Perak No 78, Jalan Kampar, 30250 Ipoh. Tel: 05-2432086 Fax: 05-2432089 Selangor No.4, Jalan U1/36, Hicom Glenmarie Ind. Park, Tel: 03-55691997 Fax: 05-55692003 Phase 1, Seksyen U1, 40000 Shah Alam. Kuala Lumpur 599, 3 1/2 Miles,Jalan Ipoh, Tel: 03-62581700 Fax: 03-62581649 50400,Kuala Lumpur. Johor No.2, Jalan Perwira 18, Tel: 07-5547214 Fax: 07-5547216 Taman Ungku Tun Aminah, 81300 Skudai. Melaka No. 22 Jalan Suria 2, Tel: 06-3364513 Fax: 06-3364512 Taman Malim Jaya, 75250 Melaka. Pahang No. 1478 Jalan Beserah, 25300 Kuantan. Tel: 09-5683997 Fax: 09-5684997 MODENAS SERVICE CENTER Kedah Kawasan Perindustrian Gurun,08300 Gurun. Tel: 04-4684337 Ext : 2934 / 2935 Fax: 04-4684293 E-mail : [email protected] Tel: 04-4602151 Pulau Pinang Tel: 04-6466943 Fax: 04-6466942 Kawasan Perindustrian Gurun,08100 Bedong , Kedah Darul Aman.Tel :04-4684337 Fax : 04-4684293 No 4, Jalan U1/36, Hicom Glenmarie Ind Park ,Phase 1, Seksyen U1, 40000 Shah Alam,Selangor. MAIN OFFICE BRANCH OFFICE Tel : 03-55691997 Fax : 03-55692003 (Company No: 391388-P) (Company No: 354613-V) www.modenas.com.my Tel : 04-468 3471 Fax : 04-468 3477 No 9, Persiaran Mahsuri 1/1 Sunway Tunas, Bayan baru , 11900 Pulau Pinang. PARTS CATALOGUE 99924-L015-00 AS120C-A1MY AS120C-A1MY PARTS CATALOGUE
INTRODUCTION 1 PICTORIAL INDEX ENGINE GROUP FRAME GROUP DECALS GROUP PART NUMBER INDEX 2 3 4 5 6 99924-L015-00
INTRODUCTION 1 99924-L015-00
CONTENTS INTRODUCTION - INTRODUCTION TO PARTS CATALOGUE - PENGENALAN KATALOG ALAT GANTI - COLOR CHART PICTORIAL INDEX - - - ENGINE GROUP - - - - ENGINE INDEX FRAME INDEX DECALS INDEX FRAME GROUP 1 2 3 4 5 DECALS GROUP PART NUMBER INDEX - - - - 6 - - - - 99924-L015-00 E1 ~ E6 E7 ~ E12 E13 ~ E17 F1 ~ F6 F7 ~ F12 F13 ~ F18 - F19 ~ F24 D1 ~ D3 13030610 ~ 13107-1329 13116-1136 ~ 16003-004 16004-1075 ~ 33040-1186 34024-1376 ~ 43095-T314 44005-R799 ~ 59051-1204 59051-1235 ~ 92015-1406 92015-1603 ~ 92049-1488 92049-1498 ~ 92150-1716 - 92150-1728 ~ 92210-N653 - F25 ~ F30
INTRODUCTION TO PARTS CATALOGUE This parts catalogue is meant for type of model: This part catalogue is based on the latest specification on 1/03/2003. Please refer to the nearest service centre to obtain the latest infomation on the part catalogue after the date 1/03/2003. 1. How to order parts In ordering spare parts for the replacement market, it is compulsory to include the following items: Part Number, Description and Color Code 2. Explanation of Parts Catalogue A. Part Number Structure Part number XXXXX-XXXX-XX Color Code Production Number Function Code (ii) Standard hardware number XXX X XXXX Size Number Material or Surface Treatment Code (Alphabet) Item Number B. Quantity Indicates the volume quantity needed as specified in the column stated under “Quantity”. 3. List of Abbreviations Describes the abbreviations used in this parts catalog. (+) Plus MM Millimeter (-) Minus MPH Miles Per Hour & And NA Not Available 2nd Second O/S Over Size 3rd Third OD Outside Diameter 4 Fourth PR Ply Rating AR As Required REF Reference ASSY Assembly RH Right Hand CA Cut Away RPM Revolutions Per Minute CNT Center RR Rear COMP Complete STD Standard D Degree T Teeth FR Front T= Thickness G Gram U/S Under Size HEX Hexagonal UPP Upper ID= Inside Diameter V Volt KPH Kilometers Per Hour W Watt L Link W/ With L= Length WD With Decal L/ Less WOD Without Decal ALWAYS INSIST ON MODENAS GENUINE PARTS Note: Final quantity shall be specified in the quantity column and not always as depicted in diagram. LH Left Hand th 99924-L015-00 1. GDTHDHTXXXXXXX
PENGENALAN KATALOG ALAT GANTI Katalog alat-ganti ini mengandungi jenis model: 1. XXXXXXXXXXX Katalog alat-ganti ini disediakan berdasarkan maklumat terkini pada 1/03/2003. Sila rujuk pusat servis berdekatan anda untuk mendapatkan maklumat terkini mengenai perubahan katalog alat-ganti selepas 1/03/2003. 1. Cara memesan alat-ganti Semasa memesan alat-ganti, perkara-perkara berikut mestilah dicatat dalam pesanan:- Nombor Alat-ganti, Nama Alat-ganti serta Kod Warna 2. Penerangan Katalog Alat-ganti A. Struktur Nombor Alat-ganti Nombor alat-ganti XXXXX-XXXX-XX Kod Warna Nombor Produksi Kod Fungsi (ii) Nombor tetap barangan perkakasan XXX X XXXX Nombor Saiz Bahan atau Kod Proses Permulihan Permukaan (Abjad) Nombor Barangan B. Jumlah Barangan Jumlah barangan yang diperlukan seperti yang ditunjukkan di bawah “Quantity”. 3. Senarai Ringkasan Abjad Menunjukkan ringkasan abjad di dalam katalog alat-ganti ini. SENTIASA GUNA ALAT-GANTI TULEN MODENAS (+) Campur MM Milimeter (- ) Tolak MPH Batu Sejam & Dan NA Tidak Boleh Diperolehi 2nd Kedua O/S Melebihi Saiz 3 rd Ketiga OD Garis Tengah Luar 4th Keempat PR Kadar Lapisan AR Seperti diperlukan REF Rujukan ASSY Pengumpulan RH Sebelah Kanan CA Potongan RPM Pusingan Seminit CNT Tengah RR Belakang COMP Lengkap STD Piawaian D Darjah T Gigi FR Hadapan T= Ketebalan G Gram U/S Saiz Kurang HEX Segienam UPP Atas ID= Garis Pusat Dalam V Voltan KPH Kilometer Sejam W Watt L Sambungan W/ Dengan L= Panjang WD Dengan Pelekat L/ Kurang WOD Tanpa Pelekat Nota: Bilangan sebenar adalah seperti yang tertera di ruangan "Quantity", bukan semestinya seperti di gambarajah. LH Sebelah Kiri 99924-L015-00
COLOUR CHART 1. When ordering a coloured part/s, refer to the chart below and add the colour code at the end of the basic part number. 2. Below are examples on how to use the colour chart. 3. Chart below refers to the coloured parts. Basic part number Colour code No Part name Part colour code Grid No. Colour name Part colour code Product colour code 99924-L015-00 35004-1406-BR 1 FENDER FR OB B1 BR F5 OCEAN BLUE 2 COVER HANDLE FR OB B1 BR F15 3 COVER SEAT LH OB B1 BR F19 4 COVER SEAT RH OB B1 BR F19 5 COVER SEAT CTR FB FB FB F19 6 COVER FR OB B1 BR F22 OB OBL FIRE CRACKER RED B1 RED HIBISCUS RED BR BRD
99924-L015-00 PICTORIAL INDEX 2
PICTORIAL INDEX 99924-L015-00 E 1 E 2 E 3 E 4 E 5 E 6 CYLINDER HEAD-CYLINDER 4 12 14 18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 AIR CLEANER A A 2 1 4 3 6 5 8 7 10 9 12 11 14 13 16 15 18 17 17 14 13 MUFFLER 4 3 6 5 8 7 10 9 12 11 13 9 12 13 2 1 CRANKSHAFT-PISTON 9 1 3 2 16 4 17 5 18 13 16 11 12 14 6 15 7 10 15 8 KICKSTARTER MECHANISM 1 2 3 4 5 6 7 8 9 10 21 22 22 22 23 24 11 12 13 14 15 16 17 18 19 20 14 14 CLUTCH 1 2 3 4 5 5 6 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20
PICTORIAL INDEX 99924-L015-00 E 7 E 8 E 9 E 10 E 11 E 12 TRANSMISSION 15 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 15 15 15 15 14 13 GEAR CHANGE DRUM-SHIFT FORK 1 2 3 4 5 6 7 8 9 10 11 12 13 14 GEAR CHANGE MECHANISM 8 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 CRANKCASE (1/2) A 23 16 4 21 22 25 12 16 16 19 20 1 2 3 5 6 7 8 9 10 24 11 12 13 14 15 16 16 16 17 18 19 B B C C A 15 CRANKCASE (2/2) A A B B C C 38 27 38 40 26 27 28 42 29 30 31 32 33 34 35 36 37 38 39 41 42 42 43 44 45 41 42 ENGINE COVER A A Ref.Decals Ref.Decals 17 15 17 17 13 16 2 3 6 9 12 14 16 18 1 4 5 7 8 10 11
PICTORIAL INDEX 99924-L015-00 E 13 E 14 E 15 E 16 E 17 CARBURETOR (1/2) 17 13 2 3 6 9 21 12 14 15 16 18 20 1 4 5 7 8 22 10 23 24 25 11 19 CARBURETOR (2/2) 26 28 29 30 31 38 31 32 33 34 36 38 39 40 41 42 27 27 29 35 35 OIL PUMP Ref.Carburetor 10 10 Ref.Crankcase 17 10 17 13 16 18 1 2 3 6 9 21 12 14 15 16 18 20 1 4 5 7 10 22 23 24 11 19 GENERATOR Ref.Ignition System 1 2 3 4 6 5 IGNITION SYSTEM Ref.Generator 1 2 3 4 6 8 5 7
PICTORIAL INDEX 99924-L015-00 F 1 F 2 F 3 F 4 F 5 F 6 FRAME FRAME FITTINGS SWINGARM-SHOCKABSORBER 12 7 11 17 1 4 5 10 12 13 14 15 20 1 2 3 4 5 6 8 9 10 11 13 14 15 16 17 18 19 20 FOOTREST 1 8 9 10 11 12 13 14 15 17 18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 FENDERS 6 6 6 6 7 1 2 3 4 5 6 7 8 X STAND 1 2 3 4 1 3 7 2 4 8 5 6 8 Ref.Frame 2 8 9 1 3 4 5 6 7 8 9 10 11 12 13
PICTORIAL INDEX 99924-L015-00 F 7 F 8 F 9 F 10 F 11 F 12 TIRES 1 2 3 4 FRONT HUB REAR HUB BRAKE PEDAL 4 5 1 2 3 4 5 FRONT MASTER CYLINDER 2 7 1 11 14 8 8 8 13 15 4 5 6 8 9 10 21 12 13 15 16 17 19 20 FRONT BRAKE 14 1 2 4 3 5 6 7 8 9 10 11 12 13 14 15 16 14 1 2 3 4 5 7 8 9 10 11 12 13 19 15 16 17 18 20 6 12 11 18 22 18 1 2 3 4 5 5 6 7 8 9 21 10 13 14 15 16 17 19 20
PICTORIAL INDEX 99924-L015-00 F 13 F 14 F 15 F 16 F 17 F 18 REAR MASTER CYLINDER 8 8 8 13 16 18 1 2 3 4 5 6 7 8 9 10 21 22 11 12 13 14 15 16 17 19 20 REAR BRAKE HANDLEBAR FUEL TANK 11 11 1 2 4 5 6 7 8 9 10 11 12 13 OIL TANK 1 2 3 4 5 8 16 1 2 3 4 5 6 7 9 10 11 12 13 14 15 17 14 8 16 1 2 3 4 5 6 7 9 10 11 12 13 14 15 17 14 1 19 19 18 18 20 21 22 23 23 24 25 23 23 23 23 2 7 1 11 14 8 15 4 5 6 3 9 10 12 13 16 17 1 9
PICTORIAL INDEX 99924-L015-00 F 19 F 20 F 21 F 22 F 23 F 24 SEAT CABLES Ref.Frame Ref.Fenders 1 2 3 4 5 6 7 COVER STEP - CHAIN COVER LEG SHIELD HEAD LIGHT 11 1 2 4 5 6 7 9 10 15 8 7 3 14 11 13 14 13 18 17 16 12 8 8 4 1 2 6 7 3 5 1 3 2 4 10 6 11 4 7 5 9 8 8 1 9 9 13 2 9 3 8 8 10 3 4 5 6 8 8 9 7 9 7 7 9 3 METER 5 4 7 3 7 1 6
PICTORIAL INDEX 99924-L015-00 F 25 F 26 F 27 F 28 F 29 F 30 TAIL LIGHT 10 7 9 14 1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 10 6 10 10 1 2 2 3 4 5 7 8 8 9 11 12 ELECTRICAL EQUIPMENT IGNITION SWITCH 1 2 3 4 5 6 6 7 8 9 9 10 12 13 14 11 9 OPTIONAL BODY SETS 1/3 1 2 OPTIONAL BODY SETS 2/3 1 OPTIONAL BODY SETS 3/3 1
PICTORIAL INDEX 99924-L015-00 D 1 D 2 D 3 OWNERS TOOLS 2 1 DECALS 3 4 4 1 2 1 LABELS 1 3 7 6 5 4 2
99924-L015-00 ENGINE GROUP 3
C1 Ref. No. Part No. Description Quantity 99924-L015-00 CYLINDER HEAD-CYLINDER E 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 11002-1376 11004-1358 11005-1923 11060-1810 12021-1011 14075-1106 92015-1174 92015-1969 92043-1264 92055-1529 92075-1368 92075-1746 92160-1553 92171-1054 92191-1435 132J0625 172G0822 172G0845 1 1 1 2 1 1 4 4 2 1 2 9 1 2 1 2 2 4 4 12 14 18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 HEAD-ASSY-CYLINDER GASKET-HEAD CYLINDER-ENGINE GASKET VALVE-ASSY-REED CAP-ASSY NUT,CAP,8MM,BLACK NUT PIN,8.2X10X14 RING-O,CYLINDER BASE DAMPER,CYLINDER HEAD DAMPER,CYLINDER DAMPER CLAMP TUBE BOLT-FLANGED-SMALL BOLT-STUD,8X22 BOLT-STUD
C1 Ref. No. Part No. Description Quantity 99924-L015-00 11010-1717 11011-1588 11013-1159 11013-1286 11065-1145 13280-1159 14073-1606 14073-1770 14073-1771 49006-1223 59071-1149 92009-1256 92009-1621 92027-1936 92093-1524 92170-1527 92171-1053 92191-1549 XX AIR CLEANER E 2 1 1 1 1 1 1 1 1 1 1 1 5 2 2 1 1 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 A A 2 1 4 3 6 5 8 7 10 9 12 11 14 13 16 15 18 17 17 14 13 FILTER-ASSY-AIR CASE-ASSY-AIR FILTER ELEMENT-AIR FILTER ELEMENT-AIR FILTER CAP HOLDER DUCT,INLET DUCT,INLET DUCT,CARBURETOR BOOT,DRAIN JOINT,DRAIN SCREW,6X22,BLACK SCREW,6X16 COLLAR SEAL CLAMP,43MM CLAMP TUBE
C1 Ref. No. Part No. Description Quantity 99924-L015-00 MUFFLER E 3 11061-1053 18087-1151 49106-1249 92001-1910 92015-1143 92015-1183 92022-1317 92143-1765 92151-1891 92160-1116 92200-1265 411S0600 461S0600 1 2 3 4 5 6 7 8 9 10 11 12 13 1 1 1 1 1 2 1 1 2 1 1 2 2 4 3 6 5 8 7 10 9 12 11 13 9 12 13 2 1 GASKET,EXHAUST MUFFLER COVER-MUFFLER BOLT,FLANGED,8X35 NUT,8MM NUT,FLANGED,8MM,BLACK WASHER,8.5X20X1.6,BLACK COLLAR BOLT,6X10 DAMPER WASHER,8.5X26X1.6 WASHER-PLAIN,6MM WASHER-SPRING,6MM
C1 R e f . N o . P a r t N o . D e s c r i p t i o n Q u a n t i t y 9 9 9 2 4 - L 0 1 5 - 0 0 CRANKSHAFT-PISTON E 4 123456789 13001-1426 13027-1177 13027-1192 13029-1223 13029-1244 (OPTION) 13008-1160 13024-1096 13024-1109 13025-1121 13024-1036 (OPTION) 13002-1102 13031-1387 13033-1060 13034-1053 13035-1075 13037-1519 13037-1520 13044-5087 13252-1074 92015-072 92015-1156 92022-1356 92026-1136 92033-1287 92038-003 510A3200 11111111111111111111112211 1011 12 13 14 15 16 17 18 9 1 3 2 16 4 17 5 18 13 16 1 1 12 14 6 15 7 10 15 8 PISTON-ENGINE,STD PISTON-ENGINE LL,O/S 1.00 PISTON-ENGINE L,O/S 0.75 PISTON-ENGINE L,O/S 0.50 PISTON-ENGINE L,O/S 0.25 (OPTION) RING-SET-PISTON,STD RING-SET-PISTON LL,O/S 1.00 RING-SET-PISTON LL,O/S 0.75 RING-SET-PISTON L,O/S 0.50 RING-SET-PISTON L,O/S 0.25 (OPTION) PIN-PISTON CRANKSHAFT-COMP BEARING-SMALL END BEARING-BIG END PIN-CRANK CRANKSHAFT,LH CRANKSHAFT,RH SET-CONNECTING ROD GEAR-PRIMARY HELICAL NUT,LOCK,16MM NUT,FLANGED,12MM WASHER,16.3X29X1.75 SPACER,22.2X37X1.0 RING-SNAP KEY,WOODRUFF KEY-WOODRUFF
C1 R e f . N o . P a r t N o . D e s c r i p t i o n Q u a n t i t y 9 9 9 2 4 - L 0 1 5 - 0 0 KICKSTARTER MECHANISM E 5 123456789 1011 12 13 14 15 16 17 18 19 20 21 22 23 24 13059-1177 13061-1762 13063-002 13064-1195 13066-1105 13070-1035 13078-1001 13206-1052 59051-1204 59051-1235 92009-1104 92022-1224 92022-269 92022-315 92043-1500 92081-122 92081-1276 92144-1791 92151-1882 410F0800 480J1200 480J1600 482L5000 600A0800 111111111121131112111312 1 2 3 4 5 6 7 8 9 10 21 22 22 22 23 24 1 1 12 13 14 15 16 17 18 19 20 14 14 LEVER-KICK PEDAL BOSS DAMPER,PEDAL LEVER-ASSY-KICK,PEDAL SHAFT-KICK GUIDE,KICK SHAFT RATCHET GUIDE-KICK GEAR,KICKSTARTER IDLE,35T GEAR,KICKSTARTER,35T SCREW,TAPPING WASHER,13.2X20X0.5 WASHER,12.3X20X0.5 WASHER,16.8X22X0.5 PIN,8X39.3 SPRING,RATCHET SPRING,KICK STARTER SPRING,KICK PEDAL BOLT,8X28 WASHER-PLAIN-SMALL,8MM,BLACK CIRCLIP-TYPE-C,12MM CIRCLIP-TYPE-C,16MM CIRCLIP-TYPE-E,5MM BALL-STEEL,1/4"
C1 Ref. No. Part No. Description Quantity 99924-L015-00 XX CLUTCH E 6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 13081-1478 13086-1070 13087-1161 13088-1077 13088-1115 13089-1108 13091-1920 13095-1291 13116-1136 13183-1274 13236-1359 92022-072 92026-1415 92028-1766 92045-1402 92144-1287 92144-1289 92144-1792 92150-1028 130G0625 1 1 1 1 4 4 1 1 1 1 1 1 2 1 1 1 1 4 1 4 1 2 3 4 5 5 6 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 CLUTCH- SSY WHEEL-CLUTCH HUB-CLUTCH PLATE-FRICTION,ID=100 PLATE-FRICTION PLATE-CLUTCH HOLDER,CLUTCH SPRING HOUSING-COMP-CLUTCH ROD-PUSH PLATE LEVER-COMP,RELEASE WASHER,12.5X21X1.2 SPACER,17.3X30X2.0 BUSHING,17X22X25.3 BEARING-BALL SPRING,CLUTCH RELEASE SPRING,CLUTCH SPRING,CLUTCH BOLT,GENERATOR BOLT,6X25
C1 Ref. No. Part No. Description Quantity 99924-L015-00 XX TRANSMISSION E 7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 13127-1234 13128-1177 13129-1244 13129-1251 13129-1338 13129-1958 13144-1186 13260-1136 13129-1253 13260-1309 13260-1322 13260-1825 13260-1826 92026-1037 92033-1060 92055-1235 92143-1193 480J1700 1 1 1 1 1 1 1 1 1 1 1 1 1 2 6 1 1 1 1 15 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 15 15 15 15 14 13 SHAFT-TRANSMISSION INPUT,13T SHAFT-TRANSMISSION OUTPUT GEAR,INPUT 2ND,18T GEAR,OUTPUT 4TH,31T GEAR,OUTPUT 3RD,34T GEAR,INPUT 3RD&4TH,22T&25T SPROCKET-OUTPUT,14T GEAR,OUTPUT 5TH,29T GEAR,OUTPUT TOP,28T GEAR,OUTPUT 2ND,38T GEAR,OUTPUT LOW,44T GEAR,INPUT 5TH,27T GEAR,INPUT TOP,29T SPACER,17.2X23X0.5 RING-SNAP,17MM RING-O,16.8MM COLLAR CIRCLIP-TYPE-C,17MM
C1 Ref. No. Part No. Description Quantity 99924-L015-00 XX GEAR CHANGE DRUM-SHIFT FORK E 8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 13140-1228 13140-1229 13140-1247 13141-1193 13145-1084 13151-1095 49047-1094 92009-1360 92022-1792 92043-1513 92055-091 92144-1245 235B0514 510A3200 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 FORK-SHIFT,OUTPUT FORK-SHIFT,INPUT FORK-SHIFT,2ND-4TH DRUM-CHANGE CAM-CHANGE DRUM SWITCH-COMP ROD-SHIFT SCREW,6X16 WASHER PIN RING-O SPRING SCREW-PAN-WP-CROS KEY-WOODRUFF
C1 Ref. No. Part No. Description Quantity 99924-L015-00 GEAR CHANGE MECHANISM E 9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 13157-004 13161-1272 13165-1154 13236-1192 13242-1368 13242-1373 39111-1086 92015-1178 92022-1827 92026-1217 92081-1829 92144-1074 92144-1695 130S0620 172G0612 311G0600 311J0600 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 DAMPER,CHANGE PEDAL LEVER-COMP-CHANGE SHAFT PAWL,CHANGE SHAFT LEVER-COMP,DRUM POSITION LEVER-ASSY-CHANGE LEVER-ASSY-CHANGE,PEDAL ROD-TIE NUT WASHER,6X12.8X1.2 SPACER SPRING,CHANGE LEVER SPRING,CHANGE PEDAL RETURN SPRING BOLT-FLANGED,6X20,BLACK BOLT-STUD,6X12 NUT-HEX,6MM NUT-HEX
C1 R e f . N o . P a r t N o . D e s c r i p t i o n Q u a n t i t y 9 9 9 2 4 - L 0 1 5 - 0 0 CRANKCASE (1/2) E 10 123456789 1011 12 13 14 15 16 17 18 19 20 21 22 23 24 25 12021-1107 12022-1054 13070-1282 14002-1885 14002-1886 14014-1014 14014-1066 14014-1 119 14014-1150 14079-1104 92001-1455 92005-1305 92009-1014 92009-1266 92037-1601 92043-1263 92043-1264 92045-1059 92045-1232 92045-1302 92046-1233 92049-1048 92049-1425 92049-1459 92049-1559 1211111111124126212111111 A 16 4 21 22 25 24 12 16 16 19 20 1 2 3 5 6 7 8 9 10 23 1 1 12 13 14 15 16 16 16 17 18 19 B B C C A 15 VALVE-ASSY-REED VALVE-REED,T=0.42 GUIDE,VALVE CRANKCASE,LH CRANKCASE,RH PLATE-POSITION PLATE-POSITION,DRUM PLATE-POSITION PLATE-POSITION HOLDER-ASSY,CARBURETOR BOLT,RETURN SPRING FITTING SCREW,REED VALVE SCREW CLAMP PIN,6.2X8X14 PIN,8.2X10X14 BEARING-BALL,R-6304C3 BEARING-BALL,699C3 BEARING-BALL,25X52X15XC3 BEARING-NEEDLE,HL-BK1312V1 SEAL-OIL,SC22325 SEAL-OIL,FWJ82845-2ZS SEAL-OIL SEAL-OIL,TB13225.5
C1 Ref. No. Part No. Description Quantity 99924-L015-00 CRANKCASE (2/2) E 11 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 92049-1561 92055-1149 92055-1279 92065-058 92066-1241 92066-1360 92150-1921 92170-1490 92170-1998 92171-1051 92190-1554 92191-1563 132G0660 132J0614 132J0620 172G0835 220B0612 601A6201 601A6203 601A6203U 601B6003U 1 1 1 1 1 1 1 1 1 1 1 1 12 1 3 4 7 1 1 1 1 SEAL-OIL, RING-O,10MM RING-O,44.7X2.4 GASKET,10.5X16X1 PLUG,DRAIN PLUG BOLT CLAMP CLAMP CLAMP TUBE,7X10X130 TUBE,6X9X235 BOLT-FLANGED-SMALL BOLT-FLANGED-SMALL BOLT-FLANGED-SMALL BOLT-STUD,8X35 SCREW-PAN-CROS,6X12 BEARING-BALL BEARING-BALL,#6203 BEARING-BALL,#6203U BEARING-BALL,#6003UC3 A A B B C C 38 27 38 40 26 28 42 29 30 31 32 33 34 35 36 37 38 39 41 42 42 43 44 45 41 42 46
C1 R e f . N o . P a r t N o . D e s c r i p t i o n Q u a n t i t y 9 9 9 2 4 - L 0 1 5 - 0 0 ENGINE COVER E 12 123456789 10 11 12 13 14 15 16 17 18 11060-1642 11060-1644 14026-1269 14031-1375 14032-1505 14044-1082 14090-1484 16115-1053 52005-1055 92049-1262 92049-1565 92055-012 92055-1146 92066-1391 132J0614 132J0630 132J0635 224C0516 11111111111111161 1 3 A A R e f . D e c a l s R e f . D e c a l s 17 15 17 17 13 16 2 3 6 9 12 14 16 18 1 4 5 7 8 10 1 1 GASKET,GENERATOR COVER GASKET,CLUTCH COVER COVER-CHAIN COVER-GENERATOR COVER-CLUTCH HOLDER-CABLE COVER,OIL PUMP CAP-OIL FILLER GAUGE,OIL LEVEL SEAL-OIL SEAL-OIL,TB16267 RING-O RING-O PLUG BOLT-FLANGED-SMALL BOLT-FLANGED-SMALL BOLT-FLANGED-SMALL SCREW-PAN-WP-CROS
C1 R e f . N o . P a r t N o . D e s c r i p t i o n Q u a n t i t y 9 9 9 2 4 - L 0 1 5 - 0 0 CARBURETOR (1/2) E 13 123456789 1011 12 13 14 15 16 17 18 19 20 21 22 23 24 25 11009-1250 13091-1983 15003-1560 16002-004 16003-004 16004-1075 16006-013 16010-004 16012-1062 16013-003 16014-1079 16015-001 16016-1097 16017-1419 16021-1208 16025-1205 16029-002 16030-1081 16031-1087 16032-003 16034-001 16073-1008 16187-1142 49006-1299 49006-1300 1111111111111111111111111 17 13 2 3 6 9 21 12 14 15 16 18 20 1 4 5 7 8 22 10 23 24 25 11 19 GASKET,FLOAT CHAMBER HOLDER CARBURETOR-ASSY ADJUSTER-CABLE NUT,CABLE ADJUST LOCK CAP-CHAMBER SPRING,THROTTLE VALVE SCREW,CLAMP CAP-STARTER PLUNGER SPRING,STARTER PLUNGER SCREW-PILOT AIR SPRING PLUNGER JET-NEEDLE,O-0 SCREW-THROTTLE STOP VALVE-THROTTLE,CA1.5 GASKET,FLOAT VALVE SEAT VALVE-FLOAT FLOAT PIN,FLOAT WASHER,MAIN JET INSULATOR NEEDLE-JET,4D013 BOOT,PLUNGER BOOT,THROTTLE CABLE
C1 R e f . N o . P a r t N o . D e s c r i p t i o n Q u a n t i t y 9 9 9 2 4 - L 0 1 5 - 0 0 CARBURETOR (2/2) E 14 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 92015-1026 92022-1187 92033-1290 92055-1078 92059-1135 92059-1243 92063-1470 92064-021 92066-1431 92081-1153 92093-1056 92143-1902 92143-1903 92144-1981 92200-1268 92200-1331 223B0414 12121211111111114 26 28 29 30 31 38 31 32 33 34 36 37 39 40 41 42 27 27 29 35 NUT,6MM WASHER,ADJUST SCREW RING-SNAP RING-O,ADJUST SCREW TUBE,3X5X200 TUBE,3X5X220,OVERFLOW JET-MAIN,#90 JET-PILOT,#20 PLUG,FLOAT CHAMBER SPRING,STOP SCREW SEAL COLLAR COLLAR SPRING WASHER,PLUNGER WASHER,JET NEEDLE SCREW-PAN-WS-CROS
C1 Ref. No. Part No. Description Quantity 99924-L015-00 OIL PUMP E 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 11060-1634 13107-1329 16002-1060 16082-1136 59051-1305 59071-1150 92015-1840 92033-1310 92036-018 92037-1601 92043-1319 92055-055 92062-1065 92071-1221 92170-1485 92170-2111 92171-1051 92190-1548 92191-1453 92191-1454 92191-1455 220B0520 220B0612 220B0625 GASKET SHAFT,OIL PUMP ADJUSTER-CABLE PUMP-ASSY-OIL GEAR-SPUR,OIL PUMP JOINT NUT,7MM RING-SNAP RING-SNAP CLAMP PIN,3X19.8 RING-O,19.5X1.5 NOZZLE GROMMET CLAMP CLAMP CLAMP TUBE,OIL TUBE,4.5X9.5X550 TUBE,5X9X185 TUBE,4.5X9.5X195 SCREW-PAN-CROS SCREW-PAN-CROS,6X12 SCREW-PAN-CROS,6X25 2 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 2 1 1 1 1 1 1 1 Ref.Carburetor 10 10 Ref.Crankcase 17 10 17 13 16 8 1 2 3 6 9 21 12 14 15 16 18 20 1 4 5 7 10 22 23 24 11 19
C1 Ref. No. Part No. Description Quantity 99924-L015-00 GENERATOR E 16 1 2 3 4 5 6 21002-1363 21003-1360 21007-1371 21066-1113 132J0614 223B0620 1 1 1 1 1 2 Ref.Ignition System 1 2 3 4 6 5 GENERATOR-ASSY STATOR ROTOR REGULATOR-VOLTAGE BOLT-FLANGED-SMALL SCREW-PAN-WS-CROS
C1 Ref. No. Part No. Description Quantity 99924-L015-00 IGNITION SYSTEM E 17 1 2 3 4 5 6 7 8 1 1 1 2 1 1 1 1 Ref.Generator 1 2 3 4 6 8 5 7 21119-1559 21121-1293 21130-1062 92009-1540 92009-1694 92037-1173 92070-1140 92161-1120 IGNITER COIL-IGNITION CAP-SPARK PLUG SCREW,5X12 SCREW,6X16 CLAMP PLUG-SPARK,BP8ES(NGK),SOLID DAMPER
99924-L015-00 FRAME GROUP 4
C1 Ref. No. Part No. Description Quantity 99924-L015-00 FRAME F 1 1 2 3 4 5 6 7 8 1 1 1 1 1 1 1 39 32160-R615 FRAME-COMP 46098-016 CAP, STEERING STEM 92015-1901 NUT, 30MM 92047-011 RACE, STEERING STEM BEARING 92048-006 RACE, STEERING STEM BEARING 92048-008 RACE, STEERING STEM BEARING 92210-1340 NUT, STEERING STEM, 30MM 600A0800 BALL-STEEL, 1/4" 1 3 7 2 4 8 5 6 8
C1 Ref. No. Part No. Description Quantity 99924-L015-00 FRAME FITTINGS F 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14091-1351 32109-1289-8W 92001-1709 92002-1548 92015-1180 92150-1831 92151-1703 92153-1073 92210-1246 130H0816 11050-R783 92015-1402 130Y0835 1 1 1 1 1 1 1 2 2 4 1 1 1 Ref.Frame 2 8 9 1 3 4 5 6 7 8 9 10 COVER,ELECTRIC (BATTERY) GRIP-FRAME,RR,J.BLACK BOLT,FLANGED,10X80 BOLT,FLANGED,10X190 NUT,FLANGED,10MM BOLT,FLANGED,10X120 BOLT,6MM BOLT,ADJUST,18MM NUT,FLANGED,10MM BOLT-FLANGED BRACKET NUT-FLANGED BOLT-FLANGED 11 12 13
C1 Ref. No. Part No. Description Quantity 99924-L015-00 SWINGARM-SHOCKABSORBER F 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 11065-1062 33001-1610-KG 33032-1196 33040-1166 33040-1186 42036-1369 45014-R773 55020-1706 55020-1745 92001-1584 92015-1335 92210-0017 92015-1406 92066-1348 92092-R812 92092-1079 92093-1553 92139-1061 314B1200 410F1200 2 1 1 2 2 1 1 1 1 2 2 2 2 2 2 1 2 1 1 2 12 7 11 17 1 4 5 10 12 13 14 15 20 1 2 3 4 5 6 8 9 10 11 13 14 15 16 17 18 19 20 CAP,CHAIN ADJUSTER ARM-COMP-SWING,SILVER SHAFT-SWING ARM ADJUSTER-CHAIN,INNER ADJUSTER-CHAIN,OUTER SLEEVE SHOCKABSORBER,BLACK GUARD,CHAIN GUARD,STABILIZER BOLT,10X50 NUT,FLANGED,10MM NUT NUT,FLANGED,8MM PLUG BUSHING-RUBBER BUSHING-RUBBER SEAL BUSHING NUT-HEX-FINE WASHER-PLAIN-SMALL,12MM,BLACK
C1 R e f . N o . P a r t N o . D e s c r i p t i o n Q u a n t i t y 9 9 9 2 4 - L 0 1 5 - 0 0 FOOTREST F 4 123456789 1011 12 13 14 15 16 17 18 11012-1796 34028-1347 34028-1348 34028-1349 34028-1350 35063-1220 35063-1221 92002-1995 92022-1506 92043-1326 92043-1464 92200-1 119 92200-1120 92210-1281 132G0825 132G0850 482L7000 550D2015 211111122222223122 1 89 10 1 1 12 13 14 15 17 18 1 2 3 4 5 67 8 9 10 1 1 12 13 14 15 16 17 18 CAP STEP,FR,LH STEP,FR,RH STEP,RR,LH STEP,RR,RH STAY,FRONT STEP,LH STAY,FRONT STEP,RH BOLT,BANK SENSOR WASHER,6.5X11.5X2 PIN,8X40.5 PIN,6X28 WASHER,22.5X30X2.3 WASHER,19.5X28X2.3 NUT,FLANGED,12MM BOLT-FLANGED-SMALL BOLT-FLANGED-SMALL CIRCLIP-TYPE-E PIN-COTTER,2.0X15
C1 Ref. No. Part No. Description Quantity 99924-L015-00 FENDERS F 5 1 2 3 4 5 6 7 8 9 35004-1406 35023-1559 35023-1521 92015-1094 92027-1260 92151-1703 130J0614 130J0616 35063-1173 1 1 1 1 4 6 2 4 1 6 6 6 6 7 1 2 3 4 5 6 7 8 9 FENDER-FRONT FENDER-REAR,FR FENDER-REAR,RR NUT,6MM COLLAR,L=5.1 BOLT,6MM BOLT-FLANGED,6X14,BLACK BOLT-FLANGED,6X16,BLACK STAY,BATTERY TUBE
C1 Ref. No. Part No. Description Quantity 99924-L015-00 STAND F 6 1 2 3 4 34024-1376 92015-1188 92144-1927 92153-0005 1 1 1 1 1 2 3 4 STAND-SIDE NUT,LOCK,10MM,BLACK SPRING,SIDE STAND BOLT,SIDE STAND
C1 R e f . N o . P a r t N o . D e s c r i p t i o n Q u a n t i t y 9 9 9 2 4 - L 0 1 5 - 0 0 TIRES F 7 1234 11111111 41009-1370 41009-1395 41009-1371 41009-1396 41022-1194 41022-1236 41022-1195 41022-1237 TIRE, FR, 70/90-17 TIRE, FR, 70/90-17 (OPTION) TIRE, RR, 80/90-17 TIRE, RR, 80/90-17 (OPTION) TUBE-TIRE, FR TUBE-TIRE, FR (OPTION) TUBE-TIRE, RR TUBE-TIRE, RR (OPTION) 1 2 34
C1 R e f . N o . P a r t N o . D e s c r i p t i o n Q u a n t i t y 9 9 9 2 4 - L 0 1 5 - 0 0 FRONT HUB F 8 123456789 1011 12 13 14 15 16 17 18 19 20 41060-1133 GEAR-METER SCREW,20T 41060-1134 GEAR-METER SCREW,8T 41068-N423 AXLE 41073-R768 WHEEL-ASSY,FR 41078-1104 CASE-ASSY-METER GEAR 49058-R666 WHEEL 92210-N431 NUT 92022-1510 WASHER,20X29X1.0 92022-1511 WASHER,5X9.5X0.8 92033-1160 RING-SNAP,19MM 92043-1220 PIN,SPRING,2X14 92049-1173 SEAL-OIL,SD42 50 6 92049-1618 SEAL-OIL,KCY19X37X7 92087-1051 BUSHING-METER GEAR 92143-1847 COLLAR 41039-002-2 COLLAR,FR HUB,L=48 411B1000 WASHER-PLAIN,12MM 481J3500 CIRCLIP-TYPE-C,37MM 92045-1309 BEARING-BALL 92045-1310 BEARING-BALL 11111111111111111111 14 1 2 3 4 5 7 8 9 10 1 1 12 13 19 15 16 17 18 20 6
C1 R e f . N o . P a r t N o . D e s c r i p t i o n Q u a n t i t y 9 9 9 2 4 - L 0 1 5 - 0 0 REAR HUB F 9 123456789 1011 12 13 14 15 16 17 18 19 20 21 22 41068-R535 AXLE,RR 41073-R769 WHEEL-ASSY 42014-030 DAMPER,REAR HUB SHOCK 42036-030 SLEEVE,RR HUB COUPLING 42041-R770 SPROCKET-HUB 49058-R669 WHEEL 92210-N653 NUT 92033-1041 RING-SNAP,42MM 92049-1487 SEAL-OIL,KCY26X42X8 92049-1488 SEAL-OIL,KCY25X42X5 42041-R771 CHAIN,DRIVE,428HX122L 92058-1085 JOINT-CHAIN,DRIVE 92143-1567 COLLAR,RR AXLE,LH,L=12.5 92150-1348 BOLT,8X41 92152-1225 COLLAR,RR HUB,L=77 92152-1243 COLLAR,RR AXLE,L=12.6 92210-1243 NUT,LOCK,8MM 92200-1428 WASHER,14.2X26X3.2 601B6004G BEARING-BALL,#6004G 601B6202G BEARING-BALL,#6202G 601B6302UG BEARING-BALL,#6302UG 42033-1205 COUPLING-ASSY,RR HUB 1111111111111611621111 12 11 18 22 18 1 2 3 4 5 5 6 7 8 9 21 10 13 14 15 16 17 19 20
C1 Ref. No. Part No. Description Quantity 99924-L015-00 BRAKE PEDAL F 10 1 2 3 4 5 43001-1440 43007-1200 92144-1910 92151-1954 554A0800 1 1 1 2 2 4 5 1 2 3 4 5 LEVER-BRAKE,PEDAL ROD-TORQUE,SILVER SPRING,BRAKE PEDAL RETURN BOLT,FLANGED,10X40 PIN-SNAP,8MM
C1 Ref. No. Part No. Description Quantity 99924-L015-00 FRONT MASTER CYLINDER F 11 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 27010-1170 SWITCH,BRAKE 43015-1652 CYLINDER-ASSY-MASTER,FR 43020-1095 PISTON-COMP-BRAKE 43022-1010 STOPPER-BRAKE,PISTON 43026-1074 CAP-BRAKE 43028-1061 DIAPHRAGM 43034-1016 HOLDER-BRAKE,MASTER CYLINDER 43067-001 WASHER,10.5X15X1.5 43095-T314 HOSE-BRAKE,FR 46092-1213 LEVER-GRIP,FRONT BRAKE 49006-1067 BOOT,DUST 49016-1044 COVER-SEAL,MASTER CYLINDER 92001-1728 BOLT,FRONT BRAKE LEVER 92002-1323 BOLT,SCREW,4X12 92002-1888 BOLT,OIL,L=23 92002-1894 BOLT 92009-1458 SCREW,4MM 92015-1233 NUT,FLANGED,6MM,BLACK 92170-1289 CLAMP,CABLE 92171-1314 CLAMP,BRAKE HOSE 130J0610 BOLT-FLANGED 1 1 1 1 1 1 1 4 1 1 1 1 1 1 2 2 2 1 1 1 1 2 7 1 11 14 8 8 8 13 15 4 5 6 8 9 10 21 12 3 15 16 17 19 20 18
C1 R e f . N o . P a r t N o . D e s c r i p t i o n Q u a n t i t y 9 9 9 2 4 - L 0 1 5 - 0 0 FRONT BRAKE F 12 123456789 1011 12 13 14 15 16 41080-1474-CL 43041-1770 43045-1010 43048-1068 43049-1060 43049-1061 43056-1056 43057-1001 43082-1249 49006-1088 49006-1242 92001-1837 92022-1373 92043-1416 92144-1847 92150-1728 1112221111121214 14 12 3 4 5 6 7 8 9 10 1 1 12 13 14 15 16 DISC,FR,GOLD CALIPER-ASSY,FR SHAFT-CALIPER PISTON-CALIPER PACKING,PISTON SEAL PACKING,PISTON SEAL BREATHER-BRAKE CAP-BREATHER PAD-ASSY-BRAKE BOOT,CALIPER BOOT,CALIPER BOLT,FLANGED,8X36 WASHER,WAVE PIN,HANGER SPRING,PAD BOLT,DISC PLATE,8X30
C1 R e f . N o . P a r t N o . D e s c r i p t i o n Q u a n t i t y 9 9 9 2 4 - L 0 1 5 - 0 0 REAR MASTER CYLINDER F 13 123456789 1011 12 13 14 15 16 17 18 19 20 21 22 13159-1056 43010-1055 43015-1653 43020-1057 43026-1062 43027-1053 43028-1065 43067-001 43078-1080 43095-1175 43095-1222 92002-1242 92002-1888 92022-1601 92033-1186 92037-1710 92043-1303 92055-1251 92081-1737 92150-1843 132J0610 550D2015 1111111411112112111211 88 8 13 16 18 1 2 3 4 567 8 9 10 21 22 1 1 12 13 14 15 16 17 19 20 CONNECTOR ROD-ASSY-BRAKE CYLINDER-ASSY-MASTER,RR PISTON-COMP-BRAKE CAP-BRAKE PLATE-DIAPHRAGM DIAPHRAGM WASHER,10.5X15X1.5 RESERVOIR HOSE-BRAKE,RR MASTER CYLINDER HOSE-BRAKE,RR BOLT,6X16 BOLT,OIL,L=23 WASHER,CIRCRIP RING-SNAP,20.5MM CLAMP PIN,8MM RING-O,MASTER CYLINDER SPRING,MASTER CYLINDER BOLT,SOCKET,8X30 BOLT-FLANGED-SMALL,6X10 PIN-COTTER,2.0X15
C1 Ref. No. Part No. Description Quantity 99924-L015-00 REAR BRAKE F 14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 41080-1475-CL 43034-1171-KG 43041-1845 43045-1010 43048-1066 43049-1063 43049-1064 43056-1056 43057-1001 43082-1249 49006-1088 49006-1242 92022-1373 92043-1416 92144-1847 92150-1728 120P0816 1 1 1 1 2 2 2 1 1 1 1 1 1 2 1 4 2 8 16 1 2 3 4 5 6 7 9 10 11 12 13 14 15 17 14 DISC,RR,GOLD HOLDER-BRAKE,RR CALIPER,SILVER CALIPER-ASSY,RR SHAFT-CALIPER PISTON-CALIPER PACKING PISTON SEAL PACKING PISTON SEAL BREATHER-BRAKE CAP-BREATHER PAD-ASSY-BRAKE BOOT,CALIPER BOOT,CALIPER WASHER,WAVE PIN,HANGER SPRING,PAD BOLT,DISC PLATE,8X30 BOLT-SOCKET