DCE-Solar-Capabilities-2016

INNOVATIVE RACKING
SOLUTIONS. EXPANDED
OPPORTUNITIES.

Elevating the Future for Solar

Elevating the Future for Solar Made in America

The DCE Solar Advantage

There’s a reason why so many top EPCs and installers
choose DCE Solar for their most important projects:

» Superior materials and construction
» Innovative, streamlined design
» Proven system performance in real-world conditions
» Lowest installation costs
» 99.9% on-time delivery
» Best-in-class support from pre-sale to final installation and beyond
» Meets highest testing standards
» Strongest warranty protection in the industry

Leveraging the Power of Leadership

DCE Solar is known throughout the renewable energy market as a leader
in industrial-grade solar racking hardware and consulting. This is a direct
reflection of our tireless commitment to innovative design, expert engineering,
and a desire to deliver superior performance and profitability to project
developers.

Along the way, we’ve become the recognized resource for industry best
practices, and reliable guidance and support for all those seeking opportunity
in the growing and expanding solar market. Our American master craftsmen
create a full catalog of racking solutions for any terrain, soils or flat rooftop
project.

For virtually every kind of solar installation - there is a
DCE Solar product that can enhance the final outcome.

Ground Mount Systems

With options for both driven-beam and ground-screw installation, DCE Solar’s
Contour is changing the playing field for ground-mount systems through
industry-leading quality and flexibility

Contour DB - Driven Beam Contour GS - Ground Screw
» Single point purlin connection – Allows the rack to pivot and seamlessly follow

the topography greater than 20 percent grade

» Ease of alignment – Top beam adapter that gives unmatched adaptability and

ease of alignment

» Nesting of zees & cees – Increased structural stiffness yielding a compact

design

» Jig assembly – Allows for greater module installation efficiency which reduces

labor costs significantly and ensures perfect panel alignment

» Integrated grounding – No additional module grounding accessories and

minimal grounding wire required

» Built-in wire support – No further wire trays needed making wiring easy

A DCE SOLAR EXCLUSIVE CONTOUR

The Most Topographically
Adaptable Ground-Mount
System Available

Thanks to its flexible design and
installation options, DCE Solar
helps eliminate expensive, time-
consuming site grading with
racking systems that follow the

slope of the land.

Rooftop Systems

DCE Solar’s Eco-Top line was created to address a number of different roof
styles and types, with unique design options for flat, sloped, and even metal
roofs. As well, the Eco-Top line offers both fixed installations or ballasted
installations to comply with local building codes, weather conditions, and
roof membrane warranty requirements.

Eco-Top
» Integrated Wind Deflectors to reduce overall system load
» Innovative Wire-Management system built-in for unlimited wiring setups
» Grounding and bonding via serrated hardware certified to UL 2703
» Non-damaging rubber ballast pad allows for roof friendly ballasted

applications

» Compliant with all major roof attachment brands for fixed applications

Eco-Top HD - High Density
» Increases capacity by up to 20% with more wattage per square foot.
Eco-Top MR - Metal Roof
» Customized to firmly secure the system to standing seam/metal roof buildings

Secure Top

An innovative extrusion with integrated grounding and bonding that achieves
the lowest price point with key valued features. Optional wire management
provides flexibility to utilize all major post type roof attachment solutions.

» Integrated module grounding via module clamping
» Designed for 0 Degree
» Accepts all roof attachments
» Accommodates all metal roof applications
» G115 Pre-Galvanized Steel extrusion structural components



Landfill and Low-Penetration Systems

Sensitive environments require advanced solutions. Our Cap-Rack line was
developed specifically to address the unique needs of shallow-depth and
zero-penetration environments without sacrificing quality or performance

Cap-Rack - Ballasted Cap-Rack DB - Driven Beam

» Specifically designed for applications where the surface cannot be penetrated
» Reduced installation needs - 30% fewer parts than standard systems
» Pre-assembled portions for rapid installation
» Non-corrosive, non-reactive material construction
» Innovative “no-slip” footing design which lightens ballast load
» Cap-Rack DB (Driven Beam) configuration available for shallow foundation

installation.

System Layouts System Design

8 7 654321
Structural General Notes:
APPENDIX- A
STRUCTURAL DETAIL DRAWING NS CEE BEAM 1. The contractor will be solely responsible for all construction means, D
8" X 2" X 0.6" methods, techniques, sequences and procedures and shall at all times
D take reasonable precautions for the safety of its employees on the
14 GAUGE ASTM A653 project, and shall comply with all applicable provisions of federal,
GRADE 80 SS STEEL SOLAR PANEL state, and municipal safety laws and building construction codes.
G115 GALVANIZED A 2. If existing conditions make it necessary to revise structural details,
consult DCE Solar before proceeding with any change.

3. These drawings and notes are for this specific project and no other
use is authorized.

PANEL BEAM 4. Structure designed in accordance with the CT 2012 Building Code
Requirements, 2009 International Building Code (IBC), ASCE 7-05,
154.11 12.43 AISC 360-05 (13th Edition), and AISI S100-07

PANEL ATTACHES TO PANEL BEAMS WITH 5.25" X 1.75" X 7G CHANNEL, 18" L 5.25 Snow Loads:
(4) 1/4-20 X 3/4" SERRATED FLANGE CAP SCREWS A36 STEEL, HOT DIP GALVANIZED TO ASTM A123 1.50 -Ground Snow Load pg =30 psf
B AND 1/4-20 SERRATED FLANGE NUTS. -Importance Factor Is=0.8
GRADE 75. ATTACHES TO SUPPORT BRACE 18.00 -Exposure Factor Ce=1.0
TORQUE TO 12 FT-LBS AND COLUMN POST WITH (3) 3/4-10 X 1.5" SERRATED 3.00 -Slope Snow Load ps= 16.5 psf

FLANGE CAP SCREW AND SERRATED FLANGE NUT. DETAIL B
TORQUE TO 200 FT-LB SCALE 1 / 8

76.93 Wind Loads:
- Basic Wind Speed V= 101 mph
C 65.0° -Iw = 0.77
NS BEAM -Exposure = C
-Wind Design performed in accordance with the requirements of ASCE
- Wind Tunnel Procedure. Refer to Wind Tunnel Report by UWO
BLWT Laboratory dated 12/11/14.

55.0° 102.56 1.50 Seismic Loads:
-SS = 0.241g, S1 = 0.63g
C POST -Site Class = D C
-SDS = 0.26g, SD1 = 0.63g
70.47 -Seismic Design Category = B
-Ordinary Steel Cantilever Column System
60.0° DETAIL A -Base Shear V = 0.208*W
D SCALE 1 / 8
5. Material strengths:
54.96 77.97 -Hot-rolled structural steel ASTM A992 GR50 w/50ksi yield.
ANGLE BRACE -Cold Formed Steel Sections comply w/ASTM A1003, structural grade,
galvanized to Grade as noted.
36.00 25.0° -Formed Steel Brackets - ASTM A653 Grade 50 SS, G115 HDG
I-Beams- A992, 50 ksi, Hot Dip Galvanized to ASTM 123 Grade 85
-Plate - A36 Steel, Hot Dip Galvanized
-Connectors - Stainless Steel unless otherwise noted.

6. Members and connections have been designed for worst-case
loading associated with exterior zones of the array per the wind tunnel
report.

26.01 7. Foundation embedment depths are to be calculated and sealed by
7' an Connecticut-licensed Geotechnical engineer.

MIN. EMBEDMENT SUPPORT BRACE ATTACHES 2.00 8. For the purposes of this project, all arrays are classified as Exterior
DEPTH TO ANGLE BRACE WITH Arrays.
GROUND PLANE ANGLE BRACE
B COLUMN POST W6 X 9 I-BEAM (3) 3/4-10 X 1.5" SERRATED 2.75" X 1.75" 3.00 9. Scope of work by Structural Engineer includes member design,
FLANGE CAP SCREW AND 6.00 connection design, and determination of design base reactions only.
HOT DIP GALVANIZED TO ASTM A123 GRADE 85 SERRATED FLANGE NUT. U-CHANNEL, 14 GAUGE Layout of PV arrays such that they do not conflict with existing site
TORQUE TO 200 FT-LB ASTM A653 GRADE 50 SS STEEL DETAIL D obstructions, determination of site-specific foundation and
SCALE 1 / 8 geotechnical parameters, and all other work not specifically noted is
G115 GALVANIZED by others.

B

2.00 ENGINEER OF RECORD

DETAIL C LOWER MOUNT BRACKET
SCALE 1 /8 3" X 2" X 0.25" STRUCTURAL STEEL ANGLE
A36 STEEL, HOT DIP GALVANIZED TO ASTM A123
GRADE 75. ATTACHES TO ANGLE BRACE AND I-BEAM 01/18/2016
WITH (3) 3/4-10 X 1.5" GRADE 5 STEEL HHCS AND
SERRATED FLANGE NUT. TORQUE TO 200 FT-LB

SIDE VIEW 5.90 DIMENSIONS ARE IN INCHES Material: 1936.868 lbmass
65 UNLESS OTHERWISE NOTED Weight:
VIEW1
SCALE 1 : 12 TOLERANCES ARE AS FOLLOWS:

A .X = ± 0.050" (1.27mm) Description: MR-I CS6X-320P, 25 DEG, TOMZ, DYNAMIC SOLAR A
.XX = ± 0.015" (0.38mm)
.XXX = ± 0.005" (0.127mm) Project: TOMZ GROUND MOUNT Rev:
1
**PROPRIETARY AND CONFIDENTIAL** ANGLE = ± 5 ° Drawn: D. PAPPUSETTY Date: 1/18/2016
MIN. BREAK = 0.012" (0.3mm) Scale: 1 of
THIS DRAWING AND ALL INFORMATION THERE IN IS Sheet: 2
THE PROPERTY OF DCE SOLAR AND IS CONFIDENTIAL SURFACE FINISH = 63 (US) Format: Part Number
AND MUST NOT BE MADE PUBLIC OR COPIED UNLESS
REVISION HISTORY DATE APPROVED AUTHORIZED BY DCE SOLAR AND IS SUBJECT TO 13420 Reese Boulevard West D 2380
REV DESCRIPTION RETURN UPON REQUEST. Huntersville, NC, 28078
1 I BEAM SECTION TYPE REVISED FROM W6X9, REF: GEOTECH LETTER 01/16/2016 1/18/2016 D. PAPPUSETTY www.dcesolar.com
Phone:1-704-659-7474

87 4321

Our goal is to ensure our clients
achieve the greatest profitability and
this is what makes DCE Solar different.

Connect With Our Expertise

Besides the full assortment of solar racking systems already in our catalog, DCE
Solar also specializes in industry-leading consultation, client support, and products
to suit the needs of any project.

In following our mission to Elevate the Future of Solar, we believe we must also
Elevate Opportunities for those we serve. It is for this reason that we maintain a staff
of highly knowledgeable and creative renewable energy experts to guide partners
through challenges and deliver superior results.

» Consultative in-house layout design
» Recommendations for products and installation considerations
» Site visits before, during, and after installation by request
» Full turnkey installation support

Premier Leaders in PV Installation

What We Offer » Complete Racking Assembly
» Module Installation
DCE Solar provides PV system » Ground Mount Contour Racking Installation
installations for Commercial and » Driven Beam Installation
Industrial Contour Ground Mount » Material Handling & Distribution
Systems,themosttopographically » 99.9% on-time delivery
adaptable ground mount PV » Minimize cost and ensuring reliability
racking solution on the market.
Our services include foundation
installation, racking assembly
and module installation provided
by our experienced team of
professional installers.

Responding to the Needs of the Solar Industry…
Today and Tomorrow

“When DCE Solar entered the clean energy sector, our goal was simple - to positively
impact the industry by providing the best information, service, and solutions avail-
able. In doing so, we’ve made solar installations more accessible and successful in a
wide variety of applications. However, this is just the beginning of our commitment.

We understand that different projects require different solutions, and we seek to pro-
vide our clients the convenience of working with a single, trusted partner to source
any of their mounting needs. Our dedication to R&D and our extensive due diligence
process are still top priorities in continuing to develop the highest-quality, most re-
liable, and most efficient systems in the market.

“Simplicity, flexibility, operational cost, ease of installation, and overall value are
now recognized hallmarks of the DCE Solar brand, and our promise to you is that our
products will always meet these high standards.”

Sincerely,

Bill Taylor | CEO
DCE Solar

Our Commitment

DCE Solar continuously strives to set the industry standard for quality, safety, and
performance in today’s rapidly expanding solar energy market. We are recognized
in the industry for innovative engineering & manufacturing of precision machines
for a variety of markets, and offering installation services provides our customers
with both products and services, under one roof.

For more information on our products, solutions, or consultations, view our
website at www.DCESolar.com or contact us at [email protected] or
704-659-7474.

DCE SOLAR serves as market leader in industrial grade solar
mounting hardware and consulting. DCE Solar leverages world-class
engineering, fabrication facilities and American master craftsmen
to create a full catalog of superior fixed tilt mounting and tracking
solutions for ground as well as fixed tilt solutions for flat roofs.

DCE Solar

13420 Reese Blvd. West Huntersville, NC 28078, USA
Telephone: 704-659-7474 Fax: 704-875-0781
[email protected] www.DCEsolar.com

Elevating the Future for Solar Made in America