional
others V DC circuit dia-
gram for coil
Electric dia-
gram showing
all additions
to the coil

Wiring dia-
gram with
sequential
and DIN num-
bers

12 | WoR 2.1

1 Relays & Contactors 1 Relays & Contactors

Relays

Select the correct Relay

1

Level of switching current and DC or AC switching?
voltage of the application? Inductive or capacitive
load?
Symbol Voltage Current Expected number of Type Material
10 uA…1 mA switching cycles? AgNi + Au
Signal relays 100 mV…5 V Gold-plated
Use double contact AgNi + Au

Low-level signals, Gold-plated AgNi
Standard signals Single Contact
( 0…10 V / 4…20 mA ) AgNi + Au

Control relays 5 V…30 V 1 mA…100 mA PLC inputs, double contact MOSFET (DC)
Control circuits Triac (AC)
Gold-plated
Frequent, rapid switching Single Contact AgNi
procedures
Semiconductor AgSnO2

Increased AC or DC loads Single Contact MOSFET (DC)
Triac (AC)
Power relays 30 V …400 V 100 mA…16 A Electromagnets Single Contact
( utilisation cat. AC-15 / Semiconductor AgNi + W
DC-13 ) AgSnO2 + W
AgNi
Frequent, rapid switching AgSnO2
procedures, high reliability, MOSFET (DC)
noiseless switching Triac (AC)

Capacitive loads Early make WoR 2.1 | 13
contact

12 V …400 V 100 mA…16 A High DC loads, inductive Series contacts
High-power relays loads Semiconductor

Frequent, rapid switching
procedures, high reliability,
noiseless switching

Product datasheet ZBVB5

Characteristics orange l
screw cl

Main Harmony XB4
Harmony XB5
Range of product Light block
ZBV
Product or component type 5
Device short name Screw clamp terminals : <=
Sale per indivisible quantity Screw clamp terminals : >=
Connections - terminals Steady
Protected LED
Signalling type Integral LED
Light source Direct
Bulb base Orange
Light block supply 24 V AC/DC, 50/60 Hz
Light source colour
[Us] rated supply voltage 0.017 kg
0.8...1.2 N.m conforming to
Complementary Cross head compatible with
Cross head compatible with
Product weight Slotted head compatible wit
Tightening torque Slotted head compatible wit
Shape of screw head 19.2...30 V DC
21.6...26.4 V AC
Supply voltage limits 18 mA
100000 h at rated voltage a
Current consumption 1 kV conforming to IEC 610
Service life Front mounting
Surge withstand M1
Mounting of block M2
Electrical composition code M3

Mar 09, 2017

5

light block for head Ø22 integral LED 24V
lamp terminals

2 x 1.5 mm² with cable end conforming to EN 60947-1 Disclaimer: This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications
1 x 0.22 mm² without cable end conforming to EN 60947-1

EN 60947-1
h Philips no 1 screwdriver
h pozidriv No 1 screwdriver
th flat Ø 4 mm screwdriver
th flat Ø 5.5 mm screwdriver

and 25 °C
000-4-5

1

Compatibility code M4
M5
M6
M10
MF1
P1
P2
PF1

ZBV

Environment TH

Protective treatment -40...70 °C
Ambient air temperature for storage
Ambient air temperature for operation -25...70 °C
IP degree of protection
Standards IP20 conforming to IEC 60529

Product certifications CSA C22.2 No 14
Resistance to fast transients EN/IEC 60947-1
Resistance to electromagnetic fields JIS C 4520
Resistance to electrostatic discharge EN/IEC 60947-5-1
Electromagnetic emission EN/IEC 60947-5-5
EN/IEC 60947-5-4
UL 508

CSA
UL listed

2 kV conforming to IEC 61000-

10 V/m conforming to IEC 6100

6 kV on contact (on metal parts
8 kV in free air (in insulating pa

Class B conforming to IEC 550

Contractual warranty 18 months

Warranty period

2

-4-4

00-4-3

s) conforming to IEC 61000-4-2
arts) conforming to IEC 61000-4-2

011

NVE41295 Altivar Machine ATV320

Variable Speed Drives
for Asynchronous and Synchronous Motors
Programming Manual

04/2018

www.schneider-electric.com

The information provided in this documentation contains general descriptions and/or technical characteristics
of the performance of the products contained herein. This documentation is not intended as a substitute for
and is not to be used for determining suitability or reliability of these products for specific user applications. It
is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and
testing of the products with respect to the relevant specific application or use thereof. Neither Schneider
Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information
contained herein. If you have any suggestions for improvements or amendments or have found errors in this
publication, please notify us.
No part of this document may be reproduced in any form or by any means, electronic or mechanical, including
photocopying, without express written permission of Schneider Electric.
All pertinent state, regional, and local safety regulations must be observed when installing and using this
product. For reasons of safety and to help ensure compliance with documented system data, only the
manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant instructions must be
followed.
Failure to use Schneider Electric software or approved software with our hardware products may result in
injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2017 Schneider Electric. All rights reserved.

2 NVE41295 10/2017

Table of Contents

Table of Contents

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

General Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Chapter 1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Factory configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Application functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Basic functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Graphic display terminal option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Powering up the drive for the first time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Remote display terminal option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Structure of the parameter tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Finding a parameter in this document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Description of the HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Structure of the menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Chapter 2 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Steps for setting-up the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Initial steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Chapter 3 Reference Mode (rEF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Organization tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Chapter 4 Monitoring Mode (MOn) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Organization tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
[MONIT. MOTOR] ................................................................................................... 50
[I/O MAP] ............................................................................................................... 51
[MONIT. SAFETY] ................................................................................................... 54
[MONIT. FUN. BLOCKS] ......................................................................................... 55
[COMMUNICATION MAP] ....................................................................................... 56
[MONIT. PI] ............................................................................................................ 62
[MONIT. POWER TIME] .......................................................................................... 62
[ALARMS] .............................................................................................................. 63
[OTHER STATE] ..................................................................................................... 64
[DIAGNOSTICS] ..................................................................................................... 64
[PASSWORD] ......................................................................................................... 75

Chapter 5 Configuration Mode (ConF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Organization tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
My Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

NVE41295 04/2018 3

Chapter 6 Table of Contents

Chapter 7 Factory Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Chapter 8 Macro Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Chapter 9 Full . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

[SIMPLY START] .................................................................................................... 85
[SETTINGS] ........................................................................................................... 89
[MOTOR CONTROL] ............................................................................................. 105
[INPUTS / OUTPUTS CFG] ................................................................................... 125
[COMMAND] ........................................................................................................ 154
[FUNCTION BLOCKS] ........................................................................................... 158
[APPLICATION FUNCT.] (FUn-) ............................................................................. 162

REFERENCE SWITCHING .............................................................................. 167
REFERENCE OPERATIONS............................................................................ 168
RAMP.......................................................................................................... 170
STOP CONFIGURATION................................................................................. 173
AUTO DC INJECTION..................................................................................... 176
JOG ............................................................................................................ 178
PRESET SPEEDS.......................................................................................... 180
+/- SPEED.................................................................................................... 184
+/- SPEED AROUND A REFERENCE ................................................................ 186
REFERENCE MEMORIZING ............................................................................ 188
FLUXING BY LOGIC INPUT ............................................................................. 189
BRAKE LOGIC CONTROL ............................................................................... 191
EXTERNAL WEIGHT MEASUREMENT .............................................................. 199
HIGH SPEED HOISTING ................................................................................. 201
PID REGULATOR .......................................................................................... 206
PID PRESET REFERENCES............................................................................ 214
TORQUE LIMITATION .................................................................................... 215
2ND CURRENT LIMITATION............................................................................ 218
DYN CURRENT LIMIT .................................................................................... 219
LINE CONTACTOR COMMAND........................................................................ 220
OUTPUT CONTACTOR COMMAND .................................................................. 222
POSITIONING BY SENSORS ........................................................................... 224
PARAMETER SET SWITCHING........................................................................ 229
MULTIMOTORS / MULTICONFIGURATIONS ...................................................... 232
AUTO TUNING BY LOGIC INPUT ..................................................................... 236
TRAVERSE CONTROL ................................................................................... 237
[FAULT MANAGEMENT] ....................................................................................... 250
[COMMUNICATION] ............................................................................................. 275

Interface (ItF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
Access Level (LAC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
Language (LnG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284
Monitoring Configuration (MCF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285
Display configuration (dCF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289

Open / Save as (trA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297

Password (COd) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301

Multipoint Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303

Maintenance and Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305

Chapter 10 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307

Chapter 11 Diagnostics and Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309
Error code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310
Clearing the detected fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310
Fault detection codes which require a power reset after the detected fault is cleared 311
Fault detection codes that can be cleared with the automatic restart function after the
cause has disappeared 313

4 NVE41295 04/2018

Table of Contents

Fault detection codes that are cleared as soon as their cause disappears . . . . . . . . 316
Option card changed or removed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316
Control block changed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316
Fault detection codes displayed on the remote display terminal . . . . . . . . . . . . . . . . 317

Annex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319

Chapter 12 Index of Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321

Chapter 13 Index of Parameter Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323

Chapter 14 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343

NVE41295 04/2018 5

Table of Contents
6 NVE41295 04/2018

Safety Information §

Safety Information

Important Information

NOTICE

Read these instructions carefully, and look at the equipment to become familiar with the device before trying
to install, operate, or maintain it. The special messages may appear throughout this documentation or on the

equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.

The addition of this symbol to a DANGER or WARNING safety label indicates that an electrical
hazard exists, which will result in personal injury if the instructions are not followed.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid a possible injury or death.

DANGER

DANGER indicates a hazardous situation, which, if not avoided, will result in death or serious injury.

WARNING

WARNING indicates a hazardous situation, which, if not avoided, could result in death, serious injury, or
equipment damage.

CAUTION

CAUTION indicates a potentially hazardous situation, which, if not avoided, could result in minor or
moderate injury, or equipment damage.

NOTICE

NOTICE is used to address practices not related to physical injury.

NVE41295 04/2018 7

Safety Information

PLEASE NOTE

Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No
responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.

A qualified person is one who has skills and knowledge related to the construction and operation of electrical
equipment and its installation, and has received safety training to recognize and avoid the hazards involved.

Qualification Of Personnel

Only appropriately trained persons who are familiar with and understand the contents of this manual and all
other pertinent product documentation are authorized to work on and with this product. In addition, these
persons must have received safety training to recognize and avoid hazards involved. These persons must
have sufficient technical training, knowledge and experience and be able to foresee and detect potential
hazards that may be caused by using the product, by changing the settings and by the mechanical, electrical
and electronic equipment of the entire system in which the product is used. All persons working on and with
the product must be fully familiar with all applicable standards, directives, and accident prevention regulations
when performing such work.

Intended Use

This product is a drive for three-phase synchronous and asynchronous motors and intended for industrial use
according to this manual.The product may only be used in compliance with all applicable safety regulations
and directives, the specified requirements and the technical data.Prior to using the product, you must perform
a risk assessment in view of the planned application. Based on the results, the appropriate safety measures
must be implemented.Since the product is used as a component in an entire system, you must ensure the
safety of persons by means of the design of this entire system (for example, machine design). Any use other
than the use explicitly permitted is prohibited and can result in hazards. Electrical equipment should be
installed, operated, serviced, and maintained only by qualified personnel.

Product related information
Read and understand these instructions before performing any procedure with this drive.

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH

• Only appropriately trained persons who are familiar with and understand the contents of this manual and

all other pertinent product documentation and who have received safety training to recognize and avoid
hazards involved are authorized to work on and with this drive system. Installation, adjustment, repair and
maintenance must be performed by qualified personnel.

• The system integrator is responsible for compliance with all local and national electrical code

requirements as well as all other applicable regulations with respect to grounding of all equipment.

• Many components of the product, including the printed circuit boards, operate with mains voltage. Do not

touch. Use only electrically insulated tools.

• Do not touch unshielded components or terminals with voltage present.
• Motors can generate voltage when the shaft is rotated. Prior to performing any type of work on the drive

system, block the motor shaft to prevent rotation.

• AC voltage can couple voltage to unused conductors in the motor cable. Insulate both ends of unused

conductors of the motor cable.

• Do not short across the DC bus terminals or the DC bus capacitors or the braking resistor terminals.
• Before performing work on the drive system:

- Disconnect all power, including external control power that may be present.
- Place a "Do Not Turn On" label on all power switches.
- Lock all power switches in the open position.
- Wait 15 minutes to allow the DC bus capacitors to discharge. The DC bus LED is not an indicator of the

absence of DC bus voltage that can exceed 800 Vdc.
Measure the voltage on the DC bus between the DC bus terminals (PA/+ and PC/-) using a properly
rated voltmeter to verify that the voltage is <42 Vdc.
- If the DC bus capacitors do not discharge properly, contact your local Schneider Electric representative.
Do not repair or operate the product.

• Install and close all covers before applying voltage.

Failure to follow these instructions will result in death or serious injury.

8 NVE41295 09/2017

Safety Information

Drive systems may perform unexpected movements because of incorrect wiring, incorrect settings, incorrect
data or other errors.

WARNING

UNEXPECTED EQUIPMENT OPERATION

• Carefully install the wiring in accordance with the EMC requirements.
• Do not operate the product with unknown or unsuitable settings or data.
• Perform a comprehensive commissioning test.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

Damaged products or accessories may cause electric shock or unanticipated equipment operation.

DANGER

ELECTRIC SHOCK OR UNANTICIPATED EQUIPMENT OPERATION
Do not use damaged products or accesssories.
Failure to follow these instructions will result in death or serious injury.

Contact your local Schneider Electric sales office if you detect any damage whatsoever.

WARNING

LOSS OF CONTROL

• The designer of any control scheme must consider the potential failure modes of control paths and, for
critical control functions, provide a means to achieve a safe state during and after a path failure. Examples
of critical control functions are emergency stop, overtravel stop, power outage and restart.

• Separate or redundant control paths must be provided for critical control functions.
• System control paths may include communication links. Consideration must be given to the implications

of unanticipated transmission delays or failures of the link.
• Observe all accident prevention regulations and local safety guidelines.1
• Each implementation of the product must be individually and thoroughly tested for proper operation before

being placed into service.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

1. For USA: Additional information, refer to NEMA ICS 1.1 (latest edition), “Safety Guidelines for the Application, Installation, and
Maintenance of Solid State Control” and to NEMA ICS 7.1 (latest edition), “Safety Standards for Construction and Guide for Selection,
Installation and Operation of Adjustable-Speed Drive Systems”.

NOTICE

DESTRUCTION DUE TO INCORRECT MAINS VOLTAGE

• Before switching on and configuring the product, verify that it is approved for the mains voltage.

Failure to follow these instructions can result in equipment damage.

NVE41295 04/2018 9

Safety Information

WARNING

HOT SURFACES

• Ensure that any contact with hot surfaces is avoided.
• Do not allow flammable or heat-sensitive parts in the immediate vicinity of hot surfaces.
• Verify that the product has sufficiently cooled down before handling it.
• Verify that the heat dissipation is sufficient by performing a test run under maximum load conditions

Failure to follow these instructions can result in death, serious injury, or equipment damage.

WARNING

EXPLOSION HAZARD
Only use this device outside of hazardous areas (explosive atmospheres).
Failure to follow these instructions can result in death, serious injury, or equipment damage.

10 NVE41295 04/2018

About the Book §

About the Book

At a Glance

Document scope

The purpose of this document is to:

• help you to set-up the drive,

• show you how to program the drive,

• show you the different menus, modes and parameters,

• help you in maintenance and diagnostics.

Validity note

NOTE: The products listed in the document are not all available at the time of publication of this document
online. The data, illustrations and product specifications listed in the guide will be completed and updated as
the product availabilities evolve. Updates to the guide will be available for download once products are
released on the market.

This documentation is valid for the Altivar Machine drive.

The technical characteristics of the devices described in this document also appear online. To access this
information online:

Step Action
1
2 Go to the Schneider Electric home page www.schneider-electric.com.

3 In the Search box type the reference of a product or the name of a product range.

4 • Do not include blank spaces in the reference or product range.
5 • To get information on grouping similar modules, use asterisks (*).
6
If you entered a reference, go to the Product Datasheets search results and click on the
reference that interests you.
If you entered the name of a product range, go to the Product Ranges search results and click
on the product range that interests you.

If more than one reference appears in the Products search results, click on the reference that
interests you.

Depending on the size of your screen, you may need to scroll down to see the data sheet.

To save or print a data sheet as a .pdf file, click Download XXX product datasheet.

The characteristics that are presented in this manual should be the same as those characteristics that appear
online. In line with our policy of constant improvement, we may revise content over time to improve clarity and
accuracy. If you see a difference between the manual and online information, use the online information as
your reference.

NVE41295 04/2018 11

About the Book

Related documents
Use your tablet or your PC to quickly access detailed and comprehensive information on all our products on
www.schneider-electric.com.

The internet site provides the information you need for products and solutions

• The whole catalog for detailed characteristics and selection guides
• The CAD files to help design your installation, available in over 20 different file formats
• All software and firmware to maintain your installation up to date
• A large quantity of White Papers, Environment documents, Application solutions, Specifications... to gain a

better understanding of our electrical systems and equipment or automation

• And finally all the User Guides related to your drive, listed below:

Title of Documentation Reference Number
ATV320 Getting Started
NVE21763 (English), NVE21771
ATV320 Getting Started Annex (SCCR) (French), NVE21772 (German),
ATV320 Installation manual NVE21773 (Spanish), NVE21774
(Italian), NVE21776 (Chinese)
ATV320 Programming manual
NVE21777 (English)
ATV320 Modbus Serial Link manual
ATV320 Ethernet IP/Modbus TCP manual NVE41289 (English), NVE41290
ATV320 PROFIBUS DP manual (VW3A3607) (French), NVE41291 (German),
ATV320 DeviceNet manual (VW3A3609) NVE41292 (Spanish), NVE41293
ATV320 CANopen manual (VW3A3608, 618, 628) (Italian), NVE41294 (Chinese)
ATV320 EtherCAT manual (VW3A3601)
ATV320 Communication Parameters NVE41295 (English), NVE41296
ATV320 Safety Functions manual (French), NVE41297 (German),
NVE41298 (Spanish), NVE41299
(Italian), NVE41300 (Chinese)

NVE41308 (English)

NVE41313 (English)

NVE41310 (English)

NVE41314 (English)

NVE41309 (English)

NVE41315 (English)

NVE41316 (English)

NVE50467 (English), NVE50468
(French), NVE50469 (German),
NVE50470 (Spanish), NVE50472
(Italian), NVE50473 (Chinese)

You can download these technical publications and other technical information from our website at
http://download.schneider-electric.com

12 NVE41295 09/2017

About the Book

Terminology

The technical terms, terminology, and the corresponding descriptions in this manual normally use the terms
or definitions in the relevant standards.

In the area of drive systems this includes, but is not limited to, terms such as error, error message, failure,
fault, fault reset, protection, safe state, safety function, warning, warning message, and so on.

Among others, these standards include:

• IEC 61800 series: Adjustable speed electrical power drive systems
• IEC 61508 Ed.2 series: Functional safety of electrical/electronic/programmable electronic safety-related
• EN 954-1 Safety of machinery - Safety related parts of control systems
• EN ISO 13849-1 & 2 Safety of machinery - Safety related parts of control systems.
• IEC 61158 series: Industrial communication networks - Fieldbus specifications
• IEC 61784 series: Industrial communication networks - Profiles
• IEC 60204-1: Safety of machinery - Electrical equipment of machines - Part 1: General requirements

In addition, the term zone of operation is used in conjunction with the description of specific hazards, and is
defined as it is for a hazard zone or danger zone in the EC Machinery Directive (2006/42/EC) and in ISO
12100-1.

Also see the glossary at the end of this manual.

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About the Book
14 NVE41295 04/2018

General Overview

What's in this Part? I
This part contains the following chapters:
Page
Chapter Chapter Name 17
1 37
2 Overview
Setup

NVE41295 04/2018 15

16 NVE41295 04/2018

Overview

Overview

What's in this Chapter? Topic 1
This chapter contains the following topics:
Page
Factory configuration 18
Application functions 19
Basic functions 23
Graphic display terminal option 24
Graphic display terminal optionì 24
Powering up the drive for the first time 27
Remote display terminal option 30
Structure of the parameter tables 31
Finding a parameter in this document 32
Description of the HMI 33
Structure of the menus 35

NVE41295 04/2018 17

Overview

Factory configuration

Factory settings

The Altivar 320 is factory-set for common operating conditions:

• Display: drive ready [Ready] (rdY) when motor is ready to run and the output frequency when motor is

running.

• The LI3 to LI6 logic inputs, AI2 and AI3 analog inputs, LO1 logic output, AO1 analog output, and R2 relay

are unassigned.

• Stop mode if error is detected: freewheel.

Code Description Factory settings values Page
bFr [Standard mot. freq] [50Hz IEC] 86
tCC [2/3 wire control] [2 wire] (2C): 2-wire control 85
Ctt [Motor control type] [Standard] (Std): standard motor law 105
ACC [Acceleration] 3.0 seconds 87
dEC [Deceleration] 3.0 seconds 87
LSP [Low speed] 0 Hz 87
HSP [High speed] 50 Hz 87
ItH [Mot. therm. current] Nominal motor current (value depending on drive rating) 87
SdC1 [Auto DC inj. level 1] 0.7 x nominal drive current, for 0.5 seconds 93
SFr [Switching freq.] 4 kHz 94
Frd [Forward] [LI1] (LI1): Logic input LI1 126
rrS [Reverse assign.] [LI2] (LI2): Logic input LI2 126
Fr1 [Ref.1 channel] [AI1] (AI1): Analog input AI1 154
r1 [R1 Assignment] [No drive flt] (FLt): The contact opens when a fault is detected or 138
when the drive has been switched off
brA [Dec ramp adapt.] [Yes] (YES): Function active (automatic adaptation of deceleration 172
ramp)
Atr [Automatic restart] [No] (nO): Function inactive 252
Stt [Type of stop] [Ramp stop] (rMP): On ramp 173
CFG [Macro configuration] [Start/Stop] (StS) 82

Note: If you want to keep the drive presettings to a minimum, select the macro configuration

[Macro configuration] (CFG) = [Start/stop] (StS) followed by
[Restore config.] (FCS) = [Config. CFG] (InI). For more information, see page 82.

Check whether the values above are compatible with the application.

18 NVE41295 04/2018

Overview

Application functions

The tables on the following pages show the combinations of functions and applications, in order to guide your
selection.

The applications in these tables relate to the following machines, in particular:

• Hoisting: cranes, overhead cranes, gantries (vertical hoisting, translation, slewing), lifting platforms
• Handling: palletizers/depalletizers, conveyors, roller tables
• Packing: carton packers, labeling machines
• Textiles: weaving looms, carding frames, washing machines, spinners, drawing frames
• Wood: automatic lathes, saws, milling
• Process

Each machine has its own special features, and the combinations listed here are neither mandatory nor
exhaustive.

Some functions are designed specifically for a particular application. In this case, the application is identified
by a tab in the margin on the relevant programming pages.

Motor control functions

Functions Page Applications

Hoisting
Handling
Packing
Textiles
Wood
Process

V/f ratio 105 b b
Sensorless flux vector control
2-point vector control 105 b b b b b b
Open-loop synchronous motor
Output frequency up to 599 Hz 105 b b
Motor overvoltage limiting
DC bus connection (see Installation manual) 105 b
Motor fluxing using a logic input
Switching frequency of up to 16 kHz 105 b b
Auto-tuning
120 b b

- bb

189 b b b

94 b b

87 b b b b b b

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Overview

Functions on speed references Page Applications

Functions

Hoisting
Handling
Packing
Textiles
Wood
Process

Differential bipolar reference 129 b b b b
132 b b
Reference delinearization (magnifying glass effect) 154 b b
167 b b
Frequency control input 168 b b
168 b b
Reference switching 168 b
170 b b
Reference summing 178 b b
180 b b b
Reference subtraction
184
Reference multiplication
184 b b
Adjustable profile ramp
187
Jog operation 188

Preset speeds

+ speed / - speed using single action pushbuttons
(1 step)
+ speed / - speed using double action pushbuttons
(2 steps)
+/- speed around a reference

Save reference

20 NVE41295 04/2018

Overview Page Applications

Application-Specific functions

Functions

Hoisting
Handling
Packing
Textiles
Wood
Process

Fast stop 173 b
Brake control
Load measurement 191 b b
High-speed hoisting
Rope slack 199 b
PID regulator
Motor/generator torque limit 201 b
Load sharing
Line contactor control 204 b
Output contactor control
Positioning by limit switches or sensors 206 b
Stop at distance calculated after deceleration limit switch
Parameter switching 215 b b b
Motor or configuration switching
Traverse control 122 b b
Stop configuration
220 b b b

223 b

224 b b b

226 b b

229 b b b b b b

232 b b b

237 b

173 b b b

NVE41295 04/2018 21

Overview

Safety functions/Fault management Page Applications

Functions

Hoisting
Handling
Packing
Textiles
Wood
Process

Safe Torque Off (STO) (Safety function, see dedicated - bbbbbb
document) 258
bb
Deferred stop on thermal alarm

Alarm handling 145 bbbbbb

Fault management 250 bbbbbb

IGBT tests 260 bbbbbb

Catch a spinning load 253 bb

Motor protection with PTC probes 250 bbbbbb

Undervoltage management 259 bb

4-20 mA loss 260 bb bbb

Uncontrolled output cut (output phase loss) 256 b

Automatic restart 252 b

Use of the "Pulse input" input to measure the speed of 265 bb
rotation of the motor 267
b
Load variation detection b
b
Underload detection 270
bbbbb
Overload detection 272

Safety Integrated functions (see related documents page 12)

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Overview

Basic functions

Drive ventilation

The fan starts automatically when the drive thermal state reaches 70% of the maximum thermal state and if
the [Fan Mode] (FFM) is set to [Standard] (Std).

For ATV320pppppW(S), [Fan Mode] (FFM) is forced to [Always] (run), the fan is always activated.

NVE41295 04/2018 23

Overview

Graphic display terminal option

Description of the graphic display terminal

With the graphic display terminal, which works with FLASH V1.1IE26 or higher, it is possible to display more
detailed information than can be shown on the integrated display terminal.

1 Graphic display

2 Function keys 7 ESC key: Aborts a value, a
F1, F2, F3, F4, parameter or a menu to return to
see page 157 the previous selection

3 STOP/RESET 6 Key for reversing the direction
key of rotation of the motor

4 RUN key

5 Jog dial:

• Press (ENT):

- To save the current value
- To enter the selected menu or parameter

• Turn +/-:

- To increment or decrement a value
- To go to the next or previous line
- To increase or decrease the reference if control via the graphic

display terminal is activated

Note: Keys 3, 4, 5 and 6 can be used to control the drive directly, if control via the graphic display terminal is
activated.

To activate the keys on the remote display terminal, you first have to configure
[Ref.1 channel] (Fr1) = [HMI] (LCC). For more information, see page 154.

24 NVE41295 04/2018

Overview

Example configuration windows:
Single selection

LANGUAGE When powering up the graphic display terminal for the first time, the user has to select
the required language.
English
Français When only one selection is possible, the selection made is indicated by .
Deutsch Example: Only one language can be chosen.
Italiano
Español

Chinese
Русский
Türkçe

Multiple selection

PARAMETER SELECTION When multiple selection is possible, the selections made are indicated by .
SETTINGS Example: A number of parameters can be chosen to form the [USER MENU].

Ramp increment
Acceleration-- - - - - - - -
Deceleration- - - - - - - - -
Acceleration 2- - - - - - - - -
Deceleration 2

Edit

Example configuration window for one value:

RDY Term +0.0 Hz 0.0 A RDY Term +0.0 Hz 0.0 A

Acceleration Acceleration

9 .51s ENT

9. 5 1s

Min = 0.00 Max = 99.99 Min = 0.00 Max = 99.99
<< >> Quick << >> Quick

The << and >> arrows (keys F2 and F3) are used to select the digit to be modified, and the jog dial is rotated
to increase or decrease this number.

Example visualization of function blocks state:

RDY Term +0.0 Hz 0.0 A OFF light: A valid function blocks program is in the ATV320 in stop mode.
Acceleration
ON light: A valid function blocks program is in the ATV320 in run mode. The
9 .51s drive is considered as being in running state and configuration parameters
cannot be modified.
Min = 0.00 Max = 99.99
<< >> Quick

NVE41295 04/2018 25

Overview

Powering up the drive with Graphic display terminal for the first time
When powering up the graphic display terminal for the first time, the user has to select the required language.

LANGUAGE Display after the graphic display terminal has been powered up for the first time.
Select the language and press ENT.
English
Français The drive's rating details will now appear.
Deutsch
Italiano
Español

Chinese
Русский
Türkçe

ENT

ATV320U15M2B

1.5kW/2HP 220V Single

Config. n°0

3 seconds

RDY Term 0.0 Hz 0.0 A

ACCESS LEVEL

Basic

Standard

Advanced

Expert

ENT

RDY Term 0.0 Hz 0.0 A

1 DRIVE MENU

1.1 SPEED REFERENCE

1.2 MONITORING

1.3 CONFIGURATION

Code << >> Quick

26 NVE41295 04/2018

Overview

Powering up the drive for the first time

With the integrated display terminal, when powering up the drive for the first time, the user immediately
accesses to [Standard mot. freq] (bFr) (see page 86 ) in the menu (COnF > FULL > SIM).

Display after the drive has been powered up for the first time.

ATV320U15M2B

1.5kW/2HP 220V Single

Config. n°0

3 seconds

RDY Term 0.0 Hz 0.0 A The [ACCESS LEVEL] screen follows automatically.

ACCESS LEVEL

Basic

Standard

Advanced

Expert

ENT

RDY Term 0.0 Hz 0.0 A

1 DRIVE MENU Automatically switches to the [1 DRIVE MENU] menu after 3 seconds.
Select the menu and press ENT.
1.1 SPEED REFERENCE

1.2 MONITORING

1.3 CONFIGURATION

Code << >> Quick

ESC The MAIN MENU appears on the graphic display terminal if you press the ESC key.

MAIN MENU
1 DRIVE MENU
2 IDENTIFICATION
3 INTERFACE
4 OPEN / SAVE AS
5 PASSWORD

NVE41295 04/2018 27

Overview

Subsequent power-ups
With the integrated display terminal, at subsequent power-ups of the drive for the first time, the user
immediately accesses to the drive state (Same liste than [Drive state] (HS1) page 65). Example : Ready
(rdY).

Display after powering up.

ATV320U15M2B

1.5kW/2HP 220V Single

Config. n°0

3 seconds

RDY Term 0.0 Hz 0.0 A

1 DRIVE MENU Automatically switches to the [1 DRIVE MENU] menu after 3 seconds.
Select the menu and press ENT.
1.1 SPEED REFERENCE

1.2 MONITORING

1.3 CONFIGURATION

Code << >> Quick

10 seconds

RDY Term +0.0 Hz 0.0 A
Frequency ref.
Automatically switches to the monitoring screen after 10 seconds.

+1.3 Hz

Min =-599.0 Max = +599.0
Quick

28 NVE41295 04/2018

Overview

Identification menu
The [2 IDENTIFICATION] (OId-) menu can only be accessed on the graphic display terminal.

This is a read-only menu that cannot be configured. It enables the following information to be displayed:

• Drive reference, power rating and voltage
• Drive software version
• Drive serial number
• Safety function status and checksum
• Function blocks program and catalogue version
• Type of options present, with their software version
• Graphic display terminal type and version

RUN Term +50.0 Hz 0.0 A

MAIN MENU

1 DRIVE MENU ENT RUN Term +50.0 Hz 0.0 A

2 IDENTIFICATION 2 IDENTIFICATION

3 INTERFACE ATV320U15M2B

4 OPEN / SAVE AS 2.2 kW / 3 HP

5 PASSWORD 220 V Single

Appl. software V1.1 IE 01

MC software V1.1 IE 01

<< >> Quick

FFFFFFFFF

Product V1.1 IE 01

SAFETY FUNCTIONS

Drive Safety status Standard

Safe param. CRC 8529

FUNCTION BLOCKS

Prg. format version 1

Catalogue version 1

OPTION 1

No option

GRAPHIC TERMINAL

GRAPHIC S

V1.2IE07

00000000000000000

NVE41295 04/2018 29

Overview

Remote display terminal option

Description of the remote display terminal

This remote display terminal is a local control unit which can be mounted on the door of the wall-mounted or
floor-standing enclosure. It has a cable with connectors, which is connected to the drive serial link (see the
documentation supplied with the remote display terminal). With this remote display terminal, up and down
arrows are used for navigation rather than a jog dial.

1 Four digits display 5 Navigation keys

2 MODE key (1): 6 ENT key
Used to switch Used to save the current value or
access the selected menu/parameter
[1.1 SPEED REFERENCE] (rEF-),
[1.2 MONITORING] (MOn-) and 8 Key for reversing the direction of
rotation of the motor
[1.3 CONFIGURATION] (COnF-)
menus.

3 ESC key 7 STOP key
Used to quit a menu/parameter or Used to stop the motor and perform a
remove the currently displayed value in reset
order to revert to the previous value

retained in the memory

4 RUN key
Executes the function
assuming it has been

configured

(1) If the drive is locked by a code ([PIN code 1] (COd) page 302), pressing the MODE key enables you to
switch from the [1.2 MONITORING] (MOn-) menu to the [1.1 SPEED REFERENCE] (rEF-) menu and
vice versa.

To activate the keys on the remote display terminal, you first have to configure [Ref.1 channel] (Fr1) =
[HMI] (LCC). For more information, see page 154.

30 NVE41295 04/2018

Overview

Structure of the parameter tables

The parameter tables contained in the descriptions of the various menus are organized as follows.
Example:

Parameters described in this page can be accessed by: DRI- > CONF > FULL > FUN-

1
5

Code Name / Description Adjustment range Factory setting

2 PId- [PID REGULATOR]

Note: This function cannot be used with certain other functions. Follow the instructions on page 162.

3 PIF [PID feedback ass.] 6 [No] (nO)

nO [No] (nO): Not assigned

A11 [Al1] (A11): Analog input A1

4 A12 [Al2] (A12): Analog input A2
A13 [Al3] (A13): Analog input A3

PI [RP] (PI): Pulse input

AIU2 [AI virtual 2] (AIU2): Virtual analog input 2

OA01 [OA01] (OA01): Function blocks: Analog Output 01

... ...

OA10 [OA10] (OA10): Function blocks: Analog Output 10

7

1. Way to access the parameters described in this page 5. Name of submenu on graphic display terminal
2. Submenu code on 4-digit 7-segment display 6. Name of parameter on graphic display terminal
3. Parameter code on 4-digit 7-segment display 7. Value of parameter on graphic display terminal
4. Parameter value on 4-digit 7-segment display

Note: The text in square brackets [ ] indicates what you will see on the graphic display terminal.

A menu followed by the mention "(continued)" appears sometimes to locate you in the structure.

Example:

FUn- [APPLICATION FUNCT.] (continued)
PId- [PID REGULATOR]

Note: This function cannot be used with certain other functions. Follow the instructions on page 162.

In this case, the mention "(continued)" indicates that the [APPLICATION FUNCT.] submenu is above the
[PID REGULATOR] submenu in the structure.

A parameter can contain some pictograms. Each pictogram has its legend at the end of the table.
Main mictograms:

g These parameters only appear if the corresponding function has been selected in another menu. When the parameters can
also be accessed and adjusted from within the configuration menu for the corresponding function, their description is detailed
in these menus, on the pages indicated, to aid programming.

 Parameter that can be modified during operation or when stopped.

2 s To change the assignment of this parameter, press the ENT key for 2 s.

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Overview

Finding a parameter in this document

The following assistance with finding explanations on a parameter is provided:

• With the integrated display terminal and the remote display terminal: Direct use of the parameter code

index, page 323, to find the page giving details of the displayed parameter.

• With the graphic display terminal: Select the required parameter and press F1 : [Code]. The

parameter code is displayed instead of its name while the key is held down.

Example: ACC

RDY Term +0.0 Hz 0.0 A RDY Term +0.0 Hz 0.0 A

SETTINGS 0.1 SETTINGS 0.1
9.51 s 9.51 s
Ramp increment : 9.67 s Code Ramp increment : 9.67 s
0.0 Hz 0.0 Hz
Acceleration : 50.0 Hz ACC : 50.0 Hz
Quick Quick
Deceleration : Deceleration :

Low speed : Low speed :

High speed : High speed :

Code << >> Code << >>

• Then use the parameter code index, page 323, to find the page giving details of the displayed parameter.

32 NVE41295 04/2018

Overview

Description of the HMI

Functions of the Display and the Keys

1 The ESC key is used for menu navigation (backward) and parameters adjustment (cancel)
2 The Jog dial is used for menu navigation (up or down) and parameters adjustment (increase/decrease
value or element choice). It can be used as Virtual analogic input 1 for drive frequency reference.
3 The ENT key (push on the Jog dial) is used for menu navigation (forward) and parameters adjustment
(validate)

A F
G
A B 8888

B 8888 F 3
C 1
D
E 2

CG

D1
E3

2

A REF mode selected (rEF-) E Dot used to display parameter value (1/10 unit)

B MON mode selected (MOn-) F Current display is parameter value

C CONF mode selected (COnF) G Current display is parameter unit

D Dot used to display parameter value (1/100 unit)

Normal display, with no error code displayed and no startup:

Displays the parameter selected in the [1.2 MONITORING] (MOn-) menu (default:
[Frequency ref.] (FrH)).

• InIt: Initialization sequence (only on remote display terminal)
• tUN: AutoTuning
• dCb: Injection braking
• rdY: Drive ready
• nSt: Freewheel stop control
• CLI: Current limit
• FSt: Fast stop
• FLU: Fluxing function is activated
• nLP: Control is powered on but the DC bus is not loaded
• CtL: Controlled stop

NVE41295 04/2018 33