Bremsen Technik Group - Axle Dynamics

www.bremsentechnikgroup.com

Braking Program

For Commercial Vehicle

JANUARY 2023

© 2023 Bremsen Technik Group. All Rights Reserved.

Who we
are

Who We Are

Bremsen Technik Group is one of the leading European suppliers of
automotive brake friction and related components.
We are passionate about solving our customers’ problems and
we have the technology, knowledge and experience to do it.
We are the partner of choice for many major distributors of
braking, clutch and related products in the automotive industry and we
strive to live and work by exacting standards and values.

www.bremsentechnikgroup.com | © 2023 Bremsen Technik Group. All Rights Reserved.

Our company has a Bremsen Technik Group
focus on friction
materials and provides bespoke supply
related products. solutions for a range of
premium automotive
products.

Who do we sell to?

 Vehicle manufacturers (OEM/OES/Aftermarket)
 System manufacturers (OES/Aftermarket)
 Best in class National and Regional wholesale distributors
 World class friction material manufacturers

Global Reach BT UK Commercial Celerity Systems Europe

BT UK Motorsport Celerity DRS

BT Reman Quality Systems,
Engineering,
Head Office, Product Development,
Quality Systems, Distribution,
Engineering, Process Control,
Product Development, Warehousing,
Distribution, Sales Office,
Process Control,
Remanufacturing,
Warehousing,
Sales Office,

Cap V.i. BT Hangzhou

Regional Sales Office, Regional Sales Office,
Distribution, Manufacturing,
Warehousing Warehousing

Celerity Systems NA BT Hong Kong

Warehousing, Regional Sales Office,
Regional Sales Office Warehousing
Logistics

BT Turkey

Manufacturing

We also have manufacturing and sales representatives in
Italy and Spain

Quality

Our brake components are manufactured to
exacting European standards.
All component production is carried out in
facilities with full TS16949 quality accreditation
(OE standard) with Regulation 90 Approvals
(E1, E4 and E11).

www.bremsentechnikgroup.com | © 2023 Bremsen Technik Group. All Rights Reserved.

Support Proposal

Bremsen Technik Group offer a tailor-made, unique service which covers all
operational requirements.

CUSTOMER MANAGEMENT OPERATIONAL EXCELLENCE MARKETING SUPPORT

Intimacy, Trust, Integrity and Loyalty In time and on time, Flexibility, Value and Appropriate Quality, Appropriate content,
Expertise in Depth at all levels
Patent Free, Innovation and Differentiation

Service
Support

Account Management

Each customer is allocated an experienced Account Manager with a
balanced skillset who is able to offer;

 Full direct contact via email, telephone, face-to-face and committed to
respond the same day

 Sound commercial acumen to advise and support with strategic plans and
customer goals

 Technical understanding of the demands of product performance and desired
market pitch

 Single point of contact for all matters to enable clear communication stream
 Clear understanding & support of full supply chain and sales cycle

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Technical & Engineering Support

Although channelled through your Account Manager, Bremsen Technik
Group stand out from the crowd with their UK based engineering team.

 Customers’ individual product programme is reviewed on a case by case, part
by part basis in regard to specification and key benchmarking

 All production drawings are inspected, compared and approved by our
engineers and agreed upon with you

 Our Engineering Managers have close working relationships with the best
global test houses and authorities (QBT, VCA, Idiada, Greening, Link)

 The UK team head up pre-shipment inspection checks based on production
dimensions, packaging specifications and batch testing (sheer strength,
hardness, friction material consistency / balance)

 Technical presentation is a key service we offer to all our customers to
support and educate where required.

www.bremsentechnikgroup.com | © 2023 Bremsen Technik Group. All Rights Reserved.

Marketing & Digital Media

Our in-house marketing team are highly skilled in graphic design, web
development, digital communication and content creation.

 These skills allow us flexibility and speed to create bespoke branding in line
with our customers requirements, setting us apart from our competitors.

 Along with custom packaging and labelling we are also able to offer our
customers presentations, brand videos, catalogues and more.

 Around the clock support for global commercial team, providing bespoke
sales proposals, presentations and support materials and assist the team with
tenders, proposals and customer acquisition.

www.bremsentechnikgroup.com | © 2023 Bremsen Technik Group. All Rights Reserved.

Brake
Pads

Commercial Vehicle

AXD Brake Pads EXAMPLE 29087 01 A

CV Brake Pad Backplate Markings

Stamped
Batch Code

Screen Printed Logo

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AXD Brake Pads Backplate
Batch code
EXAMPLE 29087 01 A Retention Springs

Pad Markings

Top Bars

First Fit Performance Coating Cotter Pin
Friction Material

Rubber Cap Washer Clip

Adjuster Nut

AXD Brake Pads EXAMPLE 29087 01 A Site Manufacturer Identifier

CV Brake Pad Box Label – R90 Compliant

Part Number /
WVA Number

Barcode (EAN 13)

Friction Material
Application

Pad Shape

ECE R90 Number

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AXD Brake Pads Matt lacquered finish
provides strength and
CV Brake Pad Box gives the box a
premium feel
R90 Security Seal
Part Number Label

Batch Code Label

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AXD Brake Pads

CV Brake Pad Box

R90 Security Seal Part Number Label Batch Code Label

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AXD Brake Pads Batch Code Label
Part Number Label
CV Brake Pad Box R90 Security Seal

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Retention System Backplate Technology

Bedding-in Coating

Performance from the first fit

The Steel Peel retention system ensures Formulated Retention OE Thickness Backplates
industry leading retention properties for our
disc brake pads Use of an under layer material to aid with the Maximum resistance to bend and flex. Ensures reduction
retention of the friction material and increase the
Steel Peel is a 1-piece integrated system, compressibility of the brake pad in hot spotting and presents full pad face to the disc
whereby the surface of the steel backing
plate is carefully peeled away to form a
hook-like feature, creating a mechanical
retention device and an increase in bond
area of approximately 30%. Coupled with
the use of a formulated underlayer to aid the
bond line suitability of the friction block.
Thus delivering the highest shear
resistance available.

Brake Pads

Application Specific Friction Material

To cover trailer, line-haul, high demand, light commercial
vehicle, air, hydraulic and transit

615 621

Standard Duty Heavy Duty

Developed to suit A severe duty
capable formula to
a wide range of suit CV, truck/trailer,
city bus and
standard duty CV repeated stop/start
operation.
applications

including most

truck and trailer

units.

Testing data available upon request

Part Number System EXAMPLE 29087 01 A

Logical and Informative

29087 01 A

WVA Number Variant Frictional
Material
Most widely used part numbering system in Determines different
thicknesses and A = 615
the European market. Determines pad B = 621
accessories / wear lead
shape and fitting application options for the same WVA

shape

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Brake
Shoe
Kits

Commercial Vehicle

Drum Brake Shoes, Linings and Kits

Alongside disc brake we also offer a comprehensive range of drum brake products.
Brake shoes and linings are available within our commercial vehicle ranges and more
recently we have moved to supply boxed shoe kits supplying all hardware needed for
fitment within one box.

Why buy new?

No surcharge costs
No need to handle core
No corrosion or distortion to the shoe platform
Saves time
All hardware included in the box

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AXD Brake Shoe Kits EXAMPLE ADBSK001-2.1D

Full CV Brake Shoe Kit

‘ECO’ Kraft Card Stock Box

 Boxed as wheel set Part Number Label
 OEM standard friction material

 All hardware included in the box

Lined Shoes

Full Accessory Kit

AXD Brake Shoe Kits EXAMPLE ADBSK001-2.1

CV Brake Shoe Kit Box Label – R90 Compliant

Site Manufacturer

Part Number

WVA
Friction Material

Application
ECE R90 Number

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Remanufactured

Calipers

Commercial Vehicle

Why Remanufacturing

The sustainable option

Sustainability in the automotive industry is largely focussed around making
vehicles more efficient on the road, however, the way a vehicle is
manufactured is equally as important when it comes to environmental impact

Access to obsolete parts

With an aging vehicle parc and new parts, especially electronic parts,
becoming obsolete very quickly, remanufacturing is often the only way to
keep older vehicles on the road.

Cost effective solution with no compromise on quality

During reassembly of any part produced by BTReman we ensure the same
quality standards, inspection and measuring processes are followed as they
would be for a new part. Thus offering to the market an OE equivalent part at
a fraction of the cost.

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Caliper Remanufacturing

The Process at a glance

1 Core Bank 2 Strip & Inspect 3 Degrease & Steam Clean 4 Shot Blasting

5 Print Process 6 Assembly 7 Testing 5 Print Process

This process provides 100% traceability with a documented ‘build card’ accompanying the caliper to invoice point.

Typical BOM (Exploded view)

BTRK003807

Part Description Qty Diagram
Number SN7 FLAT HIGH PIN LEFT Number
1
WIP1000 1
2
CS51233 CLIP COVER 3
4
CS51851 2 WIRE SWITCH 1 5
6
CS51204 KNORR CHAIN 29 LINKS 1 7
1 8
CS51145 KNORR TAPPET KIT MONO 1 9
CS51193 73 1 10
11
KNORR PAD RETAINER 12
25MM 13
14
CS51276 KNORR GUIDE & SEAL KIT ( 15
16
CS51332 42mm SEAL 1 17
1
CS51305 KNORR MONO INSPECTION 1
CS51199 WI 1
CS51200 1
CS51209 KNORR TORX ADJUSTING 1
CS51214 MEC 1
CS51219 2
CS51253 KNORR ADJUSTING 1
MECHANIS 1
1
KNORR BRIDGE ASSEMBLY 1
MO 1

KNORR ROLLER BEARING
KIT

KNORR CALIBRATION BOLT
1

KNORR LEVER 0 DEGREE
ANG

CS51274 KNORR GEAR WHEEL

CS51281 KNORR COVER SMOOTH
MOUNT

CS51280 KNORR LEVER BEARING

CS51299 KNORR PLASTIC SENSOR
CS51269 SPL

KNORR CALIBRATION NUT
SI

AXD Reman Calipers

Caliper Box Label

Old unit return
reminder

Part Number
Job Number

Customer

AXD Reman Calipers ‘ECO’ Kraft Card Stock Box

CV Caliper Box

Part Number Label

Caliper

Repair
Kits

Commercial Vehicle

AXD Caliper Repair Kits

 Covers all major brake applications
 Meets OE specification
 Perfect fit
 Easy repair and maintenance

AXD Caliper Repair Kits

Caliper Kit Box Label

Part Number
Batch code

Barcode

AXD Caliper Repair Kits ‘ECO’ Kraft Card Stock Box

CV Caliper Repair Kit Box

Part Number Label

Supply Chain

Supply Chain

We offer a number of supply chain solutions to support customers
with volume product sourcing

WAREHOUSING OPTIONAL SHIPPING TERMS ORDER FULFILMENT

Warehousing, office space Shipping & logistical support to our customers Optimised container space, Suitable shipping

& goods processing in routes and safety in transit

Warehousing

Bremsen Technik Group have global subsidiaries offering warehousing,
office space & goods processing in:

 Brompton | North Yorkshire | UK
 Coventry | UK
 Recklinghausen | Germany
 Novi | Michigan | USA
 Lille | France
 Lyon | France
 Hangzhou | China
 Hong Kong

These facilities offer our customers multiple possibilities for goods in
transit storage, kitting and rework project handling

With the main warehouses in Brompton and Recklinghausen, we can
offer part container deliveries and safety stock options

Shipping Terms

We offer a variety of shipping & logistical support to our customers to avoid the pitfalls of
product sourcing,

Pricing & services can be offer based on FOB, CIF and DDP. The Bremsen Technik
Group operate a transparent logistics service based on the customers requirement. This
means we will not incorporate transport costs within the product price but work with
customers & logistics suppliers to find the best way to get goods to the required
destination.

FELIXSTOWE TO MANCHESTER

DONYING TO QINGDAO

QINGDAO TO FELIXSTOWE

Order Management

Our skilled Supply Chain Managers specialise in ensuring:

 Container space is optimised
 Packing standards are reflective of customer requirement, safety in transit
 Full contact is kept throughout the manufacturing process ensuring that expected

timelines are met
 Suitable shipping routes are used at all times based on customers requirements
 Each order is reviewed and planned in line with pallet loading making for ease of

access at customer’s warehouse

Based in strategic locations are our own local staff who work closely with the
UK team on product planning, export / import documentation, logistics and
so much more

We believe that when managing extended lead time products communication
plays a key part. Ensuring processes run as smoothly as possible. Keeping our
customers abreast with order status without bombarding them with a step by step
production update.

www.bremsentechnikgroup.com | © 2023 Bremsen Technik Group. All Rights Reserved.

Technical
Services

Conformity Of Production

A vehicle’s braking system is the most safety critical component. This is why
we ensure that our quality systems are strictly controlled by our UK engineers.
This includes

 OE sample inspection & new development planning
 Full engineering drawing creation, inspection & approval
 OE brand comparison
 Test scheduling and reporting
 Factory audits (by Bremsen Technik Group, customer and VCA engineering staff)
 Manufacturing process layout
 Constant quality process & plant efficiency improvement

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Approval, Testing & Benchmarking

All of our friction products exceed the requirements for R90 approval but we
don’t stop there. We look to benchmark against OE and aftermarket to ensure
our products perform as they are required and in line with use & application.

 615 material for mainly Truck and Bus applications
 621 material for mainly Truck/Tractor and Citybus applications

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Why Bremsen Technik?

 You will have access to the world’s largest R90 approved braking range
 Opportunity for greater rebate through supply chain consolidation
 Consistency on quality and brand representation in the market
 De-risked supply chain through multi site supplier relationships
 We are not just a manufacturer – we also support with bespoke

marketing solutions

www.bremsentechnikgroup.com | © 2023 Bremsen Technik Group. All Rights Reserved.

Contact Us

Bremsen Technik Group
Bremsen Technik House
Station Road
Brompton on Swale
North Yorkshire
DL10 7SN

www.bremsentechnikgroup.com

+44 (0) 1748 831 200