Heaters - Parker Hannifin

Heaters

For Diesel Fuel and Coolant Applications

Why You Need A Racor Fuel Heater

All diesel fuels (other than #1 diesel) 2 Return Fuel Heater
contain dissolved waxes. At cold
temperatures wax crystallizes, 3 1
leading to fuel gelling and filter
plugging. These changes greatly Fuel Filter/Water In-line or In-Fuel-Line
reduce fuel flow, adversely affecting Separator with Heater Fuel Heater
the operability of vehicles.
Consult application engineer or Racor Product Manager to develop a fuel
With increased popularity of heat circuit appropriate for your application.
biodiesel and ultra low sulfur diesel
(ULSD), we are faced with new cold
weather challenges. While proper
fuel winterization normally avoids
trouble, both Biodiesels and USLD
may experience wax crystallization
and gelling at higher than expected
temperatures and contribute to cold
fuel flow problems anyway.

Keeping this in mind, it is necessary,
now more than ever, to utilize an
efficient fuel heating system for all
cold weather applications.

In-Line Coolant Heat Exchangers
Nomad™ Coolant Heat Exchangers 1

13

Plumbed into the fuel line Nomad coolant heaters are
upstream from filters, the available with or without an
coolant heater is another internal thermostat.
compact way to run through
the cold. An optional internal Specification 320HTR4 320HTR4T
thermostatically controlled valve Engine HP Up To 300 Up To 200
allows fuel to bypass the heater Internal Thermostat
once it has reached operating Fuel Port Size No Yes
temperature. Depending on fuel 7/8"-14 UNF 7/8"-14 UNF
flow rate, an 89°F heat rise is Coolant Port Size
possible. Like its electric partner, Height 5/8" 5/8"
there are no moving parts, Width 3.8 in. (9.7 cm) 3.8 in. (9.7 cm)
nothing to rust or corrode. Depth 3.9 in. (9.9 cm) 3.9 in. (9.9 cm)
Weight (dry) 4.7 in. (11.9 cm) 4.7 in. (11.9 cm)
2.1 lbs (0.95 kg) 3.0 lbs (1.4 kg)

In-Line Electric Fuel Heaters

Nomad™ Electric Heaters 1

The Racor Nomad Diesel Fuel The Nomad electric heater lets
Heater is available in 300 and you install a high quality heater
500 watts and is one of the most with a minimum amount of time,
compact and efficient ways to heat space, and money.
fuel on the road today.
Installation usually takes about Specification 14278 14279 14257 14261
an hour. An optional frame rail
mounting bracket eliminates Engine HP up to 200 up to 200 200-300 200-300
drilling and welding.
Power Output 300 watts 300 watts 500 watts 500 watts

Voltage 12 vdc 24 vdc 12 vdc 24 vdc

Amperes Draw 21.4 10.7 35.7 17.9

Alternator Rating 1 65 40 75 45

Internal Thermostat Yes In-Cab Control

Fuel Port Size 7/8"-14 SAE

Height 2.6 in. (6.6 cm)

Width 5.8 in. (14.7 cm)

Depth 5.4 in. (13.7 cm)

Weight (dry) 1.7 lbs (0.8 kg)

1 F or on-highway trucks, assuming all tractor lights and blowers are on. Use of more
accessories will require a higher rating.

Thermoline™ In-Fuel-Line Heater 1

The heavy duty Thermoline heater Thermoline In-Fuel-Line Heater
comes installed inside a new fuel comes factory pre-wired with
line and literally replaces the fuel all hardware, ready for quick
line between the tank and the installation.
primary filter. It prevents power
loss and stall and assists starting
down to -40°F. This heated path is
recommended for extended use
in cold weather environments and
severe conditions.

Specification HEATER50012V HEATER50024V

Wattage 500 500
Voltage 12 24
Length 10 ft (3.05M) 10 ft (3.05M)
Fittings 7/8"-14 SAE 7/8"-14 SAE

Fuel Filter/Water Separator With Heaters

6400 Series 2 3

6400 Series fuel filter/water 6400 Series offers automatic,
separator heaters feature not only a thermostatically controlled
coolant fuel heater, but it also offers coolant heating. The internal
coalescer and filtration options that coolant shut-off valve eliminates
provide superior engine protection problems with over-heated fuel
in one complete system. during hot weather operation and
The 6400 Series coolant heater expensive external connections
delivers an outstanding heat and hardware (also available
rise of up to 30°F @ 1 GPM. The without automatic shut-off valve).

Specification 6400 6401
Maximum Flow Rate
75 GPH (284 LPH) 75 GPH (284 LPH)
(with S3226P filter) 120 GPH (454 LPH) 120 GPH (454 LPH)
(with S6464 filter)
Automatic Shut-off Valve No Yes
Port size (Fuel)
7/8"-14 UNF 7/8"-14 UNF
Port size (Coolant)
Barbed Fittings for Barbed Fittings for
Replacement Filter 5/8" I.D. Coolant Hoses 5/8" I.D. Coolant Hoses

Height S6464 (Coalescer) or S6464 (Coalescer) or
Width S3226P (30 Micron) S3226P (30 Micron)
Depth
Clean Pressure Drop 16.5 in (41.9 cm) 16.5 in (41.9 cm)
Maximum Allowable Pressure
Ambient Temperature Range 6.0 in (15.2 cm) 6.0 in (15.2 cm)
Maximum Fuel Temperature
6.9 in (17.5 cm) 6.9 in (17.5 cm)

0.49 PSI (0.03 bar) 0.49 PSI (0.03 bar)

15 PSI (1.0 bar) 15 PSI (1.0 bar)

-40° to +250°F (-40° to +121°C)

190°F (88°C)

300RC Series 2 3

The 300RC Series Diesel Fuel exchanger to heat incoming fuel.
Filter/Heater/Water Separators The 300RC Series features high
are specifically designed to handle capacity Aquabloc® media
today’s tough cold weather and allowing for excellent contaminant
Biodiesel fuel system problems. removal and water separation.
These units feature a standard Available in 2, 10, and 30 micron
high efficiency coolant heat ratings.

Basic Models 345RC30 360RC30 390RC30
Fuel Ports 3/8" NPTF 3/8" NPTF 3/8" NPTF
Coolant Ports 5/8" Hose Beed 5/8" Hose Beed 5/8" Hose Beed
Replacement Filter R45 Series R60 Series R90 Series
Flow Rate 45 GPH (170 LPH) 60 GPH (227 LPH) 90 GPH (341 LPH)
Height 8.7 in (22.1 cm) 10.4 in (26.4 cm) 11.25 in (28.6 cm)
Width 4.0 in (10.2 cm) 4.0 in (10.2 cm) 4.0 in (10.2 cm)
4.8 in (12.2 cm)
Depth 4.8 in (12.2 cm) 4.8 in (12.2 cm)
45°F @ 90 GPH
Heat Rise 59°F @ 45 GPH 52°F @ 60 GPH

Ambient Temperature Range -40° to +250°F (-40° to +121°C)

Maximum Fuel Temperature 190°F (88°C)

Spin-On Series In-Bowl Heaters 2

Racor equips Spin-On Series Racor spin-on series in-bowl
fuel filter/water separators with heaters are available installed
optional 200W resistance heaters in an assembly upon order (call
integrated into the bowl. Placing Racor tech support for part
the heat source just below the numbers) or as retrofit kits which
filter allows for maximum transfer. are listed below.

Specification RK 22354-01 RK 22354-02 RK 30900 RK 30925
Heater Retrofit Kit For 200 Series 200 Series 3150, 3250, 4120, 6120 3150, 3250, 4120, 6120
Wattage 200 200
Voltage 12V 24V 200 200
Bowl Type Clear Clear 12V 24V
Clear Clear
Specification
Heater Retrofit Kit For RK 22616-01 RK 22616-02 RK 30895 RK 30924
Wattage 300RC, 400, 600 Series 300RC, 400, 600 Series 320 Series 320 Series
Voltage
Bowl Type 200 200 200 200
12V 24V 12V 24V
Clear Clear Clear Clear

300 Series In-Head Heater 2 RK 22724
300R Series Head
The in-head 150W heater supplied directly below the inlet
port to melt the wax crystals and
is a cold weather aid and is allow fuel to efficiently pass through
the filter. The heater is operated by
thermostatically controlled when turning the ignition switch on for a
minimum of five minutes prior to
power is provided. The heater starting the engine.
will automatically turn on if the
fuel temperature drops below

45°F (7°C) and will automatically
turn off at 75°F (24°C). Heat is

Turbine Series 2 Racor Turbine Series heaters are
available installed in assembly
The Racor Turbine Series upon order or as retrofit kits
comes available with a powerful which are listed below.
heater which is situated
directly below the filter to
assist with cold starting.
Thermostats are standard to
meet the requirements of today’s
advanced electronic engines.
These heaters begin to work in
just a few moments and place
minimal demand on the battery.

Specification RK15440-01 RK15440-02 RK11-2002 RK11-2001
Heater Retrofit Kit For 500FG 500FG 900FH and 1000FH 900FH and 1000FH
Wattage 150 150
Voltage 12V 24V 300 300
12V 24V

Heaters For Engine Coolant Applications

ECH™ Tank-Type Coolant Heaters

Range of Wattage* Range of Voltage* Thermostat Range

400-5000 120-575 80 to 100°F (27 to 38°C)
100 to 120°F (38 to 49°C)
120 to 140°F (49 to 60°C)

* See chart below for availability.

The Racor ECH™ tank-type coolant a predetermined temperature 86001 Series
heaters operate using the range. This warm coolant helps Coolant Heaters
thermo-siphon circulation keep the engine ready for instant
principle. Heated coolant is operation. Racor ECH tank-type
returned to the engine as colder coolant heaters are mounted
coolant is drawn into the heater. off the engine for long life and
increased wattage output. Design
By utilizing standard alternating is perfect for use with generator
current (AC) from the customer set applications
supplied source, they heat and
maintain the engine coolant at Note: Not for use as fuel heaters

Compact Tank-Type Coolant Heaters

Ambient Ambient

Part Numbers Temperature Above Temperature Below Volts Watts Phase amps Thermostat Range

86001-01-01 -20°F (-28.9°C) -20°F (-28.9°C)
86001-01-02
86001-01-03 On Off
86001-02-01
86001-02-02 150 Cubic in. 150 Cubic in. 120 500 1 4.2 80°F (27°C) 100°F (38°C)
86001-02-03 or Less or Less 120 500 1 4.2 100°F (38°C) 120°F (49°C)
86001-03-02 120 500 1 4.2 120°F (49°C) 140°F (60°C)
86001-03-03
86001-04-01 120 1000 1 8.4 80°F (27°C) 100°F (38°C)
86001-04-02
86001-04-03 350 Cubic in. 200 Cubic in. 120 1000 1 8.4 100°F (38°C) 120°F (49°C)
86001-05-01 or Less or Less 120 1000 1 8.4 120°F (49°C) 140°F (60°C)
86001-05-02 240 1000 1 4.2 100°F (38°C) 120°F (49°C)
86001-05-03
86001-06-01 240 1000 1 4.2 120°F (49°C) 140°F (60°C)
86001-06-02
86001-06-03 120 1500 1 12.5 80°F (27°C) 100°F (38°C)
86001-08-01
86001-08-02 120 1500 1 12.5 100°F (38°C) 120°F (49°C)
86001-08-03
350-500 Cubic in. 200-300 Cubic in. 120 1500 1 12.5 120°F (49°C) 140°F (60°C)

or Less or Less 240 1500 1 6.3 80°F (27°C) 100°F (38°C)

240 1500 1 6.3 100°F (38°C) 120°F (49°C)

240 1500 1 6.3 120°F (49°C) 140°F (60°C)

120 1800 1 15 80°F (27°C) 100°F (38°C)

120 1800 1 15 100°F (38°C) 120°F (49°C)

500-700 Cubic in. 300-400 Cubic in. 120 1800 1 15 120°F (49°C) 140°F (60°C)
or Less or Less 240 1800 1 8.3 80°F (27°C) 100°F (38°C)

240 1800 1 8.3 100°F (38°C) 120°F (49°C)

240 1800 1 8.3 120°F (49°C) 140°F (60°C)

Fuel Dispensing Filtration ParFit™
Hydraulic Elements
Filtration and water separation is critical to
efficient diesel, gasoline, and alternative fuel The competitively priced ParFit™
engine operation. Racor Division has become the
leader in filtration technology, partnering with hydraulic elements are
engine manufacturers to design and produce interchangeable with OEM and
innovative systems. aftermarket elements to allow
Brochure number #RSL0020. users to acquire all their
replacement elements from
Filtration Pumps one quality source.
Brochure number #7729.
Racor has raised the bar for fuel filtration
systems by offering an extensive line of Bypass Oil
fuel filters with integrated fuel priming Filtration Systems
pumps. These assemblies feature all of
the protection of a standard Racor filter Removes dirt, varnish, ash, tar,
with the added value and convenience of soot and other contaminants
a fuel pump. along with condensed water
Brochure number #7683. which forms damaging acids if
left in the oil.
Fuel Filtration Systems
Bypass Oil
Racor has quality-certified manufacturing, engineering Absolute Series
and distribution in place around the world, so no matter Brochure number #7815.
where you are you can rely on Racor
to solve tough filtration problems
from the refinery to the engine.
Over the years, Racor has kept pace
with the increasing demands of
fuel filtration, from tough engine
requirements for ever-finer particle-
removal efficiencies and longer life,
to the effective processing of ULSD
and biodiesel.

Brochure number #7529.

Fluid Transfer Systems

Racor fluid transfer systems make
remote, on-demand filtering for
contaminant-free fluids fast and
convenient. Racor fluid transfer
systems can be used to prefilter
fluids, transfer fluids or to clean
existing systems.
Brochure number #7771.

Worldwide Filtration Manufacturing Locations

North America Europe Asia Pacific

Compressed Air Treatment Compressed Air Treatment Australia
NSW 2154, Australia
Filtration & Separation/Balston domnick hunter Industrial +61 2 9634 777
Haverhill, MA England NE www.parker.com/australia
978 858 0505 +44 (0) 191 402 9000,
www.parker.com/balston www.domnickhunter.com China
Shanghai 101206 China
Filtration & Separation/Finite Hiross Zander +86 21 5031 2525
Oxford, MI Padova Business Unit www.parker.com/china
248 628 6400 Angelo di Piove Padova, Italy
www.parker.com/finitefilter +39 049 9712 111 India
www.parker.com/hzd Mahape, Navi Mumbai 400 709 India
Purification, Dehydration & T +91 22 5613 7081, 82, 83, 84, 85
Filtration Division Hiross Zander www. parker.com/india
Lancaster, NY Essen Business Unit
716 685 4040 Essen, Germany Japan
www.parker.com/pdf T +49 2054 9340, F +49 2054 934164 Yokohama-shi, 244-0003 Japan
www.parker.com/hzd T +81 45 870 1522
Sales Office www.parker.com/japan
Charlotte, NC Parker Gas Separations
704 921 9303 Etten- Leur, Netherlands Korea
www.parker.com/pdf +31 76 508 5300 Hwaseong-City Gyeonggi-Do, Korea
T +82 31 359 0771
Engine Filtration & Engine Filtration & www.parker.com/korea
Water Purification Water Purification
Singapore
Racor Racor Singapore 619 702
Modesto, CA England T +65 6887 6300
209 521 7860 +44 (0) 1924 487000, www.parker.com/singapore
www.parker.com/racor www.parker.com/rfde
Thailand
Racor Racor Research & Development Bangkok 10250 Thailand
Holly Springs, MS Stuttgart Germany T +66 2717 8140
662 252 2656 +49 (0)711 7071 290-0 www.parker.com/thailand
www.parker.com/racor www.parker.com/racor
Latin America
Racor Hydraulic Filtration
Beaufort, SC Parker Comercio Ltda.
843 846 3200 Hydraulic Filter Filtration Division
www.parker.com/racor Arnhem, Holland Sao Jose dos Campos
+31 26 3760376 CEP 12225-390 SP Brazil
Racor – Village Marine Tec. www.parker.com/eurofilt +55 12 4009 3500
Gardena, CA www.parker.com/br
310 516 9911 Urjala Operation
desalination.parker.com Urjala as Finland Pan American Division - Miami
+358 20 753 2500 Miami, FL
Hydraulic Filtration www.parker.com/fi 305 470 8800
www.parker.com/panam
Hydraulic Filter Condition Monitoring Center
Metamora, OH Norfolk IP 24 1HP England Africa
419 644 4311 +44 1842 763299
www.parker.com/hydraulicfilter www.parker.com/cmc Aeroport Kempton Park,
1620 South Africa
Process Filtration Process Filtration +27 11 9610700
www.parker.com/eu
Process Advanced Filtration domnick hunter Process
Oxnard, CA DH3 2SF England
805 604 3400 T +44 (0) 191 410 5121
www.parker.com/processfiltration www.domnickhunter.com

© Parker Hannifin Corporation. Product names are trademarks or registered trademarks of their respective companies. 7749 Rev D 1/14

Parker Hannifin Corporation
Filtration Group Global
Headquarters
6035 Parkland Boulevard

Cleveland, OH 44124-4141

phone 216 896 3000

fax 216 896 4021

www.parker.com/racor