HSE INDUCTION -MMSJV GRAPHITE PROJECT (1)

CATEGORIES OF HAZARDOUS CHEMICALS

Corrosive
Flammable
Toxic
Reactive
Biological (infectious)
Carcinogen (cancer-causing)
Radioactive

HOW DO I KNOW WHAT THE RISKS ARE

✓By reading the container labels and SDS (Safety
Data Sheets)

✓Never remove labels from containers
✓If you can’t find or read a label, tell your

supervisor
✓If you suspect that the label is incorrect for the

contents of the container, tell your supervisor.

ROUTES OF EXPOSURE

INHALATION
INGESTION
ABSORPTION
INJECTION

HANDLING FLAMMABLE CHEMICALS

01 02 03 04 05 06

Keep containers Keep away from Avoid contact Only transfer to Bond all receiving Clean up spills
closed when not ignition sources with approved containers and dispose of
in use incompatible containers waste properly
materials

TYPE OF PPE TO BE WORN WHEN HANDLING CHEMICALS AS BELOW:

Internal

FIRST AID SPLASH ON THE EYES

Don’t rub the eyes Hold eyelids open and Be careful not to Seek additional
flush with water for contaminate the other medical attention
15 minutes
eye

FIRST AID ON THE SKIN CONTACT

FLUSH AREA WITH LUKEWARM REMOVE CLOTHING AND SEEK ADDITIONAL MEDICAL
WATER FOR JEWELRY FROM ATTENTION
15 MINUTES BURN AREA

FIRST AID INHALLATION OF CHEMICALS

✓Remove to fresh air, if patient is not breathing ensure airways
are clear and apply artificial resuscitation.

✓Seek urgent medical attention

SAFE WORK PRACTICES

✓Know what you are handling
✓Always wear your Personal Protective Equipment
✓Have adequate ventilation
✓NEVER MIX CHEMICALS
✓If unsure or concerned, consult your supervisor
✓Don’t rely on your sense or smell
✓Store, Dispense and Dispose of chemicals safely and correctly
✓Know emergency procedures for:

• Chemical spills and fire
• If you are exposed to chemicals
• First Aid Kits/Eye Wash Bath

WELDING HAZARDS & EFFECT

HAZARDS EFFECTS
GAS CYLINDER FIRE & EXPLOSION
ARCH AND FIRE FROM WELDING EQUIPMENT FIRE & EXPLOISION
CONTACT WITH HOT WORK MATERIALS SKIN BURNS
METAL SPARKS SKIN BURNS
CONTINUOUS EXPOSURE TO WELDING HEAT SKIN BURNS & REDNESS
EXPOSURE TO EXCESSIVE HEAT FROM WELDING PROCESS HEAT STRESS
RESPIRATORY DISEASE
INHALATION OF GENERATED GAS AND FUMES I.E. GAS-CO,
FUME-FERUM OXIDE, NITROUS SYSTEMIC POISIONING
INHALATION OF FUMES FROM GALVANISED METAL (LEAD OR
TOXIC METAL) ELECTRIC SHOCK
CONTACT WITH ARCH WELDING EQUIPMENT I.E. DC OR AC,
VOLTAGE UP TO 100V CONJUCTIVITIS & DAMAGE TO RETINA
ULTRAVIOLET AND OZONE DRYNESS & IRRITANT TO EYES

INFRA-RED AND BRIGHT LIGHTS

SAFETY MEASURES OF EQUIPMENT

GENERAL
1. STORAGE OF GAS CYLINDER
2. HANDLING OF GAS CYLINDER
3. GAS LEAKAGE FROM REGULATOR
4. DAMAGE TO HOSE
5. MIXTURE OF OXYGEN AND FLAMMABLE GAS IN THE HOSE
6. OBSTRUCTION AT MOUTH OF NOZZLE AND BLOWPIPE

ELECTRIC ARC AND RESISTANCE WELDING
1. INSPECT GENERATOR, TRANSFORMER CABLE AND ELECTRODE HOLDER
2. MAINTENANCE OF WELDING EQUIPMENT
3. EARTHING OF EQUIPMENT / ELECTRIC CABLES
4. SELECTION OF SUITABLE EQUIPMENT TO JOB TASK

SAFETY MEASURES OF EQUIPMENT

GAS WELDING
1. ISOLATE OXYGEN CYLINDER AND ACETYLENE OR LPG CYLINDER

(AT LEAST 3M DISTANCE).
2. INSPECT HOSE, REGULATOR AND NOZZLE.
3. INSTALL NON-RETURN VALVE AND FLASHBACK ARRESTOR AT

BLOWPIPE
4. CLEAN NOZZLE
5. PROPER STORAGE PROCEDURES FOR CYLINDERS
6. PROPER HANDLING PROCEDURES FOR CYLINDERS

SAFETY MEASURES OF EQUIPMENT

DURING WELDING WORKS
1. FENCING WELDING WORK AREA
2. PROVISION OF FIRE PREVENTION AND CONTROL EQUIPMENT IN

WELDING AREA
3. ISOLATE FLAMMABLES FROM WORK AREA
4. PROVISION AND PROPER USE OF SUITABLE PERSONAL PROTECTIVE

EQUIPMENT AND CLOTHING FOR WELDERS
5. LOCAL EXHAUST VENTILATION SYSTEM FOR WELDING PROCESS
6. PREPARE SAFE OPERATING PROCEDURES FOR WELDING ACTIVITIES
7. PROPER SELECTION OF WORKERS
8. SUPERVISION OF WELDING WORKS

LIFTING GEARS / ASSESSORIES

COLOR CODING

COLOR CODE

YEAR

JAN - JUN JUL - DEC

2019 YELLOW GREEN

2020 BLUE YELLOW

2021 GREEN BLUE

2022 YELLOW GREEN

2023 BLUE YELLOW

LIFTING OPERATION

MANUAL HANDLING

Carrying excess load and wrong body posture can hurt

WORKING AT HEIGHT

RESTING AREA & PORTABLE TOILET

HEALTH HAZARDS – HEAT STROKE

HOUSEKEEPING

WORKFLOW REQUIREMENT

ENGINEERING PROCUREMENT, CONSTRUCTION & COMMISSIONING (EPCC) OF
PGU-I GAS PIPELINE REPLACEMENT (GRAPHITE) PROJECT

GREENFIELD WORKFLOW REQUIREMENT GREENFIELD PTW
APPROVAL
PERSONNEL
REQUIREMENT

❑ IC / PASSPORT JOB PACK REQUEST PERMIT ❑ REGISTER & ISSUED BY
❑ OGSP / CIDB REQUIREMENT MMSJV PTW COORDINATOR
❑ MEDICAL AME OHD
❑ HSE INDUCTION PGB / MMSJV ❑ MANUAL PTW FORM
❑ PASS MMSJV WL/RA
❑ 1 PASSPORT SIZE PHOTOGRAPH
TRAINING
❑ RELEVENT CERTIFICATES - COMPENTENCE
PTW VALIDITY
VEHICLE & EQUIPMENT
REQUIREMENT ❑ HW/CW – 7 DAYS/SHIFT

❑ VEHICLE INSPECTION PASS/STICKER ❑ JOB METHOD STATEMENT (JMS) ❑ APPLY PTW 24HRS ❑ SUSPENSION– END OF EVERY
(Reg Card, Insurance, Road tax, SHIFT
driver’s license) ❑ JOB HAZARD ANALYSIS (JHA) PRIOR START WORK
❑ REVALIDATION – EVERY SHIFT
❑ EQPMT INSPECTION PASS/STICKER ❑ WORK SCHEDULE ❑ REQUEST FOR
(Reg Card, Insurance, Road tax, INSPECTION (RFI) ❑ SUSPENSION MORE THAN
driver’s license) ❑ LIST OF EQUIPMENT 24HRS – RE APPLY
❑ CONDUCT
❑ LIST OF MANPOWER ❑ SUSPENSION IN THE EVENT OF

TOOLBOX EMERGENCY ALARM –

HANDOVER TO AA

❑ HANDOVER TO RA/AA –

CLOSED PTW SYSTEM

❑ TERMINATION – VIOLATE ZETO/

HSE RULES

PREPARED BY: NFAM

BROWNFIELD WORKFLOW REQUIREMENT BROWNFIELD
PTW APPROVAL
PERSONNEL
REQUIREMENT

❑ IC / PASSPORT JOB PACK REQUEST PERMIT ❑ ISSUED BY GTR RO
❑ OGSP / CIDB REQUIREMENT ❑ PASS GTR WL/RA TRAINING
❑ PGB HSE INDUCTION ❑ REGISTER GTR e-PTW SYSTEM
❑ E-VETTING (INSIDE PLANT)
❑ COVID-19 DECLARATION FORM AT R.O
❑ REGISTER ESSENTIAL & NON-ESSENTIAL
PTW VALIDITY
WORKER LIST FORM
❑ VISITORS – NOTIFY GTR/PMT & HOST ❑ HW/CW – 7 DAYS/SHIFT

GUIDANCE ❑ JOB METHOD STATEMENT (JMS) ❑ APPLY PTW 24HRS ❑ SUSPENSION– END OF EVERY

VEHICLE & EQUIPMENT ❑ JOB HAZARD ANALYSIS (JHA) SHIFT
REQUIREMENT PRIOR START WORK ❑ REVALIDATION – EVERY SHIFT
❑ WORK SCHEDULE ❑ CONDUCT
❑ VEHICLE INSPECTION PASS/STICKER ❑ SUSPENSION MORE THAN
(Reg Card, Insurance, Road tax, ❑ LIST OF EQUIPMENT TOOLBOX &
driver’s license) 24HRS – RE APPLY
❑ LIST OF MANPOWER – RECORD
❑ EQPMT INSPECTION PASS/STICKER ❑ SUSPENSION IN THE EVENT OF
(Reg Card, Insurance, Road tax,
driver’s license) RELEVANT CERTIFICATES EMERGENCY ALARM –

HANDOVER TO CCR/AA

❑ HANDOVER TO GTR RA/AA –

CLOSED E-PTW SYSTEM

❑ TERMINATION – VIOLATE ZETO/

HSE RULES

PREPARED BY: NFAM

FABRICATION YARD/SITE OFFICE WORKFLOW REQUIREMENT MMSJV YARD
PTW APPROVAL
PERSONNEL
REQUIREMENT

❑ IC / PASSPORT JOB PACK REQUEST PERMIT ❑ REGISTER & ISSUED BY
❑ OGSP / CIDB REQUIREMENT
❑ MEDICAL AME OHD MMSJV PTW COORDINATOR
❑ HSE INDUCTION PGB / MMSJV ❑ MANUAL PTW FORM
❑ PASS MMSJV WL/RA
❑ 1 PASSPORT SIZE PHOTOGRAPH
TRAINING
❑ RELEVENT CERTIFICATES - COMPENTENCE
PTW VALIDITY
VEHICLE & EQUIPMENT
REQUIREMENT ❑ JOB METHOD STATEMENT (JMS) ❑ APPLY PTW 24HRS ❑ HW/CW – 7 DAYS/SHIFT
❑ JOB HAZARD ANALYSIS (JHA) ❑ PRIOR START WORK ❑ REVALIDATION – IN MORNING
❑ VEHICLE INSPECTION PASS/STICKER ❑ WORK SCHEDULE CONDUCT PRIOR START WORK
(Reg Card, Insurance, Road tax, ❑ LIST OF EQUIPMENT TOOLBOX ❑ SUSPENSION – IN THE EVENT OF
driver’s license) ❑ LIST OF MANPOWER EMERGENCY / END OF DAY SHIFT
❑ TERMINATION – VIOLATE
❑ EQPMT INSPECTION PASS/STICKER
(Reg Card, Insurance, Road tax, ZETO/HSE RULES
driver’s license)
❑ REVOKED – NON-COMPLIANCE

REPORT

❑ PTW CLOSED – ALL SIGNATORIES

SIGN AND HANDOVER TO PTWC

FOR LOG-CLOSED RECORD

PREPARED BY: NFAM

COMPETENCIES

❑WORK LEADER
❑EXCAVATION SUPERVISOR
❑AESP & AGTES
❑LIFTING SUPERVISOR
❑SITE SAFETY SUPERVISOR
❑FIRST AIDER
❑WELDER
❑BENDING SUPERVISOR
❑MACHINE OPERATOR
❑SCAFFOLDER
❑Etc…..

HOT WORK PTW REQUIREMENT

TOOL BOX MEETING

1 TIME & PLACE?
2 TOPIC TO DISCUSS?
3 ✓ COMPLETE TOOLBOX MEETING FORM.

✓ ATTACH 1 COPY WITH PTW
✓ SUBMIT 1 COPY TO MMSJV HSE DEPARTMENT

GREENFIELD HSE INDUCTION – ID PASS & STICKER

FIXED ON LEFT SIDE OF YOUR SAFETY HELMET
VALID 1 YEAR

SAFE KEEPING INSIDE YOUR WALLET

GRAPHITE PASS STICKER

VEHICLE REQUIREMENT
✓ JPJ COMPLIANCE
✓ VEHICLE INSPECTION FORM
✓ VEHICLE PASS (6MONTHS)

MACHINERY & EQPMT REQUIREMENT
✓ FMA COMPLIANCE
✓ MACHINERY & EQPMT INSPECTION FORM
✓ MACHINERY & EQPMT PASS (6MONTHS)

PORTABLE ELECTRICAL & TOOLS (PETI) REQ
✓ SIRIM COMPLIANCE
✓ PETI INSPECTION FORM
✓ PETI PASS (6MONTHS)

STOP WORK AUTHORITY

It is MMSJV policy to empower staff and workers who work at the site to stop work or
ongoing task or the right not to continue working if he/she observe any condition following:

Unsafe or pose threat Unsafe or cause adverse Violation of PTW
which can endanger impact to property or the requirements.
oneself and/or others
environment

Stop Work when the working Stop Work when the Encourage every Manage Stop Work with

1 environment is unsafe 2 worker feels unsafe to work 3 4personnel to raise Stop transparency and integrity
Hentikan Kerja apabila Hentikan Kerja apabila Work when unsafe Urus Hentikan Kerja dengan
persekitaran kerja tidak Galakkan setiap pekerja ketelusan dan integriti
selamat pekerja berasa tidak
untuk Hentikan Kerja
selamat untuk bekerja

apabila keadaan tidak

selamat

Stop Work

Stop Work & Action Taken (SWAT) Process

Action Taken SW AT PREVENT INCIDENT through
proactive hazard recognition

& GENERATIVE HSE CULTURE

1 2 3 4 5

UA & UC GOOD CATCH PAUSE! STEP IN SWAT DATABASE

Unsafe act or unsafe On the spot unsafe A mini Stop Work via Jom Corrective intervention to Record of SWAT
condition finding that is observation during Patuh & Tegur concept: address issue from PAUSE! performed as a HSE
walkabout that might • Pause the work leading indicator as well as
localized and can be lead to Rating 3 and • Rectify the issue • Counselling a measure of Generative
quickly rectified above incident, but is • Resume work • Coaching
localized and can be • Stand Down HSE Culture
(Note: However not all UAUC • Video Show
need to be captured under SWAT quickly rectified

database)

START

SWA Categories

How to report SASC,UAUC & GRIEVANCE

• Notify to HSE MMSJV or notify PGB
• Scan to the QR code

QR CODE ONLINE SASC, UAUC & GRIEVANCE

Identify Unsafe Acts & Unsafe Conditions from this pictures











EMERGENCY RESPONSE PLAN (ERP)

ENGINEERING PROCUREMENT, CONSTRUCTION & COMMISSIONING (EPCC) OF
PGU-I GAS PIPELINE REPLACEMENT (GRAPHITE) PROJECT





INCIDENT REPORTING PROCEDURE

ENGINEERING PROCUREMENT, CONSTRUCTION & COMMISSIONING (EPCC) OF
PGU-I GAS PIPELINE REPLACEMENT (GRAPHITE) PROJECT



REPORT ALL

FATALITY, SERIOUS INJURY, PROPERTY
DAMAGE, NEAR MISS, FAC, MTC, LTI,
DANGEROUS OCCURANCE
OR
ENVIRONMENTAL ACCIDENT
OR
SECURITY INCIDENT

Report any injury or incident immediately to:

• Your immediate supervisor, First Aider, HSE, CM & PM
• Assess / treatment the Injured Person by First Aider
• Send the IP to Hospital Kemaman – Dial 999. Ensure that there is always

an accompanying Supervisor with the IP, to assist in registration and
keep relevant parties updated on the status.
• If DEATH – Report to POLICE & JKKP immediately and don’t try to
remove the victim / evident

WHAT IS ENVIRONMENT?

The physical factors of the surroundings of the human beings including land,
water, atmosphere, climate, sound, odor, taste, the biological factors of animals
and plants and the social factor of aesthetics.” Environmental Quality Act, 1974

Environmental Requirements for GRAPHITE

Environmental Quality Act, 1974

main legislation to control and abate
pollution issues

EQ (EIA-Prescribed activities –
Construction of on-shore
Pipeline)

• Project was subject to Environmental
Impacts Assessment

• EIA was submitted on 11 June 2019 and
approved by DOE Terengganu on 18
June 2019

Other Relevant Environmental Requirements

• Environmental Management Plan
• Local Government Act, 1976
• Street, Drainage and Building Act, 1974
• Town and Country Planning Act, 1976
• The Planning Guidelines For Environmental Noise Limits

and Control
• The Planning Guidelines For Vibration Limits and

Control in the Environmental
• Guidelines for Prevention and Control of Soil Erosion

and Siltation in Malaysia – LDP2M2
• Guideline for Erosion and Sediment Control in

Malaysia
• EIA Guideline in Malaysia

Integrated HSSE Policy