INTERSACK Web

周和

Vietnam Factory

Intersack Vietnam

인터쌕 베트남

WWW.INTERSACK.COM

Brief information 周和

簡単な情報

COMPANY NAME : INTERSACK VIETNAM CO., LTD.

会社名 インターサック ベトナム

 ADDRESS: SOUTHWEST INDUSTRIAL ZONE,
PHU LY CITY, HANAM, VIETNAM
住所
IN 2006 20,000 sqm.
FOUNDED: 16,000 sqm.
2006年
設立
TOTAL LAND:
AREA: WORKSHOP:
550 workers
エ-リア
(Average age: 30/ Average working year: 3.5)
TOTAL WORKER:
（平均年齢：30 / 勤務年数：3.5）
従業員数
ISO9001:2008 (Quality Management System)
CERTIFICATE: ISO22000:2005 (Food Safety Management System)

品質認證書 PHIL W.PARK - President
OSU LEE - Factory Manager
REPRESENTATIVES:

会社代表者

Production layout 周和

生産設備配置図



[ Extrusion Lines ] [ Jumbo Circular Lines ] [Medium Circular Lines ]

[ Waterjet Lines ] [ Belt weaving Lines ] [ Double-side Laminating Lines ]

[ Sewing Lines ] [ Inspection Lines ] [ Form-fit Lines ]

Production capacity 周和

生産能力 2 SEWING 縫製 300 sets
30 sets
MACHINERY 機械 1 Lockstitch
Chainstitch 15 sets
Extruder R/H 110mm 350t/month
Extruder Yong Ming 110mm Interlock
1
Lamination 120mm (Double side)

Blown Film 1 SEALING シーリング
60t/month
Kor/M/C 550mm
13
Jumbo Circular 240,000m/month Auto Formfit Liner Sealer 1 line

Circular (8S) 11 Tape sealer 2 lines
Looms Middle Circular 220,000m/month Bottom/Star sealer 4 sets

(6S) 2 150,000PCS
70,000m/month
1,500mm wide
4
Water Jet 2,200mm wide 150,000m/month 1. Antistatic Bag 対電気防止用
(W/J)
4 2. Conductive Bag 導電性
2,600mm wide 150,000m/month
3. Double wall & dustproof Bag 二重壁&防塵
Weaving Belt 13
815,000m/month 4. Cubicon Bag (Q-bag)四角維持の為の内部補強
Weaving Tape
2 5. Gambo Bag ガンボライナー
360,000m/month 6. Food grade bag 食品包装用
7. Form-fitted Liner Bag 確定規格内袋

周和

1. Antistatic bag

対電気防止用 (Type B)

The antistatic lamination
provides a breakdown voltage
to prevent propagating brush
discharge
=> Suitable for dry flammable
powders transport
Ex: BISPHENOL-A (DIPHENYLOL

PROPANE)

2. Conductive bag

導電性 (Type C)

-Conductive thread weaving fabric
(Metal yarn/ carbon tape)
- Resistance to earth from any
location on the FIBC
Suitable for use in the
flammable atmosphere
Ex: BISPHENOL-A (BPA)

3. Cubicon Bag (Q-bag) 周和

四角維持の為の隔壁付

- The Q-bag with the 4 inside corner
baffles helps maintain the shape and
the size when filled.
=> This bag obviously assists when
storage and the packing space is
limited (Improve payload 25%)
保存および包装スペースが限られている
とき、明らかに、このバッグは有用

4. Gambo Bag ガンボ内袋

-The same bulging prevention purpose
as Cubicon bag but different
construction with the use of cubicon
inner layer
Better leaking proof with good
appearance

充填物の安息角

5. Double Wall & Dustproof Bag 周和

二重壁&防塵

-This bag has PE tarpaulin inside Outside
instead of PE Liner for leaking proof wall
and prevent breakage of the bag by
sharp edged substance. Inside wall
- Filler cord is used a long top/bottom
sewing seam

6. ISO 22000 – Food grade bag 周和

食品包装用

[ Clean sewing line] Rice bag in use

Production in special clean room

- Insects, dust, and contamination
prevention/ sanitation high system
- 虫、粉塵、汚染防止の衛生施設

- Water radiator cooling system at
sewing workshop
- 水洗冷房処理作業場

[Tested by Customer] [Starch bags] [ Animal Feed]

Food
Safety

7. Form-fitted Liner Bag 確定規格内袋 周和

1. Clean Room for form-fit
liner

- Liner produced in clean room
meets the high requirement of each
Customer
- Gusset liner produced in-house
- Hoist system

2. Some kinds of liner

-Basic form-fit
- Tape-attached liner: sewn along
the bag body to ensure the stability
- Liner with Base/Star bottom

8. Decontamination of radioactive soil ISO9001:2008

放射性汚染土壌の除染用 周和 ISO22000:2005

Special Design Strong UV 5-layer bag

1. Long-term UV protection
高耐候性 =
900時間の耐候試験後でも,
初期強度の70%以上という高い残存強度
率 維持 (JIS Z 1651の耐候試験は200時間)

2. Impact-resistant and contaminated
leak-proof
2-layer out bag, (PP + Non woven) for
cushion the impact
3-layer inner liner (HDPE+EVA+LLDPE)
for high temp resistance
高安定性=耐衝撃性や汚染された漏れ防止

Contamination control 汚染防止 周和

Water filter ウォーターフィルター

Water Filtering & Cooling system
- Keep the cool air ventilating around

the workshop

- 作業場の温度調節また空気の換気を淨化維持

- Prevent insect/dust from outside

- 外部からの虫やほこり入室防止
- Good working environment

- 良い作業環境維持

ISO 22000 – Food grade 食品包装用 周和

[ Clean room - Weaving] [ Yarn in package divided by color]
[Weaving looms in clean room]
WEAVING ROOM

製織室
- Separated clean room for special order
production
- 特別注文生産のための独立したクリーンルーム
- Mesh, PVC door + insect killers to prevent
insect
- 虫を流入防止のために、PVCドア+殺虫機設置
- Ventilation fan system 換気ファンシステム
- High hygiene standard 高い衛生管理
- Following ISO22000 standard
- ISO22000の品質規格維持

ISO 22000 – Food grade 食品包装用 周和

[ Clean room – Sewing]

SEWING FOOD GRADE CLEAN ROOM
食品用パック専用室

-Vacuum system 真空吸引システム
- FIBC cleaner equipment 内部掃除装置
- Air shower door エアシャワードア
- All floor covered by inspection platform
-床にコンタミメッシュ装置
- High hygiene standard 高い衛生環境
- Following ISO22000 standard
- ISO22000の規定の適用管理

[ Clean room – Inspection]

Clean room contamination control 汚染防止

1. Ongoing control-Vacuum system 真空吸引システム 2. Thorough inside inspection

3. Final control - FIBC cleaner FIBCクリーナー 4. Final control - Metal detector

周和

周和 품질경영5대과제수행

1. 소통,공유/영어버전
2. 최상의설비상태 유지
3. 공정간 자재간 물류혁명
4. 신바람일터로 환경개선
5. 불량요인원천 검색/차단



Factory Operation 周和
工程 管理
ISO 9001 – Since 1994 (1)
QUALITY MANAGEMENT QA ISO 22000 – Since 2012 (2)

品質經營 (QM) 全工程ISO品質基準下生産

Communication Proper hygiene control system in Food Packaging

(問題共有) 食品包装に適した原副資材を使用して衛生的な生産管理

PROCESSING LINE

TQC (加工生産部)

QC. Patrol Problem identity Sewing line Inspection line

品質パトロール 不良 源泉檢索 (QP) 加工課 (QC) 検査課 (QC)

Feedback on time - Drawing with history record/

改善 課程 共有 図面の変更履歴

Independent Internal Audit Team - Claim follow-up/ クレーム履歴

是正策と是正結果を追跡確認 - Hygiene control/ 衛生適合

的生産

Avoid mistake during production

繰り返された間違い探し

周和

周和

5,품질경영(Quality Management system)...

QM System도입효과

周和

필요성



周和

QC system 品質管理システム

Meeting at site for Defect fabric feedback Drawing special instruction for each lot

Labordata room with sufficient facility Tester List Regular loading test

QC system 品質管理システム

Technical duty 24h for quick repair action Innovation/ improvement in-house

Logistic arrangement Each kind of yarn in package divided by color

FIBC Certificate

BEFORE

Sealing Room

FIBC Certificate (Loading test for SF 5:1/ 6:1)

BEFORE

Sealing Room

FIBC Certificate (ISO certificate)

ISO 22000 – Food grade ISO 9001 – Quality

周和

SUMMER HEALING FESTIVAL 2015

周和

周和 Intersack Korea 周和 Intersack Vietnam

538-1 Sangu-Ri, Gamgok-Myeon, Eum- Southwest Industrial Zone, Phu Ly City,
Song, Chungbuk, Korea) Hanam Province, (Near Hanoi) Vietnam
T+82-43-881-3511 F.+82-43-881-3520 T+84-3513-846-409 F.+84-3513+844-437