Pages 112 | RNI No. MAHENG/2004/15135www.engmag.inVolume 26 No. 01 | MAY 2026 | ` 500TOP STORIESAll About Rotary Tables What’s New in Machine Tool Automation?MagnafluxRedefinesNDTfor a SaferTomorrowPARVEZ GAURBusiness Unit Manager,Magnaflux Div., ITW India Pvt. Ltd.
2 | MAY 2026SHILPA SHEKHAR DONGREFrom thePUBLISHEREngineering colleges are not just centers of academic learning; they are vibrant ecosystems where innovation, leadership, and collaboration take shape through a wide range of campus activities. Observing these activities offers valuable insights into how young minds are shaped into industry-ready professionals and future leaders.One of the most significant takeaways from campus life is the emphasis on hands-on learning. Technical clubs, robotics teams, coding societies, and SAE or BAJA teams provide students with opportunities to apply theoretical knowledge to real-world challenges. These platforms nurture problem-solving skills, creativity, and the ability to work under constraintsqualities highly valued in the engineering and manufacturing sectors.Equally important are cultural festivals, entrepreneurship cells, and management fests, which highlight the development of soft skills. Organizing large-scale events requires planning, teamwork, communication, and leadership-skills that are often difficult to teach in classrooms but are essential in professional environments. Students learn to manage resources, meet deadlines, and coordinate with diverse teams, mirroring real industrial scenarios.Campus activities also reflect the growing spirit of innovation and startup culture. Many colleges host hackathons, innovation challenges, and incubation programs, encouraging students to think beyond conventional career paths. These initiatives foster an entrepreneurial mindset and expose students to the dynamics of product development, market needs, and business viability.Another key lesson is adaptability. Students juggle academics, projects, and extracurricular commitments, learning to prioritize and perform under pressure. This ability to manage multiple responsibilities prepares them for the dynamic and demanding nature of modern workplaces.Finally, campus activities emphasize collaboration and inclusivity. Students from diverse backgrounds come together to achieve common goals, reflecting the multicultural and interdisciplinary nature of today’s industries.In essence, engineering college campuses serve as microcosms of industry, offering a glimpse into how technical expertise, soft skills, and innovation converge to create wellrounded professionals.Very soon we would be dedicating a column to reflect the campus activities of these young minds. Watch out!DisclaimerThis is to state and notify that while all reasonable efforts have been made by the Publisher Company to avoid errors or omissions in this publication, some mistakes or errors and omissions may invariably creep in. 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4 | MAY 2026CONTENTSMAY 2026 CONNECT WITH USBUSINESS NEWSFICCI Net Zero Forum 2026 charts roadmap for India’s climate-responsible future10Hitachi Vantara Releases FY2025 Sustainability Report, Highlighting Leadership in Energy-Efficient Infrastructure for AI-Driven Workloads12India Leads the World in AI Hiring Growth at 33.4% YoY. New York Just Discussed What That Means for the Next Decade16RR Kabel Expands FMEG Portfolio with New Kitchen Appliances and Enhanced Air Cooler Range17IEEMA Launches the 17th edition of ELECRAMA 2027, the world’s largest electrical show24COVER STORY28TOP STORIESTRENDSETTERAUTOMATIONMANUFACTURINGRENEWABLEShttps://www.facebook.com/engrreviewhttps://x.com/engrreviewhttps://www.linkedin.com/company/engineering-review/https://www.youtube.com/user/engrreviewAll About Rotary Tables What’s New in Machine Tool Automation?Why Solar Energy Remains the Cleanest Energy Source in a Changing World36What defines our standing is our ability to offer end-to-end solutions in NDT and quality assurance: Mukesh Arora 50Automation in Electronics Manufacturing: Powering Productivity, Precision, and Scale 62Why Manufacturing and Warehousing Must Rethink Infrastructure Identity: By Trevor Vick, CEO, UMIP Inc. 544080Parvez GaurBusiness Unit Manager, Magnaflux Div., ITW India Pvt. Ltd.Magnaflux Redefines NDTfor a Safer Tomorrow
6 | MAY 2026CONTENTSMAY 2026 CONNECT WITH UShttps://www.facebook.com/engrreviewhttps://x.com/engrreviewhttps://www.linkedin.com/company/engineering-review/https://www.youtube.com/user/engrreviewTECH INNOVATIONPRODUCTS SHOWCASEStructured Operations in Pharmaceutical Manufacturing: From Data to Controlled Execution9092 94Compact Code Reader with Multiple Functions - CleverReader for 1-D, 2-D, DPM, and High-Speed Reading102Features of Dijet PNS REBORN103MECO Solar Clampmeter comes with range 1500A DC / AC TRMS & 2000V DC / AC TRMS (Model : 4050).104Reer and Cefla: When Safety Becomes Part of The ProcessClosed Sterile Fluid Transfer Systems and Single- Use Assemblies for Faster Manufacturing ChangeoversBy: Priyabrata PattnaikCEO, Ami Polymer
ENGINEERINGREVIEW8 | MAY 2026AANDRITZ GROUP 20Arora Technologies 58Amy Polymer 92BBondada Group12EEXOR 90HHitachi Vantara 12IIEEMA 24IGUS 66JJyothi StructuresKKonecranes 21MMagnaflux 28Mechelonic 98PPILZ India 72Polaris 84RReer Safety 92RR Kabel 18UUMIP Inc. 54Mr. T. P. SinghSenior DirectorTeledyne FLIRDr. Jyoti D. VoraCEODhirang ConsultantsMr. Rajesh NathManaging DirectorVDMA India Services Private Limited German Engineering Federation (VDMA)Jhumpa MukherjeeMarketing Strategist & ConsultantMr. Abhilash TripathiManaging DirectorHeidenhain Optics & Electronics India Pvt. Ltd.Mr. P.K. BalasubramanianChief EditorDivya Media Publications Pvt. Ltd.Mr. Neelesh DixitManaging Director, Renmakch India Pvt. Ltd.Mr. Shreegopal KabraManaging Director & Group President RR GlobalEDITORIAL BOARDFor editorial contribution [email protected] advertising material Email: [email protected] accounts Email: [email protected] online advertisingEmail: [email protected] [email protected] :EDITORIAL INDEX
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ENGINEERINGREVIEW10 | MAY 2026BUSINESS NEWSFICCI Net Zero Forum 2026 charts roadmap for India’s climate-responsible futureHyderabad, April 10, 2026: The second edition of the FICCI Net Zero Forum – “Pathways to a Climate-Responsible Future” held at The Park, Raj Bhavan Road, Hyderabad, on Friday, bringing together policymakers, industry leaders, sustainability experts, financial institutions, and technology innovators.Pralhad Venkatesh Joshi, Hon’ble Minister, Ministry of New and Renewable Energy, Government of India, in his video message, emphasized that India is firmly resolved to lead the global transition towards net-zero emissions. Reinforcing this national commitment, the Supreme Court of India recently observed that India’s transition from fossil fuels to non-fossil (renewable) energy is a “fundamental necessity,” not merely a policy choice, underscoring the urgency and inevitability of this shift. India’s journey towards energy Atmanirbharta (self-reliance) is no longer aspirational but is being actively delivered through decisive policy action and rapid capacity expansion. Today, India stands as the third-largest country globally in solar power capacity, after China and the United States. The country has achieved a significant milestone, with approximately 50-55% of its installed electricity capacity coming from nonfossil fuel sources, including solar, wind, hydro, and nuclear energy. A landmark achievement in this transition is India
ENGINEERINGREVIEWMAY 2026 | 11BUSINESS NEWSreaching around 150 GW of installedsolar power capacity, positioning it among the top three solar power nations globally and strengthening its role as a major clean energy leader. Highlighting the economic dimension, Hon’bleMinisternoted that India’s progress towards net-zero emissions could generate approximately 51 lakh (5.1 million) green jobs over the next four years, reflecting the strong linkage between climate action and economic growth. He further emphasized that the FICCI Net Zero Forum will play a crucial role in mobilizing stakeholders, driving investments, and fostering collaboration, helping India set a global benchmark for sustainable development.Navin Mittal, IAS, Special Chief Secretary, Department of Energy, Government of Telangana, in his keynote address, reaffirmed Telangana’s strong commitment to clean energy transition and outlined policy priorities to accelerate renewable energy adoption and industrial decarbonisation. He highlighted that following India’s solar revolution, the next major transformation will be driven by energy storage, which will play a critical role in ensuring reliability and efficiency in renewable systems. Drawing attention to current energy consumption patterns, he noted that India consumes nearly 150 billion litres of petrol and diesel annually, underscoring the urgent need for cleaner alternatives. He emphasized that solarpowered electric mobility can cost as low as ₹0.60 per kilometre, compared to approximately ₹10 per kilometre for fossil fuels and ₹2 per kilometre for conventional EVs. Mr. Mittal also pointed out that nearly 75% of energy is lost in conventional systems, whereas electric mobility solutions achieve 80–90% efficiency, making them significantly more sustainable. He further underscored the importance of industry collaboration, noting that platforms like the FICCI Net Zero Forum will play a crucial role in driving innovation and accelerating India’s transition to a low-carbon economy.Addressing the gathering, Dr. Bondada Raghavendra Rao, Chairman, FICCI Telangana Sustainability Panel and Chairman & Managing Director, Bondada Group, said, “Bharat’s pathway to Net Zero represents one of the most significant economic and societal transformations of our time. It is an opportunity to build a future where growth is not only robust, but also sustainable and inclusive. Realising this vision will require deep collaboration between industry, government, financial institutions, and global stakeholders. The convergence of progressive policy, responsible industry leadership, accessible climate finance, and advanced technology will define the pace of this transition. As we move forward, the focus must remain on actionable outcomes that drive real impact, ensuring that Bharat emerges as a global leader in climateresponsible development.”Rear Admiral R Sreenivas, VSM, (Retd.), Chief Executive Officer, Bondada Group said, “Achieving Net Zero will fundamentally depend on how effectively we reimagine our energy systems and industrial ecosystems through technology-led transformation. The shift is not just about adopting renewable energy, but about integrating smarter grids, digital intelligence, and efficient infrastructure to drive systemic change. For industries, this is an opportunity to transition from being energy consumers to becoming active participants in a sustainable ecosystem.Gareth Wynn Owen, British Deputy High Commissioner Hyderabad, who was the chief guest and inaugurated the conference underscored that strong global partnerships and collaborative action are essential to achieving climate goals and advancing sustainable development. Highlighting deepening UK–India cooperation, he referred to significant investments such as a £1 billion (approx. USD 1 billion) UKbacked project in Vijayawada, Andhra Pradesh, as a testament to growing clean energy collaboration. He noted that both countries are aligned under the leadership of their Prime Ministers, with a shared vision towards long-term climate targets, including 2035 ambitions. He also highlighted key bilateral initiatives such as the UK-India Green Grid Initiative, ongoing green energy dialogues, and the work of the UK-India Task Force, which are accelerating cooperation in clean technologies and energy transition.Stressing that climate finance remains the biggest challenge, he expressed optimism that India and the UK can work more closely to unlock and scale global finance for net-zero initiatives, and called for enhanced access to international climate finance.The Forum served as a dynamic platform to accelerate India’s transition to a Net Zero economy, with strong emphasis on industry–policy convergence, clean energy adoption, and scalable climate solutions.Over 200 delegates participated in the event. The Forum featured two panel discussions on: Net Zero Pathways: Technology, Energy Systems & Industrial Transition and Climate Finance, Carbon Markets & Green Investments. A dedicated workshop on AI and digital tools for Net Zero showcased innovations in carbon accounting, emissions tracking, and predictive analytics.The Forum reaffirmed FICCI’s commitment to facilitating dialogue, partnerships, and actionable pathways to support India’s Net Zero ambitions while strengthening economic growth and resilience.
ENGINEERINGREVIEW12 | MAY 2026BUSINESS NEWSHitachi Vantara Releases FY2025 Sustainability Report, Highlighting Leadership in Energy-Efficient Infrastructure for AI-Driven WorkloadsINDIA, April 23, 2026 – Hitachi Vantara, the data storage, infrastructure and hybrid cloud management subsidiary of Hitachi Ltd. (TSE: 6501), today announced the release of its FY2025 Sustainability Report, detailing measurable advancements across its environmental, social and governance priorities. The report highlights advancements in energy-efficient infrastructure, including innovations across Hitachi Vantara’s Virtual Storage Platform One (VSP One) data platform, expanded lifecycle sustainability initiatives and strengthened governance practices to support customers navigating the growing demands of AI and dataintensive workloads.As organizations accelerate digital transformation and AI adoption, the energy and efficiency demands of data infrastructure are rising sharply, creating new operational and sustainability challenges. According to the International Energy Agency (IEA),global data center electricity consumption could reach more than 1,000 terawatt-hours by 2026, roughly equivalent to the annual electricity consumption of a major industrialized nation, driven in part by AI workloads. Atthe same time, organizations are under pressure to reduce costs, making it more difficult to balance performance with environmental impact. As electricity demand increases, so do the power and cooling requirements needed to support data
ENGINEERINGREVIEWMAY 2026 | 13BUSINESS NEWSinfrastructure, making efficiency a critical factor in both cost and sustainability. Hitachi Vantara is addressing this challenge by embedding sustainability into its infrastructure, helping customers reduce energy consumption, optimize operations and improve return on investment.“Sustainability is increasingly tied to operational performance and business outcomes,” said Akinobu Shimada, CEO of Hitachi Vantara. “In FY2025, we focused on helping customers manage the growth of AI and data while improving efficiency and reducing environmental impact. Our investments in infrastructure innovation, lifecycle design and governance are enabling customers to achieve powerful results.”Key highlights from the report include:• Infrastructure efficiency and performance: Hitachi Vantara introduced VSP One Block High End, designed to deliver scalable infrastructure that improves efficiency while maintaining high reliability and reducing power and cooling requirements for enterprise and AI-driven workloads, supported by integrated tools for energy monitoring, carbon reduction and sustainability reporting.• Lifecycle sustainability advancements:The company expanded lifecycle assessment initiatives across its VSP One Block, File and Object portfolios, enabling more accurate measurement of environmental impact and improved Scope 3 emissions visibility. These efforts are complemented by tools such as the Clear Sight dashboard, which provides customers with visibility into energy consumption and carbon usage, along with actionable insights to optimize system efficiency and environmental impact.• Circularity and materials sustainability: Hitachi Vantara increased the use of post-consumer recycled plastics across its storage systems, with up to 50% recycled content in key components. The company also reported that less than 0.3% of materials were sent to landfill, with the vast majority reused or recycled through optimized recovery and circularity programs.• Governance and data quality improvements: Hitachi Vantara enhanced cross-functional governance and emissions tracking processes, strengthening audit readiness and improving data accuracy across Scope 1, Scope 2 and key Scope 3 categories, aligning with science-based emissions reduction targets and evolving ESG reporting standards.Hitachi Vantara’s commitment to sustainability extends beyond its own operations, focusing on helping customers achieve measurable improvements in efficiency, performance and environmental impact. Through its infrastructure and data platforms, the company enables organizations to reduce energy consumption, optimize resource utilization and support more sustainable operations at scale. Recent examples include:• Aquiris (Belgium): Upgraded its storage platform with VSP One Block to improve operational efficiency, resilience and reliability for critical water treatment operations, processing more than 110 million cubic meters of wastewater annually and collecting over one million data points per day, while helping reduce power usage and lower its carbon footprint through more efficient data management and infrastructure.• DestekBank (Turkey): Deployed VSP One Block to support rapid retail banking expansion, achieving a 25% reduction in data center energy consumption, a 35% increase in application performance and a 20% reduction in total cost of ownership.• Malayala Manorama (India):Modernized its data infrastructure with Hitachi Vantara to support 24/7 media operations, achieving a 66% reduction in data center rack space and 70% savings in power and cooling costs, while improving availability and operational efficiency across its print, broadcast and digital platforms.“Hitachi Vantara is helping us fulfill our goal of creating a sustainable process for safeguarding supplies of clean water and supporting the growth and development of Brussels,” said Juan Ochoa, managing plant director, Aquiris. “The performance gains with VSP One Block will be significant. We are constantly collecting data, tracking KPIs and monitoring our purification processes. The improvement in storage capabilities will help us respond quickly to issues and optimize our plant operations.” While the FY2025 Sustainability Report reflects progress across the past year, it also reflects a broader shift in how Hitachi Vantara is approaching sustainability, embedding efficiency, transparency and lifecycle thinking directly into its infrastructure and operations. This approach helps organizations operationalize sustainability at scale, particularly as AI-driven workloads continue to increase infrastructure demands.For more information on Hitachi Vantara’s sustainability efforts and to view the full FY2025 Sustainability Report, go to: https://www.hitachivantara.com/sustainability.
ENGINEERINGREVIEW16 | MAY 2026BUSINESS NEWSIndia Leads the World in AI Hiring Growth at 33.4% YoY. New York Just Discussed What That Means for the Next DecadeAt an invite-only roundtable hosted by the Consulate General of India in New York, organized in collaboration with NASSCOM and CambrianEdge.ai, senior technology, trade, and media leaders gathered to examine India’s defining strategic opportunity: turning the world’s youngest major workforce into the world’s most AI-fluent.INDIA, April 10, 2026: India leads the world in AI talent acquisition, with an annual hiring rate of about 33%, according to the Stanford HAI 2025 AI Index Report. With over 65% of its population under 35, India has the opportunity to reskill its workforce and integrate AI in a gradual, inclusive, and productivity-enhancing manner. This is the foundation of a strategic argument that a high-powered gathering in Midtown Manhattan made formal: India is not a spectator in the global AI race. It is, increasingly, the player the world is watching. The Consulate General of India, New York hosted an invite-only roundtable on April 7, 2026, organized in collaboration with NASSCOM and CambrianEdge.ai. The discussion brought together five senior leaders to examine how a nation with the world’s youngest major workforce and its deepest AI optimism converts that advantage into irreversible momentum. Forbes Contributor Anjalee Khemlani moderated the panel titled “India-U.S. Trade Opportunities in Software Services: Focusing on India’s Demographic Dividend & Emerging Opportunities in the AI Age”. Panelists include Harjiv Singh, Founder & CEO, CambrianEdge.ai; Mayank Gautam, Director of Global Trade, NASSCOM; Sree Srinivasan, Co-founder & CEO, DigiMentors; Rostow Ravanan, Chairman & CEO, Alfahive. AI business adoption globally jumped from 55% to 78% of organizations in a single year, according to Stanford HAI’s 2025 report. The tools are everywhere. The fluency is not. The panel’s central argument: India’s young, Englishspeaking, technically educated population sees AI the way a previous generation saw the internet, not as a threat to be managed, but as an infrastructure to be mastered. Mayank Gautam, Director Global Trade of NASSCOM gave the room its clearest frame: “AI is the biggest opportunity for democratization of this generation.” “Every company, every single one, needs to ask itself one question right now: are your people AI-literate? Not eventually. Today.” - Harjiv Singh, Founder & CEO, CambrianEdge.ai Sree Srinivasan, Co-founder & CEO of DigiMentors, brought the most concrete technology signal of the evening. The rise of “vibe coding,” building functional, deployable applications through natural language without writing every line of code, has collapsed the barrier between having an idea and shipping a product. For India’s developer community, already the second-largest contributor to global AI projects on GitHub at 19.9%, this is not an incremental shift. It is a structural expansion of what Indian builders can create, and how fast. Rostow Ravanan, Chairman & CEO of Alfahive, grounded the ambition with the challenge that will define whether the dividend compounds or stalls. Investment in AI is accelerating sharply, but the infrastructure required to support it at scale, from power and connectivity to regulatory coherence and deep talent pipelines, must keep pace. The DeloitteNASSCOM report projects India’s AI talent demand will more than double from 650,000 to 1.25 million professionals by 2027, with the AI market expected to grow at 25-35%, signaling an urgent need for upskilling at scale. India’s demographic dividend, a median age of 28 and a government that has already enrolled over 16 lakh candidates in AI and digital fluency programmes through Future Skills PRIME, is not a promise. It is a platform. The panel’s verdict: the training is underway. The urgency is to accelerate it. Moderator Anjalee Khemlani closed with the frame that captured the evening: “AI has become an inescapable reality. If we are not finding our place in this new economy now, we will lose our footing. How we choose to do this as a society will define how we exist for future generations.”
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ENGINEERINGREVIEW18 | MAY 2026BUSINESS NEWSRR Kabel Expands FMEG Portfolio with New Kitchen Appliances and Enhanced Air Cooler RangeMumbai, April 14, 2026– RR Kabel, a leading manufacturer of wires and cables in India announced a significant expansion of its Fast-Moving Electrical Goods (FMEG) portfolio with its foray into the Kitchen Appliances segment and the expansion of its Air Coolers range, under its premium appliance brand RR Signature.Expanding its offering, the Company has introduced Mixer Grinders, Electric Cooktops (both Induction and Infra-Red variants), and Hand Blenders, all crafted under the trusted RR Signature Appliances umbrella. These products mark RR Kabel’s strategic foray into kitchen essentials, enabling deeper penetration into Indian households and expanding the brand’s footprint beyond traditional electrical categories.The Induction and Infra-Red Cooktops have seen particularly strong demand in recent times, with global developments influencing LPG pricing and supply dynamics. Consumers are increasingly shifting to electric cooking solutions for their energy efficiency, precise control, and safety features, driving a surge in this high-growth category. RR Signature further reinforces its ‘Aapke Kaam Ki Baat’ promise through best-in-class warranties across its entire product range, offering consumers greater reliability and peace of mind.Building on this momentum, RR Kabel plans to further strengthen its kitchen appliances presence in FY26-27 by introducing additional categories, reinforcing its commitment to innovation and comprehensive home solutions.In parallel, the Company has significantly expanded its Air Coolerportfolio with the introduction of Industrial (Semi-Commercial) Air Coolers. Featuring higher tank capacities and superior air throw, these models are gaining popularity not just among commercial users but also household consumers seeking powerful cooling amid intensifying summers year on year. This positions the segment as a key growth driver in RR Kabel’s FMEG line-up.“Our expansion into kitchen appliances allows us to connect with consumers at more touchpoints in their daily lives, while our expanded air cooler range addresses the rising need for effective, performance cooling solutions in India’s evolving climate. These launches reflect our continued focus on quality, innovation, and market relevance, building on our strong legacy of trust and reliability” said Mahhesh Kabra, Executive Director, RR Kabel.
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ENGINEERINGREVIEW20 | MAY 2026BUSINESS NEWSAdvancing renewable energy: ANDRITZ to equip India’s largest pumped storage plantGRAZ/VIENNA, APRIL13, 2026. India is significantly expanding its pumped storage capacity to balance the growing share of variable renewable energy from solar and wind in its energy mix. ANDRITZ will equipTorrent Power’s new Saidongar-1 karjat pumped storage plant with ten pump turbines, motor generators and additional electromechanical equipment.The order value is in the low three-digit million euro range and will be included in ANDRITZ’s order intake for the first quarter of 2026.Significant reduction of carbon dioxide emissionsWith a capacity of 3,000 MW, Saidongar-1 karjat, located in the state of Maharashtra, will be India’s largest pumped storage plant. Once operational, it will reduce carbon dioxide emissions by 4.55 million tons per year, roughly equivalent to taking around 1 million cars off the road annually.With an annual energy production of 6,241 GWh, it will play an essential role in India’s energy planning and economic growth.ANDRITZ’s scope for the Saidongar-1 karjat project comprises the design, manufacture, installation, testing, and commissioning of tenreversible pump turbines, motor-generators, and related electromechanical equipment. The project with maximized local content, will be executed using ANDRITZ’s state-of-theart manufacturing facilities in India, supported by the company’s global network.Torrent Energy Storage Solutions Private Limited, a subsidiary of Torrent Power Limited stated: “The Saidongar-1 karjat pumped storage project marks a significant step in Torrent Power’s commitment to driving India’s clean energy transition. As the country’s largest pumped storage plant, it will be key to enabling round-the-clock renewable power. With ANDRITZ as our technology partner, we are confident of delivering a world-class facility that supports India’s energy security and sustainability goals.” Contributing to seven pumped storage projects in IndiaThisimportant orderunderlines ANDRITZ’s strong position in the Indian hydropower market and its expertise in delivering pumped storage solutions, which play a crucial role in ensuring grid stability and supporting the integration of variable renewable energy. ANDRITZ is currently involved in the implementation of seven new pumped storage plants in India.Torrent Power, one of India’s largest integrated power utilities has established itself as a leading private player with a strong presence across the entire power value chain- generation, transmission and distribution. Through this project, Andritz and Torrent Power are deepening their strategic collaboration by combining Andritz’s engineering and execution expertise with Torrent’s proven commitment to delivering reliable and efficient power. This initiative represents a future-ready approach to energy infrastructure where state of the art pump storage plant assets is designed to complement India’s rapidly expanding renewable energy base. By enhancing baseload capacity, the project will deliver cost effective affordable and dependable power, reinforcing the nation’s long-term energy security.This is the first order the company has placed with ANDRITZ.
ENGINEERINGREVIEWMAY 2026 | 21BUSINESS NEWSKonecranes modernizes Palm’s paper roll warehouse with four new automated cranesIn May 2025, Konecranes received a contract from Palm to modernize an automated paper roll warehouse at its Wörth facility in Germany. The project includes the delivery of four automated cranes equipped with vacuum lifters to replace existing units, along with extensive software upgrades and new crane runways to increase throughput and warehouse efficiency. Implementation began in 2025 and will continue through 2027.Palm is a leading producer of containerboard with multiple production sites across Europe. At the Wörth location, the company operates a paper machine for manufacturing containerboard, as well as an adjacent automated warehouse for paper rolls - a facility that has long been equipped with Konecranes automated cranes. As part of the ongoing modernization, two existing automated cranes in two of the warehouse’s six bays will be replaced by four new cranes, the crane runways will be renewed, and the entire material flow system will be optimized.In addition to its proven crane technology, Konecranes is deploying an innovative control system for floor-based material handling equipment for the first time, expanding its expertise beyond traditional crane automation. This reinforces the company’s position as a comprehensive provider of material flow automation solutions.The new control system for the floorbased material flow equipment was successfully implemented during live operation in September/October 2025. Installation and commissioning of the first two automated cranes and their associated runway are scheduled for spring 2026, followed by two additional cranes and the second runway in spring 2027.A key success factor has been the multi-year pilot phase, during which experts from both companies worked closely on the overall system design. Requirements and solution concepts were jointly developed and modeled in detail using simulations at Konecranes. This validated the project’s feasibility and clearly demonstrated the expected efficiency gains within the warehouse.“We are delivering this challenging project through our longstanding collaborative partnership with Palm. It once again underscores Konecranes’ strategy of not only maintaining but continuously expanding strong, longterm customer relationships. What began with the delivery of cranes has evolved into a true partnership over the yearsshaped by jointly planned and executed projects, particularly in material flow optimization and efficiency improvements across various sites,” said Markus Otto, VP Process Cranes Sales, EMEA, Konecranes.“With the expansion and modernization of the crane concept in our fully automated paper roll warehouse in Wörth, we can increase our loading capacity in Wörth by 30 percent and thus supply our customers with our high-quality containerboard even faster and more flexibly. Through our long-standing partnership, we have jointly developed extensive know-how in operating fully automated warehouse structures and are continuing on this path with this step. The resulting performance increase redefines just-in-time delivery for our customers,” said Jürgen Kosse, CTO Containerboard, Papierfabrik Palm.A strong focus on customers, commitment to business growth, and continuous improvement make Konecranes a material handling industry leader. This is underpinned by investments in digitalization and technology, as well as efforts to make material flows more efficient with solutions that support the decarbonization of the economy and advance circularity and safety.
ENGINEERINGREVIEW22 | MAY 2026BUSINESS NEWSThe appointment has been approved by the Appointments Committee of the Cabinet based on the recommendation of the Search-cumSelection Committee (SCSC), under the aegis of the Ministry of Petroleum and Natural Gas. Shri Khanna will assume charge, effective from the date of assumption of office, and will hold the position till his superannuation on May 31, 2029, or until further orders. With extensive experience in refinery operations and project execution, Shri Khanna is expected to further strengthen BPCL’s strategic focus on value-added products, petrochemical integration, operational efficiency, and long-term energy security, while driving sustainable growth in an evolving energy landscape. Shri Sanjay Khanna is a seasoned industry leader with over three decades of experience in refinery operations and technical services. A Chemical Engineering graduate from National Institute of Technology Tiruchirappalli and a postgraduate in Finance Management from University of Mumbai, Shri Khanna has played a pivotal role in strengthening BPCL’s refining and petrochemical capabilities. Prior to his appointment as C&MD, he served as Director (Refineries) and has previously headed BPCL’s Mumbai and Kochi Refineries, driving operational excellence and capacity augmentation. As Executive Director of Kochi Refinery, he successfully led the commissioning of BPCL’s first niche petrochemical venturethe Propylene Derivative Petrochemical Project (PDPP)-despite significant challenges during the pandemic, marking a key milestone in BPCL’s petrochemical journey. Over the years, Shri Khanna has anchored several prestigious projects involving the establishment of new process units across BPCL’s refineries, contributing to enhanced efficiency, higher value realization, and technological advancement. He also serves on the Boards of Bharat Petro Resources Limited, Petronet LNG Limited, and Ratnagiri Refinery and Petrochemicals Limited, strengthening BPCL’s integration across the energy value chain. Additionally, Shri Khanna is the Chairperson of the Technical Committee for Petroleum Refineries under the Ministry of Petroleum and Natural Gas, contributing to policy and technical advancements in India’s refining sector.About Bharat Petroleum Corporation Ltd. (BPCL)Fortune Global 500 Company, Bharat Petroleum is the second largest Indian Oil Marketing Company and one of the integrated energy companies in India, engaged in refining of crude oil and marketing of petroleum products, with presence in the upstream and downstream sectors of the oil and gas industry. The company attained the coveted Maharatna status, joining the club of companies having greater operational & financial autonomy. Bharat Petroleum’s Refineries at Mumbai, Kochi and Bina have a combined refining capacity of around 35.3 MMTPA. Its marketing infrastructure includes a network of installations, depots, fuel stations, aviation service stations and LPG distributors. Its distribution network comprises over 25,300+ Fuel Stations, over 1000+ CNG stations, over 6,250+ LPG distributorships, 440+ Lubes distributorships, 81 POL storage locations, 56 LPG Bottling Plants, 81 Aviation Service Stations, 5 Lube blending plants and 6 cross-country pipelines. Bharat Petroleum is integrating its strategy, investments, environmental and social ambitions to move towards a sustainable planet. The company has Electric vehicle charging stations at 6800+ Fuel Stations. With a focus on sustainable solutions, the company is developing an ecosystem and a roadmap to become a Net Zero Energy Company by 2040, in Scope 1 and Scope 2 emissions. Bharat Petroleum has been partnering communities by supporting several initiatives connected primarily in the areas of education, water conservation, skill development, health, community development, capacity building and employee volunteering. With ‘Energising Lives’ as its core purpose, Bharat Petroleum’s vision is to be an admired global energy company leveraging talent, innovation & technology. Sanjay Khanna Appointed CMD of BPCL
ENGINEERINGREVIEWMAY 2026 | 23BUSINESS NEWSJyoti Structures Limited bags three awards across key categories at the 17th CIDC Vishwakarma Awards 2026Mumbai, 14th April,2026:Jyoti Structures Limited (JSL), a listed global Engineering, Procurement and Construction (EPC) company specialising in power transmission infrastructure, has been recognised across three categories Best Construction Projects (G), Artisans & Supervisors (E2), and Women in Construction (D) at the 17th CIDC Vishwakarma Awards 2026, organised by the Construction Industry Development Council (CIDC). The awards, among the most widely recognised in India’s construction sector, were conferred following a rigorous, multi-stage evaluation of performance, safety, and quality benchmarks.Under Category G, which recognises excellence in construction projects across sectors, including power and transmission, JSL received the award for the 400/220 KV D/C Goa-Tamnar Transmission Project in Goa. The project was evaluated through a structured process that included documentation review and jury interactions. As part of the assessment, the CIDC team conducted a series of interviews and discussions with Resonia, in the presence of the JSL team while also evaluating the company’s QHSE systems.In Category E2, which recognises supervisors from across the construction industry, four members of JSL’s site team from the Torrent project were honoured. The evaluation was conducted through a remote jury interview in January 2026. A total of 126 supervisors received the award industry-wide, and JSL’s representation across this category reflects the consistency of JSL’s site-level execution across projects.Vandana Ajay Kudalkar, Senior VP QHSE at JSL, was recognised under Category D, which honours women in construction across roles, including workers, managers, consultants, and entrepreneurs. She was one of 14 recipients selected across industries, following a two-round process that included a jury interaction and an inperson assessment at the client’s office in Gurugram in January 2026.Rajesh Kumar Singh, CEO, Jyoti Structures Limited, said, “Being recognised across three distinct categories at the CIDC Vishwakarma Awards reflects the standards we continue to build at Jyoti Structures. While delivering projects is critical, equal importance lies in the discipline, consistency, and people who drive that execution every day across our sites. These awards acknowledge the GoaTamnar project, our supervisors on the Torrent site, and Vandana’s contribution to quality and safety leadership. Each represents a different dimension of what it means to build with accountability at scale.”The Construction Industry Development Council (CIDC) is a body established under the aegis of the NITI Aayog to facilitate the growth and development of the construction industry. The Vishwakarma Awards cover organisations and individuals across a wide range of categories, from project delivery and sustainability to research, safety, and workforce development.
ENGINEERINGREVIEW24 | MAY 2026BUSINESS NEWSIEEMA Launches the 17th edition of ELECRAMA 2027, the world’s largestelectrical show• ELECRAMA launch with the theme of - Harnessing The Power of ‘I’• Germany to be the partner country• 17th edition is expected to host over 1,100 exhibitors, 10 country pavilions, 500,000 visitor footfalls, 500 international buyers, over 25,000 B2B meetings and USD 25 billion business enquiries.New Delhi, April 8, 2026: The Indian Electrical & Electronics Manufacturers’ Association (IEEMA) today formally launched the 17th edition of ELECRAMA – the World’s Largest Electrical Show. ELECRAMA 2027 will be held from 20th February to 24thFebruary 2027 at India Expo Mart, Greater Noida, Delhi. The 17th edition is being launched with the theme “Harnessing the power of “I”.With this theme ELECRAMA is bringing focus to India and its growing global capabilities, IEEMA’s role in strengthening the industry, Intelligence driving innovation, Impact created for industry and global partners, Immersive experiences for all stakeholders, Insights through knowledge-led conferences, international collaboration for a connected world. The event will spotlight key focus areas including sustainability, innovation, safety, and the rapidly expanding role of artificial intelligence and digitalisation in the energy ecosystem.Germany will be the Partner Country for this edition, reflecting IEEMA’s commitment to fostering global collaboration and learning from leaders in technology and innovation.Addressing the gathering at the launch event Ghanshyam Prasad, Chairperson, CEA, GOI, said: “I expect the industry to scale quickly, do backward integration and focus on quality that is my ask from all of you and from ELECRAMA.”Giving an overview of ELECRAMA 2027, Hartek Singh, Chair said,“The upcoming edition will span over 1,10,000 square metres of exhibition space and bring together more than 1,100 exhibitors from across the globe, along with 10 dedicated country pavilions showcasing international excellence. We expect over 5,00,000 visitor footfalls and participation from around 500 international buyers, creating strong global business opportunities. Through the platform, we are targeting over 25,000 B2B meetings, which we estimate will generate business enquiries worth close to USD 25 billion.”Speaking on the occasion Vikram Gandotra, President said, “ELECRAMA has evolved far beyond a biennial event. Having witnessed its growth year over year to emerge as the largest platform for our sector. We aspire to break all records of ELECRAMA in 2027 and build value and business for our industry.“ELECRAMA 2027 will be complemented by a series of highimpact co-located events, including the World Utility Summit, Reverse Buyer-Seller Meet, Domestic BuyerSeller Meet, and the Electraverse Showcase. Together, these initiatives will create a comprehensive ecosystem for dialogue, innovation, and business exchange.This edition will also feature an enhanced focus on new and renewable energy, digital energy, and energy storage, showcasing cutting-edge technologies and solutions that are shaping the future of the power sector.ELECRAMA is not just about scale - it is about impact. It is a platform that brings together ideas, partnerships, and opportunities to power the future of the global energy industry.For more information contact:Nidhi Francis: [email protected]
Made in Italysince 1959Please enquire at [email protected] +91 44 3502 3055 | M +91 89258 41821Safety Light Curtains | Safety Controllers and RelaysMagnetic and RFID Safety Sensors | Inductive Safety SensorsSafety Photocells | Measurement Light CurtainsSKCL ICON 3rd FloorC-42 & 43, CIPET Road SIDCO Industrial EstateGuindy, Chennai 600 032ReeR India Pvt LtdIncorporated in India under the Companies Act, 2013 CIN: U32909TN2023FTC158596 A wholly owned subsidiary of ReeR SpA, ItalyDirector: A Zavier Paul Antony
ENGINEERINGREVIEW26 | MAY 2026BUSINESS NEWSAt Hannover Messe 2026, held at Messegelände, Hannover, Germany between April 20 and 24 under the theme #ThinkTechForward, SEW-EURODRIVE presented a wideranging portfolio aligned with these global developments. Located at Hall 13, Stand C68, the company introduced artificial intelligence applications, robotics systems and software-driven automation technologies under the concept “Sustainable thinking. Digital acting.”The company’s exhibition format converted its stand into an interactive “digital spaceship,” connected through a central Mission Control Center. Visitors moved through multiple application zones arranged in a planetary format, each demonstrating how drive systems, automation technologies and digital platforms function within connected industrial environments. Torben Halama, Head of Corporate Communications at SEW-EURODRIVE, stated that the concept was designed to demonstrate how individual technologies operate together within an integrated system.One of the major highlights at the booth was the “Startup Agent,” an artificial intelligence-based project study developed to simplify commissioning of industrial applications. The system introduces a chatbot-style interface allowing operators to configure frequency inverters through conversational input.“For this trade fair model, which we call the Startup Agent, we thought that users would like to move the conveyor belt using a keypad,”stated Leon Kontny, Head of Web Software Development at SEWEURODRIVE.The interface allows users to describe application requirements through a chat window, after which the system requests motor data and completes configuration processes within seconds.“Here, I can write what the inverter should do if I want to control the conveyor belt using the keypad. After that, the Startup Agent asks me about the motor data and then I’ve finished. The AI takes over the rest,” explained Jonas Dunker, UX Specialist in Kontny’s team.SEW-EURODRIVE has also incorporated a real-time visualization layer within the system to maintain operational transparency.“Everything that the AI takes over the chat and then writes into the inverter is displayed 1:1 in this visualization. The AI does not pass anything else on to the inverter that is not explicitly visible on the software interface,” Kontny further added.Users can approve each step manually or allow automated execution while retaining access to complete configuration history and interface visibility.The system addresses a long-standing industrial challenge where even relatively simple applications require time-intensive setup procedures and specialized technical expertise. Kontny noted that future developments are already underway, including reusable application templates and customized AI-generated interfaces.“We are confident that we can make the rather complex world of such applications so simple that anyone with SEWEURODRIVEShowcases Next-Gen Drive Systems Amid Global Automation Growth | Hannover Messe 2026#ThinkTechForwardThe global integrated drive system market is witnessing sustained expansion, valued at USD 50.17 billion in 2026 and projected to reach USD 94.95 billion by 2034, growing at a CAGR of 8.30%. Growth is being propelled by Industry 4.0 adoption, rising energy efficiency requirements and increasing integration of industrial IoT across manufacturing systems. Smart motors, servo drives and connected automation platforms are becoming central to modern production environments, with companies such as SEW-EURODRIVE, Siemens, ABB and Rockwell Automation playing a defining role in advancing this segment.
ENGINEERINGREVIEWMAY 2026 | 27BUSINESS NEWSa certain technical understanding will be able to perform a startup quickly, easily and safely,” he stated.Artificial intelligence featured prominently across SEW-EURODRIVE’s broader portfolio as well. The DriveRadar® system demonstrated predictive maintenance capabilities through operational data analysis designed to identify patterns indicating potential faults, enabling earlier intervention and minimizing downtime.Another major development presented at Hannover Messe 2026 was the OrchestrationSuite platform, marking a further move toward software-defined automation. The platform enables centralized control of production processes, allowing manufacturers to coordinate machines, workflows and production environments through a unified interface architecture.Robotics formed another central pillar of SEW-EURODRIVE’s Hannover Messe presentation. The company outlined its strategy to develop an open and scalable European robotics portfolio based on modular technology architecture.“We don’t just want to use robotics in Europe; we want to actively shape it - openly, independently and with technological sovereignty,”stated Tobias Nittel, Head of Corporate Solution Center – Electronics.Demonstrations across the booth included coordinated workflows involving articulated arm robots, delta robots and autonomous mobile robots, illustrating applications across intralogistics and automated production lines. The robotics ecosystem is being developed alongside partners including autonox Robotics, SAFELOG, ScaliRo and ISG.Industrial capability was further demonstrated through SEWEURODRIVE’s planetary gear unit technologies, particularly the PPK and XP series engineered for demanding applications such as sugarcane processing. These applications involve continuous production cycles, torque levels reaching up to 3,300 kilonewton-metres per roller and high thermal loads.“Our XP series of industrial gear units are specifically designed for this highperformance segment with its extreme requirements,” stated Kai-Keng Man, Product Manager for Industrial Gear Units at SEWEURODRIVE.Additional product showcases included the MOVIDYN decentralized servo system and the P-X.e industrial gear units developed for high-load applications such as cable transport systems. The booth also featured digital twin simulations and realtime system data visualization through command interfaces demonstrating live machine interaction.Founded in 1931 and headquartered in Bruchsal, Germany, SEW-EURODRIVE currently operates with approximately 22,700 employees, 18 production plants and 92 assembly facilities across 57 countries. Supported by around 850 research and development specialists, the company continues expanding its capabilities across drive technology, automation systems and digital industrial solutions.Hannover Messe remains one of the most significant global platforms for industrial technology, and SEWEURODRIVE’s participation in 2026 presented a consolidated view of automation systems built around artificial intelligence, robotics and digital integration. The company’s approach focuses on simplifying industrial processes, advancing system intelligence and enabling scalable automation across sectors.As manufacturing environments continue evolving toward connected and data-driven systems, integrated drive technologies are expected to occupy an increasingly important role across future production infrastructure. SEWEURODRIVE’s developments point toward industrial systems operating with higher levels of adaptability, faster commissioning capability and improved efficiency across manufacturing networks globally.SEW-EURODRIVE has confirmed its return to Hannover Messe 2027, where the company is expected to present further developments across artificial intelligence, robotics and digital automation technologies. Narendra Lindait www.synthesisindia.inFor media enquiries: [email protected] One of the strongest developments visible at Hannover Messe 2026 was the transition from standalone automation toward connected intelligence operating across entire manufacturing ecosystems. SEWEURODRIVE’s showcase demonstrated how drive systems, robotics, artificial intelligence and software-defined automation are steadily converging into unified industrial environments designed for scalability, faster commissioning, predictive capability and real-time adaptability. What stood out was not individual machinery alone, but the growing movement toward interoperability and system-wide intelligence defining the next phase of manufacturing.
28 | MAY 2026ENGINEERINGREVIEW COVER STORY28 | MAY 2026Parvez GaurBusiness Unit Manager, Magnaflux Div., ITW India Pvt. Ltd.
MAY 2026 | 29ENGINEERING COVER STORY REVIEW29Magnaflux Redefines NDTfor a Safer TomorrowWith a legacy spanning nearly a century, Magnaflux continues to stand at the forefront of non-destructive testing by seamlessly integrating time-tested inspection methods with modern, data-driven technologies. As industries demand higher precision, tighter tolerances, and uncompromising safety standards, the company is evolving its core strengths into smarter, more efficient, and sustainable solutions. From advanced consumables and UV inspection systems to semi-automated technologies and application-driven engineering, Magnaflux is transforming NDT into a strategic enabler of quality, reliability, and compliance. In this exclusive interaction, Parvez Gaur, Business Unit Manager, Magnaflux Division, ITW India Pvt. Ltd., shares how the company is shaping the future of inspection by combining innovation, collaboration, and a deep commitment to its sobriquet, “Together for a Safer World.”Q. Magnaflux has a legacy of over 95 years in non-destructive testinghow are you reinterpreting this legacy to stay relevant in today’s era.?At Magnaflux, the approach is not to move away from traditional strengths like magnetic particle and penetrant inspection, but to evolve them into smarter, solutions by keeping in mind our philosophy “Together for a Safer World”.So, the legacy is being extended in three important ways. First, through our best-in-class consumables and state-ofthe-art equipment including “Secondary Control MPI Equipment”-assuring “True Amps” with every magnetization shot.Second, by treating inspection data as a strategic asset, enabling our valued customers maintenance, quality analytics, and continuous improvement across manufacturing. And third, by focusing on sustainability and efficiency, with safer formulations and processes that align with modern ESG expectations.At the same time, Magnaflux is helping bridge the gap between traditional NDT and advanced semi-automated/automated inspection technologies, while also simplifying workflows so they’re more accessible to the next generation of technicians.So, in essence, the legacy is not just being preserved-it’s being transformed into a foundation for accurate, dataCOVER STORY
30 | MAY 2026ENGINEERINGREVIEW COVER STORYdriven, and future-ready inspection solutions.Q. Your mission emphasizes “Together for a Safer World”-how do you translate this philosophy into measurable value for customers across sectors like aerospace, automotive, and oil & gas?At Magnaflux, “Together for a Safer World” is more than a statement-it’s translated into measurable, outcomedriven value for customers across critical industries.First, safety is delivered through defect detection reliability. In sectors like aerospace, automotive, and oil & gas, even the smallest flaw can lead to catastrophic failure. By ensuring high sensitivity and repeatability in inspection processes, Magnaflux helps customers reduce the probability of in-service failures, which can be directly measured through lower defect escape rates and improved compliance with stringent industry standards.Second, it shows up as operational efficiency and cost avoidance. Early and accurate detection means fewer recalls, less unplanned downtime, and reduced scrap or rework. For example, in automotive manufacturing, this translates into higher yield and lower warranty costs, while in oil & gas, it can mean preventing costly shutdowns or environmental incidents.Third, there’s a growing focus on data-driven assurance. With inspection records and traceability, customers gain audit-ready documentation and insights that support regulatory compliance and continuous improvement. This is especially critical in aerospace, where certification and traceability are nonnegotiable.Finally, safety is also about people and sustainability. Safer chemical formulations, improved ergonomics, and streamlined processes reduce operator risk and environmental impact-metrics that companies increasingly track as part of ESG goals.Q. With core strengths in magnetic particle inspection and liquid penetrant testing, how is Magnaflux innovating beyond traditional NDT methods to enhance detection sensitivity and reliability? At Magnaflux, innovation starts with strengthening core methods like magnetic particle inspection and liquid penetrant testing-but extends well beyond them to enhance both sensitivity and reliability.One key area is materials and
MAY 2026 | 31ENGINEERING COVER STORY REVIEWchemistry innovation. Magnaflux continues to refine particle formulations and penetrant systems to deliver higher flaw visibility, better contrast, and improved consistency, even under challenging inspection conditions. This directly improves detection sensitivity without requiring a complete shift in inspection methods.Magnaflux is also committed to innovate through smart equipment designs-developing systems that will help seamless inspections. This is especially valuable in industries where consistency across global operations is critical.Finally, there’s a broader strategy of complementing traditional methods with advanced NDT technologies, ensuring customers can adopt hybrid inspection approaches where needed, without losing the reliability and cost-effectiveness of proven techniques.So, the innovation isn’t about replacing core methods-it’s about enhancing them with better materials, smarter systems, ultimately delivering higher sensitivity, greater repeatability, and more reliable inspection outcomes.This way, the philosophy ultimately translates into tangible value: fewer failures, lower lifecycle costs, stronger compliance, and safer working environments-all of which are measurable and directly tied to our customers’ performance.Q. Please walk us through your infrastructure, facilities, and service set-up.At Magnaflux, our infrastructure and service setup are designed to support customers globally while remaining responsive at the local level.From a manufacturing and facilities standpoint, we operate a network of strategically located production sites and laboratories that ensure consistent quality and reliable supply of consumables, inspection accessories and equipment globally. These facilities are supported by dedicated R&D centres, where we continuously develop and validate new formulations, improve existing products, and ensure compliance with evolving industry standards.On the technical infrastructure side, we have fully equipped application labs. Through these labs, we validate inspection processes, conduct trials, and optimize parameters for customer’s specific components-whether in aerospace, automotive, or oil & gas applications.Our service setup is equally critical. We maintain a strong field presence through trained technical service engineers who provide:• On-site support and troubleshooting • Process audits and optimization • Equipment calibration and maintenance In addition, we offer structured trainings to help customers build operator competency and ensure adherence to global NDT standards.Finally, our respected and trusted Channel partners ensure timely availability of products and services across regions, minimizing downtime for customers.So, overall, the setup is built around three pillars: robust manufacturing and R&D, strong technical and field support, and distribution strength-all working together to deliver consistent, highquality inspection solutions worldwide.Q. As manufacturing tolerances become tighter, what role do advanced consumables, UV inspection systems play in improving inspection accuracy?At Magnaflux, as manufacturing tolerances become tighter, the margin for error in inspection becomes extremely small-so improving accuracy requires a combination of advanced consumables, optimized inspection environments working together.First, advanced consumables play a foundational role. Enhanced magnetic particles and penetrant formulations are engineered for higher sensitivity, finer resolution, and better contrast, allowing inspectors to detect fine discontinuities.
32 | MAY 2026ENGINEERINGREVIEW COVER STORYConsistency in manufacturing particle size, brightness, and suspension stability ensures that results are not only sensitive but also repeatable across batches and locations.Second, UV inspection products are critical in maximizing flaw visibility. High-intensity, uniform UV-A lighting with controlled wavelength output improves fluorescence response, making even the smallest indications more distinguishable. Intensity monitoring and calibration controls, ensuring inspections are always performed under optimal and standardized conditions-reducing variability and subjectivity.What’s important is that these elements don’t work in isolationthey create a closed-loop inspection ecosystem. Advanced consumables improve signal quality, our UV lights enhance visibility.So, in a high-precision manufacturing environment, inspection accuracy is no longer dependent on just operator skillit’s driven by a system-level approach that combines chemistry, equipment to consistently detect even the smallest defects.Q. How do you see emerging technologies-such as automationreshaping the future of NDT and quality assurance? At Magnaflux, emerging technologies like our semi-automated equipment, secondary control equipment are fundamentally reshaping NDT and quality assurance-from being largely reactive inspection functions to becoming predictive and integrated systems.So, the future of NDT is not just about better detection-it’s about smarter decision-making. By combining semiautomated systems with enhanced magnetic particles and penetrant formulations, our valuable customers get that assurance for error-free inspections.Q. India is witnessing rapid growth in sectors like aerospace, railways, and energy-how is Magnaflux positioning itself to capitalize on these opportunities? At Magnaflux, India represents a highgrowth market, especially with the rapid expansion of aerospace, railways, and energy. Our positioning is built around local relevance, technical depth, and alignment with national manufacturing priorities.First, we are strengthening our local presence and supply chain. By ensuring timely availability of consumables, equipment, and technical support within India for which Magnaflux is known, we help customers avoid delays and maintain production continuitysomething that’s critical in fast-scaling sectors like railways and energy.Second, we focus heavily on application engineering and customer collaboration. Each of these industriesaerospace, railways, and oil & gas-has very specific inspection challenges and regulatory requirements. We work closely with OEMs, Tier-1 suppliers, and maintenance organizations to customize inspection processes, ensuring both compliance and efficiency.Third, we’re investing in training and skill development, which is essential in a market where demand for certified NDT professionals is growing rapidly. By supporting operator training and best practices, we help elevate overall inspection quality across the ecosystem.We’re also aligning with India’s broader initiatives like “Make in India”, supporting domestic manufacturing with globally compliant inspection solutions. Finally, our strategy includes building long-term partnerships-not just supplying products, but acting as a technical partner in improving reliability, safety, and lifecycle performance of critical assets.So, overall, the focus is on being locally embedded, technically consultative, and forward-looking, which positions us well to support and grow alongside India’s expanding industrial sectors.Q. What are the biggest challenges faced by Indian manufacturers in adopting robust NDT practices, and how can companies like Magnaflux bridge this gap? In India, while manufacturing is growing rapidly, the adoption of robust NDT practices still faces a few structural and operational challenges. At Magnaflux, we
MAY 2026 | 33ENGINEERING COVER STORY REVIEWsee these challenges as opportunities to add value.One of the biggest challenges is inconsistent skill levels and shortage of trained inspectors. NDT is still highly operator-dependent, and variations in training can lead to inconsistent results. This can be addressed through structured training, certification programs, and more user-friendly systems that reduce reliance on individual interpretation.Another key issue is cost sensitivity and short-term decision-making. NDT is not to be taken as a compliance requirement which can lead to underinvestment in high-quality consumables or advanced systems, rather it should be taken as value driver. The gap here can be bridged by demonstrating clear ROI-such as reduced rework, fewer failures, and lower lifecycle costs.There’s also the challenge of process standardization across fragmented supply chains. Especially in sectors like automotive and railways, maintaining consistent inspection quality across multiple vendors can be difficult. Companies like Magnaflux can help by providing standardized solutions, process audits, and technical support to ensure uniformity.Finally, awareness and mindset play a role. Shifting the perception of NDT from a cost centre to a critical enabler of safety, quality, and brand reputation is essential.So, bridging this gap requires a combination of education, technology, localization, and partnership-helping manufacturers not just comply with standards, but truly leverage NDT as a strategic advantage.Q. Magnaflux offers a comprehensive range of NDT products-from consumables to inspection equipment-what differentiates your solutions in a highly competitive global market? At Magnaflux, what differentiates our solutions in a highly competitive global market is not just the breadth of our portfolio, but the depth of performance, consistency, and support behind it.First, we have a strong focus on chemistry and formulation excellence. Being part of ITW, an organization which believes strongly on “CBI-Customer back Innovation” resulting in 21,800 granted and pending patents. Our consumableswhether magnetic particles or penetrantsare engineered for high sensitivity, superior visibility, and batch-to-batch consistency. In NDT, even small variations can impact results, so reliability at the material level becomes a key differentiator.Second, we offer end-to-end solutions rather than standalone products. That is the reason, Magnaflux is trusted as one-stop shop. From consumables to
34 | MAY 2026ENGINEERINGREVIEW COVER STORYinspection equipment, UV systems, and process control accessories, everything is designed to work together as a fully optimized inspection ecosystem. This ensures better compatibility, repeatability, and overall performance.Third, our strength lies in application expertise and technical support. We don’t just supply products-we partner with customers to optimize their inspection processes, conduct trials, troubleshoot issues, and ensure compliance with industry standards. This consultative approach creates long-term value beyond the product itself.Another key differentiator is our emphasis on global quality with local support. Customers benefit from internationally recognized standards and performance, while also having access to local technical teams, training, and supply chains that ensure responsiveness.Finally, our legacy plays a roledecades of trust, close to 100 years and proven performance gives customers confidence that our solutions will deliver consistently in critical applications where failure is not an option.So, the differentiation ultimately comes from a combination of product performance, technical partnership, and trusted reliability-all working together to deliver superior inspection outcomes.Q. How closely do you collaborate with clients to customize NDT solutions for specific applications, especially in high-volume or safety-critical production environments?nts?At Magnaflux, collaboration with clients is at the core of how we deliver value, especially in high-volume or safetycritical production environments. Our approach is highly consultative and tailored to each customer’s unique needs.First, we begin with application analysis. Our engineers work closely with end-customers to understand the materials, manufacturing processes, and critical tolerances involved. This ensures that every solution-whether a consumable, inspection system, or process workflow-is optimized for the specific application.Next, we provide customized solutions. In industries like aerospace, automotive, oil & gas and energy, even minor variations in inspection parameters can affect reliability. We help set up controlled workflows, calibrate equipment, and select the right formulations to maximize defect detectability while minimizing false calls.For high-volume operations, we focus on semi-automation, repeatability, and
MAY 2026 | 35ENGINEERING COVER STORY REVIEWefficiency. Our teams design solutions that integrate seamlessly into production lines, ensuring inspections keep pace with manufacturing rates without compromising accuracy.We also offer training programs to align operators with the customized process, creating consistency across shifts and locations. In addition, our technical support teams remain closely involved through audits, troubleshooting, and continuous improvement initiatives.Q. Sustainability is becoming a key focus in industrial operations-how is Magnaflux aligning its products and processes with environmental and safety standards while maintaining performance excellence? In essence, our collaboration goes beyond supplying products-we act as a strategic partner, ensuring that NDT solutions are fully tailored, scalable, and reliable. At Magnaflux, sustainability is not an afterthought-it’s integrated into how we design products, optimize processes, and support customers-without compromising inspection performance.First, on the product side, we’ve consumables to reduce environmental impact. This includes low-VOC penetrants, non-hazardous carrier fluids, and recyclable packaging, while maintaining the high sensitivity and consistency our customers rely on.Second, in inspection processes, we promote efficiency and safety through our optimized application systems, while reducing operator exposure to hazardous materials through our products and necessary accessories. These measures not only improve safety but also reduce environmental footprint.Third, our facility and supply chain practices emphasize responsible operations. This includes energy-efficient equipment, waste management, and adherence to national and international environmental standards, ensuring that production and logistics align with ESG requirements.Finally, we support customers with training and best practices so that sustainability is embedded in their own inspection operations. By combining high-performance products with safer, more efficient processes, we help our customers achieve both regulatory compliance and operational excellence.In short, at Magnaflux, sustainability and performance are mutually reinforcingwe don’t sacrifice inspection quality, and we help customers reduce environmental impact while enhancing safety and reliability.
36 | MAY 2026ENGINEERINGREVIEW TOP STORIESALL ABOUT ROTARY TABLESIn modern manufacturing, precision, efficiency, and flexibility are essential for staying competitive. Among the many technologies that enable these attributes, rotary tables play a vital role in enhancing machining capabilities and improving productivity. Widely used in CNC machining centers and automation systems, rotary tables enable multi-axis operations, allowing manufacturers to produce complex components with high accuracy and minimal setup time.Understanding Rotary TablesA rotary table is a mechanical device that allows a workpiece to rotate about a fixed axis, enabling machining operations from multiple angles without the need for repositioning. Typically mounted on CNC machining centers, these tables provide an additional axis of motion, commonly referred to as the fourth axis (or even fifth axis when combined with tilting mechanisms).By rotating the workpiece precisely, rotary tables allow tools to access different surfaces, making it possible to perform complex machining operations in a single setup. This capability significantly enhances efficiency and reduces manual intervention.Types of Rotary TablesRotary tables come in various configurations, each suited for specific applications:1. Horizontal Rotary TablesThese are mounted horizontally and are commonly used in milling and drilling operations. They are ideal for machining circular patterns, slots, and equally spaced features.2. Vertical Rotary TablesMounted vertically, these tables are often used for operations such as gear cutting and contour machining. They provide flexibility in handling different workpiece orientations.3. Tilting Rotary TablesAlso known as trunnion tables, these can rotate and tilt, enabling five-axis machining. This allows for highly complex geometries to be machined in a single setup.4. Direct-Drive Rotary TablesThese use torque motors instead of traditional gear mechanisms, offering higher precision, faster response, and minimal backlash. They are increasingly popular in high-end machining applications.Enhancing Precision and AccuracyOne of the most significant advantages of rotary tables is their ability to improve precision. By enabling accurate positioning of the workpiece, these tables ensure that machining operations are performed exactly as programmed.High-quality rotary tables are equipped with advanced encoders and feedback systems that provide precise angular positioning. This ensures repeatability and consistency across multiple production cycles. In industries such as aerospace and medical device manufacturing, where tolerances are extremely tight, rotary tables are indispensable.Additionally, direct-drive rotary tables eliminate backlash, further enhancing accuracy and ensuring smooth, vibrationfree operation.Boosting Productivity and EfficiencyRotary tables significantly enhance productivity by reducing the need for multiple setups. Traditionally, machining complex parts required repositioning the workpiece multiple times, leading to
38 | MAY 2026ENGINEERINGREVIEW TOP STORIESincreased setup time and potential errors.With a rotary table, multiple operations can be performed in a single setup, minimizing downtime and improving throughput. This capability is particularly valuable in high-volume production environments, where efficiency is critical.Furthermore, rotary tables enable simultaneous machining operations in multi-axis systems, reducing cycle times and maximizing machine utilization.Enabling Multi-Axis MachiningThe integration of rotary tables with CNC machines enables multi-axis machining, which is essential for producing complex geometries.In four-axis machining, the rotary table provides an additional rotational axis, allowing the workpiece to be indexed or continuously rotated during machining. In five-axis systems, tilting rotary tables enable even greater flexibility, allowing tools to approach the workpiece from virtually any angle.This capability is crucial for manufacturing intricate components such as turbine blades, impellers, and complex molds, where traditional machining methods would be inefficient or impractical.Applications Across IndustriesRotary tables are used across a wide range of industries, demonstrating their versatility and importance:• Aerospace: Machining of complex components such as turbine blades and structural parts • Automotive: Production of engine components, transmission parts, and precision assemblies • Medical Devices: Manufacturing of implants and surgical instruments with high precision • Tool and Die: Creation of molds, dies, and intricate tooling components • General Engineering: Drilling, milling, and contouring operations in various applications In all these sectors, rotary tables help achieve high precision, improved efficiency, and consistent quality.Integration with Automation and Smart ManufacturingModern rotary tables are increasingly integrated with automation systems and Industry 4.0 technologies. Advanced control systems allow seamless communication between the rotary table and the CNC machine, enabling synchronized operations.Sensors and feedback devices provide real-time data on position, speed, and performance, allowing for monitoring and optimization. Predictive maintenance capabilities further enhance reliability by identifying potential issues before they lead to failures.Such integration transforms rotary tables into intelligent components of smart manufacturing systems, contributing to improved productivity and reduced downtime.Improving Flexibility and Reducing Setup TimeFlexibility is a key advantage of rotary tables. Manufacturers can quickly adapt to different workpieces and machining requirements by simply reprogramming the system.This reduces the need for specialized fixtures and manual adjustments, saving time and effort. Quick changeover capabilities are particularly beneficial in industries that require frequent production changes or customization.By minimizing setup time and enabling efficient handling of diverse tasks, rotary tables support agile manufacturing processes.Challenges and ConsiderationsDespite their benefits, rotary tables come with certain challenges. Proper alignment and calibration are essential to ensure accuracy and performance. Any misalignment can lead to errors in machining and affect product quality.The selection of the right type of rotary table is also critical. Factors such as load capacity, speed, accuracy, and compatibility with the CNC machine must be carefully considered.Maintenance is another important aspect. While advanced rotary tables are designed for durability, regular inspection and servicing are necessary to maintain optimal performance.The Future of Rotary TablesThe future of rotary tables is driven by technological advancements and increasing demand for precision and efficiency. Innovations such as directdrive systems, advanced materials, and improved control algorithms are enhancing performance and reliability.The integration of artificial intelligence and data analytics is expected to further improve functionality, enabling adaptive control and real-time optimization.As manufacturing continues to evolve towards automation and digitalization, rotary tables will play an even more significant role in enabling complex machining operations and improving overall productivity.ConclusionRotary tables are a cornerstone of modern machining, enabling manufacturers to achieve high precision, efficiency, and flexibility. By facilitating multi-axis operations and reducing setup time, they significantly enhance productivity and product quality.As industries continue to adopt advanced manufacturing technologies, the importance of rotary tables will only grow. For manufacturers seeking to stay competitive in a dynamic global market, investing in high-quality rotary table systems is a strategic decision that delivers long-term benefits.
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40 | MAY 2026ENGINEERINGREVIEW TOP STORIESWhat’s New in Machine Tool Automation?Machine tool automation is undergoing a profound transformation, moving far beyond conventional CNC programming and mechanized handling. Today’s advancements are rooted in intelligence, connectivity, and adaptability, driven by the convergence of artificial intelligence (AI), Industrial Internet of Things (IIoT), robotics, and digital engineering. The modern machine tool is no longer just a precision device-it is becoming an intelligent, self-optimising system within a fully integrated manufacturing ecosystem.This article explores the latest developments shaping machine tool automation and how they are redefining productivity, quality, and competitiveness in manufacturing.AI-Driven Adaptive MachiningOne of the most significant developments in machine tool automation is the integration of AI directly into machining operations. Earlier, automation focused on executing predefined programs, but now machines can adapt in real time based on sensor inputs and process conditions.Modern CNC systems use AI algorithms to continuously monitor parameters such as vibration, temperature, cutting forces, and spindle load. Based on this data, they automatically adjust feeds, speeds, and toolpaths to optimise performance and maintain quality. This capability leads to several advantages:• Improved surface finish consistency • Reduced tool wear and breakage • Minimised downtime due to fewer process interruptions AI-driven machining is also changing the role of operators. Instead of reacting to alarms, operators now focus on analysing data trends and refining process strategies, making manufacturing more knowledgeintensive. Digital Twins as Operational BackbonesDigital twin technology has evolved from a simulation tool into a central pillar of machine tool automation. A digital twin is a dynamic virtual replica of a machine or process that continuously updates using real-time data.In today’s environment, digital twins integrate the entire manufacturing chain-from design and process planning to machining and inspection-creating a closed-loop system. The benefits include:• Virtual commissioning before physical setup • Accurate toolpath validation and clash detection • Continuous process optimisation through feedback loops Digital twins also enable remote collaboration and training through mixed-reality environments, reducing dependency on highly experienced operators. Over time, as real machining data feeds back into the model, the digital twin becomes increasingly
EXOR India Pvt. Ltd | Email: [email protected] | [email protected] | Website: exorint.com / corvina.ioRegulated Environments, Structured Operations, Reliable Technology.EXOR India Pvt. Ltd | Email: [email protected] | [email protected] | Website: exorint.com / corvina.ioRegulated Environments, Structured Operations, Reliable Technology.
42 | MAY 2026ENGINEERINGREVIEW TOP STORIESaccurate, making each production cycle smarter than the previous one. Autonomous and Robotised Machining CellsAutomation in machine tools has moved from simple mechanisation to fully autonomous production systems. Robot-tended CNC cells are now capable of performing complex operations such as part loading, unloading, inspection, and even process adjustments.Modern robotic systems are evolving into multi-machine orchestrators that can:• Manage multiple CNC machines simultaneously • Execute production queues autonomously • Integrate vision systems for quality verification These developments support the concept of “lights-out manufacturing,” where machines operate continuously without human intervention. However, practical deployment still requires robust integration and contextual awareness. As industry practitioners note, the key challenge lies not in robotic capability, but in enabling systems to adapt to realworld variability on the shop floor. Hybrid Manufacturing IntegrationAnother breakthrough in machine tool automation is the rise of hybrid manufacturing systems that combine additive and subtractive processes in a single platform.These machines allow manufacturers to:• Build near-net shapes using additive techniques • Finish critical surfaces using precision machining Hybrid systems enable the production of complex geometries such as internal channels, lattice structures, and conformal cooling featurespreviously impossible with traditional machining alone. This integration reduces material waste, minimises setups, and shortens lead times, making it especially valuable in aerospace, medical, and high-performance engineering sectors.Predictive and Prescriptive MaintenanceMaintenance strategies in machine tool automation have shifted from reactive to predictive and now toward prescriptive approaches.Using IIoT sensors, machines continuously monitor parameters such as vibration, temperature, and hydraulic conditions. AI models analyse this data to predict potential failures before they occur, enabling timely maintenance interventions. The next step is prescriptive maintenance, where systems not only detect issues but also recommend or automatically execute corrective actions.This evolution results in:• Reduced unplanned downtime • Increased machine availability • Lower maintenance costs Digital twins further enhance maintenance by simulating potential failures and testing solutions virtually before implementation.Smart Connectivity and Data IntegrationA defining feature of modern machine tool automation is seamless connectivity across the manufacturing ecosystem. Machines, sensors, ERP systems, and inspection devices are interconnected, creating a unified data environment.This integration enables:• Real-time monitoring of production processes • Automated quality tracking • End-to-end visibility across the supply chain
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44 | MAY 2026ENGINEERINGREVIEW TOP STORIESFactories are increasingly adopting cloud-based and edge computing platforms to process and analyse large volumes of data. The result is a shift from isolated machining operations to fully coordinated, data-driven production systems. Software-Defined AutomationAutomation is no longer confined to hardware upgrades. The emergence of software-defined automation allows manufacturers to enhance machine capabilities through software updates rather than physical modifications.This approach offers several advantages:• Faster deployment of new features • Lower capital investment • Greater flexibility in adapting to changing production needs Combined with wireless connectivity, software-defined automation enables dynamic reconfiguration of production systems, making factories more agile and responsive. Human–Machine Collaboration and XR TechnologiesWhile automation reduces manual intervention, human expertise remains essential. The focus is now on enhancing collaboration between humans and machines through advanced interfaces.Technologies such as augmented reality (AR) and extended reality (XR) are being used for:• Remote troubleshooting and maintenance • Operator training and skill development • Visualisation of complex processes For example, XR-assisted maintenance can significantly reduce downtime by enabling remote experts to guide on-site technicians in real time, supported by digital twin simulations. This approach not only improves efficiency but also helps address the industry’s skills gap by making knowledge more accessible.Sustainability-Driven AutomationSustainability is becoming a critical driver of machine tool automation. Modern systems are designed to optimise resource usage and minimise environmental impact.Key developments include:• Energy-efficient machine designs • Minimum Quantity Lubrication (MQL) systems • Coolant recycling and dry machining techniques Manufacturers are also increasingly tracking carbon footprint metrics at the component level, making sustainability a measurable and integral part of production. Automation plays a crucial role in achieving these goals by ensuring precise control over processes and reducing waste.The Shift Toward Autonomous Smart FactoriesThe cumulative impact of these innovations is the emergence of autonomous smart factories. These facilities are characterised by:• Self-optimising production systems • Real-time decision-making capabilities • Minimal human intervention Industrial AI, digital twins, and IIoT are enabling factories to move from pilot projects to full-scale implementation, delivering measurable improvements in productivity and cost efficiency. In such environments, machine tools are no longer standalone assets but integral components of an intelligent, interconnected ecosystem.Conclusion: From Automation to IntelligenceMachine tool automation is evolving from mechanisation to intelligence. The integration of AI, digital twins, robotics, and connectivity is transforming machining into a dynamic, adaptive process.The future of machine tools lies in their ability to learn, predict, and optimise in real time. Manufacturers that embrace these advancements will gain a significant competitive advantage through improved quality, reduced costs, and enhanced flexibility.Ultimately, the cutting edge in machining is no longer defined solely by mechanical precision-it is defined by data, intelligence, and the seamless integration of digital and physical worlds.
46 | MAY 2026ENGINEERINGREVIEW TOP STORIESUnderstanding Motion Control SystemsMotion control systems are responsible for regulating the movement of machines and mechanical components. They control parameters such as position, speed, acceleration, and torque through an integrated network of controllers, drives, motors, and feedback devices like encoders and sensors.At its core, motion control ensures that every movement is precise and synchronized. Whether it is the cutting path of a machining center or the movement of a robotic arm, the system ensures that operations are carried out exactly as programmed. Modern motion control systems have evolved far beyond basic control functions, offering multi-axis coordination and real-time adjustments for complex industrial applications.Precision as a Competitive AdvantagePrecision is one of the most critical aspects of motion control systems. Today’s advanced systems can achieve extremely fine positioning accuracy, often at micron or sub-micron levels. This capability is essential in industries where tolerances are extremely tight, such as aerospace, medical devices, electronics, and precision engineering.High precision ensures that components are manufactured consistently and meet stringent quality standards. It eliminates variations that can lead to defects or product failure. Moreover, precision motion control enhances repeatability, enabling machines to return to the same position accurately over multiple cycles. This consistency is vital in high-volume production environments where uniformity is key.Driving Productivity Through Speed and SynchronizationWhile precision is critical, productivity is equally important in modern manufacturing. State-of-the-art motion control systems are designed to deliver high-speed operations without compromising accuracy. This balance between speed and precision allows manufacturers to significantly reduce State-of-the-art Motion ControlSystems Enhance Productivity and PrecisionIn the era of advanced manufacturing, motion control systems have become indispensable for achieving high productivity and exceptional precision. As industries move towards automation, digitalization, and smart factories, the demand for accurate, reliable, and high-speed motion systems has grown significantly. From CNC machine tools and robotics to semiconductor fabrication and packaging lines, state-of-the-art motion control technologies are redefining how machines operate and how products are made.
MAY 2026 | 47ENGINEERING TOP STORIES REVIEWcycle times and increase output.Multi-axis synchronization is a major contributor to productivity. Advanced systems coordinate the movement of multiple machine components simultaneously, ensuring smooth and efficient operation. For example, in CNC machining, synchronized axes enable complex contouring and high-speed cutting, improving both efficiency and product quality.In automated production lines, motion control systems minimize idle time and optimize workflows. By ensuring seamless coordination between different stages of production, these systems help achieve higher throughput and better equipment utilization.Integration with Industry 4.0The integration of motion control systems with Industry 4.0 technologies has transformed their capabilities. Modern systems are equipped with connectivity features that allow them to communicate with other machines and centralized control platforms. This connectivity enables real-time monitoring, data collection, and analysis.With the help of advanced analytics and artificial intelligence, motion control systems can optimize performance and detect anomalies before they lead to failures. Predictive maintenance is a key benefit, allowing manufacturers to address potential issues proactively and avoid costly downtime.Smart motion systems can also adapt to changing conditions, automatically adjusting parameters to maintain optimal performance. This adaptability enhances both productivity and reliability, making motion control a cornerstone of smart manufacturing.Enhancing Reliability and Reducing WasteOne of the significant advantages of advanced motion control systems is their ability to improve reliability and reduce waste. Precise control ensures that materials are processed correctly the first time, minimizing errors and reducing the need for rework.In addition, advanced technologies such as direct-drive motors and frictionless components reduce mechanical wear and tear. This leads to longer equipment life and lower maintenance requirements. Reduced vibration and smoother operation also contribute to better product quality and system stability.By minimizing scrap and improving consistency, motion control systems play a vital role in enhancing overall operational efficiency.Flexibility for Modern Manufacturing NeedsToday’s manufacturing environment demands flexibility to accommodate varying product designs, customization requirements, and shorter production cycles. State-of-the-art motion control systems are highly programmable, allowing manufacturers to easily modify motion profiles and adapt to new requirements.This flexibility is particularly valuable in industries such as automotive and consumer electronics, where product designs frequently change. Motion control systems enable quick changeovers and efficient handling of different product variants, supporting mass customization without compromising efficiency.Scalable architectures also allow manufacturers to expand or upgrade their systems as needed, ensuring long-term adaptability and cost-effectiveness.Energy Efficiency and SustainabilityEnergy efficiency has become a key focus area in industrial operations, and motion control systems are contributing significantly to sustainability efforts. Modern systems are designed to optimize energy consumption through efficient drives, intelligent control algorithms, and regenerative technologies.For instance, regenerative braking allows energy generated during deceleration to be reused, reducing overall power consumption. Optimized motion profiles ensure that energy is used only when necessary, avoiding unnecessary consumption.These energy-saving features not only reduce operational costs but also help manufacturers meet environmental regulations and sustainability goals.Applications Across Diverse IndustriesState-of-the-art motion control systems are used across a wide range of industries, demonstrating their versatility and importance.In machine tools, they enable precise cutting, drilling, and milling operations. In robotics, they ensure accurate and repeatable movements for tasks such as assembly, welding, and material handling. In the semiconductor industry, motion control systems support ultraprecision positioning required for chip manufacturing and inspection.Packaging and logistics industries rely on motion control for high-speed, synchronized operations, while heavy engineering sectors use these systems to handle large and complex components with precision. Across all these applications, motion control serves as a critical enabler of productivity and quality.Challenges in ImplementationDespite their numerous benefits, implementing advanced motion control systems comes with certain challenges. Achieving high precision requires careful selection and integration of components, including sensors, controllers, and mechanical elements.External factors such as temperature variations, vibration, and mechanical disturbances can affect system
48 | MAY 2026ENGINEERINGREVIEW TOP STORIESperformance and must be managed effectively. Additionally, the complexity of modern motion systems requires skilled personnel for installation, operation, and maintenance.Manufacturers must also consider the cost of implementation and ensure that the benefits outweigh the investment. Proper planning, training, and system design are essential to overcome these challenges and maximize the potential of motion control systems.The Future of Motion ControlThe future of motion control systems is shaped by continuous innovation and technological advancements. Emerging trends such as AI-driven control algorithms, edge computing, and increased computational power are enhancing system capabilities.Miniaturization of components is enabling more compact and efficient designs, while advancements in sensor technology are improving accuracy and responsiveness. The integration of digital twins and simulation tools allows manufacturers to optimize system performance before implementation.As industries move towards fully autonomous and connected factories, motion control systems will play an even more critical role. They will not only execute precise movements but also contribute to decision-making processes, making manufacturing smarter and more efficient.ConclusionState-of-the-art motion control systems have become fundamental to modern manufacturing, enabling industries to achieve new levels of productivity and precision. By combining accuracy, speed, flexibility, and intelligence, these systems empower manufacturers to meet the demands of a competitive global market.As technology continues to evolve, motion control systems will remain at the forefront of industrial innovation, driving efficiency, improving quality, and supporting sustainable manufacturing practices. For organizations aiming to stay ahead, investing in advanced motion control is not just an option-it is a strategic necessity.