Reiloy USA Barrel & Screw Handbook 10th Ed

DATA REQUIREMENTS
FOR DOWNSIZING

INJECTION MOLDING MACHINE

DATE: CONTACT:
CUSTOMER: PHONE NUMBER:

ADDRESS: FAX NUMBER:
CITY, STATE, ZIP: EMAIL:

MACHINE SPECIFICATIONS:

Manufacturer:

Shot Capacity (ounces):

Clamp Force (tons):

Model & Year:

Length of Injection Stroke:

Rated Maximum Injection Pressure (PSI):

System Pressure (PSI):

Bore Diameter:

Barrel Diameter (OD) at Nozzle End:

Overall Length of Barrel:

Screw L/D Ratio:

Length Screw Shank Extends Back From
Cylinder When Screw Is In The Forward

Position:
Distance Injection Unit Sled May Be Moved To

Allow For Shortened Barrel:
DOWNSIZING REQUIREMENTS:

Shot Capacity (ounces):

Bore Diameter:
RESINS TO BE PROCESSED AND DENSITY:

OTHER REQUIREMENTS AND REASON FOR DOWNSIZING:

REILOY USA · 12260 W 53RD STREET N · MAIZE, KS 67101 · 800-247-1144 · 316-721-1144 · FAX 316-721-1495
www.reiloyusa.com · [email protected]

DATA REQUIREMENTS
FOR UPSIZING

INJECTION MOLDING MACHINE

DATE: CONTACT:
PHONE NUMBER:
CUSTOMER:
FAX NUMBER:
ADDRESS: EMAIL:

CITY, STATE, ZIP:

MACHINE SPECIFICATIONS:
Manufacturer:

Shot Capacity (ounces):
Clamp Force (tons):
Model & Year:

Length of Injection Stroke:
Rated Maximum Injection Pressure (psi):

Bore Diameter:
Overall Length of Barrel:

Screw L/D Ratio:
Length Screw Shank Extends Back

From Cylinder When Screw
Is In The Forward Position:
Distance Injection Unit Sled
May Be Moved To Allow For

Lengthened Barrel:
UPSIZING REQUIREMENTS:

Shot Capacity (ounces):

Bore Diameter:
RESINS TO BE PROCESSED AND DENSITY:

OTHER REQUIREMENTS AND REASON FOR UPSIZING:

REILOY USA · 12260 W 53RD STREET N · MAIZE, KS 67101 · 800-247-1144 · 316-721-1144 · FAX 316-721-1495
www.reiloyusa.com · [email protected]

PROCESSING DATE:
INQUIRY REFERENCE:

(Extrusion)

CUSTOMER INFORMATION MACHINE INFORMATION

Name: Manufacturer:
Address: Model & SN:
City-State:

Contact: Diameter & L/D:
Phone/Fax:
Email: Maximum Motor
Amp Rating & HP:

Material & Manufacturer: PROCESSING INFORMATION HEAT PROFILE:
Zone 1 (Rear)
Additives: %Regrind: Aim Melt Temperature: Zone 2
Actual Melt Temperature: Zone 3
Colorant: AMP Draw: Zone 4
Head Pressure: Zone 5
Melt Index: Solid Density: Screw RPM: Zone 6
Zone 7
Melt Density: Output: Zone 8

Screen Pack:

Mixer: Type - SCREW DESIGN INFORMATION

Flight Depth: Feed -

Location - Meter -

Barrier Type: Compression Ratio:

Flight Width: Feed - Zone Length: Feed - Die 1

Meter - Trans - Die 2

Meter - Die 3

PROCESSING PROBLEM Die 4

REILOY USA USE

REILOY USA · 12260 W 53RD STREET N · MAIZE, KS 67101 · 800-247-1144 · 316-721-1144 · FAX 316-721-1495
www.reiloyusa.com · [email protected]

PROCESSING DATE:
INQUIRY REFERENCE:

CUSTOMER INFORMATION MACHINE INFORMATION

Company: Manufacturer:

Address: Model & SN:

City/State: Clamp Force:

Contact: Capacity (ozs):

Phone/Fax: Diameter & L/D:

Email: Maximum Stroke:

PROCESSING INFORMATION

Material: Heat Profile: Rear - Aim Melt Temperature:

Additives: % Regrind: Middle - Actual Melt Temperature:

Colorant: Front - Screw Motor Hydraulic Pressure:

Melt Index: Density: Nozzle - Residence Time:

Cycle Time: Recovery: Screw RPM:

Shot Size (oz./g): Back Pressure: REILOY USA USE

SCREW DESIGN INFORMATION

Mixer: Type - Flight Depth: Feed -

Location - Meter -

Barrier Type: Compression Ratio:

Flight Width: Feed - Meter - Zone Length: Feed -

Valve Mfgr: Trans -

Valve Type: Meter -

PROCESSING PROBLEM

REILOY USA • 12260 W 53RD STREET N • MAIZE, KS 67101 • 800-247-1144 • 316-721-1144 • FAX 316-721-1495
www.reiloyusa.com · [email protected]

Barrel Date:
Inspection Report By:

Identification Machine Manufacturer
Number: Number: & Tonnage:

Lining Date in Bore Bore
Material: Service: Length: Diameter:

Resins Date Last Overall Stroke
Processed: Inspected: Length: Length:

Condition of
Bore:

Condition of
Feed Hole:

Measurements Measurements (continued)

Inches from Stroke End Bore Diameter .000" (+/- Nominal) Inches from Stroke End Bore Diameter .000" (+/- Nominal)

Comments Regarding
Wear Condition:

Date of Done By: Repair/Replacement
Last Repair: Recommendation:

REILOY USA • 12260 W 53RD STREET N • MAIZE, KS 67101 • 800-247-1144 • 316-721-1144 • FAX 316-721-1495
www.reiloyusa.com • [email protected]

Screw Date:
Inspection Report
By:
Identification Machine Flight
Number: Number: Manufacturer Diameter:
& Tonnage:
L/D Flight Mixer:
Ratio: Length: Overall
Length:
Shank Flight
Type: Width: Profile:

No. of Root Diameter Root Diameter Compression
Stages: Feed Zone: Meter Zone: Ratio:

Screw Base Screw Flight
Material: Hardsurfacing Material:

Resins Date In
Run: Service:

Condition of Condition of
Shank: Nose Threads:

Condition of Condition of
Root: Flights:

Flight Diameter Measurements Flight Diameter Measurements (continued)

Flight No. Flight Diameter Flight No. Flight Diameter

Comments Regarding
Wear Condition:

Date of Done By: Repair/Replacement
Last Repair: Recommendation:

REILOY USA • 12260 W 53RD STREET N • MAIZE, KS 67101 • 800-247-1144 • 316-721-1144 • FAX 316-721-1495
www.reiloyusa.com • [email protected]

TM

Locations of the
Reifenhäuser Gruppe

Always close to the customer.

Over 80 locations worldwide The Reifenhäuser Gruppe is the leading provider of innovative technologies and
components for plastics processing. Six highly specialized business units with more than
P roduction facility 1,200 employees provide advanced solutions for the production of films, nonwovens,
Subsidiary monofilaments, strapping tapes, wood polymer composites and injection molding. The
R epresentation company is the biggest network for plastic extrusion technology worldwide.

Reiloy USA Reiloy Metall GmbH
12260 W 53rd Street North Spicher Straße 46
Maize KS 67101 53844 Troisdorf, Germany
P 316-721-1144 T +49 2241 23908-511
P 800-247-1144 F +49 2241 23908-510
F 316-721-1495 [email protected]
[email protected]