Manual safety regulation_EN

Operation

Caution
If you hear a clattering noise from the gearbox, depress the clutch
pedal immediately and repeat the shifting procedure. Incorrect operĆ
ation during the shifting procedure can result in gearbox damage.

Danger
If there is still a shifting fault in the transfer gearbox, you may only
repeat the procedure 2 to 3 times without causing any damage.
If a shifting fault cannot be rectified, contact the Putzmeister after−
sales service (APS department).

BP07_594_0809EN 5ĂĊĂ157

Operation

5.15 Driving position when Also read the Driving, towing and loading" chapter and the UnfoldĆ
using One–Side–Sup- ing the 5ĂRZ boom" section.
port
Caution
There must be no concrete in the delivery line along the arm assemĆ
bly when the arm assembly is being folded. The arm assembly is deĆ
signed for certain working positions while the pump is in operation;
these are described in the Operating Instructions. However, when
the arm assembly is being folded, the arm is moved to positions
which would place too heavy a load on the arm assembly if the delivĆ
ery line were to be full.

Always observe the specified sequence for folding and unfolding the
boom.
The boom support cradle may be damaged if you do not stop the
downward movement of the boom as soon as the arm assembly is
resting on the boom support cradle.
In order to avoid damaging the boom support cradle, guide the arm
assembly in with care. Stop the boom downward movement as soon
as the arm assembly is resting on the boom support cradle.

You should further note that the end hose (depending on the maĆ
chine’s equipment) is positioned loosely in the end hose brackets
and hangs down freely when the boom is being folded and unfolded.

Arm 5

BP07_621_1511EN 1

Folding arm 5

" Fold armĂ5 in so that the boom tip is approximately 1Ăm from
the DĂhinge.

5ĂĊĂ158 BP07_621_1511EN

Operation

Danger

BP07_621_1511EN 2

While the entire boom is in operation, it is prohibited to move the end
hose over the D hinge. In this arm position, the rod side D cylinder
hydraulic pressure is so high that the pressure limiting valve reĆ
sponds and the boom will gradually slump.

There is also the risk that arm 4 may slump uncontrollably if the arm
assembly is folded in or out any further.

BP07_621_1511EN 5ĂĊĂ159

Operation

Arm 4

BP07_621_1511EN 3

Folding armĂ4 in fully

" Fold armĂ4 in fully until it rests against armĂ3.

Arm 5

BP07_621_1511EN 4

Folding arm 5 in fully

" Now fold armĂ5 in fully until it rests against armĂ4.

5ĂĊĂ160 BP07_621_1511EN

Operation

Arm 3

BP07_621_1511EN 5

Folding arm 3 in fully

" Fold armĂ3 in fully until it rests against armĂ2.

Arm 2

BP07_621_1511EN 6

Folding in arm 2 and catching the end hose

" Then fold in arm 2.
å The end hose will automatically drop into the catch
brackets.

BP07_621_1511EN 5ĂĊĂ161

Operation

Arm assembly vertical

BP07_621_1511EN 7

" Raise the arm assembly to the vertical.

2.
1.

BP07_621_1511EN 8

" Then slew the arm assembly to the rest position by the shortest
route and lower it onto the support cradle.

Note
The arms must be fully retracted and lie on the boom cradle proĆ
vided.
Check that the end hose is secured in the transport security device.

5ĂĊĂ162 BP07_621_1511EN

Operation

5.15.1 Retracting The same safety and operational regulations apply for retracting the
the supports supports as for extending them. See also the Supporting the maĆ
chine" chapter.
Interlock
1

2

12100101

Snaplock

" Remove the spring pins on all snaplocks.

" Unlock all snaplocks.

Note
The snaplocks lock the support legs again automatically as soon as
they have reached their end position.

BP07_062_1201EN 5ĂĊĂ163

Operation

5.15.2 Remote control Danger of crushing
There is a risk of crushing in the swingĆout and extension zone for
the supports.
You should therefore secure the danger zone. Keep the danger zone
under constant observation.
You must cease working immediately and press the EMERGĆ
ENCY STOP button if unauthorized persons enter the danger zone.

2

1

10504701

Preselection switch

" Switch the toggle switch on the remote control to Supports
On".

5ĂĊĂ164 BP07_062_1201EN

Operation

Caution
The truck must also only reach a maximum tilt position of 3_ when
the support feet are being retracted.

" Retract the rear support feet first, then the forward support feet.
" Now swing the support legs in or retract them.
" Switch the toggle switch on the remote control to the Supports

Off" position.
" Secure all the snaplocks with spring pins.
" Remove the remote control and lock it away in the driver’s cab.
" Disengage the power take−off.
" Secure the end hose and the accessories against falling from

the truck.

BP07_062_1201EN 5ĂĊĂ165

Operation

5.15.3 Disengaging the The machine is not ready to drive until the transfer gearbox has been
transfer gearbox disengaged and driving mode selected.
power take–off
The following information describes how a manual gearbox is
operated. In the case of an automatic gearbox, also check the
data provided by the vehicle manufacturer.

Caution
When engaging and disengaging the transfer gearbox, the vehicle
gearbox must be in the neutral position. The Cardan shaft must not
turn.

5ĂĊĂ166 3a

1 23
3b

BP07_594_0809EN 1

No. 0 Designation
1 Green indicator lamp
2 Red warning lamp
3 Locally latched toggle switch

3a Pumping operations" switch position
3b Driving" switch position
Note
To use a locally latched toggle switch, you must first pull it out and
then push it towards the symbol.

BP07_594_0809EN

Operation

" Operate the clutch pedal.
" Shift the vehicle gearbox to the neutral position.
" Switch the locally latched toggle switchĂin the driver’s cab from

pumping operations to driving.
å The green indicator lamp in the dashboard goes out and
the machine is then ready to drive.

Note
If the green indicator lamp is still lit and the red warning lamp lights
up in the dashboard, the parking brake is not applied.
You must then apply the parking brake and repeat the gear shift.

" Select the desired gear for driving, slowly release the clutch
pedal and release the parking brake.
å The green indicator lamp and the red warning lamp in the
dashboard go out.

Note
If the green indicator lamp and the red warning lamp in the dashĆ
board are still lit at this point, it is because the gear shift lasts several
seconds. Normally, both lamps go out after this time and the machine
is then ready to drive.

However, if the green indicator lamp and the red warning lamp stay
lit then there is a fault with shifting. Shifting faults may arise due to
synchronisation problems in the transfer gearbox.

BP07_594_0809EN 5ĂĊĂ167

Operation

Rectifying shifting If there is a shifting fault in the transfer gearbox, rectify the fault as
faults in the transfer follows:
gearbox
Danger
The machine is not ready to drive until the fault has been rectified.
If you continue driving after engaging driving operation despite the
fault, this will lead to damage to the transfer gearbox and the truck.

" Run the engine.

" Apply the parking brake.

" Shift the vehicle gearbox to the neutral position and keep the
clutch pedal depressed.

" Switch the locally latched toggle switch from driving back to
pumping operations.

" Switch the locally latched toggle switch from pumping operĆ
ations back to driving.

" Select the desired gear for driving, slowly release the clutch
pedal and release the parking brake.
å The green indicator lamp and the red warning lamp in the
dashboard go out.

5ĂĊĂ168 BP07_594_0809EN

Operation

Caution
If you hear a clattering noise from the gearbox, depress the clutch
pedal immediately and repeat the shifting procedure. Incorrect operĆ
ation during the shifting procedure can result in gearbox damage.

Danger
If there is still a shifting fault in the transfer gearbox, you may only
repeat the procedure 2 to 3 times without causing any damage.
If a shifting fault cannot be rectified, contact the Putzmeister after−
sales service (APS department).

BP07_594_0809EN 5ĂĊĂ169

Operation

5.16 Measures for If you are placing concrete pumps or placing booms into storage
preserving the value for more than four weeks, you must carry out the following measures
of concrete pumps in order to preserve their value. Carry out these measures at least
and placing booms every 3 months. If required due to the climatic conditions to which
in storage the stored machine is exposed, you must carry out these measures
at shorter intervals.

Checklist for value preservation measures for concrete pumps and placing booms
in storage

Assembly Action
Documentation Document the date that the machine is placed into storage and
General the value preservation measures that are carried out.
Protect the untreated surfaces (control blocks, pins, spring pins,
Electrical system etc.) with a suitable preserving agent.
Grease the untreated surfaces of mechanical parts (rollers,
Water chains, etc.) with Vaseline.
Engine Rectify any corrosion damage.

Disconnect the battery.
For DEUTZ motors with an EMR3 electronic engine governor,
see the procedure for switching off on page 5ĂĊĂ172.

Check the battery charge state and charge the battery
if necessary.
Connect the central control unit (CCU) to a supply voltage at
sixĆmonthly intervals.
Empty the water tank and the water lines. Leave the drainage
openings open.
Drain the water box. Leave the drainage openings open.
Close the water box cover.
Drain the highĆpressure water pump.

Check that the coolant contains sufficient antiĆfreeze and
corrosion inhibitor.
Cover any exhaust pipes that exit upwards.

Detach exhaust pipes from the turbocharger.

5ĂĊĂ170 BP07_797_1006EN

Operation

Assembly Action
Boom Lubricate the arm assembly.
Support Detach the end hose.
Concrete pump Grease all exposed piston rods with Vaseline.
Truck mixer drum Check the function of hose reels on machines larger than an M52:
Fully extend the front support legs 10 times.
Hopper Grease all exposed piston rods with Vaseline.
Vehicle superstructure Grease the interior surfaces of the delivery cylinder with Vaseline.
Grease the untreated surfaces of mechanical parts (race ring,
rollers, etc.) with Vaseline.
Close the full lock on the intake hopper.
Open and lock the hopper flap.
Close the spray guard.
Spray the hopper area with barrier agent.
Grease all exposed piston rods with Vaseline.

BP07_797_1006EN 5ĂĊĂ171

Operation

Caution
The instructions in this warning notice apply to DEUTZ motors with
an electronic engine governor (EMR3).

You may only disconnect or switch off the battery once the control
unit has completed its runĆdown time (approximately 20 seconds).
Interrupting this runĆdown time will cause a fault in the control unit.
This fault is shown continuously in the display, which means that
you run the risk of overlooking other faults.
When you switch off the engine, you must follow the instructions
below:
ć Only switch off the engine using the ignitionĆstarter switch.
ć Do not unplug the control unit connector when the power supply

is switched on (ignition on).
ć If maintenance work is to be carried out on the machine (e.g.

electrical welding work), you must always disconnect all plugĆin
connections from the control unit.

Putzmeister will not accept warranty claims for engine damage and
operating errors that result from a failure to switch off the engine
according to the instructions.

5ĂĊĂ172 BP07_797_1006EN

6 Index of key words

In this section you will find the most important key words with the
number of the page on which you will find the key word as a heading
in the left margin. This Index of key words is listed alphabetically by
the main concepts. These are subdivided into associated sub−conĆ
cepts, marked with a dash.

BP11_001_0201EN



Index of key words

A Ć Prohibited activities, 5āĆā70 Ć Post−cleaning procedure, 2āĆā49, 5āĆā144
Ć Signalling with the horn, 5āĆā74 Ć Preparations for cleaning, 5āĆā124
Abbreviations, GāĆā15 Ć Spontaneous retraction of the boom Ć S transfer tube, 5āĆā135
Accessories and attachments, 2āĆā14 Ć Sponge ball, 5āĆā124
Accumulator, 3āĆā131 cylinders, 5āĆā76 Ć Suction cleaning, 5āĆā131
Accumulator dump valve, 3āĆā131 Ć Spontaneous retraction of the support Ć Vehicle superstructure, 5āĆā144
Additional lubrication procedure, Ć Wash−out adaptor, 5āĆā126
cylinders, 5āĆā76 Cleaning agents, 2āĆā47
5āĆā26 Ć Uncontrolled boom movements, 5āĆā78 Clearances
Aerials, Radio, telephone, etc., 3āĆā76 Boom pedestal, Definition of terms, Ć From high−voltage lines, 2āĆā21
After Sales Service personnel, Defini- Ć Minimum clearance from pits, 5āĆā31
2āĆā1 Ć Safe clearance from pits, 5āĆā32
tion of terms, 2āĆā3 Boom speed Ć To delivery lines, 2āĆā42
Agitator, Control panel, 3āĆā68 Ć Cable remote control, 5āĆā21 Cold weather, 2āĆā39, 5āĆā72
Agitator hopper, Pumping operations, Ć Programming your own boom speed, Components, Overview, 3āĆā1
Compressed air cleaning, 2āĆā48, 5āĆā123
5āĆā108 3āĆā95 Concrete brake, 3āĆā140
Ć Radio remote control, 5āĆā9 Concrete pump, Definition of terms,
Agitator safety cutout, 3āĆā123 Boom tip, 3āĆā136
Ć Acknowledge, 5āĆā22 Bouncing boom, 5āĆā109 2āĆā1
Ć Inspection, 5āĆā68 Breaks in pumping, 5āĆā114 Connecting
Ć Unexpected restart, 5āĆā22 Ć Cable remote control, 5āĆā17
Arm assembly, Definition of terms, C Ć Radio remote control, 5āĆā9
Control block
2āĆā1 Cable remote control, 3āĆā70, 5āĆā17 Ć Boom, 3āĆā130
Attachments on the boom tip, 3āĆā137 Ć Boom speed, 5āĆā21 Ć Support, 3āĆā126
Authorized inspector, Definition of Ć Connecting, 5āĆā17 Control cabinet
Calculating the gross weight at the Ć Central modular control cabinet, 3āĆā20
terms, 2āĆā3 Ć Ergonic Graphic Display, 3āĆā23
Auxiliary personnel, Definition of boom tip, 3āĆā136 Ć OSS door module, 3āĆā22
Catch basket, 5āĆā125
terms, 2āĆā2 Centralized gauge ports, 3āĆā132 Control devices
Centralized lubrication system, 3āĆā50, Ć Accumulator dump valve, 3āĆā131
B Ć Boom control block, 3āĆā130
5āĆā23, 5āĆā24 Ć Cable remote control, 3āĆā70
Base structure, Definition of terms, Ć Additional lubrication procedure, 5āĆā26 Ć Central modular control cabinet, 3āĆā20
2āĆā1 Ć Filling the lubricant reservoir, 5āĆā24 Ć Control panel in the steps, 3āĆā68
Ć Technical data, 3āĆā50 Ć Hydraulic fluid radiator, 3āĆā149
Battery, Radio remote control, 5āĆā12, Charger, Radio remote control bat- Ć Magnetic switches distributor casing,
5āĆā13, 5āĆā15
tery, 3āĆā113 3āĆā119
Blockages, 2āĆā41, 5āĆā115 Check functional fluids, 5āĆā2 Ć Manual throttle lever, 3āĆā152
Boom Cleaning, 2āĆā46, 5āĆā121 Ć OSS door module, 3āĆā22
Ć Bounce, 5āĆā109 Ć Catch basket, 5āĆā125 Ć Pump control system, 3āĆā131
Ć Description of the functions, 3āĆā14 Ć Cement bags, 5āĆā127 Ć Radio remote control, 3āĆā72
Ć Favourable boom position, 5āĆā110 Ć Cleaning agents, 2āĆā47 Ć Support control block, 3āĆā126
Ć Folding, 5āĆā146 Ć Compressed air, 2āĆā48 Ć Vibrator, 3āĆā148
Ć Folding when using One−Side−SupĆ Ć Compressed air cleaning, 5āĆā123 Control panel
Ć Delivery cylinder, 5āĆā135 Ć Agitator, 3āĆā68
port, 5āĆā158 Ć Delivery line, 5āĆā129 Ć Flushing water pump, 3āĆā68
Ć Impermissible working range, 5āĆā95 Ć High−pressure water cleaning, 5āĆā127 Ć HighĆpressure water pump, 3āĆā68
Ć Unfolding, 5āĆā87 Ć Hopper, 5āĆā135 Ć In the steps, 3āĆā68
Ć Unfolding when using One−Side−SupĆ Ć Leavings, 5āĆā122, 5āĆā136
Ć Mark the water hose, 5āĆā128
port, 5āĆā96 Ć Methods of cleaning for delivery lines,
Boom control block, Inspection, 5āĆā67
Boom movements, 5āĆā70 5āĆā130
Ć Danger zone, 5āĆā72 Ć Notes, 5āĆā121
Ć Hand signals, 5āĆā75, 5āĆā80
Ć High−voltage lines, 5āĆā73

i

Index of key words

Ć With centralized lubrication system, Ć Definition of terms, 2āĆā2 Ć Magnetic switch, 3āĆā38
3āĆā50 Ć Fastening delivery lines, 2āĆā42 Ć Output current monitoring, 3āĆā40
Ć Opening the delivery line, 2āĆā42 Ć Push Over, 3āĆā49
Copyright, 1āĆā2 Ć Securing delivery lines, 2āĆā40 Ć Service operation, 3āĆā48
Corner bearing load, 2āĆā29, 5āĆā35 Ć Shutting−off, diverting, cleaning, 2āĆā43 Ć Squeeze valve, 3āĆā48
Ć Suitable delivery line, 2āĆā40 Ć Stroke counter, 3āĆā49
D Ć Tightness and blockages, 2āĆā41 Ć Transfer tube, 3āĆā38
Designated use, 2āĆā9 Ć Vacuum return flow filter, 3āĆā35, 3āĆā41
Danger zone, 2āĆā4, 2āĆā7 Ć Inspection intervals, 2āĆā10 Ć Warning, 3āĆā33
Ć Boom movements, 5āĆā72 Ć Retesting, 2āĆā9
Ć Delivery line systems, 2āĆā8 Discharge voltage pattern, 2āĆā21 EGD–RC, See Ergonic Graphic Dis-
Ć Guiding the end hose, 2āĆā8, 2āĆā37 Driving, 2āĆā32, 4āĆā1 play – Remote Control, 3āĆā77
Ć Hopper, 2āĆā8 Ć Before moving off, 4āĆā2
Ć Machine, 2āĆā8 Ć During the journey, 4āĆā3 EGD–RC symbols
Ć Placing boom, 2āĆā7 Ć Hand signals, 4āĆā1, 4āĆā4 Ć Agitator, 3āĆā86
Ć Pumping operations, 5āĆā105 Ć Rectifying shifting faults in the transfer Ć Agitator safety cutout, 3āĆā88
Ć Set−up site, 5āĆā30 Ć Boom fault, 3āĆā106
Ć Support legs and support feet, 2āĆā7 gearbox, 5āĆā6, 5āĆā156, 5āĆā168 Ć Boom speed preselection, 3āĆā85, 3āĆā94
Ć Supports, 5āĆā46 Driving position Ć Centralized lubrication system fault,
Definition of terms Ć Disengaging the transfer gearbox,
Ć After Sales Service personnel, 2āĆā3 3āĆā106
Ć Arm assembly, 2āĆā1 5āĆā154, 5āĆā166 Ć EMERGENCY STOP, 3āĆā105
Ć Authorized inspector, 2āĆā3 Ć Folding the boom, 5āĆā146 Ć Engine speed, 3āĆā104
Ć Auxiliary personnel, 2āĆā2 Ć Folding the boom when using One− Ć EOC, 3āĆā85, 3āĆā88
Ć Base structure, 2āĆā1 Ć Fault, 3āĆā105
Ć Boom pedestal, 2āĆā1 Side−Support, 5āĆā158 Ć High pressure, 3āĆā104
Ć Concrete pump, 2āĆā1 Ć Retracting the supports, 5āĆā151, 5āĆā163 Ć Hopper fillĆlevel sensor, 3āĆā88
Ć Danger zone, 2āĆā4, 2āĆā7 Dry running cut-out, High-pressure Ć Hydraulic fluid overheating, 3āĆā105
Ć Delivery line systems, 2āĆā2 Ć Hydraulic fluid radiator, 3āĆā88
Ć Guiding the end hose, 2āĆā2 water pump, 3āĆā33 Ć Inhibiting slewing movement, 3āĆā94
Ć Hoseman, 2āĆā2 Dual-section end hose, 3āĆā142 Ć Insufficient hydraulic fluid preĆwarning,
Ć Machine, 2āĆā1
Ć Machine operator, 2āĆā2 E 3āĆā106
Ć Maintenance, 2āĆā3 Ć Locking the boom arm, 3āĆā94
Ć Manufacturer, 2āĆā2 Earthing, 2āĆā24 Ć Lower limit, 3āĆā89, 3āĆā100
Ć Operator, 2āĆā2 EGD, see Ergonic Graphic Display, Ć Magnetic switches, 3āĆā106
Ć Place of work, 2āĆā4, 2āĆā6 Ć Output current monitoring, 3āĆā105
Ć Placing boom, 2āĆā1 3āĆā23 Ć Preferred position for arm 1, 3āĆā90,
Ć Qualified personnel, 2āĆā3 EGD symbols
Ć Signaller, 2āĆā2 Ć Agitator safety cutout, 3āĆā33 3āĆā101
Ć Subject expert, 2āĆā3 Ć Cause of pump stoppage, 3āĆā39 Ć Preferred position for arm 1 and arm 2,
Ć Truck mixer, 2āĆā2 Ć Centralized lubrication system, 3āĆā34,
Ć Truck mixer driver, 2āĆā3 3āĆā90, 3āĆā101
Ć Working area, 2āĆā4, 2āĆā6 3āĆā40, 3āĆā47 Ć Preferred position for arm 1 and last
Delivery cylinder, Cleaning, 5āĆā135 Ć Compressor, 3āĆā48
Delivery line Ć EMERGENCY STOP, 3āĆā33 arm, 3āĆā90, 3āĆā101
Ć Cleaning, 5āĆā129 Ć Engine speed, 3āĆā38 Ć Preferred position for last arm, 3āĆā90,
Ć Description of the functions, 3āĆā14 Ć Ergonic Output Control, 3āĆā49
Delivery line systems, 2āĆā40 Ć Fault, 3āĆā33 3āĆā101
Ć Clearance to delivery lines, 2āĆā42 Ć High pressure, 3āĆā40 Ć Pressure sensor, 3āĆā107
Ć Continuation delivery lines, 2āĆā43 Ć HighĆpressure water pump dry running Ć Programming the boom speed, 3āĆā85,
Ć Danger zone, 2āĆā8
cutĆout, 3āĆā33 3āĆā94
Ć Hydraulic fluid overheating, 3āĆā39 Ć Pumping operation − Service operaĆ
Ć Hydraulic fluid radiator, 3āĆā34, 3āĆā49
Ć Level control with two fillĆlevel sensors, tion, 3āĆā86
Ć Push Over, 3āĆā86
3āĆā34, 3āĆā41 Ć Slewing gear limit to the left, 3āĆā89,
Ć Lower fillĆlevel sensor, 3āĆā41
3āĆā100
Ć Slewing gear limit to the left and right,

3āĆā90, 3āĆā101
Ć Slewing gear limit to the right, 3āĆā89,

3āĆā100

ii

Index of key words

Ć Space angle sensor, 3āĆā107 Ć Test screen, 3āĆā81 H
Ć Squeeze valve, 3āĆā86, 3āĆā88 Ergonic Output Control, 3āĆā64
Ć Store function, 3āĆā85, 3āĆā94 Extensions, End hose and placing Hand signals, 4āĆā1, 5āĆā75
Ć Storing and deleting, 3āĆā85 Ć Boom movements, 5āĆā80
Ć Upper limit, 3āĆā89, 3āĆā100 boom, 2āĆā12 Ć Driving, 4āĆā4
Ć Vacuum return flow filter, 3āĆā88 Ć Pumping operations, 5āĆā80
Ć Vibrator, 3āĆā86 F Hearing protectors, 2āĆā18
Height of job, 3āĆā17
Electromagnetic compatibility, 3āĆā6 Face mask, 2āĆā19 High–pressure delivery, 2āĆā14
Fill level of the delivery cylinders, Cal- High–pressure water cleaning, 5āĆā127
Electrostatic charging, 2āĆā24 High–voltage lines, 2āĆā21, 5āĆā73
Elements that obstruct concrete flow, culation example, 3āĆā57, 3āĆā112 Ć Clearances, 2āĆā21
Filling the lubricant reservoir, 5āĆā24 Ć High−voltage warning device, 2āĆā23
3āĆā139 Filter, Vacuum return flow filter, 5āĆā63 Ć Procedure in the event of a flash over,
Filter functions, Vacuum return flow
EMC, 3āĆā6 2āĆā23
EMERGENCY STOP button, 2āĆā36, filter, 5āĆā63 High–voltage warning device, 2āĆā23
Flash over, 2āĆā23 High-pressure water pump
3āĆā116, 5āĆā66 Flow restrictor on the end hose, Ć Control panel, 3āĆā68
EMERGENCY STOP function, 5āĆā65 Ć Dry running cutĆout, 3āĆā33
End hose, 3āĆā134, 5āĆā106 3āĆā140 Hopper
Ć Concrete brake, 3āĆā140 Flushing water pump, 3āĆā145 Ć Cleaning, 5āĆā135
Ć Danger zone, 5āĆā105 Ć Control panel, 3āĆā68 Ć Danger zone, 2āĆā8
Ć DualĆsection end hose, 3āĆā142 Function checks, 5āĆā61 Hoseman, Definition of terms, 2āĆā2
Ć Protective bell, 3āĆā142 Ć Agitator safety cutout, 5āĆā68 Hydraulic control, Description of the
Ć Protective sleeve with Velcro fastener, Ć Boom control block inspection, 5āĆā67
Ć EMERGENCY STOP function, 5āĆā65 functions, 3āĆā14
3āĆā144 Ć Filter functions, 5āĆā63 Hydraulic fluid, Radiator, 3āĆā149
Ć Retaining rope, 3āĆā141 Ć Magnetic switches, 5āĆā61 Hydraulic fluid radiator, 3āĆā149
Ć With flow restrictor, 3āĆā140 Ć Pump functions, 5āĆā61
Function description, 3āĆā14 I
EOC, Ergonic Output Control, 3āĆā64 Ć Boom, 3āĆā14
Ergonic Graphic Display, 3āĆā23 Ć Delivery line, 3āĆā14 Icons, 1āĆā3
Ć Engine diagnosis, 3āĆā58 Ć Hydraulic control, 3āĆā14 Immobiliser, 5āĆā1
Ć Fault memory, 3āĆā61 Ć Pump, 3āĆā15 Impermissible end hose, 2āĆā12
Ć HOME, 3āĆā29 Ć Support legs, 3āĆā14 Impermissible working area, 2āĆā6,
Ć Info, 3āĆā63 Ć Transfer tube, 3āĆā15
Ć Menu structure, 3āĆā26 2āĆā13
Ć Operating elements, 3āĆā24 G Inspection intervals, 2āĆā10
Ć Pump flow meter, 3āĆā52 Interlock, 5āĆā44, 5āĆā151, 5āĆā163
Ć Pump settings, 3āĆā43 General conditions
Ć Pump status, 3āĆā36 Ć For using a concrete pump, 3āĆā16 L
Ć Service, 3āĆā62 Ć Height of job, 3āĆā17
Ć Test screen, 3āĆā28 Ć Operating temperature, 3āĆā18 Leavings, 5āĆā122, 5āĆā136
Ć Service life, 3āĆā16 Level control with two fill-level sen-
Ergonic Graphic Display – Remote Ć Site of use, 3āĆā17
Control, 3āĆā77 Guiding the end hose, 2āĆā37 sors
Ć Danger zone, 2āĆā8, 2āĆā37 Ć Hopper empty symbol, 3āĆā34
Ć Menu 1, 3āĆā84 Ć Definition of terms, 2āĆā2 Ć Hopper full symbol, 3āĆā34
Ć Menu 2, 3āĆā87 Ć Ergonomically, 2āĆā38 Ć Level control faulty symbol, 3āĆā34
Ć Menu 3, 3āĆā91 Ć Extending, 2āĆā12 Ć Lower fillĆlevel sensor symbol switched
Ć Menu 4 (with EBC), 3āĆā98 Ć Impermissible end hose, 2āĆā12
Ć Menu 4 (without EBC), 3āĆā93 off, 3āĆā34
Ć Menu 6, 3āĆā102
Ć Menu 7, 3āĆā103
Ć Menu structure, 3āĆā80
Ć Menu 8, 3āĆā108
Ć Operating elements, 3āĆā77
Ć Radio link fault, 3āĆā81
Ć Standard displays, 3āĆā82

iii

Index of key words

Ć Sensor control present symbol, 3āĆā34 Operating temperature, 3āĆā18 Pump flow meter, 3āĆā52
Level control with two sensors, Lower Operator, Definition of terms, 2āĆā2 Pump functions, 5āĆā61
OSS Ć Stroke length, 5āĆā62
fill-level sensor symbol switched Ć (OneĆSideĆSupport), 5āĆā54 Ć Stroke time, 5āĆā62
off, 3āĆā41 Ć Folding the boom, 5āĆā158 Ć Switch over, 5āĆā61
Liability, Exclusion, 2āĆā14 Ć OSS equipment, 3āĆā22 Pumping operations, 2āĆā44, 3āĆā48,
Lifting loads, 2āĆā11, 2āĆā26 Ć Prohibited working range, 5āĆā99
Lifting points, 2āĆā34 Ć Supporting the machine, 5āĆā54 5āĆā105
Loading, 2āĆā26, 2āĆā34, 4āĆā10 Ć Unfolding the boom, 5āĆā96 Ć Agitator hopper, 5āĆā108
Ć Lifting points, 2āĆā34 OSS equipment, 3āĆā22 Ć Blockages, 5āĆā115
Output, Ergonic Output Control, 3āĆā64 Ć Breaks in pumping, 5āĆā114
M Overview of the components, 3āĆā1 Ć Calm pumping, 5āĆā109
Ć Cooling, 5āĆā116
Machine P Ć Cooling, additional, 5āĆā117
Ć Danger zone, 2āĆā8 Ć Damping valve, 5āĆā111
Ć Definition of terms, 2āĆā1 Personal protective equipment, 2āĆā18 Ć Favourable boom position, 5āĆā110
Ć Moving machine components, 2āĆā45 Personnel, 2āĆā15 Ć Hand signals, 5āĆā80
Ć Observing, 2āĆā45 Ć Qualifications, 2āĆā15 Ć Overheating, 5āĆā116
Machine operator Ć Requirements, 2āĆā15 Ć Pumping, 5āĆā113
Ć Definition of terms, 2āĆā2 Ć Responsibility of the machine operator, Ć Restarting, 5āĆā118
Ć Responsibility of the machine operator, Ć Safety, 2āĆā44
2āĆā15 Ć Starting pumping, 5āĆā112
2āĆā15 Place of work, 2āĆā4, 2āĆā6 Ć Sucking in air, 5āĆā108
Magnetic switches, 3āĆā119 Ć Place of work − hoseman, 2āĆā6
Ć Connector with LEDs, 3āĆā121 Ć Place of work − machine operator, 2āĆā6 Q
Ć Function check, 5āĆā61 Ć Place of work − truck mixer driver, 2āĆā6
Magnetic switches distributor casing, Ć Pumping operations, 2āĆā44 Qualifications, 2āĆā15
Placing boom, 2āĆā35, 2āĆā39 Qualified personnel, Definition of
3āĆā119 Ć Climbing, 2āĆā13
Maintenance, Definition of terms, 2āĆā3 Ć Danger zone, 2āĆā7 terms, 2āĆā3
Manufacturer, Definition of terms, 2āĆā2 Ć Definition of terms, 2āĆā1
Maximum permitted weight at the Ć Extending, 2āĆā12 R
Ć Procedure in storms, 2āĆā39
boom tip, 3āĆā135 Ć Unfolding, 2āĆā35 Radio remote control, 5āĆā9
Mobile machines, 2āĆā27 Ć Wind speeds, 2āĆā39 Ć Battery charger, 3āĆā113
Ć SetĆup site, 2āĆā27 Power take–off, Transfer gearbox, 5āĆā3 Ć Boom speed, 5āĆā9
Ć Supporting ground, 2āĆā28 Protective equipment, 2āĆā18 Ć Changing the battery, 5āĆā12
Modular control cabinet, 3āĆā20 Ć Face mask and respiratory protector, Ć Charging the battery, 5āĆā13, 5āĆā15
Module control cabinet, Additional Ć Connecting, 5āĆā9
2āĆā19 Ć Ergonic Graphic Display − Remote
control and operating elements, Ć Hearing protectors, 2āĆā18
3āĆā22 Ć Protective gloves, 2āĆā19 Control, 3āĆā77
Ć Protective goggles, 2āĆā19 Ć Receiver, 3āĆā74
O Ć Safety footwear, 2āĆā18 Ć Storing batteries, 5āĆā16
Ć Safety harness, 2āĆā19 Ć Transmitter, 3āĆā72
One–Side–Support Ć Safety helmet, 2āĆā18 Rating plate
Ć Folding the boom, 5āĆā158 Protective gloves, 2āĆā19 Ć Boom, 3āĆā9
Ć Prohibited working range, 5āĆā99 Protective goggles, 2āĆā19 Ć Machine, 3āĆā8
Ć Unfolding the boom, 5āĆā96 Pump, Description of the functions, Reaches, 3āĆā13
One-Side-Support, 5āĆā54 Ć Extending, 2āĆā11
Ć Supporting the machine, 5āĆā54 3āĆā15 Ready for operation
Operating Instructions, 2āĆā16 Pump control system, 3āĆā131 Ć Checking, 2āĆā20
Operating procedures, 2āĆā16, 2āĆā17 Ć Rendering the machine ready, 2āĆā20
Regulations, 2āĆā16, 2āĆā17

iv

Index of key words

Remote control, 2āĆā44, 5āĆā8 Spirit level, 3āĆā128, 5āĆā48 Symbols for the control system, GāĆā1
Ć Support function, 5āĆā42, 5āĆā43, 5āĆā53, Spotlights, Lighting the support area,
T
5āĆā60, 5āĆā152, 5āĆā164 3āĆā115
Removing obstacles, 2āĆā11 Stability, 5āĆā47 Technical data, 3āĆā6
Respiratory protection, 2āĆā19 Starting up, 5āĆā1 Ć Centralized lubrication system, 3āĆā50
Responsibility of the machine opera- Ć Functional fluids, 5āĆā2 Ć Sound power level, 3āĆā11
Ć Immobiliser, 5āĆā1 Ć Sound pressure level, 3āĆā11
tor, 2āĆā15 Ć Test run, 5āĆā1 Technical description, Flushing water
Restrictions Ć With cable remote control, 5āĆā19, 5āĆā20
Ć Bad weather, 5āĆā71 Ć With radio remote control, 5āĆā10, 5āĆā11 pump, 3āĆā145
Ć Boom movements, 5āĆā71 Stationary booms, 2āĆā25 Technical terms, GāĆā15
Ć Cold weather, 2āĆā39, 5āĆā72 Stationary machines, 2āĆā25 Temperatures, 3āĆā18
Ć Storm, 5āĆā71 Ć Lifting machines, 2āĆā26 Ć Restrictions, 2āĆā39
Ć Wind, 5āĆā71 Ć Loading, 2āĆā26 Test run, 5āĆā1
Retaining rope, 3āĆā141 Ć SetĆup site, 2āĆā25 Timber blocks, 5āĆā36
Retesting, 2āĆā9 Ć Stationary booms, 2āĆā25 Towing, 2āĆā33, 4āĆā6
Ć Transporting, 2āĆā26 Transfer gearbox
S Ć Disengaging, 5āĆā154, 5āĆā166
STOP button, 3āĆā75 Ć Rectifying shifting faults in the transfer
Safety equipment, 3āĆā3 Storm, 2āĆā39
Safety footwear, 2āĆā18 Subject expert, Definition of terms, gearbox, 5āĆā6, 5āĆā156, 5āĆā168
Safety harness, 2āĆā19 Ć Switching on, 5āĆā3
Safety helmet, 2āĆā18 2āĆā3 Transfer tube
Service life, 3āĆā16 Support, Extending for One-Side-Sup- Ć Cleaning, 5āĆā135
Service operation, 3āĆā48 Ć Description of the functions, 3āĆā15
Set–up site, 5āĆā27 port, 5āĆā54 Transfer tube damping, 3āĆā131
Ć Calculation examples for the support Support area, 5āĆā34 Transporting, 2āĆā26
Ć Calculation example, 5āĆā35 Transporting goods, 2āĆā11
area, 5āĆā35 Ć Spotlights for lighting, 3āĆā115 Truck mixer, 2āĆā45
Ć Corner bearing load, 5āĆā35 Ć Table of timber block lengths, 5āĆā36 Ć Definition of terms, 2āĆā2
Ć Danger zone, 5āĆā30 Truck mixer driver, 2āĆā45
Ć Lightning, 5āĆā30 Support legs, Description of the func- Ć Definition of terms, 2āĆā3
Ć Minimum clearance from pits, 5āĆā31 tions, 3āĆā14
Ć Safe clearance from pits, 5āĆā32 U
Ć Space requirement, 5āĆā28 Support legs and support feet, Dan-
Ć Support area, 5āĆā34 ger zone, 2āĆā7 Uncontrolled boom movements, 5āĆā78
Ć Support plate, 5āĆā34 Unexpected restart, Agitator safety
Ć Supporting ground, 5āĆā32 Support plate, 5āĆā34
Ć Table of timber block lengths, 5āĆā36 Supporting ground, 2āĆā28, 5āĆā32 cutout, 5āĆā22
Set-up site, 2āĆā25, 2āĆā27 Ć Corner bearing loads, 2āĆā29 Use contrary to designated use, 2āĆā11
Ć High−voltage lines, 2āĆā21 Supports, 2āĆā30, 5āĆā40 Ć Accessories and attachments, 2āĆā14
Ć Supports, 2āĆā30 Ć Danger zone, 5āĆā46 Ć Climbing the placing boom, 2āĆā13
Signaller, Definition of terms, 2āĆā2 Ć Forward support feet, 5āĆā51 Ć Exclusion of liability, 2āĆā14
Sinking of the boom, 5āĆā78 Ć Forward support legs, 5āĆā49 Ć Extending the reach, 2āĆā11
Site of use, 3āĆā17 Ć Interlock, 5āĆā44 Ć Extensions, 2āĆā12
Sound power level, 3āĆā11 Ć OneĆSideĆSupport, 5āĆā54 Ć High−pressure delivery, 2āĆā14
Sound pressure level, 3āĆā11 Ć OSS, 5āĆā54 Ć Impermissible end hose, 2āĆā12
Space requirement, 5āĆā28 Ć Rear support feet, 5āĆā52 Ć Impermissible working area, 2āĆā13
Ć Narrowly supported, 5āĆā29 Ć Rear support legs, 5āĆā50 Ć Lifting loads, 2āĆā11
Ć Normally supported, 5āĆā28 Ć Remote control, 5āĆā42, 5āĆā43, 5āĆā53, Ć Removing obstacles, 2āĆā11
Ć Transporting goods, 2āĆā11
5āĆā60, 5āĆā152, 5āĆā164
Ć Spirit level, 3āĆā128, 5āĆā48
Ć Stability, 5āĆā47
Ć Working area, 5āĆā41

Symbols, 1āĆā3

v

Index of key words

User define, See Boom speed, 3āĆā95

V

Value preservation of machines in
storage, 5āĆā170

Vehicle superstructure, Cleaning,
5āĆā144

Vibrator, 3āĆā148

W

Wash–out adaptor, 5āĆā126
Water, 2āĆā49
Water box
Ć Draining, 3āĆā146, 5āĆā102
Ć Filling, 3āĆā146, 5āĆā102
Ć With remote operation, 3āĆā147
Ć Without remote operation, 3āĆā146
Water hose, Marking, 5āĆā128
Weight of attachments on the boom

tip, 3āĆā138
Wind speeds, 2āĆā39
Working area, 2āĆā4, 2āĆā6, 5āĆā41
Ć Impermissible working area, 2āĆā5, 2āĆā6,

2āĆā13
Ć Impermissible working range, boom,

5āĆā95
Ć Overlaps, 5āĆā74
Ć Permitted working area, 2āĆā5
Working with the machine
Ć Before starting work, 2āĆā20
Ć Checking that the machine is ready for

operation, 2āĆā20
Ć Rendering the machine ready for opeĆ

ration, 2āĆā20

vi

7 Glossary

This chapter illustrates the control system symbols (icons for conĆ
crete pumps) and explains the abbreviations and technical terms
that are used in Putzmeister Operating Instructions.

BP14_001_0501EN



Glossary

G–1 Symbols for concrete pumps in accordance with German Mechanical Engineering
Association Standard (VDMA 24119)

G–1.1 General (for key, see page G — 7)

3701 3713 3725 5008 6012 7005

3702 3714 4001 6001 6013 7006

3703 3715 4002 6002 6014 7007

3704 3716 4003 6003 6015 7008

3705 3717 4004 6004 6016 7009

3706 3718 5001 6005 PM6017 7010

3707 3719 5002 6006 PM6018 7011

3708 3720 5003 6007 PM6019 7012

3709 3721 5004 6008 7001 8001

3710 3722 5005 6009 7002 8002

3711 3723 5006 6010 7003 8003

3712 3724 5007 6011 7004 8004

BP14_003_0501EN GĂĊĂ1

Glossary

8005 10005 10017 12001 12013 12025
8006 10006 10018 12002 12014 12026
8007 10007 10019 12003 12015 12027
8008 10008 10020 12004 12016 12028
8009 10009 10021 12005 12017 12029
9001 10010 10022 12006 12018 12030
9002 10011 10023 12007 12019 12031
9003 10012 10024 12008 12020 12032
10001 10013 10025 12009 12021 12033
10002 10014 11001 12010 12022 12034
10003 10015 11002 12011 12023 12035
10004 10016 11003 12012 12024 12036

GĂĊĂ2 BP14_003_0501EN

Glossary

12037 12043 12049 12055 13004 14003
12056 PM13005 15001
12038 12044 12050 12057 PM13006 15002
13001 PM13007 15003
12039 12045 12051 13002 14001
13003 14002
12040 12046 12052
2610
12041 12047 12053 2611
2612
12042 12048 12054

G–1.2 Support (for key, see page G — 10)

2601 2604 2607 2613 2616
2614 2617
2602 2605 2608 2615

2603 2606 2609

BP14_003_0501EN GĂĊĂ3

Glossary

G–1.3 Boom, 2–arm (for key, see page G — 10)

1201 1203 1205 1207 1209 1211

1202 1204 1206 1208 1210

G–1.4 Boom, 3–arm (for key, see page G — 10)

1301 1304 1307 1310 1313 1316

1302 1305 1308 1311 1314

1303 1306 1309 1312 1315

G–1.5 Boom, 4–arm (for key, see page G — 11)

1401 1406 1411 1416 1421 1426

1402 1407 1412 1417 1422 1427

1403 1408 1413 1418 1423

1404 1409 1414 1419 1424

1405 1410 1415 1420 1425

GĂĊĂ4 BP14_003_0501EN

Glossary

G–1.6 Boom, 5–arm (for key, see page G — 12)

1501 1506 1511 1516 1521 1526
1517 1522 1527
1502 1507 1512 1518 1523 1528
1519 1524 1529
1503 1508 1513 1520 1525 1530

1504 1509 1514 PM1610 PM1613 PM1616
PM1611 PM1614
1505 1510 1515 PM1612 PM1615

G–1.7 Boom, 6–arm (for key, see page G — 12)

PM1601 PM1604 PM1607

PM1602 PM1605 PM1608

PM1603 PM1606 PM1609

BP14_003_0501EN GĂĊĂ5

Glossary

G–1.8 Ergonic Boom Control, 3–arm (for key, see page G — 13)

PM1301 PM1303 PM1305 PM1307 PM1309

PM1302 PM1304 PM1306 PM1308 PM1409
PM1410
G–1.9 Ergonic Boom Control, 4–arm (for key, see page G — 13) PM1411

PM1401 PM1403 PM1405 PM1407 PM1509 PM1412
PM1510 PM1413
PM1402 PM1403A PM1406 PM1407A PM1511 PM1414

PM1402A PM1404 PM1406A PM1408 PM1609 PM1512
PM1610 PM1513
G–1.10 Ergonic Boom Control, 5–arm (for key, see page G — 14) PM1514

PM1501 PM1503 PM1505 PM1507 PM1611

PM1502 PM1503A PM1506 PM1507A

PM1502A PM1504 PM1506A PM1508

G–1.11 Ergonic Boom Control, 6–arm (for key, see page G — 14)

PM1601 PM1603 PM1605 PM1607

PM1602 PM1604 PM1606 PM1608

GĂĊĂ6 BP14_003_0501EN

Glossary

G–2 Key to the symbols for concrete pumps

G–2.1 General

3701 Increase/reduce output using rotary controller 5001 Agitator, hopper

3702 Increase/reduce output using toggle switch 5002 Agitator clockwise rotation

3703 Increase output 5003 Agitator anticlockwise rotation

3704 Reduce output 5004 Hopper empty

3705 Reverse pumping 5005 Hopper full

3706 Pumping On 5006 Agitator cut−out

3707 Pumping Off 5007 Hopper level control

3708 Pumping On − Off 5008 High−pressure agitator

3709 Pumping stand by 6001 Hydraulic oil excess temperature

3710 Pumping in general 6002 Radiator

3711 Rotor pump in general 6003 Radiator 1

3712 Pump flow meter 6004 Radiator 2

3713 Full output 6005 Fill accumulator

3714 Half output 6006 Dump accumulator pressure

3715 High pressure pump 6007 Hydraulic cylinder blockage

3716 Pump control system 6008 High−pressure hydraulic system

3717 Change−over 6009 Insufficient hydraulic fluid

3718 Stroke pulse change−over 6010 Hydraulic fluid

3719 Stroke correction 6011 Air

3720 Change−over delay 6012 High pressure

3721 Screw conveyor 1 anticlockwise rotation 6013 Accumulator pressure

3722 Screw conveyor 1 clockwise rotation 6014 Filter element

3723 Screw conveyor 2 anticlockwise rotation 6015 Rod side

3724 Screw conveyor 2 clockwise rotation 6016 Piston side

3725 Screw conveyor PM6017 Hydraulic fluid filter water level STOP

4001 Centralised grease lubrication, manual PM6018 Hydraulic fluid filter water level warning

4002 Centralised grease lubrication, automatic PM6019 Hydraulic fluid filter contamination warning

4003 Centralised oil lubrication, manual 7001 Working light

4004 Centralised oil lubrication, automatic 7002 Lighting

BP14_004_0905EN GĂĊĂ7

Glossary

7003 Control cabinet lighting 10010 Speed sensor
7004 Toolbox lighting 10011 Increase speed
7005 Rear light 10012 Reduce speed
7006 Spirit level lighting 10013 Engine air filter
7007 Flashing beacon 10014 Electric motor in general
7008 Acknowledge flashing beacon 10015 Silent
7009 Brake light 10016 Reduced fuel consumption
7010 Side marker lamps container 10017 Tank monitoring
7011 Lighting mast 10018 Coolant level
7012 Diagnostics lamp 10019 Diesel engine control
8001 Machine diagnostics connector 10020 Starter
8002 Read−out data 10021 Manual throttle lever
8003 Read−in data 10022 Start−up relief (soft start)
8004 Read−in minimum value 10023 Diesel supply On
8005 Reset memory contents (save) 10024 Fuel
8006 Cancel memory contents (clear) 10025 Fuel filter draining
8007 Start 11001 Radio remote control
8008 Read−in maximum value 11002 Remote control in general
8009 Menu 11003 Plug in remote control
9001 Control cabinet 12001 Horn
9002 Diagnostics socket 12002 Fault in general
9003 Teleservice 12003 Acknowledge
10001 Diesel engine On 12004 Battery
10002 Diesel engine Off 12005 Battery charging device
10003 Engine oil excess temperature 12006 EMERGENCY STOP activated
10004 Cooling water excess temperature 12007 Acknowledge EMERGENCY STOP
10005 Acknowledge cooling water excess temperature 12008 Stop
10006 Engine oil pressure 12009 Test operation
10007 V−belt failure 12010 Vibrator On
10008 Increase speed, reduce speed 12011 Vibrator Off
10009 Speed 12012 Vibrator

GĂĊĂ8 BP14_004_0905EN

Glossary

12013 Potentiometer 12042 Lock
12014 Off − On
12015 On 12043 2nd level
12016 Off
12017 Fast (e.g. acceleration) 12044 Circuit 1
12018 Normal (e.g. acceleration)
12019 Compressor 12045 Circuit 2
12020 Compressor On − Off
12021 Motor vehicle fuse 12046 Circuits 1+2
12022 Cable drum
12023 Operating hours meter 12047 High−pressure limit
12024 Operating position
12025 Electrical power 12048 Flap/closure closed
12026 Automatic/manual
12027 Automatic operation 12049 Flap/closure open
12028 Close shut−off device
12029 Open shut−off device 12050 Generator
12030 Water tank heating
12031 Cleaning 12051 Boom on cradle
12032 Levelling control in general
12033 Excess pressure 12052 Manual operation
12034 Fuse test
12035 Timer relay 12053 Electrical levelling
12036 Right side
12037 Left side 12054 See Operating Instructions
12038 Concrete brake
12039 Buzzer 12055 Wear measurement
12040 Container
12041 Position at the machine 12056 Water

12057 Overhead roll−and−fold boom

13001 Power take−off

13002 Truck in general

13003 Plan view

13004 Brake in general

PM13005 Driving

PM13006 Lifting axle raised

PM13007 Lifting axle not raised

14001 Mixer in general

14002 Drain mixer

14003 Activate mixer

15001 Water glass dosing pump

15002 Flushing water pump

15003 High−pressure water pump

BP14_004_0905EN GĂĊĂ9

Glossary

G–2.2 Support

2601 Support leg/foot retract/extend 2610 Support leg working light
2611 Support leg retract/extend
2602 Extend support leg 2612 Support foot retract/extend
2613 Side marker lamps support leg
2603 Retract support leg 2614 Working range on the right
2615 Working range on the left
2604 Lower support foot 2616 Enable stability monitoring
2617 Stability monitoring
2605 Raise support foot

2606 Swing out right support leg

2607 Swing in right support leg

2608 Swing out left support leg

2609 Swing in left support leg

G–2.3 Boom, 2–arm

1201 Boom in general 1207 Slew boom to the left
1208 Slew boom to the right
1202 Arm 1 up 1209 Move arms
1210 Move arms switched off
1203 Arm 1 down 1211 Slewing gear activated

1204 Arm 2 up

1205 Arm 2 down

1206 Boom activated

G–2.4 Boom, 3–arm

1301 Boom in general 1309 Slew boom to the left
1310 Slew boom to the right
1302 Arm 1 up 1311 Move arms
1312 Move arms switched off
1303 Arm 1 down 1313 Slewing gear activated
1314 Slew boom to the right switched off
1304 Arm 2 up 1315 Slew boom to the left switched off
1316 Arm 1 down switched off
1305 Arm 2 down

1306 Arm 3 up

1307 Arm 3 down

1308 Boom activated

GĂĊĂ10 BP14_004_0905EN

Glossary

G–2.5 Boom, 4–arm

1401 Boom in general 1415 Slewing gear activated
1416 Arms up switched off
1402 Arm 1 up 1417 Slew boom to the left switched off
1418 Slew boom to the right switched off
1403 Arm 1 down 1419 Arm 1 down switched off
1420 Arms up switched on
1404 Arm 2 up 1421 Tilt switch, arm 1 circuit 1
1422 Tilt switch, arm 1 circuit 2
1405 Arm 2 down 1423 Tilt switch, arm 2 circuit 1
1424 Tilt switch, arm 2 circuit 2
1406 Arm 3 up 1425 Pressure switch, arm 1 circuit 1
1426 Pressure switch, arm 1 circuit 2
1407 Arm 3 down 1427 Unfolding position

1408 Arm 4 up

1409 Arm 4 down

1410 Boom activated

1411 Slew boom to the left

1412 Slew boom to the right

1413 Move arms

1414 Move arms switched off

BP14_004_0905EN GĂĊĂ11

Glossary

G–2.6 Boom, 5–arm

1501 Boom in general 1516 Move arms
1517 Move arms switched off
1502 Arm 1 up 1518 Slew boom to the left switched off
1519 Slew boom to the right switched off
1503 Arm 1 down 1520 Arm 1 down switched off
1521 Arms up switched on
1504 Arm 2 up 1522 Tilt switch, arm 1 circuit 1
1523 Tilt switch, arm 1 circuit 2
1505 Arm 2 down 1524 Tilt switch, arm 2 circuit 1
1525 Tilt switch, arm 2 circuit 2
1506 Arm 3 up 1526 Pressure switch, arm 1 circuit 1
1527 Pressure switch, arm 1 circuit 2
1507 Arm 3 down 1528 Unfolding position
1529 Arm 5 switched on
1508 Arm 4 up 1530 Arm 5 switched off

1509 Arm 4 down

1510 Arm 5 up

1511 Arm 5 down

1512 Boom activated

1513 Slew boom to the left

1514 Slew boom to the right

1515 Slewing gear activated

G–2.7 Boom, 6–arm PM1609 Arm 4 down
PM1610 Arm 5 up
PM1601 Boom in general PM1611 Arm 5 down
PM1602 Arm 1 up PM1612 Arm 6 up
PM1603 Arm 1 down PM1613 Arm 6 down
PM1604 Arm 2 up PM1614 Boom activated
PM1605 Arm 2 down PM1615 Slew boom to the left
PM1606 Arm 3 up PM1616 Slew boom to the right
PM1607 Arm 3 down
PM1608 Arm 4 up

GĂĊĂ12 BP14_004_0905EN

Glossary

G–2.8 Ergonic Boom Control, 3–arm PM1306 Unfold the placing boom
PM1307 Fold the placing boom
PM1301 Move end hose PM1608 End hose to the left
PM1302 End hose forwards PM1309 End hose to the right
PM1303 End hose back
PM1304 End hose up PM1407 Fold the placing boom
PM1305 End hose down PM1407A Fold the placing boom (USA)
PM1408 End hose to the left
G–2.9 Ergonic Boom Control, 4–arm PM1409 End hose to the right
PM1410 Upper limit
PM1401 Move end hose PM1411 Lower limit
PM1402 End hose forwards PM1412 Preferred position for arm 1
PM1402A End hose forwards (USA) PM1413 Preferred position for arm 4
PM1403 End hose back PM1414 Preferred position arm 1 + arm 4
PM1403A End hose back (USA)
PM1404 End hose up
PM1405 End hose down
PM1406 Unfold the placing boom
PM1406A Unfold the placing boom (USA)

BP14_004_0905EN GĂĊĂ13

Glossary

G–2.10 Ergonic Boom Control, 5–arm PM1507 Fold the placing boom
PM1507A Fold the placing boom (USA)
PM1501 Move end hose PM1508 End hose to the left
PM1502 End hose forwards PM1509 End hose to the right
PM1502A End hose forwards (USA) PM1510 Upper limit
PM1503 End hose back PM1511 Lower limit
PM1503A End hose back (USA) PM1512 Preferred position for arm 1
PM1504 End hose up PM1513 Preferred position for arm 5
PM1505 End hose down PM1514 Preferred position arm 1 + arm 5
PM1506 Unfold the placing boom
PM1506A Unfold the placing boom (USA) PM1607 Fold the placing boom
PM1608 End hose to the left
G–2.11 Ergonic Boom Control, 6–arm PM1609 End hose to the right
PM1610 End hose back
PM1601 Move end hose PM1611 End hose forwards
PM1602 End hose forwards
PM1603 End hose back
PM1604 End hose up
PM1605 End hose down
PM1606 Unfold the placing boom

GĂĊĂ14 BP14_004_0905EN

Glossary

G–3 Abbreviations and technical terms

A Arbeitsdrehzahlregelung → Speed of rotation regulation
ADR
Agitator safety cutout The agitator safety cutout automatically cuts power to the agitator
APP and the concrete pump when the grille is opened.
Arc configuration
→ Automatic Piston Pull
Automatic Piston Pull
Variant of boom movement in Ergonic Boom Control mode on
B machines with a Z fold system: the position of the arm assembly
Blockage resembles an arc.

C A ball cock is fitted in the drive cylinder. When the ball cock is
Change−over closed, you can pull the delivery piston out of the delivery cylinder
to replace it.
Change−over delay throttle
Check book Blockage in the delivery line: the concrete behind the blockage
cannot continue to flow. The blockage may occur due to wedging
Corner bearing load caused by coarse particles, etc.

Reversal of direction of the delivery piston in the middle of a stroke
movement: The → transfer tube switches over. The concrete is still
pumped without interruption.

The change−over delay throttle is a hydraulic component which
delays the change−over of the → transfer tube.

The check book is part of the documentation accompanying the
machine: checklist with confirmation of the legally required checks
for concrete pumps and placing booms

The corner bearing load is the force transferred to the ground
through each support foot.

BP14_002_0501EN GĂĊĂ15

Glossary

D Decibels: unit of measurement for the → sound power level
dB
dB (A) Decibels (A): unit of measurement for the → sound pressure level
E
EBC → Ergonic Boom Control
EDC
EGD → Electronic Diesel Control
EGD−RC
Electronic Diesel Control → Ergonic Graphic Display
EOC
EPS → Ergonic Graphic Display ć Remote Control
Ergonicr
Automatic vehicle−specific control of fuel consumption
Ergonic Boom Control
→ Ergonic Output Control
Ergonic Graphic Display
→ Ergonic Pump System
Ergonic Graphic Display ć
Remote Control Registered brand name for all Putzmeister components which
control concrete pumps and placing booms.
Ergonic Output Control
Microprocessor supported system for controlling and regulating
Ergonic Pump System the placing boom. Among other functions, EBC allows you to move
the placing boom using just one joystick.

Graphic display in the control cabinet door. The operating state of
the machine is shown in the display. You may also be able to set
functions here, depending on the equipment on your machine.

Graphic display in the remote control. The operating state of the
machine is shown in the display. You may also be able to set
functions here, depending on the equipment on your machine.

Microprocessor supported system for economic operation of
the concrete pump. The minimum engine speed required for
the delivery rate selected by the operator is automatically set.

Microprocessor supported system for controlling and regulating
the concrete pump. Among other functions, EPS allows you to
restrict the concrete pressure and delivery rate.

GĂĊĂ16 BP14_002_0501EN

Glossary

F → Free−Flow Hydraulics
FFH Free−Flow Hydraulics is a type of drive for the concrete pump
Free−Flow Hydraulics which switches the fluid flow from the main pump directly to the
drive cylinders, i.e. there is free fluid flow without interposed
Fully hydraulic control valves.
Fully hydraulic control is a type of control of the concrete pump
Functional fluids which switches the fluid flow from the main pump to the drive
G cylinder using valves (closed hydraulic circuit).
Grille Hydraulic fluid, fuel, brake fluid, battery acid etc.

K The grille is the protective cover for the hopper and has two
KEP functions:
L − Allowing only particles up to a certain size to pass
Lela − Protecting persons against reaching into the hopper
Level control
Levelled last arm Kolben−Endlagen−Positionierung → Piston end−of−travel
positioning

→ Levelled last arm
Level control controls the amount of concrete in the hopper during
pumping operations using a fill−level sensor.
Last arm of the placing boom in a horizontal position

BP14_002_0501EN GĂĊĂ17

Glossary

M

Machine card The machine card is part of the documentation accompanying
the machine:
− List of machine components
− Circuit diagram information

Maintenance card A maintenance card describes measures and their sequence for
maintaining the machine and for replacing parts and wear parts.

Monoblock The monoblock is a hydraulic safety valve on the boom hydraulic
N cylinders.

NA / NMV NA and NMV are types of power take−off:
O − The NA power take−off is a transmission−dependent PTO.
− The NMV power take−off is independent of the clutch.

One−Side−Support One−Side−Support is a type of support for supporting the machine
in narrow spaces.

Operating equipment Battery, filters

OSS → One−Side−Support
P

PEDOC → Putzmeister Electronic Documentation

Piston end−of−travel positioning A ball valve is fitted in the drive cylinder. When the ball valve is
closed, you can lock the drive cylinder in its end−of−travel position
to replace it.

Piston side

Proportional control Infinitely variable controller for setting the boom speed
Putzmeister Electronic Documentation accompanying the machine on CD−ROM
Documentation
BP14_002_0501EN
GĂĊĂ18

Glossary

Q Arm 1 of the arm assembly can be disconnected at the quick
Quick disconnect point disconnect point.
R
Reversal The concrete is sucked back from the delivery line into the hopper.
Rod side
Roll−and−fold system Type of folding of the arm assembly: the arm is rolled when folded
Roll configuration in and out.
Rotor pump
Position of the M 31 arm assembly in Ergonic Boom Control
RSA operation when the end hose is moved within the stored limits.

The rotor pump comprises
− a rotor housing
− a rotor (rotating about its central axis)
− two pressure rollers (running freely)
− a pump tube
The pump tube is pressed together as the pressure rollers roll
over it. This pushes the concrete in the pump tube ahead of
the pressure roller towards the rotor housing outlet and into the
delivery line.
Rührwerksicherheitsabschaltung → Agitator safety cutout

BP14_002_0501EN GĂĊĂ19

Glossary

S The Pumping operations − Service operations" toggle switch
Service operation on the control cabinet can be used to switch over between the
concrete pump and the compressor. You can switch on the
Snaplock compressor, rather than the pump, at the radio remote control if
Sound power level you set the switch to Compressor".
Sound pressure level
Speed of rotation regulation The snaplock is a mechanical safety device to protect against
Squeeze valve unintentional extension and retraction of the support legs.
Stroke correction
The sound power level is a relative measurement used in acousĆ
Support foot tics to indicate the noise emissions from a noise source [dB].
Support leg
Support foot plate The sound pressure level is a logarithmic measurement for the
relative loudness of the sound [dB(A)].

The ADR function regulates the mixer drum speed while the truck
is being driven.

The squeeze valve is a component on the end hose which closes
the delivery line when the pump is stopped.

The stroke is corrected automatically by the addition or removal of
hydraulic fluid through bores in the cylinder. This means that the
delivery piston can achieve its maximum stroke length. Without
stroke correction, the delivery piston would not always reach its
end position.

The support foot is a component on the end of the support leg.

The support leg is a telescopic and/or slewable component for
supporting the machine.

The support foot plate is a component on the underside of the
support foot.

GĂĊĂ20 BP14_002_0501EN

T Glossary
Teach−in
Test reading Specialist word for storing in memory
The test reading is part of the documentation accompanying the
to trigger machine: list of machine setting values
The magnetic switches are triggered, i.e. when an object is
Transfer tube brought near, they switch without any contact being made.
The transfer tube is a component which is swung between the two
U delivery cylinders in the hopper. It is the connection between the
UVD delivery cylinder and the delivery line.
V
VHS Umsteuer−Verzögerungsdrossel → Change−over delay throttle
Z
Z fold system Vollhydraulische Steuerung → Fully hydraulic control

Z configuration Type of folding of the arm assembly: the arm assembly resembles
the letter Z when folded in and out.
Variant of boom movement in Ergonic Boom Control mode on
machines with a Z fold system: the position of the arm assembly
resembles the letter Z.

BP14_002_0501EN GĂĊĂ21

Glossary

GĂĊĂ22 BP14_002_0501EN

Service Instructions

for machine operator and maintenance staff
always keep by the machine

Translation of the original Operating Instructions BSF 42–5.16 H

Truck–mounted
concrete pump

Machine no. 210109187

15−11−18 E Putzmeister Concrete Pumps GmbH 1994

The paper on which this document is printed is 100% chlorine free

Putzmeister Worldwide

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