Innovation Food Beverage & Natural Ingredients Update 2023 á¹Ç·Ò§¡ÒáÃдѺáÅоѲ¹ÒÍØµÊÒË¡ÃÃÁÍÒËÒôÇÂÃкº Íѵâ¹ÁѵԷÕ่àª×่ÍÁâ§´Ç´ԨԷÑÅ 29 ¡Ñ¹ÂÒ¹ 2566 Suvaluk Asavasanti, Ph.D. • Independent Scholar/ Consultant • Part-time Researcher, Food Technology and Engineering Laboratory Pilot Plant Development and Learning Institute King Mongkut’s University of Technology Thonburi (KMUTT) • Adjunct Professor, Theophane Venard School of Biotechnology, Assumption University (ABAC) • Executive Committee, Food Science and Technology Association of Thailand (FoSTAT) • Former Member of the National BCG Driving Subcommittee (Food Sector), Ministry of of Higher Education, Science, Research and Innovation (2021-2023) • Former Director of Food Engineering Practice School & Assistant Professor in Food Engineering, KMUTT • Former Coordinator of Future Food Industry Program (FFI), Thailand Research Fund (TRF) & National Research Council of Thailand (NRCT) 2
Outline • ¤ÇÒÁ¡ÒÇ˹Ңͧ෤â¹âÅÂÕÃкºÍѵâ¹ÁѵÔã¹ÍصÊÒË¡ÃÃÁÍÒËÒÃáÅÐà¤Ã×่ͧ´×่Á • ¡Ã³ÕÈÖ¡ÉÒ: âç§Ò¹ÍÒËÒÃÍѨ©ÃÔÂÐàª×่ÍÁâ§ÃкºÍѵâ¹ÁѵԴÇ´ԨԷÑÅ • »ËÒáÅФÇÒÁ·Ò·ÒÂ㹡ÒùÓÃкºÍѵâ¹ÁѵÔÁÒ»ÃÐÂØ¡µãªã¹¡Ãкǹ¡ÒüÅÔµ Product-Driven Processed Food High Value-Added Product • Sustainable Food • Functional Food • High Value Added • ยืดอายุการเก็บรักษา • สินคFามีคุณภาพ • อาหารเพื่อสุขภาพ Food Manufacturing Smart Food Manufacturing • Machine Learning • Forecasting / Prediction • Statistical Analysis • Mass Production • Optimization • Alerts and Drill Down • Standard Report • Big Data Platform • Content Management Digital Profit 4 Technology & Innovation Competent Workforce Technology-Driven Copyright: Dr.Suvaluk Asavasanti แนวทางในการยกระดับขีดความสามารถในการแข่งขันของอุตสาหกรรมอาหาร
Source: https://www.simio.com INDUSTRY REVOLUTION 1800s 1900s 2000s 2020s EFFECTS OF INDUSTRY 4.0 IN FOOD BUSINESS Source : World Economic Forum; The role of technology innovation in accelerating food systems transformation YEAR 2030
TRANSFORMATIVE TWELVE Source : World Economic Forum; The role of technology innovation in accelerating food systems transformation CHANGING THE SHAPE OF DEMAND Source : World Economic Forum; The role of technology innovation in accelerating food systems transformation
PROMOTING VALUE CHAIN LINKAGES Source : World Economic Forum; The role of technology innovation in accelerating food systems transformation CREATING EFFECTIVE PRODUCTION SYSTEM Source : World Economic Forum; The role of technology innovation in accelerating food systems transformation
ที่มา: http://www.foodfti.com/ Thailand 4.0 “Value-Based Economy” “เศรษฐกิจที่ขับเคลื่อนด้วยนวัตกรรม” Thai Food industry Data type Level, temperature, pressure, flow rate Time Frame Minutes, second Operator station Controller Manufacturing Execution System Enterprise Resource Planning Process Control System Production Line Information Yield, loss, Performance Time Frame Shift, hours, minutes, second Information Material, delivery, inventory Time Frame Months, weeks, days, shifts (ISA 95) INDUSTRY 3.0 AUTOMATION SYSTEM ANSI/ISA-95 ¤×Í Áҵðҹ¢Í§ The international society of automation ·Õ่ÇÒ´ÇÂàÃ×่ͧ¡ÒáÓ˹´ÁҵðҹÊÓËÃѺ¡ÒþѲ¹ÒÃкºàª×่ÍÁµÍÍѵâ¹ÁÑµÔ ·Õ่àª×่ÍÁµÑ้§áµ¡ÒèѴ¡ÒÃͧ¤¡Ã - º¹ÊØ´ (Enterprise) - Ãкº¤Çº¤ØÁ (Control Systems) - ŧ件֧ÅÒ§ÊØ´·Õ่໹ Physical ã¹ÊÒ¡ÒüÅÔµ à¢Ò´Ç¡ѹ
Production planning dept. MES Manufacturing Execution System Enterprise Resource Planning ERP Production dept. Quality dept. Maintenance dept. MANUFACTURING EXECUTION SYSTEMS (accounting flow) (material flow) AUTOMATIC FOOD MANUFACTURING ≠ SMART FOOD MANUFACTURING
https://blogs.sap.com/2015/07/29/moving-from-data-overload-to-business-insight/ INDUSTRY 4.0 AUTOMATION SYSTEM
A conceptual Industry 4.0 architecture in Food Manufacturing. Data are collected at all stages of the supply chain and safely stored and accessed thanks to Internet of Things and blockchain applications. Source: https://www.newfoodmagazi ne.com/article/111886/foodmanufacture-4-0-automationand-robotics-at-the-serviceof-food-manufacturing/ 9/18/23 Internet of Food (IoF) C.N.Verdouw, et.al, “Virtualization of food supply chains with the internet of things”, Journal of food engineering, Volume 176, May 2016
âÍ¡ÒÊ㹡ÒùÓÁÒ»ÃÐÂØ¡µãªã¹ÍصÊÒË¡ÃÃÁÍÒËÒà adapted Bakalis et al., 2021 Digital + Automation Transformation of F&B Industry Key Driver: Consumers Industry Key Issue: •Healthy food, • Traceability, • Sustainability (Product & Package) • Productivity & Cost, • Efficiency, • Traceability, •Workforce shortage • Sustainability (Food system) Copyright: Dr.Suvaluk Asavasanti
MOVING FORWARD http://www.ift.org/food-technology/past-issues/2018/july/features/food-industry-using-artificial-intelligence-andmachine-learning.aspx?token=75759a05-c76a-4af6-b3ce-782334beba61 Food Companies Get Smart About Artificial Intelligence & Machine Learning Using artificial intelligence (AI) to help identify proteins that lead to healthier foods. Using AI to optimize operations and enhance relationships with stores, sales reps, and consumers. Plans to leverage AI through a new investment in start-up distribution specialist Ocado. is harnessing AI to help with phone orders of pizza. “Accelerating Discovery” “Moving to Online Shopping”
• Harnessing the power of robotics and machine intelligence to design stable proteins in a fraction of the time it historically took to stabilize enzymes which are used in various applications including dietary supplements, diagnostics, cleaning products, and biofuel and food production • Use a machine-learning model to identify chemical compounds most likely to stabilize desired proteins (narrow hundreds of thousands of possibilities to a few likely candidates) • Use a robotic assembly platform to produces samples of the molecules for evaluation • Combining the robotic platform with the machine-learning model turns out results in as little as a few days (instead of months of trial-and-error with no guaranteed to work) https://www.rutgers.edu/news/artificial-intelligence-speeds-search-stable-proteins-used-drug-developmentbiofuels-and-food?utm_medium=email&utm_source=rasa_io&utm_campaign=newsletter https://agfundernews.com/lyro-builds-produce-packing-robots-to-fix-foods-broken-supply-chains-growhort?utm_medium=email&utm_source=rasa_io&utm_campaign=newsletter ‘Robots as a service’ model
Source: Siemens Digital Twin in Food System »ÃÐ⪹·Õ่¨Ðä´ÃѺ¨Ò¡ Digital Transformation Sourcing Food Processing Sale & Distribution Source: https://imda.gov.sg/SMEsGoDigital
Challenges Input Process Output Entire value chain ต้นน้ำ-กลางน้ำ-ปลายน้ำ Raw material Final product Raw material handling Logistic Seasonal raw materials Packaging Energy/ Water consumption Labor intensive QC & QA Test kit/rapid method Productivity/ Yield Efficiency Logistic Packaging QC & QA Test kit/rapid method
§ QA § ERP (Inventory, Fleet, Sale/ Order, Workforce Management) § E-Commerce § Manufacturing Analytics § Manufacturing Operations Management (MOM) § OEE throuh IoT § Product Authentication https://www.imda.gov.sg/-/media/Imda/Files/Programme/SMEs-Go-Digital/IndustryDigital-Plans/Food-Manufacturing-IDP/Food-Manufacturing-IDP.pdf § AR for Training & Inspection § SCADA Plant Management § Predictive Maintenance using Big Data/ AI § Aument Manpower using Autonomous Robots MIGRATION TO (FOOD) INDUSTRY 4.0 Source: Halenar Igor, Juhasova Bohuslava, Juhas Martin, “Proposal of communication standardization of industrial networks in Industry 4.0,” Vertical integration Horizontal integration Key Concept: • Monitor and control processes in real time • Ensuring product quality and safety standards • Improving operator safety • Reducing human errors CPS
Source: Halenar Igor, Juhasova Bohuslava, Juhas Martin, “Proposal of communication standardization of industrial networks in Industry 4.0,” Dryer Model Control PP MP EMS HMI Control PP MP EMS HMI Separator Model Control PP MP EMS HMI Extractor Model Control PP MP EMS HMI Rashper Model Energy Management Production Management Process Monitoring Real-time Management Maintenance Planning Horizontal Integration MIGRATION TO (FOOD) INDUSTRY 4.0 Digital Factory: Manufacturing analytics Source: Analytics in Manufacturing, LPA Software Solutions Digital Factory OT platform Smart Factory
Digital Factory Data Analytics Process Source: Assist Prof. Dr. Diew Koolpiruck, KMUTT Case Study: iCube ¡ÒèѴ¡Òà ¡Ãкǹ¡ÒüÅÔµ ÍѨ©ÃÔÂÐ
»ËÒáÅФÇÒÁ·Ò·ÒÂ㹡ÒùÓÃкºÍѵâ¹ÁѵÔÁÒ »ÃÐÂØ¡µãªã¹¡Ãкǹ¡ÒüÅÔµ + Key Successes to digital factory KEY SUCCESSES TO DIGITAL FACTORY Source: https://simply-communicate.com/employee-divide-digital-transformation/ Digital Factory is beyond engineering, IT and production, it is business transformation. • Vision/Strategy • Organization • Digital factory infrastructure • HR
Source: https://www.thalesdigital.io/en/digital-transformation-strategy KEY SUCCESSES TO DIGITAL FACTORY Focus on Digital Platform Focus on Digital Culture 1. Develop digital factory blueprint with OWNERSHIP 2. Drive digital culture by providing ACCESSIBILITY FOR ALL. 3. Empower decision making with ANALYTICS BY ALL. 4. Speed up data flow by CONNECTING MACHINE. On the Job training in the Digital factory design. OT data platform (Open platform for all). HRD with Data Science Skills. Cost-effective Automation migration. Source: Assist Prof. Dr. Diew Koolpiruck, KMUTT
Data communication Sensor/Actuator Controller Network Data science DATA Science/ AI MIGRATION TO (FOOD) INDUSTRY 4.0 Transformation for Digital Culture – HRD Non-Degree (Anywhere /Anytime) https://kmuttworks.com/ becauseitworks
Thank you for your kind attention ´Ã.ÊØÇÅѡɳ ÍÑÈÇÊѹµÔ ºÃÔÉÑ· «Õâ«ÅÙªÑ่¹á͹´¤Í¹à«Ò·á·¹µ¨Ó¡Ñ´ [email protected]