Notes
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598
Technical Support:
800.344.3286 ext. 7555
[email protected]
Crankcase Ventilation
CCV3500 Series
How to Order
(The examples below illustrate how part numbers are constructed)
CCV3500 -08 L
Specify Specify
Basic Units -06 for medium density “L” for inlet on left side
CCV3500 Continuous Duty -08 for high density “R” for inlet on right side
CCV3550 Intermittent Duty (-08) is standard
6
Replacement Element
CCV55304-06 (Medium Density) CCV3500
CCV55304-08 (High Density) Technical Support:
599 800.344.3286 ext. 7555
[email protected]
Crankcase Ventilation
CCV3500 Series
Mounting Information
6.0 in.
(15.2 cm)
4.3 in. 0.4 in.
(10.9 cm) (1.0 cm)
Inlet
Oil Drain
600
Technical Support:
800.344.3286 ext. 7555
[email protected]
Crankcase Ventilation
CCV3500 Series
Installation Diagrams
CCV3550
Outlet Intermittent Operation
Air Filter
Turbo Charger
Valve Cover
Sump Drain
Inlet 6
Drain must return to crankcase above oil level in oilpan. Oil Pan
Outlet CCV3500
Continuous Operation
Turbo Charger
Air Filter
Sump Drain Inlet Valve Cover
Min. height
Inlet Oil Pan
between bottom Drain
of CCV and top
of check valve
must be 20 in.
(50.8 cm)
Check
Valve
(45o max)
Drain must return to crankcase above oil level in oilpan.
601
Technical Support:
800.344.3286 ext. 7555
[email protected]
Notes
______________________________________________________________________________
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602
Technical Support:
800.344.3286 ext. 7555
[email protected]
Crankcase Ventilation
CCV4500
How to Order
CCV4500 (The examples below illustrate how part numbers are constructed)
-08 L
Basic Unit Specify Specify
For closed system -06 for medium density “L” for inlet on left side
applications only “R” for inlet on right side
-08 for high density
(-08) is standard
6
Mounting Information
Top View When latches are
open 7.5 in. (19.0 cm)
7.2 in.
(18.1 cm) 6.0 in.
(15.2 cm)
0.4 in.
(1.0 cm)
2 holes
5.6 in. 9.25 in.
(14.2 cm) (23.5 cm)
5.6 in.
(14.2 cm)
Allow 2.3 in.
(5.7 cm) clearance
for service.
603
Technical Support:
800.344.3286 ext. 7555
[email protected]
Crankcase Ventilation
CCV4500
Replacement Parts 1
2
CCV4500 Description 3
Part Number 4
5
1. CCV55081 Bypass Indicator Kit 6
7
2. CCV55246L Head Assembly Left
CCV55246R Head Assembly Right 8
3. CCV55283 O-ring Kit
4. 55233 Bypass Spring
5. CCV55247 Diaphragm Kit
6. 55230 Valve Spring
7. 55227 Valve Body
8. Replacement Elements
CCV55248-06 Medium Density
CCV55248-08 High Density
9. CCV55249 Can Assembly (includes bracket)
10. CCV55279 1/4” MNPT Drain Kit Check Valve Kit
CCV55245 #4 SAE Drain Check Valve Kit
CCV55022 Drain Kit
Inlet and Otlet Fittings Kit
CCV55250
CCV55251 1” O.D. Hose Barb to 3/16” SAE Fitting
CCV55280 3/4”O.D. Hose Barb to 1 3/16” SAE Fitting
1 1/4” O.D. Hose Barb to 1 3/16” SAE Fitting
Hose and Fitting Kits
CCV55024
Hose Kit (see CCV Accessories page)
CCV55025 Hose Kit (see CCV Accessories page)
CCV55037
CCV55038 Hose Kit (see CCV Accessories page)
Hose Kit (see CCV Accessories page)
Additional Parts (not shown) 9
CCV55461 10
55021 Heater Kit
Installation Instructions
604
Technical Support:
800.344.3286 ext. 7555
[email protected]
Crankcase Ventilation
CCV6000
How to Order
CCV6000 (The examples below illustrate how part numbers are constructed)
Basic Unit -08 L
For Closed System
applications only. Specify Specify
-06 for medium density “L” for inlet on left side
“R” for inlet on right side
-08 for high density
(-08) is standard
6
Mounting Information
When latches are
open 11.3 in. (28.7 cm)
Top View 7.5 in.
(19.1 cm)
8.6 in.
(21.8 cm) 0.4 in.
(1.0 cm)
7.3 in. 4 holes
(18.5 cm)
0.9 in.
(2.3 cm)
12.0 in.
(30.5 cm)
7.1 in.
(18.0 cm)
Allow 2.3 in.
(5.7 cm) clearance
for service.
605
Technical Support:
800.344.3286 ext. 7555
[email protected]
Crankcase Ventilation
CCV6000
Replacement Parts 1
CCV6000 Description 2
Part Number 3
4
1. CCV55081 Bypass Indicator Kit 5
6
2. CCV55272L Head Assembly Kits 7
CCV55272R
3. 55259 8
4. 55253-01 Bypass Sping
9
5. 55260 Valve Body
10
6. 55256 Gasket 11
7. 55264 Valve Spring
Filter O-ring
8. Replacement Elements
CCV55274-06 Medium Density
CCV55274-08 High Density
9. 55266
10. CCV55275 Can O-ring
11. CCV55279 Can Assembly (includes Bracket)
CCV55245 1/4” MNPT Drain Check Valve
CCV55022 #4 SAE Drain Check Valve
Drain Kit
Additional Parts (not shown)
55021
Installation Instructions
Inlet and Outlet Fittings
CCV55267
1 1/2” O.D. Hose Barb to 1 5/8”
CCV55266 SAE Fitting
1 1/4 O.D. Hose Barb to 1 5/8”
SAE Fitting
Hose and Fitting Kits
CCV55046
CCV55047 Hose Kit (see CCV Accessories page)
CCV55048 Hose Kit (see CCV Accessories page)
CCV55049 Hose Kit (see CCV Accessories page)
Hose Kit (see CCV Accessories page)
Accessories Remote Crankcase Pressure Indicator
CCV55012 1 1/4” by 1 1/4” by 1 1/4” O.D. Hose Barb
CCV55040 Heater Kit
CCV55464 1 1/2” by 1 1/4” Bushing Reducer
CCV55020 Installation Instructions
55021
606
Technical Support:
800.344.3286 ext. 7555
[email protected]
Crankcase Ventilation
CCV8000
How to Order
CCV8000 (The examples below illustrate how part numbers are constructed)
-08 L
Basic Unit
For Closed System Specify Specify
applications only. -06 for medium density “L” for inlet on left side
“R” for inlet on right side
-08 for high density
(-08) is standard
6
Top View Outlet 10.6 in.
(26.9 cm)
Inlet 1.1 in.
(2.8 cm) 9.5 in.
9.1 in. (24.1 cm)
(23.1 cm)
2.1 in.
(5.3 cm)
13.9 in.
(35.3 cm)
607
Technical Support:
800.344.3286 ext. 7555
[email protected]
Crankcase Ventilation
CCV8000 1
2
Replacement Parts 3
4
CCV8000 5
6
Part Number Description
7
1. CCV55081 Bypass Indicator
8
2. CCV55220L Left Side Head Assembly
CCV55220R Right Side Head Assembly
3. 55207 Bypass Spring
4. 55208 O-ring (Duro Buna) Size 367-70
5. CCV55221 Diaphram Kit
6. 55204 Valve Spring
7. Replacement Elements
CCV55222-06
CCV55222-08 Medium Density
High Density
8. 55214 Can O-ring
9. 55201-01 Valve Body
10. CCV55223 Can Assembly
11. CCV55080 3/8” MNPT Drain Check Valve
CCV55288 #8 SAE Drain Check Valve
CCV55071 Drain Kit
Inlet and Outlet Fittings
CCV55218
1 1/2” O.D. Hose Barb to 1 7/8”
SAE Fitting
Hose and Fittings Kit
CCV55067
CCV55068 Hose Kit (see CCV Accessories page) 9
CCV55069 Hose Kit (see CCV Accessories page) 10
11
Hose Kit (see CCV Accessories page)
Accessories Remote Crankshaft pressure Indicator
CCV55012 1 1/2” by 1 1/2” by 1 1/2” O.D. Hose Barb
CCV55041 Tee Fitting
CCV55463 Heater Kit
CCV55021 Installation and Service Instructions
608
Technical Support:
800.344.3286 ext. 7555
[email protected]
Crankcase Ventilation
CCV Accesories
Tap Sleeves
• Installs inline between element and turbocharger.
• Sized by matching pipe diameter.
6
CCV30100-B CCV40100-B CCV50125-B CCV60125-B
Part Number Description Weight
CCV30100-B 5.0 in. (12.7 cm) x 3.0 in. (7.6 cm) 2.0 lbs (0.9 kg)
CCV40100-B 5.0 in. (12.7 cm) x 4.0 in. (10.4 cm) 2.5 lbs (1.1 kg)
CCV50125-B 6.0 in. (15.2 cm) x 5.1 in. (13.0 cm) 2.5 lbs (1.1 kg)
*CCV60125-B 6.0 in. (15.2 cm) x 6.1 in. (15.5 cm) 2.5 lbs (1.1 kg)
*Note: Includes a 1 1/4” by 1 1/2” bushing reducer (connects to 1 1/2” ID hose) part # 55020.
609
Technical Support:
800.344.3286 ext. 7555
[email protected]
Crankcase Ventilation 4.1 in.
(10.4 cm)
CCV Accesories
1.1 in.
Tap Sleeves (2.8 cm)
3.0 in. 5.0 in.
(7.6 cm) (12.7 cm)
1.1 in.
(2.8 cm)
5.0 in.
(12.7 cm)
CCV30100-B 1.3 in. CCV40100-B
Rubber Bushing Reducer (3.3 cm)
5.1 in. 1.5 in. 6.1 in.
(13.0 cm) (3.8 cm) (15.5 cm)
1.3 in. 1.3 in.
(3.3 cm) (3.3 cm)
6.0 in. 6.0 in.
(15.2 cm) (15.2 cm)
CCV50125-B CCV60125-B
Technical Support:
800.344.3286 ext. 7555 610
[email protected]
Crankcase Ventilation
CCV Accesories
Hose / Fitting Kits
Part Number Description
For Model CCV4500
CCV55024 (1) 3/4” fitting, (1) 1” fitting, (1) 3/4” ID x 4’ hose, (1) 1” ID x 4’ hose, (4) clamps, and
(4) ties.
CCV55025 (2) 1” fittings, (1) 1” ID x 8’ hose, (4) clamps, and (4) ties
CCV55037 (1) 1 1/4” fitting, (1) 1” fitting, (1) 1 1/4” ID x 4’ hose, (1) 1” ID x 4’ hose, (4) clamps,
and (4) ties.
6
CCV55038 (1) 3/4” fitting, (1) 1” fitting, (1) 3/4” ID x 6’ hose, (1) 3/4” Tee fitting, (1) 1” ID x 4’
hose, (8) clamps, and (8) ties.
For Model CCV6000
CCV55046 (2) 1 1/4” fittings, (1) 1 1/4” ID x8’ hose, (4) clamps, and (4) ties.
CCV55047 (2) 1 1/4” fittings, (1) 1 1/4” Tee fitting, (1) 1 1/4” ID x 10’ hose, (8) clamps, and (8) ties.
CCV55048 (2) 1 1/4” fittings, (1) 1 1/2” ID x 4’ hose, (1) bushing reducer, (1) 1 1/4” ID x 4’ hose,
(4) clamps, and (4) ties.
CCV55049 (2) 1 1/4” fittings, (1) 1 1/2” ID x 5’ hose with 2” cuff, (1) bushing reducer, (1) 1 1/4” ID
x 4’ hose, (4) clamps, and (4) ties.
For Model CCV8000
CCV55067 (2) 1 1/2” fittings, (1) 1 1/2” ID x 10’ hose, (1) bushing reducer, (4) clamps, and (4) ties.
CCV55068 (2) 1 1/2” fittings, (1) 1 1/2” Tee fitting, (1) 1 1/2” ID x 12’ hose, (2) bushing reducers,
(8) clamps, and (8) ties.
CCV55069 (2) 1 1/2” fittings, (1) 1 1/2” ID x 5’ hose with 2” cuff, (1) 1 1/2” ID x 5’ hose, (4)
clamps, and (4) ties.
611
Technical Support:
800.344.3286 ext. 7555
[email protected]
Notes
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612
Technical Support:
800.344.3286 ext. 7555
[email protected]
0 Crankcase Ventilation 6
N/A Part Number Index
1 6
N/A N/A
2 7
N/A N/A
3 8
N/A N/A
4 9
N/A N/A
5 A
55020........................ 609 N/A
55021........................ 604,606
55201-01................... 608 B
55204........................ 608
55207........................ 608 N/A
55208........................ 608
55214........................ 608 C
55227........................ 604
55230........................ 604 CCV1500.................. 593,594,596,597
55233........................ 604 CCV30100-B............. 609,610
55253-01................... 606 CCV3500.................. 593,594,599,601
55256........................ 606 CCV3550.................. 601
55259........................ 606 CCV40100-B............. 609,610
55260........................ 606 CCV4500.................. 593,595,603,604
55264........................ 606 CCV50125-B............. 609,610
55266........................ 606 CCV55012................ 606,608
CCV55020................ 606
CCV55021................ 608
CCV55022................ 604,606
CCV55024................ 604,611
CCV55025................ 604,611
CCV55037................ 604,611
Parker Hannifin Corporation
Racor Division, PO Box 3208
Modesto, CA 95354 USA
Phone: 800.344.3286
Fax: 209.529.3278
E-mail: [email protected]
www.parker.com/racor
Crankcase Ventilation
Part Number Index
C (continued) CCV55288................ 608
CCV55304-06........... 594,599
CCV55038................ 604,611 CCV55304-08........... 594,599
CCV55040................ 606 CCV55365-04........... 594,596
CCV55041................ 608 CCV55461................ 604
CCV55046................ 606,611 CCV55463................ 608
CCV55047................ 606,611 CCV55464................ 606
CCV55048................ 606,611 CCV6000.................. 593,595,605,606
CCV55049................ 606,611 CCV60125-B............. 609,610
CCV55067................ 608,611 CCV8000.................. 593,595,607
CCV55068................ 608,611 CV1000..................... 587,588,590
CCV55069................ 608,611 CV1000SK................ 588
CCV55071................ 608 CV1038..................... 591
CCV55080................ 608 CV1100..................... 591
CCV55081................ 604,606,608 CV1112..................... 591
CCV55218................ 608 CV1200..................... 591
CCV55220L.............. 608 CV2114..................... 591
CCV55220R.............. 608 CV6024..................... 591
CCV55221................ 608 CV6024CS................ 591
CCV55222-06........... 595,608 CV6025..................... 591
CCV55222-08........... 595,608 CV6025CS................ 591
CCV55223................ 608 CV820....................... 587,588,589
CCV55245................ 604,606 CV820SK.................. 588
CCV55246L.............. 604
CCV55246R.............. 604 D
CCV55247................ 604
CCV55248-06........... 595,604 N/A
CCV55248-08........... 595,604
CCV55249................ 604 E
CCV55250................ 604
CCV55251................ 604 N/A
CCV55266................ 606
CCV55267................ 606 F
CCV55272L.............. 606
CCV55272R.............. 606 N/A
CCV55274-06........... 595,606
CCV55274-08........... 595,606 G
CCV55275................ 606
CCV55279................ 604,606 N/A
CCV55280................ 604
CCV55283................ 604 H
N/A
614
Technical Support:
800.344.3286 ext. 7555
[email protected]
Crankcase Ventilation
Part Number Index
IS 6
N/A N/A
JT
N/A N/A
KU
N/A N/A
LV
N/A N/A
MW
N/A N/A
NX
N/A N/A
OY
N/A N/A
PZ
N/A N/A
Q
N/A
R
N/A
615
Technical Support:
800.344.3286 ext. 7555
[email protected]
Notes
______________________________________________________________________________
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616
Technical Support:
800.344.3286 ext. 7555
[email protected]
Section 7
Lubrication
Filtration
Table of Contents
Section 7 - Lubrication Filtration
RK46267.................................................................................................................. 619
LFS 300 Series........................................................................................................ 623
LFS 800 Series........................................................................................................ 627
Bypass Kits............................................................................................................. 639
DOC19P................................................................................................................... 643
Never Lo Systems.................................................................................................. 645
Synthetic Engine Oil............................................................................................... 655
LFS Testing and Analysis...................................................................................... 657
Part Number Index................................................................................................. 659
618
Lubrication Filtration
RK46267
The New Generation of Top-Load Filters the engine is turned off and the screw top cap is
removed for service. This Racor-engineered feature
A permanent assembly houses Racor top-load oil eliminates the waste oil that is left in a standard spin-
filter. The top-load filters meet the requirements of on filter and thrown away during a filter change. The
today’s oil-controlled, high pressure fuel injection top-load oil conditioning module is a prime example
systems. Racor media meets the variable geometry of value-added system.
and variable nozzle turbocharger requirements. An
uncompromising, high level of fluid cleanliness is A Racor engineering that tailors a filtration system
needed to achieve operating efficiency and reach to a specific engine working in a broad range of
service life. The environmentally-friendly cartridge oil environments. Development includes detailed
filters are crushable, incinerable and cost-effective to analysis of the engine’s filtration requirements,
replace. Filter service is from the top of the module change intervals, available mounting space and
and skin contact is minimal due to the unique screw a cost analysis of the entire program. Racor’s
top cap and oil element attachment. The permanent investment in rapid prototype equipment provides fit-
assembly is customized with a patented automatic up assemblies to facilitate the development process.
drain that allows oil to drain back into the sump when
7
Parker Hannifin Corporation
Racor Division, PO Box 3208
Modesto, CA 95354 USA
Phone: 800.344.3286
Fax: 209.529.3278
E-mail: [email protected]
www.parker.com/racor
Lubrication Filtration
RK46267
Specifications RK46267
Flow Rate 40 GPM (151 LPM)
Application Engine Oil and Hydraulic Oil
Maximum Pressure
Height 150 PSI (10.3 bar)
Diameter 11.2 in. (28.4 cm)
Weight 5.8 in. (14.8 cm)
6.7 lbs (3.03 kg)
Environmental Responsibility
Designing products that help protect the environment is a top priority at Racor Division. Thousands of
engineering hours are invested to meet OEM specifications with environmentally-friendly products. Racor
top-load oil filters are metal free and crushable, taking less disposal space and incinerable, leaving only
a trace amount of ash.
620
Technical Support:
800.344.3286 ext. 7555
[email protected]
Lubrication Filtration
RK46267
Features
Top-loading filter The filter element and screw top 7
replacement is user- cap are a patented, combination
friendly – cleaner, easier,
quicker than servicing design that minimizes skin
under-engine mounted contact during service. System
patents ensure that equipment
filters. owners receive genuine OEM
High performance, high replacement filters.
efficiency engineered filter
media. Environmentally- Patented center tube filter
design includes a bypass
friendly, incinerable
element. for engine protection.
Because oil is supplied
to the engine from the
top of the chamber,
contaminants collecting
at the bottom do not enter
the engine.
Rugged, die cast
aluminum housing.
Optional oil pressure
regulator is can be integral
into the system.
Die cast aluminum
mounting base.
Oil supply
from engine.
Auto drain Clean oil to
port. engine.
621
Technical Support:
800.344.3286 ext. 7555
[email protected]
Notes
______________________________________________________________________________
______________________________________________________________________________
________________________________________________________________________________
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622
Technical Support:
800.344.3286 ext. 7555
[email protected]
Lubrication Filtration
LFS 300 Series
The Racor LFS 300 Series Retrofit Kits allow the Products: 7
conversion from a standard metal spin-on disposable The retrofit kits come complete with the aluminum
canister to a premium cartridge oil filter. These canister with the correct mounting thread on the
revolutionary systems feature a crushable, burnable end cap, a filter element in the canister, and a spare
replacement cartridge element that offers increased element for the next oil change.
capacity and efficiency.
Features:
The Racor 300 Series Lubrication Filtration Systems The LFS 300 Series Retrofit Kits are a three-
are unique in their configuration. They feature a spin- piece design. They include an aluminum housing
on die-cast aluminum canister that mounts directly to which screws directly onto the engine in place of
the engine in place of the existing spin-on filter. the disposable filter element, a patented premium
cellulose filter cartridge and the cartridge mounting
The engineered design of the Racor cellulose filter end cap.
element provides for an environmentally clean and
efficient oil filter. Simply remove the existing disposable oil filter and
screw on the aluminum housing and tighten. This
Applications: housing will stay on the engine and will not have to
The models available will fit most Dodge, Ford, be removed to service the filter.
General Motors gasoline engines from 2.5L to 7.5L
in trucks and the Dodge /Cummins “B” series 5.9L All retrofit kits include bottom and side drain plugs,
diesel engine. and by-pass valves.
Available Threads: 3/4”-16, M18 x 1.5, 1”-16 UNF
LFS 331 LFS 333 LFS 335 LFS 339
Parker Hannifin Corporation
Racor Division, PO Box 3208
Modesto, CA 95354 USA
Phone: 800.344.3286
Fax: 209.529.3278
E-mail: [email protected]
www.parker.com/racor
Lubrication Filtration
LFS 300 Series
Specifications LFS 331 LFS 333 LFS 335 LFS 339
Flow Rate 9 GPM (34 LPM) 9 GPM (34 LPM) 16 GPM (61 LPM) 16 GPM (61 LPM)
Inlet Port Size 3/4”-16 UNF 18 mm X 1.5 3/4”-16 UNF 1”-16 UNF
Mounting Nut Size 1-1/16 in. (2.7 cm) 1-1/16 in. (2.7 cm) 1-1/16 in. (2.7 cm) 1-1/16 in. (2.7 cm)
Engine Application Dodge Gasoline General Motors Ford Gasoline Dodge Truck
Truck Model Gasoline Truck Truck Model Diesel Model
Years 1977-1999 Years 1986-2000
Years 1991-1999 Model Years
1981-1998
Replacement Element LFS 331-3RE LFS 331-3RE LFS 335-7RE LFS 339-41RE
Maximum Pressure 150 PSI (10.03 bar) 150 PSI (10.03 bar) 150 PSI (10.03 bar) 150 PSI (10.03 bar)
Bypass Setting 11.0 PSI (.75 bar) 20.0 PSI (1.4 bar) 11.0 PSI (.75 bar) 20.0 PSI (1.4 bar)
Service Clearance 7.0 in. (17.8 cm) 7.0 in. (17.8 cm) 8.0 in. (20.3 cm) 9.0 in. (22.9 cm)
Height 5.6 in. (14.2 cm) 5.6 in. (14.2 cm) 5.9 in. (15.0 cm) 7.1 in. (18.0 cm)
Diameter 3.4 in. (8.6 cm) 3.4 in. (8.6 cm) 4.2 in. (10.7 cm) 4.2 in. (10.7 cm)
Weight (dry) 1.1 lb (0.5 kg) 1.1 lb (0.5 kg) 1.6 lb (0.7 kg) 1.9 lb (0.9 kg)
Operating Temperature -40o to +255oF (-40o to +121oC)
624
Technical Support:
800.344.3286 ext. 7555
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Lubrication Filtration
LFS 300 Series
Replacement Parts
LFS 331, LFS 333, LFS 335 and LFS 339 1
2
Part Number Description
1. N/A Lid
2. Replacement Elements
LFS 331-3RE LFS 331
LFS 331-3RE LFS 333
LFS 335-7RE LFS 335
LFS 339-41RE LFS 339
3. N/A Housing
4. 46313 Seal Kit (LFS 331 & LFS 335) 7
46314 Seal kit (LFS 335 & LFS 339)
Additional Parts (not shown)
46311
Installation Instructions
3
4
625
Technical Support:
800.344.3286 ext. 7555
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Notes
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626
Technical Support:
800.344.3286 ext. 7555
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Lubrication Filtration
LFS 800 Series
The Racor Bypass Oil Series removes dirt, varnish, the outer portion of the element and the smaller 7
ash, tar, soot and other moisture that full-flow filters particles as the oil flows inward through the element.
cannot remove from your engine’s oil. Solids are filtered by entrapment in the filter media
throughout the entire depth of the element and
The system also removes condensed water, which reduces damaging particle count by 99%.
forms component-damaging acids if left in the oil.
Bypass Oil Series Benefits
The Racor Bypass Oil Series removes contaminants
down to one micron, which minimizes wear and • Extends the miles/hours between oil changes.
extends engine component life. The polishing effect
of the Racor Bypass Oil Series and the use of the • Saves maintenance costs and downtime.
Racor Oil Analysis system will allow the engine oil
service intervals to be extended. By reducing the • Keeps oil cleaner longer, reducing oil consumption
disposal of waste oil, the system also contributes to and disposal.
preserving the environment.
• Extends engine life and “rebuild” intervals.
Superior Oil Filtration
• Keeps engines better lubricated which means
The winding pattern of the element creates many reduced wear.
identical spiral passageways, tapered in cross
section so as to trap the larger particles near • Removes damaging moisture.
LFS 800A LFS 801 LFS 802 LFS 820 LFS 825
Parker Hannifin Corporation
Racor Division, PO Box 3208
Modesto, CA 95354 USA
Phone: 800.344.3286
Fax: 209.529.3278
E-mail: [email protected]
www.parker.com/racor
Lubrication Filtration
Specifications LFS 800A LFS 801 LFS 802
Engine HP (up to) 150 250 400
Sump Capacity
Oil Flow Rate 2.5 Gal (9.5 L) 5.0 Gal (18.9 L) 15.0 Gal (57.0 L)
Inlet Port Size 0.3 GPM (0.5 LPM) 0.4 GPM (1.4 LPM) 0.5 GPM (1.9 LPM)
Replacement
Element 1/8 in. NPT 1/4 in. NPT 1/4 in. NPT
Seal Kit LFS 800ABPE LFS 801BPE LFS 802BPE
Canister Cap LFS RK46581 LFS RK46582 LFS RK46582
Orifice Size
Max Working 0.13 Gal (0.5 L) 0.3 Gal (0.9 L) 0.5 Gal (1.9 L)
Pressure 0.04 in. (0.1 cm) 0.04 in. (0.1 cm) 0.4 in. (1.1 cm)
Height
With 150 PSI 150 PSI 150 PSI
Depth (1034 kPa) (1034 kPa) (1034 kPa)
Weight (dry) 5.5 in. (1.4 cm) 7.5 in. (19.1 cm) 11.0 in. (27.9 cm)
Operating 4.0 in. (10.2 cm) 5.3 in. (13.3 cm) 5.3 in. (13.3 cm)
Temperature 4.5 in. (11.4 cm) 5.7 in. (14.5 cm) 5.7 in. (14.5 cm)
3.2 lbs (1.5 kg) 5.3 lbs (2.4 kg) 8.0 lbs (3.6 kg)
-40o to +255oF (-40o to +121oC)
• For accurate engine flow rates, consult your engine or equipment manual, manufacturer’s agent or a
Racor distributor.
• The only accredited way to extend your oil change interval is through a formal lube analysis program.
628
Technical Support:
800.344.3286 ext. 7555
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Lubrication Filtration
Specifications LFS 802-S* LFS 820 LFS 825 7
Engine HP (up to) 400 500 800
Sump Capacity
Oil Flow Rate 15.0 Gal (57.0 L) 30.0 Gal (114.0 L) 45.0 Gal (170.0 L)
Inlet Port Size 0.5 GPM (1.9 LPM) 1.0 GPM (3.8 LPM) 1.5 GPM (5.7 LPM)
Replacement
Element Spin-on 1/2 in. NPT 1/2 in. NPT
Seal Kit
LFS RK46582 LFS 820BPE LFS 825BPE
Canister Cap
Orifice Size LFS RK755 LFS RK46583 LFS RK46583
Max Working 0.5 Gal (1.9 L) 2.5 Gal (9.5 L) 3.5 Gal (13.3 L)
Pressure 0.4 in. (1.1 cm) 0.1 in. (0.3 cm) 0.1 in. (0.3 cm)
Height
With 150 PSI (1034 kPa) 150 PSI (1034 kPa) 150 PSI (1034 kPa)
Depth
Weight (dry) 11.0 in. (27.9 cm) 14.5 in. (36.8 cm) 20.0 in. (50.8 cm)
Operating 5.3 in. (13.3 cm) 9.0 in. (22.9 cm) 9.0 in. (22.9 cm)
Temperature 5.7 in. (14.5 cm) 9.2 in. (23.3 cm) 9.2 in. (23.3 cm)
8.0 lbs (3.6 kg) 13.7 lbs (6.3 kg) 18.9 lbs (8.6 kg)
-40o to + 255oF (-40o to + 121oC)
Notes:* The LFS802-S is a replacement spin-on filter for CAT: C10, C12, and C15, 3176
with 1 3/8”-16 NPT threads.
629
Technical Support:
800.344.3286 ext. 7555
[email protected]
Lubrication Filtration
LFS 800A
Mounting Information
4.1 in.
(10.4 cm)
2.0 in.
(5.1 cm)
4.5 in.
(11.4 cm)
6.3 in. 4.8 in.
(16.0 cm) (12.2 cm)
1.0 in. Hex 3x 1/8-27 NPT Top View
With Plug
Back View
630
Technical Support:
800.344.3286 ext. 7555
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Lubrication Filtration
LFS 801
Mounting Information
5.4 in. 1.5 in. 6.0 in. 7
(13.7 cm) (3.8 cm) (15.2 cm)
5.7 in.
3.8 in. 2x 1/4-18 NPT (14.5 cm)
(9.7 cm)
1/8-27 NPT
7.6 in.
(19.3 cm) Top View
Back View
631
Technical Support:
800.344.3286 ext. 7555
[email protected]
Lubrication Filtration
LFS 802
Mounting Information
5.4 in.
(137.2 cm)
3X .75 in.
(1.9 cm)
1.5 in.
(3.8 cm)
2x 1/4-18 NPT
11.5 in.
(29.2 cm)
5.7 in.
(14.5 cm)
Back View 1/8-27 NPT
Top View
632
Technical Support:
800.344.3286 ext. 7555
[email protected]
Lubrication Filtration
LFS 802-S
Spin-on Filter
Mounting Information
5.4 in. 7
(13.7 cm)
(1-3/8-16 UN-2B)
Top View 11.2 in.
(28.4 cm)
633
Technical Support:
800.344.3286 ext. 7555
[email protected]
Lubrication Filtration
LFS 820
Mounting Information
LFS 820 & LFS 825
LFS 820
and
LFS 825
9.5 in. (24.1 cm)
Vent Plug
LFS 825
18.7 in. (47.5 cm)
LFS 820
13.7 in. (34.8 cm)
Drain pitcock Inlet 1/2-14 NPT
Outlet 1/2-14 NPT
LFS 820 Shown
634
Technical Support:
800.344.3286 ext. 7555
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Lubrication Filtration
Bypass Filter
Test Data
PPM 1500 No Racor (before)
1200 Disposable Filter
180 hours 7
900 ISO Code 16/13
600 2 5 10 15 Racor Bypass (after)
300 Partical Size (micron) Racor Bypass Filter
227 hours
0 ISO Code 15/12
25 50 100
Miles
ISO Cleanliness 17/14
12000 At 1,549 miles on the oil, an oil sample Extended oil
10000 is taken, then the bypass filter is change interval.
installed. ISO code 17/14
8000
Vehicle Mileage 6000 Standard oil change After 8,674 miles with a
4000 Interval. bypass filter, the oil is
2000 cleaner than with a
Sample taken ISO 16/13 standard filter at
0 bypass filter ISO code after 4,319 miles with 1,549 miles.
Installed a Racor Bypass filter.
ISO 13/10
Miles Miles Miles
Base Sample Standard Drain Interval Extended Drain Interval
635
Technical Support:
800.344.3286 ext. 7555
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Lubrication Filtration
LFS 800A CID
Customer Interface Drawing
636
Technical Support:
800.344.3286 ext. 7555
[email protected]
Customer Interface Drawing Lubrication Filtration
LFS 801 CID
7
637
Technical Support:
800.344.3286 ext. 7555
[email protected]
Lubrication Filtration
LFS 802 CID
Customer Interface Drawing
638
Technical Support:
800.344.3286 ext. 7555
[email protected]
Lubrication Filtration
Bypass Kits
The Racor Bypass Oil Series removes dirt, varnish, Bypass Oil Series Benefits
ash, tar, soot and other contaminants that full- • Extends the miles between oil changes
flow filters cannot remove from your engine’s oil
and hydraulic systems. The system also removes • Saves maintenance costs and downtime
moisture, which forms component-damaging
acids if left in the oil. The Racor Bypass Oil Series • Keeps oil cleaner longer, reducing oil
removes 99.0% of damaging contaminants to consumption and disposal
minimize wear and extends engine component
life. The polishing effect of the Racor Bypass • Extends engine life and “re-build” intervals
Oil Series and the use of the Racor Oil Analysis
system will allow the engine oil or hydraulic fluid • Keeps engines better lubricated which means
service intervals to be extended. By reducing the reduced wear
disposal of waste oil, the system also contributes
to preserving the environment. • Removes damaging water
LFS Kits 7
LFS RK873F Shown (GM Duramax 6.6L)
LFS RK866G
(Ford 7.3L)
LFS RK873F
(Dodge/Cummins 5.9L)
LFS RK859CL
(Dodge/Cummins 5.9L)
LFS RK859CEB
(Ford/International 6.0L)
LFS RK860F
(Ford Econoline Van)
LFS RK860FE
(Dodge/Cummins 5.9L)
LFS RK859CEA
Parker Hannifin Corporation
Racor Division, PO Box 3208
Modesto, CA 95354 USA
Phone: 800.344.3286
Fax: 209.529.3278
E-mail: [email protected]
www.parker.com/racor
Lubrication Filtration
Bypass Kits
Part Number Application Year Model
LFS RK859CEA Dodge/Cummins 5.9L 1993-2002 Drain Plug Return
LFS RK859CEB Dodge/Cummins 5.9L 1994-2001 Drain Plug Return
LFS RK859CL Dodge/Cummins 5.9L 1998 ½-Current Filter Cap Return
LFS RK866G
LFS RK860F GM Duramax 6.6L All Models
LFS RK860FE Ford 6.0L 2003-Current
LFS RK873F Econoline Van
Ford 6 cylinder
Ford 7.3L DI & IDI Engine 1987-2003
Hose and Fitting Kits
Remote bypass oil filter kits come LFS RK801BHK LFS RK800BHK
complete with hose, adapters and all Hose and fittings kit for: Hose and fittings kit for:
required fittings for a simple installation.
The filter is mounted at any angle, LFS RK859CL LFS RK859CEA
using the supplied heavy duty bracket. LFS RK860F LFS RK859CEB
The oil supply is taken from the engine LFS RK866G
by means of the unique machined LFS RK873F
and anodized components. The oil is
returned to the crankcase by the filter
cap or drain plug adapter.
640
Technical Support:
800.344.3286 ext. 7555
[email protected]
Lubrication Filtration
Bypass Kits
Installation
LFS RK866G 7
GM Duramax 6.6L
Flow Flow Flow Oil Filler Cap
Oil Filter Cap
Flow
LFS RK860F Flow Flow
Ford/International 6.0L
LFS RK860FE
Ford Econoline Van
Bypass Filter
641
Technical Support:
800.344.3286 ext. 7555
[email protected]
Lubrication Filtration
Bypass Kits
Installation
LFS RK873F
Ford 7.3L DI and IDI Engine
LFS RK859CEA & CEB
Dodge/Cummins 5.9L
LFS RK859CL 642
Dodge/Cummins 5.9L
Technical Support:
800.344.3286 ext. 7555
[email protected]
Lubrication Filtration 7
DOC System
DOC19P
DOC19P is a patented maintenance systems that
automatically changes the oil as the engine is
running. DOC19P systematically removes small
amounts of oil from the engine, blends it into the
return fuel line and burns it as fuel - in a simple,
efficient closed loop system to keep your vehicle
out of maintenance shop and on the job. Saves
time and fuel costs.
The DOC19P incorporates Racor’s proven
gravity based Never Lo oil replenishing system to
continuously replace the oil withdrawn from the
engine and burned by the action of the DOC19P
for the ultimate in hands off maintenance. The
DOC19P pays for itself in less than a year of
average use.
Parker Hannifin Corporation
Racor Division, PO Box 3208
Modesto, CA 95354 USA
Phone: 800.344.3286
Fax: 209.529.3278
E-mail: [email protected]
www.parker.com/racor
Lubrication Filtration
DOC System
Replacement Parts
Part Number Description
1 DOC19P Automatic Oil Change
2 DOC20PORX Control Module
3 DOC25CPOX Cylinder Assembly
4 DOC22PO Top Solenoid Assembly CAUTION: This fitting contains a
filter screen and removing the
5 DOC22PC Bottom Solenoid Assembly fitting will void the warranty.
6 DOC28CTAOX Mounting Bracket Oil Supply (IN)
Additional Parts (not shown) Oil to Return Fuel Line (Out)
DOC45K Assembly Fitting Kit
BK14150 Assembly Bolt Kit
1000152 Installation Instructions
5 4
Oil Exhaust Port 6
2
3
644
Technical Support:
800.344.3286 ext. 7555
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Lubrication Filtration
Never Lo Overview
Replenishing System
The Never Lo Oil Replenishing System, automatic to add oil to the engine by simply depressing a
or manual, provides a constant supply of fresh valve button until the desired amount of oil has
clean oil to the engine. been added.
• The AFG Automatic Gravity System continuously • The amount of oil needed is determined by
monitors engine oil and automatically maintains routine dipstick checking. The tank site gauge is
engine oil at a pre-adjusted level. The system calibrated at 2 quart intervals for easy make up.
requires no electrical connections and is simple
to install. • When used in conjunction with the DOC19P, the
Never Lo Oil Replenishing System provides a
• The Push-Button Manual Pressurized Remote automatic supply of fresh oil to the engine.
Fill Oil Replenishing System allows an operator
7
AFG30R Kit AFG50R Kit 2MP30R Kit
Parker Hannifin Corporation
Racor Division, PO Box 3208
Modesto, CA 95354 USA
Phone: 800.344.3286
Fax: 209.529.3278
E-mail: [email protected]
www.parker.com/racor
Lubrication Filtration
AFG30R Kit
Kit Includes
Part Number Description Quantity
3GV14X Fill Cap Assembly (1)
3NL52RX Round Mounting Bracket (2)
3NL52SX Square Mounting Bracket (2)
63PT-8-62 1/2� Hose Insert (2)
N11-8ANG 1/2� Nylon Tubing A/R
23005 Elbow, #8 Tube X 3/8� (2)
11078 Hex Head Capscrews 3/8� -16 X 1� (8)
11901 Hex Nut 3/8� -16 Self Locking (8)
AFG10FK Fitting Kit (1)
AFG10FK Universal Bracket (1)
RKAFGSV12 Optional Solenoid Valve (12 vdc, normally closed,
1/4” NPT ports, 1/4” orifice) Mounting diagram
shown in this section.
REL1230LT Relay
AFG30R Round Reservoir (3 gallon)
AFG30RSV 3 Gallon With Solenoid Valve
2104-4-6 90o Elbow Fitting (1/4” NPT by 3/8” male) (2)
0104-4-6 Straight Fitting (1/4” NPT by 3/8” male) (2)
3NL4469A Sensing Chamber
0104-6-6 Straight fitting (3/8” NPT by 3/8” male) (1)
145F-6-6 Tee Fitting (3/8” NPT by 3/8” male) (1)
3NL70LT Oil Sensor Assembly
Note: Not all part numbers are available individually.
646
Technical Support:
800.344.3286 ext. 7555
[email protected]
Lubrication Filtration
AFG30R Kit
Mounting Information 7
11 in.
(27.9 cm)
1.5 in.
(3.8 cm)
AFG30R
17.9 in. (45.5 cm)
AFG30R Back View
647
Technical Support:
800.344.3286 ext. 7555
[email protected]
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