The words you are searching are inside this book. To get more targeted content, please make full-text search by clicking here.

associated with the axis that has the malfunctioning Overtravel limit switch. WARNING The overriding of the Overtravel limit switches should only be

Discover the best professional documents and content resources in AnyFlip Document Base.
Search
Published by , 2016-12-09 04:15:04

004-1055-00 Troubleshooting: 630 - midmark.com

associated with the axis that has the malfunctioning Overtravel limit switch. WARNING The overriding of the Overtravel limit switches should only be

Troubleshooting Guide:
Midmark 630 Human Form™
630 (-010 thru -013 and -020 th

Contents Description
Troubleshooting Symptom

Error Codes
Diagnostic LED’s
Wired Controls
Wireless Controls
Smart Sensor Switches

Base Function

Testing Back Function
Tilt Function

Foot Function

TP210 Rev. A Calibration Procedure
Control Lockout
Access
Active Sensing Technolog
Rotational Base

Access Procedures

© 2013 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | Engli

™ Procedures Table
hru -023)

gyTM Refer To:
ish-1 Troubleshooting Chart
Recalling Error Codes / Error Code Chart

Diagnostic LED’s
Wired Controls
Wireless Controls
Smart Sensor Switches
Base Actuator / Limit Switches
Base Function / Fuses and Connections
Back Actuator / Limit Switches
Back Function / Fuses and Connections
Tilt Actuator / Limit Switches
Tilt Function / Fuses and Connections
Foot Actuator / Limit Switches
Foot Function / Fuses and Connections
Calibration Procedure
Control Lockout
Active Sensing TechnologyTM
Rotational Base Brake System
Access Procedures

004-1055-00 [Revised: 6/7/16]

Troubleshooting Chart

Problem Symptom Probable Caus
Table has no power.
No functions will operate. Facility supply voltage.
(No power at table receptacles)

Power Supply PC Board fuse(s
Loose wire connection.

Loose Power Toroid wire conne

No functions will operate. Power Toroid malfunctioning.
(Power at table receptacles) System malfunction.
Foot / Hand control.

Table Receptacle(s) No power at table receptacle(s). Power Toroid malfunctioning.
malfunctioning. (All other functions work) Table circuit breaker.

Loose wire connection.

Table Receptacle.

Power Toroid malfunctioning.

Wired Controls When any control button is pressed, Control Lockout is enabled.
malfunctioning. the table sounds a series of three
beeps. (No functions operate)

Wireless Controls When any control button is pressed, Faulty controller.
malfunctioning. nothing happens. Control Lockout is enabled.
(No “beeps”, no movement, ect.)

When any control button is pressed,
the table sounds a series of three
beeps. (No functions operate)

When any control button is pressed, Low battery.

that controller sounds a single “beep”.
(All functions operate)
Faulty controller.

TP210 Rev. A When any control button is pressed, Controller not associated to tab
nothing happens. Faulty controller.
(No “beeps”, no movement, ect.)

Tilt, Back, and Foot Tilt, Back, and Foot functions will not System malfunction.
functions not operating. operate. Base function does operate. Power Supply PC Board fuse(s

Loose wire connection.

© 2013 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | Engli

se Check Solution

s) blown. Power cord connections at wall outlet Secure power cord connections.
ections. and Power Entry Module at base of table.
Reset facility circuit breaker if necessary.
Facility circuit breaker. Replace faulty fuse(s).
Secure loose wire connections.
Test F1 & F2 fuses on Power Supply PC Board.
Secure loose wire connections.
Wire connection between Power Entry Module
and Power Supply PC Board. Replace Power Toroid.
Refer to: Error Codes
Wire connections at J9 and J10 on Power Supply Replace faulty hand / foot control.
PC Board.
Refer to: Power Toroid Replace Power Toroid.
Reset table circuit breaker located at the
Error code on Machine Control PC Board. base of table, press to reset.
Secure loose wire connections.
Try activating functions from both foot and hand
controls. Replace faulty receptacle.
Refer to: Power Toroid

If table circuit breaker is tripped.

Wire connections at J11 on Power Supply
PC Board and table receptacle.

Voltage at receptacle.

Refer to: Power Toroid Replace Power Toroid.

Refer to: Control Lockout Press and hold the Stop and Back Down
Refer to: Wired Controls buttons simultaneously for two seconds.
You will hear a single “Beep” to indicate
control lockout is enabled / disabled.

Replace faulty controller.

ble. Refer to: Control Lockout Press and hold the Stop and Back Down
s) blown. buttons simultaneously for two seconds.
Refer to: Wireless Controls You will hear a single “Beep” to indicate
Refer to: Wireless Controls control lockout is enabled / disabled.
Refer to: Association Procedure Replace batteries. (size: AA)
Refer to: Wireless Controls
Replace faulty controller.
Error code on Machine Control PC Board. Perform Association Procedure.
Test F3 & F4 fuses on Power Supply PC Board. Replace faulty controller.
Wire connections at J3 on Power Supply
PC Board and J13 on Motor Control Hub Board. Refer to: Error Codes
Wire connections at J16 on Machine Control PC Replace faulty fuse(s).
Board and J14 on Motor Control Hub PC Board. Secure loose wire connections.

Secure loose wire connections.

ish-2 004-1055-00 [Revised: mo/dd/yr]

Troubleshooting Chart - continued

Problem Symptom Probable Caus
Base function not
operating properly. No Base Up. Active Sensing TechnologyTM ac
System malfunction.
Malfunctioning Wired Controls.
Malfunctioning Wireless Contro
Foot Smart Sensor switches.

Base Up limit switch.
Base Up Overtravel limit switch

TP210 Rev. A

© 2013 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | Engli

se Check Solution

ctivated. For obstruction under foot section. Remove object from under foot section.
ols. Refer to: Error Codes
Error code on Machine Control PC Board. Refer to: Wired Controls Malfunctioning
h. Refer to: Wireless Controls Malfunctioning
Wired Controls. Secure wire connections.
Refer to: Fuses and Connections
Wireless Controls. Secure wire connections.

Check wire connections at J18 on Machine Replace Switch(es).
Control PC Board and at switches.
Secure wire connections.
Check Green and White wire connections Refer to: Fuses and Connections
at four pin inline connection next to Replace limit switch.
Motor Control Hub PC Board.
Secure wire connections.
Test switches. Refer to: Fuses and Connections
Refer to: Smart Sensor Switches Replace limit switch.

Wire connections at J5 on Power Supply
PC Board and at limit switch.

Test limit switch.
Refer to: Base Actuator / Limit Switches

Wire connections at J5 on Power Supply
PC Board and at limit switch.

Test limit switch.
Refer to: Base Actuator / Limit Switches

ish-3 004-1055-00 [Revised: mo/dd/yr]

Problem Symptom Probable Caus
Base function not
operating properly. No Base Down. Foot extension is extended.
(continued) Active Sensing TechnologyTM ac

System malfunction.
Malfunctioning Wired Controls.
Malfunctioning Wireless Contro
Foot Extension switch.

Foot Smart Sensor switches.

Base Down limit switch.

TP210 Rev. A

© 2013 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | Engli

se Check Solution

ctivated. If foot extension is extended. Move foot extension in or raise foot section.

ols. For obstruction under foot section. Remove object from under foot section.

Position of table. Activate Tilt Up / Down and Back Up,
Refer to: Active Sensing TechnologyTM then try Base Down again.
Refer to: Error Codes
Error code on Machine Control PC Board. Refer to: Wired Controls Malfunctioning
Refer to: Wireless Controls Malfunctioning
Wired Controls. Secure wire connections.
Refer to: Fuses and Connections
Wireless Controls. Secure wire connections.

Check wire connections at J6 on Machine Control Replace switch.
PC Board and at switch.
Secure wire connections.
Check Black and Red wire connections Refer to: Fuses and Connections
at four pin inline connection next to Secure wire connections.
Motor Control Hub PC Board.
Replace switch(es).
Test switch.
Refer to: Smart Sensor Switches Secure wire connections.
Refer to: Fuses and Connections
Check wire connections at J18 on Machine Replace limit switch.
Control PC Board and at switches.

Check Green and White wire connections
at four pin inline connection next to
Motor Control Hub PC Board.

Test switches.
Refer to: Smart Sensor Switches

Wire connections at J5 on Power Supply
PC Board and at limit switch.

Test limit switch.
Refer to: Base Actuator / Limit Switches

ish-4 004-1055-00 [Revised: mo/dd/yr]

Troubleshooting Chart - continued

Problem Symptom Probable Caus
Base function not
operating properly. No Base Up or Base Down. Active Sensing TechnologyTM ac
(continued) System malfunction.
Malfunctioning Wired Controls.
Malfunctioning Wireless Contro
Foot Smart Sensor switches.

Loose wire connections.
Power PC Board fuse blown.
Base Up Overtravel limit switch

Motor runs, but table does not move. Motor coupler broken.

Base Up / Down noisy, grinding or Actuator threads dry.
squeaking. Base Actuator.

TP210 Rev. A

© 2013 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | Engli

se Check Solution

ctivated. For obstruction under foot section. Remove object from under foot section.
ols. Error code on Machine Control PC Board. Refer to: Error Codes
Wired Controls. Refer to: Wired Controls Malfunctioning
h. Wireless Controls. Refer to: Wireless Controls Malfunctioning
Check wire connections at J18 on Machine Secure wire connections.
Control PC Board and at switches. Refer to: Fuses and Connections
Check Green and White wire connections Secure wire connections.
at four pin inline connection next to
Motor Control Hub PC Board. Replace Switch(es).
Test switches.
Refer to: Smart Sensor Switches Secure wire connections.
Wire connections at J5, J6 and J7 on Power Refer to: Fuses and Connections
Supply PC Board. Replace faulty fuse.
Test F5 fuse on Power Supply PC Board. Refer to: Fuses and Connections
Secure wire connections.
Wire connections at J5 on Power Supply Refer to: Fuses and Connections
PC Board and at limit switch. Replace limit switch.
Test limit switch.
Refer to: Base Actuator / Limit Switches Replace motor coupler.
Motor coupler.
Refer to: Base Actuator / Limit Switches Clean and lubricate base actuator threads.
Actuator threads. Refer to: Base Actuator / Limit Switches
Replace base actuator.
Run table up and down, if squeaking or grinding
continue check base actuator.

ish-5 004-1055-00 [Revised: mo/dd/yr]

Troubleshooting Chart - continued

Problem Symptom Probable Cause
Back function not
operating properly. No Back Up. System malfunction.
Malfunctioning Wired Controls.
Malfunctioning Wireless Contro
Back Up limit switch.

Back Up Overtravel limit switch

No Back Down. Active Sensing TechnologyTM ac

System malfunction.
Malfunctioning Wired Controls.
Malfunctioning Wireless Contro
Back Down limit switch.

Back Down Overtravel limit swi

No Back Up or Back Down. System malfunction.
Malfunctioning Wired Controls.
Malfunctioning Wireless Contro
Loose wire connections.

Motor Control Hub PC Board fu

Back Up and/or Down Overtrav
switch.

TP210 Rev. A Motor runs, but table does not move. Motor coupler broken.

Back Up / Down noisy, grinding or Actuator threads dry.
squeaking. Back Actuator.

© 2013 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | Engli

e Check Solution

ols. Error code on Machine Control PC Board. Refer to: Error Codes
h. Refer to: Wired Controls Malfunctioning
ctivated. Wired Controls. Refer to: Wireless Controls Malfunctioning
ols. Secure wire connections.
itch. Wireless Controls. Refer to: Fuses and Connections
Replace limit switch.
ols. Wire connections at J12 on Motor Control Hub
use blown. PC Board and at limit switch. Secure wire connections.
Refer to: Fuses and Connections
Test limit switch. Replace limit switch.
Refer to: Back Actuator / Limit Switches
Activate Base Up and Tilt down,
Wire connections at J12 on Motor Control Hub then try Back Down again.
PC Board and at limit switch. Refer to: Error Codes
Refer to: Wired Controls Malfunctioning
Test limit switch. Refer to: Wireless Controls Malfunctioning
Refer to: Back Actuator / Limit Switches Secure wire connections.
Refer to: Fuses and Connections
Position of table. Replace limit switch.
Refer to: Active Sensing TechnologyTM
Secure wire connections.
Error code on Machine Control PC Board. Refer to: Fuses and Connections
Replace limit switch.
Wired Controls.
Refer to: Error Codes
Wireless Controls. Refer to: Wired Controls Malfunctioning
Refer to: Wireless Controls Malfunctioning
Wire connections at J12 on Motor Control Hub Secure wire connections.
PC Board and at limit switch. Refer to: Fuses and Connections
Replace faulty fuse.
Test limit switch. Refer to: Fuses and Connections
Refer to: Back Actuator / Limit Switches Secure wire connections.
Refer to: Fuses and Connections
Wire connections at J12 on Motor Control Hub Replace limit switch(es).
PC Board and at limit switch.
Replace motor coupler.
Test limit switch.
Refer to: Back Actuator / Limit Switches Clean and lubricate back actuator threads.
Refer to: Back Actuator / Limit Switches
Error code on Machine Control PC Board. Replace back actuator.

Wired Controls.

Wireless Controls.

Wire connections at J10, J11 and J12 on
Motor Control Hub PC Board.

Test F3 fuse on Motor Control Hub PC Board.

vel limit Wire connections at J12 on Motor Control Hub
PC Board and at limit switch(es).

Test limit switch(es).
Refer to: Back Actuator / Limit Switches

Motor coupler.
Refer to: Back Actuator / Limit Switches

Actuator threads.

Run back up and down, if squeaking or grinding
continue check back actuator.

ish-6 004-1055-00 [Revised: mo/dd/yr]

Troubleshooting Chart - continued

Problem Symptom Probable Caus
Tilt function not
operating properly. No Tilt Up. Active Sensing TechnologyTM ac

System malfunction.
Malfunctioning Wired Controls.
Malfunctioning Wireless Contro
Seat Smart Sensor switches.

Foot Smart Sensor switches.

Tilt Up limit switch.
Tilt Up Overtravel limit switch.

TP210 Rev. A

© 2013 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | Engli















Problem Symptom Probable Cause
Foot function not
operating properly. No Foot Down. Foot extension extended.
(continued) Treatment pan not in the stowe
Active Sensing TechnologyTM ac
System malfunction.
Malfunctioning Wired Controls.
Malfunctioning Wireless Contro
Foot Extension switch.

Treatment Pan switch.
Foot Smart Sensor switches.

Foot Down limit switch.
Foot Down Overtravel limit swit

TP210 Rev. A

© 2013 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | Englis

e Check Solution

ed position. If foot extension is extended. Move foot extension in.
ctivated. Push treatment pan all the way in.
ols. If treatment pan is not completely pushed in. Remove object from under the foot section.
Refer to: Error Codes
tch. For obstruction under the foot section. Refer to: Wired Controls Malfunctioning
Refer to: Wireless Controls Malfunctioning
Error code on Machine Control PC Board. Secure wire connections.
Refer to: Fuses and Connections
Wired Controls. Secure wire connections.

Wireless Controls. Replace switch.

Check wire connections at J6 on Machine Control Secure wire connections.
PC Board and at switch. Refer to: Fuses and Connections
Replace switch.
Check Black and Red wire connections
at four pin inline connection next to Secure wire connections.
Motor Control Hub PC Board. Refer to: Fuses and Connections
Secure wire connections.
Test switches.
Refer to: Smart Sensor Switches Replace switch.

Wire connections at J6 on Machine Control Secure wire connections.
PC Board and at switch. Refer to: Fuses and Connections
Replace limit switch.
Test switch.
Refer to: Smart Sensor Switches Secure wire connections.
Refer to: Fuses and Connections
Wire connections at J18 on Machine Control Replace limit switch.
PC Board and at switches.

Check Green and White wire connections
at four pin inline connection next to
Motor Control Hub PC Board.

Test switches.
Refer to: Smart Sensor Switches

Wire connections at J4 on Motor Control Hub
PC Board and at limit switch.

Test limit switch.
Refer to: Foot Actuator / Limit Switches

Wire connections at J4 on Motor Control Hub
PC Board and at limit switch.

Test limit switch.
Refer to: Foot Actuator / Limit Switches

sh-11 004-1055-00 [Revised: mo/dd/yr]

Troubleshooting Chart - continued

Problem Symptom Probable Cause
Foot function not
operating properly. No Foot Up or Foot Down. Treatment pan not in the stowe
(continued) Active Sensing TechnologyTM ac
System malfunction.
Malfunctioning Wired Controls.
Malfunctioning Wireless Contro
Treatment Pan switch.

Foot Smart Sensor switches.

Loose wire connections.

Motor Control Hub PC Board fu

Foot Up and/or Down Overtrave
switch.

Motor runs, but table does not move. Motor coupler broken.

Foot Up / Down noisy, grinding or Actuator threads dry.
squeaking. Foot Actuator.

TP210 Rev. A

© 2013 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | Englis

e Check Solution

ed position. If treatment pan is not completely pushed in. Push treatment pan all the way in.
ctivated. Remove object from under the foot section.
ols. For obstruction under the foot section. Refer to: Error Codes
Refer to: Wired Controls Malfunctioning
use blown. Error code on Machine Control PC Board. Refer to: Wireless Controls Malfunctioning
Secure wire connections.
Wired Controls. Refer to: Fuses and Connections
Replace switch.
Wireless Controls.
Secure wire connections.
Wire connections at J6 on Machine Control Refer to: Fuses and Connections
PC Board and at switch. Secure wire connection.

Test switch. Replace switch.
Refer to: Smart Sensor Switches
Secure wire connections.
Wire connections at J18 on Machine Control Refer to: Fuses and Connections
PC Board and at switches. Replace faulty fuse.
Refer to: Fuses and Connections
Check Green and White wire connections Secure wire connections.
at four pin inline connection next to Refer to: Fuses and Connections
Motor Control Hub PC Board. Replace limit switch.

Test switches. Replace motor coupler.
Refer to: Smart Sensor Switches
Clean and lubricate foot actuator threads.
Wire connections at J2, J3 and J4 on Refer to: Foot Actuator / Limit Switches
Motor Control Hub PC Board. Replace foot actuator.

Test F1 fuse on Motor Control Hub PC Board.

el limit Wire connections at J4 on Motor Control Hub
PC Board and at limit switch.

Test limit switch.
Refer to: Foot Actuator / Limit Switches

Motor coupler.
Refer to: Foot Actuator / Limit Switches

Actuator threads.

Run foot up and down, if squeaking or grinding
continue check foot actuator.

sh-12 004-1055-00 [Revised: mo/dd/yr]

Troubleshooting Chart - continued

Problem Symptom Probable Cause
“Home” function not
operating properly. “Home” function does not lower the “Home” button pressed, then re
table to a height of 18 inches. Foot extension extended.
(Rotation Models 21.5 inches) Active Sensing TechnologyTM ac

System malfunction.
Malfunctioning Wired Controls.
Malfunctioning Wireless Contro
Foot Extension switch.

Seat Smart Sensor switches.
Foot Smart Sensor switches.

Base Down limit switch.
Base Up Overtravel limit switch

TP210 Rev. A

© 2013 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | Englis

e Check Solution

eleased. If operator pressed and released “Home” button. Press and hold “Home” button.
ctivated. Move foot extension in.
ols. If foot extension is extended. Remove object from the top of the column.
Remove object from under foot section.
h. For obstruction on the top of column. Activate Tilt Up / Down and Back Up,
then try Base Down again.
For obstruction under foot section. Refer to: Error Codes
Refer to: Wired Controls Malfunctioning
Position of table. Refer to: Wireless Controls Malfunctioning
Refer to: Active Sensing TechnologyTM Secure wire connections.
Refer to: Fuses and Connections
Error code on Machine Control PC Board. Secure wire connections.

Wired Controls. Replace switch.

Wireless Controls. Secure wire connections.
Refer to: Fuses and Connections
Wire connections at J6 on Machine Control Secure wire connection.
PC Board and at switch.
Replace switch(es).
Check Black and Red wire connections
at four pin inline connection next to Secure wire connections.
Motor Control Hub PC Board. Refer to: Fuses and Connections
Secure wire connection.
Test switch.
Refer to: Smart Sensor Switches Replace switch(es).

Wire connections at J18 on Machine Secure wire connections.
Control PC Board and at switches. Refer to: Fuses and Connections
Replace limit switch.
Check two pin inline connection next to
Motor Control Hub PC Board. Secure wire connections.
Refer to: Fuses and Connections
Test switches. Replace limit switch.
Refer to: Smart Sensor Switches

Wire connections at J18 on Machine Control
PC Board and at switches.

Check Green and White wire connections
at four pin inline connection next to
Motor Control Hub PC Board.

Test switches.
Refer to: Smart Sensor Switches

Wire connections at J5 on Power Supply
PC Board and at limit switch.

Test limit switch.
Refer to: Base Actuator / Limit Switches

Wire connections at J5 on Power Supply
PC Board and at limit switch.

Test limit switch.
Refer to: Base Actuator / Limit Switches

sh-13 004-1055-00 [Revised: mo/dd/yr]

Troubleshooting Chart - continued

Problem Symptom Probable Caus
Rotational Base
Brake System not Rotational brake will not lock. Brake pedal switch(s).
operating properly.
Rotational brake mechanism

Rotational brake will not unlock. Loose wire connections.

Electro-magnet not energized.
Brake pedal switch(s)

Base wobbles when locked. PC Board
- and/or -
Grinding noise when base rotates. Debris between upper & lower c

Loose hub screws

Damaged rotation bearings and
disc.

TP210 Rev. A

© 2013 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | Englis

se Check Solution

castings. Unplug table power cord. Replace sticking brake pedal switch(s).
d/or brake Refer to: Brake Pedal Switch Access.

If base rotation locks, check brake pedal switch(s).

Unplug table power cord. Clean mechanical brake components and
remove any obstruction. Refer to: Brake,
If base rotation does not lock, check mechanical Electro-magnet, Rotation Bearing Access.
brake components for any obstruction.

Wire connections at J12 on Machine Control Secure wire connections.
PC Board and at switch.

Check Red and Black wire connections at J4 Secure wire connections.
on Power Supply PC Board. Refer to: Screwdriver Test.

If neither brake pedal works:
Perform Screwdriver Test.

If one Brake Pedal Switch works: Test switch. Replace switch.
If neither pedal works. Refer to: Brake Pedal Switch Access.
Refer to: Rotational Brake PCB Input Test.

Test Power Supply PC Board. If necessary, replace Power Supply
Refer to: Rotational Brake PCB Input Test. PC Board.

Inspect between upper and lower castings Remove debris.
for debris.

Check the four screws securing the Tighten Hub Screws.
upper & lower castings.

Inspect rotation bearings and brake disc. Replace rotational base assembly.
Refer to: Brake, Electro-magnet Access.

sh-14 004-1055-00 [Revised: 6/7/16]

Error Codes

Example:

J16 Machine Green Display = Wh
Control The green display ind
PC Board S2 or system where the
S3 (example: 02 = Base
J18
J19 Red Display Red Display = What
Error Code The red display indic
problem or symptom
(example: 09 = Switc

Green Display
ID Code

TP210 Rev. A To recall the last ten system errors...
A) Unplug table power cord.
B) When the digital display darkens,
move S2 switches three and four to ON (up).
C) Plug in table power cord.
D) When the digital display darkens, press and release S3 button.
E) When all errors have been displayed, pressing and releasing
S3 button again will repeat errors.
F) When recall is complete, unplug table power cord.
G) Move S2 switches three and four to OFF (down).
H) When the digital display darkens, plug in table power cord.
Note

When S3 button is pressed, then released, you will hear a “beep”
to indicate displaying of errors. (Most recent displaying first.)
When switching errors, the board will again emit a “beep”.
The displays will show “FFFF” if there are not ten errors to display.
After all ten errors have been displayed you will hear three”beeps”.

© 2013 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | Englis

here? Troubleshooting Chart..................................... 2
dicates the function I D Code 01................................................... 16
problem occurs. I D Code 02................................................... 19
e) I D Code 03................................................... 21
I D Code 04................................................... 24
t? I D Code 05................................................... 28
cates what
m was detected.
ch Error)

Switches
Three and Four

S2

S3

sh-15 S3
(Enter)
Button

004-1055-00 [Revised: 7/16/15]

ID Code 01 (Machine Control Board)

Error Code Error Definition Probable Cause

00 Power-Up Image Fault Board Malfunction.

01 Power-Up Memory Fault Board Malfunction.

02 Power-Up Clock Fault Board Malfunction.

03 Power-Up Clock Fault Board Malfunction.
04 Power-Up Voltage Fault Loose connection.
Board Malfunction.

05 Process Execution Fault Board Malfunction.

06 Power-Up Initialization Fault Board Malfunction.

07 Headrest Clearance Position of table.
Refer to: Active Sensing Techno

08 Back Cover Clearance Position of table.
Refer to: Active Sensing Techno

09 Foot Clearance Position of table.
Refer to: Active Sensing Techno

0A Programmability Time-out The Program button was pressed and
were pressed within the allotted

0b The Program button was pressed t

Programmability Mistake programming a position and a non-pro

button was attempting to be prog

0C The program command was received,

Programmability Error the program time a proper command w

however, at least one of the axis positions w

TP210 Rev. A 0d Calibration Failed Table not calibrated.

0E Calibration Not Completed Table not calibrated.
Movement button on Hand / Foot Con

0F Calibration Foot Extension Error Foot extension is extended

© 2013 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | Englis

e Correction

Disconnect power cord for at least five seconds, then plug back in.
Replace Machine Control PC Board.
Disconnect power cord for at least five seconds, then plug back in.
Replace Machine Control PC Board.
Disconnect power cord for at least five seconds, then plug back in.
Replace Machine Control PC Board.
Disconnect power cord for at least five seconds, then plug back in.
Replace Machine Control PC Board.
Check all connections between Machine Control Board and
Power Supply PC Board.
Disconnect power cord for at least five seconds, then plug back in.
Replace Machine Control PC Board.
Disconnect power cord for at least five seconds, then plug back in.
Replace Machine Control PC Board.
Disconnect power cord for at least five seconds, then plug back in.
Replace Machine Control PC Board.

ologyTM Activate Back Up, Base Up, and/or Tilt Down.

ologyTM Activate Back Up, Base Up, and/or Tilt Down.

ologyTM Activate Base Up, Tilt Up, and/or Foot Up.
d no buttons
d time. Error goes away by itself.
to initiate
ogrammable Error goes away by itself.
gramed.
Error goes away by itself.
, and during Run all functions to their maximum and minimum positions.
was received; Calibrate Table. Refer to: Calibration Procedure
was out of range. Reference associated error code(s). Calibrate Table. Refer to: Calibration Procedure
Calibrate Table. Refer to: Calibration Procedure
ntrol pressed. Move foot extension in.
d.

sh-16 004-1055-00 [Revised: mo/dd/yr]

ID Code 01 (Machine Control Board) - continued

Error Code Error Definition Probable Cause

10 Low Voltage 5 VDC Loose connection.

Board Malfunction.

11 Low Voltage 12 VDC Loose connection.
Board Malfunction.

12 Low Voltage 48 VDC Loose connection.
Board Malfunction.

13 Temperature Out of Range Board Malfunction.

TP210 Rev. A 14 Control Lockout Control Lockout is activated
Refer to: Control Lockout
15 Rotation Locked Out
Rotation brake switch detected pressed d
16 Treatment Pan Out Loose wire connection.

17 Communication Error to Rotation brake switch(es).
18 Motor Control Treatment pan not in the stowed p
19
1A Communication Error to Loose wire connection.
Motor Control Treatment Pan switch.
Flashing
Communication Error to Message failure.
Motor Control
None Communication failure.

Communication failure.

Normal Operation.

1A Communication Error to Loose wire connection.
Motor Control Power Supply PC Board fuse(s)
Continuously Illuminated

© 2013 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | Englis

e Correction

d. Check all connections between Machine Control Board and
during power-up. Power Supply PC Board.
. If LED (D-24) is illuminated, replace Machine Control PC Board.
position. If LED (D-24) is not illuminated, replace Power Supply PC Board.
Check all connections between Machine Control PC Board and
blown. Power Supply PC Board.
If LED (D-25) is illuminated, replace Machine Control PC Board.
sh-17 If LED (D-25) is not illuminated, replace Power Supply PC Board.
Check all connections between Machine Control PC Board and
Power Supply PC Board.
If LED’s (D-21 & D-22) are illuminated, replace Power Supply PC Board.
If LED’s (D-21 & D-22) are not illuminated, test Power Toroid.

Disconnect power cord for at least five seconds, then plug back in.

Remove power for five minutes to allow Machine Control PC Board to cool,
then reapply power. Check if Power Supply PC Board is overheating.

Replace Power Supply PC Board if overheating continues.

Press and hold the Stop and Back Down buttons simultaneously for two seconds.
You will hear a single “Beep” to indicate control lockout is disabled.
Disconnect power cord for at least five seconds, then plug back in.
Ensure brake pedal is not depressed during power up.
Check and secure wire connections at J12 on Machine Control PC Board
and rotation brake switch.

Test / replace switch(es).

Push treatment pan all the way in.

Check and secure wire connections at J6 on Machine Control PC Board
and treatment pan switch.

Test / replace switch.

Error goes away by itself.

Disconnect power cord for at least five seconds, then plug back in.

Error goes away by itself.

Disconnect power cord for at least five seconds, then plug back in.

Error goes away by itself.

Disconnect power cord for at least five seconds, then plug back in.

No action required.

Check and secure wire connections at J3 on Power Supply PC Board
and J13 on Motor Control Hub PC Board.
Check and secure wire connections at J16 on Machine Control PC Board
and J14 on Motor Control Hub PC Board.

Test / Replace F3 & F4 fuses on Power Supply PC Board.

004-1055-00 [Revised: 2/17/16]













ID Code 03 (Back / Motor Control Hub Board)

Error Code Error Definition Probable Cause

00 Power-Up Fault Board malfunction.

01 Power-Up Initialization Fault Board malfunction.

02 Calibration Failed / Not Complete The maximum position was unable

A motor control error occurre

Loose connection.

Motor Control Hub PC Board fuse

03 Low Voltage 48 VDC Power Supply PC Board fuse(s)

Board Malfunction.

Loose connection.

Motor Control Hub PC Board fuse

04 Low Voltage 48 VDC Power Supply PC Board fuse(s)

Board Malfunction.

05 Low Voltage 5 VDC Loose connection.
Board Malfunction.

TP210 Rev. A 06 Temperature Out of Range Board Malfunction.
08 Position Out of Range
09 Limit Switch Not calibrated.
Limit Switch.
Loose wire connection.
Back limit switch(es).

© 2013 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | Englis

e Correction

to be set. Disconnect power cord for at least five seconds, then plug back in.
ed. Replace Motor Control Hub PC Board.
e blown. Disconnect power cord for at least five seconds, then plug back in.
blown. Replace Motor Control Hub PC Board.
e blown.
blown. Calibrate Table. Refer to: Calibration Procedure

sh-21 Check all connections between Power Supply PC Board and Motor Control Hub PC Board,
and all connections between Machine Control PC Board and Motor Control Hub PC Board.
Test / Replace F3 fuse on Motor Control Hub PC Board.
Test / Replace F3 & F4 fuses on Power Supply PC Board.
Disconnect power cord for at least five seconds, then plug back in.
If LED’s (D-21 & D-22) are illuminated on Power Supply PC Board, check for 24 VDC at
J-13 on Motor Control Hub Board. If voltage is present, replace Motor Control Hub
PC Board. If LED’s (D-21 & D-22) are not illuminated, test Power Toroid.
Check all connections between Power Supply PC Board and Motor Control Hub PC Board,
and all connections between Machine Control PC Board and Motor Control Hub PC Board.
Test / Replace F3 fuse on Motor Control Hub PC Board.
Test / Replace F3 & F4 fuses on Power Supply PC Board.
Disconnect power cord for at least five seconds, then plug back in.
If LED’s (D-21 & D-22) are illuminated on Power Supply PC Board, check for 24 VDC at
J-13 on Motor Control Hub Board. If voltage is present, replace Motor Control Hub
PC Board. If LED’s (D-21 & D-22) are not illuminated, test Power Toroid.
Check all connections between Power Supply PC Board and Motor Control Hub PC Board,
and all connections between Machine Control PC Board and Motor Control Hub PC Board.
Disconnect power cord for at least five seconds, then plug back in.
Replace Motor Control Hub PC Board.
Disconnect power cord for at least five seconds, then plug back in.
Remove power for five minutes to allow Motor Control Hub PC Board to cool,
then reapply power.
Replace Motor Control Hub PC Board.
Calibrate Table. Refer to: Calibration Procedure
Check and secure wire connections for Up limit switches.
Refer to: Fuses and Connections
Test / Replace switch(es). Refer to: Back Actuator / Limit Switches
Check and secure wire connections at J12 on Motor Control Hub PC Board and
at limit switch(es). Refer to: Fuses and Connections
Test / Replace switch(es). Refer to: Back Actuator / Limit Switches

004-1055-00 [Revised: mo/dd/yr]

ID Code 03 (Back / Motor Control Hub Board) - continued

Error Code Error Definition Probable Cause

0A Overtravel Error Loose wire connection.
Overtravel limit switch(es).

0b Hall Sensors Loose wire connection.
0C Motor Current Motor Failure.

Excessive load on actuator

0d Motor Run On Error The motor has been detected moving for a
time than the run-on time allo

0E Motor Stall Error Excessive load on actuator
Loose wire connection.

0F Motor Direction Error The motor is being commanded to move i
but is actually moving in anoth

TP210 Rev. A

© 2013 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | Englis

e Correction

. Check and secure wire connections at J12 on Motor Control Hub PC Board and
at Overtravel limit switch(es). Refer to: Fuses and Connections
r. Disconnect power cord for at least five seconds, then plug back in.
a longer period of Test / Replace switch. Refer to: Back Actuator / Limit Switches
ows. Disconnect power cord for at least five seconds, then plug back in.
r. Check and secure hall sensor wire connection at J10 on Motor Control Hub PC Board.
Refer to: Fuses and Connections
in one direction, Replace Back actuator motor.
her. Check / Reduce patient load. (650 lb. Maximum)
Check mechanical structure for binding.

Check actuator / motor and limit switches.

Check / Reduce patient load. (650 lb. Maximum)
Check mechanical structure for binding.
Check and secure wire connections at J11 on Motor Control Hub PC Board.
Refer to: Fuses and Connections

Check actuator / motor.

sh-22 004-1055-00 [Revised: 6/5/14]

ID Code 03 (Back / Motor Control Hub Board) - continued

Error Code Error Definition Probable Cause

10 Communication Error to Message / Communication fail
Machine Control

11 Corrupt Memory Last save to memory failed

12 Memory Save Error Saving to memory failed.

13 Memory Recall Error Recalling information from memor

14 Memory Erase Error Erasing information from memory

Loose wire connection.

15 I2C Slave Not Present Power Supply PC Board fuse(s)

Motor Control Hub PC Boar

Power Supply PC Board.

Loose wire connection.

16 I2C Slave Not Initialized Power Supply PC Board fuse(s)

Motor Control Hub PC Boar

Power Supply PC Board.

TP210 Rev. A

© 2013 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | Englis

e Correction

lure. Error goes away by itself.
d. Disconnect power cord for at least five seconds, then plug back in.
Disconnect power cord for at least five seconds, then plug back in.
ry failed. Replace Motor Control Hub PC Board.
y failed. Disconnect power cord for at least five seconds, then plug back in.
Replace Motor Control Hub PC Board.
blown. Disconnect power cord for at least five seconds, then plug back in.
rd. Replace Motor Control Hub PC Board.
Disconnect power cord for at least five seconds, then plug back in.
blown. Replace Motor Control Hub PC Board.
rd. Check and secure wire connections at J3 on Power Supply PC Board
and J13 on Motor Control Hub PC Board. Refer to: Fuses and Connections
Check and secure wire connections at J16 on Machine Control PC Board
and J14 on Motor Control Hub PC Board. Refer to: Fuses and Connections
Test / Replace F3 & F4 fuses on Power Supply PC Board.
Check supply power to Motor Control Hub PC Board.
Refer to: Motor Control Hub PC Board Supply Power
Check supply power to Motor Control Hub PC Board.
Refer to: Motor Control Hub PC Board Supply Power
Check and secure wire connections at J3 on Power Supply PC Board
and J13 on Motor Control Hub PC Board. Refer to: Fuses and Connections
Check and secure wire connections at J16 on Machine Control PC Board
and J14 on Motor Control Hub PC Board. Refer to: Fuses and Connections
Test / Replace F3 & F4 fuses on Power Supply PC Board.
Check supply power to Motor Control Hub PC Board.
Refer to: Motor Control Hub PC Board Supply Power
Check supply power to Motor Control Hub PC Board.
Refer to: Motor Control Hub PC Board Supply Power

sh-23 004-1055-00 [Revised: mo/dd/yr]

ID Code 04 (Tilt / Motor Control Hub Board)

Error Code Error Definition Probable Cause

00 Power-Up Fault Board malfunction.

01 Power-Up Initialization Fault Board malfunction.

02 Calibration Failed / Not Complete The maximum position was unable

A motor control error occurre

Loose connection.

Motor Control Hub PC Board fuse

03 Low Voltage 48 VDC Power Supply PC Board fuse(s)

Board Malfunction.

Loose connection.

Motor Control Hub PC Board fuse

04 Low Voltage 48 VDC Power Supply PC Board fuse(s)

Board Malfunction.

05 Low Voltage 5 VDC Loose connection.
Board Malfunction.

TP210 Rev. A

© 2013 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | Englis

e Correction

to be set. Disconnect power cord for at least five seconds, then plug back in.
ed.
e blown. Replace Motor Control Hub PC Board.
blown.
Disconnect power cord for at least five seconds, then plug back in.
e blown.
blown. Replace Motor Control Hub PC Board.

Calibrate Table. Refer to: Calibration Procedure

Check all connections between Power Supply PC Board and Motor Control Hub PC Board,
and all connections between Machine Control PC Board and Motor Control Hub PC Board.
Test / Replace F2 fuse on Motor Control Hub PC Board.

Test / Replace F3 & F4 fuses on Power Supply PC Board.

Disconnect power cord for at least five seconds, then plug back in.
If LED’s (D-21 & D-22) are illuminated on Power Supply PC Board, check for 24 VDC at
J-13 on Motor Control Hub Board. If voltage is present, replace Motor Control Hub
PC Board. If LED’s (D-21 & D-22) are not illuminated, test Power Toroid.
Check all connections between Power Supply PC Board and Motor Control Hub PC Board,
and all connections between Machine Control PC Board and Motor Control Hub PC Board.
Test / Replace F2 fuse on Motor Control Hub PC Board.

Test / Replace F3 & F4 fuses on Power Supply PC Board.

Disconnect power cord for at least five seconds, then plug back in.
If LED’s (D-21 & D-22) are illuminated on Power Supply PC Board, check for 24 VDC at
J-13 on Motor Control Hub Board. If voltage is present, replace Motor Control Hub
PC Board. If LED’s (D-21 & D-22) are not illuminated, test Power Toroid.
Check all connections between Power Supply PC Board and Motor Control Hub PC Board,
and all connections between Machine Control PC Board and Motor Control Hub PC Board.
Disconnect power cord for at least five seconds, then plug back in.

Replace Motor Control Hub PC Board.

sh-24 004-1055-00 [Revised: mo/dd/yr]

ID Code 04 (Tilt / Motor Control Hub Board) - continued

Error Code Error Definition Probable Cause

06 Temperature Out of Range Board Malfunction.

Active Sensing TechnologyTM acti

07 Active Sensing TechnologyTM Foot Smart Sensor Switche
activated. Seat Smart Sensor Switche

08 Position Out of Range Not calibrated.
09 Limit Switch Limit Switch.

Loose wire connection.
Tilt limit switch(es).

TP210 Rev. A

© 2013 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | Englis

e Correction

ivated. Disconnect power cord for at least five seconds, then plug back in.
es.
es. Remove power for five minutes to allow Motor Control Hub PC Board to cool,
then reapply power.

Replace Motor Control Hub PC Board.

Remove object from under the foot section and/or from the top of the column.

Check and secure wire connections at J18 on Machine Control PC Board and at switches.
Refer to: Fuses and Connections
Check and secure Green and White wire connections at four pin inline connection next to
Motor Control Hub PC Board.
Test / Replace switch(es). Refer to: Smart Sensor Switches

Check and secure wire connections at J18 on Machine Control PC Board and at switches.
Refer to: Fuses and Connections
Check and secure wire connections at two pin inline connection next to
Motor Control Hub PC Board.
Test / Replace switch(es). Refer to: Smart Sensor Switches
Calibrate Table. Refer to: Calibration Procedure

Check and secure wire connections for Up limit switches.
Refer to: Fuses and Connections
Test / Replace switch(es). Refer to: Tilt Actuator / Limit Switches

Check and secure wire connections at J8 on Motor Control Hub PC Board and
at limit switch(es). Refer to: Fuses and Connections
Test / Replace switch(es). Refer to: Tilt Actuator / Limit Switches

sh-25 004-1055-00 [Revised: mo/dd/yr]


Click to View FlipBook Version