Una Dyn ISG Brochure

INTEGRATED SYSTEMS GROUP - I.S.G.

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Integrated Systems Group (ISG) Material Handling Systems:

Universal Dynamic’s Integrated Systems Group is one of • Railcar unloading
the plastics processing industry’s most experienced and • Silos
trusted names when it comes to designing, delivering and • Material conveying
installing the right auxillary system for the application. • Blending & feeding
The Integrated Systems Group will assist you, whether • Drying systems
you’re building a new production facility or expanding an • Controls, monitoring & datalogging
existing one! With over 40 years experience in the plastics • Mezzanines
processing industry, ISG is ready to assist you with all your
design, building and installation needs or with equipment Equipment & System Layout & Design:
integration to optimize an existing plant system.
From initial planning through start-up, with a commitment • System master plan
to follow-up support and service, we provide advanced • Individual machine group layouts
engineering, design expertise, components and controls • Accessibility/clearance audits
that are energy efficient, technically superior and perform • Multi level mezzanine layouts
to meet the many challenging needs of plastics processors • Utilities drawings
today. • System field wiring diagrams

A master plan is developed with cost & production efficiency in mind. Project Documentation

• Master utilities schedule
• Project bill of material
• Project schedules
• Installation work-scope checklist
• System maintenance schedule

Utility schedules, installation checklists & maintenanceSample Manufacturer U.S.A. schedules: Schmalbach-Lubeca Plastic Containers
Plastics Town, USA PROJECT PET Material Handling System - Allentown PA
ISSUE DATE: 7/27/05 PO # 64-16-265
VMH-1590
PO # 64-17990

DATE ELECTRICS AIR WATER
VOLTAGE FLA KVA
7/30/05 8/29/05 9/28/05 10/28/05 11/27/05 12/27/05 1/6/0 PRESSURE USAGE USAGE TEMP
(PSI) ( °F )
EQUIPMENT QTY LOCATION NPT SIZE (SCFM) NPT SIZE (GPM)
15 HP/3" OD Dryer Loading System
PURCHASE ORDER RECEIVED 9/1/05 15 HP Vacuum Pump 5 Pump Room 460/3/60 19 15.1
Vacuum Breaker Valve On Pump Inlet
20" Diameter Pulse Clean Bag Floor Filter 5 Pump Room 1/4" 80-100 <1
(7)-Station Fines Collection Auger Assembly
Positive Shut-off Valve 5 Pump Room 1/8" 80-100 < 5.25
Vacuum Sequence Tee Valve
Tee-type Purge Valve 1 Pump Room 460/3/60 1.4 1.1 1/8" 80-100 <1
Spare Pump Selector Panel
ORDER ENTRY MEETING 10/5/05 Dual Inlet Swapover Valve 10 Drying Hopper 1/8" 80-100 <1

25 HP/4" OD Blender Loading System 15 Drying Hopper 1/8" 80-100 <1
25 HP Vacuum Unit
Vacuum Breaker Valve On Pump Inlet 15 Drying Hopper 1/8" 80-100 <1
20" Diameter Pulse Clean Bag Floor Filter
Vacuum Sequence Tee Valve 1 Pump Room 120/1/60 < 2

PLANT LAYOUT FINALIZATION 9/1/05 9/11/05 Echo Loading System 4 Pump Room 1/8" 80-100 <1
Echo System Main Power Supply
Echo Master Controller w/ (2)-Annunciator 1 Pump Room 460/3/60 30 23.9
Echo Remote Beacon Panel
1 Pump Room 1/4" 80-100 <1
Blending System
UTILITIES LISTING 10/5/05 10/19/05 HCWB 4,000 Lb. / (2)-Component Blender 1 Pump Room 1/8" 80-100 < 5.25
Weigh Hopper Dump Valve
(2) 40 HP RCU SYSTEMS 4 Blender 1/8" 80-100 <1
175600 30 HP Blender Loading System
11/25/0512/4/5 1/22 30 HP Pressure Unit 2 Platform 120/1/60 < 2
(2) 30 HP RCU SYSTEMS 1/22 Diverter Valve
175601 1/18/06 Pump Interconnect Valve 1 Platform 120/1/60 < 2
1/18/06 3/4 HP Silo Discharge Airlock Motor
(2) 25 HP RCU SYSTEMS Silo Discharge Shut-off Valve 10 Drying Hopper 120/1/60 < 2
175602 1/ Paddle type Level Switch - Blender High*
11/25/05 12/11/05 4 Blender Mezzanine 460/3/60 11 8.8
(5) 15 HP RCU SYSTEMS 40 HP V-P Railcar Unloading System
175604 40 HP Vacuum Unit 4 Blender 1/4" 80-100 < 5.25
40 HP Pressure Unit
AEMN / DDE INTERFACE PACKAGE 3/4 HP Collection Hopper Airlock Motor 2 Pump Room 460/3/60 37 29.4
175603 Paddle type Level Switch - Collection Hopper Full*
11/30/05 12/11/5 Paddle type Level Switch - Silo Full* 3 Resin Room 1/4" 80-100 <1
HCWB BLENDING SYSTEM # 1 Paddle type Level Switch - Silo Low*
176155 2 Pump Room 1/4" 80-100 <1
Central PLC Control System
HCWB BLENDING SYSTEM # 2 PLC Control Panel 5 Silo Skirt 460/3/60 1.3 1.0
176154 Celtek (5)-Silo Inventory Sensing System
5 Silo Skirt 3/8" 80-100 <1
HCWB BLENDING SYSTEM # 3 Supersack Unloading System
17153 11/30/5 12/16/05 Supersack Unloader Unit 5 Blender 110/1/60 26 mA N/A

HCWB BLENDING SYSTEM # 4 Central Dust Collection System 2 Pump Room 460/3/60 46.5 37.0
175614 30 HP Pull-off Fan
1 HP Airlock Discharge 2 Pump Room 460/3/60 46.5 37.0
DRYER # 1 Pulse-Clean Timer Board / Header Assembly
DHD-30 175606 11/16/9085 Cyclone Isolation Valve ~ 2 Pump Room 460/3/60 1.3 1.0
Cyclone Isolation Valve*
DRYER # 2 (Alternate) 2 Pump Room 110/1/60 26 mA N/A
DHD-30 175605 Grinding Systems
40 HP Nelmor Grinder 10 Silo Deck 110/1/60 26 mA N/A
DRYER # 3 1 HP Evacuation Blower
DHD-30 176151 Conveyor Belt [Laros] with S+S Metal Detector 10 Silo Sidewall 110/1/60 26 mA N/A
Hydraulic Container Dumper
DRYER # 4 12/7/05 12/17/05 60 HP Rapid Grinder
DHD-30 176152 5 HP Evacuation Blower
Conveyor Belt [Laros] with S+S Metal Detector 1 Under Dryer Mezzanine 460/3/60 0.0
DHD-60 # 5
175610 Drying Systems 1 Under Dryer Mezzanine 110/1/60 0.18 N/A
DHD-60 Electric Dryer
12/7/05 12/17/05 ** 112.5 KW Process Heater (Hopper Inlet) 4 Resin Room 460/3/60 2.5 2.0

12/7/05 12/17/05 DHD-40 Electric Dryer (SO #130426) 1 Torit Dust Collector 460/3/60 37.5 29.8
** 112.5 KW Process Heater (Hopper Inlet)
1 Torit Dust Collector 460/3/60 1.5 1.2
DHD-25 Electric Dryer (SO # 128930)
** 75 KW Process Heater (Hopper Inlet) 1 Torit Dust Collector 110/1/60 2 N/A 1/4" 80-100 <5
80-100 <1
Piovan Electric Dryer (160 Kw) - Dual Hopper 2 Regrind Surge Bin 1/4" 80-100 <1
Requires Power Wiring to (2) Hopper Heaters
12/7/05 12/17/05 5 Blender/Virgin S. Bin 1/4"

1 Resin Room 460/3/60 52 41.4 1/4" 80-100 <1

1 Resin Room 460/3/60 1.8 1.4

12/3/05 12/17/05 1 Resin Room 460/3/60 3.2 2.5 1/4" 80-100 <1

2 Resin Room 460/3/60 2.5 2.0

1 Resin Room 460/3/60 70 55.7 1/4" 80-100 <1

1 Resin Room 460/3/60 6.5 5.2

12/3/05 12/17/05 1 Resin Room 460/3/60 3.2 2.5 1/4" 80-100 <1

2 Dryer Mezzanine 460/3/60 254 202.1 1/4" 80-100 <1 1" 24-28 < 75

12/28/05 2 Dryer Mezzanine 460/3/60 141.4 112.5

2 Dryer Mezzanine 460/3/60 246 195.7 1" 24-28 < 75

2 Dryer Mezzanine 460/3/60 142 113.0

12/14/05 12/28/05 1 Dryer Mezzanine 460/3/60 143 113.8 1" 24-28 < 75

1 Dryer Mezzanine 460/3/60 94.2 74.9

3 Dryer Mezzanine 460/3/60 215 171.1 1/4" 80-100 <1 1" 24-28 < 75

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Custom system design, equipment integration, project Experienced Installation
management and installation are just the beginning Crews
of what we offer. We’re by your side from quote to
start-up and our partnership doesn’t end there. • Optimize layouts & piping runs
• Manage on-site installation

operation
• Field-to-factory interface
• Customer satisfaction

guaranteed

Heavy Rigging Services

• Crane & rigging equipment
selection & rental

• Site preparation
• OSHA guideline compliant

Training | Technical Support
| Customer Service:

• On and off-site systems and
equipment training

• Technical assistance (by phone
or in the field)

• Customized preventative
maintenance programs

• Advanced control and
monitoring software

System Design and Layout via 3D Modeling

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Global Presence Aftersales Technical Support 01/2015-ISG2 | Specifications subject to change without notice.
Aftersales Technical Support group
Wherever our customers are and wherever they are (ATS) provides extensive aftermarket
looking to grow. 5 production facilities, 21 subsidiaries service support, ensuring a constant
and representatives in more than 70 countries ensure and consistent performance and the
that we stay close to our customers. assurance that assistance is just a
Whether you are seeking equipment to help optimize moment away!
your manufacturing processes or require global technical
service support for a new plant, Piovan can work with • Equipment and system startup new installations
you to develop the most suitable local or global solution. • 24/7 technical phone support to address questions or

resolve problems as they relate to Una-Dyn’s products
or systems.
• Product and systems training on maintenance and
troubleshooting of Una-Dyn products and systems.
• Design custom maintenance agreements and
equipment audits which provide appropriate reports
on system performance, along with suggestions for
improvements.
• Remote monitoring through Una-Dyn’s Factory
Acquisition Control System, F.A.C.S.

24/7 Technical Support is always available to assist with
any questions or to help resolve any issues and, if on-
site service is necessary, will quickly dispatch assistance
to your plant.

Email us at [email protected], or contact us
directly at 703.490.7000 for assistance today!

HEADQUARTERS North America South America Asia China
Universal Dynamics, Inc. Piovan do Brasil Piovan Asia Pacific Piovan China
Europe Tel. +(1) 703 490 7000 Tel. +(55) 11 36939500 Tel. +(66) 2 694 1090 Tel. +(86) 512 6732 5312
Piovan S.p.A Fax +(1) 703 490 7001 Fax +(55) 11 36939515 Fax +(66) 2 694 1089 Fax +(86) 512 6732 5311
Tel. +(39) 041 57 99 111 [email protected] [email protected] [email protected] [email protected]
Fax +(39) 041 57 99 228
[email protected]

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