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Published by sssmce, 2022-01-13 03:48:38

Gear auto AW30-40LE (2007-xxxx)

Gear auto AW30-40LE (2007-xxxx)

UNIT REPAIR (AW30–40LE) 7A4–121

Transmission Case

Disassembled View

ProCarManuals.com 249RY00001

Legend (4) Manual valve lever
(1) Spacer (5) Oil seal
(2) Pin (6) Oil seal
(3) Manual valve lever shaft

E nd O FCallo ut

Disassembly

1. Using a chisel, cut off the spacer and remove it from
the shaft.

249RY00002

7A4–122 UNIT REPAIR (AW30–40LE)

2. Using a punch, drive out the pin. Reassembly

1. Coat a new oil seal lip with multi purpose grease.
Using special tool, drive in the oil seal.
Oil seal installer : J–37232–2

ProCarManuals.com 249RY00003 RTW37ASH000701

3. Pull the manual valve lever shaft out through the 2. Assemble a new spacer to the manual valve lever.
case by the threads.
3. Install the manual valve lever shaft to the
4. Take out the manual valve lever. transmission case through the manual valve lever
by the threads.
5. Using a screwdriver, remove the oil seals.

249RY00004

249RY00005

UNIT REPAIR (AW30–40LE) 7A4–123

4. Drive in the pin with the slot at a right angle to the
shaft.

ProCarManuals.com 249RY00006

5. Match the spacer hole to the lever staking hollow
and stake the spacer to the lever.
Make sure the manual valve lever shaft turns
smoothly.

249RY00003

7A4–124 UNIT REPAIR (AW30–40LE)

Torque Converter

Inspection and Repair

Insert special tool in end of torque converter.
Insert a turning tool into the inner race of the one-way
clutch.
One-way clutch testing tool : J–35467
Insert the stopper so that it fits in the notch of the
converter hub and outer race of the one-way clutch.

ProCarManuals.com RUW37ASH003501

1. One-way clutch test.
The clutch should lock when turned
counterclockwise, and rotate freely and smoothly
clockwise. Less than 2.5N·cm (22Ibin) of torque
should be required to rotate the clutch clockwise. If
necessary, clean the converter and retest the clutch.
Replace the converter if the clutch still fails the test.

UNIT REPAIR (AW30–40LE) 7A4–125

Adapter Housing (4 ´ 4)

Disassembled View

ProCarManuals.com Legend 241R200005
(1) Oil seal RUW37ASH002401
(2) Adapter housing

E nd O FCallo ut

Disassembly

1. Using a screwdriver, remove the oil seal.

Reassembly

1. Using oil seal installer, install the new oil seal to the
adapter housing.
Oil seal installer : J–36797

7A4–126 UNIT REPAIR (AW30–40LE)

Extension Housing (4 ´ 2)

Disassembled View

ProCarManuals.com Legend (4) Oil seal 241R200007
(1) Gasket (5) Dust deflector 249L100005
(2) Tube (6) Extension housing
(3) Tube packing

E nd O FCallo ut

Disassembly

1. Remove the gasket.
2. Remove the tube.
3. Remove the tube packing.
4. Using a screwdriver, remove the oil seal.

NOTE: The oil seal can be removed without removing
the dust deflector.

5. Rrmove the dust deflector from extension housing.

Reassembly

1. Using oil seal installer, install the new oil seal to the
extension housing.
Oil seal installer : 5–8840–2702–0

NOTE: The oil seal can be installed without removing
the dust deflector.

UNIT REPAIR (AW30–40LE) 7A4–127

2. Install the tube.
3. Install the tube packing.
4. Install the dust deflector.
5. Install the gasket.

ProCarManuals.com

7A4–128 UNIT REPAIR (AW30–40LE)

Main Data and Specifications

General Specifications

Model AW30–40LE Remaks
Engine 6VE1 (3.5L) Stall speed (rpm)
Type Electronic control planetary gear type
3–element 1–stage 2–phase type
Gear ratio 1st (with lock-up mechanism)

2nd 2.804
1.532
3rd 1.000
0.705
4th (O/D) 2.394
BESCO ATF III
Reverse
8.7
Oil used Name 2100 ± 150

Q'ty (l)

Torque converter

ProCarManuals.com Friction element

Forward clutch C–1 5
C–2 4
Direct clutch C–0 2 Number of discs
B–1 40 mm
OD direct clutch Band width or
B–2 5 Number of discs
Second coast brake B–3 6
B–0 4 Number of discs
Second brake
First and reverse brake F–1 22
Overdrive brake F–2
Clutch F–0 28 Number of
One-way clutch No.1 sprage
One-way clutch No.2 Sun gear
OD one-way clutch Pinion gear 24
Planetary gear Ring gear
Front planetary 42
Sun gear 19
Rear planetary Pinion gear 79
Ring gear 33
O/D planetary 23 Number of teeth
Sun gear 79
Pinion gear 33
Ring gear 23
79

UNIT REPAIR (AW30–40LE) 7A4–129

Torque Specifications

ProCarManuals.com

RTW37ALF002101

7A4–130 UNIT REPAIR (AW30–40LE)

Torque Specifications (Cont'd)

N·m (Ibft)

ProCarManuals.com

RTW37ALF001001

UNIT REPAIR (AW30–40LE) 7A4–131

Torque Specifications (Cont'd)

N·m (Ibft)

ProCarManuals.com

RTW37ALF000901

7A4–132 UNIT REPAIR (AW30–40LE)

Special Tools

ILLUSTRATION TOOL NO. ILLUSTRATION TOOL NO.
TOOL NAME TOOL NAME

J–37227 J–29770–A
Holding fixture Oil pressure gauge

ProCarManuals.com J–3289–20 J–25048
Holding fixture base Spring compressor

J–37228 J–37236
Oil pan seal cutter Reaction sleeve puller;
first and reverse brake
J–23327–1
Spring compressor J–37237
Piston puller; first and
J–9617
Oil seal installer; oil reverse brake

pump J–37232–2
Oil seal installer;
J–37233 manual valve shaft seal
Spring compressor; OD installer & remover

brake piston J–35467
Onennway clutch
testing tool; torque

converter

UNIT REPAIR (AW30–40LE) 7A4–133

ILLUSTRATION TOOL NO.
TOOL NAME

J–36797
Oil seal installer;
adapter housing (4 ´ 4)

J–46197
Oil seal installer;
extension housing (4 ´

2)

ProCarManuals.com

7A4–134 UNIT REPAIR (AW30–40LE)

MEMO

ProCarManuals.com

ProCarManuals.com

ProCarManuals.com

No. TFAW3-WE-0431


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