Hyundai Getz Owner manual

DO-IT-YOURSELF MAINTENANCE 6- 15

! WARNING: G110A02E-AAT G110B04A-AAT

It is always better to check the CHECKING THE TRANSAXLE Recommended Fluid
transaxle oil level when the engine FLUID (AUTOMATIC)
is cool or cold. If the engine is hot, Your Hyundai automatic transaxle is
you should exercise great caution Transaxle fluid in the automatic specially designed to operate with
to avoid burning yourself on hot transaxle should be checked at those Hyundai Genuine ATF SP-III, DIA-
engine or exhaust parts. intervals specified in the vehicle main- MOND ATF SP-III, SK ATF SP-III or
tenance schedule in Section 5. other brands approved by Hyundai Motor
NOTE: Co., Damage caused by a nonspecified
It is recommended that the manual NOTE: fluid is not covered by your new vehicle
transaxle fluid should be checked by Automatic transaxle fluid is basi- limited warranty.
an authorized Hyundai dealer. cally a red color. As driving distance
increases, the fluid color turns dark-
ish red gradually. It is normal condi-
tion and you should not judge the
need to replace based upon the
changing color.
You must replace the automatic
transaxle fluid in accordance with
intervals specified in the vehicle
maintenance schedule in section 5.

6- 16 DO-IT-YOURSELF MAINTENANCE

G110C01TB-GAT G110D01TB-GAT 1. Open the hood, being careful to keep
hands, long hair and clothing clear of
Transaxle Fluid Capacity To Check the Transaxle Fluid any moving parts.
Level
The fluid capacity of the automatic 2. Remove the transaxle dipstick, wipe
transaxle is 6.1 liters. Park the car on level ground with the it clean, reinsert the dipstick as far
parking brake engaged. When the as it will go, then remove it again.
! WARNING: transaxle fluid level is checked, the Now check the fluid level on the
transaxle fluid should be at normal dipstick. It should be in the "HOT"
The transaxle fluid level should be operating temperature and the engine range on the dipstick.
checked when the engine is at nor- idling.
mal operating temperature. This Fluid level should be within
means that the engine, radiator, "HOT" range
exhaust system etc., are very hot.
Exercise great care not to burn your-
self during this procedure.

HTB164 C090A03FC

While the engine is idling, apply the 3. If the transaxle fluid level is low, use
brakes and move the gear selector a funnel to add transaxle fluid through
lever from "P" to each of its other the dipstick tube until the level
positions -- "R", "N", "D", "2", "L" -- and reaches the "HOT" range. Do not
then return to "N" or "P". With the overfill.
engine still idling:

DO-IT-YOURSELF MAINTENANCE 6- 17

! WARNING: engine room with the engine run- G120B01A-AAT
ning, since the high currents in the
The cooling fan is controlled by en- Common Rail system produce con- Checking the Brake Fluid Level
gine coolant temperature and may siderable magnetic fields.
sometimes operate even when the ! WARNING:
engine is not running. Use extreme G120A01A-AAT
caution when working near the Use caution when handling brake
blades of the cooling fan, so that you CHECKING THE BRAKES fluid. It can damage your vision if it
are not injured by a rotating fan gets into your eyes. It will also dam-
blade. As the engine coolant temper- ! CAUTION: age your vehicle's paint if spilled
ature decreases, the fan will auto- on it and not removed immediately.
matically shut off. This is a normal Because brakes are essential to the
condition. safe operation of the car, it is sug- G120C02A-AAT
gested that they be checked and
! WARNING(DIESELONLY): inspected by your Hyundai dealer. Recommended Brake Fluid
The brakes should be checked and
Never work on injection system with inspected for wear at those inter- Use only hydraulic brake fluid con-
engine running or within 30 seconds vals specified in the vehicle mainte- forming to DOT 3 or DOT 4 specifica-
after shutting off engine. High pres- nance schedule in Section 5. tions in your braking system. Follow
sure pump, rail, injectors and high the instructions printed on the con-
pressure pipes are subjected to high tainer.
pressure even after the engine has
been switched off. The fuel jet pro-
duced by fuel leaks may cause seri-
ous injury, if it contacts with the
body. People using pacemakers
should not move closer than 30cm to
the ECU or wiring harness within the

6- 18 DO-IT-YOURSELF MAINTENANCE

G120D02A-AAT G120E02TB-AAT G140A01A-AAT

To Check the Fluid Level Adding Brake Fluid AIR CONDITIONING CARE
Keeping the Condenser Clean
HTB166 ! WARNING:
The air conditioning condenser (and
The fluid level in the brake fluid reser- Handle brake fluid carefully. It can engine radiator) should be checked
voir should be checked periodically. damage your vision if it gets into periodically for accumulation of dirt,
The level should be between the "MIN" your eyes. Use only DOT 3 or DOT dead insects, leaves, etc. These can
and "MAX" marks on the side of the 4 specification fluid from a sealed interfere with maximum cooling effi-
reservoir. If the level is at or below the container. Do not allow the fluid ciency. When removing such accumu-
"MIN" mark, carefully add fluid to bring can or reservoir to remain open any lations, brush or hose them away care-
it up to "MAX". Do not overfill. longer than required. This will pre- fully to avoid bending the cooling fans.
NOTE: vent entry of dirt and moisture which
If the level is below the "MIN" mark, can damage the brake system and G140B01A-AAT
it should be changed by an autho- cause improper operation.
rized Hyundai dealer. Checking the Air Conditioning
To add brake fluid; Operation

1) If it is necessary, remove the air 1. Start the engine and let it run at a
cleaner cover. fast idle for several minutes with the
air conditioning set at the maximum
2) Wipe away any dirt then unscrew the cold setting.
fluid reservoir cap.
2. If the air coming out of the in-dash
3) Slowly pour the recommended fluid vents is not cold, have the air condi-
into the reservoir using by a funnel. tioning system inspected by your
Do not overfill. Before using, check Hyundai dealer.
the condition of the funnel to prevent
a mixture of a foreign substance. ! CAUTION:

4) Carefully replace the cap on the res- Running the air conditioning sys-
ervoir and tighten. tem for extended periods of time
with a low refrigerant level may
damage the compressor.

DO-IT-YOURSELF MAINTENANCE 6- 19

G140C01A-AAT 1.4/1.6L B145A02TB-GAT

Lubrication A/C CHANGING THE AIR CONDI-
TIONER FILTER (In Front of
To lubricate the compressor and the TENSION PULLEY 8mm evaporator unit) (If Installed)
seals in the system, the air condition- (0.315 in.) The air conditioner filter is located in
ing should be run for at least 10 min- front of the evaporator unit behind the
utes each week. This is particularly glove box.
important during cool weather when It operates to decrease pollutants en-
the air conditioning system is not oth- tering the car.
erwise in use.
HTB290
CRANK PULLEY HTB219
1. Remove the adjusting pins on both
G140D01TB-GAT When the air conditioning is being used sides of the glove box to open half
regularly, the compressor drive belt the glove box.
Checking the Compressor Drive tension should be checked at least
Belt once a month.
To check the drive belt tension, press
1.1L Power steering down on the belt halfway between the
engine crankshaft and compressor
Crank pully pulleys. Pressing with your finger, you
should not be able to deflect this belt
A/C pully anymore than 8.0 mm (1.1L: 5~ 5.5
mm). If you have the instruments to
5 ~ 5.5 mm (0.19 ~ 0.21 in.) check it with a force of 98N (22 lb.), the
deflection should be approx. 8.0 mm
G140D01TB (0.315 in.). If the belt is too loose, have
it adjusted by your Hyundai dealer.

6- 20 DO-IT-YOURSELF MAINTENANCE

G150A01A-GAT

CHECKING STEERING WHEEL
FREE-PLAY

HTB291 HTB293 30 mm
(1.18 in.)
2. Remove the cable and the wiring 4. Replace the two filters.
from the filter cover. 5. Installation is the reverse order of G150A01TB

HTB292 disassembly. To check the steering wheel free-play,
stop the car with the wheels pointed
3. Remove the filter cover to push the ! CAUTION: straight ahead and gently move the
upside of the filter cover. steering wheel back and forth. Use
Be sure to install the air conditioner very light finger pressure and be sen-
filter in the direction of the arrow sitive to changes in resistance that
sign. Unless, it may cause noise or mark the limits of the free-play. If the
deterioration. freeplay is greater than specified, have
it inspected by your Hyundai dealer
and adjusted or repaired if necessary.

G160A01A-GAT G170A01A-GAT DO-IT-YOURSELF MAINTENANCE 6- 21

CHECKING CLUTCH PEDAL CHECKING BRAKE PEDAL G180A01A-GAT
FREE-PLAY FREE-PLAY
CHECKING BRAKE PEDAL
CLEARANCE

6 ~ 13 mm 3 ~ 8 mm
(0.24 ~ 0.51 in.) (0.12 ~ 0.31 in.)

45.1 mm (1.78 in.)

G160A01E HXGS508 G180A01L

With the engine off, press lightly on the With the engine off, press down on the You need a helper to check the brake
clutch pedal until you feel a change in brake pedal several times to reduce pedal clearance. With the engine run-
resistance. This is the clutch pedal the vacuum in the brake booster. ning, have your helper press down on
free-play. The free-play should be within Then, using your hand, press down the brake pedal several times and then
the limits specified in the illustration. If slowly on the brake pedal until you feel hold it down with a force of about 490
it is not, have it inspected by your a change in resistance. This is the N (50 Kg, 110 lbs). The brake pedal
Hyundai dealer and adjusted or re- brake pedal free-play. clearance is the distance from the top
paired if necessary. The free-play should be within the limits surface of the brake pedal to the as-
specified in the illustration. If it is not, phalt sheeting under the floor mat.
have it inspected by your Hyundai If the brake pedal clearance is not
dealer and adjusted or repaired if nec- within the limits specified in the illustra-
essary. tion, have it inspected by your Hyundai
dealer and adjusted or repaired if nec-
essary.

6- 22 DO-IT-YOURSELF MAINTENANCE

G190A01A-GAT Drive belts should be checked periodi- G190B01TB-GAT
cally for proper tension and adjusted if
CHECKING DRIVE BELTS necessary. At the same time, belts CHECKING DRIVE BELTS
(Gasoline) should be examined for cracks, wear, (Diesel)
fraying or other evidence of deteriora-
1.1L tion and replaced if necessary. Water pump pulley
Belt routing should also be checked to Tensioner
Water Pump Pulley be sure there is no interference be- Power
tween the belts and other parts of the steering
engine. After a belt is replaced, the pump
new belt should be adjusted again
Alternator after two or three weeks to eliminate
slack resulting from initial stretching
9.5 ~11.0 mm after use. Alternator
(0.37 ~ 0.43 in.)
HTB220 Crankshaft pulley
Crankshaft pulley A/C comp. G190B01TB

1.4L/1.6L At the scheduled maintenance inspec-
Water Pump Pulley tion, belts should be examined for
cracks, wear, fraying or other evidence
5.1~6 mm of deterioration and replaced if neces-
(0.2~0.24 in.) sary.
Belt routing should also be checked to
Alternator be sure there is no interference be-
Pulley tween the belts and other parts of the
engine.
HTB186
Crankshaft Pulley

DO-IT-YOURSELF MAINTENANCE 6- 23

G200A01A-AAT ! CAUTION: G200B02A-AAT

CHECKING AND REPLACING When replacing a fusible link, never Replacing Accessory Fuse
FUSES use anything but a new fusible link
Replacing a Fusible Link with the same or lower amperage
rating. Never use a piece of wire or
Good Melted a higher-rated fusible link. This
could result in serious damage and
create a fire hazard.

G200A01L HTB180

A fusible link will melt if the electrical The fuse box for the lights and other
circuits from the battery are ever over- electrical accessories will be found low
loaded, thus preventing damage to the on the dashboard on the driver's side.
entire wiring harness. (This could be Inside the box you will find a list show-
caused by a short in the system draw- ing the circuits protected by each fuse.
ing too much current.) If this ever If any of your car's lights or other
happens, have a Hyundai dealer de- electrical accessories stop working, a
termine the cause, repair the system blown fuse could be the reason. If the
and replace the fusible link. The fusible fuse has burned out, you will see that
links are located in a fuse box for easy the metal strip inside the fuse has
inspection. burned through. If you suspect a blown
fuse, follow this procedure:

6- 24 DO-IT-YOURSELF MAINTENANCE sory you can temporarily get along ! CAUTION:
without (the radio or cigarette light-
1. Turn off the ignition and all other er, for example). Always remember A burned-out fuse indicates that
switches. to replace the borrowed fuse. there is a problem in the electrical
circuit. If you replace a fuse and it
2. Open the fuse box and examine Good Burned out blows as soon as the accessory is
each fuse. Remove each fuse by turned on, the problem is serious
pulling it toward you (a small "fuse and should be referred to a Hyun-
puller" tool is contained in the fuse dai dealer for diagnosis and repair.
box to simplify this operation). Never replace a fuse with anything
except a fuse with the same or a
3. Be sure to check all other fuses lower amperage rating. A higher
even if you find one that appears to capacity fuse could cause damage
have burned out. and create a fire hazard.

G200B02L NOTE:
See page 6-36 for the fuse panel
descriptions.

HTB223

4. Replace the blown fuse by pressing
a new fuse of the same rating into
place. The fuse should be a snug fit.
If it is not, have the fuse clip repaired
or replaced by a Hyundai dealer. If
you do not have a spare fuse, you
may be able to borrow a fuse of the
same or lower rating from an acces-

DO-IT-YOURSELF MAINTENANCE 6- 25

G210A01A-AAT o If battery fluid is on your skin, flush G210B01Y-GAT
the affected areas with water for at
CHECKING THE BATTERY least 15 minutes and then seek Checking the Battery
medical assistance.
HTB165 Keep the battery clean. Any evidence
o If battery fluid is in your eyes, rinse of corrosion around the battery posts or
! WARNING: out your eyes with water and get terminals should be removed using a
medical assistance as soon as pos- solution of household baking soda and
Batteries can be dangerous! When sible. While you are being driven to warm water. After the battery terminals
working with batteries, carefully ob- get medical assistance, continue to are dry, cover them with a light coating
serve the following precautions to rinse your eyes by using a sponge of grease.
avoid serious injuries. or soft cloth saturated with water.
! WARNING:
The fluid in the battery contains a strong o If you swallow battery fluid, drink a
solution of sulfuric acid, which is poi- large quantity of water or milk fol- Always read the following
sonous and highly corrosive. Be careful lowed by milk of magnesia, eat a instructions carefully when
not to spill it on yourself or the car. If you raw egg or drink vegetable oil. Get handling a battery.
do spill battery fluid on yourself, imme- medical assistance as soon as pos- Keep lighted cigarettes and
diately do the following: sible. all other flames or sparks
away from the battery.
While batteries are being charged (ei- Hydrogen, which is a highly
ther by a battery charger or by the combustible gas, is always
vehicle's alternator), they produce ex- present in battery cells and
plosive gases. Always observe these may explode if ignited.
warnings to prevent injuries from oc-
curring:

o Charge batteries only in a well ven-
tilated area.

o Do not permit flames, sparks or
smoking in the area.

o Keep children away from the area.

6- 26 DO-IT-YOURSELF MAINTENANCE

Keep batteries out of the o When lifting a plastic-cased bat- G220A01A-AAT
reach of children because tery, excessive pressure on the
batteries contain highly cor- case may cause battery acid to CHECKING ELECTRIC COOL-
rosive SULFURIC ACID. Do leak, resulting in personal injury. ING FANS
not allow battery acid to con- Lift with a battery carrier or with
tact your skin, eyes, cloth- your hands on opposite corners. ! WARNING:
ing or paint finish.
If any electrolyte gets into o Never attempt to charge the bat- The cooling fan is controlled by
your eyes, flush your eyes tery when the battery cables are engine coolant temperature and
with clean water for at least connected. may sometimes operate even when
15 minutes and get immedi- the engine is not running. Use ex-
ate medical attention. If pos- o The electrical ignition system treme caution when working near
sible, continue to apply works with high voltage. the blades of the coolant fan, so
water with a sponge or cloth Never touch these components that you are not injured by a rotat-
until medical attention is re- with the engine running or the ing fan blade. As the engine cool-
ceived. ignition switched on. ant temperature decreases the fan
If electrolyte gets on your will automatically shut off. This is a
skin, thoroughly wash the normal condition.
contacted area.
If you feel a pain or a burn-
ing sensation, get medical
attention immediately.
Wear eye protection when
charging or working near a
battery.
Always provide ventilation
when working in an en-
closed space.

DO-IT-YOURSELF MAINTENANCE 6- 27

G220B01A-AAT G230A03A-GAT NOTE:
Grinding noise from the power
Checking Engine Cooling Fan POWER STEERING FLUID steering pump may be heard imme-
The engine coolant fan should come LEVEL diately after the engine is started in
on automatically if the engine coolant extremely cold conditions (below -
temperature is high. HTB163 20°C). If the noise stops during warm
up, there is no abnormal function in
G220C01TB-AAT The power steering fluid level should be the system. It is due to a power
checked regularly. steering fluid characteristic in ex-
Checking Condenser Cooling Fan To check the power steering fluid level, tremely cold conditions.
When the air conditioning is in opera- be sure the ignition is "OFF", then
tion, the condenser cooling fan comes check to make certain that the power Recommended Fluid
on automatically to be controlled by steering fluid level is between the "MAX" Use PSF-3 type fluid
ECU. and "MIN" level markings on the fluid
reservoir. NOTE:
Do not start the engine when the
power steering oil reservoir is
empty.

6- 28 DO-IT-YOURSELF MAINTENANCE

G240A01A-AAT G300A02TB-GAT ! WARNING:

POWER STEERING HOSES REMOVAL OF WATER FROM Be sure to carefully wipe away any
THE FUEL FILTER water drained out in this manner,
It is suggested that you check the (DIESEL ENGINE) because the fuel mixed in the water
power steering hose connections for might be ignited and result in a fire.
fluid leakage at regular intervals. The
power steering hoses should be re-
placed if there is severe surface crack-
ing, scuffing or worn spots. Deteriora-
tion of the hose could cause prema-
ture failure.

HTB287

If the fuel filter warning light illuminates
during driving, it indicates that water
has accumulated in the fuel filter.

NOTE:
It is recommended that water accu-
mulated in the fuel filter should be
removed by an authorized Hyundai
dealer.

DO-IT-YOURSELF MAINTENANCE 6- 29

G290A01FC-GAT Horizontal aiming G290B01TB-GAT

HEADLIGHT AIMING ADJUST- Vertical Adjustment After Headlight As-
MENT aiming sembly Replacement

Before performing aiming adjustment, 30mm (1.18 in.) Vertical line
make sure of the following.
Horizontal line W
1. Keep all tires inflated to the correct
pressure. "P"

2. Place the vehicle on level ground Cut-off line H
and press the front bumper and rear
bumper down several times. Place HTB269 L Ground
the vehicle at a distance of 3,000 H line
mm (118 in.) from the test wall. 5. Open the hood.
6. Draw the vertical line (through the G290B01HR-1
3. See that the vehicle is unloaded
(except for full levels of coolant, center of each headlight beam pat- If the vehicle has had front body repair
engine oil and fuel, and spare tire, tern) and the horizontal line (through and the headlight assembly has been
jack, and tools). the center of each headlight beam replaced, the headlight aiming should
pattern) on the aiming screen. be checked using the aiming screen as
4. Clean the head lights lens and turn shown in the illustration. Turn on the
on the headlight (low beam). And then, draw the horizontal paral- headlight switch. (Low Beam Position)
lel line at 30 mm (1.18 in.) under the
horizontal line. 1. Adjust headlights so that main axis
of light is parallel to center line of the
7. Adjust each cut-off line of the low body and is aligned with point "P"
beam to the parallel line with a phillips shown in the illustration.
screwdriver - VERTICAL AIMING.
2. Dotted lines in the illustration show
8. Adjust each cut-off line of the low the center of headlights.
beam to each vertical line with a
phillips screwdriver - HORIZONTAL
AIMING.

6- 30 DO-IT-YOURSELF MAINTENANCE

SPECIFICATIONS: G270A01TB-GAT 1. Allow the bulb to cool. Wear eye
protection.
"H" REPLACEMENT OF BULBS
Horizontal center line of headlights Headlight Bulb 2. Always grasp the bulb by its plastic
from ground. base, avoid touching the glass.
: 656 mm (26.8 in.) Before attempting to replace a head-
light bulb, be sure the switch is turned 3. Disconnect the power cord from the
"W" to the "OFF" position. bulb base in the back of the head-
Distance between each headlight The next paragraph shows how to light.
center. reach headlight bulbs so they may be
: 1,100 mm (43.3 in.) changed. Be sure to replace the
burned-out bulb with one of the same
"L" number and wattage rating.
Distance between the headlights
and the wall that the lights are tested ! CAUTION:
against.
: 3,000 mm (118 in.). Keep the lamps out of contact with
petroleum product, such as oil,
gasoline, etc.

HTB5009

4. Remove the dust cover.

DO-IT-YOURSELF MAINTENANCE 6- 31

HTB5010 HTB5011 ! WARNING

5. Push the bulb spring for removing 6. Remove the protective cap from the The halogen bulb contains gas un-
the headlight bulb. replacement bulb and install the new der pressure and if impacted could
bulb by matching the plastic base shatter, resulting in flying frag-
with the headlight hole. Install the ments. Always wear eye protection
dust cover after retightening the bulb when servicing the bulb. Protect
spring and reconnect the power cord. the bulb against abrasions or
scratches and against liquids when
7. Use the protective cap and carton to lighted. Turn on the bulb only when
dispose of the old bulb. installed in a headlight. Replace
the headlight if damaged or cracked.
8. Check for proper headlight aim. Keep the bulb out of the reach of
children and dispose of the used
bulb with care.

6- 32 DO-IT-YOURSELF MAINTENANCE

G270B01TB-GAT G270C01TB-GAT

Front Turn Signal light / Luggage Compartment Light
(If Installed)
Position Light
1. Disconnect the power cord from the

bulb.
2. Replace to the new bulb.

HTB284

3. Replace to the new bulb.

HTB282 G270D01TB-GAT

1. Remove the cover with a (-) driver. Rear Combination Light

HTB283 HTB5013

2. Disconnect the power cord.

DO-IT-YOURSELF MAINTENANCE 6- 33

1. Remove the cover with a (+) driver G270E01A-GAT
2. Disconnect the power cord.
Side Repeater (If Installed)

(2)

(3) (1) HTB278

3. Replace to the new bulb. HTB5014 3. Replace to the new bulb.
(1) Stop/Tail Light
(2) Turn Signal Light G270E01A
(3) Back-up Light
1. Push the cover toward the front of
vehicle and remove it.

HTB277

2. Disconnect the power code.

6- 34 DO-IT-YOURSELF MAINTENANCE G270G01TB-GAT

G270F01TB-GAT Interior Light (If installed)

Rear Fog Light (If installed)

HTB273 HTB280

1. Remove the cover with a (+) driver. 1. Remove the cover with a (-) driver.

HTB274 HTB281

2. Replace to the new bulb. 2. Replace to the new bulb.

DO-IT-YOURSELF MAINTENANCE 6- 35

G280A03TB-GAT

Bulb wattage

No. Part Name Wattage Socket type No. Part Name Wattage G280A01TB
1 Head Light (High/Low) 60/55 16
5 P43t 6 High Mounted Rear Stop Light 21 Socket type
Front Position Light 10 21/5 W2.1 x 9.5d
2 Interior Light Map Light 10 W2.1 x 9.5d 7 Rear Turn Signal Light 16
21 5 BAU15s
Room Light 27 W2.1 x P9.5D Combination Stop/Tail Light 21 BA15d
3 Front Turn Signal Light 5 5 BA15s
4 Front Fog Light (If installed) S8.5 / 8.5 Back -up Light S8.5/8.5
5 Side Repeater (If installed) BA15s
BA15s 8 Luggage Compartment Light W2.1 x 9.5d

PGJ13 9 Rear Fog Light (If installed)

W2.1 x P9.5D 10 License Plate Light

6- 36 DO-IT-YOURSELF MAINTENANCE

G200C02TB-GAT DESCRIPTION FUSE RATING PROTECTED COMPONENTS
IGN 2 30A Ignition Switch
FUSE PANEL DESCRIPTION IGN 1 30A Ignition Switch, Start Relay
Engine Compartment ECU 30A Fuel pump, Alternator, ECM
RAD 30A Radiator Fan
Gasoline Engine BATT 50A Headlight, Defogger Relay
ABS 10A ABS
25A C/lighter
C/LIGHTER 15A Auto Fuel Cut Switch
F/PUMP 10A
ECU-B 20A ABS
ABS1 40A ABS
ABS2 30A Blower, Blower Motor
BLW 30A Power Window
P/WDW 50A Electronic power steering
EPS 10A ECM
ECU-1 20A ECM
ECU-2 10A A/CON, Fuel Pump
SNSR 15A Injector
INJ 10A A/Conditioner
A/CON 10A Horn
HORN 100A Alternator
BATT

G200C01TB

NOTE:
Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of printing.
When you inspect the fuse box on your vehicle, refer to the fuse box label.

DO-IT-YOURSELF MAINTENANCE 6- 37

G250C01TB-GAT DESCRIPTION FUSE RATING PROTECTED COMPONENTS
IGN 2 30A Ignition Switch
FUSE PANEL DESCRIPTION IGN 1 30A Ignition Switch, Start Relay
Engine Compartment ECU 30A Fuel pump, Alternator, ECM
FFHS 30A FFHS
Diesel Engine RAD 30A Radiator Fan
BATT 50A Headlight, Defogger Relay
G200C01TB-2 ABS 10A ABS
25A C/lighter
C/LIGHTER 15A Auto Fuel Cut Switch
F/PUMP 10A
ECU-B 20A ABS
ABS1 40A ABS
ABS2 30A Blower, Blower Motor
BLW 30A Power Window
P/WDW 50A Electronic power steering
EPS 10A ECM
ECU-1 20A ECM
ECU-2 10A A/CON, Fuel Pump
SNSR 15A Injector
INJ 10A A/Conditioner
A/CON 10A Horn
HORN 100A Alternator
BATT

NOTE:
Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of printing.
When you inspect the fuse box on your vehicle, refer to the fuse box label.

6- 38 DO-IT-YOURSELF MAINTENANCE

G200D02TB-GAT DESCRIPTION FUSE RATING PROTECTED COMPONENTS
Room Lamp, Audio, Cluster
Inner Panel (Left hand drive type) POWER CONN & R/LP 15A High Beam Light Indicator, Headlight (LH)
Front Fog Light
G200D01TB H/LP LH 15A Headlight (RH)
Rear window Defroster
F/FOG 10A Blower, Sunroof
Fog light, ETACM, Power Window,Headlight leveling Device
H/LP RH 15A Rear Fog Light
Front Wiper Motor
PR/HTD 30A Hazard Warning Light, ETACM
Stop Light, Power Window
BLOWER 10A ECM
Rear window Defroster
IGNITION 10A Seat Warmer
Daytime Running Light
R/FOG 10A Start Relay, Theft alarm system
Rear Wiper Motor
FRT WPR 20A Door Lock System, Sunroof
Air Bag
HAZARD 15A PCM, ABS control
Power outlet
STOP 15A Cluster
STOP/Tail Light (RH)
ECU2 15A Turn Signal Light, Back-up Light
Audio, Electronic Outside Mirror
HTD MIR 10A A/Bag, Indicator
Stop/Tail Light (LH)
S/HTD 20A Air conditioner

DRL 10A

START 10A

RR/WPR 15A

D/LOCK 20A

A/BAG 10A

ECU1 10A

P/OUTLET 15A

CLUSTER 10A

TAIL RH 10A

T/SIG 10A

AUDIO 15A

A/BAG IND 10A

TAIL LH 10A

A/C SW 10A

DO-IT-YOURSELF MAINTENANCE 6- 39

G200E02TB-GAT DESCRIPTION FUSE RATING PROTECTED COMPONENTS
A/C SW
Inner Panel (Right hand drive type) 10A Air conditioner

TAIL LH 10A Stop/Tail Light (LH)

A/BAG IND 10A A/Bag Indicator

AUDIO 15A Audio, Electronic Outside Mirror

T/SIG 10A Turn signal Light, Back-up Light

TAIL RH 10A Stop/Tail Light (RH)

CLUSTER 20A Cluster

P/OUTLET 15A Power outlet

ECU 1 10A PCM, ABS control

A/BAG Air Bag

D/LOCK Door Lock System, Sunroof

RR/WPR 20A Rear Wiper Motor

START 10A Start Relay, 9oTheft alarm system

S/HTD 15A Seat Warmer

HTD MIR 20A Rear window Defroster

ECU2 10A ECM

STOP 10A

HAZARD 10A Hazard Warning Light, ETACM

FRT WPR 30A Front Wiper Motor

R/FOG 15A Rear Fog Light

IGNITION 10A Fog light, ETACM, Power Window, Headlight leveling Device

BLOWER 15A Blower, Sunroof

PR HTD 15A Rear window Defroster

H/LP RH 15A Headlight (RH)

G200E01TB F/FOG Front Fog Light
H/LP LH High Beam Light Indicator, Headlight (LH)

POWER CONN & R/LP Room Lamp, Audio, Cluster

7. EMISSION CONTROL SYSTEM

Emission control system ................................................................ 7-2
Catalytic converter .......................................................................... 7-3
EGR system ................................................................................... 7-4

7

7- 2 EMISSION CONTROL SYSTEMS

H010A01A-GAT H010B01A-AAT are drawn into the induction system
through the purge control solenoid
EMISSION CONTROL SYSTEM 1. Crankcase Emission Control valve.
(If Installed) System
Purge Control Solenoid Valve
Your Hyundai is equipped with an The positive crankcase ventilation (PCSV)
emission control system to meet all system is employed to prevent air
requirements of the Emission prohibi- pollution caused by blow-by gases The purge control solenoid valve is
tion rules of your province. being emitted from the crankcase. controlled by the Engine Control Mod-
There are three emission control sys- This system supplies fresh air to the ule (ECM); when the engine coolant
tems which are as follows. crankcase through the air intake hose. temperature is low during idling, the
Inside the crankcase, the fresh air PCSV closes so that evaporated fuel
1) Crankcase emission control sys- mixes with blow-by gases, which then is not taken into the engine. After the
tem pass through the PCV valve and into engine warms-up during ordinary driv-
the induction system. ing, the PCSV opens so as to intro-
2) Evaporative emission control sys- duce evaporated fuel to the engine.
tem H010C02E-GAT
H010D01A-AAT
3) Exhaust emission control system 2. Evaporative Emission Control
System 3. Exhaust Emission Control
In order to assure the proper function System
of the emission control systems, it is The Evaporative Emission Control
recommended that you have your car System is designed to prevent fuel The exhaust emission control system
inspected and maintained by an au- vapors from escaping into the atmo- is a highly effective system which
thorized Hyundai dealer in accordance sphere. controls exhaust emission while main-
with the maintenance schedule in this taining good vehicle performance.
manual. Canister

While the engine is inoperative, fuel
vapors generated inside the fuel tank
are absorbed and stored in the canis-
ter. When the engine is running, the
fuel vapors absorbed in the canister

EMISSION CONTROL SYSTEMS 7- 3

H020A01A-GAT H020D01S-GAT o If your engine stalls, pings, knocks,
or is hard to start, take your car to
CATALYTIC CONVERTER CATALYTIC CONVERTER your Hyundai dealer as soon as
(If Installed) ; For a diesel engine possible and have the difficulty cor-
; For a gasoline engine rected.
All Hyundai vehicles are equipped
Catalytic Converter HTB5017 with oxidation type catalytic converter o Avoid driving with a very low fuel
to reduce the carbon monoxide, hy- level. If your run out of gasoline, it
The catalytic converter is part of the drocarbons and particulate contained could cause the engine to misfire
exhaust emission control system. Its in the exhaust gas. and result in excessive loading of
purpose is to remove certain engine the catalytic converter.
emission products from the engine's H020B01A-GAT
exhaust. It looks something like a o Avoid idling the engine for periods
muffler and is located underneath the About the Catalytic Converter longer than 10 minutes.
car in the exhaust system.
Exhaust gases passing through the o Your Hyundai should not be either
catalytic converter cause it to operate pushed or pulled to get it started.
at very high temperatures. As a re- This can cause the catalytic con-
sult, the introduction of large amounts verter to overload.
of unburned gasoline may cause it to
overheat and create a fire hazard. o Take care not to stop your Hyundai
This can be avoided by observing the over any combustible material such
following: as grass, paper, leaves or rags. As
these materials could come in con-
o Use unleaded fuel only. tact with the catalytic converter and
o Maintain your engine in good con- could cause a fire.

dition. Extremely high converter o Do not touch the catalytic con-
temperatures can result from im- verter or any other part of the ex-
proper operation of the electrical, haust system while the engine is
ignition or fuel injection systems. running as it is very hot and could
result in burns.

o Remember that your Hyundai
dealer is your best source of assis-
tance.

7- 4 EMISSION CONTROL SYSTEMS

H020C01S-GAT

EGR SYSTEM
; For a diesel engine

This system helps control oxides of
nitrogen by recirculating a part of the
exhaust gas into the engine.

8. CONSUMER INFORMATION

Vehicle Identification Number (VIN) ............................................... 8-2
Engine number ............................................................................... 8-2
Recommended inflation pressures ................................................... 8-3
Snow tires ........................................................................................8-4
Tire chains ....................................................................................... 8-4
Tire rotation ......................................................................................8-5
Tire balancing ...................................................................................8-5
Tire traction ......................................................................................8-5
When to replace tires .......................................................................8-5
Spare tire and tools ..........................................................................8-6

8

8- 2 CONSUMER INFORMATION The vehicle identification number (VIN) I010B01A-GAT
is the number used in registering your
I010A01TB-GAT car and in all legal matters pertaining to ENGINE NUMBER
its ownership, etc.
VEHICLE IDENTIFICATION It can be found on the center piller of the 1.1L
NUMBER (VIN) driver side and the lower side of the
front passenger seat.

F040A01TB

I030A01TB 1.4L/1.6L

F040A02TB

I030B01TB

CONSUMER INFORMATION 8- 3

Diesel Engine I020A01A-AAT PRESSURE, kPa (PSI)

I010B02FC TIRE INFORMATION ENG- RIM TIRE UP TO 2 UP TO
The tires supplied on your new Hyundai INE SIZE SIZE PERSONS MAX. LOAD
The engine number is stamped on the are chosen to provide the best perfor-
engine block as shown in the drawing. mance for normal driving. FRONT REAR FRONT REAR

I030A03TB-GAT 5.0Jx14 165/65R14
GASO-
RECOMMENDED INFLATION
PRESSURES 5.5Jx14 175/65R14 210(30) 210(30) 230(33) 230(33)
LINE
HTB263
5.5Jx15 185/55R15
The tire label located in the glove box
gives the tire pressures recommended DIE- 5.0Jx14 175/65R14
for your car.
SEL 5.5Jx14 220(32) 220(32) 230(33) 230(33)

5.5Jx15 185/55R15

4.0Tx14 T105/70D14 420(60) 420(60) 420(60) 420(60)

These pressures were chosen to pro-
vide the most satisfactory combination
of ride comfort, tire wear and stability
under normal conditions. Tire pres-
sures should be checked at least
monthly. Proper tire inflation pressures
should be maintained for these rea-
sons:

o Lower-than-recommended tire pres-
sures cause uneven tread wear and
poor handling.

o Higher-than-recommended tire
pressures increase the chance of
damage from impacts and cause
uneven tread wear.

8- 4 CONSUMER INFORMATION

! CAUTION: I040A01S-GAT I050A01TB-GAT

Always observe the following: SNOW TIRES TIRE CHAINS
Tire chains, if necessary should be
o Check pressures when the tires If you equip your car with snow tires, installed on the front wheels. Be sure
are cold. That is, after the car has they should be the same size and have that the chains are the proper size and
been parked for at least three the same load capacity as the original that they are installed in accordance
hours and hasn't been driven tires. Snow tires should be installed on with the manufacturer's instructions.
more than 1.6 km or one mile all four wheels; otherwise, poor han- To minimize tire and chain wear, do
since starting up. dling may result. not continue to use tire chains when
Snow tires should carry 28 kPa (4 psi) they are no longer needed.
o Check the pressure of your spare more air pressure than the pressure
tire each time you check the pres- recommended for the standard tires ! WARNING:
sure of other tires. on the tire label on, or up to the maxi-
mum pressure shown on the tire o When driving on roads covered
sidewall whichever is less. with snow or ice, drive at less
Do not drive faster than 120 km/h (75 than 30 km/h (20 mph).
mph) when your car is equipped with
snow tires. o Use the SAE "S" class or wire &
plastic chains.

o Don't use the tire chains in 185/
55R 15 tire to prevent body dam-
age.

o If you have noise caused by
chaws contacting the body, re-
tighten the chain to avoid contact
with the vehicle body.

o Retighten the chains to prevent
from a body damage after driving
0.5 ~ 1 km with equipping chains.

CONSUMER INFORMATION 8- 5

I060A01FC-GAT ! WARNING: I080A01A-AAT

TIRE ROTATION o Do not use the temporary spare TIRE TRACTION
tire for tire rotation. Tire traction can be reduced if you
Spare tire HA1409 drive on worn tires, tires that are im-
o Do not mix bias-ply and radial- properly inflated or on slippery road
Tires should be rotated every 10,000 ply tires under any circum- surfaces. Tires should be replaced
km (6,000 miles). If you notice that stances. This may cause danger- when tread wear indicators appear. To
tires are wearing unevenly between ous handling characteristics. reduce the possibility of losing control,
rotations, have the car checked by a slow down whenever there is rain,
Hyundai dealer so the cause may be I070A01A-AAT snow or ice on the road.
corrected.
After rotating, adjust the tire pressures TIRE BALANCING I090A01S-GAT
and be sure to check wheel nut tight-
ness. A tire that is out of balance may affect WHEN TO REPLACE TIRES
handling and tire wear. The tires on
your Hyundai were balanced before 1.6 mm (0.06 in.)
the car was delivered but may need
balancing again during the years you Wear indicator
own the car.
Whenever a tire is dismounted for
repair, it should be rebalanced before
being reinstalled on the car.

HGK248

8- 6 CONSUMER INFORMATION

! WARNING: I100A01TB-GAT

o Driving on worn-out tires is dan- SPARE TIRE AND TOOLS
gerous! Worn-out tires can cause
loss of braking effectiveness, HTB224
steering control and traction.
When replacing tires, never mix Your Hyundai is delivered with the fol-
radial and bias-ply tires on the lowing:
same car. If you replace radial Spare tire and wheel
tires with bias-ply tires, they must Wheel nut wrench, Wrench bar,
be installed in sets of four. Spanner, Screw driver,
Jack,
o Using tires and wheels of other Towing hook
than the recommended sizes may
cause unusual handling charac-
teristics that may cause death,
serious injury or property dam-
age.

The original tires on your car have
tread wear indicators. The tread wear
indicators appear when the tread depth
is 1.6 mm (0.06 in.). The tire should be
replaced when these appear as a solid
bar across two or more grooves of the
tread. Always replace your tires with
those of the recommended size. If you
change wheels, the new wheel's rim
width and offset must meet Hyundai
specification.

9. VEHICLE SPECIFICATIONS

Measurement ...................................................................................9-2
Engine ..............................................................................................9-3
Lubrication chart ...............................................................................9-4

9

9- 2 VEHICLE SPECIFICATIONS

J010A02TB-GAT mm (in.) J030A02TB-GAT

MEASUREMENT 3,825 (150.6) TIRE
1,665(65.6) Option
Overall length GEN 1,495(58.9) 165/65R14, 175/65R14, 185/55R15
Overall width EC 1,490(58.7) J035A01TB-GAT
Overall height 2,455(96.7) T105/70D14(Temporary)
(unladen) Front 1,450(57.1) SPARE TIRE Full size
Wheel base Rear 1,440(56.7) Standard
Wheel tread Option

J020A01TB-GAT J040A04TB-GAT

POWER STEERING ELECTRICAL

Type Rack and pinion Item GASOLINE DIESEL
Wheel free play 0 ~ 30 mm (0 ~ 1.18 in.) 1.1 L 1.4 L 1.6 L 1.5 L
Rack stroke Manual 140 mm (5.5 in.) 68AH
132 mm (5.20 in.) Battery 45AH, 55AH
Power Vane type 12V, 90A
Oil pump type Alternator 13.5V,70A 13.5V, 90A

J060A01TB-GAT Liter Imp.gal J050A01FC-GAT Dual hydraulic with brake booster
45 9.9 Ventilated disc
FUEL SYSTEM BRAKE Drum
Cable
Fuel tank Type
Capacity Front brake type
Rear brake type
Parking brake

VEHICLE SPECIFICATIONS 9- 3

J070A02TB-GAT

ENGINE

ITEMS GASOLINE DIESEL

1.1 L 1.4 L 1.6 L 1.5L

Engine Type 4-Cylinder in -line SOHC 4-Cylinder in -line DOHC 4-Cylinder in -line DOHC

Bore x Stroke 67 x 77 75.5 x 78.1 76.5 x 87 83 x 92

Displacement (cc) 1,086 1,399 1,599 1,493

Firing order/Injection order 1-3-4-2 1-3-2

Valve clearance Intake 0.13 mm -- -

(Cold Engine 20 ± 5°C) Exhaust 0.17 mm -- -

NGK BKR5ES-11 -
Unleaded
Spark plug RC10YC4 -
CHAMPION

Leaded NGK BKR5ES -
CHAMPION
RC10YC -

Spark plug gap Unleaded 1.0 ~ 1.1 mm (0.039 ~ 0.043 in.) -

Leaded 0.7 ~ 0.8 mm (0.028 ~ 0.032 in.) -

Idle speed (RPM) 850 ± 100 700 ± 100 -

Ignition timing (Base)/Injection timing BTDC 6° ± 5° BTDC 5° ± 5° Auto control

9- 4 VEHICLE SPECIFICATIONS

J080A04TB-GAT

LUBRICATION CHART

Item Oil & Grease Standard Quantity (liter) (Imp.qts.)

Engine Oil Gasoline API SJ, SL SAE 5W-20, 5W-30 Drain and refill (with oil filter)

or ABOVE, SAE 10W-30 (ABOVE -18°C) 1.1L : 3.0 liter (2.6 Imp.qts.)

ILSAC GF-3 SAE 15W-40 (ABOVE -13°C) 1.4L/1.6L : 3.3 liter (2.9 Imp.qts.)

or ABOVE SAE 20W-50 (ABOVE -7°C)

API CH4 SAE 30 (0°C ~ 40°C) Drain and refill (with oil filter)

or ABOVE, SAE 20W-40 (ABOVE -10°C) : 5.3 liter (4.2 Imp.qts.)

ACEA B4 SAE 15W-40 (ABOVE -15°C)

Diesel or ABOVE SAE 10W-30 (-20°C ~ 40°C)

SAE 5W-30 (-25°C ~ 40°C)

SAE 0W-30 (BELOW 10°C) *1, *2

*1. Restricted to driving condition and dealing area

*2. Not recommended for sustained high speed vehicle operation

Engine Oil Consumption Normal driving condition MAX. 1L / 1,500 Km

Severe driving condition MAX. 1L / 1,000 Km

Transaxle Manual HYUNDAI GENUINE PARTS MTF 75W/85 (API GL-4) Gasoline : 2.15 liter (1.86 Imp.qts.)

Diesel : 2.0 liter (1.75 Imp.qts.)

Auto HYUNDAI GENUINE ATF SP-III, DIAMOND ATF SP-III, 6.1 liter (5.3 Imp.qts)

SK ATF SP-III or other brands approved by Hyundai Motor Co., (Gasoline only)

Power Steering PSF-3 As required

Brake Fluid DOT 3, DOT 4 or equivalent As required

Coolant Ethylene glycol base for aluminum radiator Gasoline : 5.5 liter (4.8 Imp.qts.)
Diesel: 5.7 liter (5.0 Imp.qts.)