a. Introduction – Industrial Revolution 4.0New phase in industrial revolution that introduce intelligentnetworking of machines and processes for industry with thehelp of information and communication technology. “It connects physical world with digital world.”. Definition:
a. Introduction – Industrial Revolution Industry 1.0 Industry 2.0 Industry 3.0 Industry 4.0 FIRST Industrial Revolution SECOND Industrial Revolution THIRD Industrial Revolution FOURTH Industrial RevolutionKey Change: Introduction of Mechanical Production Equipment driven by Water and Stream Power 18th Century Mechanical Loom Key Change: Introduction of mass Manufacturing Production lines powered by Electric Energy Vintage Electric Conveyor Belt Key Change: Introduction of Electronics, PLC Devices, Robots and IT to automate Production PLC Driven Robots Key Change: Introduction of IoT and Cyber-Physical Systems driven by Augmented Reality & Real Time IntelligenceAugmented Reality Driven CPSEnd of 19th End of 18 Century th Century Q4 of 20th Century Start of 21th CenturyLevel Of Complexity
a. Introduction – Industrial Revolution
a. Introduction - IoT What is Internet of Things (IoT)?
a. Introduction - IoT REAL TIME DATAWIRELESS INTERNETSHARING DATA
a. Introduction - IoT The network of physical objects – “things”- that areembedded with sensors, software, and othertechnologies for the purpose of connecting andexchanging data with other devices and systems overthe Internet. Definition:
a. Introduction - IIoT The extension and use of the Internet of Things (IoT) inindustrial sectors and applications. Definition: A digital transformation and connects critical assets, advancedpredictive and prescriptive analytics, and modern industrial personnel.
a. Introduction – IoT vs IIoT
a. Introduction – M2M vs IoT
a. Introduction – IR4 vs IoT vs IIoT
b. IoT Components • IoT Device • Connectivity • IoT Gateway • Protocol • IoT Cloud
b. IoT Concept IoT Devices IoT Gateway IoT CloudConnectivity Protocol Connectivity
b. IoT Devices What is IoT device? A nonstandard computing deviceembedded with sensor thatconnect wirelessly to a networkand able to collect and exchangedata over the Internet.
b. IoT Connectivity SHORT RANGE LONG RANGE * Using Sim Card provided by Telco
b. IoT Gateway What is IoT Gateway? A physical device or softwareprogram that serves as theconnection point between the cloudand controllers, sensors andintelligent devices.
b. IoT Device + Connectivity + Gateway
b. IoT Protocol MQTT stands for Message QueuingTelemetry Transport. It is an extremely simple andlightweight messaging protocol(subscribe and publish) designed forlimited devices and networks withhigh latency, low bandwidth orunreliable networks.
b. IoT Protocol MQTT Broker A server that receives all messages fromthe clients and then routes the messagesto the appropriate destination clients.MQTT Client Any device (from a micro controller up toa fully-fledged server) that runs anMQTT library and connects to an MQTTbroker over a network.
b. IoT Protocol Publish Subscribe IoT Devices IoT Gateway IoT Cloud Connectivity Broker
b. IoT Protocol
b. IoT Cloud An IoT cloud is a massive networkthat supports IoT devices andapplications. This includes theunderlying infrastructure, serversand storage, needed for real-timeoperations and processing.
b. IoT Cloud– Provider
IoT Application - General c.
c. IoT Application USER ENDSITE END IoT Device IoT Gateway Protocol Connectivity IoT Cloud
c. IoT Application Sensor IoT Device Connectivity IoT Server
c. IoT Application – HYDRA (WQ) Handphone / Tablet Web Browser HYDRA MQTT Broker INTERNET SITE USER4G Publish Subscribe
c. IoT Application – ICC System PlatformICC Monitoring TeamMQTT Broker INTERNET SITE USER4G Publish Subscribe
Topic Review
The definition of “SCADA”? A. Super Control and Data Acquisition B. Supervisory Control and Data Acquisition Topic Review
Arrange generation of SCADA system 1st to 4th A. Monolithic or Early SCADA systems B. Internet of things technology, SCADA systems C. Networked SCADA systems D. Distributed SCADA systems Topic Review 1 2 3 4
Which item is not basic component for PLC/RTU?A. Monitor B. CPU C. Power Supply D. Digital Input Module E. Wireless Keyboard Topic Review
Which item is Digital / Discrete? A. Pumping pressure B. Flow of the pipeline C. Pump Run Status D. Level of reservoir E. Incoming supply status Topic Review
Which item is Analog Input? A. Water Level B. Main incoming fail C. Pumping pressure D. Valve Open Command Topic Review
Maximum range of the reservoir is 10 meters. The ultrasonic level with range 4-20mA was installed and give the approximately 16mA current output. What is the expected level of the reservoir?? Topic Review Ans: 7.5 meter 16mA – 4mA x 100% = 75% 20mA – 4mA 75% x 10meter
Which the items for communication components?Topic Review A. 4G modem B. Point to Point C. Fibre Optic
Which the items is NOT part of Master Station components? Topic Review A. Application Server B. Engineering Server C. Virtual Server D. Database Server E. Communication Server
Which one is not related to IoT components? Topic Review A. MQTT B. VPN C. Zigbee Gateway D. Sensor E. AWS Cloud
What is the communication protocol use for Air Selangor Distribution Topic Review Ans: DNP3.0
Which one is not related to MQTT? Topic Review A. Client B. Subscribe C. Broker D. Ethernet E. Publish
Which item is meant for short range wireless communication? Topic Review A. Bluetooth B. NFC C. Wifi D. LoRA E. ZigBee
Which items is IoT Cloud provider? Topic Review A. Oracle B. Google C. Alibaba D. Microsoft Azure E. Dropbox
7 SCADA Applications - Production
7 SCADA Applications - Production Auto ProdIS reporting. Auto Filter backwashing based on filter’s condition.Auto pump changeover based on pump condition.Auto-dosing system. Auto RTF/STF running based on sludge load. Auto shutdown during violation. Full Automation: WTP with Off River Storage (ORS)
SERVERS WITH SMARTRACK VIDEO WALL CONTROLLER OPERATOR WORKSTATION 1 ENGINEERING NOTEBOOK VIDEO WALL OPERATOR WORKSTATION 2 REDUNDANT SWITCH (FIBRE OPTIC) FIREWALL SCADA NETWORK Plant Superintendent Operation Maintenance WiFi APN COMMAND CENTRE SWITCH IT NETWORKWATER QUALITY ROOMENGINEERING SERVICES ROOMInternetPLANT MANAGER ROOMLAN 1 LAN 2 INTERNET CONNECTIONUPS SYSTEM INTERNET CONNECTIONWTP OFFICE (MMI) DISASTER RECOVERY CENTER (DRC)PLANT COMPONENT • STF • FILTER & BACKWASH • CHEMICAL PLANT • TWP • CWT • ETC.. SERVER 1 SERVER 2 DATABASE SERVER WEB SERVER BACKUP SERVER M2M GATEWAY PONDS /INTAKE4G (BACKUP) P2P (MAIN) RESERVOIR &PONDS /INTAKEPROCESS PLANT TYPICAL SCADA SYSTEM AT WTP WATER QUALITY ROOM50” LED screen
UPS WTP MAIN SCADA NETWORK WTP COMMAND CENTRE SECONDARY PLC PRIMARY PLC REDUNDANT SWITCH WTP OFFICE EQUIPMENT ROOMNETWORK SWITCH PLANT MANAGER ROOM WATER QUALITY ROOM ENGINEER ROOM OPERATION ROOM SERVER MAINTENANCE ROOM UPS BACKUP POWER MASTER STATION & SERVER ROOMWiFi & ModemWiFi APNINTAKE PLANT RWPS PONDRESERVOIR 1RESERVOIR 2UPSStream A Chlorine PlantStream A Pre-Ozone ReactionUPSUPSStream A Clarifier PlantUPSStream A Filtration PlantUPSStream A Ozone Plant UPS Stream B Chemical Building UPS Stream B Chlorine PlantUPS Stream B Ozone Plant UPS UPS UPS Stream B Pre- Ozone Reaction Stream B Clarifier Plant Stream B Filtration Plant UPSStream A Chemical BuildingUPSStream A Sludge Treatment PlantUPS Stream B Sludge Treatment Plant Treated Water Pumping Station 1 Stream C Pre- Ozone Reaction UPS UPS Stream C Clarifier Plant UPS Stream C Filtration Plant UPS Stream C Sludge Treatment Plant UPS Stream C Chemical Building POLY UPS Stream C Chlorine PlantUPS Stream C Ozone Plant LIME FLUORIDE Stream D Pre- Ozone Reaction UPS UPS Stream D Clarifier Plant UPS Stream D Filtration Plant UPS Stream D Sludge Treatment Plant UPS Stream D Chemical Building UPS Stream D Chlorine PlantUPS UPS Treated Water Pumping Station 2 POLY DOSING NETWORK SWITCHNETWORK SWITCHNETWORK SWITCHNETWORK SWITCH NETWORK SWITCH NETWORK SWITCH Substation 33kV / 6.6kV & Generator Room Substation 33kV / 6.6kV & Generator Room WTP PROCESS PLANT NETWORK SULFURIC ACID FERRIC SULPHATE PLANT POLYLIMEFLUORIDEPOLY DOSINGSULFURIC ACID FERRIC SULPHATE PLANTPOLY LIME FLUORIDE POLY DOSING SULFURIC ACID FERRIC SULPHATE PLANT POLY LIME FLUORIDE POLY DOSINGSULFURIC ACID FERRIC SULPHATE PLANT WTP SCADA NETWORK ARCHITECTURE DIAGRAM
COMMAND CENTER SCADA SYSTEM AT SSP2 WTP
7 SCADA Applications for Distribution
7 ICC Communication System ArchitectureIOT Devices4G/LTE (MQTT) M2M Gateway INTERNET LAN Leased Line Modem4G /LTEVPN (DNP3) MQTT Broker (MQTT) (DNP3) SCADA COMMUNICATION & NETWORK
INTERNET Intelligent Command Center (ICC) M2M 1 M2M 2 MPUMP HOUSEMSUCTION TANKPump 1Pump 2Level Sensor SMS 4G/SMSSMS Server MQTT Broker ICC Servers SCADA & Telemetry Architecture for Distribution RTU In RTU Panel4G Modem RTU In RTU Panel4G Modem (FIBER & TCP/IP) (TCP/IP) RTU In RTU Panel 4G Modem Level Sensor RESERVOIRLevel Sensor RESERVOIR Firewall (TCP/IP) MQTT PROTOCOL VPN Leased Line (TM & Maxis) VPN DNP3 PROTOCOLINTERNET Subscribe Publish Subscribe Publish VISUALIZATION PURPOSE ONLY7 ICC System Architecture
7 ICC System Architecture
