UNIT OF COMPETENCY : PERFORM BASIC BENCHWORK
MODULE TITLE : PERFORMING BASIC BENCHWORK
MODULE DESCRIPTOR : This module covers the knowledge, skills and attitudes
required in performing basic bench work.
NOMINAL DURATION : 4 hours.
QUALIFICATION LEVEL : NC III
SUMMARY OF LEARNING OUTCOMES:
Upon completion of the module; the trainees/students should be able to:
LO1. Prepare materials, tools, and equipment for layout
LO2. Layout features in workplace
LO3. Cut sheets, plates and bars
LO4. Smooth sheets, plates and bars
CBC RAC Servicing (PACU/CRE) NC III - 49 -
LO1. PREPARE MATERIALS, TOOLS, AND EQUIPMENT FOR LAYOUT
ASSESSMENT CRITERIA:
1. Supplies, materials, tools, and equipment are identified according to job
requirements
2. Supplies, materials, tools, and equipment are prepared according to job
requirements
3. Supplies, materials, tools, and equipment are checked according to job
requirements
4. Tools and equipment condition are checked
CONTENTS:
Communication skills
Materials, tools and equipment; uses and specifications
CONDITIONS:
Student / trainees must be provided with the following:
Blueprint
Catalogue
List of tools and equipment
Forms (request & bill of materials)
METHODOLOGIES:
Self-paced instruction
Film viewing
Direct laboratory experience
Group discussion
Industry Immersion
ASSESSMENT METHODS:
Interview
Written test/examination
Observation with questioning
Demonstration with questioning
CBC RAC Servicing (PACU/CRE) NC III - 50 -
LO2. LAYOUT FEATURES IN WORKPLACE
ASSESSMENT CRITERIA:
1. A layout dimension is in accordance with job requirements.
2. Dimensions are layout within the required tolerance.
3. Dimensions are checked within the actual work plan.
4. Proper use of measuring instrument is observed.
CONTENTS:
Measuring tools; functions and use
Communication skills
Trade mathematics
Mensuration
Calculation
Conversion
Plan specifications
CONDITIONS:
Students/ trainees must be provided with the following:
Measuring tools
Drawing instruments
Work plan
Markers
Calculator
METHODOLOGIES:
Self-paced instruction
Film viewing
Direct laboratory experience
Group discussion
Industry Immersion
ASSESSMENT METHODS:
Self paced Instruction
Film viewing
Direct laboratory experience
Group discussion
Industry Immersion
CBC RAC Servicing (PACU/CRE) NC III - 51 -
LO3. CUT SHEETS, PLATES AND BARS
ASSESSMENT CRITERIA:
1. Work pieces are cut according to required measurement.
2. Appropriate personal protective equipment (PPE) is applied.
3. Safe work habits are observed.
4. Work site is cleaned and cleared from debris and left in safe state according to
occupational health and safety (OH & S)
CONTENTS:
Tools and equipment: use and specifications
Grinding, cutting, drilling, filing techniques
Basic welding principles and application
Applied occupational health and safety (OH & S)
CONDITIONS:
Student/trainees must be provided with the following:
Personal protective equipment (PPE)
Tools and equipment
Measuring instruments
Work plan
Required supplies and materials
Worksite
METHODOLOGIES:
Self -paced Instruction
Film viewing
Direct laboratory experience
Group discussion
ASSESSMENT METHODS:
Interview
Written test/examination
Observation with questioning
Demonstration with questioning
CBC RAC Servicing (PACU/CRE) NC III - 52 -
LO4. SMOOTH SHEETS, PLATES AND BARS
ASSESSMENT CRITERIA:
1. Work pieces are ground or filed to remove defects.
2. Appropriate personal protective equipment (PPE) is applied.
3. Safe work habits are observed.
4. Work site is cleaned and cleared from debris and left in safe state according to
occupational health and safety (OH & S)
CONTENTS:
Tools and equipment: use and specifications
Grinding, cutting, drilling, filing techniques
Basic welding principles and application
Applied occupational health and safety (OH & S)
CONDITIONS:
Student/ trainees must be provided with the following:
Personal protective equipment (PPE)
Tools and equipment
Measuring instruments
Work plan
Required supplies and materials
Worksite
METHODOLOGIES:
Self -paced Instruction
Film viewing
Direct laboratory experience
Group discussion
ASSESSMENT METHODS:
Interview
Written test/examination
Observation with questioning
Demonstration with questioning
CBC RAC Servicing (PACU/CRE) NC III - 53 -
LO5. DRILL HOLES IN SHEETS, PLATES AND BARS
ASSESSMENT CRITERIA:
1. Holes are drilled in workpieces according to required measurement.
2. Appropriate personal protective equipment (PPE) is applied.
3. Safe work habits are observed.
4. Work site is cleaned and cleared from debris and left in safe state according to
occupational health and safety (OH & S)
CONTENTS:
Tools and equipment: use and specifications
Grinding, cutting, drilling, filing techniques
Basic welding principles and application
Applied occupational health and safety (OH & S)
CONDITIONS:
Student/ trainees must be provided with the following:
Personal protective equipment (PPE)
Tools and equipment
Measuring instruments
Work plan
Required supplies and materials
Worksite
METHODOLOGIES:
Self -paced Instruction
Film viewing
Direct laboratory experience
Group discussion
ASSESSMENT METHODS:
Interview
Written test/examination
Observation with questioning
Demonstration with questioning
CBC RAC Servicing (PACU/CRE) NC III - 54 -
LO6. BORE HOLES IN PLATES AND BARS
ASSESSMENT CRITERIA:
1. Holes are bored in workpieces according to required measurement.
2. Appropriate personal protective equipment (PPE) is applied.
3. Safe work habits are observed.
4. Work site is cleaned and cleared from debris and left in safe state according to
occupational health and safety (OH & S)
CONTENTS:
Tools and equipment: use and specifications
Grinding, cutting, drilling, filing techniques
Basic welding principles and application
Applied occupational health and safety (OH & S)
CONDITIONS:
Student/ trainees must be provided with the following:
Personal protective equipment (PPE)
Tools and equipment
Measuring instruments
Work plan
Required supplies and materials
Worksite
METHODOLOGIES:
Self -paced Instruction
Film viewing
Direct laboratory experience
Group discussion
ASSESSMENT METHODS:
Interview
Written test/examination
Observation with questioning
Demonstration with questioning
CBC RAC Servicing (PACU/CRE) NC III - 55 -
LO7. BEND SHEETS, PLATES AND BARS
ASSESSMENT CRITERIA:
1. Work pieces are bent according to required measurement.
2. Appropriate personal protective equipment (PPE) is applied.
3. Safe work habits are observed.
4. Work site is cleaned and cleared from debris and left in safe state according to
occupational health and safety (OH & S)
CONTENTS:
Tools and equipment: use and specifications
Grinding, cutting, drilling, filing techniques
Basic welding principles and application
Applied occupational health and safety (OH & S)
CONDITIONS:
Student/trainees must be provided with the following:
Personal protective equipment (PPE)
Tools and equipment
Measuring instruments
Work plan
Required supplies and materials
Worksite
METHODOLOGIES:
Self -paced Instruction
Film viewing
Direct laboratory experience
Group discussion
ASSESSMENT METHODS:
Interview
Written test/examination
Observation with questioning
Demonstration with questioning
CBC RAC Servicing (PACU/CRE) NC III - 56 -
LO8. JOIN SHEETS, PLATES AND BARS
ASSESSMENT CRITERIA:
1. Work pieces are joined according to job requirement.
2. Welded joints are free from weld defects.
3. Appropriate personal protective equipment (PPE) is applied.
4. Safe work habits are observed.
5. Work site is cleaned and cleared from debris and left in safe state according to
occupational health and safety (OH & S)
CONTENTS:
Tools and equipment: use and specifications
Grinding, cutting, drilling, filing techniques
Basic welding principles and application
Applied occupational health and safety (OH & S)
CONDITIONS:
Student/trainees must be provided with the following:
Personal protective equipment (PPE)
Tools and equipment
Measuring instruments
Work plan
Required supplies and materials
Worksite
METHODOLOGIES:
Self -paced Instruction
Film viewing
Direct laboratory experience
Group discussion
ASSESSMENT METHODS:
Interview
Written test/examination
Observation with questioning
Demonstration with questioning
CBC RAC Servicing (PACU/CRE) NC III - 57 -
UNIT OF COMPETENCY : PERFORM BASIC ELECTRICAL WORKS
MODULE TITLE : PERFORMING BASIC ELECTRICAL WORKS
MODULE DESCRIPTOR : This module covers the knowledge, skills and attitudes
required in performing basic electrical works.
NOMINAL DURATION : 4 hours
QUALIFICATION LEVEL : NC III
SUMMARY OF LEARNING OUTCOMES:
Upon completion of the module, the trainees/students should be able to:
LO1. Measure and analyze circuit and load resistance in electrical system
LO2. Measure and analyze voltage in electrical system
LO3. Measure and analyze current in electrical systems
LO4. Test simple electrical components and connections
LO5. Repair minor electrical system troubles
CBC RAC Servicing (PACU/CRE) NC III - 58 -
LO1. MEASURE AND ANALYZE CIRCUIT AND LOAD RESISTANCE IN ELECTRICAL
SYSTEM
ASSESSMENT CRITERIA:
1. Electrical tools and test instrument are identified according to job requirements
2. Condition of electrical tools, test instrument and lubricants
3. Electrical tools, and test instruments are checked for conditions and lubricants
4. Identified defective tools and test instrument are replaced
5. Safe handling of tools and testing instruments observed.
CONTENTS:
Uses of tools and testing instruments
Calibration of testing instruments
Safe handling and proper care of tools and testing instruments
Communication skills (oral and written)
CONDITIONS:
Student/trainees must be provided with the following:
List of tools and testing instrument
Work plan
Courseware
Laboratory/workshop
METHODOLOGIES:
Self-paced instruction
Film viewing
Direct laboratory experience
Group discussion
Industry immersion
ASSESSMENT METHODS:
Interview
Written test/examination
Observation with questioning
Demonstration with questioning
CBC RAC Servicing (PACU/CRE) NC III - 59 -
LO2. MEASURE AND ANALYZE VOLTAGE IN ELECTRICAL SYSTEM
ASSESSMENT CRITERIA:
1. Required procedure in using testing instrument are applied
2. Power supply and electrical components are checked with the manufacturers’
specification
3. Identified defects of power supply and electrical components are recorded
4. Safe working habits are observed
CONTENTS:
Functions and uses of testing instruments
Basic electricity
Electrical safety and hazards
Testing procedures
CONDITIONS:
Students/trainees must be provided with the following:
Tools and testing instruments
Required electrical components
Personal protective equipment
Work site
Trainer/ workshop
Course ware
METHODOLOGIES:
Self-paced instruction
Film viewing
Group discussion
ASSESSMENT METHODS:
Interview
Written test/examination
Observation with questioning
Demonstration with questioning
CBC RAC Servicing (PACU/CRE) NC III - 60 -
LO3. MEASURE AND ANALYZE CURRENT IN ELECTRICAL SYSTEMS
ASSESSMENT CRITERIA:
1. Electrical fixtures are fixed in line with standard operating procedures (SOP)
2. Defective electrical components are replaced with the same specifications
3. Testing of units after repair is performed.
4. Safe working habits are observed
5. Workplace is cleaned and cleared from debris and in a safe state and in line with
occupational health and safety (OH & S) regulations
CONTENTS:
Types of electrical fixtures
Testing procedures
Electrical safety and hazards
Applied occupational health & safety (OH & S)
CONDITIONS:
Student/ trainees must be provided with the following:
Workplace
Required electrical fixtures and components
Tools and testing instruments
Trainer/ mock-ups
Personal protective equipment (PPE)
Trainer/ mock-ups
Courseware
METHODOLOGIES:
Self-paced instruction
Film viewing
Direct laboratory experience
Industry Immersion
E-learning
ASSESSMENT METHODS:
Interview
Written test/examination
Observation with questioning
Demonstration with questioning
CBC RAC Servicing (PACU/CRE) NC III - 61 -
LO4. TEST SIMPLE ELECTRICAL COMPONENTS AND CONNECTIONS
ASSESSMENT CRITERIA:
1. Electrical fixtures are fixed in line with standard operating procedures (SOP)
2. Defective electrical components are replaced with the same specifications
3. Testing of units after repair is performed.
4. Safe working habits are observed
5. Workplace is cleaned and cleared from debris and in a safe state and in line with
occupational health and safety (OH & S) regulations
CONTENTS:
Types of electrical fixtures
Testing procedures
Electrical safety and hazards
Applied occupational health & safety (OH & S)
CONDITIONS:
Student/trainees must be provided with the following:
Workplace
Required electrical fixtures and components
Tools and testing instruments
Trainer/ mock-ups
Personal protective equipment (PPE)
Trainer/ mock-ups
Courseware
METHODOLOGIES:
Self-paced instruction
Film viewing
Direct laboratory experience
Industry Immersion
E-learning
ASSESSMENT METHODS:
Interview
Written test/examination
Observation with questioning
Demonstration with questioning
CBC RAC Servicing (PACU/CRE) NC III - 62 -
LO5. REPAIR MINOR ELECTRICAL SYSTEM TROUBLES
ASSESSMENT CRITERIA:
1. Electrical fixtures are fixed in line with standard operating procedures (SOP)
2. Defective electrical components are replaced with the same specifications
3. Testing of units after repair is performed.
4. Safe working habits are observed
5. Workplace is cleaned and cleared from debris and in a safe state and in line with
occupational health and safety (OH & S) regulations
CONTENTS:
Types of electrical fixtures
Testing procedures
Electrical safety and hazards
Applied occupational health & safety (OH & S)
CONDITIONS:
Student/ trainees must be provided with the following:
Workplace
Required electrical fixtures and components
Tools and testing instruments
Trainer/ mock-ups
Personal protective equipment (PPE)
Trainer/ mock-ups
Courseware
METHODOLOGIES:
Self-paced instruction
Film viewing
Direct laboratory experience
Industry Immersion
E-learning
ASSESSMENT METHODS:
Interview
Written test/examination
Observation with questioning
Demonstration with questioning
CBC RAC Servicing (PACU/CRE) NC III - 63 -
UNIT OF COMPETENCY : MAINTAIN TOOLS AND EQUIPMENT
MODULE TITLE : MAINTAINING TOOLS AND EQUIPMENT
MODULE DESCRIPTOR : This module covers the knowledge, skills, attitudes and
safety required in maintaining tools and equipment.
NOMINAL DURATION : 4 hours
QUALIFICATION LEVEL : NC III
SUMMARY OF LEARNING OUTCOMES:
Upon completion of the module, the trainees/students should be able to:
LO1. Check the condition of tools and equipment:
LO2. Perform basic preventive maintenance.
LO3. Store tools and equipment.
CBC RAC Servicing (PACU/CRE) NC III - 64 -
LO1. CHECK THE CONDITION OF TOOLS AND EQUIPMENT
ASSESSMENT CRITERIA:
1. Tools and equipment are identified according to classification.
2. Non-functional tools and equipment are segregated and labeled.
3. Non-functional tools are stored prior for repair.
4. Safe handling of tools and equipment are applied.
5. A safe working habit, are observed.
CONTENTS:
Proper use of tools and equipment
Testing procedures
Communication skills
Fundamentals of refrigeration and air conditioning (RAC)
Parts and functions of HVAC/R equipment
Applied occupational health and safety (OH & S)
Housekeeping
CONDITIONS:
Students/trainees must be provided with the following:
Required tools and equipment
Workplace
Personal Protective Equipment (PPE)
Courseware
Signage
METHODOLOGIES:
Self-paced instruction
Film viewing
Direct laboratory experience
Group discussion
Industry immersion
ASSESSMENT METHODS:
Interview
Written test/exam
Observation with questioning
Demonstration with questioning
CBC RAC Servicing (PACU/CRE) NC III - 65 -
LO2. PERORM BASIC PREVENTIVE MAINTENANCE
ASSESSMENT CRITERIA:
1. Appropriate lubricants are identified according to types of equipment.
2. Tools and equipment are lubricated according to preventive maintenance
schedule.
3. Measuring instruments are checked and validated.
4. Lubricated handtools are properly stored.
5. Inventory of tools, instruments and equipment are conducted and recorded.
6. Defective handtools, instruments, equipment and accessories are replaced
according to manufacturer’s specification.
7. Proper housekeeping is applied.
CONTENTS:
Types of lubricants
Housekeeping
Inventory guidelines and procedures
HVAC/R equipment, tools and instrument types and specifications
Lubrication procedures
HVAC/R equipment operating procedures
CONDITIONS:
Students/trainees must be provided with the following:
Required types of lubricants
Required HVAC/R equipment, tools and instruments
Personal Protective Equipment (PPE)
Courseware
Workplace
Cleaning materials and solution
Inventory forms
Storage
METHODOLOGIES:
Self-paced instruction
Film viewing
Direct laboratory experience
Group discussion
Industry immersion
ASSESSMENT METHODS:
Interview
Written exam
Observation with questioning
Demonstration with questioning
CBC RAC Servicing (PACU/CRE) NC III - 66 -
UNIT OF COMPETENCY : PERFORM HOUSEKEEPING AND SAFETY PRACTICES
MODULE TITLE : PERFORMING HOUSEKEEPING AND SAFETY
PRACTICES
MODULE DESCRIPTOR : This module covers the knowledge, skills and attitudes
needed on work safety in the workplace including sorting,
. cleaning and dispensing materials, tools, and equipment,
NOMINAL DURATION : identifying and minimizing hazards, responding and
recording accidents and following basic security.
4 hours
QUALIFICATION LEVEL : NC III
SUMMARY OF LEARNING OUTCOMES:
Upon completion of the module, the trainees/students should be able to:
LO1. Sort materials, tools and equipment.
LO2. Clean workplace area, materials, tools and equipment.
LO3. Systematize dispensing and retrieval of materials, tools and equipment.
LO4. Identify and minimize/eliminate hazards.
LO5. Respond and record accidents.
LO6. Follow basic securities.
CBC RAC Servicing (PACU/CRE) NC III - 67 -
LO1. SORT MATERIALS, TOOLS AND EQUIPMENT
ASSESSMENT CRITERIA
1. Materials, tools and equipment are classified according to their kind.
2. Appropriate areas for materials, tools and equipment are designated.
CONTENTS:
Classification of tools, equipment and materials
Consideration in the selection of appropriate areas for storing materials, tools and
equipment
Sorting procedures and considerations.
CONDITIONS:
Students/trainees must be provided with the following:
Tools and Equipment Learning Materials
Handtools Learning element
Storage cabinet Transparencies
Books
Supplies and Materials
Assorted materials Personal Protective Equipment
Goggles
Gloves
Surgical / gas mask
METHODOLOGIES:
Self-paced instruction
Film viewing
Direct laboratory experience
Group discussion
Industry Immersion
ASSESSMENT METHODS:
Interview
Written test/exam
Observation with questioning
Demonstration with questioning
CBC RAC Servicing (PACU/CRE) NC III - 68 -
LO2. CLEAN WORKPLACE AREA, MATERIALS, TOOLS AND EQUIPMENT
ASSESSMENT CRITERIA:
1. Cleaning materials are identified according to specified application and
procedures
2. Workplace area, tools, materials and equipment are cleaned using specified
cleaning materials.
3. Workplaces are in safe condition in accordance with safety regulation practices.
CONTENTS:
Cleaning materials, types and applications.
Procedures in cleaning workplace area, tools and equipment.
Consideration of a safe workplace area, tools and equipment
CONDITIONS:
Students/trainees must be provided with the following:
Tools and Equipment Learning Materials
Handtools Learning element
Equipment Transparencies
Books
Personal Protective Equipment Transparencies
Goggles Maintenance checklist
Gloves
Surgical / gas mask Supplies and Materials
Cleaning materials
METHODOLOGIES:
Self-paced instruction
Film viewing
Direct laboratory experience
Group discussion
Immersion
ASSESSMENT METHODS:
Interview
Written test/exam
Observation with questioning
Demonstration with questioning
CBC RAC Servicing (PACU/CRE) NC III - 69 -
LO3. SYSTEMATIZE DISPENSING AND RETRIEVAL OF MATERIALS, TOOLS, AND
EQUIPMENT
ASSESSMENT CRITERIA:
1. System for requesting, borrowing and returning of materials, tools, and
equipment is followed and implemented.
2. Form used is completely filled-up and filed.
3. Borrowed tools and equipment are returned to designated area.
4. Materials are consumed as requested.
CONTENTS:
Procedures in dispensing and retrieval of materials; tools, and equipment
Things to be considered in returning the borrowed tools and equipment.
CONDITIONS:
Students/trainees must be provided with the following:
Tools and Equipment Learning Materials
Handtools Learning element
Equipment Transparencies
Books
Personal Protective Equipment Requisition slip
Gloves Borrowing slip
Working clothes
Safety shoes Supplies and Materials
Gas mask Assorted materials
METHODOLOGIES:
Self-paced instruction
Film viewing
Direct laboratory experience
Group discussion
Immersion
ASSESSMENT METHODS:
Interview
Written test/exam
Observation with questioning
Demonstration with questioning
CBC RAC Servicing (PACU/CRE) NC III - 70 -
LO4. IDENTIFY AND MINIMIZE / ELIMINATE HAZARDS
ASSESSMENT CRITERIA:
1. Hazards in the work area are recognized and reported (to proper authority?)
2. Designated personnel and appropriate control and action taken? Fix
3. Workplace policies and procedures for controlling risk are established and
followed accurately
4. Procedures for dealing with emergencies are followed within the scope of
responsibilities and competencies.
5. Safety signs and hazards warnings are displayed and observed at all times in line
with workplace health and safety regulations.
6. Equipment and safety devices are used according to manufacturer’s guidelines.
7. Work areas are kept clean and in order at all times.
8. Safe handling/fighting technique and equipment operation are unplugged at all
times?
CONTENTS:
Composition of safety committee
Policies and procedures in controlling risk
Safety signs and first aid
Safety signs and hazards warning preparation
Equipment and safety devices
Safe handling technique in using equipment and safe devices.
CONDITIONS: Students/trainees must be provided with the following:
Tools and Equipment Learning Materials
Handtools Learning element
Equipment Books
Safety devices Transparencies
Personal Protective Equipment Supplies and Materials
Gloves Safety/first aid kit with first aid supplies
Working clothes Safety signs
Safety shoes
Gas mask
METHODOLOGIES:
Self-paced instruction
Film viewing
Direct laboratory experience
Group discussion
Industry Immersion
ASSESSMENT METHODS:
Interview
Written test/exam
Observation with questioning
Demonstration with questioning
CBC RAC Servicing (PACU/CRE) NC III - 71 -
LO5. RESPOND TO AND RECORD ACCIDENTS
ASSESSMENT CRITERIA:
1. Workplace accidents are identified.
2. First aid procedures / treatment are followed correctly in accordance with
standard /regulation
3. Medical assistance / rescue is coordinated with concerned personnel.
4. Accident / incident records and maintained in accordance with standard quality
procedure
CONTENTS:
Types of accidents
Procedures in applying first aid /treatment
First aid supplies
Steps in responding to and recording accidents
CONDITIONS:
Students/trainees must be provided with the following:
Tools and Equipment Learning Materials
Handtools Learning element
Equipment Manuals
Safety devices Books
Tapes
Personal Protective Equipment Cassette/disc
Surgical / gas mask
Gloves Supplies and Materials
Goggles First aid supplies
Record book
METHODOLOGIES:
Self-paced instruction
Film viewing
Direct laboratory experience
Group discussion
Industry Immersion
ASSESSMENT METHODS:
Interview
Written test/exam
Observation with questioning
Demonstration with questioning
CBC RAC Servicing (PACU/CRE) NC III - 72 -
LO6. FOLLOW BASIC SECURITIES
ASSESSMENT CRITERIA:
1. Security measures / procedures are followed according to appropriate event
2. Security-related events are reported and recorded to relevant form
3. Staff are advised on security procedures and correct methods of implementation
CONTENTS:
Basic security procedures
Security signs and symbols
CONDITIONS:
Students/trainees must be provided with the following:
Learning Materials
Learning element
Brochures
Basic security manual
Supplies and Materials
Security relevant forms
METHODOLOGIES:
Self-paced instruction
Film viewing
Demonstration
Group discussion
ASSESSMENT METHODS:
Actual demonstration
Written test/exam
Observation
Oral questioning
CBC RAC Servicing (PACU/CRE) NC III - 73 -
UNIT OF COMPETENCY : DOCUMENT WORK ACCOMPLISHED
MODULE TITLE : DOCUMENTING WORK ACCOMPLISHED
MODULE DESCRIPTOR : This unit covers the knowledge, skills and attitudes in
documenting work accomplished. It includes identifying
forms and data and preparing reports
NOMINAL DURATION : 2 hours
SUMMARY OF LEARNING OUTCOMES:
Upon completion of the module the trainees/students should be able to:
LO1. Identify forms and data
LO2. Prepare reports
CBC RAC Servicing (PACU/CRE) NC III - 74 -
LO1. IDENTIFY FORMS AND DATA
ASSESSMENT CRITERIA
1. Forms are selected based on the reports to be prepared
2. Work accomplishment is interpreted
3. Data are collected in accordance with data gathering procedures
CONTENTS:
Selecting and interpreting forms
Interpreting work accomplished
Data gathering techniques
CONDITIONS:
Students/trainees must be provided with the following:
Access to workplace location or simulated workplace environment
Warranty Paper Request
Operating Log Sheet
Requisition Forms
Records of work accomplished
METHODOLOGIES:
Lecture
Discussion
Group work
ASSESSMENT METHODS:
Interview
Written
demonstration with questioning
CBC RAC Servicing (PACU/CRE) NC III - 75 -
LO2. PREPARE REPORTS
ASSESSMENT CRITERIA:
1. Reports are completed using standard form as per company procedures
2. Reports provide details of work completed, further action to be taken and other
details as per company procedures
3. Reports are completed and submitted within specified time to the concerned
personnel/supervisor
CONTENTS:
Details of work completion
Kinds of reports
Preparation of reports
CONDITIONS:
Students/trainees must be provided with the following:
Start-up commissioning Report
Warranty Paper Request
Turn-over Report
Operating Log Sheet
Service Report
Trouble Call Report
Requisition
Access to workplace location or simulated workplace environment
METHODOLOGIES:
Lecture
Discussion
Group work
ASSESSMENT METHOD:
Demonstration with questioning
CBC RAC Servicing (PACU/CRE) NC III - 76 -
MODULES OF INSTRUCTION
CORE COMPETENCIES
RAC SERVICING (PACU/CRE) NC III
UNIT OF COMPETENCY : INSTALL PACKAGE TYPE AIR-CONDITIONING UNIT
(PACU)
MODULE TITLE : INSTALLING PACKAGE TYPE AIR-CONDITIONING UNIT
(PACU)
MODULE DESCRIPTOR : This module covers the knowledge, skills and attitudes to
safety install package-type air -conditioning unit, components
as well as accessories based on manufacturer’s
recommendations. It also includes site survey, installation of
electrical and piping systems.
NOMINAL DURATION : 20 hours
QUALIFICATION LEVEL : NC III
SUMMARY LEARNING OUTCOMES:
Upon completion of the module, the trainees/students should be able to:
LO1. Survey site for installation
LO2. Install PACU piping systems
LO3. Install PACU electrical system
LO4. Install Indoor and outdoor unit and accessories
CBC RAC Servicing (PACU/CRE) NC III - 78 -
LO1. SURVEY SITE FOR INSTALLATION
ASSESSMENT CRITERIA:
1. Work instructions /technical plans/drawings are interpreted as per job
requirements
2. Installation requirements are verified in line with site conditions
3. Alteration/comments are prepared as per survey conducted
4. Result of survey is prepared in line with enterprise procedures.
CONTENTS:
Technical plans/ drawings
Installation requirements
Survey Report
Linear measurements
Unit conversion
Blue print reading
CONDITIONS: The students/trainees must be provided with the following:
EQUIPMENT SUPPLIES AND MATERIALS
Oxyacetylene outfit Grinding disc
Portable electric grinder Fastener washer
Portable electric drill set LEARNING MATERIALS
Aluminum ladder Learning Element on PACU/ CRE
INSTRUMENT Catalogue
Multitester Brochures
VOM Work plan
TOOLS List of tools, instruments
Hacksaw PERSONAL PROTECTIVE EQUIPMENT
Ball pen hammer Goggles
Pull –push rule Gloves
Meter stick Safety shoes
Tri square Ear plug/muff
Spirit level
Tin snip
METHODOLOGIES:
Self-paced instruction
Group discussion
Film viewing
E-learning
ASSESSMENT METHODS:
Direct observation/demonstration
Oral interview/questioning
CBC RAC Servicing (PACU/CRE) NC III - 79 -
LO2. INSTALL PACU PIPING SYSTEM
ASSESSMENT CRITERIA:
1. Piping materials are prepared consistent with the approved designs and
specifications
2. Brackets and supports are mounted in accordance with site conditions
3. Piping are installed, cleaned and tested in accordance with manufacturer's
specifications, recommendations and RAC Code of Practice
4. Correct insulation and sealing/adhesive materials are used and installed in
accordance with manufacturer's specifications
CONTENTS:
Basic refrigeration cycle
Copper tubing processes and its operation
Types of pipes and fittings
Types of copper tubing and fittings
Types of brackets and support
Installation procedures in piping
RAC code of practice
Safety practices
PACU / CRE tools, materials and functions
5 S ( Good Housekeeping Practices )
CONDITIONS:
The students/trainees must be provided with the following:
EQUIPMENT TOOLS
Portable electric grinder Flaring tools
Portable drill set Swaging tools
Oxyacetylene Tube cutters
Aluminum Ladder Tube binders
Reamer
SUPPLIES / MATERIALS Hacksaw
AHU /Condensing and Evaporating File
assembly Knife
Copper tube Center punch
Filter Drier Tri square
Adhesive Tin snip
Sealant gaskets Set of wrench
Metal c-clamp Ball pen hammer
Tax’s and screw Crimping tool
Plastic molding Set of pliers
Fastener and washer Selastic gun
Grinding disc Pullpush rule
Rugs Spirit level
Polyethylene tape Hex key wrench
PVC pipe
PVC solvent
CBC RAC Servicing (PACU/CRE) NC III - 80 -
Moldflex LEARNING MATERIALS
Circuit breaker/Conventional outlet Learning Element on PACU/CRE
Catalogue
PERSONAL PROTECTIVE EQUIPMENT Brochure
Working clothes Work plan
Ear plug/muff List of tools, instrument
Gloves Safety practices handbook
Goggles
Safety shoes
METHODOLOGIES:
Self-paced instruction
Group discussion
Film viewing
E-learning
ASSESSMENT METHODS:
Direct observation/demonstration
Oral interview/questioning
CBC RAC Servicing (PACU/CRE) NC III - 81 -
LO3. INSTALL PACU ELECTRICAL SYSTEMS
ASSESSMENT CRITERIA:
1. Electrical materials are prepared consistent with job requirements and are
checked for damage
2. Appropriate PPE is selected in line with the job requirements
3. Electrical system is laid-out and installed in accordance with the approved
designs, specifications, working plans, drawings and applicable provisions of the
latest edition of PEC
4. Electrical system is tested/energized in line with applicable provisions of the
latest edition of PEC
5. Report on testing/energization of electrical system is prepared in line with
enterprise procedures
CONTENTS:
Electrical diagrams
Electrical components and accessories function and specification
Process of installing electrical components of PACU
Installation procedures for of electrical PACU system
Procedures in electrical testing
Appropriate PPE
Safety practices
PACU tools, materials, Instruments
5 S ( Good Housekeeping Practices )
CONDITIONS:
The students/trainees must be provided with the following:
SUPPLIES / MATERIALS TOOLS
AHU /Condensing and Evaporating Flaring tools
assembly Swaging tools
Copper tube Tube cutters
Filter Drier Tube binders
Adhesive Reamer
Sealant gaskets Hacksaw
Metal c-clamp File
Tax’s and screw Knife
Plastic molding Center punch
Fastener and washer Tri square
Grinding disc Tin snip
Rugs Set of wrench
Polyethylene tape Ball pen hammer
PVC pipe Crimping tool
PVC solvent Set of pliers
Moldflex Selastic gun
Circuit breaker/Conventional outlet Pullpush rule
Spirit level
Hex key wrench
CBC RAC Servicing (PACU/CRE) NC III - 82 -
EQUIPMENT LEARNING MATERIALS
Portable electric grinder Learning Element on PACU/CRE
Portable drill set Catalogue
Oxyacetylene Brochure
Aluminum Ladder Workplan
List of tools, instrument
PERSONAL PROTECTIVE EQUIPMENT Safety practices handbook
Working clothes
Ear plug/muff
Gloves
Goggles
Safety shoes
METHODOLOGIES:
Self-paced instruction
Group discussion
Film viewing
E-learning
ASSESSMENT METHODS:
Direct observation/demonstration
Oral interview/questioning
CBC RAC Servicing (PACU/CRE) NC III - 83 -
LO4. INSTALL INDOOR, OUTDOOR UNIT AND ACCESSORIES
ASSESSMENT CRITERIA:
1. Indoor units and air-cooled condensing units (ACCUs) are mounted in
accordance with site conditions and manufacturer’s specifications
2. Accessories are installed according to manufacturer’s specifications
3. Refrigerant lines are connected in accordance with manufacturer’s specifications
4. Condensate drain line is installed in accordance with manufacturer’s
specification.
5. Faults/problems arising from installation are corrected in line with standard
operating procedures
6. Pre-start up checks are undertaken in accordance with manufacturer’s
specifications and enterprise policies
CONTENTS:
Basic refrigeration cycle
Mechanical components and accessories function and specification
Process of installing mechanical and components PACU
Installation procedures for mechanical components of PACU
Safety practices
PACU tools, materials and functions
5 S ( Good Housekeeping Practices )
CONDITIONS:
The students/trainees must be provided with the following:
EQUIPMENT TOOLS
Portable electric grinder Flaring tools
Portable drill set Swaging tools
Oxyacetylene Tube cutters
Aluminum Ladder Tube binders
Reamer
SUPPLIES / MATERIALS Hacksaw
AHU /Condensing and Evaporating File
assembly Knife
Copper tube Center punch
Filter Drier Tri square
Adhesive Tin snip
Sealant gaskets Set of wrench
Metal c-clamp Ball pen hammer
Tax’s and screw Crimping tool
Plastic molding Set of pliers
Fastener and washer Selastic gun
Grinding disc Pullpush rule
Rugs Spirit level
Polyethylene tape Hex key wrench
PVC pipe
PVC solvent
CBC RAC Servicing (PACU/CRE) NC III - 84 -
Mold flex LEARNING MATERIALS
Circuit breaker/Conventional outlet Learning Element on PACU/CRE
Catalogue
PERSONAL PROTECTIVE EQUIPMENT Brochure
Working clothes Work plan
Ear plug/muff List of tools, instrument
Gloves Safety practices handbook
Goggles
Safety shoes
METHODOLOGIES:
Self-paced instruction
Group discussion
Film viewing
E-learning
ASSESSMENT METHODS:
Direct observation/demonstration
Oral interview/questioning
CBC RAC Servicing (PACU/CRE) NC III - 85 -
UNIT OF COMPETENCY : INSTALL COMMERCIAL REFRIGERATION EQUIPMENT
(CRE)
MODULE TITLE : INSTALLING COMMERCIAL REFRIGERATION
EQUIPMENT (CRE)
MODULE DESCRIPTOR : This module covers the knowledge, skills and attitudes to
properly install commercial refrigeration equipment (CRE)
Components as well as accessories based on manufacturer’s
recommendations. It also includes site survey, installation of
electrical and piping systems.
NOMINAL DURATION : 20 hours
QUALIFICATION LEVEL : NC III
PREREQUISITE : Common competencies
SUMMARY of LEARNING OUTCOMES:
Upon completion of the module, the trainees/students should be able to:
LO1. Survey site for Installation
LO2. Install CRE piping system
LO3. Install CRE electrical system
LO4. Install indoor and outdoor unit and accessories
CBC RAC Servicing (PACU/CRE) NC III - 86 -
LO1. SURVEY SITE FOR INSTALLATION
ASSESSMENT CRITERIA:
1. Work instructions /technical plans/drawings are interpreted as per job
requirements
2. Installation requirements are verified in line with site conditions
3. Alteration/comments are prepared as per survey conducted
4. Result of survey is prepared in line with enterprise procedures.
CONTENTS:
Safety practices
Plans specifications
Mensuration
Proper use and care of tools /equipment
Tube processing
Basic arc and gas welding
Basic bench work
Clean air act
Montreal protocol
Code of practice for HVAC technician
Good housekeeping
CONDITIONS:
The students/trainees must be provided with the following:
EQUIPMENT SUPPLIES AND MATERIALS
Electric arc welding machine Form report
Portable grinder Rags
TOOLS Tubes (copper, aluminum,
Set of wrench steel relevant to required job)
Pull-push ruler Welding rod
Meter stick Angular / flat bars
Hacksaw Drill bits(masonry / steel)
INSTRUMENT Marker/ pen/ pentel
Multi tester (VOM) Grinding disc(metal)
PERSONAL PROTECTIVE EQUIPMENT Fluxes(borax, aluminum, silver)
Welding glass mask LEARNING MATERIALS
Hard hat/helmet Mensuration
Gloves Safety practices
Safety shoes Mechanical /electrical drawing
Rags Books
Brochures/Service manual
CDs
Catalogue
Work Plan
CBC RAC Servicing (PACU/CRE) NC III - 87 -
METHODOLOGIES:
Self-paced Instruction
Group discussion
Film viewing
E-learning
Direct laboratory experience
Industry visit
Industry immersion
ASSESSMENT METHODS:
Interview
Written exam
Observation with questioning
Demonstration with questioning
CBC RAC Servicing (PACU/CRE) NC III - 88 -
LO2. INSTALL CRE PIPING SYSTEM
ASSESSMENT CRITERIA:
1. Piping materials are prepared consistent with the approved designs and
specifications
2. Brackets and supports are mounted in accordance with site conditions
3. Piping are installed, cleaned and tested in accordance with manufacturer's
specifications, recommendations and RAC Code of Practice
4. Correct insulation and sealing/adhesive materials are used and installed in
accordance with manufacturer's specifications
CONTENTS:
Basic refrigeration cycle
Copper tubing processes and its operation
Types of pipes and fittings
Types of copper tubing and fittings
Types of brackets and support
Installation procedures in piping
RAC code of practice
Safety practices
PACU / CRE tools, materials and functions
5 S ( Good Housekeeping Practices )
CONDITIONS:
The students/trainees must be provided with the following:
EQUIPMENT TOOLS
Portable electric grinder Flaring tools
Portable drill set Swaging tools
Oxyacetylene Tube cutters
Aluminum Ladder Tube binders
Reamer
SUPPLIES / MATERIALS Hacksaw
AHU /Condensing and Evaporating File
assembly Knife
Copper tube Center punch
Filter Drier Tri square
Adhesive Tin snip
Sealant gaskets Set of wrench
Metal c-clamp Ball pen hammer
Tax’s and screw Crimping tool
Plastic molding Set of pliers
Fastener and washer Selastic gun
Grinding disc Pullpush rule
Rugs Spirit level
Polyethylene tape Hex key wrench
PVC pipe
PVC solvent
CBC RAC Servicing (PACU/CRE) NC III - 89 -
Moldflex LEARNING MATERIALS
Circuit breaker/Conventional outlet Learning Element on PACU/CRE
Catalogue
PERSONAL PROTECTIVE EQUIPMENT Brochure
Working clothes Work plan
Ear plug/muff List of tools, instrument
Gloves Safety practices handbook
Goggles
Safety shoes
METHODOLOGIES:
Self-paced instruction
Group discussion
Film viewing
E-learning
ASSESSMENT METHODS:
Direct observation/demonstration
Oral interview/questioning
CBC RAC Servicing (PACU/CRE) NC III - 90 -
LO3. INSTALL CRE ELECTRICAL SYSTEMS
ASSESSMENT CRITERIA:
1. Electrical materials are prepared consistent with job requirements and are
checked for damage
2. Appropriate PPE is selected in line with the job requirements
3. Electrical system is laid-out and installed in accordance with the approved
designs, specifications, working plans, drawings and applicable provisions of the
latest edition of PEC
4. Electrical system is tested/energized in line with applicable provisions of the
latest edition of PEC
5. Report on testing/energization of electrical system is prepared in line with
enterprise procedures
CONTENTS:
Electrical diagrams
Electrical components and accessories function and specification
Process of installing electrical components of CRE
Installation procedures for of electrical CRE system
Procedures in electrical testing
Appropriate PPE
Safety practices
PACU tools, materials, Instruments
5 S ( Good Housekeeping Practices )
CONDITIONS:
The students/trainees must be provided with the following:
EQUIPMENT TOOLS
Portable electric grinder Flaring tools
Portable drill set Swaging tools
Oxyacetylene Tube cutters
Aluminum Ladder Tube binders
Reamer
SUPPLIES / MATERIALS Hacksaw
AHU /Condensing and Evaporating File
assembly Knife
Copper tube Center punch
Filter Drier Tri square
Adhesive Tin snip
Sealant gaskets Set of wrench
Metal c-clamp Ball pen hammer
Tax’s and screw Crimping tool
Plastic molding Set of pliers
Fastener and washer Selastic gun
Grinding disc Pull push rule
Rugs Spirit level
Polyethylene tape Hex key wrench
CBC RAC Servicing (PACU/CRE) NC III - 91 -
PVC pipe LEARNING MATERIALS
PVC solvent Learning Element on PACU/CRE
Mold flex Catalogue
Circuit breaker/Conventional outlet Brochure
Work plan
PERSONAL PROTECTIVE EQUIPMENT List of tools, instrument
Working clothes Safety practices handbook
Ear plug/muff
Gloves
Goggles
Safety shoes
METHODOLOGIES:
Self-paced instruction
Group discussion
Film viewing
E-learning
ASSESSMENT METHODS:
Direct observation/demonstration
Oral interview/questioning
CBC RAC Servicing (PACU/CRE) NC III - 92 -
LO4. INSTALL INDOOR, OUTDOOR UNIT AND ACCESSORIES
ASSESSMENT CRITERIA:
1. Indoor units and air-cooled condensing units (ACCUs) are mounted in
accordance with site conditions and manufacturer’s specifications
2. Accessories are installed according to manufacturer’s specifications
3. Refrigerant lines are connected in accordance with manufacturer’s specifications
4. Condensate drain line is installed in accordance with manufacturer’s
specification.
5. Faults/problems arising from installation are corrected in line with standard
operating procedures
6. Pre-start up checks are undertaken in accordance with manufacturer’s
specifications and enterprise policies
CONTENTS:
Basic refrigeration cycle
Mechanical components and accessories function and specification
Process of installing mechanical and components CRE
Installation procedures for mechanical components of CRE
Safety practices
CRE tools, materials and functions
5 S ( Good Housekeeping Practices )
CONDITIONS:
The students/trainees must be provided with the following:
EQUIPMENT TOOLS
Portable electric grinder Flaring tools
Portable drill set Swaging tools
Oxyacetylene Tube cutters
Aluminum Ladder Tube binders
Reamer
SUPPLIES / MATERIALS Hacksaw
AHU /Condensing and Evaporating File
assembly Knife
Copper tube Center punch
Filter Drier Tri square
Adhesive Tin snip
Sealant gaskets Set of wrench
Metal c-clamp Ball pen hammer
Tax’s and screw Crimping tool
Plastic molding Set of pliers
Fastener and washer Selastic gun
Grinding disc Pull push rule
Rugs Spirit level
Polyethylene tape Hex key wrench
PVC pipe
PVC solvent
CBC RAC Servicing (PACU/CRE) NC III - 93 -
Mold flex LEARNING MATERIALS
Circuit breaker/Conventional outlet Learning Element on PACU/CRE
Catalogue
PERSONAL PROTECTIVE EQUIPMENT Brochure
Working clothes Work plan
Ear plug/muff List of tools, instrument
Gloves Safety practices handbook
Goggles
Safety shoes
METHODOLOGIES:
Self-paced instruction
Group discussion
Film viewing
E-learning
ASSESSMENT METHODS:
Direct observation/demonstration
Oral interview/questioning
CBC RAC Servicing (PACU/CRE) NC III - 94 -
UNIT OF COMPETENCY : SERVICE AND MAINTAIN PACKAGE TYPE AIR -
CONDITIONING UNIT (PACU)
MODULE TITLE : SERVICING AND MAINTAINING PACKAGE TYPE AIR-
CONDITIONING UNIT (PACU)
MODULE DESCRIPTOR : This module covers the knowledge, skills and attitudes in
maintaining air-conditioning components, lubrication,
refrigerant, and air distribution systems in PACU units.
NOMINAL DURATION : 20 hours
QUALIFICATION LEVEL : NC III
SUMMARY OF LEARNING OUTCOMES:
Upon completion of the module, the trainees/students should be able to
LO1. Prepare for maintenance activities
LO2. Check and adjust air-conditioning and refrigeration components, controls and
operating condition
LO3. Maintain lubrication system in PACU
LO4. Maintain refrigerant system in PACU
LO5. Maintain air distribution system in PACU
CBC RAC Servicing (PACU/CRE) NC III - 95 -
LO1. PREPARE FOR MAINTENANCE ACTIVITIES
ASSESSMENT CRITERIA:
1. Work instructions are read and interpreted to determine job requirements
2. Appropriate manufacturer's manual is consulted if available; otherwise, standard
maintenance procedures are adopted.
3. Tools and equipment are selected in accordance with job requirements
4. Work safety is observed according to enterprise regulations
CONTENTS:
Safety practices in RAC works
Tools, equipment and uses
Principles of RAC
Preventive and corrective maintenance
CONDITIONS: The students/trainees must be provided with the following:
Equipment Tools
Audiovisual equipment Set of wrenches
Oil pump Set of pliers
Transport RAC unit Set of screw drivers
Instrument Set of allen wrenches
System analyzer Oiler
Learning Materials Personal protective Equipment
LEs on Transport RAC Goggles
LEs on Maintenance methods and Gloves
Working clothes
procedures Safety clothes
Audiovisual materials on lubrication Safety shoes
Ear muff/plug
system
Manufacturer’s manual
Supplies and materials
Refrigeration oil
Soap solution
Markers
Rags
Oil testing kits
METHODOLOGIES:
Self-paced instruction
Film viewing
Group discussion
Industry immersion
E-learning
ASSESSMENT METHODS:
Interview
Written exam
Direct observatio
CBC RAC Servicing (PACU/CRE) NC III - 96 -
LO2. CHECK AND ADJUST AIR-CONDITIONING AND COMPONENTS, CONTROLS
AND OPERATING CONDITIONS
ASSESSMENT CRITERIA:
1. Evaporator/condenser coils are cleaned in accordance with manufacturer's
maintenance manual.
2. Refrigerant piping is checked for abnormal conditions based on procedure.
3. Operation/Controls/Settings are checked and adjusted in accordance with
manufacturer's specifications.
4. Air-conditioning accessories are adjusted accordingly based on manufacturer's
maintenance manual.
5. Maintenance procedures are applied according to manufacturer's maintenance
manual.
CONTENTS:
Uses and functions of tools
Interpret work plan instructions
Preventive and corrective maintenance
Types of evaporator condenser and its function
Types of Refrigerant controls
Refrigerant piping installation
Procedures in leak testing
CONDITIONS: The students/trainees must be provided with the following:
Equipment Tools
Water pressure washer Set of wrenches
Audiovisual equipment Set of pliers
Transport RAC unit Set of screw drivers
Instrument Fin comb
System analyzer Oiler
Thermometer Supplies and materials
Multitester Refrigerants
Learning Materials Soap solution
LEs on Transport RAC Markers
LEs on Maintenance methods and Rags
Electrical tapes
procedures Coil cleaner
Audiovisual materials on maintenance Personal Protective Equipment
Maintenance schedule Goggles
Manufacturer’s manual Gloves
Working clothes
Safety shoes
Ear muff/plug
CBC RAC Servicing (PACU/CRE) NC III - 97 -
METHODOLOGIES:
Self-paced instruction
Film viewing
Direct laboratory experience
Group discussion
Industry visit
Industry immersion
E-learning
ASSESSMENT METHODS:
Interview
Written exam
Observation with questioning
Demonstration with questioning
CBC RAC Servicing (PACU/CRE) NC III - 98 -