GREAT PROJECT
HSE Induction for WORKERS
for EPCC of LNG TRUCK LOADING FACILITIES
at RGTP – (GREAT P1 Project)
Rev. 0 October 2019
© 2019 Petroliam Nasional Berhad (PETRONAS)
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Contents
Briefing Project RGTP Demarcatio PTW HSE Policy PETRONAS HSE
Objective Background Overview – n Layout Implementat and STOP Alcohol & General
Plan Work Policy Rules
Video ion Drug
Visitor Guidelines
General Requirement and Obligations Tips – DO’s & Don’ts
Common Plant Hazards Safety Sign Color Code
RGTP / PT2SB Site Assess Requirements Safety Barricade
Potential Ignition Sources Material Movement
Body Search Portable Equipment Temporary Installation (PETI)
No Smoking Facilities at RGTP / PT2SB Radiography Test
PETRONAS ZeTo Rules Scaffolding
RGTP Alarm Hand Tools
PT2SB Alarm Grating and Handrails
Assembly Point Area PT2SB Lifting Activity
Assembly Point Area RGTP Rigging and Lifting
Head Count Manual Lifting and Handling
Vehicle Rules Into RGTP / PT2SB Housekeeping
Basic PPE Requirements Waste Management
Additional PPE for Working Applicable Legal Requirement – OSHA 94, FMA 67,
EQA 74 & Others
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Briefing Objective
1. To provide and ensure consistent understanding of HSES implementation at
PT2SB and RGTP
2. To educate staffs and contractors on the HSES requirements e.g. HSE rules &
regulations, policy, procedures & practices in PT2SB and RGTP facilities
3. To manage the hazards and risks through sharing of HSE information and
lesson learnt
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Project Background
Engineering 02.10.2019 Piling Activity Piping Work Pre- Mechanical
(June 2019) Commissioning Completion
C&S Work (Early May)
(April 2020)
Project Award Execution E&I Work Mechanical Commissioning Initial
(June 2019) (September 2019) (April/May 2020) Acceptance
(May)
• Piling Machine
15 10 100 - 150 • Crane
• Backhoe
• Gen-set
• Lorry
• Etc
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RGTP Overview Video Visitor
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(Demarcation Layout Plan between Greenfield and Brownfield)
Scrapper / Launcher Gate 1 Gate 6
Vaporizer Area
Field Auxiliary Room BOG Compressor Shelter
(FAR) Material Laydown
Flare Area
Main Sub Station (MSS) Weight
Bridge (WB)
Main Central Control
Building (MCCB)
Truck Loading Facilities
(TLP)
Gate 3 Cabin Chlorination Shelter • Material Laydown /
Open Workshop Area.
• Portable Toilet Greenfield
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• Shelter
GREAT P1 PTW Implementation
(Table of Responsibilities)
No. Area PTW WL RA AA HWAA
1 Main Central Control Building (MCCB) CMI RGTP RGTP RGTP
RGTP RGTP RGTP
2 Field Auxiliary Room (FAR) CMI RGTP RGTP RGTP
PMT RGTP RGTP
3 Sub Station (SS) CMI PMT RGTP RGTP
PMT RGTP RGTP
4 RGTP CMI CMI PMT PMT
CMI PMT PMT
5 Chlorination Shelter (CS) CMI
6 Scrapper/Launcher (SL) CMI
7 Truck Loading Package (TLP) CMI
8 Weight Bridge (WB) CMI
It is proposed that the implementation of the GREAT P1 PTW to commence immediately
upon approval of this proposal until the Ready for Start-Up (RFSU) which is estimated to
be in May 2020 or until completion of project.
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HSE Policy and Stop Work Policy
Statement of Compliance
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PT2SB HSE Policy
We strive to be the industrial terminal of choice for the Pengerang Integrated Complex and we believe that our health, safety and environmental (HSE)
performance is the ultimate measure of our business success. Therefore, we will conduct our business only after considering the health and safety of
those involved, and the impact on the environment. Our commitment and policy reflects the integrated way we work across our terminal in these areas.
Commitment
At PT2SB, we are committed to:
• Protecting the safety and health of our employees, our customers, our contractors, the community and other third parties in conducting our activities;
• Ensuring our activities do not adversely affect the environment;
• Managing all HSE risks associated with our activities and provide control measures to eliminate or reduce the risks to a level as low as reasonably practicable (ALARP);
• Strictly adhering to health, safety and environmental laws and regulations and comply to applicable international codes and standards; including developing a culture towards a
self-regulating and sustainable HSE Performance.
• Ensure line management is responsible to demonstrate visible commitment and safety leadership while providing appropriate resources to implement this policy and the
enforcement thereof.
• Promote continuous improvement in our HSE management and performance by leveraging on people, process and technology.
Policy
We seek to achieve our commitment through:
• Identifying hazards and assessing risks before performing any activity and providing every reasonable and practicable resource, organization and system to prevent and
eliminate these hazards and risks;
• Ensuring safety is everyone’s responsibility and expecting every employee to contribute to the aim of prevention of accidents by reporting, analyzing and controlling safety,
health and environmental hazards. This will be supported by efficient and effective training programs and the development of annual HSE improvement plans;
• Engaging our neighbors and communities in the area we operate so that the risk from our activities are recognized and impacts mitigated; and
• Putting in place contingency plans to deal with and recover from any emergencies to ensure minimum impact.
Whilst I remain personally responsible to ensure that this commitment and policy is implemented and followed, all employees & contractors under our
control have a duty to manage HSE in line with this commitment and policy.
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STOP Work Policy and Statements
Objektif penubuhan PGB Stop Dasar Kerja adalah untuk membentuk
budaya organisasi ke arah mengambil HSE sebagai keutamaan dalam
perniagaan.
Dasar ini juga telah dilaksanakan di lain Unit Perniagaan PETRONAS /
OPU seperti PP (M) SB, PCG, PP (T) SB, RAPID dan lain-lain
The objective of establishment PGB Stop Work Policy
is to shape organization culture towards taking HSE as
the priority in business.
Stop Work Policy has also been implemented at other
PETRONAS Business Unit/OPU such as PP(M)SB,
PCG, PP(T)SB, RAPID and etc
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There shall be no blame or fault put on any
employees
Stop Work Order shall be applied in good faith.
Timing is critical. There should not be any delay
in calling Stop Work order if the need arises
Work that has ceased due to Stop Work shall not
be resumed until all HSE threats are cleared and
rectified
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PETRONAS Alcohol & Drug Guidelines
PETRONAS is fully committed to ensure that its employees and
contractors are free from misuses substance.
Randomly screening will be conducted.
This is to ensure that :-
No person shall use, be in possession or involve in the sale or
distribution of any kind of drug and alcohol.
No person shall use, be in possession of or under the influence of any
drug.
Penalty : If any workers found influence by drug or alcohol, he or she will
be dismissed immediately
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HSE GENERAL RULES
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Video Dah Nak Sampai – Part 1
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General Requirements and Obligations
1. CONTRACTOR shall comply with all RGTP / PT2SB HSE & Security Rules
and Regulations while working at RGTP / PT2SB facilities.
2. PETRONAS ZeTo Rules shall apply to all personnel working at RGTP /
PT2SB facilities.
3. CONTRACTOR shall commence any WORK only after prior authorization
from RGTP / PT2SB via Permit to Work (PTW) system.
4. PMT reserves the right to terminate the Contract if CONTRACTOR fails to
adhere to RGTP /PT2SB requirements.
5. Any undesired behavior will be treated as per the ‘Extended Consequence
Management Procedure for on site Contractor”.
6. PMT shall have the right to inspect CONTRACTOR workshop/site prior to
awarding and during servicing.
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What is a hazard?
A hazard is generally anything that can hurt you
or make you ill.
Type of hazards 1. Chemical
2. Physical
3. Biological
4. Ergonomic
5. Psycho-social
6. Environment
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RGTP / PT2SB Site Access Requirements
Citizens Non-Citizens
Documents needed: Documents needed:
1 HSE Briefing Attendance 1 HSE Briefing Attendance
2 OGSP 2 OGSP
3 CIDB 3 CIDB
4 SOCSO / Insurance 4 SOCSO / Insurance
Medical Report by Occupational Health Medical Report by Occupational Health
5 Doctor (OHD) or Authorized Medical 5 Doctor (OHD) or Authorized Medical
Examiner (AME) Examiner (AME)
6 E-Vetting Register Online (Form) 6 E-Vetting Register Online (Form)
7 Professional Visit Pass (PVP) / Work
Permit (based on company)
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Potential Ignition Sources
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Body Search
At Main Gate by PT2SB Security
At Gate 3 by RGTP Polis Bantuan
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No Smoking Facilities at RGTP / PT2SB
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PETRONAS ZeTo Rules
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Video Introduction to ZeTo Rules
ZeTo Rules - PTW
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Compliance to:
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Compliance to:
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Compliance to:
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Compliance to:
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Compliance to:
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Compliance to:
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Compliance to:
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Compliance to:
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Compliance to:
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Compliance to:
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RGTP Alarm
Evacuation Fire Alam LNG Spill Combustible All Clear All Clear
Alarm Alarm Gas Alarm LNG Spill Fire Alarm
Alarm
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PT2SB Alarm
General / Evacuation All Clear
Fire Alarm Alarm Alarm
Alarm Test Every Wednesday (1200 am)
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Assembly Point Area PT2SB
AP2 - Utility AP3 – Jetty Entrance
AP1 - Car Park
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Assembly Point Area RGTP
Gate 3
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Assemble at Nearest Assembly Point for Headcount
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Vehicle Rules into RGTP / PT2SB
•Speed limit
•Terminals: 20km/h
•Jetty: 10km/h
Only Seat belts All traffic
persons who should be signs and
are trained, installed speed
qualified and and worn by limits must
medically fit all be obeyed.
may drive occupants
vehicles
Lower the
tipper/boo
m for
tipper
truck and
crane
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Basic PPE Requirements
1 Safety Helmet
2 Clear Safety Glasses
3 Safety Shoe (min. ankle high)
4 Fire Retardant Coverall (Green in color)
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Additional PPE for working
Breathing Apparatus Ear Muff
Google Face Shield Body Harness
Hand Glove Chemical Suit
Life Jacket / Work vest
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Open water and on the bridge
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Tips DON’Ts
DO’s
Wear your gloves when working
All personnel entering jetty
must exchange their pass
with a jetty pass at the jetty
security post
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Safety Sign Color Code
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Safety Barricade
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Video Dah Nak Sampai – Part 2
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Material Movement
• All materials transferred in/out from
PT2SB/RGTP shall be controlled by Material
Gate Pass
• PMT personnel shall be endorsed and
approved by prior the movement
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