DYNA RIGID MOUNT SADDLEBAG HARDWARE

-J04803 REV. 2008-06-12

DYNA RIGID MOUNT SADDLEBAG HARDWARE

GENERAL NOTE
Refer to Figure 2 for the following procedure.
Kit Number
92025-09 1. Refer to the service manual for instructions to remove the
Models screws fastening the stock turn signals to the rear-fender
Fits 2002-2005 Dyna models equipped with Dyna Rigid Mount side cover. Route the wires to accommodate the turn-
Saddlebags. signal relocation kit for your model motorcycle.
Additional Parts Required
Separate purchase and installation of additional parts or 2. Remove the forward screw holding the fender sidecover
accessories may be required for proper installation of this kit in place. Discard the screw.
on your model motorcycle. Please see the P&A Retail Catalog
or the Parts and Accessories section of www.harley-dav- 3. Install the chrome plug (5) into the rear-fender side-cover
idson.com (English only) for a list of required parts or hole as shown.
accessories for your model.
4. Insert the 3-inch long bolts (7) with the thin washers (6)
The rider's safety depends upon the correct installation through the inside of the fender.
of this kit. Use the appropriate service manual procedures.
If the procedure is not within your capabilities or you do 5. Install the spacers (4) onto the bolts (7) as they protrude
not have the correct tools, have a Harley-Davidson dealer through the side cover.
perform the installation. Improper installation of this kit
could result in death or serious injury. (00333a) NOTE
On vehicles equipped with detachable side plates, replace the
NOTE spacers (4) in this kit with the detachable mounting points from
This instruction sheet references service manual information. the detachable side plate kits.
A service manual for your model motorcycle is required for this
installation and is available from a Harley-Davidson Dealer. 6. Install the saddlebags onto the bolts as follows:

Kit Contents NOTE
See Figure 2 and Table 1. Washer (3) is included in the hardware kit that came with the
saddlebag kit.
INSTALLATION
Use one thick washer (3) per bolt (7) if:
Do not exceed saddlebag weight capacity. Put equal weight • Rigid-mount side plates are installed on the vehicle.
in each bag. Too much weight in saddlebags can cause
loss of control, which could result in death or serious • The vehicle comes equipped with a spacer (see Figure
injury. (00383a) 2).

NOTES • The vehicle has the spacer (see Figure 2) and detachable
Refer to the labels in the saddlebags for maximum weight side plates are installed.
capacity.
Use two thick washers (3) per bolt (7) if:
To simplify installation, raise the motorcycle on a motorcycle • No rigid mount side plates are installed on the vehicle.
lift and remove the lower bolt from both rear shock absorbers,
(to allow rear wheel to drop and allow access to the fender • The vehicle does not come equipped with a spacer (see
strut and turn signal hardware). Figure 2).

Complete the following procedure on one side of the motor- • The vehicle has no spacer (see Figure 2) and detachable
cycle before working on the other side. side plates are installed.

7. Fasten an acorn nut (2) onto the bolts (7) from the inside
of the saddlebag. Tighten the nuts to 25 ft-lbs (34 Nm).

8. See Install Reflectors onto Saddlebags and install
saddlebag reflectors.

NOTE
If you removed the lower bolt from the rear shock absorbers
for saddlebag installation, install the hardware in reverse order
of removal to fasten the shock absorbers to the vehicle. Apply

-J04803 Many Harley-Davidson® Parts & Accessories are made of plastics and metals which can be recycled. 1 of 3
Please dispose of materials responsibly.

Loctite® 243 (blue) to the bolt threads. Torque the fasteners to 5. Repeat for the other saddlebag.
25-40 ft-lbs (34-54 Nm).
is02166
INSTALL REFLECTORS ONTO
SADDLEBAGS

Federal Motor Vehicle Safety Standard (FMVSS) 108 Figure 1. Install Reflector
requires motorcycles to be equipped with rear and side
reflectors. Be sure rear and side reflectors are properly CARE & MAINTENANCE
mounted. Poor visibility of rider to other motorists can
result in death or serious injury. (00336b) • To open the saddlebag, first disengage the snaps, then
unbuckle the quick connect buckles.
1. Place a small amount of paint on studs on back of reflector
mount. • For saddlebags with lid snaps, it will be necessary to
periodically oil the snaps. Smear a drop of motor oil into
2. See Figure 1. Measure approximately 1-1/2 in. (38 mm) the female side of the snap, being careful not to get any
from the bottom edge of the saddlebag. Orient the reflector of the oil on the leather. Re-oil the snaps every two-three
horizontally and carefully center the reflector mount weeks.
between the straps of bags with straps or locate it at the
rearward portion of bags without straps. Gently press • Apply the Genuine Leather Dressing included with your
reflector mount to saddle bag so paint marks transfer and saddlebag according to the directions included with the
punch or drill small holes through saddlebag where paint leather care kit.
marks transferred to saddlebag.

3. Remove adhesive backing from reflector and firmly press
reflector into reflector mount.

4. Install reflector assembly to saddlebag and secure with
push nuts.

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SERVICE PARTS 5 7
4 6
is00506b

3
2
1

4 B
A
3
2

Figure 2. Service Parts Table

Table 1. Service Parts Table

Item Description (Quantity) Part Number

1 Saddlebag, right side (generic saddlebag shown)

2 Acorn nut (4) 7862

3 Washer, thick (8) Part of saddlebag kit

4 Medium spacer, 0.9 inch (4) 40950-98A

5 Chrome plug (2) 56239-93

6 Washer, thin (4) 6701

7 Hex head bolt, 3/8-16 x 3 inch (4) 3526

Items mentioned in text, but not included in kit:

A Fender cover

B Spacer

NOTE: In Item 4, two spacers are provided in the hardware kit and two are provided in the saddlebag kit.

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