Yokogawa

26-Apr-21

SENCOM – Open Architecture

Multi-input 2-wire 4-wire Fieldmate Data PLC (FA-M3)
Multi- Converter Single using Acquisition
FLXA202/21 parameter IB100 SmartDac+
parameter
4-wire wireless

Converter
FLXA402

OR

Max. 5 sensors Max. 16 sensors

“Open and Flexible” solution from traditional to converter-less application

| Document Number | March 23, 2016 |
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Features of SENCOM - Digital Sensor

Maintenance Room IB100 At Site
& Laboratory
WU11 ➢Reduce Maintenance Work
➢Calibration/Validation ➢Reduce Service Cost
➢Sensor Tracking with “FieldMate” ➢Cost Reduction of Cable Distribution
➢Self Identification ➢Decrease Manual Data Entry
➢Asset Management
➢Predictive Maintenance

Bluetooth

SA11

FieldMate Digital Communication

PLUG AND PLAY ! Page 28

Upload Calibration
Data Automatically

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© Yokogawa Electric Corporation

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26-Apr-21

Yokogawa ASI
(Analyzer System Integration)
- CEMS
- SWAS

| Document Number | March 23, 2016 |
© Yokogawa Electric Corporation
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Emission Monitoring Systems

Ambient Air Monitoring
- Environment around the Process Plants (1-3 Km)
Power Plants, Cement, Refineries, Sugar, Chemicals,
etc.
- In the cities (due to vehicular emission)
- Require very low level (ppb or ug/m3)
measurement, but simpler analysis system

Stack Gas Monitoring - CEMS
- Gases emitted from the stacks (boiler, incinerators,
furnaces …)
- Measurements in higher ranges (50~2000ppm),
more complex and high quality analysis system

| Document Number | March 23, 2016 |
© Yokogawa Electric Corporation
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26-Apr-21

Indonesia Government Regulation

| Document Number | March 23, 2016 |
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CEMS (Continuous Emission Monitoring System)

Signals TCP/IP

DAQ recorder

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CEMS – Cabinet

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Yokogawa Indonesia Experience List of CEMS

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26-Apr-21

Yokogawa CEMS

Monitoring emission of several components are
needed to maintain air cleanliness and comply to
government regulation

Analyzers present are very important to get an online
measurement, then all of the result can be sent to
KLHK server as complying to government regulation.

Yokogawa provides ONE-STOP-SHOP Solution for
CEMS:
- Sampling system, Panel/Shelter, and Analyzers
- Engineering, FAT, SAT, Commissioning, Training,
and after Sales Support

| Document Number | March 23, 2016 |
© Yokogawa Electric Corporation

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SWAS (Steam and Water Analysis System)

| Document Number | March 23, 2016 | 16 Liquid loops,
© Yokogawa Electric Corporation 4 Wet Chemistry Analyzers
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26-Apr-21

SWAS – Functional Blocks

Isolation & SCS COMPONENTS SAMPLE INLET
Blow down
WET RACK WET RACK IV
High pressure HE

Cooling VREL
FILTER
Temperature
reductionDRAIN TSV
TO ANALYSER
Pressure/flow DRY PANEL BPR
regulation GRAB
High pressure
Sample ANALYSERS DRAIN
Distribution
| Document Number | March 23, 2016 |
Liquid Analyser © Yokogawa Electric Corporation
sensors 37

Transmitters

Signal
transmission
to DCS

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SWAS – Sampling Rack & Panel

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26-Apr-21

Yokogawa Indonesia Experience List of SWAS

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Yokogawa SWAS

Monitoring quality of several parameters are very
critical at Boiler steam and water

Analyzers present are very important to get an online
measurement, so the next action can be determined
immediately.

Yokogawa provides ONE-STOP-SHOP Solution for
SWAS:
- Wet Rack, Dry Panel, and Analyzers
- Engineering, FAT, SAT, Commissioning, Training,
and after Sales Support

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© Yokogawa Electric Corporation

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26-Apr-21

Q&A

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Thank you

| Documen| St MNuMm|beArp|riMl 2a0rc1h6 2| 3, 2016 |
Copyr©igYhtok©ogYaowkoagEawleactrEicleCctorircpoCraotripoonration

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Introduction to Distributed
Control System Centum VP

Embun Marintan

Training Center Lead
[email protected]

Monday, April 26, 2021 | Intro to DCS Centum VP | Apr, 2021 | R.0
© Yokogawa Electric Corporation – Do not copy without permission
1

Yokogawa Industrial Automation and Control Portfolio

Sensor to Enterprise Integration

Level Business Planning & Enterprise Resource Planning,
Logistics Supply Chain Management,
4 Hydrocarbon Management, etc.

Level Manufacturing and many more…
Operations
3 Management

Level Manufacturing
Control
2
and many more…

Level Intelligent AXF EJX YTA DYF
Devices
1

EXA ZR YVP Wireless
and many more…

ISA-95 model

| Intro to DCS Centum VP | Apr, 2021 | R.0
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1

Yokogawa Industrial Automation and Control Portfolio

Production

Excellence

Production
Optimization

Process Network-based Programmable Paper Quality Plant Information Advanced Production
Control Control Management Process Control Management
System System Logic Control System System System

Controller System

BRAIN

Asset Multi- AXF EJX YTA DYF GC 8000
EXA
Excellence TDL 8000
ZR YVP
Asset Utilization
Wireless
Plant Resource protocol/vendor Intelligent Sensor, Analyzer, Actuator
Management Instrument
Maintenance and
System Wireless
Configuration System HART

Safety CAMS for Optical Fiber
HIS Sensing
Excellence
Alarm Closed-Circuit
HSE Protection Management TeleVision
System
Safety Alarm & Event Operator Operator Ergonomically
Instrumented Analysis Navigation Training Designed
System System System System Control Room

| Intro to DCS Centum VP | Apr, 2021 | R.0
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Industrial Automation and Control

Production Control Systems

CENTUM VP
Integrated Production Control System

STARDOM

Network-based Control System

ProSafe-RS FA-M3-V
Safety Instrumented Range-free
System Multi-controller

| Intro to DCS Centum VP | Apr, 2021 | R.0
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Components of Centum VP

| Intro to DCS Centum VP | Apr, 2021 | R.0
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HIS

HUMAN INTERFACE
STATION

◼ Plant operation
◼ Plant monitoring
◼ Man’s first encounter

with DCS (man –
machine interface)

| Intro to DCS Centum VP | Apr, 2021 | R.0
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3

EWS

ENGINEERING WORK
STATION

◼ Plant operation
◼ Plant monitoring
◼ Engineer’s and/or

maintenance team’s
station to perform their
work: modification,
addition, debugging

| Intro to DCS Centum VP | Apr, 2021 | R.0
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SYSTEM VIEW

System view is the primary window for system generation
to hierarchically display the builder files defined by user
and start the builder for editing.

| Intro to DCS Centum VP | Apr, 2021 | R.0
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FCS

◼ The FCS performs regulatory and sequence control and
manages communications with subsystems.

◼ Capacity:

◆ Analog 1760
◆ Contact 4096

| Intro to DCS Centum VP | Apr, 2021 | R.0
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FIO HARDWARE DESCRIPTION Vnet/IP

SLOT 1 ~ SLOT 8

EC401 ESB bus coupler (Node) CPU module Power supply unit

| Intro to DCS Centum VP | Apr, 2021 | R.0
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NETWORK INTERFACE CARD

◼ For communicating of this operator station in the
Vnet/IP a dedicated network card is required.

| Intro to DCS Centum VP | Apr, 2021 | R.0
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INTRODUCTION Ethernet

Human Interface Station Human Interface Station
(HIS) (HIS)

Bus 1 Bus 2

Field Control Station
(FCS)

| Intro to DCS Centum VP | Apr, 2021 | R.0
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PARTS OF FCS

| Intro to DCS Centum VP | Apr, 2021 | R.0
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DAISY CHAIN CONNECTION METHOD

The daisy chain or linear topology is
just a number of nodes in series.

NOTE:
•16 NIU can be connected per N-ESB
bus coupler module
•Maximum of 32 NIU per FCS

| Intro to DCS Centum VP | Apr, 2021 | R.0
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STAR CONNECTION METHOD

The star topology is where all nodes connect back to a central node.

NOTE:
Up to 16 NIU (4 modules x 4 ports)

| Intro to DCS Centum VP | Apr, 2021 | R.0
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CONNECTION USING OPTICAL ESB BUS

Optical ESV repeater is also possible
for connecting two distant locations.

NOTE:
•ESB Bus Couple Module to Optical
ESB Bus Repeater Module by YCB301
cable
•Maximum of 2 NIU per FCU

| Intro to DCS Centum VP | Apr, 2021 | R.0
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ADDRESSING
STATIONS

| Intro to DCS Centum VP | Apr, 2021 | R.0
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STATION NUMBER

◼ A station number is a number assigned to each station.
◼ In each domain, station numbers should be set within a range from 1 to 64.

EWS HIS

FCS | Intro to DCS Centum VP | Apr, 2021 | R.0
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DOMAIN NUMBER

◼ Domain number is a number assigned to a group of
stations connected on a control bus network.

◼ Domain numbers should be set within a range from 1 to
16.

| Intro to DCS Centum VP | Apr, 2021 | R.0
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NAME THE STATION

(Station)(DD)(SS)
HIS0164

Domain 01 Station 64

| Intro to DCS Centum VP | Apr, 2021 | R.0
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NAME THE STATION

(Station)(DD)(SS)
FCS0101

Domain 01 Station 01

| Intro to DCS Centum VP | Apr, 2021 | R.0
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INTEGRATION

Plant Resource Manager Operator Station
(STN0140) (HIS0163)

Operator Station
Incl. EWS function

(HIS0164)

LAN 1 LAN 2

Field Control Station ProSafe RS
(FCS0101) Safety System

(SCS0102)

Intelligent
Devices

| Intro to DCS Centum VP | Apr, 2021 | R.0
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I/O MODULE

| Intro to DCS Centum VP | Apr, 2021 | R.0
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N-IO I/O MODULE

◼ Converts process input signals → data FCU
◼ Converts data FCU→ process output signals
◼ Has analog & digital I/O functions & operates according

to the defined type for each channel.
◼ Model: A2MMM843

| Intro to DCS Centum VP | Apr, 2021 | R.0
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I/O MODULE & SOFTWARE ADDRESS

| Intro to DCS Centum VP | Apr, 2021 | R.0
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Centum VP HIS Environment
Display Layout

| Intro to DCS Centum VP | Apr, 2021 | R.0
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DISPLAY LAYOUT OF HIS

| Intro to DCS Centum VP | Apr, 2021 | R.0
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DISPLAY LAYOUT OF HIS

| Intro to DCS Centum VP | Apr, 2021 | R.0
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Instrument Faceplates

| Intro to DCS Centum VP | Apr, 2021 | R.0
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Tuning Parameters

| Intro to DCS Centum VP | Apr, 2021 | R.0
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Human Machine Interface Windows

| Intro to DCS Centum VP | Apr, 2021 | R.0
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Human Machine Interface Windows

| Intro to DCS Centum VP | Apr, 2021 | R.0
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This is the end of presentation

| Intro to DCS Centum VP | Apr, 2021 | R.0
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