DENIM & NON DENIM WOVEN PROJECT LOCATION 225 SINGAIR ROAD, HEMAYETPUR, SAVER, DHAKA BANGLADESH DENIM & NON DENIM WOVEN PROJECT
AB GROUP ACHIEVE COMPLIANCE CERTIFICATE 100% GOLD
CONTACT INFO ANANTA JALIL CHAIRMAN AB GROUP CELL/WHATSAPP +88 01782-777777 [email protected] ADDRESS : 225 SINGAIR ROAD, HEMAYETPUR, SAVAR, DHAKA, BANGLADESH. BANK INFO AB APPARELS LTD. ADDRESS : 225 SINGAIR ROAD, HEMAYETPUR, SAVAR, DHAKA, BANGLADESH. NAME OF BANK : MERCANTILE BANK LTD. MAIN BRANCH. SWIFT : MBLBBDDH001 AD CODE : 1741 A/C NO : 110111110331608 FACTORY LOCATION
ABOUT US AB GROUP IS ONE OF THE LARGEST 100% EXPORT ORIENTED DENIM – NON DENIM GARMENTS INDUSTRY. WE HAVE A FULLY COMPLIANT FACTORY. WE SET UP 100% HI-TECH AUTOMATIC MACHINERIES IN SEWING FACTORY. ALSO OUR LAUNDRY SET UP BY ALL ECOFRIENDLY AND SUSTAINABLE MACHINERIES. WE HAVE OZON, E-FLOW, LASER AND ALL TYPES OF BOTTOMS SUSTAINABLE MANUFACTURING FACILITIES. OUR SEWING AND LAUNDRY CAPACITY AROUND 1.4 MILLION GARMENTS PER MONTH.
P H I LO S O P H Y MISSION Our Mission is to source an ethical, sustainable and ecofriendly textile & apparel. VISION STRENGTH Excellence in driving sustainable business, innovation and leadership in global apparel and fashion industry Personalized service, sourcing ability of any material from local or overseas, on time delivery, quality products, competitive price, sustainable business practice.
OUR STRENGTHS EXPERTISE AB GROUP HAS VAST EXPERIENCE AND EXPERTISE IN MANUFACTURING PROCESS AND SUSTAINABILITY EFFORTS. RELIABILITY OUR MANUFACTURING BEARS THE MEGHNA NAME, KNOWN FOR QUALITY AND RELIABILITY. EFFICIENCY LARGE SCALE PRODUCTION FACILITIES GIVE US THE ADVANTAGE OF ECONOMIES OF SCALE COMMITMENT WE ARE COMMITTED TOWARDS ADDING VALUE IN THE MOST SUSTAINABLE WAY POSSIBLE.
OUR BUYERS LIST
GARMENT TESTING SAFETY PRODUCTS SOURCING IS OUR MAJOR REQUIREMENT AND RESPONSIBILITY. WE ALWAYS FOLLOW BUYER’S TESTING MANUAL AND METHODS. ALL OF OUR VENDORS/AGENTS/MANUFACTURING UNITS VERY MUCH CARING ON SAFETY PRODUCTS AVOIDING ANY KIND OF BANNED CHEMICALS USAGE. ALL OF US MUCH MORE AWARE IN CHEMICAL AND PHYSICAL TESTING. We frequently test fabric, garment and trims from reputed testing labs like .....
WE HAVE OWN PRODUCT DEVELOPMENT FACILITY THAT IS FULLY EQUIPPED WITH LATEST MODEL MACHINES, MACHINE OPERATORS AND GARMENT TECHNICIANS. SO WE CAN DEVELOP, CUTTING SEW & FINISH SAMPLES INSTANTLY.
TOTAL 10 STORIED BUILDING 16,000 SQ FT PER FLOOR TOTAL 1,60,000 SQ FT BUILDING -1 GROUND FLOOR FABRIC STORE (STORAGE FOR ALL WOVEN FABRIC) 1ST FLOOR FABRIC STORE 2ND FLOOR CUTTING -1 , FOR DENIM AND CHINO 3RD FLOOR CUTTING -2 , FOR DENIM AND CHINO 4TH FLOOR SEWING UNIT FOR DENIM PANT 5TH FLOOR SEWING UNIT FOR DENIM PANT 6TH FLOOR SEWING UNIT FOR CHINO ITEM 7TH FLOOR SEWING UNIT FOR DENIM PANT 8TH FLOOR SEWING UNIT FOR CHINO PANT
TOTAL 10 STORIED BUILDING 16,000 SQ FT PER FLOOR TOTAL 1,60,000 SQ FT BUILDING -1 DENIM & NON DENIM WOVEN PROJECT CUTTING UNIT CUTTING SECTION -1 FOR DENIM & CHINO MONTHLY CAPACITY 7.00.000 PCS CUTTING SECTION -2 FOR DENIM & CHINO MONTHLY CAPACITY 5.36.000 PCS MONTHLY TOTAL CAPACITY 12.36.000 PCS
TOTAL 10 STORIED BUILDING 16,000 SQ FT PER FLOOR TOTAL 1,60,000 SQ FT BUILDING -1 DENIM & NON DENIM WOVEN PROJECT FACTORY SEWING UNIT SEWING UNIT FOR DENIM PANT ITEM MONTHLY CAPACITY 7.00.000 PCS ALTOGETHER MONTHLY TOTAL CAPACITY 12.00.000 PCS SEWING UNIT FOR CHINO ITEM MONTHLY CAPACITY 5.00.000 PCS DENIM AND CHINO ITEM
TOTAL 10 STORIED BUILDING 16,000 SQ FT PER FLOOR TOTAL 1,60,000 SQ FT BUILDING -1 SEWING & FINISHING UNIT
BUILDING -1 SEWING AUTO-MATION FACILITY
TOTAL 10 STORIED BUILDING 4,300 SQ FT PER FLOOR TOTAL 43,000 SQ FT 1 ST BUILDING CONNECTING BUILDING FACILITY BUILDING-1 AND BUILDING 2 IS CONNECTING BUILDING TOTAL 203,000 SQ FT GROUND FLOOR HR, TRAINING & CHILD CARE ROOM & DOCTOR ROOM 1ST FLOOR WORKER DINING SPACE FOOD & SHOES LOCKER 2ND FLOOR 40% SPACE ENGINEERING WORK SHOP, 60% SPACE USING FOR SEWING COMPLETE GARMENTS, HOUSE KEEPING OF DENIM & CHINO ORGANIZING FOR SEND TO WASH. 3RD FLOOR OFFICE FOR PRODUCTION PLANNING, BUYERS/ BUYERS RELATED AUTHORIZED PERSONS CONFERENCE WITH AUDIT SECTION. 4TH FLOOR STORE ACCESSORIES SUPPLY FOR ALL UNIT 5TH -7TH FLOOR WORKER DINING SPACE FOOD & SHOES LOCKER 6TH FLOOR AUTOMARIC MACHINE SECTION FOR BLACK PART ASSEMBLY 8TH FLOOR PLANNING AND FINANCE OFFICE 9TH FLOOR SAMPLE SECTION AND CAD ROOM CONNECTING BUILDING FACILITY
LAUNDRY UNIT
DENIM & NON DENIM WOVEN PROJECT TOTAL 3 STORIED BUILDING 17,473 SQ FT PER FLOOR TOTAL 1,22,311 SQ FT BUILDING -3 LAUNDRY UNIT
LAUNDRY UNIT CAPACITY MONTHLY TOTAL CAPACITY 9.60.000 PCS HIGH FASHION WASH EFFECTS 336.960 PCS MEDIUM RANGE WASH EFFECTS 786.240 PCS BASIC WASH EFFECTS 582.400 PCS WASHING & GARMENTS DYEING
LAUNDRY R&D SECTION GROUND FLOOR WASHING PLANT (WET PROCESS) 1ST FLOOR WASHING PLANT (DRY PROCESS) 2ND FLOOR FINISHING FLOOR
OZONE PROCESSING 1. USING OZONE TECHNOGY FROM YILMAK 2. 100% SAVING OF WATER BY REPLACING DESIZING AND RINSE WET PROCESSES. 3. PRE-OZONING FACILITY 4. REDUCES USAGE OF “ANTI-BACK-STAINING AGENT” IN WET PROCESS. 5. OZONE-BLEACHING FACILITY. USING EIM (ENVIRONMENT IMPACT MEASUREMENT) SOFTWARE AROUND 60% OF WATER CONSUMPTION SAVING LIQUOR RATIO IS 1:2 TO 1:3 IN SUSTAINABLE WASHING, WHERE –AS IN CONVENTIONAL WASHING IT IS 1:6 TO 1:7.
OUR CONCENTRATION 23 Environment Water Chemical Manpower Energy
LASER 25 Enables more productivity, efficiency and improvement of design . Whisker Sanding Destroy Tie mark Motif print “PRODUCTION AT THE SPEED OF LIGHT” Laser Design
Sustainability in Jeans 26 Sustainability is the process for saving water, energy, chemical, manpower & finally saves our environment.
OZONE YILMAK HBM Cube Ozone Oxidation Air Converted as Ozone Ozone fade garments Ozone Transformed air as oxygen No need of water & Chemicals 27 Removed Size Materials Bleached Shade (Up to 50%) “WASHED BY THE ATMOSPHERE”
WET PROCESS WASHING JET DYEING HYDRO EXTRACTING TUMBLER DRYING ECO Wash MC
ECO Wash MC
E-FLOW / CORE E-Flow Our Sustainable wash 30 Saves 80% water than conventional washing techniques using YLMARK CORE and EFlow technology Liquor Ratio = 1 : 0.5 Resin Enzyme E-co Bleach Random Softening “WATER IS OVER, AIR IS THE FUTURE”
NO-STONE YILMAK No Stone 31 Reduces water consumption, production costs, processing time and manual labour. Stone Effect without Stone ECO Wash MC
32 100 % ECO WASHING R & D – Sampling Facilities; YILMAK HBM 250 S SILVER SERIES SAMPLE WASHING MACHINE 250 lt Volume 12 kg / Cycle Washing Capacity European Certificated AISI Stainless Steel Hydro – Dynamic Drum Construction Trouble Free Pulley – Belt Power Transmission System
DRY PROCESS RESINE & PERMANGANATE SPRAYING VACUUM CRINKLE CURING SCRUPPING & BRUSHING VACUUM GRINDING DESTROYING TURNING INSIDE OUT ECO Wash MC Faster with Fully Automatic Control of the Mannequins. C- Automatic Rotating Mannequins (Cwise - Ccwise) The rotation of the mannequins is also fully automatic with pneumatical actuators for each one of the mannequins. The same button will be used for Cwise and Ccwie rotating to avoid confusions with more buttons.
YILMAK “Zero %” H2 ZERO LAB H2 ZERO 34 Able to recycle 100% of the used water Reduce Electric Consumption “ZERO MEANS ZERO”
ECOLOGICAL RESINE AND PERMANGANATE SPRAYING YILMAK HI SERIES ECOLOGICAL SPRAYING CABIN Faster with Fully Automatic Control of the Mannequins. A- Automatic air filling (with individual air regulators for each leg) The mannequins will inflate till the inner pressure reaches the set level (parameter can be set individually for each mannequin with Dungs pressure controller) and in addition to that, the inflation will continue (individually for each leg) rapidly to keep the mannequin on the same pressure level in case of any leakage.
VACUUM CRINKLE CURING YILMAK HI 105 / BT 1500 SAMPLE ECOLOGICAL SAMPLE CURING OVEN Bulk Production Facilities; YILMAK HI 1008 3D CRINKLE VACUUM YILMAK HI 1008 3D CRINKLE VACUUM Innovative and Advanced IR Heating System Automatic Air Filling to Ensure the Pressure Stability in Case of Any Leakage Total Power for Heating Systems is 9 kW (3 x 3)
CURING Bulk Production Facilities; YILMAK HI 105 / CT 12000 ECOLOGICAL SAMPLE CURING OVEN Inverter Controlled Power Transmission for Cardan Shaft Conveyor Provides Higher Efficiency with Less Energy Consumptions. It Also Provides Longer Life for Motor and Gear Box. All YILMAK Labelled Machines are Equipped with LG – LS Inverter Systems.
EIM SOFTWARE EIM Software Water consumption Energy consumption Chemicals Impact on workers’ health 38 IF THERE IS NO MEASUREMENT, THERE IS NO IMPROVEMENT Measures water, chemical and energy consumption as well as worker health and how they affect the ecological footprint EIM Score
EIM RATIING Sustainable Wash Conventional Wash 39
AB GOT OEKO-TEX GREEN STEP CERTIFICATE HANG TAG AND LABEL USE GREEN SUSTAINABLE 40
Our Goal 1 glass of water = 1 pcs of garment wash
GARMENTS 42
GARMENTS WASH PRODUCTS 43
THANK YOU 44 225, Singair Road Hemayetpur, Saver, Dhaka. E-mail : [email protected] GRADIENT RANGE IF DENIM
CURING Bulk Production Facilities; YILMAK HI 105 / CT 12000 SAMPLE CURING OVEN CRINKLE LEGS FOR CURING OVEN AB GROUP IS ONE OF THE LEADING AND LARGEST DENIM – NON DENIM GARMENTS INDUSTRY IN BANGLADESH. AB GROUP HAS BEEN DOING BUSINESS WITH EUROPEAN, AMERICAN, CANADIAN, BRITISH, CLOTHING BRANDS. WE ARE STRONGLY CAPABLE TO HANDLE ANY PRODUCTS AMONG WOVEN, DENIM AND NON DENIM BOTTOMS. WE ARE HIGHLY STRONG IN DENIM ITEMS. WE HAVE SKILLED AND WELL TRAINED MERCHANDISING TEAM, QUALITY ASSURANCE TEAM, GARMENT TECHNICAL TEAM, WASH TECHNICAL TEAM, PLANNING TEAM, SOCIAL COMPLIANCE AUDIT TEAM, COMMERCIAL & SHIPPING TEAM. WE HAVE OWN DEVELOPMENT TEAM WITH INHOUSED SAMPLE MAKING FACILITY. OUR MOTTO IS “DELIVER ON TIME IN UNDAMAGED CONDITION AT COMPETITIVE PRICE”
Total Production AB Apparels Ltd. Screen Printing Unit Cutting for Denim & Chino Sewing Unit Denim Sewing Unit Chino Denim Plant Sewing Chino Pant Sewing AB Apparels Ltd.