SEPARATORS - picsl.es

SEPARATORS

A WEILER COMPANY

The Arcuate Chamber.
Delivering Revolutionary

Textures Which Are
Changing The Way The
World Processes Foods.

ENJOY MORE “FURTHER PROCESSING”
POSSIBILITIES THAN EVER BEFORE!

Beehive’s new and proven Arcuate Chamber is delivering processing
choices and quality textures which are unsurpassed by any other
mechanical separator available in the world today.

Of all the technological advances Beehive has introduced during the
past three decades, our new Arcuate Chamber qualifies as one of our
most successful and promising developments ever! Consider this: as
everyone in our industry knows, the bone content varies with the raw
material feed (generally the higher the meat to bone ratio, the lower the
bone content in the finished product). Even when running on breast
shells with moderate yield levels—THE BONE CONTENT AND MAXI-
MUM BONE PARTICLE SIZE ARE WELL BELOW THE USDA LIMITS.

THE TEXTURAL CHARACTERISTICS OF THE MATERIAL EXTRACTED
FROM THE CHAMBER IS USABLE AT 100% for such finished prod-
ucts as FRESH POULTRY SAUSAGES (with very low fat levels),
NUGGETS and PATTIES, plus virtually any other gourmet product that
requires poultry meat with texture.

READY-TO-SHIP.... READY-FOR-INSTALLATION

The RSTC-02RA. A WEILER COMPANY

Compact... RSTC-02RA SPECIFICATIONS
Capable...
Affordable. ŸCE Approved Machine ŸFeedscrew: Twin

COMPACT ŸUSDA Approved Machine ŸFeedscrew Diameter:

Weighing only 1150 lbs. and measuring less than 5 feet long, this ŸTotal Horsepower: 5 (3.74 Kw) 3.13 in. (7.95) cm.)
compact food processor delivers big results. Developed for the smaller
to mid-size operation, the RSTC-02RA is an excellent machine for ŸPump and Auger speed: ŸMachine Dimensions:
small scale poultry and fish processing requirements, or as a secondary
filter machine. 105 RPM, variable by 57” (144.7 cm.) L x
sprocket change 36.6” (93 cm.) W x
CAPABLE 69” (175.2 cm.) H
ŸHopper capacity: 6.3 cu. ft.
The RSTC-02RA desinews and debones poultry or fish just like its larger ŸMachine Weight (uncrated):
counterparts, but on a smaller scale. But don’t let its “smaller” size (180 l.)
mislead you. You will still discover Weiler-Beehive quality throughout. 1150 lbs. (522 kg.)
All desinewing and deboning operations are performed with as much ŸInput capacity (varies with
precision and consistency as in Beehive’s larger machines, the only ŸEstimated Crated Weight:
differences being in throughput capacity and presizing requirements product): 500 lbs. (227 kg.) to
on larger products. 1000 lbs. (454 kg.) per hour 1300 lbs. (590 kg.)

The RSTC-02RA features a 5 horse motor (3.74 Kw), a spacious 6.3
cubic ft. (180 l.) hopper and has an impressive throughput capacity of
500 lbs. (227 kg.) to 1000 lbs. (454 kg.) per hour. Its patented design
produces a high quality, fine or course textured meat which is dis-
tinctively characteristic of all separated meat produced by a Weiler-
Beehive deboner/separator.

The RSTC-02RA has an INTERCHANGEABLE CHAMBER. The auger
and chamber are not matched. Customers can readily insert a new
chamber on-site, eliminating the need to return the entire head assembly
when “sharpening” is required. By simply changing the chamber,
optimum and preferred textures are produced.

AFFORDABLE

The RSTC-02RA is manufactured to be very affordable and cost-effec-
tive for smaller food processing operations and for “supplementary or
specialized production” at larger plants.

EFFICIENT

This machine is easily operated and cleaned by one operator.
Everything on the RSTC-02RA is remarkably lightweight and is easily
manageable by one person. Our customers, consequentially, enjoy
the benefits of reduced manpower, savings in electrical power, and the
versatility of this little workhorse. The RSTC-02RA fits easily into limited
operating spaces.

The RSTC-04.

A Dependable
Solution For
Poultry & Fish
Separation.

WEILER-BEEHIVE’S FIRST POULTRY & FISH SEPARATOR A WEILER COMPANY

While Beehive’s RSTC-02RA was created originally for the fishing RSTC-04 SPECIFICATIONS
industry, and the RSTD-06 was developed to satisfy the most rigorous
demands of the red meat industry, the RSTC-04 was Beehive’s first ŸCE Approved Machine ŸFeedscrew: Twin
separator which was designed exclusively for poultry and fish.
ŸUSDA Approved Machine ŸFeedscrew Diameter: 4.38”
RELIABLE PERFORMER SINCE 1983
ŸTotal Horsepower: 20 (15 Kw) (11.1 cm)
The RSTC-04 was introduced into the marketplace in 1983, and since
that time—it has been a very solid, affordable separator for every phase ŸPump and Auger Speed: 112 RPM, ŸMachine Dimensions:
of poultry and fish separation. The RSTC-04 efficiently debones and
desinews raw or cooked product. It is an ideal separator for producing variable by sprocket change 77.5” (196.7 cm.) L x
“ground” product which is used in the production of chicken or turkey 26.0” (66.0 cm.) W x
breakfast sausages, nuggets, fish patties, and an ever-growing list of fur- ŸHopper capacity: 4.7 cu. ft. (134 l.) 69.1” (175.5 cm.) H
ther processed foods that require higher quality coarse textures.
ŸInput capacity (varies with ŸMachine Weight (uncrated):
BEEHIVE’S PATENTED TWIN-SCREW ROTARY DESIGN
product): 1,200 lbs. (545 kg.) 2,100 lbs. (953 kg.)
As is the case in all other Beehive slow-speed machines, the RSTC-04’s to 2,500 lbs. (1136 kg.) per hour
ability to deliver outstanding textures is due to Beehive’s patented twin ŸEstimated Crated Weight:
screw rotary design. The numerous “high-pressure” systems in the
marketplace invariably destroy, damage or reduce meat fibers which 2,500 lbs. (1134 kg.)
are vital in food restructuring. Don’t let the RSTC-04’s simple design
surprise you, rather let the extraordinary bite and texture of its product
present you with “surprising” expansion opportunities in the poultry and
fish processing markets.

ENJOY 300-500% INCREASED VALUE IN PRODUCT

The marketplace has changed dramatically in the last few years. While
in the past it was true that coarse texture wasn’t absolutely necessary,
in today’s world of “gourmet” processed foods — coarse texture is the
number 1 ingredient needed for value-added products. As our cus-
tomers who are using Beehive’s new arcuate chamber in the RSTC-04
are learning, “Why settle for pennies on the dollar, when the rich tex-
tures delivered by an RSTC-04 can command 300-500% more money
per lb. of finished product in the open market?”

Raw products separated with the RSTC-04 measure negligible tem-
perature rise. The RSTC-04 separator is easily operated and cleaned
by a single operator. The quality products which come from this
machine are approved by the U.S. Department of Agriculture for
ground turkey and ground chicken labels.

The RSDD-04.

For more than
a decade...
Beehive’s #1
Best-Seller.

A WEILER COMPANY PROVEN WORLDWIDE PERFORMANCE

The RSDD-04 has proven to be one of Beehive’s most versatile and
reliable “performers.” For more than 10 years, the RSDD-04 has
processed millions of pounds of poultry, fish and pre-broken red
meats worldwide.

THROUGHPUT / YIELD

The RSDD-04 easily and consistently accommodates “through-put” of
up to 3,000 pounds per hour, depending on raw product.

The DD-04’s proven technology reliably delivers high yields— critical in
maximizing processing efficiencies and assuring profitability.

RSDD-04 SPECIFICATIONS UNIVERSAL APPLICABILITY

ŸCE Approved Machine ŸFeedscrew: Twin The RSDD-04 is currently installed and operating in hundreds of plants
all over the world. The DD-04 debones and desinews spent hens,
ŸUSDA Approved Machine ŸFeedscrew Diameter: 4.38” poultry parts, frames, fish and pre-sized red meat. A single operator
ŸTotal Horsepower: 28 (21 Kw) can control all machine adjustments, rate of throughput, meat textures
(11.1 cm) and consistency of finished products (with a simple selection of vari-
able head configurations, textures are precisely controlled).
ŸAuger Speed (direct driven): 138 RPM ŸDrive Assembly: Direct Drive
RELIABILITY & PARTS BACK-UP
ŸAuger Horsepower: 20 ŸMachine Dimensions:
ŸPump Speed (variable): 12-71 RPM All of our customers have the peace of mind that total Weiler-Beehive
ŸPump Horsepower: 7.5 93.7” (237.9 cm.) L x support is available— literally in a matter of hours. Beehive’s parts
30.0” (76.2 cm.) W x availability, plus service support at many of our agency offices, provide
79.9” (202.9 cm.) H rapid response to problem areas when they arise.

ŸHopper Capacity: 9.4 cu. ft. (266 l.) ŸMachine Weight (uncrated):

ŸInput Capacity (varies w/product): 2,600 lbs. (1,179 kg.)

1,500 lbs. (680 kg.) to ŸEstimated Crated Weight:
3,000 lbs. (1361 kg.) per hour
3,400 lbs. (1,541.9 kg.)

The RSTC-06.

A Versatile,
Reliable,
Rugged
Separator.

Perhaps the most difficult decision our customers face is "Which A WEILER COMPANY
Beehive separator will be the most ideal for our operation— accom-
modating all present processing requirements while being powerful RSTC-06 SPECIFICATIONS
and versatile enough to accommodate considerable expansion and
future growth?” ŸCE Approved Machine ŸPump horsepower: 7.5

Weiler-Beehive’s top-of-the-line slow speed separator, the RSTD-06, ŸUSDA Approved Machine ŸFeedscrew: Twin
is a phenomenal machine—for some, however, it can be too much ŸTotal Horsepower: 28 (21 Kw) ŸDrive Assembly: Direct Drive
power, and can necessitate the processing of difficult-to-acquire-and- ŸAuger Horsepower: 20 ŸMachine Dimensions:
maintain volumes of raw materials. ŸAuger speed (constant): 212 RPM
93.7” (237.9 cm.) L x
For this, and many other practical reasons, Beehive has introduced the
dependable RSTC-06. This slightly down-sized version of the RSTD-06 ŸPump speed (variable): 30.0” (76.2 cm.) W x
provides ample power, versatility and performance for many process- 79.9” (202.9 cm.) H
ing plants. 15 to 93 RPM
ŸMachine Weight (uncrated):
THE RSTC-06... BUILDING ON ESTABLISHED TECHNOLOGY ŸHopper capacity: 9.4 cu. ft. (266 l.)
ŸInput capacity (varies with 2,600 lbs. (1179 kg.)
Weiler-Beehive has combined the very best features from two of the
most successful separators in the history of food processing: the product): 3,000 lbs. (1361 kg.) ŸEstimated Crated Weight:
RSDD-04 and the RSTD-06 to engineer and manufacture the new to 5,000 lbs. (2268 kg.) per hour
RSTC-06. The numerous technological advantages of the RSTC-06 3,500 lbs. (1587 kg.)
include:
• Time-tested, reliable mechanical design. The RSDD-04 and
RSTD-06 have delivered hundreds of thousands of hours of trouble-
free performance worldwide. The new RSTC-06 is not a new design,
rather it is an enhancement of technologies that make its two prede-
cessors such reliable performers.
• Voluminous but not overwhelming throughput quantities. The
RSTC-06 comfortably processes 3,000-5,000 lbs. of raw materials per
hour— out-producing its smaller brother the RSDD-04, and yet not
necessitating what can be burdensome raw material inventory needed
with the start-up and continuous operation of the RSTD-06.
• Quality, fibrous textures. The exceptional, profitable and “one-of-
a-kind” textures generated by Beehive slow-speed separators are the
envy of the food separation world. The new RSTC-06 reliably delivers
these unique textures, at volumes, costs, and in precisely controlled
varieties that are unmatched by any of our competitors.

The RSTD-06.

Weiler-Beehive’s
Most Versatile
and Reliable

Separator.

A WEILER COMPANY THE MOST VERSATILE SEPARATOR IN THE WORLD

If you want to learn the real meaning of versatility in a separator, read
the RSTD-06’s resume. For more than a decade, this machine has per-
formed reliably, day in and day out, in numerous installation sites, in
more than 50 different countries. The RSTD-06 is renowned for its ver-
satility— effortlessly demonstrated in its ability to handle the world’s
broadest spectrum of raw products which frequently includes input
material that is too difficult to process by competitive machines. Larger
chicken and turkey frames are easily converted into exquisite, coarse
textures which offer unlimited further processing alternatives.

A PROVEN TRACK RECORD OF RELIABILITY

Beehive can provide you with testimonials from satisfied customers
who depend on the RSTD-06 for consistent performance. This is the
easiest, risk-free separator in the world to buy. Its track record of out-
standing reliability is unmatched— and so are the textures which come
out of its chambers. With simple, precise controls— the RSTD-06 gen-
erates textures which are so coarse, so full of rich fibers with extraor-
dinary “bite” — that if your company is looking for the best textures in
the world— look no further.

RSTD-06 SPECIFICATIONS

ŸCE Approved Machine ŸInput capacity (varies with WEILER-BEEHIVE’S MOST DURABLE SEPARATOR
ŸUSDA Approved Machine
ŸTotal Horsepower: 55 (41 Kw) product): 3,000 lbs. (1364 kg.) All Weiler-Beehive machines are rugged. All are made of stainless
ŸAuger Horsepower: 40 to 6,000 lbs. (2727 kg.) per hr. steel. However, the RSTD-06 is our most durable separator. From the
ŸAuger speed (constant): 221 RPM thicker gauge steel used in its chambers to its powerful twin screws
ŸPump speed (variable): ŸDrive Assembly: Chain Drive and augers— every inch of this machine is carefully manufactured to
ŸMachine Dimensions: readily handle the world’s most challenging meat processing assign-
11 to 70 RPM ments. Depending on the raw product, the RSTD-06 can process up to
85.3” (216.7 cm.) L x 6,000 lbs. of throughput per hour.
ŸPump horsepower: 15
ŸHopper capacity: 9.2 cu. ft. (261 l.) 55.5” (140.9 cm.) W x
ŸFeedscrew: Twin
71.3” (181.1 cm.) H

ŸMachine Weight (uncrated):

4,000 lbs. (1818 kg.)

ŸEstimated Crated Weight:

4,500 lbs. (2045 kg.)

The S-44
& S-88.

The S-Series
Solution

to High Volume
Separation.

UNSURPASSED “THROUGHPUT” VOLUMES

Beehive’s S-Series machines can process from 5,000 to 20,000 lbs. of
poultry per hour. No other machine in the world can make this claim.
Beehive not only makes this assertion, we can back it up with several
years of proven data from satisfied customers’ installations.

LOW PRODUCT TEMPERATURES S-44 SPECIFICATIONS

With an S-Series separator there is absolute minimal temperature rise in ŸCE Approved Machine ŸMachine Dimensions:
the processed product. When you witness the operation of an S-Series ŸUSDA Approved Machine
machine you readily understand why. The raw product, which is being 79.9” (203 cm.) L x
processed, spends so little time inside the machine— temperature rise ŸTotal Horsepower: 34.6” (87.9 cm.) W x
cannot happen. 51.6” (131 cm.) H
75 (56 Kw)
IMPRESSIVE YIELDS ŸMachine Weight (uncrated):
ŸAuger speed (belt driven):
The S-Series machines deliver astoundingly consistent yields. Contact 2,100 lbs. (953 kg.)
a Weiler-Beehive representative for specific yield information. 1010 RPM
ŸEstimated Crated Weight:
ABUNDANT PERFORMANCE DATA AVAILABLE ŸInput capacity (varies with
2,500 lbs. (1136 kg.)
For high volume processing of poultry these are the best separators product): 5000 lbs. (2268
made. Weiler-Beehive can provide you with performance data gener- kg.) to 10,000 lbs. (4536
ated by either or both S-Series machines— or you can visit our test kg.) per hour
facility in Salt Lake City, Utah and see for yourself what makes the
S-Series some of the most profitable separators available in the pro- S-88 SPECIFICATIONS
cessing world today.
ŸCE Approved Machine ŸMachine Dimensions:
ŸUSDA Approved Machine
ŸTotal Horsepower: 89.1” (226.3 cm.) L x
39.6” (100.6 cm.) W x
125 (93 Kw) 55.1” (140.0 cm.) H

ŸAuger speed (belt driven): ŸMachine Weight (uncrated):

1520 RPM 2,500 lbs. (1136 kg.)

ŸInput capacity (varies with ŸEstimated Crated Weight:

product): 10,000 lbs. 2,900 lbs. (1315 kg.)
(4536 kg.) to 20,000 lbs.
(9072 kg.) per hour

Beehive Separator Dimensions.

RSTC02-RA RSTC04
RSDD04
All Beehive slow-speed
separators feature our
patented twin-screw
design.

This superior
design delivers
total control--enabling
the consistent production
of the world’s most fibrous
and marketable textures.

RSTC06 RSTD06
S44C S88F

Weiler-Beehive Offers You
The World’s Best Separators!

For the separating and desinewing of poultry,
red meat, fish, and for the separation of fruits
and vegetables, Weiler-Beehive manufactures
the most versatile and reliable range of separa-
tors in the world. Weiler-Beehive is proud of its
international record of producing quality equip-
ment and providing our customers with uncom-
promising service and support. We welcome the
opportunity to show you how a Weiler-Beehive
separator can totally revolutionize your busi-
ness...especially the bottom line.

Photo: Weiler-Beehive has extensive laboratory
and production facilities is Sandy, Utah, USA

Weiler-Beehive Will Provide You With
Every Vital Component to Maximize Your

Food Processing Operation.

WHY SETTLE FOR INEFFICIENCY?

How many times have we heard the statement from returning sales and
technical personnel— “We could drastically reduce operating costs and
increase profitability if we could make just a few changes in their opera-
tion.” In plant after plant, Beehive’s salesmen, engineers and techni-
cians see entire operations being handicapped by inadequate or obso-
lete process flows, equipment layouts and outdated equipment.

OUR BUSINESS IS TO KNOW ABOUT SYSTEMS

Whether you simply need your system “tweaked”, or you are looking for
a whole new way of processing your products, our collective expertise
of systems is unmatched. Don’t accept our word for it— give us the
opportunity to prove our capabilities. We will visit your plant, analyze
your existing operation, evaluate your future plans and present you with
the conceptual plan, drawings and profitability projections which will
readily convince you— it’s time to make a change!

How can Beehive make this statement? We have assembled a seasoned team of professional food scientists, engineering
personnel, manufacturing and fabrication experts with many years of experience in the design and construction of food pro-
cessing systems. Individually and collectively, our specialists will provide you evaluate your needs and apply state-of-the-art
technologies to provide you with the most functional and economical designs which will meet or exceed your expectations.
Enjoy the peace-of-mind that all of our equipment is backed up with Weiler-Beehive’s unmatched performance guarantee.

IT’S TIME TO IMPROVE YOUR SYSTEM WITH THE EXPERTS—WEILER-BEEHIVE

Let Weiler-Beehive’s Guarantee Take the “Risk”
Out of Your Next Separator Purchase...

Weiler-Beehive wants all customers to take advantage of our extraor- A WEILER COMPANY
dinary guarantee which accompanies the purchase of each Weiler-
Beehive machine. This guarantee is truly a guarantee like no other in GUARANTEE
the industry. It “guarantees” total customer satisfaction with the pur- “Every specification, all performance
chase and performance of each Weiler-Beehive machine, plus it elim- criteria, will meet or exceed everything
inates the risk of buying a separator, pump, or any other quality
Weiler-Beehive product. Whenever a machine purchase is under con- we quote our customers or we will
sideration, a Weiler-Beehive representative will calculate precise per- take our machines back and
formance projections— based upon the raw products which will be refund your money.”
processed, and the capacities and/or limitations of the client’s oper-
ations. This “guarantee” assures all of our customers that they are
investing in equipment which will deliver the benefits promised in our
quotations.

þ Check Out the Many Advantages of

Working With Weiler-Beehive

Complete manufacturing facilities in Whitewater, Wisconsin

and in Salt Lake City, Utah, U.S.A. Quality Parts,
Complete USDA inspected

test areas and laboratories. 95% In-stock
Separators for red meat, poultry, Inventory,
fish, fruit and vegetable industries.

Pumps, grinders, bonecutters, conveyors.

TOTALResearch and development.

Food separation consultation. CUSTOMER

System/facility engineering & design.

SUPPORT.Profitability analysis for the individual

requirements of our customers.

Comprehensive technical support for all

Weiler-Beehive products, parts and services.

In-house engineering department.

Domestic and international sales The availability of our parts is one of our most visi-
ble competitive advantages. Our 95% inventory of
representatives and technicians with “ready-to-ship” quality parts offers our customers
the advantage of not needing to “stockpile” extra
decades of food processing experience parts (while having total confidence that all neces-
sary repair and upgrade parts are immediately
and expertise. available. Most replacement parts can be shipped
“same-day.”
24 hour emergency service.
Weiler-Beehive wants all customers to realize the
A WEILER COMPANY many advantages of using genuine Weiler-
Beehive parts. For this reason, Weiler-Beehive
extends a 90-day warranty on quality of material
and workmanship on every part that leaves our
factory.

Providing Worldwide Solutions for Food Processing

Worldwide Customer Service...

To Serve You Better

• Genuine Replacement Parts
• Application Engineering
• Technical and Maintenance Support
• Preventative Maintenance Service Contracts
• Feedscrew Exchange Program
• Factory Rebuilding of Parts and Equipment
• U.S.D.A. Certified Test Laboratory
• Partnership in New Product Development
• Installation, Commissioning and Training
• Worldwide Representation Network

BEEHIVE, Inc. A WEILER COMPANY WEILER BEEHIVE, Canada, Ltd.

A WEILER COMPANY WEILER and Company, Inc. 485 James Street South, P.O. Box 1147
P.O. Box 5002, Sandy, UT 84091-5002 U.S.A. St. Mary’s, Ontario N4X 1B7 Canada
9100 South 500 West, Sandy, UT 84070-2538 U.S.A. Corporate Headquarters
Tel: 801-561-4211 • 800-621-8438 • Fax: 801-562-5857 1116 East Main St., Whitewater, WI 53190-2103 U.S.A. Tel: 519-349-2620 • 800-558-8507
Tel: 262-473-5254 • 800-558-9507 • Fax: 262-473-5867 Fax: 519-349-2631
Web: www.beehiveinc.com
Web: www.weilerinc.com BSP-EHEOO

WEILER BEEHIVE Europe, Ltd.

Unit 60, Waverley Road, The Beeches Industrial Estate
Yate, Bristol BS37 5QR England
Tel: +44 (0) 1454 320900
Fax: +44 (0) 1454 326262