Dewatering & Slurry Specialist 2023
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PT. Limeda International focused in dewatering and slurry handling management since 2009. Our ultimate goal is helping customer to achieve the lowest cost in drainage and dewatering operation. We offer the best total solution in water and slurry management. Market Application : Mining and Mineral Oil and Gas Municipal Construction Product Application : Mobile Pump station Dredger NEMA - Suction Cutter Head Submersible Dredger Pump Tunnel Pump Water / Waste Water Treatment Plant After sales service & product support Single supplier for parts, spares & accessories Dedicated customer help-desk (24h service) Dedicated service department in-house Global parts distribution network Optional global on-site servicing available Extensive training options available (technical & commercial), on-site or in-house 3 Dewatering & Slurry Specialist Dewatering & Slurry Specialist
TFS Mine Dewatering The TFS Mine Dewatering range of pumps have been designed with a clear focus on reliability, efficiency and durability. Featuring a 100% mechanical priming system, the TFS series pumps quickly prime and re-prime, event from dry conditions. The heavy build style of both pump and platform make the TFS Mine Dewatering range perfect for use in the Mining Market applications. Advantage Features : Pumping performance Reliability Easy Maintenance Safety Working Environment World-class performance The TFS range is built to be deployed on the most demanding dewatering and sewage by passing applications. Using high efficiency pumps and state-of the art diesel engine, the pumps offer maximum performance at minimal cost, fully in-sync with the company philosophy of “Lowest cost of ownership”. SOLID HANDLING PUMP Double vacuum pump Diaphragm pump, air-cooled, water-resistant and oil-spillage free. Air capacity of 100 m3 per hour. Non Return Valve Heavy duty valve control The Swing Flex feature buna-N flap cast iron housing Run‐dry option All of the pumps in the BA series are designed to run dry for longer periods. The mechanical seal is cooled by an external oil circulation system. Cycloseal® Cycloseal® design, with its unique deflector vanes, works with the impellerbackvanes to create a cycloaction. This action removes solids and abrasive material from the seal area. Engine Oil and coolant Drain fast fill services Centralized fast filling to drain and fill Oil and coolant Engine Interchangeable parts Modular construction to ensure minimal spare part stock levels. Easy Maintenance : Type Horse Power Flow (lps) Head (m) Type Discharge Suction Type Fuel Tack Cap MD‐900 CAT C32 950 350 180 BA‐C250H45 12 10 F‐400 4000 ltr CAT C27 875 300 180 BA‐C250H45 12 10 F‐400 4000 ltr 875 200 180 BA‐C200H42 10 8 E‐300 3000 ltr VOLVO TAD1643VE 768 350 120 BA‐C250H45 12 10 F‐400 4000 ltr 768 200 180 BA‐C200H42 10 8 E‐300 3000 ltr MD‐600 CAT C18 600 200 140 BA‐C200H42 10 8 E‐300 3000 ltr CAT C13 415 200 120 BA‐C200H42 10 8 E‐300 3000 ltr VOLVO TAD1343VE 452 200 120 BA‐C200H42 10 8 E‐300 3000 ltr 452 200 100 BA‐C150H7 8 6 D‐200 2000 ltr MD‐300 CAT C9 300 170 100 BA‐C150H7 8 6 D‐200 2000 ltr MD‐700 MD‐400 Engine Diesel Duty Point Bareshaft Pump Platform Var MD‐800 Reliability : SAE DIRECT MOUNTED PUMP - Highest efficiency pump - Never has mis alignment - Longer bearing life in pump - Longer seal life in pump - No Drive coupling issues 4 Dewatering & Slurry Specialist
1 2 4 MINE DEWATERING PUMP LOTO BOX Centralized Electrical safety system, Lockout switch emergency shutdown and Battery Jump start Safety : Working Environment : TFS Smart FEATURES Auto start/stop system Complete engine management Via engine computer system Engine load monitor Fuel Consumption monitor Turbo boost monitor Engine Oil pressure monitor Engine temperature monitor Overload Protection Hour meter Programmable service interval control Automatic engine speed ramping to flow/pressure/time Discharge pressure monitoring No Flow Protection Pump Volute Temperature monitoring External start stop facility Design to provide stage pump dewatering with optimum control Shutdown Idle Timer THERMAL INSULATION BLANKET Insulation Blanket to hold exhaust line temperature as safety protection. SIDE STEP PLATFORM BOOSTER APLICATION : 1. Blasting Protection 2. Pump & Engine room separator SUCTION LINE : 1. Suction Jib Frame Pole 2. Heavy Duty Hand Winch 3. Heavy Duty Suction Hose 4. Galvanized Strainer TFS APAR Overall height : 635 (mm) Tube diameter : 160 (mm) Working : -20 S / d 60 (Â ° C) Pressure in the tube: 15 (Bar) Test pressure : 25 (Bar) Spray time : 23 (Seconds) Spraying distance : 4 S / d 13 (M) Effective spraying : 95 (%) Total weight : 11.5 (kg) Fire rating : 12a 60b COOLANT LEVEL GAUGES Coolant level gauge and switch protection for Engine Coolant level. 1 2 3 5 Dewatering & Slurry Specialist
Speedy Servicing The pump and diesel engine and mounted on subframe which can be easily removed from the canopy to f a c i l i t a t e maintenance and servicing Interchangeable parts M o d u l a r construction to ensure minimal s p a r e p a r t stock levels D o u b l e V a c u u m Pump Diaphrag m pump. A u r c o o l e d , water-resistant and oil spilage free. Air capaity of 100 m3 per hour. Cardan shaft Cardan shaft between pump and diesel engine for smooth operation, assembly angle 2,5”-3” Fuel Tank Fully bunded, corrossion-free, 300 liter, highd e n s i t y p o l y e t h y l e n e (HDPE) fuel tank, located in base of canopy. Run-dry option All of the pumps in BA series are designed to run dry for longer p e r i o d s . T h e mechanical seal is cooled by an e x t e r n a l o f circulation sytem Safety E x t r e m e l y durable and lockable Tlooks offering perfect gfp. MOBILE PUMP STATION Features : Pumps from Holland. We invite you to discover that it is more than a product. Located in a delta of rivers, The Netherlands (also known as Holland in the English speaking world, as the land in part of the country has a hollow shape and is situated below sea level) has dealt with water management for centuries. Almost 30% of the surface and 60% of the country’s population is beneath sea level. This has resulted in a knowledge of dewatering and pump techniques which no other country in the world can match. In our concept “Pumps from Holland”, industry-leading technology and experience are available to you. Cycloseal Cycloeal design, with its unique defectors vanes works with the impeller back - vanes to create a cycloaction. This action removes s o l i d s a n d abrasive maters from seal area. PUMP FROM HOLLAND 6 Dewatering & Slurry Specialist
Bare shaft pumps Capacity Discharge head Max. suction lift L x W x H Weight m /hr GPM 3 mwc Feet mwc Feet mm kg 35 154 20 65 9,6 32 1483 x 640 x 580 350 65 286 20 65 9,6 32 815 2000 x 650 x 765 90 396 20 65 9,6 32 815 2000 x 650 x 765 190 837 20/30 65/96 9,6 32 1240 2000 x 1080 x 940 PT bare shaft PT 130 PT 60 PT 90 PT 250 MOBILE PUMP STATION High Pressure Pump In mining large quantities of groundwater need to be dealt with on a daily basis. BBA Pumps carries a full range of pumps geared towards the specialist needs one encounters in the mining market. With a pressure range exceeding 200 meters of head, made of hard-wearing materials such as GGG70 and offering sufficient solids handling capabilities, this pump range is fully geared to the mining market. Well Point Pump (PT Series) The proof High Flow Pump Within the BA series we carry a range of pumps specifically designed for high flow applications. These pumps commonly find their use in the field of flood protection or for providing additional capacity for pumping stations. Model BA‐C350 S8 D444 BA‐C400 S8 D559 BA‐C450 S8 D673 BA‐C500 S11 D711 BA‐C600 S12 D660 BA‐C750 S4 D868 Pump Flow m3/u Flow gpm Head m Head feet Ø mm Brand Diesel engine Model Power kW Speed rpm Canopy 2000 2700 3200 6068HF485 1106D‐E66TA 6090HF485 171 163 225 2200 1800 1800 EW 15‐45 EL 15‐50 EL 15‐50 5500 6500 9000 8800 11880 14080 24200 28600 39600 40 31 33 37 24 29 132 102 109 122 79 96 102 114 127 127 133 259 John Deere Perkins John Deere Caterpillar John Deere Caterpillar C18 6090HF485 C18 409 1800 1800 1800 EL 24‐60 EL 24‐60 EL 24‐80 225 330 Consumes less than 1,5 l of fuel/hr (0.4 US gallon/hr). Service internal of 1,500 hours. Fuel tank autonomy aproox. two weeks. Noise level 49 dB(A) at 10 meters. Entirely oil‐spillage and leakage‐free system. Build‐in bunded fuel tank and oil/water separator. Pump Model Flow m3/u Flow gpm Head m Head feet Ø mm Brand Diesel engine Model Power kW Speed rpm Canopy Open diesel frame BA‐C100 H40 D498 BA‐C150 H41 D508 BA‐C200 S3 D444 150 300 1100 660 1320 4840 175 150 107 578 495 351 19 25 86 Caterpillar Caterpillar Caterpillar C6.6 C7 C9 128 166 198 2000 1800 1800 EW 12‐40 EL 15‐45 EL 15‐50 ET 12‐33 ET 12‐40 ET 12‐40 BA‐C200 H42 D483 800 3520 130 429 51 Caterpillar C13 304 1800 EL 15‐50 ET 15‐44 7 Dewatering & Slurry Specialist
8 Dewatering & Slurry Specialist NEMA Cutter Suction Head The innovative NEMA suction Dredger Cutters a n d W h e e l s m a n u - factured by TFS, can be found operating in a variety of applications and industries ranging f r o m h e a v y m i n i n g operations to canal reclamation work. The cutters and wheels are economical, compact and robust. Alll TFS Dredges are f i t t e d w i t h N E M A d e s i g n e d M a r i n e winches. NEMA winches are produced at TFS for a variety of marine applications with line pull up to 350 Tonnes Sheave blocks, swing sheaves etc are all NEMA equipment designed and manufactured in-house at TFS T y p i c a l D r e d g e Operator’s View, Chair, & Controls NEMA Series TFS Dredges has been specially developed to meet requirements of mining industry. These dredges operate under very harsh conditions and are structurally reinforced to enable operations staff to drag the dredges from slurry and setting ponds onto the surrounding hard rock embankments either for maintenance purposes or recovery from blast area. 10.5m / 15m 3m / 1.5m 1.5m / 1.5m General Dredge Pump Digging Depth Drive Pump Drive Cutter Swing Winch Hull Length (centre/side) Hull Width (centre/side) Hull Depth (Centre/Side) Suction Discharge Flow (lps) Head (m) Maximum (m) Diesel Engine HP Reduction Gear Box Ratio 9m / 12m 3m / 1.2m 1.2m / 1.2m 8 6 170 20 5 CAT C9 300 2 : 1 40 HP 2000 Kg 0 - 25 rpm 700 mm 3 Ton 20 m/min 12 inch 200 m Cutter Power Cutter Force Cutter Speed Cutter Diameter Line Pull - First Layer Line Speed - First Layer Wire Size Drum Capacity 9m / 15m 3m / 1.5m 1.5m / 1.5m 10 8 320 70 6 CAT C13 415 2 : 1 60 HP 2500 Kg 0 - 30 rpm 800 mm 4 Ton 20 m/min 5/8 inch 150 m 12 10 240 80 6.5 CAT C18 600 2 : 1 75 HP 3000 Kg 0 - 30 rpm 900 mm 5 Ton 20 m/min 5/8 inch 150 m NM300 NM400 NM600
SUBMERSIBLE DREDGE TFS Dredges was born at the end of the 2009’s as a manufacturer of heavy duty submersible agitator pumps specifically designed for handling slurries with a high content of abrasive solids. Technology The TFS Dredges team constantly works not only to find new technological solutions that improve the performance of its products, but also to design specific solutions for contractors and end users, optimizing sustainable operations with energy savings and reducing the environmental impact and overall costs. Aplication Harbor dredging Cleaning marinas Reclaiming beaches Geotube and Geotextile projects Dam cleaning High depth dredging operation (up to 100m) And Many More... PRODUCT RANGE Hydraulic Pump 9 Dewatering & Slurry Specialist Electric Pump Heavy Duty Capacity 30 - 80m3/h Power 3.7 - 13kW Heavy Duty Capacity 100 - 800m3/h Power 18 - 90kW Heavy Duty Capacity 600 - 1200m3/h Power 110kW Super Duty Pump 13 - 90kW SG up to 1,8 High Head Heavy Duty Pump 100 - 300 m3/h Power 75 - 90kW Advance Electric Control Panel Pump HY 24 Capacity 30 - 80m3/h Power 10 - 19kW Pumps HY 35 - HY85 Capacity 100 - 900m3/h Power 18 - 115kW Pumps Hy300 - HY400 Capacity 900 - 1500m3/h Power 110 - 295kW Hydraulic Power Pack 40 - 800 l/min 24 - 490 kW Diesel / Electric Booster Station Umbilical and Oil Hoses winches / reels
10 Dewatering & Slurry Specialist WATER TREATMENT • Med Aid – Organic Coagulant • Med Floc – Active Flocculant We develop and provide innovative sustainable solutions for improving water and air quality, through MED CHEM and the systems supported. COAL TREATMENT • Med Red – Fire Suppression • Med Coat – Coal Coating ROAD APPLICATION • Med Road – Dust Control • Med Rock – Soil Stabilizer SERVICE & MAINTENANCE • Med Cool – Coolant • Med Clean – De-greaser SYSTEM Complete customized system and Technology for state-of-the-art water and waste water treatment, road water sprayer (sprinkler) and coal treatment sprayer.
11 Dewatering & Slurry Specialist WASTE WATER TREATMENT PLANT Filter press Sludge tank Automated flocculant unit Submerged pump Sludge pump The water pump 2 conveys the waste water from the pit 1 to the settling tank 4 . On the way up, the flocculant, prepared by the automated unit 3 , is injected into the pipe, in quantities controlled by the automatic dosing system. When the waste water arrives in the settling tank 7 immediately a solid/liquid separation is obtained. The flocculated sludge sinks to the bottom cane of the settling tank and the clear water raises up and overflows into a recycled water tank 5 from which it is sent once again to the production cycle 6 . The thickened sludge is discharge into the tank and through a high-pressure sludge pump 8 it is sent to the fiter press 9 to be dehydrated and made perfectly dry and easy to handle. CONTAINERIZED
12 Dewatering & Slurry Specialist MacTubes® in Mine Waste Processing, Management, Containment & Erosion Control Dewatering The dewatering and drying of sludge is a technology with low environmental impact and cost. lt enables the on-site treatment of a wide range of both natural and contaminated fluid sludges. Dewatering features MacTube® geosynthetic tubes which are filled in-situ with a pumped slurry; the fluid drains through the fabric walls, leaving the solid residues within the tube. Once the residue has dried it can be disposed of far more safely and cost effectively than wet, slurried material. The use of site-specific flocculants is common to accelerate the filtration process. The system is simple and versatile; only minor adaptations are required to tailor the solution to each project site, enabling the treatment of both small and large volumes of material within a small work-area. Fields of application Soil or contaminated sediments (harbors, rivers, lagoons) Derivatives of mining processes Residues from the production of electricity Waste and by-products from the production of pulp Wastewater treatment plants Derivatives of industrial processes Farms and agriculture waste Aquaculture by-products Waste and arisings from drilling operations Low environmental impact Minimal risk of spillage Absence of odor Mobile (non-permanent) operation Reversible civil works Ease of environmental restoration Potential to incorporate the filled tubes into the permanent works for site topographical remodeling (provided the residue is not contaminated) Cost-effective Ease of transportation of equipment Simple to prepare and reinstate the work area Can treat large volumes of slurries within a small area Can be easily used even on rough, uneven or mountainous terrain Short duration of operations Efficient concentration and consolidation of solids Reduces the final volume for disposal Allows dry solids to be stored for future reprocessing
Dewatering & Slurry Specialist 13 Today, we are excited to introduce our newest product, Heavy duty Insulation Product, designed to take your insulation to the next level! HN insulation is a specialty insulation product featuring an outer silicon fiber glass, designed for components in exhaust systems requiring a durable, aesthetically pleasing insulation cover that can contour to complex shapes. Here are just a few of the customization options of HN Insulation: • Insulation material • Overall thickness • Removable or non-removable options • Formed or non-formed options • Design elements We offer a variety of foil shield options to meet your specific needs. Whether you need a specific thickness, material, or finish, we can create a solution that is perfect for you.
14 Dewatering & Slurry Specialist Galleries 1. Adara Project - Mud Handling Dredger and Pump Suction Series Couple Booster Discharge Booster 1.6SGSlurry 2.KPC Project - Dredger Sales
15 Dewatering & Slurry Specialist 3.515 Sambarata Project - Pump Sales 4.Dredging Malahayati 5. Sand Dredging Ketapang
PT. LIMEDA INTERNATIONAL Jl. Keranggan Raya No 11, Jati Sampurna Bekasi - 17433, Indonesia Ph : +62 21 2217 2040 info@limeda.co.id