LMPL/UUP/22-23/R747 TECHNO COMMERCIAL OFFER FOR : ORAL LIQUID PROCESSING & PACKAGING PLANT www.litcoindia.com LITCO MACHINERY PVT. LTD. ATTN.: M/S. UNIMED UNIHEALTH PHARMACEUTICALS LTD. DHAKA BANGLADESH 20/02/2023 Local Partner: Angel Corporation
A. QUOTATION FOR 3000L LIQUID SYRUP SUSPENSION PLANT MODEL: LIQUIPRO-3000L 1500L SUGAR PREPARATION VESSEL A. VESSEL DATA 1. Content Suspension / Water / liquid 2. Gross Capacity 1700 Liters 3. Capacity (Working) 1500 Liters 4. Minimum Stir Volume 500 Liters 5. Vessel type Vertical, Cylindrical, Agitated & Jacketed 6. Position Vertical 7. Machine Standard Current Good Manufacturing Practices 8. Surface Roughness Inside-Mirror, Ra ≤ 0.5µm; Outside-Matt, Ra ≤ 1.5µm 9. Product Contact Parts SS 316 and USFDA Silicone Food Grade 10. Product Non-contact Parts SS 304 11. Ends top Tori-spherical Dish 12. Ends Bottom Tori-spherical Dish 13. Part Joints Fully Argon welded body with rounded corners 14. Supports Pipe Legs 15. Heating Type Steam 16. Temp. Sensor PT-100 Sensor – Techno 17. Insulation Mineral Glass Wool B. DESIGN & OPERATION CONDITION Vessel Jacket 1. Max. Operating Pressure in Kg/cm2 3.0 4.0 2. Vacuum Full Vacuum -- 3. Design Pressure in Kg/cm2 4.0 5.0 4. Max / Min Temp. ºC 100/20 150/15 DESIGN AS PER THE ROOM LAYOUT
5. Design Temp. (Max. / Min) ºC 120/15 175/10 6. Hydrostatic Pressure in Kg/cm2 Full of Water 6.0 Sheet Material Data 7. Shell Thickness 8 mm SS 316L 8 mm SS 304 8. Bottom Thickness 8 mm SS 316L 8 mm SS 304 9. Top Thickness 8 mm SS 316L --- 10. Insulation Thickness --- 50 mm 11. Insulation Cover Thickness --- 2 mm SS 304 C. AGITATOR DATA BOTTOM ENTRY 1. Type of Agitator Propeller type 2. Agitator HP 7.5 HP 3. Motor 7.5 HP 960 RPM /ABB/ Siemens/ Bonfoglioli / Crompton / Remi/ Reputed TEFC, Non-FLP 4. Power Supply 415 V / 3 Ph / 50 C/S / AC 5. Shaft Support Bearing Housing 6. Shaft Sealing Mechanical Seal-Sigma 7. Seal Type Wet D. VESSEL’S JACKET NOZZLES FOR STEAM HEATED MODEL 1. Steam Inlet Connection 25 NB Flange/Tri-clover 2. Steam Outlet Connection 25 NB Flange/Tri-clover 3. Drain Connection 25 NB Coupling 4. Pressure gauge, Safety valve & Air vent connection 25 NB Flange/Tri-clover 5. Cooling Inlet Connection 25 NB Flange/Tri-clover 6. Cooling Outlet Connection 25 NB Flange/Tri-clover E. VESSEL’S DISH NOZZLES TOP DISH 1. Inlet connection 38 mm Flange/Tri-clover 2. Spare nozzle 38 mm Flange/Tri-clover 3. Light Glass 125 mm Flange/Tri-clover 4. Compound Gauge 38 mm Flange/Tri-clover 5. Man-Hole with Sight Glass Connection 450 mm Flange/Tri-clover 6. CIP Connection (Spray ball 360 degree) 50 mm Flange/Tri-clover 7. Vent Filter 25 mm Flange/Tri-clover 8. Recirculation Inlet 38 mm Flange/Tri-clover 9. Safety Valve 25 mm Flange/Tri-clover BOTTOM DISH 1. Pneumatic Flush Bottom Valve 38 mm Flange/Tri-clover 2. Sampling Valve 15 mm Flange/Tri-clover 3. Drain connection 25 NB Flange/Tri-clover 4. Temperature sensor PT-100 Sensor -
3000L MANUFACTURING VESSEL B. VESSEL DATA 1. Content Suspension / Water / liquid 2. Gross Capacity 3400 Liters 3. Capacity (Working) 3000 Liters 4. Minimum Stir Volume 1000 Liters 5. Vessel type Vertical, Cylindrical, Agitated & Jacketed 6. Position Vertical 7. Machine Standard Current Good Manufacturing Practices 8. Surface Roughness Inside-Mirror, Ra ≤ 0.5µm; Outside-Matt, Ra ≤ 1.5µm 9. Product Contact Parts SS 316L and USFDA Silicone Food Grade 10. Product Non-contact Parts SS 304 11. Ends top Tori-spherical Dish 12. Ends Bottom Tori-spherical Dish 13. Part Joints Fully Argon welded body with rounded corners 14. Supports Pipe Legs 15. Heating Type Steam 16. Temp. Sensor PT-100 Sensor – Techno 17. Insulation Mineral Glass Wool B. DESIGN & OPERATION CONDITION Vessel Jacket 1. Max. Operating Pressure in Kg/cm2 0.3 0.4 2. Vacuum Full Vacuum -- 3. Design Pressure in Kg/cm2 0.4 0.5 4. Max / Min Temp. ºC 100/20 150/15 5. Design Temp. (Max. / Min) ºC 120/15 175/10 6. Hydrostatic Pressure in Kg/cm2 Full of Water 0.6 Sheet Material Data 7. Shell Thickness 8 mm SS 316L 8 mm SS 304 8. Bottom Thickness 8 mm SS 316L 8 mm SS 304 9. Top Thickness 8 mm SS 316L --- 10. Insulation Thickness --- 50 mm 11. Insulation Cover Thickness --- 2 mm SS 304 C. AGITATOR DATA BOTTOM ENTRY 1. Type of Agitator Propeller type 2. Agitator HP 10 HP 3. Motor 10 HP 960 RPM /ABB/ Siemens/ Bonfoglioli / Crompton / Remi/ Reputed TEFC, Non-FLP 4. Power Supply 415 V / 3 Ph / 50 C/S / AC 5. Shaft Support Bearing Housing 6. Shaft Sealing Mechanical Seal-Sigma 7. Seal Type Wet F. VESSEL’S JACKET NOZZLES FOR STEAM HEATED MODEL
1. Steam Inlet Connection 25 NB Flange/Tri-clover 2. Steam Outlet Connection 25 NB Flange/Tri-clover 3. Drain Connection 25 NB Coupling 4. Pressure gauge, Safety valve & Air vent connection 25 NB Flange/Tri-clover 5. Cooling Inlet Connection 25 NB Flange/Tri-clover 6. Cooling Outlet Connection 25 NB Flange/Tri-clover G. VESSEL’S DISH NOZZLES TOP DISH 1. Inlet connection 38 mm Flange/Tri-clover 2. Spare nozzle 38 mm Flange/Tri-clover 3. Light Glass 125 mm Flange/Tri-clover 4. Compound Gauge 38 mm Flange/Tri-clover 5. Man-Hole with Sight Glass Connection 450 mm Flange/Tri-clover 6. CIP Connection (Spray ball 360 degree) 50 mm Flange/Tri-clover 7. Vent Filter 25 mm Flange/Tri-clover 8. Recirculation Inlet 38 mm Flange/Tri-clover 9. Safety Valve 25 mm Flange/Tri-clover BOTTOM DISH 1. Pneumatic Flush Bottom Valve 38 mm Flange/Tri-clover 2. Sampling Valve 15 mm Flange/Tri-clover 3. Drain connection 25 NB Flange/Tri-clover 4. Temperature sensor PT-100 Sensor - VACUUM TRANSFER SYSTEM Vacuum Transfer System is one of the widely used Pneumatic Conveying Systems where manual intervention is prevented by creating vacuum for material transfer. The Vacuum pump will create Vacuum in Manufacturing Vessel which will allow the powder transfer from the container to the Vessel. Moreover, Vacuum pump can be used to transfer material from one Vessel to the other. Vacuum pump is to be installed in the Service Area and is connected to the Manufacturing Vessel by a flexible pipe. PUMP SPECIFICATIONS Pump type Vacuum Design Sanitary Drive 5 HP/415 V/TEFC/ 350 RPM Discharge 1000 Kg/hr. (approx.) Seal Mechanical Seal with TC / TC Seal face MOC SS 316L Installation Production Area
IN-LINE HOMOGENIZER An In-line Homogenizer is designed with a stator and rotor assembly, which used in the Pharmaceutical Industry to mix, suspend, solubilize, grind, disperse, dissolve materials and more, and they shorten batch time. Inside the stator assembly, which is attached to and linked to the motor, the rotor revolves. Motor and rotor shaft are connected directly. The Homogenizer will be placed in-line with the Manufacturing vessel so that recirculation and consistent homogenization of product can take place. Salient Features: All the contact parts are made of SS 316 and non-contact parts SS 304. Fitted in-line between Manufacturing Vessel and Filtration Unit. Equipped with Re-circulation feature for recirculating homogenized material into the Manufacturing Vessel. Nozzle ‐ Inlet & Outlet with Tri-clover type connection with silicon seal. Design confirming to latest cGMP norms. PORTABLE FILTERATION UNIT The Portable Filtration Unit is a highly efficient Filter Press with Zero Hold Up capability, that allows almost complete filtration of the transferring material. The Zero Hold Up technology allows the Press to hold up no transferred liquid inside it, thereby not only filtering but also reduces wastage. Provided with High grade Caster Wheels, the Filter PUMP SPECIFICATIONS Pump type High Shear Mixer (Double Blade) Design Sanitary Drive 7.5 HP / 10 HP /415 V/TEFC/ 2880 RPM Seal Mechanical Seal with TC / TC Seal face Operating Pressure Up to 2 Kg/cm2 Inlet/Outlet 25/40 TC MOC Contact Part: SS 316L, Non-contact part: SS 304 Installation Production Area
Press is equipped with a Centrifugal Pump for smooth and efficient transfer of the material. FILTRATION SYSTEM BETWEEN MANUFACTURING & STORAGE SS316 Housing Filter with 20 mesh located between In-line Homogenizer and Storage Vessel for transferring from Manufacturing Vessel through Homogenizer (when producing Suspension). ITEM DESCRIPTION Type of Filter Basket Filter (reusable) M.O.C. Contact Part: SS 316L, Non-contact part: SS 304 Size of mesh 20 FILTER PRESS : 18” X 8 PLATE ZERO HOLD UP WITH CENTRIFUGAL PUMP Connected between Mfg. Vessel and Storage ITEM DESCRIPTION Filter 5 micron Pad Filter (reusable) Size of plates 18 inches M.O.C. Contact Part: SS 316L, Non-contact part: SS 304 No. of Plates 8 Pump Centrifugal Pump Motor 3 HP Motor 2800 RPM 3 Phase/ 50 Hz /TEFC Non- Flameproof motor Movement High grade Caster Wheels 3000L HOLDING VESSEL A. VESSEL DATA 1. Content Oil / Water / Solids – Ointment 2. Capacity (Working) 3000 Liters 3. Vessel type Vertical & Cylindrical 4. Ends top Tori spherical Dish 5. Ends Bottom Tori spherical Dish 6. Supports Pipe Legs 7. Temp. Sensor PT-100 Sensor – Techno B. DESIGN & OPERATION CONDITION Vessel Jacket Sheet Material Data 1. Shell Thickness 4 mm SS 316L --- 2. Bottom Thickness 5 mm SS 316L --- 3. Top Thickness 5 mm SS 316L --- C. AGITATOR DATA CENTRAL TOP ENTRY 1. Type of Agitator Flat Propeller Stirrer
2. Agitator HP 5 HP 3. Motor 5 HP 1440 RPM / ABB/ Siemens/ Crompton / Remi / Reputed TEFC, Non-FLP 4. Power Supply 415 V / 3 Ph / 50 C/S / AC 5. Speed 0 & 48 through (Variable by Variable Frequency Drive) 6. Variable Frequency Drive Qma or Standard Make 7. Speed Reducer Worm Reduction Gear Box (Bonfiglioli / Rotomotive Make/Standard Make) 8. Shaft Support Bearing Housing 9. Shaft Sealing Mechanical Seal – Sigma 10. Seal type Dry D. VESSEL’S TOP DISH NOZZLES: 1. Inlet connection 38 mm Flange 2. Spare nozzle 38 mm Flange 3. Light Glass 125 mm Flange 4. Man Hole with Sight Glass Connection 450 mm Flange 5. CIP Connection 50 mm Flange Automated PLC control (Pictures are for reference only)
A. The Human Machine Interface (HMI) shall have the following details Display Characteristics Type Graphic, LCD; 256 Colors Touch Screen 320 x 250 Pixels Display Size 10 inch B. Software Logic for Manufacturing process 1500L Preparation Vessel Material quantity Temperature Mixing time/Speed Transfer/Recycle Pneumatic Valve Control 3000L Preparation Vessel Material quantity Temperature Mixing time/Speed Transfer/Recycle Pneumatic Valve Control 3000L Storage Vessels I & II Material quantity Temperature Transfer Mixing time/Speed Pneumatic Valve Control D. Inline Homogenizer “ON” time for re-circulation and transfer E. Filter Press pump “ON” for discharge F. Vacuum Pump “ON” for discharge G. Cleaning Cycles: Wash cycle for 1500L Preparation vessel with transfer to drain Wash cycle for 3000L Manufacturing vessel with transfer to drain Wash cycle for 3000L Storage Vessels with transfer to drain The HMI display shall be housed in SS 304 enclosure PRODUCT PIPING AND CONNECTIONS Below mentioned Pipeline connection with TC End Joints and TC Clamps shall be provided with plant:- 1500L Jacketed Preparation Vessel’s discharge to top for Recirculation via Inline Homogenizer 3000L Jacketed Manufacturing Vessel’s discharge to top for Recirculation via In-line Homogenizer 3000L Jacketed Manufacturing Vessel to Filtration Unit Filter Press to 3000L Storage Vessels Storage Vessel to Filling Machine Hopper (Not in our scope) Jacketed Steam Inlet Connection (Not in our scope) Jacketed Cooling Inlet Connection (Not in our scope) Drain Header
. PIPE SPECIFICATIONS Pipe MOC SS316 Pipe Quality Electro-polished with Orbital Welding Surface Finish Inner 240 Grit ; Ra ≤ 0.4 Pipe Size 1” to 2” Dia. Pipe Thickness 1.65 mm Pipe Bend Size 1” to 2” Dia. NB with TC End Connection End Connection Tri-Clover End Connection Valve for piping Pneumatic/Manual Valve with TC End Connection Flow rate per hour 1800 to 5000 Liters/Hour Application Transfer of Material between vessel in closed system
PNEUMATICALLY OPERATED TRANSFER VALVES Pneumatic Butterfly Valves Pneumatic Angle Adjusting Valve TC valves with pneumatically operated actuator with internal polish surface. Pneumatically operated transfer valves which can be controlled directly from the HMI for full automation and no manual intervention. INSTRUMENTATION The Syrup Suspension Plant will be equipped with various types of Instruments like SS Temperature Sensor, SS Pressure Gauges, SS Safety Valves to monitor and control the operations of the process.
TANK WEIGHING SYSTEM Load cells for weight measurement shall be provided; the transmitter/display of load cell is mounted in the PLC. The Weight indicated shall be XXXX Kgs Accuracy 0.1% of Full Scale. The Load cells shall be attached between the vessel legs and skid. The plate / pan shall be provided on the vessel legs to keep the standard weight during calibration. WORKING PLATFORM The platform shall be complete with SS dimpled plate and SS 304 railing. The working platform shall have 800 mm wide steps on one side. DOCUMENTATION Design Qualification Protocol Installation Qualification Protocol Operation Qualification Protocol Factory Acceptation Test Protocol Operating Manual P & ID Drawing of Plant Electrical Wiring Drawing Final GA Drawing Test Certificate of MOC Test Certificate of Bought out Items HMI Operating manual with screen shots. ACTIVITIES IN CLIENT’S SCOPE Connecting steam line to vessel Connecting cooling water in and out to vessel from cooling tower line Connecting PW loop to tank inlet Connecting electrical connection to control panel Connecting proper earthing to vessel & instruments Lifting and shifting of vessels and related equipment
B. QUOTATION FOR SYRUP SUSPENSION PACKAGING PLANT AUTOMATIC HIGH SPEED LINEAR BOTTLE WASHING MACHINE, Model: LLWM-120 DESCRIPTION The High Speed Linear Bottle Washing Machine manufactured by LITCO is compact, highly efficient and most ideal for Round Bottles and finds wide application in the Pharmaceutical, Food and Beverages Industry. This multifunctional multi featured machine meets the GMP requirements of washing for glass and plastic bottles. The automatic loading arrangement facilitates loading of bottles on to SS wire mesh conveyor through feed conveyor or bottles are pushed manually from feed table. This saves manpower as bottles are fed into pockets automatically. The automatic unloading mechanism consists of unloading bottle continues on to Turn Table (Optional). OPERATION Bottles are manually fed through S.S. wire mesh conveyor. Three-cycle rinsing allows flexibilities of various wash cycles such as fresh water, dematerialized water etc. as per the rinsing requirement of bottle. All the pumps are made of SS and all the water contact parts are made of SS 316 on a heavy base of MS structure. In tunnel design is such that separation is maintained between feeding zone and discharge zone of the cleaned containers. All the mechanical drives are separated and isolated from the washing zone. Approved materials only are used for construction, together with a careful choice of components, thereby taking in to consideration all aspects of sanitation and consequence complying with the pharmaceutical G.M.P. requirements. The quality of rinsing is ensured through 3 sets of inner and 2 sets of outer nozzles accurately placed to direct the jet at center of the bottle and the bottle comes out with water totally drained with minimum droplets of water.
TECHNICAL SPECIFICATIONS Model LLWM-120 Output / Hour* Upto 7200 Bottles per hour No. of Pocket Across 10 Power** Consumption Main Motor 1 HP / 415 Volts / 50 Hz Pump Two Nos. 0.5 HP x 2 = 1 HP / 415 Volts / 50 Hz Electrical Heater 3 KW Conveyor 0.5HP Tank Capacity 75 Ltrs. S.S. 304 (2 Nos.) Washing Sequence Water Jet and Airjet Cleaning for Glass Bottles Airjet and Vacuum Cleaning for Pet Bottles Wash Cycle 3 Inner+2 Outer Working Height** 850 to 900 mm Change Parts Required Set of Channel fitted with Special type of cup. INPUT SPECIFICATIONS FROM CUSTOMER Round Shape (A)Ø 30 mm to Ø65 mm *** (B) Height 58 mm to 190 mm*** (Height option for other bottle height available) (C)Ø 20 to Ø 55 Neck*** Flat / Square 30 mm to 100 mm (Length) Respectively 10 mm to 50 mm (Width) Respectively height 58 mm X 190 mm * Depends on bottle size & operator speed. ** We can supply as per customer requirements. *** With help of change parts. WASHING SEQUENCE INTERNAL WASH First Wash Re-Circulated Water - Drain Second Wash Fresh PW inside wash – Collect for Re-circulation Third Wash Filtered Compressed air EXTERNAL WASH First Wash Re-Circulated water - Drain Third Wash Filtered Compressed Air Salient Features: cGMP model with all contact parts SS 316 and non-Contact parts with SS 304 including the basic frame. High-pressure pump ensure proper wash of bottle. Suitable for Round and Flat Glass Bottle and Pet Bottles (with help of change parts) Stationary spray nozzles, Collection tray & Recirculation system avoid contamination of water cycle. Water re-cycling provided as per customer’s SOP. Complete Operation & Controls through 7” Size HMI Touch Screen Emergency Stop (Infeed Side & Outfeed Side) Washing area enclosed. UTILITY REQUIREMENT Electrical Supply 3 Phase 50 Hz + Neutral + Earthing Electrical Load 5 KW Air Pressure: Minimum 45 to 50 CFM at 4-5 Kg/Cm2 to be provided at Site from Utility.
TURN TABLE GMP MODEL - 36” DIA. MODEL: LTT-36 Description: Stainless steel scrambler & Un Scrambler, which is familiar as turn table. This is built on SS Square frame, solid guide rail & reduction gear box for jerk less & noiseless performance. Turntable is useful to ensure total synchronization, uniform flow of container and to take a turn at 90 degree to suit different machine and purpose in automatic liquid line. Operation: Container inputs in turn table by manually or automatic will rotate on disk of turn table and exit through outlet, during rotation of container will be guided by a SS strip, which will guide the container towards outlet path. TECHNICAL SPECIFICATIONS Model LTT-36 Direction Clockwise / Anti clock wise as per requirement RPM of Disk Variable through A/c drive Drive Make: Delta/Equivalent 0.5 H.P Motor ABB/ Havells/ Equivalent Main Drive Through Gear Box Make: Rotomotive/ Marathon / Equivalent Power Consumption ** 0.5 HP /415 Volts / 50 Hz. Height of Conveyor** 850 mm to 900 mm INPUT SPECIFICATIONS Container Size* Round Shape Ø 22 mm to Ø 100 mm Respectively height 58 mm to 240 mm (Height option for other bottle height available) * We can supply as per customer requirements.
SALIENT FEATURES • Construction AISI S.S. 304 Quality. • A/c Drive provided to easy adjust different speed. • Special self-aligning bearings ensure smooth and trouble free operation. • Suitable for different type of container. • S.S. Elegantly Matt Finished Body. • Reduction gears ensure jerk free and noiseless operation. • Matt Finished body. UTILITY REQUIREMENT Electrical supply Single Phase + Neutral + Earthing Electrical load 0.5 KW LITCO Automatic Ten Head Servo Based Volumetric Bottle Liquid Filling Machine, cGMP Model: LLF-120 TECHNICAL SPECIFICATION Output/Hour 6000 to 7200 Bottles/Min (Depends upon the Fill Volume & Container) Capacity 10ml to 500ml –With the help of change parts Accuracy ± 1 % Filling accuracy on single doze No of head 10 Head Electrical Rating Servo Motor 1500 Watt (1 No) Conveyor Motor 0.5 HP Power required 440 Volts, 50 Hz Conveyor Height 780mm to 860mm adjustable
OPERATION No container No filling system arrangement is standard feature of the machine. The main drive of the machine and conveyor drive consist of AC Motor with synchronized variable AC Frequency drive. Containers moving on SS Slat Conveyor feed below the filling nozzles through a settable twin pneumatically operated stopper system. The twin pneumatically operated stopper system and reciprocating nozzles can precisely match for centering of a container below nozzles to avoid spillage of liquid on container. To minimize foaming adjustable nozzle will reciprocate according to filling dose, nozzle will go upwards slowly from bottom level of bottle towards neck during filling. The Servo Motor and Ball Screw are fitted inside of the Machine. This means fill size can be easily set. All Operations through PLC with Volume adjustments. SALIENT FEATURES + 1% Filling Accuracy on Single Dose. No Bottle No Filling System. Rigid Vibration Free Construction for trouble free performance. S.S. Elegantly matt finished body. Elegant & easy Control panel for total control on operation. Minimum Change overtime, from one size to another container or fill size. Self-lubricating UHMW-PE guide profile for SS slat chain provides low friction wear surface, Smooth & noiseless conveying. Error side display on AC frequency drive on control panel. Drain Tray around machine Platform. Drip Tray under the Conveyor. Pneumatic Bottle stopping arrangement. Synchronized two numbers AC Drive for main motor & Conveyor Belt. Safety guard for Conveyor Gear Box, motor & Pneumatic Cylinders. MCB for over load protection and prevention against short circuit. Inbuilt protection against over current, Voltage fluctuation, short circuit in AC frequency drive.
LITCO Automatic Eight Head Bottle ROPP & Screw Cap (Pick & Place type) Sealing Combo Machine, cGMP Model: LARCS -120 DESCRIPTION LITCO’s Automatic ROPP/Screw Cap Sealing Combo machine is versatile, self-supported on stainless steel leg with height adjustable adjustment system. The machine is precision built on sturdy welded steel frame completely enclose in stainless steel and doors are provided to facilitate the servicing of machine. The machine is built to seal both ROPP and Screw Caps with the help of Change parts. The Screw Capping takes place by Pick & Place type mechanism whereas the ROPP Caps are collected by the container on its head directly from the Chute. OPERATION The feed containers moving on conveyor belt are fed into an in-feed star wheel, bringing the container below the sealing head in the subsequent indexing part, meanwhile the rotating head pick-up a cap from the cap star wheel which is receiving from delivery chute of cap filling bowl, where the body and the neck of the container are positioned below the rotating head, where the sealing head is performing perfect operation of sealing, rotating head is design to seal container according to pre-set torque. This type of Operation is applicable for Screw Caps. For ROPP Caps, the container collects the cap from the chute while the approaching Capping Head seals the cap seamlessly when it positions right underneath the capping head. TECHNICAL SPECIFICATION Model LARCS-120 Output/Hour* 3600 to 7200 Bottles (Depends upon the Size, Volume of Container) Direction Left To Right
No. of Heads 8 Power Consumption Main Motor 2.0 HP / 415 Volts / 50 Hz. Cap Feeding Bowl 300 Watt Power Supply 2.0 HP, 440 Volts, 3 phase, 4 Wires System, 50 HZ. Height of Conveyor** Adjustable from 850 to 900 MM Change parts required (A) Container: Star Wheel, Back Guide, Feed Worm (B) Cap Die, Delivery Chute, Bowl & S.S. Star wheel * Depends on bottle size etc. ** We can supply as per customer requirements. *** With help of change parts. INPUT SPECIFICATIONS Screw Cap Specification Diameter** 22 mm to 56 mm*** Height** 15 to 18.3 mm Container Size** Round Shape Ø 22 mm to Ø 100 mm*** Respectively height 58 mm to 200 mm*** (Height option for other bottle height available) Flat / Square 15mm to 100 mm (Length)*** Respectively 10mm to 50 mm (Width)*** Respectively height 40 mm X 200 mm*** (Height option for other bottle height available) * Depends on bottle size, cap size and type of cap. ** We can supply as per customer requirements. *** With help of change parts. SPECIAL FEATURES All exposed parts are SS 304 or hard chrome plated for corrosion free long life. Single motor synchronizes conveyor, star wheel & platform trate and the speed can be varied by VFD INFEED STAR WHEEL is equipped with Safety Clutch for Automatic Stoppage of Machine in case of Jamming and / or Over Loading Magnetic Chuck and spring-loaded Sealing Head Assembly impasse very smooth and tight fit Sealing. No Bottle no cap mechanism Quick & Very Easy Change Over and setting possible from one size of Container to another by a Single Ratchet Photo sensing device stop the machine automatically in the event, there is no cap in the delivery chute. Parts coming in contact with the Container, Cap or exposed to the Atmosphere are made out of Stainless Steel for Long Life, Good House - Keeping and Good Manufacturing Practice.
ONLINE INSPECTION MAGNIFYING DOME LITCO AUTOMATIC MEASURING/DOSING CUP PLACEMENT & PRESSING MACHINE, cGMP MODEL - LAMCPP-120 DESCRIPTION LITCO’s Automatic Measuring Cup Placement Machine is highly efficient machine with elegant look, consists of conveyor, vibrator, feed worm, container holding star plate, & pressing plate. All the exposed parts of the unit are in S.S., chrome platted or cladded with S.S. The machine is precision built on sturdy welded steel frame completely enclose in stainless steel sheet and doors are providing to facilitate the servicing of machine. OPERATION Automatic Measuring Cup Placement Machine suitable for placement of Measuring Cup on the sealed bottle. The Cup Dispenser Unit is located on the top plate of the machine and it also provides up-down mechanism by screw and Ratchet Spanner we can adjust the height of the Cup Feeder required on the bottle. The container separator assembly is located on the top plate of the machine related to the conveyor. The main purpose of the container separator assembly is to maintain gap between two containers which is required for
particular cup feeding procedure. It is located on the top plate of the machine and drive is synchronized with pressing belt and container separator. Pressing Belt Assembly is fitted on the top plate of the machine and main function of the pressing belt assembly is to hold the bottle till the cup placement operation is completed. TECHNICAL SPECIFICATION: Model LAMCPP-120 Output/Hour* 6000 to 7200 bottles in 100mL Direction of Movement Left to Right Electrical Specification** Side Pressing Motor 0.5 HP / 415 Volts / 50 Hz Conveyor Motor 0.25 HP / 415 Volt / 50 Hz Top Pressing Motor 40 Watt Cap Feeding Bowl 300 Watt Magnetic coil Height of Conveyor** 860 mm to 910 mm INPUT SPECIFICATIONS Container Specifications Diameter** 28 mm to 60 mm*** Height** 58 to 200 mm * Depends on bottle size, inner plug size and type of inner plug. ** We can supply as per customer requirements. *** With help of change parts. SALIENT FEATURES No container no plug arrangement. SS elegantly matt finished body Single motor synchronizes conveyor, star wheel, & platform turret. Adjustable height of conveyor belt, to align with other machine of the line. Specially designed hopper is provided to increase storage capacity of bowl. Low noise level, low power consumptions. Self-lubricating UHMW- PE guide profile for low friction wear surface, smooth and noiseless conveying SS cladding or hard chrome platting of all exposed parts to ensure long life and resistance against corrosion.
ONLINE BOTTLE INSPECTION MACHINE MODEL: LBI-120 DESCRIPTION Inspection table is equipment consisting of a three-track conveyor with a hood with lighting arrangement and visual inspection background of alternate black & white color. Inspection table have stainless steel structure with moving S.S. slat chain. Structure made out of S. S. square pipe & supported on adjustable bolts. OPERATION The central conveyor belt brings the bottle from the Turn Table. These bottles are automatically bifurcated on the two adjoining conveyor belts & further on the side tables for operators sitting on either side of the table. The operators in turn pick up the bottles & visually inspect the bottles in the alternate white & black background to check for any partials in the liquid filled, sealed & breakage of bottle. After inspection the bottles are placed in the central track, which is transfer for labeling. TECHNICAL SPECIFICATIONS Model LBI-120 Direction of Movement Left to Right Output* Up to 120 Containers / minute Number of operators 6 (3 operators x 2, Two side seated) Power Characteristics** 0.5 HP/220 V/50 Hz Height of Conveyor** 860 mm to 910 mm SALIENT FEATURES A/C Frequency Drive. Direct gear drive. Length can make as per customer requirement. PVC black & white board as per GMP norms. UHMW self-lubrication guide below chain. SS elegantly matt finishing.
Adjustable height of conveyor belt, to align with other machine of the line Self-alignment bearing for easy maintenance. Rigid Vibration free Construction for trouble free performance. UTILITY REQUIREMENT Electrical supply Single Phase + Neutral + Earthing Electrical load 0.5 KW AUTOMATIC SELF-ADHESIVE LABELING MACHINE cGMP MODEL- LASAL-120 DESCRIPTION The Automatic Sticker Labeling Machine LASAL-120 is one of the most users friendly. The machine is used for full/partial wrap around labeling on different size of round containers. It is capable of labeling up to 120 containers per minutes depending on products and label size. The automatic model is equipped with roller spacing device resulting in a simple operation with “No change parts required”. OPERATION The round containers positioned on conveyor are released at equal distance by creating space between two containers with the help of roller spacing device. At the labeling point, an electronics product sensor senses container & releases a label from self-adhesive label roll. If machine is equipped with batch printing device, batch printing device prints the batch no. & other matter on label while label is stationary between dispensing of two labels. The sensed round container moves on conveyor and picks the released label. Then the labeled container moves further through a rubber pressing belt & stationary rubber pad which ensures neat & perfect fixing of label on the container diameter.
TECHNICAL SPECIFICATIONS Model LASAL-120 Direction of Movement Left to Right Output/Hour* 6000 to 7200 Nos. (Depend upon label size) Electrical Specification** Conveyor Motor 0.50 HP, 415 Volts, 50 Hz Pressing device Motor 0.25 HP, 220 Volts, 50 Hz Sticker Roll Stepper Motor 6V DC Height of Conveyor** 860 mm to 910 mm INPUT SPECIFICATIONS Label Specification Length** 30 mm to 180 mm Width** 16 mm to 100 mm Roll Diameter Max. 300 mm X ID 75 mm Space between two labels Min. 3 mm in anti clock wise Container Size** Round Shape Ø 22 mm to Ø 100 mm Respectively height 40 mm to 240 mm (Height option for other bottle height available) * Depending on the size of container & label size. ** We can supply as per customer requirements. SALIENT FEATURES High Production Speeds. Mild steel structure cladded with stainless steel 304 sheet to meet GMP norms. PLC Based operation Accurate label placement. Product data storage facility. No change parts requirements. Very less down time for change over. Suitable for Glass, Plastic, Pet, Tin, Corrugated containers. UTILITY REQUIREMENT Electrical supply 3 Phase + Neutral + Earthing Electrical load 1 KW Air Pressure: Minimum 6 bar pressure 2 CFM for printing device
PACKING CONVEYOR BELT - 9” WIDTH OF ENDLESS SANDWICH BELT (16 FEET LENGTH) DESCRIPTION The Packing conveyor belt is having stainless steel Table Top with moving Endless sandwich belt in the center. Tabletop is fixed to the same structure made out of SS square pipe & supported on adjustable bolts. Tabletop is of 12 inches working space on both side of the conveyor belt for final visual inspection & packing into the box. OPERATION The conveyor belt brings the container or products from the labeling/blister/strip machine, these bottles/products operators in turn pick up the bottles/products & visually inspect the bottles/products & doing necessary action like primary packing, secondary packing, picking & placing at proper place. TECHNICAL SPECIFICATIONS Model LPCB Direction of Movement Left to right Speed Variable by Variable Frequency Drive Power** Consumption 0.75 HP/220 V/50 Hz from 13 feet to 24 feet long. Height of Conveyor* 850 mm to 900 mm Belt width* 9” Belt Details* PVC, endless 2 ply sandwich, 2 mm thickness. Salient Features: Structure is made of S.S. 304, square pipe, 16 SWG with matt finish. A\C frequency variable drive. (Optional) Belt-alignment system for long life & striate running of belt. Direct gear drive. Length can be made as per customer requirement. Adjustable height of conveyor belt, to align with other machine of the line. Self-alignment bearing for easy maintenance.
Rigid Vibration free Construction for trouble free performance. UTILITY REQUIREMENT Electrical supply Single Phase + Neutral + Earthing Electrical load 0.5 KW PRICE DETAILS S.No Description Rate (USD) Qty. Amount (USD) A. ORAL LIQUID PROCESSING PLANT 1.0 1500L Sugar Preparation Vessel, with Jacket for heating & cooling line and Insulation cGMP Standard Machine Inside mechanical polished (RA 0.5), Outside Matte finish, leg supported as per technical data given 27,000/- 1 Set 27,000.00 1.1 Bottom Entry Agitator Assembly (Flat Propeller) with 7.5 HP Drive with Mechanical Seal (Lubricated) 8,000/- 1 Set 8,000.00 1.2 Pressure Gauge and Safety Valve for Jacket 300/- 1 Set 300.00 1.3 Compound Gauge diaphragm type for Main Vessel with TC Clamp 350/- 1 No. 350.00 1.4 Safety Valve for Main Vessel 250/- 1 No. 250.00 1.5 SS Pneumatic Actuated Tank Bottom Valve with TC End and Actuator 1,550/- 1 Set 1,550.00 1.6 Pneumatic Actuated Valve for Steam Inlet / Condensate / Steam Trap / Cooling Inlet / Cooling Outlet 6,500/- 1 Set 6,500.00 1.7 Pneumatic Actuated Valve for CIP Inlet 1,550/- 1 No. 1,550.00 1.8 Pneumatic Actuated Valve for PW inlet 1,550/- 1 No. 1,550.00 1.9 Vent Filter Electrical Heated Housing 1,000/- 1 No. 1,000.00 1.10 Pneumatic Actuated Valve for Vent Filter 1,550/- 1 No. 1,550.00 1.11 Spray Ball 360 degree 550/- 2 Nos. 1,100.00 1.12 PT 100 RTD Sensor & Transmitter for Jacket Temperature (indicated on HMI) 650/- 1 Set 650.00 1.13 Tank Weighing System for 1500 L Preparation Vessel with Junction Box 5,000/- 1 Set. 5,000.00 1.14 Sampling Valve with Connector Assembly and necessary Valve for contamination free sampling on Vessel (CIP abled) (Optional) 1,050/- 1 Set 1,050.00 1.15 PT 100 RTD Sensor & Transmitter with NA Connector Assembly for Process Material Temperature (indicated on HMI) (Optional) 750/- 1 Set 750.00 2.0 3000L Manufacturing Vessel, with Jacket for heating & cooling line and Insulation
cGMP Standard Machine Inside mechanical polished (RA 0.5), Outside Matte finish, leg supported as per technical data given 38,000/- 1 Set 38,000.00 2.1 Bottom Entry Stirrer Assembly with 10 HP Drive with Mechanical Seal (Lubricated) 8,500/- 1 Set 8,500.00 2.2 Pressure Gauge and Safety Valve for Jacket 300/- 1 Set 300.00 2.3 Compound Gauge diaphragm type for Main Vessel with TC Clamp 350/- 1 No. 350.00 2.4 Safety Valve for Main Vessel 250/- 1 No. 250.00 2.5 SS Pneumatic Actuated Tank Bottom Valve with TC End and Actuator 1,550/- 1 Set 1,550.00 2.6 Pneumatic Actuated Valve for Steam Inlet / Condensate / Steam Trap / Cooling Inlet / Cooling Outlet 6,500/- 1 Set 6,500.00 2.7 Pneumatic Actuated Valve for CIP Inlet 1,550/- 1 No. 1,550.00 2.8 Pneumatic Actuated Valve for PW inlet 1,550/- 1 No. 1,550.00 2.9 Vent Filter Electrical Heated Housing 1,000/- 1 No. 1,000.00 2.10 Pneumatic Actuated Valve for Vent Filter 1,550/- 1 No. 1,550.00 2.11 Spray Ball 360 degree 550/- 2 Nos. 1,100.00 2.12 PT 100 RTD Sensor & Transmitter for Jacket Temperature (indicated on HMI) 650/- 1 Set 650.00 2.13 Tank Weighing System for 3000 L Preparation Vessel with Junction Box 6,000/- 1 Set. 6,000.00 2.14 Sampling Valve with Connector Assembly and necessary Valve for contamination free sampling on Vessel (CIP abled) (Optional) 1,050/- 1 Set 1,050.00 2.15 PT 100 RTD Sensor & Transmitter with NA Connector Assembly for Process Material Temperature (indicated on HMI) (Optional) 750/- 1 Set 750.00 3.0 3000L Holding Vessel cGMP Standard Machine Inside mechanical polished (RA 0.5), Outside Matte finish, leg supported as per technical data given 16,000/- 1 No. 16,000.00 3.1 Top Entry Agitator Assembly (Flat Propeller) with 5 HP Drive, Gearbox and Mechanical Seal (Dry) 7,500/- 1 Set 7,500.00 3.2 Variable Frequency Drive for Agitator RPM control 600/- 1 Set 600.00 3.3 Safety Valve for Main Vessel 250/- 1 No. 250.00 3.4 SS Pneumatic Actuated Tank Bottom Valve with TC End and Actuator 1,550/- 1 Sets 1,550.00 3.5 Pneumatic Actuated Valve for CIP Inlet 1,550/- 1 No. 1,550.00 3.6 Pneumatic Actuated Valve for PW inlet 1,550/- 1 No. 1,550.00 3.7 Vent Filter 800/- 1 No. 800.00 3.8 Pneumatic Actuated Valve for Vent Filter 1,550/- 1 No. 1,550.00
3.9 Spray Ball 360 degree 550/- 2 Nos. 1,100.00 3.10 PT 100 RTD Sensor & Transmitter 650/- 1 Set 650.00 3.11 Level Sensor 650/- 1 Set. 650.00 4.0 In-line Homogenizer Capacity: 7.5 HP 10,000/- 1 Set 10,000.00 5.0 In-line Homogenizer Capacity: 10 HP 12,500/- 1 Set 12,500.00 6.0 Filtration System 20 mesh (reusable basket filter) connected between In-line Homogenizer and Storage Vessels 3,500/- 1 Set 3,500.00 7.0 Zero Hold Up Filter Press 18” x 8 plate (reusable 5 micron pad filter) with Centrifugal pump With Trolley and Caster Wheel 13,500/- 1 Set 13,500.00 8.0 Liquid Transfer Pump 3HP (for filling machine) 5,500/- 1 Set 5,500.00 9.0 0.5 HP Transfer Pump with 20 L tank & Flow valve for Mechanical Seal Lubrication System in whole process plant (to avoid damage to Mechanical Seal) 2,200/- 1 Set 2,200.00 10.0 Automated Valve for PLC Operation in pipeline 30,000/- 1 Set 30,000.00 11.0 Product Piping (Electro Polished and Orbital Welded) 6,000/- 1 Set 6,000.00 12.0 PLC with Touchscreen HMI and Control Panel for complete Automatic Control 6,000/- 1 Set 6,000.00 13.0 Drain Header, Auto Washing with Automated Valve, Conductivity Sensor with Digital Indicator on HMI 16,000/- 1 No. 16,000.00 14.0 Working Platform for Manufacturing Section 4,000/- 1 Set 4,000.00 15.0 Working Platform for Storage Section 3,000/- 1 Set 3,000.00 OPTIONAL ITEMS IF SELECT VACUUM TRANSFER SYSTEM 16.0 Sugar/Powder Storage Vessel 200 Liters With Caster Wheel 2,500/- 1 No. 2,500.00 17.0 Vacuum Transfer System 5 HP (1000 Kg/Hr.) 11,500/- 1 Set 11,500.00 18.0 Pneumatic Actuated Valve assembly for Sugar Transfer Inlet from Sugar Storage tank (for Sugar Melting & Manufacturing Vessel) 1,850/- 2 Nos. 3,700.00 19.0 Vacuum Transmitter (for Sugar Melting & Manufacturing Vessel) 1,200/- 2 Nos. 2,400.00 B. PACKAGING SECTION 1.0 LITCO High Speed Linear Bottle Washing Machine, cGMP Model: LLBW-120 Pumping Station consisting 2 Nos. SS 316 Tanks with 2 Nos. SS 316 Pumps 2 Nos. SS Filter Housings and PP Filters Cartridges. A.C Variable Drive 36,000/- 1 No. 36,000.00 1.1 Change Parts for Different Neck Size of Bottle (Pocket with channel) 4,500/- 1 Set 4,500.00 1.2 PLC with HMI Touchscreen 4,000/- 1 No 4,000.00
1.3 Out feed Wire mesh Conveyor for Transfer Bottle on Turn Table 2,000/- 1 Set 2,000.00 1.4 Extra for Vacuum arrangement for Pet bottle (Vacuum & Air) 6,000/- 1 Set 6,000.00 2.0 Turn Table, cGMP Model - 36” Dia., Model: LTT-36 with A/C Frequency Drive & Loading Tray 3,200/- 2 Sets 6,400.00 2.1 Automatic Ten Head Servo Based Volumetric Bottle Liquid Filling Machine, cGMP Model: LLF120 with Change Parts 15-60 ml Syringe & PLC 35,000/- 1 No. 35,000.00 2.2 Change parts for Nozzle & Syringe Set (10 Nos.) 60 to 250 mL 5,000/- 1 Set 5,000.00 2.3 No bottle No filling mechanism 950/- 1 No. 950.00 2.4 Online Pre-inspection Magnifying Dome 400/- 1 Set 400.00 2.5 Acrylic Enclosure with SS Frame (Optional) 1,800/- 1 Set 1,800.00 2.6 Nitrogen purging in filling bottles (Optional) 650/- 1 Set 650.00 3.0 Automatic Eight Head Bottle ROPP & Screw Cap Sealing (Pick & Place type) Machine, cGMP Model: LRCS -120 with One Set of Change parts and 28mm Die for ROPP Cap 22,000/- 1 No. 22,000.00 3.1 Extra Die for 25mm ROPP Cap (8 Nos.) 300/- 1 Set 300.00 3.2 Change Parts for each size of Bottle (Star Wheel, Back Guide, feed worm) 1,200/- 7 Set 8,400.00 3.3 Change Parts for each size of Round CapVibratory Bowl and Cap Delivery Chute 1,800/- 1 Set 1,800.00 3.4 Change Parts for each size of Taper CapVibratory Bowl, Cap Delivery Chute & Turret Jaw 2,200/- 1 Set 2,200.00 3.5 Change Parts for Screw Capping Head (8 Nos.) 3,500/- 1 Set 3,500.00 3.6 Extra for PLC, HMI 2,500/- 1 Set 2,500.00 3.7 No Cap Machine Stop Arrangement 300/- 1 Set 300.00 3.8 Automatic Motorized Height Adjustment of Capping Head 800/- 1 No. 800.00 3.9 Acrylic Enclosure with SS Frame (Optional) 1,400/- 1 Set 1,400.00 4.0 LITCO Automatic Measuring/Dosing Cup Placement & Pressing Machine, cGMP Model : LAMCPP-120 with AC Drive 12,000/- 1 No. 12,000.00 4.1 Acrylic Enclosure with SS Frame (Optional) 1,400/- 1 No. 1,400.00 5.0 Online Bottle Inspection Machine, cGMP Model: LBI-120, 3 seated two side, [3 X 2] 6,500/- 1 No. 6,500.00 6.0 Automatic Self Adhesive (Sticker) Vertical Labeling Machine, cGMP Model: LASAL-120 (For Round Container) Servo Motor & PLC 14,000/- 1 Set 14,000.00 6.1 Inkjet Printer (HASJET) Make: HP for Batch Printing Customer needs to provide window for batch printing in case of laminated labels 4,200/- 1 Set 4,200.00 6.2 No Bottle No Label Mechanism 450/- 1 Set 450.00
7.0 16 feet Packing Conveyor A.C.Variable Drive 6,500/- 1 Set 6,500.00 8.0 Packing & Freight (C&F Benapole) 1 Set 12,000.00 TERMS & CONDITIONS 1. Price; The above quoted prices are C & F Benapole by Road. 2. Delivery; 12 – 14 Weeks from the date 100% Irrevocable confirmed Letter of Credit 3. Payment; Should be in US $ Currency Against Irrevocable confirmed Letter of Credit an International Bank either from USA or UK having their branches at Kolkata and Should be send to our bankers. 4. L/C must be raised for a period of 12 weeks from the date of receipt and 21 days thereafter for negotiation. The L/C should show LITCO MACHINERY PVT. LTD. as a beneficiary. Preferably L/C should not be sent to us directly. It should be send through our Bankers. KOTAK MAHINDRA BANK LTD. BALLEYGUNGE BRANCH, KOLKATA, INDIA A/c. NO. You have to make transfer through T.T KOTAK MAHINDRA BANK LTD. BANKERS DETAIL WILL SEND YOU LATER. 5. As a rule and convention all documents as required by you under the purview of your Government rules and regulations must be clearly stated. 6. you have to place a formal order with us on your Letter head on which the invoice and other documentary requirement are to be raised. 7. The order form should be almost replica as per our proforma invoice submitted to you by us’ 8. The importer has to bear all bank commission up to payments of your bankers. We will bear commission bank charges of our bankers only. 9. This offer is valid for 30 days from the date here of. If you need any further clarification feel free to contact us. We assure you are best attention at all the time. Thanking you, With regards, ENGR.SALIM RAHMAN MANAGING DIRECTOR CELL : +91 9830046995