HSE INDUCTION -MMSJV GRAPHITE PROJECT (1)

PROJECT HSE INDUCTION BRIEFING
(GREENFIELD)

ENGINEERING PROCUREMENT, CONSTRUCTION & COMMISSIONING (EPCC) OF
PGU-I GAS PIPELINE REPLACEMENT (GRAPHITE) PROJECT

CHECKLIST PASS BEFORE INDUCTION

VALID IC OR PASSPORT COMPETENCY (IF RELATED)

VALID OGSP AND CIDB VACCINATION CERT
VALID MEDICAL AME OHD

EMERGENCY EVACUATION LAYOUT

MAIN GATE

ASSEMBLY TOILET
AREA

WE ARE HERE

HSE INDUCTION CONTENT 6. WORKFLOW
REQUIREMENT
1. COMPANY & GRAPHITE
PROJECT BACKGROUND 7. EMERGENCY RESPONSE PLAN
(ERP)
2. HSE INDUCTION TRAINING
OBJECTIVE 8. INCIDENT REPORTING
PROCEDURE
3. MALAYSIAN OSH LEGISLATIVE
REQUIREMENT

4. PROJECT OSH-MS

5. PROJECT HSE RULES & 9. ENVIRONMENTAL
SAFETY AWARENESS INDUCTION

COMPANY & GRAPHITE PROJECT BACKGROUND

ENGINEERING PROCUREMENT, CONSTRUCTION & COMMISSIONING (EPCC) OF
PGU-I GAS PIPELINE REPLACEMENT (GRAPHITE) PROJECT

COMPANY & CONTRACTOR

PROJECT MAIN CONTRACTOR
PROPONENT

PETRONAS GAS MMCEC-MMCOG-SEW JV
BERHAD MMSJV

INTRODUCTION – WHO WE ARE?

PORTS & LOGISTICS ENERGY & UTILITIES ENGINEERING INDUSTRIAL DEVELOPMENT

PELABUHAN TANJUNG PELEPAS SDN BHD RED SEA GATEWAY TERMINAL MALAKOFF CORPORATION BERHAD MMC ENGINEERING SDN BHD STORMWATER MANAGEMENT AND SENAI AIRPORT CITY
Transhipment port operator Container terminal at Jeddah Islamic Port Independent water and power producer company (formerly known as MMC Engineering Services) ROAD TUNNEL (SMART) Industrial property developer with land
70% shareholdings Main contractor for Pengerang Co-generation Plant (PCP)
20% shareholding 37.6% shareholding Operator for dual purpose tunnel, storm bank in Senai, Johor
project drainage and road
GAS MALAYSIA BERHAD 50% shareholdings SEAPORT WORLDWIDE SDN BHD
Natural gas distribution company Main contractor for Langat 2 Water Treatment Plant project Tanjung Bin Petrochemical & Maritime

JOHOR PORT BERHAD KONTENA NASIONAL BERHAD 30.9% shareholding Industrial Centre
Multi-purpose port operator Integrated logistic company Industrial Property Developer
99.11% shareholding ALIRAN IHSAN RESOURCES BERHAD NORTHERN TECHNOCITY SDN BHD
Water treatment specialist Industrial property developer with land bank in
MMC PEMBETUNGAN LANGAT SDN BHD UEM MMC JOINT VENTURE SDN BHD
Main contractor for Langat Centralised Sewage Treatment 50% shareholdings Kulim, Kedah

Plant and Sewerage Conveyance System project A project delivery partner for Pan Borneo
Highway Sabah project

NORTHPORT (MALAYSIA) BHD KTMB MMC CARGI SDN BHD
Multi-purpose port operator 99.11% Rail cargo operator
49% shareholding
shareholding

PENANG PORT SDN BHD SENAI AIRPORT TERMINAL SERVICES SDN MMC OIL & GAS ENGINEERING SDN BHD MMC GAMUDA KVMRT (PDP) SDN BHD
Main gateway for shippers in the northern states BHD Engineering design services to the oil & gas industries MMC GAMUDA KVMRT (PDP SSP) SDN BHD
of Malaysia and also the southern provinces of
Airport operator • MMC GAMUDA KVMRT (T) SDN BHD
Thailand
KVMRT Line 1 – Project Delivery Partner & underground work package
contractor (50% shareholding)

• KVMRT Line 2- Main Contractor (50% shareholding)

TANJUNG BRUAS PORT SDN BHD MMCEC-MMCOG-SEW JV
(formerly known as KMB Seaport Sdn Bhd) (Main contractor for EPCC of PGU-I Gas Pipeline Replacement

Port Operator (GRAPHITE) Project
70% shareholding

GRAPHITE PROJECT BRIEF

PROJECT OVERVIEW

The Project includes for the MMSJV to
install an approximate:

✓ 33km long NPS36 (36”) pipeline
✓ with associated pipeline facilities
✓ together with abandonment and demolition of some

existing facilities.
✓ The pipeline from GPK / KCS and then terminate at tie-in

point in M1 Station.
✓ Installed alongside the existing line of NPS36 (36”) loop 1

Gas pipeline, NPS12 (12”) Liquid Propane pipeline and
two (2) NPS8 (8”) Liquid Butane pipelines.
✓ Nominally 90m to 40m wide right of way for most of the
33km pipeline route.

SCOPE OF WORK

HSE INDUCTION TRAINING OBJECTIVES

ENGINEERING PROCUREMENT, CONSTRUCTION & COMMISSIONING (EPCC) OF
PGU-I GAS PIPELINE REPLACEMENT (GRAPHITE) PROJECT

HSE INDUCTION TRAINING OBJECTIVES Graphite
Project
Awareness and HSE Program
knowledge in
HSE at Graphite
Site

Advise your Avoid
responsibility accidents from
works failures

ACT & REGULATIONS

ENGINEERING PROCUREMENT, CONSTRUCTION & COMMISSIONING (EPCC) OF
PGU-I GAS PIPELINE REPLACEMENT (GRAPHITE) PROJECT

LEGISLATIVE REQUIREMENTS

JKJ 103 – NO. DAFTAR TAPAK BINA :
TG/20/03/153312

OSHA 1994 FMA 1967 CIDB ACT 1994
(Amendment 2011)

OSHA 1994

OBJECTIVES OF OSHA 1994

SECTION 15: DUTY OF EMPLOYER

FAILURE TO COMPLY SECTION 15

PENALTY RM50, 000- OR 2-YEARS
IMPRISONMENT OR BOTH.

SECTION 24: DUTY OF EMPLOYEE

FAILURE TO COMPLY SECTION 24

PENALTY RM1, 000- OR 3-MONTHS
IMPRISONMENT OR BOTH.

FMA 1967

Requires registration, inspection and testing of plant and machinery.
In the event of conflicting requirement between FMA 1967
and OSHA 1994, OSHA 1994 will prevail.

For construction is the ‘Building Operation and Works
of Engineering Construction (Safety) Regulations 1986’
(BOWEC)

PROJECT
Occupational Safety and Health Management System

(OSH-MS)

ENGINEERING PROCUREMENT, CONSTRUCTION & COMMISSIONING (EPCC) OF
PGU-I GAS PIPELINE REPLACEMENT (GRAPHITE) PROJECT

PGB-MMSJV POLICY

GRAPHITE PROJECT HSE OBJECTIVES

Achieve 100% Prevent Damage
HSE Legal to Property &
Compliance Environment

Prevent / Introduce 3R
Minimize HSE Waste
Incident
Management
Concept

GRAPHITE HSE TARGETS

1 4 6

0 FATALITY 0 FIRE OR EXPLOSION 0 PENALTY

2 5 7

0 LTI OR ILLNESS 0 VEHICLE INCIDENT 0 UNPLANNED
INTERRUPTION
3 TO PROJECT

0 OIL/CHEMICAL SPILLS
TO LAND/WATER

GRAPHITE HSE PROGRAMS

1 4 7HSE INDUCTION -

GTR & MMSJV
AUDIT/INSPECTION SCREENING &
FOR SITE, MACHINERIES HYGINE
& EQPMNT

2 5 8PTW SYSTEM
SAFETY & HEALTH NCR

COMMITTEE (SHC)

3 6 9TOOL BOX MANAGEMENT
CONSEQUENCES
MEETING
ONLINE UAUC

GRAPHITE PROJECT HSE RULES

ENGINEERING PROCUREMENT, CONSTRUCTION &
COMMISSIONING (EPCC) OF PGU-I GAS PIPELINE REPLACEMENT

(GRAPHITE) PROJECT

ZeTo Rules Compliance

NON-COMPLIANCE TO ZETO RULES

1 Case of non-compliance shall be investigated first.
2 Confirmed case of Non-

compliance could result to

Written warning X

Remove from site TERMINATION
(temporary or permanent) of CONTRACT

3
1ST VIOLATION -15 DAYS DENIED FROM SITE
2ND VIOLATION -15 DAYS DENIED FROM SITE
3RD VIOLATION –PERMANENT DISMISSAL / BAN FROM
SITE

BASIC SITE SAFETY RULES

• Follow Site Safety • Use Proper PPE &
Rules Tools

• Do Risk Assessment. • Pause or Stop Work
Use JSA. if Necessary

• Respect of site • Adhere speed limit
signages & barricade

• Beware of all Hazards

• NO Horseplay

PROHIBITED FROM SITE

ALL SITE PERSONNEL SUBJECT TO DRUG AND
ALCOHOL TEST WHEN REQUIRED
RANDOM CHECK

FATIGUE MANAGEMENT

➢ What is fatigue?
Fatigue is a progressive decline in alertness and performance (physical and/or mental) caused by
insufficient quality or quantity of sleep or rest.

➢ Signs of fatigue:
❑ Negative mood
❑ Reduced communication
❑ Poor memory
❑ Reduced attention
❑ Impaired problem solving

➢ What causes fatigue?
❑ Negative mood
❑ Insufficient sleep -The effects of sleep disorder e.g. Insomnia, Medication and/or substance
misuse, Stress, Sleep disruption due to ill family members
❑ Extended work hour or overtime
❑ Shift work especially night shift
❑ Strenuous activities outside work, such as a second job

FATIGUE MANAGEMENT

➢ Hours Service Limit (HSL) for Project ➢ Hours Service Limit (HSL) for Plant Shutdown

BASIC HSE AWARENESS

ENGINEERING PROCUREMENT, CONSTRUCTION & COMMISSIONING (EPCC)
OF PGU-I GAS PIPELINE REPLACEMENT (GRAPHITE) PROJECT

HAZARDS DEFINITION

Potential source of harm, substances, events or circumstances can constitute to cause
damage to health, life, property or any other interest of value

Physical TYPES Chemical
Hazard OF Hazard

HAZARD

Ergonomic Psychosocial Biological
Hazard Hazard Hazard

LINE OF FIRE

• Line of fire is a term that refers to when workers place themselves in harm's way by virtue of the type of work they
perform.

• Line of fire injuries occur when the path of a moving object or the release of hazardous energy intersects with an
individual’s body.

Check your job…Have you assess the risks?

Three MAIN categories of line of fire incidents

Release Energy Struck-by Caught-in/Between

1. Pipe releasing/leak 1. Moving vehicle 1. Moving gears
2. Wire/rope snap during in 2. Drop/falling object 2. Moving equipment and fixed
tension
3. High pressure line/hose Example: A pedestrian struck object
by a moving vehicle or an 3. Shifting material
Example: object falling from a higher
A pipe releasing hot steam level striking a worker below Example:A construction worker is
from a valve that is being standing between a wall and
removed or a flame shooting excavator. When the excavator
out of a malfunctioning spins around the counter weight
engine pins the worker against the wall.
A workers placing his hand to closed
a rotating gear and gets it pull into
the gear

Did you know if you are in this situation, you are in the

LINE OF FIRE!

PPE REQUIRMENT

BASIC PPE ADDITIONAL PPE PPE RESPONSIBILITY

✓ ISSUED BY EMPLOYER
✓ INSPECT BEFORE USE
✓ KNOW YOUR JOB AND USE RECOMMENDED PPE
✓ REMOVED/REPLACE DEFECT PPE
✓ REFER SDS FOR ANY CHEMICAL HANDLING
✓ CONTRACTOR TO MAINTAIN PPE RECORDS AND

MADE AVAILABLE IF REQUEST
✓ DON’T MISUSE OR ABUSE YOUR PPE

CONSTRUCTION DRIVING SAFETY REQUIREMENTS

✓Driving license / competency
✓Follow ROW speed limit 20km/h
✓Wearing seat belt
✓Do not using handphone while driving
✓Inspection vehicles on monthly basis
✓To follow the requirements from JPJ

DRIVING AND OPERATING MACHINERY

BASIC FIRST AID

TO MAKE AVAILABLE AT OFFICES, SITES &
INSIDE SITE VEHICLE

FIRE SAFETY

TO MAKE AVAILABLE INSIDE SITE VEHICLE

ELECTRICAL HAZARD AWARENESS

Electrical hazard safety means:
taking precautions to identify and control electrical hazards
Failing to take the necessary precautions can lead to:
✓ Injury or death
✓ Fire or property damage

WHAT ARE THE SAFETY PRIORITIES

Electrical hazards exist in almost every workplace. Common causes
of electrocution are:

✓making contact with overhead wires
✓undertaking maintenance on live equipment
✓working with damaged electrical equipment, such as extension

leads, plugs and sockets
✓using equipment affected by rain or water ingress

HOW DO YOU RESPOND TO ELECTRICAL INCIDENTS

If you come across a person receiving an electric shock:

✓if possible, disconnect the electrical supply (switch?)
✓assess the situation – never put yourself at risk
✓take precautions to protect yourself and anyone else in the vicinity
✓apply the first aid principles
✓assess the injuries and move the casualty to a safe area if required
✓administer first aid if trained
✓seek urgent medical attention

TYPE OF ELECTRICAL INJURIES

✓Burns
✓Shocks
✓Falls

WHAT ARE THE LEVELS OF EFFECT OF CURRENT

AC current (mA) Effect on human body

1 Slight tingling sensation
2-9
10-24 Small shock
25-74
Muscles contract causing you to freeze
75-300
Respiratory muscles can become paralysed;
>300 pain; exit burns often visible

Usually fatal; ventricular fibrillation; entry &
exit wounds visible

Death almost certain; if survive will have badly
burnt organs and probably require amputations

DO’s✓ Treat every electrical device like it is energized, even if it does not look like it is plugged in or

operational.

✓ Unplug appliances before performing any service or repairs on them.

✓ When working on electrical devices, only use tools that have official “non-conducting” handles.

✓ Try to limit the use of electrical equipment in rooms that are very cold or have a lot of
condensation.

✓ When handling electrical equipment, make sure your hands are dry.

✓ If you spill any kind of liquid on electrical equipment, first immediately shut off power to the
equipment via the main switch or circuit breaker and then unplug the equipment itself.

✓ Keep all electrical circuit contact points enclosed.

✓ Finally, if you can, work on electrical equipment with one hand while the other hand is out of the
way at your side or in your pocket. This minimizes the chance of a current passing through your
chest should a spark/accidental charge occur.

DON’Ts

✓First and foremost – don’t touch active electrical circuits.
✓Never touch electrical equipment when any part of your body is wet,

(that includes fair amounts of perspiration).
✓Do not store liquids of any sort near electrical equipment.
✓If a person meets an energized electrical conductor, do not touch the

equipment, its cords, or the person affected because the charge may
pass to you. Instead, shut down the main power source via the circuit
breaker and then unplug the equipment using a leather belt.
✓Do not wear metal of any sort if you are working on electrical
equipment.
✓Also, do not try to poke, probe, or fix electrical equipment with objects
like pencils or rulers because the metal in them can serve as a form of
conductor

ELECTRICAL SAFETY – FATALITY ACCIDENT

DEFINITION OF NEAR MISS

NEAR MISS — A near miss is an unplanned event that did not result
in injury, illness, or damage, but had the potential to do so.

REASONS FOR REPORTING NEAR MISS

✓Reporting a near miss helps to establish and continue safe practices
within the workplace.

✓Information provided enables an employer to communicate facts, causes,
and corrective actions to all employees regarding near misses.

✓Provides valuable information to employees about how to avoid/prevent
future accidents and injuries.

✓Provides opportunity to improve safety, health, environmental, and
security of operation.

✓Reduces tolerance for risk.
✓Avoids complacency.
✓Tool to identify workplace hazards.
✓Allows employee involvement in safety program.
✓Demonstrates Management’s commitment to safety.
✓Allows identification of possible trends.

SAMPLE OF NEAR MISS REPORT FORM

CHEMICAL MANAGEMENT

ACT & REGULATIONS

OCCUPATIONAL SAFETY AND HEALTH ACT 1994 AND REGULATIONS:
✓ CLASSIFICATION, PACKAGING AND LABELLING OF HAZARDOUS CHEMICALS REGULATION 2013
✓ PROHIBITION OF USE OF SUBSTANCES ORDER 1999
✓ USE AND STANDARDS OF EXPOSURE OF CHEMICALS HAZARDOUS TO HEALTH REGULATION 2000

Safety Data Sheet (SDS) Labelling