QUANTIORP HOLDINGS QUANTICORP US
ADVANCED PROTECTION PORTFOLIO
QUANTISHIELDTM MIL-SEPC
QUANTISHIELD-FR2TM MIL-SPEC
QUANTIARMORTM MIL-SPEC
QUANTICRETETM MIL-SPEC
QUANTICASTTM MIL-SPEC
QUANTIGELTM MilSpec
QuantiBlockTM
SUPER POLYMERS, NANO MATERIALES TECHNOLOGY IN OUR
COATINGS, POLYMERS, AEROGELS. HI TEMP COATINGS, CASTS, FIRE SKIN, FOAMS, PRIMERS AND PAINTS
Quanticorp Holdings and its Affiliates is a chemical engineering and resin producer of polyuria systems for a wide variety of military, industrial or commercial applications. We design and develop 1K and 2K liquid component resin systems to create materials such as the toughest polyuria’s, from Blast/Ballistics mitigation to floor coatings, polyurethanes and polyisocyanurates for insulating or panel laminated foams, cast tooling and part resins, epoxy coating systems, fire protection coatings and Fire SkinTM foam. Please see our categories below of unique products. Whether the application is spraying, casting, roller or brushing, QuantiSHIELDTM is the choice for the highest quality and Super PolymersTM performance of polyurea-based materials in the world.
Quanticorp
NANO SUPER POLYMER QuantiShield-FR2TM QuantiShieldTM QuantiARMOR TM QuantiCRETETM QuantiCASTTM QuantiGELTM QuantiBLOCKTM
SUPER POLYMER
CORROSION PROTECTION QuantiShieldTM
QuantiShield-FR2TM
QuantiShieldTM Eoncoat Nano Ceramic QuantiShield NRTM
QuantiAPA TM QuantiZinc TM QuantiCoat FRTM QuantiWEB2TM
EXTREME HEAT PROTECTION
QuantiShield EH TM QuantiShield-EH Chem 74 QuantiShield –EH Chem 47 QuantiShield –EH Chem 807 QuantiZinc EHTM
FIRE PROTECTION
QUANTISKINTM QuantiFoamTM Quanti-PANELTM
ENVIRONMENTAL PROTECTION QuantiSTORMTM
QuantiFOAMTM
QuantiGLOWTM
SPECIALY PRODUCTS QuantiBLOCKTM QuantiSORBTM QuantiPODTM
Advanced Protection Products Explosive Mitigation Ballistic Protection, Fire Protection, Secondary Fragmentation, Structural Strength and UP Armor of structures, homes, vetches. Explosion Retention Walls built with QuantiBlockTM
Super Polymer Corrosion Protection for the Oil and Gas Industry, Pipes, Tanks, Refineries, Water Treatment Plants. Factories.
Products specially formulated for Extreme Heat operations from 10°C to 1200°C. Specialized lines and Coatings. Refectories, Process Tank, Ceramic, and foraging Industries.
Direct Flame Contact, Fire retardants, Products that are easy to apply and provide long lasting protection.
Specialized products that are eco Friendly formulated to provide long lasting protection on a variety of surfaces.
Specialized Products, QuantiBlock building system high-end protection up to level IV. QuantiSORB super absorbent polymer. QuantiPod, ready made ballistic shelter.
ADVANCED PROTECTION
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QUANTISHIELDTM
QuantiShield-TM , a high strength energy absorbing mega-polymer designed to deliver extensive elastomeric resiliency when subjected to corrosive, impact and explosive energy forces. It is a military grade formulation which possesses extremely high material tear strength and superior toughness. When subjected to an exothermic explosion, the mega-polymer's molecular geometry is pushed to a very high energy state enabling it to absorb the kinetic energy of the blast's shock wave. It will provide containment of its underlying fractured substrate preventing the debris of shrapnel fragments. Military testing has demonstrated blast pressure rates in
Material thicknesses of the mega-polymer is dictated by the required level of protective performance along with application specific required substrates. Typical material substrates include very high strength steel, 6061 Aluminum, UHMW engineering polymers, fabric composites, masonry and concrete.
Application Data
QuantiShield-FR2TM is a two component 100% solids formulation which does not contain VOCs. Skin thickness has no limitation. QuantiShield-FR2TMTM must be applied using a 2-component high-pressure liquid pumping spray machine. Proper safety wear is mandatory. Surface application temperature ranges from 0°F to 150°F. Spray cure time 2-5s. Surfaces must be prepped for cleanliness and/or may require the use of an adhesion promoter primer to acquire superior adhesion. Functional operation temperature ranges from -40°F to 250°F. Final top- coat appearance is glossy smooth. Coverage at 16 mils is 100 sq. ft./ mixed gal or 9 sq.ft. at
Specifications
QuantiSHIELD-FR2TM Blast Matrix Fast-Set Sprayable Blast Matrix Physical Properties
Tear Strength Impact
Tensile Strength Elongation
ASTM D624 ASTM D2794 ASTM D412 ASTM D412
550 lbs/linear in. >300 in. lbs 3610 psi
>500%
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QUANTISHIELD-FR2TM MIL-SPEC
LONG LASTING COROSION, AND IMPACT PROTECTION FOR THE PRETROLEUM INDUSTY
QuantiShield-FR2TM is a high strength energy-
absorbing super-polymer painting system
designed to deliver extensive elastomeric
resiliency when subjected to explosive energy
forces. There are three military grade
formulations, which possess extremely high
material tear strengths, exceptional abrasion
and superior toughness. Superior protection
coatings for Petroleum, Refinery gas and oil
pipes, tanks and process equipment. When subjected to an exothermic explosion, the super- polymer's molecular geometry is pushed to a very high-energy state enabling it to absorb the kinetic energy of the blast's shock wave. It will provide containment of its underlying fractured substrate preventing the debris of shrapnel fragments. Military testing has demonstrated blast pressure rates in the order of 250 psi/ms performance at 0.25" thickness. QuantiShield-FR2TM super- polymers are available in 3 formulations depending on particular physical property requirements. All grades- BS1, BS2 and BS3 are used in military protection applications and are normally seen in conjunction with a particular grade of QuantiShield-FR2TM
QuantiShield-FR2TM is constructed as a NEAT super-polymer or as a composite fabrication. The required level of protective performance along with application specific required substrates dictates material thicknesses of the super-polymers. Typical material substrates include very high strength steel, 6061 Aluminum, UHMW engineering polymers, fabric composites, ceramics, masonry and concrete. Please contact our technical support group for specific substrate application procedures, spray machines, safety gear and cleanup kits. Refer to MSDS for material and safety standard procedures. Complete corrosion protection. Blast mitigation, UV protection and fire retardant protection in one .
QuantiShiels-FR2TM Applications Procedure; See Tips
Equipment Graco E-XP2, E20, E30, -E-10 (up to 2000 psi pressure E-10 (120V/@, 200psi 230v/2,500 psi spray pressure)
A&B Primary Heat 150-160°F
Hose Heat 150--160°F
Spray Pressure: Min Pressure 1800psi, Max Pressure 2400 psi
Fusion Gun Tip: same pressure, Tip#4242
P2 Gun/Tip: Same Pressure Tip#1 Round
Clean-up chemicals/ Procedures: Consult with Quanticorp for best recommendations
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QUANTISHIELD-FR2TM MIL-SPEC
QuantiBlockTM blast wall
Quanticorp QuantiBlockTM Blast Walls are designed to be put in operation in a very short time. The wall is custom set modular sections that can be placed, reinforced with rebar, and concrete, covered and finished with our ballistic QuantiCrete from level IIIA to Level IV Armor Piercing Rounds or it can be finished with a coating of our explosive protection with our QuantiShield-FR2 Blast Matrix formulation. Or our QuantiARMOR for Ballistic protection up to Level IV
The unique construction and reinforcement of the QuantiBlockTM building system can withstand hurricane winds up to 300 mph. A 1600 Sq. Ft. Square Perimeter can be constructed in a day.
Earth Friendly Building Materials
We offer an alternative that saves the forests and prolongs the life of expensive landfills.
Our products provide:
• Built-in thermal insulated quality equal to an R-40 insulate frame wall
• Hurricane resistance--700% stronger than a 2X6 frame with 1⁄2 inch wall. • Mold and mildew resistance
• Fire resistance--4 hour fire rated to 2300 degrees
• Easy installation, providing significant savings in construction time.
• Bug resistance--termites won't eat or nest in QuantiBlockTM
• Truly GREEN--made from 87% recycled post-consumer Styrofoam • QuantiShield-FR2 Coated provides Explosion Protection.
QuantiBLOCK TM is an insulated concrete form the provides permanent formwork for structural concrete walls in buildings of ally type of constructions. QuantiBlockTM is composed of 87% recycles expanded polystyrene (EPS), cement and other green additives and bonders. Block construction is 700% stronger than average wood framed home and is resistant to Hurricanes, Tornados, Fire and Sound. QuantiBlockTM has high thermal qualities and will not allow for bug/ mildew and mold infestations. Your project will be solid concrete walls, reinforces with rebar for structural strength and finished with QuantiShieldFR2TM or our QuantiARMORTM ballistic Protection.
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QUANTISHIELD-FR2TM MIL-SPEC
QuantiBlockTM blast wall
Qnticorp’s QuantiBlockTM One person can easily handle the 48-50 lbs QuantiBlock. There are no especial tools needed. QuantiShield FR2 or QuantiArmor can be applied on both sides via spray system. Or stucco can be applied directly to outside of the QuantiBlock without wire mesh. As they are stacked rebar are inserted in the gird work fashion throughout the cores. The cores are then filled with concrete. Armor Piercing Rounds
Or complete with QuantiShieldFR2
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Or Complete with QuantiShieldFR2
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QUANTISHIELD-FR2TM MIL-SPEC
QuantiBlockTM blastwall
Construction Materials: : QuantiBlockTM, Concrete ,Rebar, and QuantiShieldFR2
Concrete
The minimum specified compressive strength of concrete, fc’, shall be 2,500 psi (17.2 MPa) at 28 days as determined in accordance with ASTM C 31 [8] and ASTM C 39 [9]. For Seismic Design Categories D1 and D2, the minimum compressive strength of concrete, fc’, shall be 3,000 psi.
Reinforcing Steel
Reinforcing steel used in ICFs shall meet the requirements of ASTM A 615 [14], ASTM A 996 [15], or ASTM A 706 [16]. In Seismic Design Categories D1 and D2, reinforcing steel shall meet the requirements of ASTM A706 [16] for low-alloy steel. The minimum yield strength of the reinforcing steel shall be Grade 40 (300 MPa). Reinforcement shall be secured in the proper location in the forms with tie wire or other bar support system such that displacement will not occur during the concrete placement operation. Steel reinforcement shall have a minimum 3/4-inch (19mm) concrete cover. Horizontal and vertical wall reinforcement shall not vary outside of the middle third of columns, horizontal and vertical cores, and flat walls for all wall sizes. Vertical and horizontal bars in basement walls shall be permitted to be placed no closer than 3/4-inch (19-mm) from the inside face of the wall
Vertical and horizontal wall reinforcement required in Sections 3.0, 4.0, and 5.0 shall be the longest lengths practical. Where joints occur in vertical and horizontal wall reinforcement, a lap splice shall be provided in accordance with Figure 2.4. Lap splices shall be a minimum of 40db in length, where db is the diameter of the smaller bar. The maximum gap between noncontact parallel bars at a lap splice shall not exceed 8db, where db is the diameter of the smaller bar.
Finish with QuantiSHIELD FR2 Coating on both sides of wall.
ATTRIBUTE General
Number of Stories Design Wind Speed
Ground Now Load Seismic Design Category
MAXIMIUM LIMITATION
2 Stories abode grade plus basement if a home 140 mph (241 Km/hr 3-second gusts (130 mph (209 km/hr. fastest mile
70 psf (3.4kPa)
A,B,C K, D1 and
D2 (Seismic Zones 0 1, 2, 3 And 4.
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QuantiSHIELDTM EONCOAT CERAMIC COATING
QuantiShiled -EonCoat ceramic coating is a water-based, two-part spray coating that forms a dense, protective ceramic in minutes. It provides corrosion resistant protection beyond what has been available in the market because unlike other coatings, QuantiShield’s EonCoat does not simply sit on top of the substrate. An exothermic reaction bonds QuantiShield’s EonCoat to the top layer of the substrate, forming an impenetrable coating. And unlike other ceramics that are brittle, QuantiShidld’s EonCoat ceramics are ductile (that is, flexible), so they can actually bend with coated steel. This flexibility, combined with its protective qualities, makes QuantiSHIELD/s EonCoat a revolutionary technological advancement in coatings.
For use in hundreds of high-performance industrial, OEM, and architectural applications, and designed to perform under extreme conditions QuantiSHIELD ‘s EonCoat is used as:
• Corrosion Resistant Coating
• Abrasion Resistant Coating
• Chemical Resistant Coating
• Fire Retardant Coating
QuantiSHIELD’s EonCoat is incredibly easy to apply and has many great benefits, a few of which include:
• 5X more Corrosion Resistant than leading coatings • Excellent Abrasion Resistance
• Fast return to service (usually within 1 hour)
• No VOCs, No HAPs, No Odors
• 0% Flame Spread
• Build to Any Thickness
QuantiSHIELD’s EonCoat, applied in a two-part spray that dries instantly, ensures there is no overspray problem and fast return to service of equipment is possible. Apply QuantiSHIELD’s EonCoat to cold or hot surfaces from 50°F (10°C) to 120°F (48°C). The stable surface is essentially permanent and usually removed by heavy grinding.
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QuantiSHIELD ENCOAT
Flexible Ceramics may seem like an oxymoron: everyone knows ceramics are brittle. QuantiSHIELD’S EonCoat is a ceramic that has all of the benefits of a ceramic coating and yet can flex with a metal substrate, up to and beyond the point where steel permanently deforms.
19% Ductility Makes QuantiSHIELD’s EonCoat Ideal for Steel with Flextural Loads
QuantiSHIELD’sTM EonCoat ceramics have more flexibility (or ductility) than is needed to handle the typical movements of steel - including flexing, expansion, and contraction – found in: • Bridges
• Storage tanks
• Exteriors
• Concrete structures
Ordinary fired ceramics are brittle; they have less than 1% ductility. Various steels will demonstrate 7% to 38% ductility before failure and 1% before permanent deformation. Because steel can flex and ceramics can’t (until now), using a true ceramic coating on steel would not be practical. Previously, so-called ceramic coatings for steel have just been polymer coatings filled with ceramic beads.
Independent tests done by Dwight Weldon of Weldon Labs (author of the book “Failure Analysis of Paints and Coatings”), show that QuantiSHIELDTM’S EonCoat stretches 19% prior to failure, more than enough to handle the ordinary movements of steel.
How QuantiSHIELDTMs EonCoat Corrosion Resistant Ceramics Flex QuantiSHIELDTMs EonCoat ceramics have fibers and fillers with an acicular structure to create toughness and additional ductility (flexibility). This isn’t possible with traditional ceramics because fibers cannot withstand their firing. But the QuantiSHIELDTM’s EonCoat exothermic reaction creates a heat rise of only 7° (4°) to 40°F (22°C), so a wide range of materials can be used for performance enhancement.
QuantiSHIELD’TMs EonCoat coatings also have very good impact resistance:
• 26-28 inch pounds (QuantiSHIELD’TMs EonCoat standard coating)
QuantiSHIELD’TMs EonCoat coatings can take a significant blow without showing damage.
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QuantiSHIELD ENCOAT
Upstream to downstream, above ground or underground, QuantiSHIELD’TMs EonCoat is used by some of the world’s largest Oil & Gas companies to solve costly corrosion problems. If traditional systems worked – corrosion would no longer be such an expensive problem.
QuantiSHIELD’TMs EonCoat System: Application Allows for Fast Return to Service & Improved Corrosion Resistance
A customer study from a leading petroleum company concluded that using QuantiSHIElDTM’s EonCoat cut the number of shifts required to coat the average tank by half. Fewer shifts translate into fewer days out of service. Because QuantiSHIELDTM’s EonCoat dries to the touch in about 5 minutes and requires only one coat, equipment can get back up and running almost as fast as the applicator can spray one coat.
Turnaround time reduced by roughly 50%
• One coat system greatly reduces application time
• Minimal surface prep when compared to existing systems
• No additional surface prep necessary if additional coats are desired • Can be sprayed in inclement weather (rain is not an issue)
• Fast cure time with return to service in about one hour
• No overspray problems (coating falls dry within 10’)
• Fast clean up (coating is water based and cleans up with water)
In one coat, QuantiSHIELD’TMS EonCoat provides two layers of protection:
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Above is an SEM photo of the passive layer created by QuantiSHIELDTM’s EonCoat
Traditional Systems: Lengthy Application | Eventual Re-Coat Almost A Certainty
A disproportionate amount of the high cost of traditional coating systems is the length of time equipment must remain down. Labor costs are significant, but
downtime overruns can carry a far greater cost in the oil & gas industry.
The zinc protects the steel. The epoxy protects the zinc. The urethane protects the epoxy. Each layer addresses the previous coating’s inherent weakness. But all
break down over time, leading to equipment with corrosion and the need to blast and recoat once again.
Elaborate 3 part systems (zinc, epoxy, and urethane), chaotic protection, galvanizing, all have the same goal: lengthen the amount of time it will take before the steel asset rusts. The assumption is that the steel will rust eventually, so the products are merely there to slow down the inevitable. The proof is the corrosion that continues to exist even after having utilized these elaborate systems. QuantiSHIELD’TMs EonCoat’s documented fast return to service significantly reduces the risks associated with costly overruns and protects equipment far better than any competitive industrial coating on the market today.
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Provide Layers of Protection in a Single Application
QuantiSHIELD’TMs EonCoat builds a ceramic layer on top of the new stable surface in a single application. This layer is hard and extremely abrasion resistant and further protects the stable surface from anything that might damage it, including corrosion promoters. As a result, corrosion promoters (like oxygen and humidity) cannot get behind this corrosion resistant coating and migrate the way they can with ordinary paints.
This is a vast improvement over ordinary polymer paints. Polymer paints sit on top of the surface which once breached (even by the tiniest scratch), essentially promote corrosion by trapping in moisture
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Nearly Insoluble Barrier to Chemicals
QuantiSHIELD’TMs EonCoat is very stable and nearly insoluble. The ceramic coating provides a chemical resistant barrier over metal, cement, wood and virtually any building material except plastic. Its reaction to pHs between 6 and 12 are almost nil and outside this range, reactivity is low. That means it is easy to clean up a typical acid spill without damaging the coating, keeping the substrate completely protected.
The only significant damage known is long-term exposure to powerful hydrochloric, acetic or sulfuric acids at a pH of less than 2.
To test QuantiSHIELDTM’s EonCoat resistance to specific harsh chemicals a 5 day test was initiated.
Experimental setup:
Coating was applied to square metal plates, roughly 2” x 2” in size, and 1/8” thick.
Each metal plate was immersed in a chemical for five days (see chemical immersions below) After five days, the metal plates were removed from the chemical and tested for wear and tear, and any degradation in the coating.
The corresponding result for each chemical is as follows:
EonCoat's Chemical Test Results: Chemical
Xylene
Phenol
Methanol
IPA (Isopropyl Alcohol) 25% Salt Solution/td> 37.5% Salt Solution
Concentrated sulfuric acid 50% NaOH solution
Resistance Excellent Excellent Excellent Excellent Excellent Excellent
Good Poor
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Highly Abrasion Resistant Coating
Protect against abrasion in the toughest environments – dumpsters, commercial kitchen floors and walls, industrial plants – QuantiSHIELDTM’s EonCoat abrasion resistant coatings are more abrasion resistant that epoxies and used alone or as a protective prime coat.
More Abrasion Resistant Than Epoxies
QuantiSHIELDTM’s EonCoat is a true ceramic coating and like most ceramics, it provides a very hard surface that does not scratch easily. Abrasion tests conducted on a Taber machine, using an abrasive wheel rotating against a coated panel show that the number of cycles to get .001” wear for most polymer paints is about 75 cycles, and for an ordinary epoxy it is about 125-250 cycles. To get the same amount of wear in QuantiSHIELDTM’s EonCoat it takes >2000 cycles.
Coatings
Paints / Coatings Expoxy Coatings
Cycles on Taber to Achieve 1 mil of Wear
75 Cycles
125-250 Cycles
Extend the Life of Your Product or Substrate
QuantiSHIELDTM’S EonCoat coatings create a ceramic encapsulation so abrasion resistant that it is extraordinarily difficult, if not impossible, for water, oxygen, or harsh chemicals to make intrusions into the substrate. Using QuantiSHIELD’S EonCoat enables you to extend the life of your substrate or products by several orders of magnitude.
QuantiSHEILD’S EonCoat protects against abrasion in harsh environments that damage other coatings. Where other coatings yield a poor appearance and expose the substrate to further damage by exposing it to water intrusion and corrosion, QuantiSHIELDTM’s EonCoat protects and extends the life of the substrate.
Corrosion resistant and abrasion resistant are two of the protective properties of QuantiSHIELDTM’s
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Flame Spread Rating of Zero Outperforms Current Fire
Flame Spread Rating of Zero Outperforms Current Fire Retardant Standards QuantiSHIELDTM’s EonCoat fire retardant coating has a flame spread rating of zero. An QuantiSHIELDTM ’S Eon Coated surface exposed directly to flame will not catch fire unless the flame generates
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Non-Toxic Alternative to Fire Retardant Paint
Unlike most fire retardant paints and coatings, QuantiSHIELD’s EonCoat is non-toxic. The unfortunate downside of most fire retardants is their toxicity since most use Polybrominated Diphenyl Ethers or PBDE’s.
The primary concern over PBDE’s is that they disrupt the endocrine systems of animals
and may also damage nerve cells during brain development, which in humans continues up to two years after birth. Additionally, the PBDE chemical structure closely resembles PCBs, which have well-established toxic effects, including birth defects, cancer, thyroid imbalances, and neurological damage.
Paint your walls and ceilings with QuantiSHIELD’s EonCoat and get the safety protection of the ultimate fire retardant without any toxicity. Protect your building and the people in it with QuantiSHIELD’s EonCoat fire retardant coating
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These pictures were taken this summer, the work shown at Sinopec was done in 2013 and 2015. In some cases the QuantiSHIELDTM’s EonCoat was applied two years ago. You can see from the photographs the quality of the coating even after years have passed.
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250°F/121°C-1200°F/649°C
Quanticorp’s coatings for steel surfaces reaching
These temperatures have been fielded tested for over 20 years. They are proven winners for heat protection as well as maximum corrosion protecting. These coatings require a minimum 250°F/121°C Heat cure.
Ambient up to 750°F.399°C Coatings
Quanticorps Hi Temp Coating are widely used in many industries including
*Oil and Gas Industry *Chemical Processing Plants *Refineries
* Steel Mills
* Cement Mills *Soil Reclamation
Quanticorp’s Hi Temp 48 Series Coating 450°F/232°C Insulation Primer
for High Efficiency Operations
Quanticorp’s 48 Series is a high build surface tolerant 2-K Hybid Exposy Novalac specifically formulated to provide exceptional temperature insulation and heat reduction properties as well as exceptional chemical and corrosion protection.
Apply 48 Series at 12 mils DFT on surfaces that
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Specifically formulated for
Internal pipelines, tanks, and vessels, QuantiShieldTM Chem-Temp coatings meet a wide range of
QuantiSHIELDTM EH EXTREME HEAT HIGH TEMP COATINGS
QuantiSHIELDTM EH HiTemp Coatings provide aesthetic and usable protection from surface temperatures ranging from Ambient to 1200°F/649°C. Hi Temp Dry-Fay Coatings provide the same high performance protection while reducing labor costs.
QuantiSHIELD EH 47 Hybrid Exposy Novolac
QuantiSHIELDTM EH CHEM—TEMP 47 SERIES IS AHIG-BUILD 20K PRIMER FORMULATED TO PROVIDE EXCEPTIONAL CHEMICAL ND TEMPERATURE PROTECTON UP TO 450°F/232°C. IT MAY BE APPLIED OVER MARGINALLY PREPARED SURFACES AND MAY BE USED AS A PRIER TO DTM COATING. IT IS AN EXCELLENT CHOICE FOR CUI SERVICES UP TO 300°F/149°C AND EXCURSIONS UP TO 450°F/232°C.
Temperature Range; Up to 450°F/232° Number of Coats: 1-2
DFT Mils: 4-15
Volume of Solids: 70%
Hot App: UP TO 400°F 204°
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QuantiShieldTMEH Chem
QuantiSHIELDTM EH Extreme Heat - Temp 74-HF Series is a thin film 2-K Hybrid Epoxy Novolac Liner Coating that offers exceptional temperature and chemical protection. Specifically formulated for tank linings, vessels, and pipelines, 74-HF Series provides superior barrier properties against acidic, caustic, and high heat environments. QuantiShieldTM EH Extreme Heat -Temp 74-HF Series also offers excellent adhesion and corrosion resistance with a temperature rating of 300˚F for immersion (350°F for some cargoes/services) and 450˚F for dry heat, making it the premium choice for high performance against corrosive
Vehicle Type: Pigmentation: Reducer:
Hybrid Epoxy Novolac
Lead Free
Not necessary, if desired:
#740S (slow) also reduces surface tension, #740M (medium), or
#740F (fast) reducers Reducer for Hot Application:
Highland #101A Reducer Mix Ratio:4:1 w/74-AHF-100
Pot Life:
Volume Solids: Theoretical Coverage: VOC:
3 Hours @ 77˚F (Decreases at higher temperatures) 70%
1120 ft2 /gal. @ 1mil DFT
2.06 lbs/gal. (247 g/L)
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Advantages of 74 Series Chem-Temp
§ Next generation polymer technology specifically engineered for heat stability and chemical resistance
§ Dry heat stability up to 450°F, immersion up to 300°F (350°F for some cargoes/services)
§ Superior resistance to a wide variety of chemicals and solvents
§ Superior abrasion resistance
§ Superior adhesion even over marginally prepared surfaces
§ Excellent corrosion resistance
§ Ease of application
§ Specially engineered inert filler package provides superior barrier
§ Superior substrate wetting provides excellent adhesion and
properties
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Heat Resistance
Method: Continuous heat exposure at 232°C (450°F)
System: Two coats 74-HF Series @ 8 mils DFT per coat applied to:
1) SSPC-SP56 Commercial Blast prepared steel 2) No surface preparation
3) No surface preparation with tight rust.
Cured 14 days at 21°C (70°F).
Result: No cracking, lifting, or delamination of the film after 3000 hours of continuous exposure.
Acid Condensation Bath
Method: Coated panels exposed to a condensation bath with
50% sulfuric acid and water. The test duration was
1000 hours total at 177°C (350°F) and the panels
were scribed with an “X” to evaluate corrosion. The acid bath was performed in an enclosed apparatus that retained the sulfuric acid condensation, and the panels were suspended in the headspace.
System: Single coat as well as two coats 74-HF Series @ 8 mils DFT per coat applied to SSPC-SP6 Commercial Blast prepared steel. Cured 24 hours at 21°C (70°F).
Result: No rust creepage, softening, cracking or Delamination of the film after 1000 hours of continuous exposure
Sulfuric Acid Spot Testing
Method: Continuous heat at 177°C (350°F) for 1500 hours.
After 1500 hours, spot testing was performed with
98% sulfuric acid for 72 hours.
System: Two coats 74-HF Series @ 8 mils DFT per coat applied to SSPC-SP6 Commercial Blast prepared steel. Cured 24 hours at 21°C (70°F).
Result: No softening or cracking of the film (some
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System: Two coats 74-HF Series @ 5-18 mils DFT per coat applied to SSPC-SP 5 White Metal Blast prepared steel.
Cycle 1 Results:
Blistering – the test panel remained free of blisters in all three phases Adhesion – The maintained an A rating in all three phases Depressurization – no effect from 1500psi to atmospheric over duration of 120 minutes
Cycle 2 Results: (Additional 48 Hours Test with Rapid
Decompression from 1800psi to atmospheric in 5 Minutes at 95°C/203°F)
Blistering – The coating showed reactions to the rapid decompression condition as indicated by minor blistering (D#6), the blisters did not extend to substrate. No holidays were detected. Adhesion – The coating maintained excellent adhesion (rating A) after exposure.
Typical Systems
Direct to Metal
74-HF Series (10-18 mils TDFT @ 6-8 mils DFT per coat)
Surface Preparation
1) For immersion, SSPC-SP5 White Metal Blast Cleaning is preferred; however, minimum acceptable surface preparation should be in accordance with SSPC-SP10 Near White Metal Blast Cleaning, with a 2.5-
3 mil jagged profile. All Surfaces to be painted should be dry and free of all foreign contaminants. 2) For non-immersion service, surface preparation should be in accordance with SSPC-SP10 Near White Metal Blast Cleaning. When Near White Metal Blast is not an option, SSPC-SP6 Commercial Blast Cleaning may be acceptable – Consult a Highland Representative. All surfaces to be painted should be clean, dry and free of all foreign contaminants.
Mixing and Application Requirements
1) Mix 1 Part “A” Activator with 4 parts “B” Base by volume. Mix full kits only.
2) Mixed material is ready for use after a 30 minute induction period.
3) Reduction is not necessary, but if desired, you may reduce up to 10%
with Highland #740 Series Reducers.
4) Apply 2 coats @ 6-8 mils DFT per coat to achieve recommended TDFT
5) Apply at a rate of 65-112 square feet per gallon to obtain the recommended total dry film thickness (TDFT).
6) Allow one week @ 77˚F before being put into service for immersion.
7) The second coat/topcoat must be applied within 36 hours @ 77˚F or the surface will need to be scuffed.
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QuantiShieldTM HiTemp Extreme Temperature Solutions
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QuantiShieldTM HiTemp Extreme Temperature Solutions
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HiTemp 827-HB
HiTemp 827-HB is an unparalleled 1200˚F/649˚C
single package, Dry-Fall DTM that is ideal for CUI
Or where extreme thermal shock resistance is
Necessary. This high build, surface tolerant coating
May be hot applied to surfaces up to 750˚F/399˚C
(But not as a Dry-Fall). HiTemp 827-HB exemplifies
Extraordinary coating formulation, offering the best
Characteristics of a premium High
T emperature
Coating in a Dry-Fall “Spray-Safe” formula that
Eliminates overspray concerns.
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SECURE LIQUID HOLDING TANKS BY APPLYING A QuantiCHEMTM CONTAINMENT LINING
Use QuantiChem super-polymer to line tanks and reservoirs providing a secure unitized skin lining. QuantiChem may be applied directly to clean steel surfaces. Lining eliminates the potential from corrosion or leakage from hairline structural breach. Exterior use APA for a long-lasting protection
INDUSTRIAL SUPER- POLYMER PIPE LINE, & DUCT PROTECTION
Use QuantiStorm to protect underground industrial pipelines against corrosion. A 1- 3 mm skin will provide longevity and security to large industrial pipeline infrastructure QuantiCRP “ Corrosion Resistant Primer{ provide superior cathodic protection.
SUPER-POL YMER COATINGS FOR MARINE
Use QuantiSHIELDTM QuantiStorm or QuantiChemTM or QuantiEnocoat to protect marine components subjected to extreme abrasion and corrosion. Spray applied skin thickness of 1mm provides a tough abrasion and chemical resistant coating.
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COMMERCIAL TANKER PROTECTION
Use a QuantiAPA or QuantiWB2 Corrosion Resistant Primer in conjunction with Acrylic TMTopcoat or QuantiSkin to protect commercial tankers from corrosive attack. These high performance coatings provide long- lasting protection .
SUPER-POL YMER COATINGS FOR MARINE EQUIPMENT
STORMSKIN ,CHEMSKIN
to protect marine components subjected to extreme abrasion and corrosion. Spray applied skin thickness of 1mm provides a tough abrasion and chemical resistant coating.
PROTECTING MILITARY PERSONNEL WITH SUPER-POLYMER
Use QuantiSHIELDTM Or QuantiShield FR2TMsuper-polymers to protect military personnel vehicles from land based explosives and gun fire. protective skin to provide a tough abrasion resistant skin to marine vessels. Anti-fouling copper may be added to resin to help fight against barnacal growth.
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CREATE SAFETY LINES THAT GLOW-IN-THE- DARK
QuantiGLOWTM to mark safety areas. Machine spray, Brush or Roll-on abrasion resistant weatherable protective skin to concrete, asphalt, wood, metal, polymers etc. Light charge lasts up to 2 hrs.
HIGHWAY TUNNEL CONCRETE PROTECTION
Protect concrete constructed highway tunnels with QuanitStorm to seal and stop water leakage. This material provides structural concrete integrity, extreme-weather and chemical protection, impact resiliency and heavy abrasion resistance. Its elastomeric property at low temperatures allows structure movement between joints QuantiSrom is anti-graffiti in nature to provide easy-to-clean maintenance
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QuantiAPATM QuantiAPA FR2TM
QuantAPATM is a new revolutionary nonconventional exterior 100% polyuria coating. This product has been designed specifically to deliver the toughness and abrasion resistant properties of that of an aromatic polyuria but provides the capability of retaining colorfastness for a full range of pigmented colors. Unlike conventional aromatic polyuria’s, which in a white-pigmented system turns yellow in hours when left in direct sun light, APA systems can withstand direct harsh sunlight experiencing no color change after 1 year. APA is available in several harnesses and reactivity’s.
APA is available in 2 primary formulations, Spray able and Roll able.
The Sprayable is formulated in 4 versions; 1HardFast; 2HardSlow, 3FlexibleFast and 4FlexibleSlow.
All Payables use a mix ratio of 1A: 1B. These systems utilize a 2K high or low- pressure dispensing machine such as a Greco Reactor or a handheld cartridge gun.
Sprayable:
APAFH (Fast and Hard) 50 shore D with 90 seconds gel time APAFF (Fast and Flex) 85 Shore A with 90 seconds gel time APASH (Slow and Hard) 50 Shore D with 120 seconds gel time APASF (Slow and Flex) 85 Shore A with 120 seconds gel time
Rollable:
APAR SH (Slow Hard) mix ratio is 1.5A:1B with a working time/gel time of up to 1 hrs. APAR FH (Fast Hard) mix ratio is 1A:1B with a working time/gel time of 1520 minutes.
**All gel times are dependent on ambient air and substrate temperatures.
APA Sprayable products may be applied using high pressure heated plural equipment, low pressure heated equipment or using cold spray 2K-cartridge equipment. Primary heaters set at 110120F, Hose Heat 110120 F and Pressure at gun around 2000 psi using flat pattern spray tip. Roller, squeege, and brush or foam pad at room temperature may apply APA Rollable products.
Be sure all surfaces are clean and free from contamination and power brushed to remove any loose debris. These coatings may be applied 2040 mils in thickness. The addition of glass reflector beads must be applied directly to wet film before gel. This material may not be applied at temperatures below 40°F. Please contact our engineering group for application uses and/or customizable solutions for your specific requirements.
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QuantiGlowTM
QuantiGLOW is a durable long-lasting glow-in-the-dark harsh environment coating used primarily in safety applications providing darks dangerous areas a strong nite-light. When fully charged by the sun or auxiliary lights, the nite-light QuantiiGlow lasts brilliantly for 2 hours on Dark Colors. (Red, Orange), 5 to 8 hours for Green and Light Blue length of brightness depends on thickness of application. This material is embodied Quanti ClearSkin which delivers an extremely tough weather resistant coating. It exhibits excellent durability regarding resistance to abrasion, chemicals and sunlight. Being very tough, it is used primarily in exterior high-wear environments where severe topcoat protection is required. Although QuantiGlow may be used directly on many types of surfaces, it is normally used over a reflective base-coat color such as white, yellow or silver to add more to the reflective-glow. QuantiGlow topcoat is available in Green and Blue. Mixing together gives a gentle aqua or light teal.
An inherent safety characteristic is its high dielectric constant, which yields as an electrical insulator as it will not carry an electric charge. QuantiGlow may be used over Clear coatings or directly over a diverse types of substrates such as metals, woods
Due to its inherent durability and abrasion resistance it is typically used in demanding industrial, commercial and marine environments above or below water. QuantiGlow is a very intense high-performance glow material used in military ships, transportation subways and tunnels, amusement parks, parking decks, office building stairwells, boat docks and the art world. It provides excellent adhesive characteristics and can withstand artic freezing or desert hot conditions. Please contact our Customer Service and Technical Support Group for any questions or to provide direction with specific selection of a material system, questionable target surfaces, operational procedures, material pumping/spray machines, spray/pour guns, and safety protection gear and cleanup kits. Please refer to MSDS for material safety information.
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QuantiCSPTM
CSP is a 100% solid polymer with a silicone tail. This enables the polyurea to have superior chemical and heat resistance, lower water absorption, better abrasion resistance and improved weathering. Although aromatic the silicone tail reduces oxidation when exposed to direct sun light. Light colors will still change but gloss remains. CPS will have less algae build up and reduce marine growth compared to regular polyurea. CPS performs well when exposed to petroleum products such as gasoline with or without ethanol , diesel fuel with or without biofuel added and crude . Conventional polyurea is attacked by the ethanol’s. CPS requires heated plural spray equipment such as Graco EXP2 using hose heats of 150 – 160F and primary heats the same. Spray pressures using Graco P2 or Fusion gun are to be set at 2000psi. Surface preparation should be the same as regular polyurea that is clean, dry and abraded. CPS can be available in different hardness from 65 shore D to 80 Shore A. Tensile strength and elongation will vary with hardness. Patent Pending.
QuantiWBE2TM
QuantiWBE2 is a clear or pigmented fast drying two component aliphatic epoxy formulation with excellent chemical resistance and adhesion performance with no odor during application. It is available in hard or flexible formulations. Both the hard and flexible versions are 75% solids containing no VOCs and are designed to be used as a self primer or finish coat on metal, wood, fiberglass, concrete, masonary as well as slightly damp surfaces. It may also be formulated as an anticorrosive coating. Both versions of WBE2 may be used directly as a primer, basecoat and topcoat. Please read the Technical Application section below for application recommendations.
Both versions of WBE2 finish to a matte or a glossy smooth finish when cured as a topcoat. These materials may be used directly on damp surfaces and become tack free within 15 minutes depending on ambient humidity, temperature and thickness. These formulations may be formulated with anti microcrobial additive preventing mold and mildew. They are an excellent adhesion promoter when used as a primer for Quanticorp System's super polymers such as CS, CSP, CSP2 & APA. These materials retains a wide functional temperature range and flexibility from 25F to 150F. Full cure is achieved under normal conditions in 24 hours.
Please contact our technical support group for specific substrate application procedures, equipment, safety gear and cleanup kits. Refer to SDS for material and safety standard procedures.
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AEROZERO®
Polyimide Aerogel – Lightweight, Heavy Impact
• Tough. Flexible. Reliable. AeroZero film using only polymers enabling a product that delivers reliability, flexibility, toughness, and high strength.
• Insulating. Aerogels have long been prized as superior insulators, second only to vacuums. AeroZero continues that tradition offering 0.02 W/m•K in thermal conductivity performance at room temperature, and has been demonstrated to significantly lower decibel levels in acoustic insulation tests.
• Lightweight. The density of AeroZero is 0.2 g/cm3, approximately 1/7 that of normal polyimides (1.4 g/cm3).
• Low Dielectric Constant. With a significantly lower Dielectric Constant than traditional polyimides, AeroZero alters how companies can create radio frequency-based products.
Environmentally Tolerant. Able to withstand a significant range of extremes from high temperatures to cryogenic conditions, AeroZero can improve the
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QuantiShield NR 1000
NR1000 is a insulating nanotechnology coating with very low thermal conduction that insulates exterior temperatures helping maintain agreeable interior temperature achieving a notable savings in energy costs. It is also water repellant and is flame retardant. NR1000 protects from heat and fire, acid, water, corrosion, and wear
GENERAL CHARACTERISTICS
Low Thermal transfer
Flame Retardant
UV Reflective Corrosion Resistant Water-repellent Flexible And Resilient Mold and Mildew Proof NON-TOXIC
Stain Resistant
NR1000 thermal transfer coefficient of K= 0.059 BTU/HR. NR1000 has self extinguishing action
NR1000 reflects up to 82% of Ultra Violet light.
NR1000 protects from acids including acid-rain.
NR1000 is water-repellent and damp-proof. NR1000 is flexible and resists wear
NR1000 inhibits the growth of molds and mildew.
NR1000 is odorless and does not off-gas VOC's NR1000 resists stains
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BENEFITS
• Protects materials from damaging UV Rays
• Reduces damage from expansion and contraction in coated materials
• Protects structures and equipment from acid rain.
• Fire Retardant
• Water Resistance
• Mold and Mildew Resistance
• Prevents corrosion – acid, alkali, oxidation, rust,
• Stain Resistance
• Energy Savings – Low thermal conductivity
• Protects Fabrics without noticeable change in feel or wear-ability.
• Protects Fabrics from wear and tear.
• NON-TOXIC – no endocrine system disrupting VOCs
• Safe for the Environment.
• 10 year Warranty
APPLICATIONS
NR1000 can be applied on a wide variety of materials from building materials, insulation board, ballistic fibers, upholstery fabrics, protective clothing, drapery, blanket and baby cloths. It is non-toxic and survives extended wear and tear.Fire-Fighter Protective Clothing
Ballistic Vests and protective clothing
Building Materials: roofing, wood, fiberboard, concrete, exterior or interior paint
Aircraft upholstery, carpets and insulation, carbon fiber composites, Automotive upholstery, carpets, headliners, insulation, hoses, undercoating
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Inorganic Zinc Silicate
Features
· Provides outstanding galvanic protection
· Meets Class “B” slip co-efficient and creep resistance criteria for use on bolted connection faying surfaces
· Excellent throwing power
· High zinc loading
· Outstanding undercutting resistance
· VOC Compliant
· Rapid cure
· Damage resistant film
· Very smooth cured film
· Indefinite recoat window
· May be used as a pre-construction primer
Typical Uses
ZincGard 1000 is a spray applied galvanizing, pure zinc coating that provides near permanent corrosion protection of steel as documented by the Federal Highway Administration. This technology has provided 25+ years documented field protection by the Federal Highway Administration.
ZincGard 1000 is excellent for application in industrial plants, costal, marine, offshore, and freshwater environments. Used for structural steel, steel tanks, offshore platforms, barges, refineries, power plants, railcars, pulp & paper mills and other areas as recommended. May also be used untopcoated for long-term corrosion protection as well as a tank lining for solvent immersion service.
Qualifications
ZincGard 1000 meets Class “B” requirements for slip co-efficient and creep resistance as set forth in the Specification for Structural Joints using A325 or A490 Bolts, in accordance with Research Council on Structural Connections, Appendix A.
Exceed requirements of SSPC-PS 12.00 Performance Data
Salt Spray (ASTM B 117) 7200 hours
Plane blistering or rusting: none, very slight rust
Throwing Power: Protects 2 1/2 inch uncoated area when immersed in synthetic sea salt.
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Application Equipment
Conventional Spray: Industrial sprayers such as DeVilbiss MBC gun with 2E or 704E cap, or a Binks18 gun with a 66SSx67PB nozzle setup having a double regulated pressure pot, 3/8 “ I.D. minimum material hose, 50’ maximum material hose length are recommended. Moisture traps are recommended to keep moisture out of the mixed ZincGard 1000. An agitated pressure pot is recommended.
Airless Spray: Sprayer such a Graco’s Bulldog with a 30:1 ratio and a .017- .021 tip is recommended. A 30 mesh inline filter is recommended.
Power Mixer: Use only explosion proof power mixers.
Brush and roller: Use medium bristle brush and short nap roller for touchup and small areas only.
Drying Time
The following minimum times are based on a 3 mil DFT and adequate air ventilation. Higher thickness and reduced air circulation increase drying times.
Surface
Temperature To Handle To Topcoat
40°F 4 hrs. 3 days
50°F 3 hrs. 2 days
60°F 2 hrs. 1 day
70°F 1 hr. 12 hrs.
80°F 30 min. 6 hrs.
90°F 15 min. 3 hrs.
Topcoat times are based on a minimum relative humidity of 50%. Lower humidity conditions required longer cure times.
Curing Time
Surface
Temperature Immersion*
*To achieve complete cure before immersion, the relative humid
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Quanticorp
ZincGard 1500
epoxy zinc primer
· Provides excellent galvanic protection
· Meets Class “B” slip co-efficient and creep resistance criteria for use on bolted connection faying surfaces
· Excellent undercutting resistance
· VOC compliant
· Easy to topcoat
· Rapid and extended recoat windows
· Excellent adhesion to hand tool cleaned surfaces (SSPC-SP 11) Typical Uses
ZincGard 1500 epoxy zinc rich primer is a rapid recoat primer that provides excellent corrosion protection and undercutting protection.
Excellent for use in industrial, coastal, marine and freshwater environments. May be used on structural steel, steel tanks, offshore platforms, barges refineries, petrochemical plants, power plants, railcars, pulp & paper mills and other areas as recommended. May also be used to field touch-up inorganic zinc and/or provide galvanic protection for properly prepared steel substrates. Qualifications
ZincGard 1500 meets Class “B” requirements for slip co-efficient and creep resistance as set forth in the Specification for Structural Joints using A325 or A490 Bolts, in accordance with Research Council on Structural Connections, Appendix A.
Exceed requirements of SSPC-PS 12.00 Performance Data
Salt Spray (ASTM B 117) 7200 hours Plane blistering or rusting: none Physical Data
Abrasion Resistance (ASTM D 4060) 1 kg. Load, 1000 cycles weight loss CS 17 wheel 225 mg
Impact Resistance (ASTM D 2794) Direct impact 80 in-lbs.
Temperature resistance (dry) Continuous 250°F
Non-continuous 300°F
Adhesion (ASTM D 4541) 3912 psi Theoretical volume solids of
mixed material (ASTM D 2697) 66% +1% Theoretical coverage of mixed gal. (1 mil) 1060 sq. ft Volatile Organic Content
Unthinned 2.4 lbs./gal.
Reducer 1 @ 1 pint/gal. 3.3 lbs./gal.
Reducer 2 @ 1 pint/gal. 3.3 lbs./gal.
Zinc in dry film 80%
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Surface Preparation
Remove oil and grease from the steel surface with solvent or a commercial cleaner, which does not leave a residue, according to SSPC-SP1. Abrasive blast to a Commercial finish per SSPC-SP 6 to obtain a 1-3 mil blast profile. For immersion, abrasive blast to a Near-white finish per SSPC-SP 10 to obtain a 1-3 mil blast profile. For field touch-up, prepare the substrate according to SSPC-SP 11.
Application Equipment
Conventional Spray: Industrial sprayers such as DeVilbiss MBC gun with 2E or 704E cap, or a Binks18 gun with a 66SSx67PB nozzle setup having a double regulated pressure pot, 3/8 “ I.D. minimum material hose, 50’ maximum material hose length are recommended. An agitated pressure pot is recommended.
Airless Spray: Sprayer such a Graco’s Bulldog with a 30:1 ratio and a .017- .021 tip is recommended. A 30 mesh inline filter is recommended.
Power Mixer: Use only explosion proof power mixers.
Brush and roller: Use medium bristle brush and short nap roller for touchup and small areas only.
Drying Time
The following minimum times are based on a 3 mil DFT and adequate air ventilation. Higher thickness and reduced air ventilation increase drying times.
Surface To Handle or
Temperature To Touch To Topcoat
50°F 12 hrs. 32 hrs.
60°F 6 hrs. 16 hrs.
70°F 3 hr. 8 hrs. .
80°F 2 hrs. 5 hrs.
90°F 1 hr. 3 hrs.
ZincGard 1500 can be applied in a wet-on-wet manner with either EpoxyGrip 2000 or EpoxyGrip 2100, which eliminates the dry time between coats.
Cleanup
Cleanup with Reducer 1 or Reducer 2.
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UreGrip Safety-Glo
Product Name: UreGrip Safety-Glow
Generic Description: Catalyzed Polyurethane Luminescent Coating
USE: For marking of safety zones on walkways, curbs, drives and signs. Glows in the dark for hours
after exposure to sunlight or artificial light.
Properties: (mixed components)
Mixing Ratio: .8 gallon UreGrip Safety Glow Base
.2 gallon UreGrip Safety Glow Converter
Solids (by volume) 55%
Volatile Organic Content (VOC) 3.3 lbs./gal.
Pot-Life @ 75°F 4 hrs.
Film Thickness (per coat)
Wet 4 to 5 mils
Dry 2 to 2.5 mils
Theoretical Coverage 441 sq. ft. @ 2 mils DFT
Application:
Spray Airless or Conventional
Brush and Roll Touch-up areas
Reducer Normally none is required; Reducer 3 or 4 may be used
Drying Times: (75°F)
To Touch 1 hr.
To Handle 4 hrs.
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HeatGrip 4127 High Temperature Coating Under Insulation
Features
· Prevents corrosion under Insulation
· Single Package
· VOC compliant
· Withstands 1200°F temperature
· Direct to metal capability over properly prepared carbon and
stainless steel
· Good thermal shock resistance
Typical Uses
HeatGrip is used as a coating system for insulated hot piping, for stack exteriors, uninsulated hot piping, furnaces, exhaust pipes, mufflers and other steel substrates operating at temperatures up to 1200°F. HeatGrip 4127 may be applied direct to properly prepared carbon and stainless steel.
Film Thickness (per coat)
Dry film thickness: 5 mils
Wet film thickness: 10 mils
Theoretical coverage: 167 mils sq ft @ 5 mils DFT
Note: Two coats are recommended over properly prepared steel substrates for most applications.
Surface Preparation
Remove oil and grease from the surface with a solvent or a commercial
cleaner, which does not leave a residue according to SSPC-SP1.
Steel: Abrasive blasting is preferred when possible as the performance is enhanced. For normal environments, abrasive blast to a Commercial finish
per SSPC-SP 6 to obtain a 1.5 to 2.5 mil profile. Do not use chlorinated
solvents on stainless steel surfaces.
Application Equipment
Conventional Spray: Industrial sprayers such as DeVilbiss MBC or JGA and Binks 18 or 62 having double regulated pressure pot, 3/8’ I.D. minimum material hose and a .070” I.D. fluid tip and air cap are recommended.
Airless Spray: Sprayer such as Graco’s Bulldog with a 30:1 ratio and a .017” to .021” tip is recommended. A 30 mesh inline filter is recommended.
Power Mixer: Use only explosion proof power mixers.
Brush or Roller: Use medium brush and short nap roller with solvent resistant fibers and core. Use only natural bristle brushes and mohair roller covers.
Drying Time
The following minimum times are based on 5 mils DFT and adequate air ventilation. Higher thickness and reduced air circulation increase drying times.
Surface
Temperature To Touch To Handle To Recoat
50°F 12 hrs. 48 hrs. 12 hrs
70°F 2 hrs. 24 hrs. 6 hrs
90°F 1 hr. 12 hrs. 3 hr
To achieve full hardness, a heat cure of 350°F minimum is required.
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QuantiShield FS FireSkin Foam
FireSkin Foam is an insulating material designed to withstand direct flame contact. It produces very low smoke and flame spread. The material develops an intumescent fire barrier, which provides a protective shield against constant flame and extreme heat conduction to interior surfaces. These closed cell foams range in varying densities from 1.5-50 pcf for use in diverse fire protection system applications. FireSkin Foam is formulated as a Halogen-free, Class 1 fire rated foam containing renewable resource "Green" materials.
FireSkin Foam delivers toughness and dimensional stability from -20F (-29C) to 250 F (130C). It is used in a variety of construction applications such as in roof, wall and floor building insulation and structural sandwich panel construction foam core materials. These materials have been designed to accommodate HFC 245 or Pentane blowing agent for maximum R-values. This material has been designed for use in economical Continuous Panel Laminator machines as shown below.
QuantiSHIELD FS 2K
FireSkin 2K super-polymer is an insulating microcellular polymeric material that will withstand direct flame contact. It emits low smoke and flame spread
FireSkin 2K is a two component 100% solids
spray formulation which does not contain VOCs.
This material may require the use of a primer to
obtain proper adhesion. All surfaces must be
clean and free of contaminates. Application
temperature ranges from 20°F to 120°F. Gel Time
is 8-10 sec at 75°F with full cure in 24 hours. Use
standard 1:1 high pressure plural component
spray machine such as Graco EXP2. Functional operation temperature ranges from -40°F to 300°F. Application spray thickness may be continuous build. Foam coverage at 60 mils thickness is 33 sq. ft./ mixed gal.
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QuantiARMORTM
QuantiARMOR BALLISTIC super-polymer technologies are designated into 3 groups: BS-NEAT, BS-LAM and BS-SM. BS-NEAT may be cast optically clear to a thickness of 1.25" (31mm) to handle intense hand gun fire at close range with fire-power from multiple rounds of 44 magnum, 9 mm and 45 caliber bullets. As shown in shown Fig. 1 a couple of 45 caliber bullets were stopped at a depth of .375" into BS-NEAT at close range. BS-LAM is specifically designed for composite builds using numerous inner members such as ultra hard steels, ceramics, Kevlar fabrics and ultra-dense engineered thermoplastics. BS-SM is an ultra tough energy absorbing skin used primarily in shrapnel mitigation
QuantiARMORTM super-polymer materials are capable of
absorbing very high impact energy, extremely high tear
resistance and can withstand high heat capacities whereby
demonstrating ultimate toughness. The spray version of Ballistic
Skin (BS-SM) is used to strengthen a variety of military grade
substrates used for transportation vehicles, armament
assemblies and structural building reinforcement as shown in
Fig. 2 where BS-SM is sprayed on a high strength very hard
steel (Brinnel 60-65) panel at a thickness of 3.6 mm. Shown from the back side, the left hand side shows the dark green BS-SM super-polymer coating strengthening the hard
Generally, QuantiARMORTM super-polymers are used in some type of ballistic shielding applications. These materials may be applied to many types of structural substrates that include high strength steel, 6061 Aluminum, high-strength composites, wood laminates, reinforced masonry and concrete. These unique materials provide extreme protection for safe houses, personnel vehicles, government buildings, armed outposts and special aircraft. For specific applications, please contact our technical support group.
Physical application of spray QuantiARMORTM BS-SM requires a 2-component high- pressure liquid pumping machine. BS-NEAT and BS-LAM may be hand batch mixed for the casting process. Surfaces must be prepped for cleanliness and/or use an adhesion primers to acquire superior adhesion which is vital to contributing to the total energy absorption of the system. Application temperature ranges from 20°F to 150°F. For the hand mix materials, stir for 1 minute vigorously or mix with a hand drill jiffy mixer. Casting working time is 10 min. At 75°F. Full cure occurs within 24-48 hours for all QuantiARMORTM super-polymer materials. Functional operation temperature ranges from -20°F to 250°F. Surface appearance is normally glossy and smooth for all grades. BS-LAM and BS-SM may be color-tinted if desired. Refer to MSDS for material and safety standard procedures.
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QUANTICRETETM
How can we protect our families from being shot right through our walls?
QuantiCreteTM is the Solution
The Walls our homes, buildings, and places of work are not protected. Now there is a solution that can be applied over our excising walls for less cost than current bullet resistant materials.
QuantiCreteTM is a plaster like material mixed and applied onsite. It can be used over cement block walls. It can be applied over ordinary gypsum board. It is non-toxic, no harmful ingredients its “Green”. It will not support mold or mildew when wet. Its non-combustible, no smoke, no flames no gasses.
IT IS EVEN REPERABLE !
Apply by hand above for normal projects or with spray equipment for large projects.
Levels of Protection Available
Level :IIIA , 8mm, 40 cal, 357 Magnum, 44 Magnum Level III AK 47 7.62x39 Colt AR15 .223
Level IV 30-06 AP
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SPECIALIEZED SPRAY EQUIPMENT
COATING & SPRAY EQUIPMENT
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Quanticorp recommends the use of the following equipment for use with its products
Reactor 2 E-XP2 proportioner for advanced technology in applying fast-curing polyurea coatings. Because it's a Reactor 2 series proportioner, it offers software and hardware enhancements for better spray performance, plus technologies that add to your bottom line.
The Reactor 2 E-XP2 is engineered to process and spray polyurea and other coatings that require high pressures. The hybrid heater and heated hose condition the materials to the right viscosity prior to mixing. Quick knockdown lower pump for easy maintenance, easy-to- use controls, and rugged design make the Reactor the preferred choice for coatings applications.
Reactor 2 E-XP2 gives you:
NEW
• Compact footprint – more room in your spray rig
• Ergonomic design – easier to service
• Advanced control modules
• Better spraying performance compared to traditional electric Reactor systems • Troubleshooting made quick and easy with QR codes
• Better control – manage your polyurea business wherever you are
• Better documentation – automatically collect job log data and spray parameters – lets you • confirm the job was sprayed to specifications
• Better fleet and crew management
• Better cost containment and forecasting
Standard on all Elite models of Reactor 2
Additional Equipment can be used: E20, E30, -E-10 (up to 2000 psi pressure E-10 (120V/@, 200psi 230v/2,500 psi spray pressure)
A&B Primary Heat 150-160°F
Hose Heat 150--160°F
Spray Pressure: Min Pressure 1800psi, Max Pressure 2400 psi
Fusion Gun Tip: same pressure, Tip#4242
P2 Gun/Tip: Same Pressure Tip#1 Round
Clean-up chemicals/ Procedures: Consult with Quanticorp for best recommendations
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Quanti- Two-component spraying made easy and affordable
A smart alternative to hand mixing
The Graco XP70 Plural-Component Sprayer is designed to pump, mix and atomize high- viscosity, high-solids coatings with superior results. In addition, the XP70’s design allows you to gravity feed, which may eliminate the need for feed pumps, saving you
money. When you upgrade from hand mixing, you'll find that the XP70 provides excellent return on investment, by reducing material waste and by using less clean-up solvent
• Reduced material waste
• No more throwing away unused mixed material at the end of the day
• Save money by using less clean-up solvent
• Consistent material quality - no more guesswork or human error in
• measuring materials
• Easy to operate - minimal training required
• Reduced maintenance costs
Rated for 7250 psi (500 bar, 50 MPa) to handle viscous materials and long hose lengths
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Xtreme Sprayers with NXT Technology
High-performance, high-pressure technology
Xtreme NXT high-pressure air-operated airless sprayers provide long-lasting durability that boosts your productivity. Designed with Graco’s new NXT Air Motor, the Xtreme NXT is proven to outperform and outlast all other sprayers in its class. It easily handles the toughest protective coatings and corrosion control materials.
Spray high solids and 100% solids coatings under the toughest conditions
• Designed with NXT Air Motor technology, tested and proven to last 10 times • longer than the Graco King
• DataTrak monitor for material tracking, system diagnostics and runaway
• control
• De-icing model reduces downtime due to freeze-ups
Three motor sizes and 11 models available to fit your specific application
Rugged, ergonomic design handles the toughest protective coatings
• Oval-insulated or round handle
• EasyGlide swivel for better hose and gun movement • Easy Out gun filter which reduces tip plugging
The ideal choice for hard-to-spray industrial coatings
• Variety of handle and trigger options for maximum spraying • comfort
• Compact design allows for easy access to tight places
• High quality materials and construction
• XTR-5 maximum fluid pressure: 5000 psi (345 bar, 34.5 MPa) XTR-7 maximum fluid pressure: 7250 psi (500 bar, 50 MPa)
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Ultra Max II 1095
Electric Airless Sprayer
The Standard Series sprayer comes with these "Only On A Graco" features:
• Advantage Drive System Runs quiet and has a lifetime guarantee.
• MaxPower Brushless DC Motor – Never change brushes with this maintenan
• free, totally enclosed motor.
• SmartControl 3.0 Pressure Control – Delivers consistent spray fan without
• pressure fluctuations at all spraying pressures, and includes ProGuard
• technology.
• Endurance Pump – Amazingly durable and easy-to-service design means less
• downtime on the job.
• Easy Out Pump Filter – Spill less material when removing the filter element.
• Rugged Cart Design – Chrome over steel makes this durable cart last for years. Heavy-Duty Prime Valve – Maintenance-free design withstands high pressure dumping.
The ProContractor Series sprayer has all the features of the Standard Series, plus:
• QuikReel – Deploy and rewind up to 300 ft of hose in
• seconds without twists or coils.
• LED Display – Bright easy-to-read LED display shows
• pressure readout, job/lifetime/gallon counter and self
• diagnostics.
• WatchDog Pump Protection System – Saves the pump from • damage when paint or texture material runs out or a hose
• breaks.
• ProConnect 2 Pump Removal System – Change out the
• pump using no tools in seconds resulting in quickly getting
• back to work.
• FastFlush Cleaning System – Cleans the unit four
• times faster using only half the water.
• On-Board Toolbox – End frustration and save time
• by never again searching for tips, filters, and tools.
Ready to Spray – Save setup time, thanks to the 100 ft of hose and gun that’s already attached and ready to use.
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